Powerpole(R) Connectors - PP75: up to 120 Amps PP75 with Mounting Wings PP75 series Powerpole(R) housings can be used for wire-to-wire, wire-to-board, and wire-to-busbar applications. Wire sizes from #16 AWG (1.3 mm) to #6 (13.3 mm) offer power capabilities up to 120 amps per pole. Locking housings offer the capability to secure Powerpole(R) housings to each other and to mounting pads. Housings made from chemical resistant (CR) resin withstand industrial solvents better than standard housings. * Large Wire Range Accommodates up to #6 (10mm) Wire SECTION 2 Powerpole(R) PP75 Reducing bushings allow as small as #16 (1.5 mm) wire to be used * Wire, PCB, and Busbar Contacts Allows one connection system to meet multiple needs * Mini-Powerclaw PCB Contacts Minimize PCB Footprint Removes the PP75 housing from the board side | PP75 ORDERING INFORMATION | PP75 Standard Housings The second smallest Powerpole(R) housing can be used with wire contacts for up to 6 AWG [10mm] as well as PCB and busbar contacts. Description ------- Part Numbers -------Minimum Quantity ... 1,000 100 ...... Red 5916G7-BK 5916G7 Green 5916G6-BK 5916G6 Black 5916G4-BK 5916G4 White 5916G5-BK 5916G5 Blue 5916-BK 5916 Yellow 5916G15-BK 5916G15 Orange 5916G14-BK 5916G14 Gray 5916G16-BK 5916G16 [ 15.9 ] 0.62 [ 47.9 ] 1.88 [ 15.9 ] 0.62 [ 17.0 ] 0.67 [ 81.3 ] 3.20 Front View Mated Length PP75 Chemical Resistant (CR) Housings Has the same form and dimensions of the standard PP75 housing in a chemical resistant PBT/ PC blend housing. Suitable for use to -40C. Material ID Located Here V0 = Standard P = Chemical Resistant Description - Part Numbers Minimum Quantity ... 1,000 ....... Red P5916G7-BK Black P5916G4-BK White P5916G5-BK Blue P5916-BK PP75 Locking Dovetail Housings Offers dovetails for stacking housings that have a locking feature to prevent housings separating. Can mate to standard and chemical resistant housings, but cannot be stacked with them. Description ---------- Part Numbers ----------Minimum Quantity .... 1,000 100 ..... Red 75LOKRED-BK 75LOKRED Green 75LOKGRN-BK 75LOKGRN Black 75LOKBLK-BK 75LOKBLK White 75LOKWHT-BK 75LOKWHT Blue 75LOKBLU-BK 75LOKBLU Gray 75LOKGRA-BK 75LOKGRA - 30 - www.andersonpower.com [ 47.9 ] 1.88 All Data Subject To Change Without Notice NEW PP75 Premate Ground Housings Offers a first-mate, last-break connection when stacked together with PP75 housings. Stacks together with PP75 standard and chemical resistant housings. Housings are mechanically keyed to prevent cross mating with power positions. Description ------- Part Numbers ------- Minimum Quantity.... 1,000 100 ... Green 5927G6-BK 5927G6 Mated Length [ 83.1 ] 3.20 PP75 Silver Plated Wire Contacts NEW [ 11.4 ] 0.45 SECTION 2 Dimensions Mating Loose Piece -AAWG mm Force -- Part Numbers -inches mm Minimum Quantity ........................ 1,000 100 ........................ 6 13.3 Low 1307-BK 1307 0.22 5.59 6 13.3 High 5900-BK 5900 0.22 5.59 8 8.4 High 5952-BK 5952 0.19 4.83 12 to 10 3.3 to 5.3 Low 5953-BK 5953 0.14 3.56 12 to 10 3.3 to 5.3 High 5915-BK 5915 0.14 3.56 Powerpole(R) PP75 Silver plated contacts offer the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. [ 30.0 ] 1.18 A [ 7.2 ] 0.28 [ 7.1 ] 0.28 PP75 Premate Ground Wire Contacts Silver plated contacts for use with the PP75 Premate Ground Housing. Rated to 10,000 mating cycles. Dimensions Loose Piece -AType AWG mm ----- Part Numbers ----inches mm Minimum Quantity ........................ 1,000 100 ........................ Individual 6 13.3 1875G1-BK 1875G1 0.22 5.59 Individual 8 8.4 1875G1-BK 1875G2 0.19 4.83 Individual 12 to 10 3.3 to 5.3 1875G1-BK 1875G3 0.14 3.56 [ 32.0 ] 1.26 "A" [ 11.9 ] 0.47 [ 7.2 ] O 0.28 [ 7.1 ] 0.28 PP75 Silver Plated Busbar Contacts Provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts must be ordered separately for B01915P1. Mating Type Thread Force ------------- Part Numbers -------------Minimum Quantity ................. 1,000 20 10 ... Busbar #10-24 High B01915P1 75BBS Lock Nut #10-24 H1216P8 110G54 - See Busbar contact drawing on website for further detail. [ 17.1 ] 0.68 [ 2.0 ] 0.08 [ 69.1 ] 2.72 55A Right Angle Standard Powerclaw PCB Contacts Standard Powerclaw contacts are for use inside a PP75 housing and provide a color coded right angle connection to the PCB. Description Minimum Quantity Tin Plated Silver Plated --- Loose Piece Part Numbers -.. 500 100 ........ PC5930T-BK PC5930T PC5930S-BK PC5930S [ 5.2 ] 0.20 [ 22.2 ] 0.87 See PCB contact drawing on website for further detail. All Data Subject To Change Without Notice PP75 Housing [ 17.0 ] 0.67 [ 48.0 ] 1.89 [ 66.0 ] 2.60 Second housing and contact in two pole version only. [ 32.8 ] 1.29 www.andersonpower.com Standard Powerclaw Contact - 31 - 55A Right Angle Mini Powerclaw PCB Contacts Right angle Mini Powerclaw contacts can be used on the PCB edge without a PP75 housing on the PCB side. A self polarizing design only allow PP75 wire housings to mate to PCB contacts one way. [ 58.4 ] 2.30 Loose Piece Description -------- Part Numbers -------Minimum Quantity ... 1,000 100 ...... Tin Plated PC5934T-BK PC5934T Silver Plated PC5934S-BK PC5934S [ 8.1 ] 0.32 [ 15.6 ] 0.61 [ 12.19 ] 0.480 [ 24.6 ] 0.97 [ 7.6 ] 0.30 [ 2.42 ] 0.095 [ 6.10 ] 0.240 [ 17.5 ] 0.69 55A Vertical Mini Powerclaw PCB Contacts Vertical Mini Powerclaw contacts save space by not requiring a PP75 housing on the PCB side. The guide housing is required for 2 pole applications to provide a polarized connection. (See PP75 accessories). [ 12.2 ] 0.48 Powerpole(R) PP75 [ 1.27 ] 0.050 [ 6.25 ] 0.246 [ 24.3 ] 0.96 Loose Piece Description --------- Part Numbers ------Minimum Quantity ... 1,500 100 ...... Tin Plated PC5933T-BK PC5933T Silver Plated PC5933S-BK PC5933S SECTION 2 [ 25.4 ] 1.00 [ 9.7 ] 0.38 [2.32] 0.091 [ 10.29 ] 0.405 [ 1.27 ] 0.050 [ 4.98 ] 0.196 See PCB contact drawing on website for further detail. | PP75 TEMPERATURE CHARTS | PP75 Singlepole Derating vs. Ambient Temperature 75 50 0 20 40 60 80 100 100 75 50 25 120 PP75 Singlepole Loose Piece Contact Temperature Rise at Constant Current Temperature (C) Temperature (C) 20 10 0 40 30 20 0 2-Pole Mini Powerclaw Temperature Rise at Constant Current 50 40 30 20 10 10 0 10 20 30 40 50 60 70 80 90 100 110 120 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG 0 10 20 30 40 50 60 70 80 90 100110 Amperes Applied 60 50 30 50 Singlepole PP75 Multipole Loose Piece Contact Temperature Rise at Constant Current 60 50 40 75 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG Temperature (C) 60 100 25 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG Mini Powerclaw Derating vs. Ambient Temperature 125 Temperature (C) 100 25 PP75 Multipole Derating vs. Ambient Temperature 125 Temperature (C) Temperature (C) 125 0 10 20 30 40 50 60 70 80 90 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG 0 0 10 20 30 40 50 60 70 80 90 Amperes Applied Singlepole 2-Pole NOTE: Temperature rise charts are based on a 25C ambient temperature. Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to #6 AWG conductor on wire side. - 32 - www.andersonpower.com All Data Subject To Change Without Notice | PP75 SPECIFICATIONS | Electrical Current Rating Amperes Wire to Wire (6 AWG) Wire to PCB (6-AWG) Wire to Busbar (6 AWG) UL 1977 CSA 120 70 55 50 75 Mechanical Contact Base Wire Plating PCB Plating Copper Alloy Silver Sn or Ag over Ni Contact Termination Methods Wire Contacts Crimp4 Hand Solder Wire and PCB Contacts Solder Dip* PCB Contacts Wave Solder* PCB Contacts Wrench / Socket Busbar Contacts Mechanical Shock 5 MIL-STD-202 213 Condition A 50g's Vibration High Frequency 5 MIL-STD-202 204 Condition A 10g's SECTION 2 Housing Flammability Rating UL94 V-0 Powerpole(R) PP75 Wire Size Range AWG mm Wire Contacts with Bushings 16 to 6 1.3 to 13.3 Max. Wire Insulation Diameter in. mm 0.437 11.100 Voltage Rating AC/DC UL 1977 600 Operating Temperature F C Standard & Ground -4 to 221 -20 to 105 PCB Connector Recommended Voltage 3 Chemical Resistant* -40 to 221 -40 to 105 per IEC 60950-1 Table 2L Pollution Degree 2 *Chemical resistant material not available for PCB guide housings Mini Vert. Contact Adjacent Poles 220 Mini Horiz. Contact Adjacent Poles 200 Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Standard Contact Adjacent Poles 635 Wire and PCB Contacts 10,000 1,500 Dielectric Withstanding Voltage Avg. Mating / Unmating Force Lbf. N Volts AC 2,200 Wire to Wire Low Force Contacts 5 22 Wire to Wire High Force Contacts 7 31 Avg. Mated Contact Resistance Milliohms Standard Powerclaw to Wire 7 31 Wire Contact with 1 1/4" of #6 AWG 0.200 Mini Powerclaw to Wire 4 17 PCB Contact to Contact 0.500 PCB Specifications UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Mounting Style Plated Through Hole Wire- wire 50A Max PCB Thickness- in. [mm] Standard: 0.15 [0.381] PCB- wire (Vertical Mini Powerclaw) 40A Mini: 0.25 [0.635] Recommended Traces #8 AWG Cross Section UL Ground Short Time Current Test - 75A Premate Ground 1530 Amps, #6 AWG Wire 6 Seconds Min. Contact / Spring Retention Force Lbf. N Wire Housing 50 222 Materials Min. Creepage / Clearance Distance PCB in. mm Housing Standard Powerclaw Adjacent Poles 0.260 6.6 Standard Plastic Resin Polycarbonate Mini Vert. Powerclaw Adjacent Poles 0.087 2.2 Chem. Resistant Resin Polycarbonate / PBT blend Mini Horz. Powerclaw Adjacent Poles 0.079 2.0 Contact Retention Spring Stainless Steel Protection Touch Safety with Wire Contacts IEC 60529 IP10 Based on: 105C rated or better cable of the largest size, Properly calibrated APP(R) recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Without use of spacers to increase creepage and clearance distances. 4 Use APP(R) recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 5 Tested with contact part number 5900. All Data Subject To Change Without Notice www.andersonpower.com - 33 - | Powerpole(R) PP75 Accessories | Strain Relief Grommets Use for strain relief in the back side of a PP75 housing. Wire gauge given for reference only, use grommet ID and wire OD to determine suitability in the end application. Dimensions -ADescription - Part Numbers - inches mm Minimum Quantity ... 100 ....................... #6 AWG, Black 114411P2 0.35 8.89 #8 AWG, Black 114411P1 0.25 6.35 #10 - 12 AWG, Black 114411P3 0.17 4.32 A SECTION 2 Powerpole(R) PP75 Mounting Wing for Standard or CR Housings [ 27.4 ] 1.08 [ 27.4 ] 1.08 Mounting wings can be used to secure dovetailed Powerpole(R) 75 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. [ 15.9 ] 0.63 [ 15.9 ] 0.63 [ 15.9 ] 0.63 [ 15.9 ] 0.63 Description ------- Part Numbers ------Minimum Quantity ... 1,000 100 ... Blue, Round Hole 1399G20-BK 1399G20 Blue, Oval Hole 1399G7-BK 1399G7 Mounting Wing for Locking Housings Mounting wings can be used to secure Powerpole(R) 75 series housings with locking dovetails by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description --------------------- Part Numbers --------------------Minimum Quantity ... 1,000 100 ... Blue, Oval Hole 75LOKWNGBLU-BK 75LOKWNGBLU Blue, Round Hole 75LOKWNGBLU-R-BK 75LOKWNGBLU-R [ 2.6 ] R 0.10 [ 15.9 ] [ 6.9 ] 0.63 0.27 Oval Hole [ 15.9 ] - Mounting Wing Top 0.63 [ 5.1 ] O 0.20 Round Hole - Mounting Wing Top [ 5.1 ] O .20 Left Side View - Both Versions Right Side View - Both Versions [ 27.4 ] 1.08 Surface Mount for Locking Housings Use to secure Powerpole(R) 75 series housings with locking dovetails to a flat surface. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description ----------------- Part Numbers ---------------- Minimum Quantity ... 1,000 Blue 75LOKSMTBLU-BK NEW [ 2.8 ] 0.11 100 ... 75LOKSMTBLU [ 3.6 ] 0.14 [ 43.2 ] 1.70 [ 7.9 ] 0.31 Top View [ 4.9 ] 0.19 Side View Spacer Use to separate housings under high power to minimize power capability derating due to heat rise. They are recommended for squaring off a block of Powerpole(R) 75 housings to enable mounting accessories or retaining pins to be used. Combining long and short spacers opposite each other in a mated block adds keying features, or use two short spacers to avoid interference. Description ------------- Part Numbers ------------Minimum Quantity... 1000 100 .... Red, Short 1399G23-BK 1399G23 Red, Long 1399G21-BK 1399G21 - 34 - [ 15.7 ] 0.62 www.andersonpower.com [ 17.0 ] 0.67 [ 17.0 ] 0.67 [ 33.3] 1.31 Short [ 47.6 ] 1.87 Long All Data Subject To Change Without Notice Guide Housings for Vertical Mini Powerclaw Contacts Prevents polarity being reversed when a two pole PP75 block is mated to vertical mini Powerclaw contacts. Fastening hardware not included. Description ----------- Part Numbers -----------Minimum Quantity ... 1,000 100 ... Black Guide Housing PC-HSG-PP-BK PC-HSG-PP PP75 Connector Mini Vertical Powerclaw Contact Guide Housing PCB Mounting Clamp SECTION 2 Description -- Part Numbers -Minimum Quantity ... 50 sets of 2 ... 2 or 4 Pole 1463G1 3 or 6 Pole 1463G2 Powerpole(R) PP75 Mounting clamps can be used for fastening a block of Powerpole(R) 75 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Mounting Clamp Panel 2 Pole Retaining Pins 3 Pole Retaining pins are used to keep stacked Powerpole(R) 75 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Dimensions - A - -BDescription ------ Part Numbers -----inches mm inches mm Minimum Quantity ... 1,000 100 ................................................................................ 1 Block High 111812P7 110G19 0.196 / 0.207 4.98 / 5.26 0.560 14.220 2 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400 B PCB Mounting Staples A Reduce strain on solder joints during mating and unmating. Staples bend over the underside of the PCB board to lock the housings in place. Staples are an interference fit with housings. ---- Part Numbers ---Minimum Quantity ..... PCSTAPLE-1 PCSTAPLE-2 Number of Stacked Powerpoles(R) HxW 100 ....................... 1x1 1x2 Reducing Bushings Staple Housings PCB Fasten the staple by bending the leads on the bottom of the board. Slide staple over housings and into the holes in the board. Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - Length Contact Barrel Size Wire Size ------------------ Part Numbers ------------ inches mm Inches mm Minimum Quantity .................................................... 3,000 1,000 100 ........................................................ #6 AWG [13.3 mm] #8 AWG [8.4 mm] 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm] #12- 10 AWG [3.3- 5.3 mm] 5910-BK 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm] #16- 14 AWG [1.3- 2.1 mm] 5913-BK 5913 0.09 2.29 0.47 11.94 Length ID Wire Entrance For environmentally sealed connector shells to hold Powerpole (R) 15-180 connectors, see APP (R)'s SPEC Pak (R) product series on our website, www.andersonpower.com All Data Subject To Change Without Notice 15693, DS-PP75 REV C4.1 www.andersonpower.com - 35 - Powerpole(R) - Tooling Information W ire Size Reeled Part Numbers Reeled Contact Crimp Tool ATS Applicator Tin Plating Silver Plating #16 / 20 1.3 / 0.52 262G1 262G2 1385519-1 #16 / 20 1.3 / 0.52 269G2 N/A 1385519-1 #12 / 16 3.3 / 1.3 261G1 261G4 #10 / 14 5.3 / 2.1 261G2 261G3 #12 / 16 3.3 / 1.3 269G1 N/A #10 / 14 5.3 / 2.1 269G3 N/A #10 / 14 5.3 / 2.1 200G1L 200G3L #10 / 14 5.3 / 2.1 201G1H 201G3H #10 / 14 5.3 / 2.1 1830G1 1830G2 AWG mm APP Applicator APP Press ATS Press Air Feed Kit * 1725900-2 or [354500-1] 1424266-1 or [354578-1] PP15 / 45 Flat Wiping Power & Ground 1385520-1 TD0101 115V= TE0101 230V = TE0102 1385458-1 1385520-1 1385458-1 SECTION 2 Powerpole(R) Tooling 1385460-1 1385460-1 TD0102 1385460-1 NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2 * All ATS applicators for APP(R) contacts are air feed style, (except 1385870) and require the press to have an air feed kit installed. APP applicators are mechanical feed style and do not require an air feed kit. W ire Size AWG mm Loose Piece Part Numbers Tin Plating Loose Piece Contact Crimp Tool Pneumatic Hand Bench Tool or Tool + Silver Plating Number Die + Locator of Crimps PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 N/A 1332 #12 / 16 3.3 / 1.3 N/A 1331 #16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK #16 / 20 1.3 / 0.52 269G2-LPBK 1309G2 or 1309G8 1367G1 N/A #12 / 16 3.3 / 1.3 261G1-LPBK 261G4-LPBK #10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK #12 / 16 3.3 / 1.3 269G1-LPBK N/A #10 / 14 5.3 / 2.1 269G3-LPBK N/A #10 / 14 5.3 / 2.1 200G1L-LPBK 200G3L-LPBK #10 / 14 5.3 / 2.1 201G1H-LPBK 201G3H-LPBK 310 / 14 5.3 / 2.1 1830G1-LPBK 1830G2-LPBK 1309G3 or 1309G8 N/A N/A N/A Single 1309G6 or 1309G8 PP75 #6 13.3 #8 8.4 1307 1389G6 5900 1388G6 1389G21 1875G1 N/A #10 / 12 5.3 / 3.3 5952 1875G2 1309G4 1389G6 1387G1 1389G21 5953 5915 1388G7 Single 1389G6 1389G21 1875G3 PP120 1/0 53.5 1323G2 #1 42.4 1323G1 N/A #2 33.6 #4 21.2 1319G4 #6 13.3 1319G6 3/0 85 1328G2 2/0 53.5 1328G1 1/0 53.5 #1 42.4 #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1319 1388G3 1368 Series 1387G1 1389G4 Single 1388G4 PP180 1303G12 1382 N/A 1347 1368 Series 1387G2 1303G13 1304G32 1387G1 1388G4 1389G3 Double Single 1. NOTE: See website for the most current information. 2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2 All Data Subject To Change Without Notice www.andersonpower.com - 43 -