www.andersonpower.com
- 30 - All Data Subject To Change Without Notice
| PP75 ORDERING INFORMATION |
PP75 Standard Housings
The second smallest Powerpole® housing can be used with wire contacts
for up to 6 AWG [10mm²] as well as PCB and busbar contacts.
Description ------- Part Numbers --------
Minimum Quantity ... 1,000 100 ......
Red 5916G7-BK 5916G7
Green 5916G6-BK 5916G6
Black 5916G4-BK 5916G4
White 5916G5-BK 5916G5
Blue 5916-BK 5916
Yellow 5916G15-BK 5916G15
Orange 5916G14-BK 5916G14
Gray 5916G16-BK 5916G16
PP75 Chemical Resistant (CR) Housings
Has the same form and dimensions of the standard
PP75 housing in a chemical resistant PBT/ PC blend
housing. Suitable for use to -40°C.
Description - Part Numbers -
Minimum Quantity ... 1,000 .......
Red P5916G7-BK
Black P5916G4-BK
White P5916G5-BK
Blue P5916-BK
PP75 Locking Dovetail Housings
Offers dovetails for stacking housings that have a locking feature to
prevent housings separating. Can mate to standard and chemical
resistant housings, but cannot be stacked with them.
Description ---------- Part Numbers -----------
Minimum Quantity .... 1,000 100 .....
Red 75LOKRED-BK 75LOKRED
Green 75LOKGRN-BK 75LOKGRN
Black 75LOKBLK-BK 75LOKBLK
White 75LOKWHT-BK 75LOKWHT
Blue 75LOKBLU-BK 75LOKBLU
Gray 75LOKGRA-BK 75LOKGRA
Powerpole® Connectors
- PP75: up to 120 Amps PP75 series Powerpole® housings can be used for wire-to-wire,
wire-to-board, and wire-to-busbar applications. Wire sizes
from #16 AWG (1.3 mm²) to #6 (13.3 mm²) offer power
capabilities up to 120 amps per pole. Locking housings offer
the capability to secure Powerpole® housings to each other
and to mounting pads. Housings made from chemical
resistant (CR) resin withstand industrial solvents better than
standard housings.
• Large Wire Range Accommodates up to #6 (10mm²) Wire
Reducing bushings allow as small as #16 (1.5 mm²) wire to be used
• Wire, PCB, and Busbar Contacts
Allows one connection system to meet multiple needs
• Mini-Powerclaw PCB Contacts Minimize PCB Footprint
Removes the PP75 housing from the board side
[ 47.9 ]
1.88
SECTION 2
Powerpole® PP75
Material ID
Located Here
V0 = Standard
P = Chemical Resistant
[ 47.9 ]
1.88
[ 81.3 ]
3.20
[ 17.0 ]
0.67
[ 15.9 ]
0.62
[ 15.9 ]
0.62
Front View Mated Length
PP75 with
Mounting Wings
www.andersonpower.com - 31 -
All Data Subject To Change Without Notice
[ 30.0 ]
1.18
[ 7.2 ]
0.28
[ 11.4 ]
0.45
[ 7.1 ]
0.28
A
SECTION 2
Powerpole® PP75
[ 69.1 ]
2.72
[ 2.0 ]
0.08
[ 17.1 ]
0.68
See Busbar contact drawing on
website for further detail.
PP75 Housing
Standard
Powerclaw
Contact
Second housing and contact
in two pole version only.
See PCB contact
drawing on website
for further detail.
NEW
NEW
[ 5.2 ]
0.20
[ 22.2 ]
0.87
[ 48.0 ]
1.89
[ 66.0 ]
2.60
[ 17.0 ]
0.67
[ 32.8 ]
1.29
PP75 Premate Ground Housings
Offers a rst-mate, last-break connection when stacked together with PP75
housings. Stacks together with PP75 standard and chemical resistant housings.
Housings are mechanically keyed to prevent cross mating with power positions.
Description ------- Part Numbers -------
Minimum Quantity.... 1,000 100 ...
Green 5927G6-BK 5927G6
PP75 Silver Plated Wire Contacts
Silver plated contacts offer the best electrical performance and durability up to
10,000 mating cycles. See reducing bushings in accessory section for smaller wires.
Dimensions
Mating Loose Piece - A -
AWG mm² Force -- Part Numbers -- inches mm
Minimum Quantity ........................ 1,000 100 ........................
6 13.3 Low 1307-BK 1307 0.22 5.59
6 13.3 High 5900-BK 5900 0.22 5.59
8 8.4 High 5952-BK 5952 0.19 4.83
12 to 10 3.3 to 5.3 Low 5953-BK 5953 0.14 3.56
12 to 10 3.3 to 5.3 High 5915-BK 5915 0.14 3.56
PP75 Premate Ground Wire Contacts
Silver plated contacts for use with the PP75 Premate Ground Housing. Rated to
10,000 mating cycles.
Dimensions
Loose Piece - A -
Type AWG mm² ----- Part Numbers ----- inches mm
Minimum Quantity ........................ 1,000 100 ........................
Individual 6 13.3 1875G1-BK 1875G1 0.22 5.59
Individual 8 8.4 1875G1-BK 1875G2 0.19 4.83
Individual 12 to 10 3.3 to 5.3 1875G1-BK 1875G3 0.14 3.56
PP75 Silver Plated Busbar Contacts
Provide a quick disconnect input or output busbar connection. Busbar contacts are
for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts
must be ordered separately for B01915P1.
Mating
Type Thread Force ------------- Part Numbers --------------
Minimum Quantity ................. 1,000 20 10 ...
Busbar #10-24 High B01915P1 - 75BBS
Lock Nut #10-24 - H1216P8 110G54 -
55A Right Angle Standard Powerclaw PCB Contacts
Standard Powerclaw contacts are for use inside a PP75 housing and
provide a color coded right angle connection to the PCB.
Description --- Loose Piece Part Numbers --
Minimum Quantity .. 500 100 ........
Tin Plated PC5930T-BK PC5930T
Silver Plated PC5930S-BK PC5930S
[ 32.0 ]
1.26
[ 11.9 ]
0.47
"A"
[ 7.1 ]
0.28
[ 7.2 ]
Ø 0.28
Mated Length
[ 83.1 ]
3.20
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- 32 - All Data Subject To Change Without Notice
55A Right Angle Mini Powerclaw PCB Contacts
Right angle Mini Powerclaw contacts can be used on the PCB edge
without a PP75 housing on the PCB side. A self polarizing design only
allow PP75 wire housings to mate to PCB contacts one way.
Loose Piece
Description -------- Part Numbers --------
Minimum Quantity ... 1,000 100 ......
Tin Plated PC5934T-BK PC5934T
Silver Plated PC5934S-BK PC5934S
55A Vertical Mini Powerclaw PCB Contacts
Vertical Mini Powerclaw contacts save space by not
requiring a PP75 housing on the PCB side. The guide
housing is required for 2 pole applications to provide a
polarized connection. (See PP75 accessories).
Loose Piece
Description --------- Part Numbers -------
Minimum Quantity ... 1,500 100 ......
Tin Plated PC5933T-BK PC5933T
Silver Plated PC5933S-BK PC5933S
[ 12.2 ]
0.48
[ 24.3 ]
0.96
[ 9.7 ]
0.38
[2.32]
0.091
[ 10.29 ]
0.405
[ 6.25 ]
0.246
[ 1.27 ]
0.050
[ 4.98 ]
0.196
[ 25.4 ]
1.00
[ 12.19 ]
0.480
[ 1.27 ]
0.050
[ 17.5 ]
0.69
[ 6.10 ]
0.240
[ 2.42 ]
0.095
[ 24.6 ]
0.97
[ 8.1 ]
0.32
[ 7.6 ]
0.30
[ 58.4 ]
2.30 [ 15.6 ]
0.61
| PP75 TEMPERATURE CHARTS |
6 AWG 8 AWG
10 AWG 12 AWG
25
50
75
100
125
PP75 Singlepole
Derating vs. Ambient Temperature
Temperature (°C)
Amperes Applied
0 20 40 60 80 100 120
6 AWG 8 AWG
10 AWG 12 AWG
PP75 Multipole
Derating vs. Ambient Temperature
Temperature (°C)
Amperes Applied
25
50
75
100
125
0 10 20 30 40 50 60 70 80 90 100
SECTION 2
Powerpole® PP75
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90 100 110 120
6 AWG 8 AWG
10 AWG 12 AWG
PP75 Singlepole Loose Piece Contact
Temperature Rise at Constant Current
Temperature (°C)
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
PP75 Multipole Loose Piece Contact
Temperature Rise at Constant Current
Temperature (°C)
Amperes Applied
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90
25
50
75
100
125
0 10 20 30 40 50 60 70 80 90 100110
Mini Powerclaw
Derating vs. Ambient Temperature
Temperature (°C)
Amperes Applied
Singlepole 2-Pole
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90
Mini Powerclaw
Temperature Rise at Constant Current
Temperature (°C)
Amperes Applied
Singlepole 2-Pole
See PCB contact drawing on website for further detail.
NOTE: Temperature rise charts are based on a 25°C ambient temperature. Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to
#6 AWG conductor on wire side.
www.andersonpower.com - 33 -
All Data Subject To Change Without Notice
| PP75 SPECIFICATIONS |
Electrical
Current Rating Amperes¹ UL 1977 CSA
Wire to Wire (6 AWG) 120 70
Wire to PCB (6-AWG) 55 50
Wire to Busbar (6 AWG) 75
Voltage Rating AC/DC
UL 1977 600
PCB Connector Recommended Voltage 3
per IEC 60950-1 Table 2L Pollution Degree 2
Mini Vert. Contact Adjacent Poles 220
Mini Horiz. Contact Adjacent Poles 200
Standard Contact Adjacent Poles 635
Dielectric Withstanding Voltage
Volts AC 2,200
Avg. Mated Contact Resistance Milliohms¹
Wire Contact with 1 1/4” of #6 AWG 0.200
PCB Contact to Contact 0.500
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC
Wire- wire 50A
PCB- wire (Vertical Mini Powerclaw) 40A
UL Ground Short Time Current Test - 75A Premate Ground
1530 Amps, #6 AWG Wire 6 Seconds
Mechanical
Wire Size Range AWG mm²
Wire Contacts with Bushings 16 to 6 1.3 to 13.3
Max. Wire Insulation Diameter in. mm
0.437 11.100
Operating Temperature² °F °C
Standard & Ground -4° to 221° -20° to 105°
Chemical Resistant* -40 to 221° -40° to 105°
*Chemical resistant material not available for PCB guide housings
Mating Cycles No Load by Plating Silver (Ag) Tin (Sn)
Wire and PCB Contacts 10,000 1,500
Avg. Mating / Unmating Force Lbf. N
Wire to Wire Low Force Contacts 5 22
Wire to Wire High Force Contacts 7 31
Standard Powerclaw to Wire 7 31
Mini Powerclaw to Wire 4 17
PCB Specications
Mounting Style Plated Through Hole
Max PCB Thickness- in. [mm] Standard: 0.15 [0.381]
Mini: 0.25 [0.635]
Recommended Traces #8 AWG Cross Section
Min. Contact / Spring Retention Force Lbf. N
Wire Housing 50 222
Min. Creepage / Clearance Distance PCB in. mm
Standard Powerclaw Adjacent Poles 0.260 6.6
Mini Vert. Powerclaw Adjacent Poles 0.087 2.2
Mini Horz. Powerclaw Adjacent Poles 0.079 2.0
Mechanical Shock 5
MIL-STD-202 213 Condition A 50g’s
Vibration High Frequency 5
MIL-STD-202 204 Condition A 10g’s
Materials
Housing
Standard Plastic Resin Polycarbonate
Chem. Resistant Resin Polycarbonate / PBT blend
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
Contact
Base Copper Alloy
Wire Plating Silver
PCB Plating Sn or Ag over Ni
Contact Termination Methods
Crimp4 Wire Contacts
Hand Solder Wire and PCB Contacts
Solder Dip* PCB Contacts
Wave Solder* PCB Contacts
Wrench / Socket Busbar Contacts
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed
the maximum operating temperature. CSA rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Without use of spacers to increase creepage and clearance distances.
4 Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.
5 Tested with contact part number 5900.
SECTION 2
Powerpole® PP75
Protection
Touch Safety with Wire Contacts
IEC 60529 IP10
www.andersonpower.com
- 34 - All Data Subject To Change Without Notice
[ 15.9 ]
0.63
[ 15.9 ]
0.63
[ 27.4 ]
1.08
[ 15.9 ]
0.63
[ 15.9 ]
0.63
[ 27.4 ]
1.08
Left Side View Right Side View
- Both Versions - Both Versions
[ 5.1 ]
Ø 0.20
[ 2.6 ]
R 0.10
[ 15.9 ]
0.63
[ 6.9 ]
0.27
[ 15.9 ]
0.63
[ 27.4 ]
1.08
[ 5.1 ]
Ø .20
Oval Hole Round Hole
- Mounting Wing Top - Mounting Wing Top
[ 43.2 ]
1.70
[ 4.9 ]
0.19
[ 3.6 ]
0.14
[ 7.9 ]
0.31
[ 15.7 ]
0.62
[ 2.8 ]
0.11
Top View Side View
| Powerpole® PP75 Accessories |
A
SECTION 2
Powerpole® PP75
Strain Relief Grommets
Use for strain relief in the back side of a PP75 housing. Wire gauge given for
reference only, use grommet ID and wire OD to determine suitability in the
end application.
Dimensions
- A -
Description - Part Numbers - inches mm
Minimum Quantity ... 100 .......................
#6 AWG, Black 114411P2 0.35 8.89
#8 AWG, Black 114411P1 0.25 6.35
#10 - 12 AWG, Black 114411P3 0.17 4.32
Mounting Wing for Standard or CR Housings
Mounting wings can be used to secure dovetailed Powerpole® 75 series housings
by passing fasteners through the wings in either a horizontal or vertical orientation.
Useful for sheet metal panels, printed circuit boards, and many other mounting
surfaces. Fasteners not included.
Description ------- Part Numbers -------
Minimum Quantity ... 1,000 100 ...
Blue, Round Hole 1399G20-BK 1399G20
Blue, Oval Hole 1399G7-BK 1399G7
Mounting Wing for Locking Housings
Mounting wings can be used to secure Powerpole® 75 series housings with
locking dovetails by passing fasteners through the wings in either a horizontal or
vertical orientation. Useful for sheet metal panels, printed circuit boards, and
many other mounting surfaces. Fasteners not included.
Description --------------------- Part Numbers ---------------------
Minimum Quantity ... 1,000 100 ...
Blue, Oval Hole 75LOKWNGBLU-BK 75LOKWNGBLU
Blue, Round Hole 75LOKWNGBLU-R-BK 75LOKWNGBLU-R
Surface Mount for Locking Housings
Use to secure Powerpole® 75 series housings with locking dovetails to a at
surface. Useful for sheet metal panels, printed circuit boards, and many other
mounting surfaces. Fasteners not included.
Description ----------------- Part Numbers ----------------
Minimum Quantity ... 1,000 100 ...
Blue 75LOKSMTBLU-BK 75LOKSMTBLU
Spacer
Use to separate housings under high power to minimize power capability derating
due to heat rise. They are recommended for squaring off a block of Powerpole® 75
housings to enable mounting accessories or retaining pins to be used. Combining
long and short spacers opposite each other in a mated block adds keying features,
or use two short spacers to avoid interference.
Description ------------- Part Numbers -------------
Minimum Quantity… 1000 100 ....
Red, Short 1399G23-BK 1399G23
Red, Long 1399G21-BK 1399G21
Short Long
[ 17.0 ]
0.67
[ 33.3]
1.31
[ 17.0 ]
0.67
[ 47.6 ]
1.87
NEW
www.andersonpower.com - 35 -
All Data Subject To Change Without Notice
Guide Housings for Vertical Mini Powerclaw Contacts
Prevents polarity being reversed when a two pole PP75 block is mated to
vertical mini Powerclaw contacts. Fastening hardware not included.
Description ----------- Part Numbers ------------
Minimum Quantity ... 1,000 100 ...
Black Guide Housing PC-HSG-PP-BK PC-HSG-PP
Mounting Clamp
Mounting clamps can be used for fastening a block of Powerpole® 75 series
housings to a panel. Connector blocks must be a complete square for the
clamps to work properly. Fastening hardware not included.
Description -- Part Numbers --
Minimum Quantity ... 50 sets of 2 ...
2 or 4 Pole 1463G1
3 or 6 Pole 1463G2
Retaining Pins
Retaining pins are used to keep stacked Powerpole® 75 series housings from separating.
Retaining pins are inserted in the circular opening between two housings stacked side by side.
Dimension B is +/- 0.015 in or 0.38 mm.
Dimensions
- A - - B -
Description ------ Part Numbers ------ inches mm inches mm
Minimum Quantity ... 1,000 100 ................................................................................
1 Block High 111812P7 110G19 0.196 / 0.207 4.98 / 5.26 0.560 14.220
2 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400
PCB Mounting Staples
Reduce strain on solder joints during mating and unmating. Staples bend over the underside
of the PCB board to lock the housings in place. Staples are an interference t with housings.
Number of
Stacked Powerpoles®
---- Part Numbers ---- H x W
Minimum Quantity ..... 100 .......................
PCSTAPLE-1 1 x 1
PCSTAPLE-2 1 x 2
Reducing Bushings
Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to
be used with the connector. Electrical capability is derated with smaller wire.
Dimensions
- ID - - Length -
Contact Barrel Size Wire Size ------------------ Part Numbers ------------ inches mm Inches mm
Minimum Quantity .................................................... 3,000 1,000 100 ........................................................
#6 AWG [13.3 mm²] #8 AWG [8.4 mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43
#6 AWG [13.3 mm²] #12- 10 AWG [3.3- 5.3 mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94
#6 AWG [13.3 mm²] #16- 14 AWG [1.3- 2.1 mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94
PCB
PP75 Connector
Guide Housing
Mini Vertical
Powerclaw Contact
Slide staple over housings and
into the holes in the board.
Staple
Housings
PCB
Fasten the staple by
bending the leads on the
bottom of the board.
Panel
Mounting Clamp
2 Pole 3 Pole
SECTION 2
Powerpole® PP75
ID
Length
Wire Entrance
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see APP®’s SPEC Pak® product series on our
website, www.andersonpower.com
15693, DS-PP75 REV C4.1
A
B
www.andersonpower.com - 43 -
All Data Subject To Change Without Notice
Powerpole®
- Tooling Information
SECTION 2
Powerpole® Tooling
#16 / 20 1.3 / 0.52 262G1 262G2 1385519-1
#16 / 20 1.3 / 0.52 269G2 N/A 1385519-1
#12 / 16 3.3 / 1.3 261G1 261G4 1385520-1
#10 / 14 5.3 / 2.1 261G2 261G3 1385458-1
#12 / 16 3.3 / 1.3 269G1 N/A 1385520-1
#10 / 14 5.3 / 2.1 269G3 N/A 1385458-1
#10 / 14 5.3 / 2.1 200G1L 200G3L 1385460-1
#10 / 14 5.3 / 2.1 201G1H 201G3H 1385460-1
#10 / 14 5.3 / 2.1 1830G1 1830G2 1385460-1
TD0101
115V= TE0101
230V = TE0102
1725900-2
or
[354500-1]
1424266-1
or
[354578-1]
TD0102
AWG mm²
Reeled Part Numbers
Tin
Plating
Silver
Plating
APP
Applicator
ATS
Applicator
ATS
Press
Air Feed
Kit *
Wire Size Reeled Contact Crimp Tool
PP15 / 45 Flat Wiping Power & Ground
APP Press
NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2
AWG mm²
Loose Piece Part Numbers
Tin
Plating
Silver
Plating
Hand
Tool Die Locator
Number
of Crimps
Wire Size
or
Pneumatic
Bench
Tool
Loose Piece Contact Crimp Tool
#16 / 20
#12 / 16
#16 / 20
#16 / 20
#12 / 16
#10 / 14
#12 / 16
#10 / 14
#10 / 14
#10 / 14
310 / 14
1.3 / 0.52 N/A 1332
3.3 / 1.3 N/A 1331
1.3 / 0.52 262G1-LPBK 262G2-LPBK
1.3 / 0.52 269G2-LPBK N/A
3.3 / 1.3 261G1-LPBK 261G4-LPBK
5.3 / 2.1 261G2-LPBK 261G3-LPBK
3.3 / 1.3 269G1-LPBK N/A
5.3 / 2.1 269G3-LPBK N/A
5.3 / 2.1 200G1L-LPBK 200G3L-LPBK
5.3 / 2.1 201G1H-LPBK 201G3H-LPBK
5.3 / 2.1 1830G1-LPBK 1830G2-LPBK
#8 8.4
1/0 53.5 1323G2
#1 42.4 1323G1
#2 33.6 1319
#4 21.2 1319G4
#6 13.3 1319G6
3/0 85 1328G2 1303G12
2/0 53.5 1328G1
1303G13
#1 42.4 1347
#6 13.3 1348 1387G1 1388G4 1389G3 Single
1. NOTE: See website for the most current information.
2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2
Double
1309G2
or
1309G8
1367G1
N/A
1309G3
or
1309G8
1309G6
or
1309G8
Single
1387G1
1388G6
N/A SingleN/A
#6 13.3
1309G4
#10 / 12 5.3 / 3.3
N/A
N/A 1368
Series
1387G1
1387G2
1388G4
1389G4
1388G3
1304G32
1/0 53.5 1382
#2
N/A 1368
Series
Single
1388G7
33.6 1383
#4 21.1 1384
or
++
* All ATS applicators for APP® contacts are air feed style, (except 1385870) and require the press to have
an air feed kit installed. APP applicators are mechanical feed style and do not require an air feed kit.
PP180
PP120
PP75
PP15 / 45 Flat Wiping Power & Ground
1307
5900
1875G1
5952
1875G2
5953
5915
1875G3
1389G21
1389G6
1389G21
1389G6
1389G21
1389G6