4 3 OWG NO. SH REV. 1 CTS922-1 TIE This print and associated documents and the contained REMSIONS Information are the confidential Prope of ELECTRONIC ECN | ZONE | REV. DESCRIPTION OATE APPROVED CABLE SPECIALISTS. Disclosure of, and/or reproduction INSTALLATION INSTRUCTION of, all or part thereof or manufacture of any part from 2354 IN/C]_ NEW RELEASE. 1/20/95 JBH information contained on this print not specifically per 1. BEGIN BY CUTTING THE CABLE OFF SQUARE. 3332 A CHANGED TITLE BLOCK. 8 2/95 JBH mitted by ELECTRONIC CABLE SPECIALISTS in writing is oo vee a | SEE ECN #4441 8/12/96] JBH 1 6189 C | SEE ECN# 6189 9/10/98] _ MCT 12886 D | SEE ECN 12/7/00} D KNOLL 2, WHEN USING AUTOMATIC STRIPPING EQUIPMENT, STRIP CABLE [13467 E | SEE ECN A sifey |e Cepme AS SHOWN STARTING WITH L1 ANO ENDING WITH L3, TAKE so . CARE NOT TO NICK THE CONDUCTORS WHILE STRIPPING THE 8, SLIDE THE BODY OF THE CONNECTOR OVER THE END OF THE CABLE UNTIL THE FERRULE DIELECTRIC AND JACKET. IF AUTOMATIC STRIPPING EQUIPMENT IS NOTCH IN THE CONTACT SEATS WITH THE DIELECTRIC RIDGE INSIDE THE NOT AVAILABLE, STRIP ONLY L1 AND L3 AND TRIM EXCESS CONNECTOR GODY. BRAD AT STEP 10. _ <= Li = .19 9. tee =. 31 CABLE CONTACT NTACT L3 =. 62 Let => 3. SUDE THE FERRULE AND ADHESIVE SHRINK TUBING OVER THE END OF THE CABLE. h 10. SLIDE THE FERRULE UP OVER THE SHIELDS AND AGAINST THE CONNECTOR IMENSION Z\ BODY. TRIM AWAY ANY EXCESS BRAID. CRIMP THE FERRULE ONCE, NEXT TO THE BODY, USING THE M22520/5-59 DIE (A HEX) IN A M22520/501 PECIFICATION <[ [ TOOL FRAME. APPLY ADHESIVE HEAT SHRINK, ELECTRICAL, s IMPEDANCE: 50 OHMS NOMINAL 4. SOLDER THE CONTACT ONTO THE CENTER CONDUCTOR, PER oF] FREQUENCY RANGE: O-11 GHz MIL-STD~2000, USING 63Sn/37Pb SOLDER OR CRIMP VSWR: 1.2:1 MAXIMUM DC TO 2GHz NOTES : WITH M22520/5~59 DIE (B HEX). ENSURE THE CONTACT IS INSERTION LOSS: .1dB MAXIMUM DC TO 2GHz 1. ALL DIMENSIONS ARE IN INCHES Bec tN: O00, VRMS, @ SEA LEVEL RESIDUES USING AN APPROPRIATE TLUX GLEANER DIELECTRIC WITHSTANDING: 1500 VRMS @ SEA LEVEL : IS. INST, PRI qT RIMPI NECTOR. INSULATION RESISTANCE: 5000 MEGOHMS MINIMUM LN ENSURE HEAT SHRINK IS INSTALLED PRIOR TO CRIMPING CONNECTO HANICA @ 500 VOLTS DC AN ADHESIVE HEAT SHRINK SHOULD BE APPLIED IN ACCORDANCE WITH MECHANICAL INTERFACE: DIMENSIONS PER MIL-STD-348A | 5 USING TWEEZERS, FOLD THE OUTER BRAID BACK OVER ECS WORK INSTRUCTION WiQ07. CONTACT ECS FOR A COPY OF THIS WORK FIGURE 313-1 : TERMINATION STYLE: CABLE CONTACTSOLDER OR CRIMP THE CABLE JACKET, LEAVING AS MUCH WEAVE AS POSSIBLE. AY CONNECTOR DIMENSIONS ARE FOR REFERENCE ONLY. FERRULECRIMP CABLE RETENTION: 40 LBS 5S. DELETED. a 6. DELETED. ENVIRONMENTAL TEMPERATURE RATING: -65 10 +165 C 6. SUCE THE ALUMINUM/POLYESTER FOIL LENGTHWISE ABOUT 7. PICTORIALS SHOW CONNECTOR INSTALLATION ON ECS 311501 AND 311601 VIBRATION: MIL-STD-202, METHOD 204, COND. B EVERY 1/8". GENTLY ROTATE PIN TO SEPARATE THE FLAT FOIL CABLE. WHEN INSTALLING THIS CONNECTOR ON 421601 THERE ARE ONLY SHOCK: MIL-STD-202, METHOD 213, COND. | BRAID AND ALUMINUM/POLYESTER FOIL FROM THE DIELECTRIC. ONLY 2 SHIELDS WHICH SHOULD BE FOLDED BACK AS SHOWN IN STEP THERMAL SHOCK: MIL-STD-202, METHOD 107, COND. 8 USING TWEEZERS, FOLD BACK ALUMINUM/POLYESTER FOIL & AND STEP 7 WOULD BE OMITTED. CORROSION: MIL-STD~202, METHOD 101, COND. 8 MOISTURE RESISTANCE: MIL~STD-202, METHOD 106 OVER THE OUTER BRAID. MATERIALS ALL LENGTHS IN INCHES ELECTRONIC CABLE SPECIALISTS BODY: BRASS PER QQ-B-626 Ecs PHONE: (414) 421-5300 FERRULE: ANNEALED BRASS PER QQ-8-626 APPROVALS care CABLE CONTACT: BRASS PER QQ-8-626 - : OUTER CONTACT: BERYLLIUM COPPER PER QQ-C-530 7. USING TWEEZERS, FOLD THE INNER BRAID BACK OVER me. HACKETT 1/13/95 CUSTOMER SPECIFICATION DIELECTRIC: TEFLON PER L-P-403 THE OTHER SHIELDS, LEAVING AS MUCH WEAVE AS POSSIBLE. CHECKED BY: TNC STRAIGHT PLUG FOR ECS GASKET: SILICONE RUBBER PER ZZ-R-765 NOTE: DO NOT UNRAVEL DIELECTRIC WHEN PULLING T_MEYERS 1/20/95 CABLE 311601, 311501, 421601 BACK INNER SHIELD. PESIGNED Gy: CAGE COD PART NO. EINISHES SIZE E E LEVEL NO. . PROJECT ENG: BODY, FERRULE AND OUTER CONTACT: BRIGHT NICKEL bon Oe NR 1/20/9813 [66197 CTS922 PER QQ-N~290 Red Ve prs Fie ee CENTER CONTACT: GOLD PER MIL-G-45204 S JB HACKETT 1/20/95} ScaLe: | errecmry: FE\SPEC\coMN\NST\CTS922 | SHEET: } OF 4