TNY284-290 TinySwitch-4 Family Energy-Efficient, Off-Line Switcher with Line Compensated Overload Power Product Highlights Lowest System Cost with Enhanced Flexibility * 725 V rated MOSFET * Increases BV de-rating margin * Line compensated overload power - no additional components * Dramatically reduces max overload variation over universal input * * * * * * * * * voltage range 5% turn on UV threshold: line voltage sense with single external resistor Simple ON/OFF control, no loop compensation needed Selectable current limit through BP/M capacitor value * Higher current limit extends peak power or, in open frame applications, maximum continuous power * Lower current limit improves efficiency in enclosed adapters/ chargers * Allows optimum TinySwitchTM-4 choice by swapping devices with no other circuit redesign Tight I2f parameter tolerance reduces system cost * Maximizes MOSFET and magnetics utilization ON-time extension - extends low-line regulation range/hold-up time to reduce input bulk capacitance Self-biased: no bias winding or bias components Frequency jittering reduces EMI filter costs Pin-out simplifies heat sinking to the PCB SOURCE pins are electrically quiet for low EMI Enhanced Safety and Reliability Features * Accurate hysteretic thermal shutdown protection with automatic + + DC Output Wide-Range High-Voltage DC Input D TinySwitch-4 EN/UV BP/M S PI-6578-020915 Figure 1. Typical Standby Application. SO-8C (D Package) Figure 2. DIP-8C (P Package) Output Power Table 230 VAC 15% Product3 Adapter1 recovery eliminates need for manual reset * Auto-restart delivers <3% of maximum power in short-circuit and * * * * open loop fault conditions Output overvoltage shutdown with optional Zener * Fast AC reset with optional UV external resistor Very low component count enhances reliability and enables single-sided printed circuit board layout High bandwidth provides fast turn-on with no overshoot and excellent transient load response Extended creepage between DRAIN and all other pins improves field reliability EcoSmartTM- Extremely Energy Efficient * Easily meets all global energy efficiency regulations * No-load <30 mW with bias winding, <150 mW at 265 VAC without bias winding * ON/OFF control provides constant efficiency down to very light loads - ideal for mandatory CEC regulations and EuP standby requirements Applications * * * * PC Standby and other auxiliary supplies DVD/PVR and other low power set top decoders Supplies for appliances, industrial systems, metering, etc Chargers/adapters for cell/cordless phones, PDAs, digital cameras, MP3/portable audio, shavers, etc. eSOP-12B (K Package) Package Options. TNY284P/D/K 85-265 VAC Peak or Open Frame2 Adapter1 Peak or Open Frame2 6W 11 W 5W 8.5 W 8.5 W 15 W 6W 11.5 W TNY285K 11 W 15 W 7.5 W 11.5 W TNY286P/D 10 W 19 W 7W 15 W 13.5 W 19 W 9.5 W 15 W TNY287P 13 W 23.5 W 8W 18 W TNY287D 11.5 W 23.5 W 7W 18 W TNY287K 18 W 23.5 W 11 W 18 W TNY285P/D TNY286K TNY288P 16 W 28 W 10 W 21.5 W TNY288D 14.5 W 26 W 9W 19.5 W 21.5 W TNY288K 23 W 28 W 14.5 W TNY289P 18 W 32 W 12 W 25 W TNY289K 25 W 32 W 17 W 25 W TNY290P 20 W 36.5 W 14 W 28.5 W TNY290K 28 W 36.5 W 20 W 28.5 W Table 1. Output Power Table. Notes: 1. Minimum continuous power in a typical non-ventilated enclosed adapter measured at +50 C ambient. Use of an external heat sink will increase power capability. 2. Minimum peak power capability in any design or minimum continuous power in an open frame design (see Key Applications Considerations). 3. Packages: P: DIP-8C, D: SO-8C, K: eSOP-12B. See Part Ordering Information. www.power.com August 2016 This Product is Covered by Patents and/or Pending Patent Applications. TNY284-290 BYPASS/ MULTI-FUNCTION (BP/M) DRAIN (D) REGULATOR 5.85 V LINE UNDERVOLTAGE 25 A FAULT PRESENT AUTORESTART COUNTER 115 A RESET + BYPASS PIN UNDER-VOLTAGE BYPASS CAPACITOR SELECT AND 5.85 V VI 4.9 V LIMIT CURRENT LIMIT STATE MACHINE LINE COMPENSATION CURRENT LIMIT COMPARATOR ENABLE + ENABLE/ UNDERVOLTAGE (EN/UV) 1.0 V + VT JITTER CLOCK THERMAL SHUTDOWN DCMAX OSCILLATOR 1.0 V S Q R Q 6.4 V LEADING EDGE BLANKING OVP LATCH SOURCE (S) PI-6639-072115 Figure 3. Functional Block Diagram. Pin Functional Description DRAIN (D) Pin: This pin is the power MOSFET drain connection. It provides internal operating current for both start-up and steady-state operation. BYPASS/MULTI-FUNCTION (BP/M) Pin: This pin has multiple functions: * It is the connection point for an external bypass capacitor for the internally generated 5.85 V supply. * It is a mode selector for the current limit value, depending on the value of the capacitance added. Use of a 0.1 F capacitor results in the standard current limit value. Use of a 1 F capacitor results in the current limit being reduced to that of the next smaller device size. Use of a 10 F capacitor results in the current limit being increased to that of the next larger device size for TNY285-290. * It provides a shutdown function. When the current into the bypass pin exceeds ISD, the device latches off until the BP/M voltage drops below 4.9 V, during a power-down or, when the UV function is employed with external resistors connected to the BP/UV pin, by taking the UV/EN pin current below IUV minus the reset hysteresis (Typ. 18.75 A). This can be used to provide an output overvoltage function with a Zener connected from the BYPASS/MULTIFUNCTIONAL pin to a bias winding supply. D Package (SO-8C) EN/UV 1 8S BP/M 2 7S 6S 5S D4 Exposed Pad (On Bottom) Internally Connected to SOURCE Pin K Package (eSOP-12B) P Package (DIP-8C) EN/UV 1 8S BP/M 2 7S 6S D4 EN/UV 1 12 S BP/M 2 11 S N/C 3 10 S N/C 4 9S 5S 8S D6 Figure 4. 7S PI-6577-021015 Pin Configuration. 2 Rev. D 08/16 www.power.com TNY284-290 ENABLE/UNDERVOLTAGE (EN/UV) Pin: This pin has dual functions: enable input and line undervoltage sense. During normal operation, switching of the power MOSFET is controlled by this pin. MOSFET switching is terminated when a current greater than a threshold current is drawn from this pin. Switching resumes when the current being pulled from the pin drops to less than a threshold current. A modulation of the threshold current reduces group pulsing. The threshold current is between 75 A and 115 A. The ENABLE/UNDERVOLTAGE pin also senses line undervoltage conditions through an external resistor connected to the DC line voltage. If there is no external resistor connected to this pin, TinySwitch-4 detects its absence and disables the line undervoltage function. SOURCE (S) Pin: This pin is internally connected to the output MOSFET source for high-voltage power return and control circuit common. TinySwitch-4 Functional Description TinySwitch-4 combines a high-voltage power MOSFET switch with a power supply controller in one device. Unlike conventional PWM (pulse width modulator) controllers, it uses a simple ON/OFF control to regulate the output voltage. The controller consists of an oscillator, enable circuit (sense and logic), current limit state machine, 5.85 V regulator, BYPASS/MULTIFUNCTION pin undervoltage, overvoltage circuit, and current limit selection circuitry, over-temperature protection, current limit circuit, leading edge blanking, and a 725 V power MOSFET. TinySwitch-4 incorporates additional circuitry for line undervoltage sense, auto-restart, adaptive switching cycle on-time extension, and frequency jitter. Figure 3 shows the functional block diagram with the most important features. Oscillator The typical oscillator frequency is internally set to an average of 132 kHz. Two signals are generated from the oscillator: the maximum duty cycle signal (DCMAX) and the clock signal that indicates the beginning of each cycle. 600 500 VDRAIN 400 PI-2741-021015 The oscillator incorporates circuitry that introduces a small amount of frequency jitter, typically 8 kHz peak-to-peak, to minimize EMI emission. The modulation rate of the frequency jitter is set to 1 kHz to optimize EMI reduction for both average and quasi-peak emissions. 300 200 100 0 136 kHz 128 kHz 0 5 10 The frequency jitter should be measured with the oscilloscope triggered at the falling edge of the DRAIN waveform. The waveform in Figure 5 illustrates the frequency jitter. Enable Input and Current Limit State Machine The enable input circuit at the ENABLE/UNDERVOLTAGE pin consists of a low impedance source follower output set at 1.2 V. The current through the source follower is limited to 115 A. When the current out of this pin exceeds the threshold current, a low logic level (disable) is generated at the output of the enable circuit, until the current out of this pin is reduced to less than the threshold current. This enable circuit output is sampled at the beginning of each cycle on the rising edge of the clock signal. If high, the power MOSFET is turned on for that cycle (enabled). If low, the power MOSFET remains off (disabled). Since the sampling is done only at the beginning of each cycle, subsequent changes in the ENABLE/UNDER- VOLTAGE pin voltage or current during the remainder of the cycle are ignored. The current limit state machine reduces the current limit by discrete amounts at light loads when TinySwitch-4 is likely to switch in the audible frequency range. The lower current limit raises the effective switching frequency above the audio range and reduces the transformer flux density, including the associated audible noise. The state machine monitors the sequence of enable events to determine the load condition and adjusts the current limit level accordingly in discrete amounts. Under most operating conditions (except when close to no-load), the low impedance of the source follower keeps the voltage on the ENABLE/UNDERVOLTAGE pin from going much below 1.2 V in the disabled state. This improves the response time of the optocoupler that is usually connected to this pin. 5.85 V Regulator and 6.4 V Shunt Voltage Clamp The 5.85 V regulator charges the bypass capacitor connected to the BYPASS pin to 5.85 V by drawing a current from the voltage on the DRAIN pin whenever the MOSFET is off. The BYPASS/MULTIFUNCTION pin is the internal supply voltage node. When the MOSFET is on, the device operates from the energy stored in the bypass capacitor. Extremely low power consumption of the internal circuitry allows TinySwitch-4 to operate continuously from current it takes from the DRAIN pin. A bypass capacitor value of 0.1 F is sufficient for both high frequency decoupling and energy storage. In addition, there is a 6.4 V shunt regulator clamping the BYPASS/ MULTI-FUNCTION pin at 6.4 V when current is provided to the BYPASS/MULTI-FUNCTION pin through an external resistor. This facilitates powering of TinySwitch-4 externally through a bias winding to decrease the no-load consumption to well below 50 mW. BYPASS/MULTI-FUNCTION Pin Undervoltage The BYPASS/MULTI-FUNCTION pin undervoltage circuitry disables the power MOSFET when the BYPASS/MULTI-FUNCTION pin voltage drops below 4.9 V in steady state operation. Once the BYPASS/MULTIFUNCTION pin voltage drops below 4.9 V in steady state operation, it must rise back to 5.85 V to enable (turn-on) the power MOSFET. Over-Temperature Protection The thermal shutdown circuitry senses the die temperature. The threshold is typically set at 142 C with 75 C hysteresis. When the die temperature rises above this threshold the power MOSFET is disabled and remains disabled until the die temperature falls by 75 C, at which point it is re-enabled. A large hysteresis of 75 C (typical) is provided to prevent over-heating of the PC board due to a continuous fault condition. Time (s) Figure 5. Frequency Jitter. 3 www.power.com Rev. D 08/16 TNY284-290 Current Limit The current limit circuit senses the current in the power MOSFET. When this current exceeds the internal threshold (ILIMIT), the power MOSFET is turned off for the remainder of that cycle. The current limit state machine reduces the current limit threshold by discrete amounts under medium and light loads. The leading edge blanking circuit inhibits the current limit comparator for a short time (tLEB) after the power MOSFET is turned on. This leading edge blanking time has been set so that current spikes caused by capacitance and secondary-side rectifier reverse recovery time will not cause premature termination of the switching pulse. Auto-Restart In the event of a fault condition such as output overload, output short-circuit, or an open loop condition, TinySwitch-4 enters into auto-restart operation. An internal counter clocked by the oscillator is reset every time the ENABLE/UNDERVOLTAGE pin is pulled low. If the ENABLE/UNDERVOLTAGE pin is not pulled low for 64 ms, the power MOSFET switching is normally disabled for 2.5 seconds (except in the case of line undervoltage condition, in which case it is disabled until the condition is removed). The auto-restart alternately enables and disables the switching of the power MOSFET until the fault condition is removed. Figure 6 illustrates auto-restart circuit operation in the presence of an output short-circuit. In the event of a line undervoltage condition, the switching of the power MOSFET is disabled beyond its normal 2.5 seconds until the line undervoltage condition ends. Adaptive Switching Cycle On-Time Extension Adaptive switching cycle on-time extension keeps the cycle on until current limit is reached, instead of prematurely terminating after the DCMAX signal goes low. This feature reduces the minimum input voltage required to maintain regulation, extending hold-up time and minimizing the size of bulk capacitor required. The on-time extension is disabled during the start-up of the power supply, until the power supply output reaches regulation. PI-4098-021015 Line Undervoltage Sense Circuit The DC line voltage can be monitored by connecting an external resistor from the DC line to the ENABLE/UNDERVOLTAGE pin. During power-up or when the switching of the power MOSFET is disabled in auto-restart, the current into the ENABLE/UNDERVOLTAGE pin must exceed 25 A to initiate switching of the power MOSFET. During power-up, this is accomplished by holding the BYPASS/MULTI- 300 VDRAIN 200 0 10 VDC-OUTPUT 0 2500 0 Time (ms) Figure 6. The line undervoltage circuit also detects when there is no external resistor connected to the ENABLE/UNDERVOLTAGE pin (less than ~2 A into the pin). In this case the line undervoltage function is disabled. TinySwitch-4 Operation TinySwitch-4 devices operate in the current limit mode. When enabled, the oscillator turns the power MOSFET on at the beginning of each cycle. The MOSFET is turned off when the current ramps up to the current limit or when the DCMAX limit is reached. Since the highest current limit level and frequency of a TinySwitch-4 design are constant, the power delivered to the load is proportional to the primary inductance of the transformer and peak primary current squared. Hence, designing the supply involves calculating the primary inductance of the transformer for the maximum output power required. If the TinySwitch-4 is appropriately chosen for the power level, the current in the calculated inductance will ramp up to current limit before the DCMAX limit is reached. Enable Function TinySwitch-4 senses the ENABLE/UNDERVOLTAGE pin to determine whether or not to proceed with the next switching cycle. The sequence of cycles is used to determine the current limit. Once a cycle is started, it always completes the cycle (even when the ENABLE/UNDERVOLTAGE pin changes state half way through the cycle). This operation results in a power supply in which the output voltage ripple is determined by the output capacitor, amount of energy per switch cycle and the delay of the feedback. The ENABLE/UNDERVOLTAGE pin signal is generated on the secondary by comparing the power supply output voltage with a reference voltage. The ENABLE/UNDERVOLTAGE pin signal is high when the power supply output voltage is less than the reference voltage. In a typical implementation, the ENABLE/UNDERVOLTAGE pin is driven by an optocoupler. The collector of the optocoupler transistor is connected to the ENABLE/UNDERVOLTAGE pin and the emitter is connected to the SOURCE pin. The optocoupler LED is connected in series with a Zener diode across the DC output voltage to be regulated. When the output voltage exceeds the target regulation voltage level (optocoupler LED voltage drop plus Zener voltage), the optocoupler LED will start to conduct, pulling the ENABLE/UNDERVOLTAGE pin low. The Zener diode can be replaced by a TL431 reference circuit for improved accuracy. ON/OFF Operation with Current Limit State Machine The internal clock of the TinySwitch-4 runs all the time. At the beginning of each clock cycle, it samples the ENABLE/UNDERVOLTAGE pin to decide whether or not to implement a switch cycle, and based on the sequence of samples over multiple cycles, it determines the appropriate current limit. At high loads, the state machine sets the current limit to its highest value. At lighter loads, the state machine sets the current limit to reduced values. 100 5 FUNCTION pin to 4.9 V while the line undervoltage condition exists. The BYPASS/MULTI-FUNCTION pin then rises from 4.9 V to 5.85 V when the line undervoltage condition goes away. When the switching of the power MOSFET is disabled in auto-restart mode and a line undervoltage condition exists, the auto-restart counter is stopped. This stretches the disable time beyond its normal 2.5 seconds until the line undervoltage condition ends. Auto-Restart Operation. 5000 At near maximum load, TinySwitch-4 will conduct during nearly all of its clock cycles (Figure 7). At slightly lower load, it will "skip" additional cycles in order to maintain voltage regulation at the power supply output (Figure 8). At medium loads, cycles will be skipped and the current limit will be reduced (Figure 9). At very light loads, the current limit will be reduced even further (Figure 10). Only a small 4 Rev. D 08/16 www.power.com TNY284-290 percentage of cycles will occur to satisfy the power consumption of the power supply. The response time of the ON/OFF control scheme is very fast compared to PWM control. This provides tight regulation and excellent transient response. Power-Up/Down The TinySwitch-4 requires only a 0.1 F capacitor on the BYPASS/ MULTI-FUNCTION pin to operate with standard current limit. Because of its small size, the time to charge this capacitor is kept to an absolute minimum, typically 0.6 ms. The time to charge will vary in proportion to the BYPASS/MULTI-FUNCTION pin capacitor value when selecting different current limits. Due to the high bandwidth of the ON/OFF feedback, there is no overshoot at the power supply output. When an external resistor (4 MW) is connected from the positive DC input to the ENABLE/UNDERVOLTAGE pin, the power MOSFET switching will be delayed during power-up until the DC line voltage exceeds the threshold (100 V). Figures 11 and 12 show the power-up timing waveform in applications with and without an external resistor (4 MW) connected to the ENABLE/UNDERVOLTAGE VEN VEN CLOCK CLOCK DCMAX DCMAX IDRAIN IDRAIN VDRAIN VDRAIN PI-2667-021015 PI-2749-021015 Figure 7. Operation at Near Maximum Loading. Figure 8. Operation at Moderately Heavy Loading. VEN VEN CLOCK CLOCK DCMAX DCMAX IDRAIN IDRAIN VDRAIN VDRAIN PI-2377-021015 Figure 9. Operation at Medium Loading. PI-2661-021015 Figure 10. Operation at Very Light Load. 5 www.power.com Rev. D 08/16 TNY284-290 During power-down, when an external resistor is used, the power MOSFET will switch for 64 ms after the output loses regulation. The power MOSFET will then remain off without any glitches since the undervoltage function prohibits restart when the line voltage is low. Figure 13 illustrates a typical power-down timing waveform. Figure 14 illustrates a very slow power-down timing waveform as in standby applications. The external resistor (4 MW) is connected to the ENABLE/UNDERVOLTAGE pin in this case to prevent unwanted restarts. No bias winding is needed to provide power to the chip because it draws the power directly from the DRAIN pin (see Functional Description). This has two main benefits. First, for a nominal application, this eliminates the cost of a bias winding and associated PI-2383-021015 200 VDC-INPUT 100 0 components. Secondly, for battery charger applications, the current-voltage characteristic often allows the output voltage to fall close to 0 V while still delivering power. TinySwitch-4 accomplishes this without a forward bias winding and its many associated components. For applications that require very low no-load power consumption (50 mW), a resistor from a bias winding to the BYPASS/ MULTI-FUNCTION pin can provide the power to the chip. The minimum recommended current supplied is 1 mA. The BYPASS/ MULTI-FUNCTION pin in this case will be clamped at 6.4 V. This method will eliminate the power draw from the DRAIN pin, thereby reducing the no-load power consumption and improving full-load efficiency. Current Limit Operation Each switching cycle is terminated when the DRAIN current reaches the current limit of the device. Current limit operation provides good line ripple rejection and relatively constant power delivery independent of input voltage. 200 PI-2381-021015 pin. Under start-up and overload conditions, when the conduction time is less than 400 ns, the device reduces the switching frequency to maintain control of the peak drain current. VDC-INPUT 100 0 10 10 VBYPASS 5 0 0 400 400 200 VBYPASS 5 VDRAIN 200 VDRAIN 0 0 1 2 0 Time (ms) VDC-INPUT PI-2348-021015 200 200 100 0 0 400 400 300 300 VDRAIN 200 2 Figure 12. Power-Up without Optional External UV Resistor Connected to EN/UV Pin. Figure 11. Power-Up with Optional External UV Resistor (4 MW) Connected to EN/UV Pin. 100 1 Time (ms) PI-2395-101014 0 VDC-INPUT VDRAIN 200 100 100 0 0 0 .5 Time (s) Figure 13. Normal Power-Down Timing (without UV). 1 0 2.5 5 Time (s) Figure 14. Slow Power-Down Timing with Optional External (4 MW) UV Resistor Connected to EN/UV Pin. 6 Rev. D 08/16 www.power.com 40 Maximum Over Power (W) BYPASS/MULTI-FUNCTION Pin Capacitor The BYPASS/MULTI-FUNCTION pin can use a ceramic capacitor as small as 0.1 F for decoupling the internal power supply of the device. A larger capacitor size can be used to adjust the current limit. For TNY285-290, a 1 F BYPASS/MULTI-FUNCTIONAL pin capacitor will select a lower current limit equal to the standard current limit of the next smaller device and a 10 F BYPASS/MULTI-FUNCTIONAL pin capacitor will select a higher current limit equal to the standard current limit of the next larger device. The higher current limit level of the TNY290 is set to 850 mA typical. The TNY284 MOSFET does not have the capability for increased current limit so this feature is not available in this device. PI-6788-021015 TNY284-290 TNY290 TNY280 35 30 25 20 85 100 115 130 145 160 175 190 205 220 235 250 265 Input Voltage (VAC) Figure 15. Comparison of Maximum Overpower for TinySwitch-4 and TinySwitch-III as a Function of Input Voltage (Data Collected from RDK-295 20 W Reference Design). 7 www.power.com Rev. D 08/16 TNY284-290 C13 2.2 nF 250 VAC 1 C3 2.2 nF 1 kV BR1 2KBP10M 1000 V R12 2 M L1 10 mH RT1 6 F1 5A TinySwitch-4 U1 TNY290PG C1 100 nF 275 VAC EN/UV RTN 4 3 5 T1 EE22 R15 1.5 M 1/8 W D3 1N4937 R2 8.2 C4 100 F 50 V VR2 1N5254 27 V U3 PC817 90 - 295 VAC C9 10 F 16 V R6 10 k 1% R9 47 R4 30 k 1/8 W BP/M S C16 100 nF 100 V 5 V, 4 A 7,8 R13 2 M D C8 1000 F 10 V L2 2.2 H D4 STPS30L60CT R1 22 1/2 W D1 UF4006-E3 C6, C7 1500 F 10 V 9,10 VR1 P6KE150A C2 68 F 450 V C5 R3 4.7 1.5 nF 1/2 W 100 V C11 2.2 F 50 V R8 1 k 1/8 W C10 R14 3.3 k 47 nF 1/8 W 100 V U2 TL431 R7 10 k 1% PI-6559-021015 In a PC standby application input stage will be part of main power supply input Figure 16. TNY290PG, 5 V, 4 A Universal Input Power Supply. Applications Example The circuit shown in Figure 16 is a low cost, high efficiency, flyback power supply designed for 5 V, 4 A output from universal input using the TNY290PG. The supply features undervoltage lockout, primary sensed output overvoltage latching shutdown protection, high efficiency (>80%), and very low no-load consumption (<50 mW at 265 VAC). Output regulation is accomplished using a simple Zener reference and optocoupler feedback. The rectified and filtered input voltage is applied to the primary winding of T1. The other side of the transformer primary is driven by the integrated MOSFET in U1. Diode D1, C3, R1, and VR1 comprise the clamp circuit, limiting the leakage inductance turn-off voltage spike on the DRAIN pin to a safe value. The output voltage is regulated by TL431 U2. When the output voltage ripple exceeds the sum of the U2 (CATHODE D6) and optocoupler LED forward drop, current will flow in the optocoupler LED. This will cause the transistor of the optocoupler to sink current. When this current exceeds the ENABLE pin threshold current the next switching cycle is inhibited. When the output voltage falls below the feedback threshold, a conduction cycle is allowed to occur and, by adjusting the number of enabled cycles, output regulation is maintained. As the load reduces, the number of enabled cycles decreases, lowering the effective switching frequency and scaling switching losses with load. This provides almost constant efficiency down to very light loads, ideal for meeting energy efficiency requirements. As the TinySwitch-4 devices are completely self-powered, there is no requirement for an auxiliary or bias winding on the transformer. However by adding a bias winding, the output overvoltage protection feature can be configured, protecting the load against open feedback loop faults. When an overvoltage condition occurs, such that bias voltage exceeds the sum of VR2 and the BYPASS/MULTIFUNCTION (BYPASS/ MULTI-FUNCTIONAL) pin voltage, current begins to flow into the BYPASS/MULTI-FUNCTIONAL pin. When this current exceeds ISD the internal latching shutdown circuit in TinySwitch-4 is activated. This condition is reset when the ENABLE/UNDERVOLTAGE pin current flowing through R12 and R13 drop below 18.75 mA each AC line half-cycle. The configuration of Figure 16 is therefore non-latching for an overvoltage fault. Latching overvoltage protection can be achieved by connecting R12 and R13 to the positive terminal of C2, at the expense of higher standby consumption. In the example shown, on opening the loop, the OVP trips at an output of 17 V. For lower no-load input power consumption, the bias winding may also be used to supply the TinySwitch-4 device. Resistor R4 feeds current into the BYPASS/MULTI-FUNCTIONAL pin, inhibiting the internal high-voltage current source that normally maintains the BYPASS/MULTI-FUNCTIONAL pin capacitor voltage (C7) during the internal MOSFET off-time. This reduces the no-load consumption of this design from 140 mW to 40 mW at 265 VAC. Undervoltage lockout is configured by R5 connected between the DC bus and ENABLE/UNDERVOLTAGE pin of U1. When present, switching is inhibited until the current in the ENABLE/UNDERVOLTAGE pin 8 Rev. D 08/16 www.power.com TNY284-290 exceeds 25 A. This allows the start-up voltage to be programmed within the normal operating input voltage range, preventing glitching of the output under abnormal low voltage conditions and also on removal of the AC input. In addition to the simple input pi filter (C1, L1, C2) for differential mode EMI, this design makes use of E-ShieldTM shielding techniques in the transformer to reduce common mode EMI displacement currents, and R2 and C4 as a damping network to reduce high frequency transformer ringing. These techniques, combined with the frequency jitter of TNY288, give excellent conducted and radiated EMI performance with this design achieving >12 dBV of margin to EN55022 Class B conducted EMI limits. For design flexibility the value of C7 can be selected to pick one of the 3 current limits options in U1. This allows the designer to select the current limit appropriate for the application. * Standard current limit (ILIMIT) is selected with a 0.1 F BYPASS/ MULTI-FUNCTIONAL pin capacitor and is the normal choice for typical enclosed adapter applications. * When a 1 F BYPASS/MULTI-FUNCTIONAL pin capacitor is used, the current limit is reduced (ILIMITred or ILIMIT-1) offering reduced RMS device currents and therefore improved efficiency, but at the expense of maximum power capability. This is ideal for thermally challenging designs where dissipation must be minimized. * When a 10 F BYPASS/MULTI-FUNCTIONAL pin capacitor is used, the current limit is increased (ILIMITinc or ILIMIT+1), extending the power capability for applications requiring higher peak power or continuous power where the thermal conditions allow. Further flexibility comes from the current limits between adjacent TinySwitch-4 family members being compatible. The reduced current limit of a given device is equal to the standard current limit of the next smaller device and the increased current limit is equal to the standard current limit of the next larger device. Key Application Considerations TinySwitch-4 vs. TinySwitch-III Table 2 compares the features and performance differences between TinySwitch-4 and TinySwitch-III. TinySwitch-4 is pin compatible to TinySwitch-III with improved features. It requires minimum design effort to adapt into a new design. In addition to the feature enhancement, TinySwitch-4 offers two new packages; eSOP-12B (K) and SO-8C (D) to meet various application requirements. Function BVDSS Line Compensated OCP Typical OCP Change from 85 VAC to 265 VAC TinySwitch-III TinySwitch-4 700 V 725 V N/A Yes >40% <15% UV Threshold 25 mA 10% 25 mA 5% VBP Reset Voltage 2.6 V Typical 3.0 V Typical Packages DIP-8C (P), SMD-8C (G) DIP-8C (P), eSOP-12B (K), SO-8C (D) Table 2. Comparisons Between TinySwitch-III and TinySwitch-4. TinySwitch-4 Design Considerations Output Power Table The data sheet output power table (Table 1) represents the minimum practical continuous output power level that can be obtained under the following assumed conditions: 1. The minimum DC input voltage is 100 V or higher for 85 VAC input, or 220 V or higher for 230 VAC input or 115 VAC with a voltage doubler. The value of the input capacitance should be sized to meet these criteria for AC input designs. 2. Efficiency of 75%. 3. Minimum data sheet value of I2f. 4. Transformer primary inductance tolerance of 10%. 5. Reflected output voltage (VOR) of 135 V. 6. Voltage only output of 12 V with a fast PN rectifier diode. 7. Continuous conduction mode operation with transient KP* value of 0.25. 8. Increased current limit is selected for peak and open frame power columns and standard current limit for adapter columns. 9. The part is board mounted with SOURCE pins soldered to a sufficient area of copper and/or a heat sink is used to keep the SOURCE pin temperature at or below 110 C. 10. Ambient temperature of 50 C for open frame designs and 40 C for sealed adapters. *Below a value of 1, KP is the ratio of ripple to peak primary current. To prevent reduced power capability due to premature termination of switching cycles a transient KP limit of 0.25 is recommended. This prevents the initial current limit (IINIT) from being exceeded at MOSFET turn-on. For reference, Table 3 provides the minimum practical power delivered from each family member at the three selectable current limit values. This assumes open frame operation (not thermally limited) and otherwise the same conditions as listed above. These numbers are useful to identify the correct current limit to select for a given device and output power requirement. Overvoltage Protection The output overvoltage protection provided by TinySwitch-4 uses an internal latch that is triggered by a threshold current of approximately 5.5 mA into the BYPASS/MULTI-FUNCTIONAL pin. In addition to an internal filter, the BYPASS/MULTI-FUNCTIONAL pin capacitor forms an external filter providing noise immunity from inadvertent triggering. For the bypass capacitor to be effective as a high frequency filter, the capacitor should be located as close as possible to the SOURCE and BYPASS/MULTI-FUNCTIONAL pins of the device. Peak Output Power Table 230 VAC 15% Product ILIMIT-1 85-265 VAC ILIMIT ILIMIT+1 ILIMIT-1 ILIMIT ILIMIT+1 TNY284P 9.1 W 10.9 W 9.1 W 7.1 W 8.5 W 7.1 W TNY285P 10.8 W 12 W 15.1 W 8.4 W 9.3 W 11.8 W TNY286P 11.8 W 15.3 W 19.4 W 9.2 W 11.9 W 15.1 W TNY287P 15.1 W 19.6 W 23.7 W 11.8 W 15.3 W 18.5 W TNY288P 19.4 W TNY289P 23.7 W 28.4 W 32.2 W 18.5 W TNY290P Table 3. 28 W 24 W 28 W 15.1 W 18.6 W 21.8 W 22 W 25.2 W 32.7 W 36.6 W 21.8 W 25.4 W 28.5 W Minimum Practical Power at Three Selectable Current Limit Levels. 9 www.power.com Rev. D 08/16 TNY284-290 For best performance of the OVP function, it is recommended that a relatively high bias winding voltage is used, in the range of 15 V - 30 V. This minimizes the error voltage on the bias winding due to leakage inductance and also ensures adequate voltage during no-load operation from which to supply the BYPASS/MULTI-FUNCTIONAL pin for reduced no-load consumption. Selecting the Zener diode voltage to be approximately 6 V above the bias winding voltage (28 V for 22 V bias winding) gives good OVP performance for most designs, but can be adjusted to compensate for variations in leakage inductance. Adding additional filtering can be achieved by inserting a low value (10 W to 47 W) resistor in series with the bias winding diode and/or the OVP Zener as shown by R7 and R3 in Figure 16. The resistor in series with the OVP Zener also limits the maximum current into the BYPASS/MULTI-FUNCTIONAL pin. Reducing No-load Consumption As TinySwitch-4 is self-powered from the BYPASS/MULTIFUNCTIONAL pin capacitor, there is no need for an auxiliary or bias winding to be provided on the transformer for this purpose. Typical no-load consumption when self-powered is <150 mW at 265 VAC input. The addition of a bias winding can reduce this down to <50 mW by supplying the TinySwitch-4 from the lower bias voltage and inhibiting the internal high-voltage current source. To achieve this, select the value of the resistor (R8 in Figure 16) to provide the data sheet DRAIN supply current. In practice, due to the reduction of the bias voltage at low load, start with a value equal to 40% greater than the data sheet maximum current, and then increase the value of the resistor to give the lowest no-load consumption. Audible Noise The cycle skipping mode of operation used in TinySwitch-4 can generate audio frequency components in the transformer. To limit this audible noise generation the transformer should be designed such that the peak core flux density is below 3000 Gauss (300 mT). Following this guideline and using the standard transformer production technique of dip varnishing practically eliminates audible noise. Vacuum impregnation of the transformer should not be used due to the high primary capacitance and increased losses that result. Higher flux densities are possible, however careful evaluation of the audible noise performance should be made using production transformer samples before approving the design. Ceramic capacitors that use dielectrics such as Z5U, when used in clamp circuits, may also generate audio noise. If this is the case, try replacing them with a capacitor having a different dielectric or construction, for example a film type. TinySwitch-4 Layout Considerations Layout See Figure 17 for a recommended circuit board layout for TinySwitch-4. Single Point Grounding Use a single point ground connection from the input filter capacitor to the area of copper connected to the SOURCE pins. Bypass Capacitor (CBP) The BYPASS/MULTI-FUNCTIONAL pin capacitor must be located directly adjacent to the BYPASS/MULTI-FUNCTIONAL and SOURCE pins. If a 0.1 mF bypass capacitor has been selected it should be a high frequency ceramic type (e.g. with X7R dielectric). It must be placed directly between the ENABLE and SOURCE pins to filter external noise entering the BYPASS pin. If a 1 mF or 10 mF bypass capacitor was selected then an additional 0.1 mF capacitor should be added across BYPASS and SOURCE pins to provide noise filtering (see Figure 17). ENABLE/UNDERVOLTAGE Pin Keep traces connected to the ENABLE/UNDERVOLTAGE pin short and, as far as is practical, away from all other traces and nodes above source potential including, but not limited to, the bypass, drain and bias supply diode anode nodes. Primary Loop Area The area of the primary loop that connects the input filter capacitor, transformer primary and TinySwitch-4 should be kept as small as possible. Primary Clamp Circuit A clamp is used to limit peak voltage on the DRAIN pin at turn-off. This can be achieved by using an RCD clamp or a Zener (~200 V) and diode clamp across the primary winding. To reduce EMI, minimize the loop from the clamp components to the transformer and TinySwitch-4. Thermal Considerations The SOURCE pins are internally connected to the IC lead frame and provide the main path to remove heat from the device. Therefore all the SOURCE pins should be connected to a copper area underneath the TinySwitch-4 to act not only as a single point ground, but also as a heat sink. As this area is connected to the quiet source node, this area should be maximized for good heat sinking. Similarly for axial output diodes, maximize the PCB area connected to the cathode. Y Capacitor The placement of the Y capacitor should be directly from the primary input filter capacitor positive terminal to the common/ return terminal of the transformer secondary. Such a placement will route high magnitude common mode surge currents away from the TinySwitch-4 device. Note - if an input (C, L, C) EMI filter is used then the inductor in the filter should be placed between the negative terminals of the input filter capacitors. Optocoupler Place the optocoupler physically close to the TinySwitch-4 to minimizing the primary-side trace lengths. Keep the high current, high-voltage drain and clamp traces away from the optocoupler to prevent noise pick up. Output Diode For best performance, the area of the loop connecting the secondary winding, the output diode and the output filter capacitor, should be minimized. In addition, sufficient copper area should be provided at the anode and cathode terminals of the diode for heat sinking. A larger area is preferred at the quiet cathode terminal. A large anode area can increase high frequency radiated EMI. PC Board Leakage Currents TinySwitch-4 is designed to optimize energy efficiency across the power range and particularly in standby/no-load conditions. Current consumption has therefore been minimized to achieve this performance. The ENABLE/UNDERVOLTAGE pin under-voltage feature for example has a low threshold (~1 A) to detect whether an undervoltage resistor is present. Parasitic leakage currents into the ENABLE/UNDERVOLTAGE pin are normally well below this 1 A threshold when PC board assembly is in a well controlled production facility. However, high humidity conditions together with board and/or package contamination, either from no-clean flux or other contaminants, can reduce the surface resistivity enough to allow parasitic currents >1 A to flow into the ENABLE/ UNDERVOLTAGE pin. These currents can flow from higher voltage exposed solder pads close to the ENABLE/UNDERVOLTAGE pin such as the BYPASS/MULTI-FUNCTIONAL pin solder pad preventing 10 Rev. D 08/16 www.power.com TNY284-290 Maximize hatched copper areas ( ) for optimum heat sinking Safety Spacing Y1Capacitor Output Rectifier + High-Voltage Input Filter Capacitor - PRI BIAS S TOP VIEW TinySwitch-4 S PRI D S BP/M BIAS T r a n s f o r m e r Output Filter Capacitor SEC S *CHF/CBP EN/ UV CBP Optocoupler - DC + OUT *CHF is a 0.1 F high frequency noise bypass capacitor (the high frequency 0.1 F capacitor eliminates need for CBP if ILIMIT selection requires 0.1 F). PI-6651-021015 Figure 17. Recommended Circuit Board Layout for TinySwitch-4 with Undervoltage Lock Out Resistor. the design from starting up. Designs that make use of the undervoltage lockout feature by connecting a resistor from the high-voltage rail to the ENABLE/UNDERVOLTAGE pin are not affected. 1. If the contamination levels in the PC board assembly facility are unknown, the application is open frame or operates in a high pollution degree environment and the design does not make use of the undervoltage lockout feature, then an optional 390 kW resistor should be added from ENABLE/UNDERVOLTAGE pin to SOURCE pin to ensure that the parasitic leakage current into the ENABLE/UNDERVOLTAGE pin is well below 1 A. 2. Note that typical values for surface insulation resistance (SIR) where no-clean flux has been applied according to the suppliers' guidelines are >>10 MW and do not cause this issue. Quick Design Checklist As with any power supply design, all TinySwitch-4 designs should be verified on the bench to make sure that component specifications are not exceeded under worst case conditions. The following minimum set of tests is strongly recommended: 3. Maximum drain voltage - Verify that VDS does not exceed 675 V at highest input voltage and peak (overload) output power. The 50 V margin to the 725 V BVDSS specification gives margin for design variation. Maximum drain current - At maximum ambient temperature, maximum input voltage and peak output (overload) power, verify drain current waveforms for any signs of transformer saturation and excessive leading edge current spikes at start-up. Repeat under steady-state conditions and verify that the leading edge current spike event is below ILIMIT(MIN) at the end of the tLEB(MIN). Under all conditions, the maximum drain current should be below the specified absolute maximum ratings. Thermal Check - At specified maximum output power, minimum input voltage and maximum ambient temperature, verify that the temperature specifications are not exceeded for TinySwitch-4, transformer, output diode, and output capacitors. Enough thermal margin should be allowed for part-to-part variation of the RDS(ON) of TinySwitch-4 as specified in the data sheet. Under low-line, maximum power, a maximum TinySwitch-4 SOURCE pin temperature of 110 C is recommended to allow for these variations. 11 www.power.com Rev. D 08/16 TNY284-290 Absolute Maximum Ratings1,4 DRAIN Voltage ..........................................................-0.3 V to 725 V DRAIN Peak Current: TNY284................................400 (750) mA2 TNY285.............................. 560 (1050) mA2 TNY286.............................. 720 (1350) mA2 TNY287.............................. 880 (1650) mA2 TNY288............................ 1040 (1950) mA2 TNY289............................ 1200 (2250) mA2 TNY290............................ 1360 (2550) mA2 EN/UV Voltage ............................................................. -0.3 V to 9 V EN/UV Current .....................................................................100 mA BP/M Voltage ............................................................... -0.3 V to 9 V Storage Temperature ...............................................-65 C to 150 C Maximum Junction Temperature3...............................-40 C to 150 C Lead Temperature4................................................................. 260 C Notes: 1. All voltages referenced to SOURCE, TA = 25 C. 2. The higher peak DRAIN current is allowed while the DRAIN voltage is simultaneously less than 400 V. 3. Normally limited by internal circuitry. 4. 1/16 in. from case for 5 seconds. 5. Maximum ratings specified may be applied one at a time, without causing permanent damage to the product. Exposure to Absolute Rating conditions for extended periods of time may affect product reliability. Thermal Resistance Thermal Resistance: P Package: (qJA) ....................................... 70 C/W2; 60 C/W3 (qJC)1 ....................................................... 11 C/W D Package: (qJA) ..................................... 100 C/W2; 80 C/W3 (qJC)1 ....................................................... 30 C/W K Package: (qJA) ....................................... 45 C/W2; 38 C/W3 (qJC)4..........................................................2 C/W Parameter Symbol Notes: 1. Measured on the SOURCE pin close to the plastic interface. 2. Soldered to 0.36 sq. in. (232 mm2), 2 oz. (610 g/m2) copper clad. 3. Soldered to 1 sq. in. (645 mm2), 2 oz. (610 g/m2) copper clad. 4. The case temperature is measured at the bottom-side exposed pad. Conditions SOURCE = 0 V; TJ = -40 to 125 C See Figure 18 (Unless Otherwise Specified) Min Typ Max 124 132 140 Units Control Functions Output Frequency in Standard Mode Maximum Duty Cycle fOSC DCMAX EN/UV Pin Upper Turnoff Threshold Current IDIS EN/UV Pin Voltage VEN IS1 DRAIN Supply Current IS2 Average TJ = 25 C See Figure 5 Peak-to-peak Jitter S1 Open 8 62 67 -150 -122 -90 IEN/UV = 25 mA 1.8 2.2 2.6 IEN/UV = -25 mA 0.8 1.2 1.6 EN/UV Current > IDIS (MOSFET Not Switching) See Note A EN/UV Open (MOSFET Switching at fOSC) See Note B kHz % 330 mA V mA TNY284 360 400 TNY285 410 440 TNY286 430 470 TNY287 510 550 TNY288 615 650 TNY289 715 800 TNY290 875 930 mA 12 Rev. D 08/16 www.power.com TNY284-290 Conditions SOURCE = 0 V; TJ = -40 to 125 C See Figure 18 (Unless Otherwise Specified) Min Typ Max ICH1 VBP/M = 0 V, TJ = 25 C See Note C, D -6.5 -4.5 -2.5 ICH2 VBP/M = 4 V, TJ = 25 C See Note C, D -4.7 -2.8 -1.4 BP/M Pin Voltage VBP/M See Note C 5.6 5.85 6.3 V BP/M Pin Voltage Hysteresis VBP/MH 0.80 0.95 1.20 V BP/M Pin Shunt Voltage VSHUNT IBP = 2 mA 6.0 6.4 6.85 V ILUV TJ = 25 C 23.75 25 26.25 mA TJ = 25 C See Note G 3 5 8 mA Parameter Symbol Units Control Functions (cont.) BP/M Pin Charge Current EN/UV Pin Line Undervoltage Threshold EN/UV Pin - Reset Hysteresis (Following Latch Off with BP/M Pin Current >ISD) mA Circuit Protection Standard Current Limit (BP/M Capacitor = 0.1 mF) See Note D ILIMIT di/dt = 50 mA/ms TJ = 25 C See Note E TNY284P/D/K 233 250 267 di/dt = 55 mA/ms TJ = 25 C See Note E TNY285P/D/K 256 275 294 di/dt = 70 mA/ms TJ = 25 C See Note E TNY286P/D/K 326 350 374 di/dt = 90 mA/ms TJ = 25 C See Note E TNY287P/D/K 419 450 481 di/dt = 110 mA/ms TJ = 25 C See Note E TNY288P/D/K 512 550 588 di/dt = 130 mA/ms TJ = 25 C See Note E TNY289P/K 605 650 695 di/dt = 150 mA/ms TJ = 25 C See Note E TNY290P/K 698 750 802 mA 13 www.power.com Rev. D 08/16 TNY284-290 Parameter Symbol Conditions SOURCE = 0 V; TJ = -40 to 125 C See Figure 18 (Unless Otherwise Specified) Min Typ Max Units Circuit Protection (cont.) Reduced Current Limit (BP/M Capacitor = 1 mF) See Note D Increased Current Limit (BP/M Capacitor = 10 mF) See Note D ILIMITred ILIMITinc di/dt = 42 mA/ms TJ = 25 C See Note E TNY284P/D/K 196 210 233 di/dt = 50 mA/ms TJ = 25 C See Note E TNY285P/D/K 233 250 277 di/dt = 55 mA/ms TJ = 25 C See Notes E TNY286P/D/K 256 275 305 di/dt = 70 mA/ms TJ = 25 C See Notes E TNY287P/D/K 326 350 388 di/dt = 90 mA/ms TJ = 25 C See Notes E TNY288P/D/K 419 450 499 di/dt = 110 mA/ms TJ = 25 C See Notes E TNY289P/K 512 550 610 di/dt = 130 mA/ms TJ = 25 C See Notes E TNY290P/K 605 650 721 di/dt = 42 mA/ms TJ = 25 C See Notes E, F TNY284P/D/K 196 210 233 di/dt = 70 mA/ms TJ = 25 C See Notes E TNY285P/D/K 326 350 388 di/dt = 90 mA/ms TJ = 25 C See Notes E TNY286P/D/K 419 450 499 di/dt = 110 mA/ms TJ = 25 C See Notes E TNY287P/D/K 512 550 610 di/dt = 130 mA/ms TJ = 25 C See Notes E TNY288P/D/K 605 650 721 di/dt = 150 mA/ms TJ = 25 C See Notes E TNY289P/K 698 750 833 di/dt = 170 mA/ms TJ = 25 C See Notes E TNY290P/K 791 850 943 mA mA 14 Rev. D 08/16 www.power.com TNY284-290 Parameter Symbol Conditions SOURCE = 0 V; TJ = -40 to 125 C See Figure 18 (Unless Otherwise Specified) Min Typ Max TNY284-290 0.9 x I2f I2 f 1.12 x I2 f TNY284-290 0.9 x I2f I2 f 1.16 x I2 f TNY284-290 0.9 x I2f I2 f 1.16 x I2 f TNY284-287 0.77 x ILIMIT(MIN) Units Circuit Protection (cont.) Standard Current Limit, I2f = ILIMIT(TYP)2 x fOSC(TYP) TJ = 25 C Power Coefficient If 2 Reduced Current Limit, I2f = ILIMITred(TYP)2 x fOSC(TYP) A2Hz TJ = 25 C Increased Current Limit, I2f = ILIMITinc(TYP)2 x fOSC(TYP) TJ = 25 C See Figure 21 TJ = 25 C, See Note G Initial Current Limit IINIT mA See Figure 22 TJ = 25 C, See Note G TNY288-290 0.725 x ILIMIT(MIN) Leading Edge Blanking Time tLEB TJ = 25 C See Note G Current Limit Delay tILD TJ = 25 C See Note G, H Thermal Shutdown Temperature TSD Thermal Shutdown Hysteresis TSDH BP/M Pin Shutdown Threshold Current ISD 4 6.5 9 mA VBP/M(RESET) 1.6 3.0 3.6 V TJ = 25 C 28 32 TJ = 100 C 42 48 TJ = 25 C 19 22 TJ = 100 C 29 33 TJ = 25 C 14 16 TJ = 100 C 21 24 BP/M Pin Power-Up Reset Threshold Voltage 170 135 215 ns 150 ns 142 150 75 C C Output TNY284 ID = 25 mA ON-State Resistance RDS(ON) TNY285 ID = 28 mA TNY286 ID = 35 mA W 15 www.power.com Rev. D 08/16 TNY284-290 Parameter Symbol Conditions SOURCE = 0 V; TJ = -40 to 125 C See Figure 18 (Unless Otherwise Specified) Min Typ Max TJ = 25 C 7.8 9.0 TJ = 100 C 11.7 13.5 TJ = 25 C 5.2 6.0 TJ = 100 C 7.8 9.0 TJ = 25 C 3.9 4.5 TJ = 100 C 5.8 6.7 TJ = 25 C 2.6 3.0 TJ = 100 C 3.9 4.5 Units Output (cont.) TNY287 ID = 45 mA ON-State Resistance TNY288 ID = 55 mA RDS(ON) TNY289 ID = 65 mA TNY290 ID = 75 mA IDSS1 OFF-State Drain Leakage Current IDSS2 Breakdown Voltage BVDSS VBP/M = 6.2 V VEN/UV = 0 V VDS = 560 V TJ = 125 C See Note I Auto-Restart Duty Cycle 50 TNY287-288 100 TNY289-290 200 VDS = 375 V, TJ = 50 C See Note G, I VBP/M = 6.2 V VEN/UV = 0 V VBP = 6.2 V, VEN/UV = 0 V, See Note J, TJ = 25 C DRAIN Supply Voltage Auto-Restart ON-Time at fOSC TNY284-286 W mA 15 725 V 50 V t AR TJ = 25 C See Note K 64 ms DC AR TJ = 25 C 3 % 16 Rev. D 08/16 www.power.com TNY284-290 NOTES: A. IS1 is an accurate estimate of device controller current consumption at no-load, since operating frequency is so low under these conditions. Total device consumption at no-load is the sum of IS1 and IDSS2. B. Since the output MOSFET is switching, it is difficult to isolate the switching current from the supply current at the DRAIN. An alternative is to measure the BYPASS/MULTI-FUNCTIONAL pin current at 6.1 V. C. BYPASS/MULTI-FUNCTIONAL pin is not intended for sourcing supply current to external circuitry. D. To ensure correct current limit it is recommended that nominal 0.1 mF / 1 mF / 10 mF capacitors are used. In addition, the BP/M capacitor value tolerance should be equal or better than indicated below across the ambient temperature range of the target application. The minimum and maximum capacitor values are guaranteed by characterization. Nominal BP/M Pin Cap Value Tolerance Relative to Nominal Capacitor Value Min Max 0.1 mF -60% +100% 1 mF -50% +100% 10 mF -50% NA E. For current limit at other di/dt values, refer to Figure 25. F. TNY284 does not have an increased current limit value, but with a 10 mF BYPASS/MULTI-FUNCTIONAL pin capacitor the current limit is the same as with a 1 mF BYPASS/MULTI-FUNCTIONAL pin capacitor (reduced current limit value). G. This parameter is derived from characterization. H. This parameter is derived from the change in current limit measured at 1X and 4X of the di/dt shown in the ILIMIT specification. I. IDSS1 is the worst-case OFF-state leakage specification at 80% of BVDSS and maximum operating junction temperature. IDSS2 is a typical specification under worst-case application conditions (rectified 265 VAC) for no-load consumption calculations. J. Breakdown voltage may be checked against minimum BVDSS specification by ramping the DRAIN pin voltage up to but not exceeding minimum BVDSS. K. Auto-restart on time has the same temperature characteristics as the oscillator (inversely proportional to frequency). 17 www.power.com Rev. D 08/16 TNY284-290 470 5 S2 470 S D S1 S S S 2 M 50 V BP/M EN/UV 10 V 0.1 F 150 V NOTE: This test circuit is not applicable for current limit or output characteristic measurements. PI-4079-021015 Figure 18. General Test Circuit. DCMAX (internal signal) t2 HV t1 tP 90% 90% EN/UV DRAIN VOLTAGE D= t1 t2 10% 0V tEN/UV VDRAIN tP = 1 fOSC PI-2364-021015 PI-2048-021015 Figure 19. Duty Cycle Measurement. Figure 20. Output Enable Timing. 1.05 1.00 0.95 0.90 0.85 0.80 0.75 Typical Minimum Maximum 0.70 0.65 0.60 0 1 2 3 4 TON (s) Figure 21. Current Limit vs. TON for TNY284~287. 5 6 1.10 TJ = 25 C 1.05 1.00 PI-6804-021015 TJ = 25 C Current Limit (Normalized) Current Limit (Normalized) 1.10 PI-6803-021015 Typical Performance Characteristics 0.95 0.90 0.85 0.80 0.75 Typical Minimum Maximum 0.70 0.65 0.60 0 1 2 3 4 5 6 TON (s) Figure 22. Current Limit vs. TON for TNY288~290. 18 Rev. D 08/16 www.power.com TNY284-290 Typical Performance Characteristics (cont.) 1.0 25 50 90 85 80 75 100 125 150 PI-6787-021015 95 -40 -20 0 Junction Temperature (C) 1.0 TNY284 TNY285 TNY286 TNY287 TNY288 TNY289 TNY290 0.4 0.2 Note: For the normalized current limit value, use the typical current limit specified for the appropriate BP/M capacitor. 1 2 3 Scaling Factors: TNY284 1.0 TNY285 1.5 TNY286 2.0 TNY287 3.5 TNY288 5.6 TNY289 7.9 TNY290 11.2 250 200 150 100 TCASE=25 C TCASE=100 C 50 0 0 0 4 2 Normalized di/dt 6 8 10 Figure 26. Output Characteristic. 40 10 Scaling Factors: TNY284 1.0 TNY285 1.5 TNY286 2.0 TNY287 3.5 TNY288 5.6 TNY289 7.9 TNY290 11.2 30 Power (mW) Scaling Factors: TNY284 1.0 TNY285 1.5 TNY286 2.0 TNY287 3.5 TNY288 5.6 TNY289 7.9 TNY290 11.2 PI-6771-021015 1000 Drain Capacitance (pF) 4 DRAIN Voltage (V) Figure 25. Standard Current Limit vs. di/dt. 100 80 100 120 300 Drain Current (mA) PI-6785-021015 Normalized Current Limit (See Figure 21) 1.2 0.6 60 Figure 24. Standard Current Limit vs. Temperature. 1.4 Normalized di/dt = 1 50 mA/s 55 mA/s 70 mA/s 90 mA/s 110 mA/s 130 mA/s 150 mA/s 40 Temperature (C) Figure 23. Breakdown vs. Temperature. 0.8 20 PI-6786-021015 0 1.00 PI-6772-021015 0.9 -50 -25 1.05 Standard Current Limit (Normalized to 25 C) PI-2213-020515 Breakdown Voltage (Normalized to 25 C) 1.1 20 10 1 1 100 200 300 400 Drain Voltage (V) Figure 27. COSS vs. Drain Voltage. 500 600 0 0 100 200 300 400 500 600 Drain Voltage (V) Figure 28. Drain Capacitance Power. 19 www.power.com Rev. D 08/16 TNY284-290 Typical Performance Characteristics (cont.) PI-4281-021015 Under-Voltage Threshold (Normalized to 25 C) 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 -25 0 25 50 75 100 125 Junction Temperature (C) Figure 29. Undervoltage Threshold vs. Temperature. 20 Rev. D 08/16 www.power.com TNY284-290 PDIP-8C (P Package) -E- D S .004 (.10) .240 (6.10) .260 (6.60) Pin 1 -D- .356 (9.05) .387 (9.83) .057 (1.45) .068 (1.73) (NOTE 6) .125 (3.18) .145 (3.68) -T- Notes: 1. Package dimensions conform to JEDEC specification MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP) package with .300 inch row spacing. 2. Controlling dimensions are inches. Millimeter sizes are shown in parentheses. 3. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed .006 (.15) on any side. 4. Pin locations start with Pin 1, and continue counter-clockwise to Pin 8 when viewed from the top. The notch and/or dimple are aids in locating Pin 1. Pin 3 is omitted. 5. Minimum metal to metal spacing at the package body for the omitted lead location is .137 inch (3.48 mm). 6. Lead width measured at package body. 7. Lead spacing measured with the leads constrained to be perpendicular to plane T. .015 (.38) MINIMUM SEATING PLANE .118 (3.00) .140 (3.56) .100 (2.54) BSC .014 (.36) .022 (.56) .048 (1.22) .053 (1.35) T .137 (3.48) MINIMUM E D S .010 (.25) M .008 (.20) .015 (.38) .300 (7.62) BSC (NOTE 7) .300 (7.62) .390 (9.91) P08C PI-3933-081716 21 www.power.com Rev. D 08/16 TNY284-290 SO-8C (D Package) 4 B 0.10 (0.004) C A-B 2X 2 DETAIL A 4.90 (0.193) BSC A 4 8 D 5 2 3.90 (0.154) BSC GAUGE PLANE SEATING PLANE 6.00 (0.236) BSC o 0-8 C 1.04 (0.041) REF 2X 0.10 (0.004) C D 1 Pin 1 ID 4 0.40 (0.016) 1.27 (0.050) 0.20 (0.008) C 2X 7X 0.31 - 0.51 (0.012 - 0.020) 0.25 (0.010) M C A-B D 1.27 (0.050) BSC 1.35 (0.053) 1.75 (0.069) 0.25 (0.010) BSC 1.25 - 1.65 (0.049 - 0.065) DETAIL A 0.10 (0.004) 0.25 (0.010) 0.10 (0.004) C H 7X SEATING PLANE C Reference Solder Pad Dimensions + 2.00 (0.079) + D07C 0.17 (0.007) 0.25 (0.010) 1.27 (0.050) 4.90 (0.193) + + 0.60 (0.024) Notes: 1. JEDEC reference: MS-012. 2. Package outline exclusive of mold flash and metal burr. 3. Package outline inclusive of plating thickness. 4. Datums A and B to be determined at datum plane H. 5. Controlling dimensions are in millimeters. Inch dimensions are shown in parenthesis. Angles in degrees. PI-4526-012315 22 Rev. D 08/16 www.power.com TNY284-290 eSOP-12B (K Package) 2 0.004 [0.10] C A 2X 0.400 [10.16] Pin #1 I.D. (Laser Marked) 0.356 [9.04] Ref. 0.325 [8.26] Max. 7 2X 7 0.004 [0.10] C B 0.059 [1.50] Ref, Typ 12 2 0.008 [0.20] C 1 2X, 5/6 Lead Tips 2 3 4 B 6 Gauge Plane 0 - 8 6 1 BOTTOM VIEW 0.092 [2.34] 0.086 [2.18] 0.032 [0.80] 0.029 [0.72] 0.006 [0.15] 0.000 [0.00] 0.004 [0.10] C C Seating Plane Detail A Seating plane to package bottom standoff 0.217 [5.51] 3 0.019 [0.48] Ref. 0.022 [0.56] Ref. 0.016 [0.41] 0.011 [0.28] 11x 0.306 [7.77] Ref. END VIEW SIDE VIEW 0.067 [1.70] C 0.049 [1.23] 0.046 [1.16] 0.028 [0.71] Ref. 0.020 [0.51] Ref. 0.098 [2.49] 0.086 [2.18] Seating Plane 0.034 [0.85] 0.026 [0.65] DETAIL A (Scale = 9X) 3 4 0.120 [3.05] Ref 0.023 [0.58] 11x 0.018 [0.46] 0.070 [1.78] 0.010 (0.25) M C A B TOP VIEW H 0.010 [0.25] 0.225 [5.72] Max. 7 0.350 [8.89] 0.059 [1.50] Ref, Typ 0.460 [11.68] 0.010 [0.25] Ref. 0.055 [1.40] Ref. Land Pattern Dimensions 1 12 2 11 3 10 4 9 0.028 [0.71] 0.321 [8.15] Notes: 1. Dimensioning and tolerancing per ASME Y14.5M-1994. 2. Dimensions noted are determined at the outermost extremes of the plastic body exclusive of mold flash, tie bar burrs, gate burrs, and interlead flash, but including any mismatch between the top and bottom of the plastic body. Maximum mold protrusion is 0.007 [0.18] per side. 3. Dimensions noted are inclusive of plating thickness. 4. Does not include interlead flash or protrusions. 5. Controlling dimensions in inches [mm]. 6 0.429 [10.90] 8 6. Datums A and B to be determined at Datum H. 7 7. Exposed pad is nominally located at the centerline of Datums A and B. "Max" dimensions noted include both size and positional tolerances. PI-5748a-020515 23 www.power.com Rev. D 08/16 TNY284-290 Part Ordering Information * TinySwitch Product Family * TNY-4 Series Number * Package Identifier P Plastic DIP-8C D SO-8C K eSOP-12B * Lead Finish G RoHS compliant and Halogen Free * Tape & Reel and Other Options Blank TNY 288 P G - TL TL Standard Configuration Tape & Reel, 1000 pcs min./mult. 24 Rev. D 08/16 www.power.com TNY284-290 Notes 25 www.power.com Rev. D 08/16 Revision Notes Date A Initial Release. 09/12 B Added TNY288DG package. Updated TNY287K and TNY288D Peak or Open Frame values in Table 1. 08/13 C Corrected IINIT parameter on page 15. Updated with new Brand Style. 02/15 C Minor correction made to Functional Block Diagram. 07/15 D Updated PDIP-8C (P Package) per PCN-16232. 08/16 For the latest updates, visit our website: www.power.com Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS. Patent Information The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations patents may be found at www.power.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www.power.com/ip.htm. Life Support Policy POWER INTEGRATIONS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF POWER INTEGRATIONS. As used herein: 1. A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii) whose failure to perform, when properly used in accordance with instructions for use, can be reasonably expected to result in significant injury or death to the user. 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. 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