G9EA-1 DC Power Relays (60-A, 100-A Models) DC Power Relays Capable of Interrupting High-voltage, High-current Loads * A compact relay (73 x 36 x 67.2 mm (L x W x H)) capable of switching 400-V 60-A DC loads. (Capable of interrupting 600 A at 300 VDC max.) * The switching section and driving section are gas-injected and hermetically sealed, allowing these compact relays to interrupt high-capacity loads. The sealed construction also requires no arc space, saves space, and helps ensure safe applications. * Downsizing and optimum design allow no restrictions on the mounting direction. * Terminal Cover and DIN Track Adapters are also available for industrial applications. * UL/CSA standard UL508 approved. RoHS Compliant Refer to "DC Power Relays Common Precautions". Model Number Legend 3. Coil Terminals B: M3.5 screw terminals Blank: Lead wire output 1. Number of Poles 1: 1 pole G 9 E A -@-@-@-@ -- -- -- -- 1 2 3 4 2. Contact Form Blank: SPST-NO G 9 E A 4. Special Functions CA: High-current conduction (100 A) - List of Models 1 Terminals Classification Coil terminals Contact terminals Switching/current conduction models Screw terminals High-current conduction models Screw terminals Lead wires Contact form Rated coil voltage SPST-NO 12 VDC 24 VDC 48 VDC 60 VDC 100 VDC Screw terminals Lead wires Model G9EA-1-B G9EA-1 G9EA-1-B-CA G9EA-1-CA Note 1. Two M5 screws are provided for the contact terminal connection. Note 2. Two M3.5 screws are provided for the coil terminal connection. Ratings Coil Item Rated voltage Rated current (mA) Coil resistance () 12 VDC 417 28.8 24 VDC 208 115.2 48 VDC 102 60 VDC 86.2 100 VDC 53.6 Must-operate voltage (V) Must-release voltage (V) Maximum voltage (V) 75% max. of rated voltage 8% min. of rated voltage 130% of rated voltage (at 23C within 10 minutes) 469.3 695.7 1864 Power consumption (W) Approx. 5 W Approx. 5.2 W Approx. 5.4 W Note 1. The figures for the rated current and coil resistance are for a coil temperature of 23C and have a tolerance of 10%. Note 2. The figures for the operating characteristics are for a coil temperature of 23C. Note 3. The figure for the maximum voltage is the maximum voltage that can be applied to the relay coil. Contacts Item Resistive load G9EA-1(-B) G9EA-1(-B)-CA 60 A at 400 VDC, 100 A at 120 VDC 30 A at 400 VDC Rated carry current 60 A 100 A Maximum switching voltage 400 V 400 V Maximum switching current 100 A 30 A Rated load 1 G9EA-1 DC Power Relays (60-A, 100-A Models) Characteristics Item G9EA-1(-B) G9EA-1(-B)-CA Contact resistance 1 Model 30 m max. (0.6 m typical) 10 m max. (0.3 m typical) Contact voltage drop 0.1 V max. (for a carry current of 60 A) Operate time Release time 30 ms max. Insulation resistance Between coil and contacts 1,000 M min. Dielectric strength *2 Between coil and contacts 2,500 VAC, 1 min Between contacts of the same polarity 2,500 VAC, 1 min Between contacts of the same polarity 1,000 M min. Impulse withstand voltage *3 Vibration resistance Shock resistance 4,500 V Destruction 10 to 55 to 10 Hz, 0.75-mm single amplitude (Acceleration: 2.94 to 88.9 m/s2) Malfunction 10 to 55 to 10 Hz, 0.75-mm single amplitude (Acceleration: 2.94 to 88.9 m/s2) Destruction 490 m/s2 Malfunction 196 m/s2 Mechanical endurance *4 200,000 ops. min. Electrical endurance (resistive load) *5 120 VDC, 100 A, 3,000 ops. min. 400 VDC, 30 A, 1,000 ops. min. 400 VDC, 60 A, 3,000 ops. min. 120 VDC, 30 A, 2,500 ops. min. 400 VDC, 30 A, 30,000 ops. min. - 100 A (10 min) 150 A (10 min) Short-time carry current 600 A at 300 VDC (5 times) - 180 A at 400 VDC (100 times min.) 100 A at 120 VDC (150 times min.) -60 A at 200 VDC (1,000 times min.) - Maximum interruption current Overload interruption Reverse polarity interruption -40 to 70C (with no icing or condensation) Ambient operating temperature 5% to 85% RH Weight (including accessories) Approx. 310 g Note. The above values are initial values at an ambient temperature of 23C unless otherwise specified. *1. The contact resistance was measured with 1A at 5VDC using the voltage drop method. *2. The insulation resistance was measured with a 500-VDC megohmmeter. *3. The impulse withstand voltage was measured with a JEC-212 (1981) standard impulse voltage waveform (1.2 x 50 s). *4. The mechanical endurance was measured at a switching frequency of 3,600 operations/hr. *5. The electrical endurance was measured at a switching frequency of 60 operations/hr. Engineering Data G9EA-1(-B) Switching/Current Conduction Models 500 300 G9EA-1 DC resistive load 100 5 Switching 120-VDC resistive load (positive direction) 3 500 300 0.5 30 0.3 Switching 400-VDC resistive load (positive direction) 10 0.1 5 0.05 3 0.03 10 30 50 100 300 500 1,000 Switching voltage (V) Carry Current vs Energizing Time 100,000 10,000 1,000 100 10 1 10 30 50 100 300 500 1,000 Carry current (A) 10,000 5,000 3,000 1,000 1 50 1 2 10 Electrical Endurance (Interruption Performance) Operations 1,000 Electrical Endurance (Switching Performance) Operations (x 10,000) Maximum Switching Capacity Switching current (A) 1 Ambient operating humidity Energizing time (s) G 9 E A 0.1 V max. (for a carry current of 100 A) 50 ms max. 100 50 30 Interrupting 400-VDC resistive load (positive direction) 10 5 3 1 0.01 10 30 50 100 300 500 1,000 Switching current (A) 10 30 50 100 300 500 1,000 Switching current (A) G9EA-1 DC Power Relays (60-A, 100-A Models) G9EA-1(-B)-CA High-current Conduction Models 1,000 500 300 100 Carry Current vs Energizing Time Energizing time (s) Electrical Endurance (Switching Performance) Operations Contact current (A) Maximum Switching Capacity 10,000 5,000 3,000 Switching 120-VDC resistive load (positive direction) 1,000 G9EA-1-CA DC resistive load 50 500 30 300 10 100 5 50 3 30 100,000 10,000 1,000 100 1 10 30 50 100 300 10 1 10 500 1,000 10 30 50 100 Switching voltage (V) 300 10 500 1,000 30 50 100 300 500 1,000 Carry current (A) Switching current (A) All G9EA-1 Models Sample: G9EA-1 Number: 35 Must-operate voltage Must-release voltage 25 20 15 20 Sample: G9EA-1 Number: 35 Operate time Release time 15 Vibration Malfunction Single amplitude (mm) 30 Time Characteristic Distributions Number of contacts Number of Relays Must-operate Voltage and Must-release Voltage Distributions 10 1 Sample: G9EA-1 Number: 5 0.9 Unconfirmed area 0.8 0.7 0.6 G 9 E A 0.5 Confirmed area 0.4 0.3 - 10 0.2 1 5 5 0.1 20 40 60 80 100 0 5.0 0 10.0 15.0 20.0 25.0 Percentage of rated voltage (%) Rate of change (%) Vibration Resistance 10.0 8.0 Sample: G9EA-1 Number: 5 Shock Malfunction Unit: m/s2 Sample: G9EA-1 Number: 5 Y 2(- X ) ) CT: VDC 400 1-BCONTA A- 60A C G9E 01 VDJAPAN -00 2K1 12DE IN 136 MA Lot 600 No. Z' Z X Y' Y X' Z 400 2.0 Must-release voltage 5 10 30 50 100 Frequency (Hz) 10.0 8.0 Sample: G9EA-1 Number: 5 6.0 4.0 2.0 200 Must-operate voltage 0.0 0.0 -2.0 3 Shock Resistance 1,000 800 4.0 1 Time (ms) 1(+ 6.0 30.0 Rate of change (%) 0 Must-operate voltage -4.0 -6.0 -8.0 -10.0 Start After test Characteristics were measured after applying vibration at a frequency of 10 to 55 Hz (single amplitude of 0.75 mm) to the test piece (not energized) for 2 hours each in 3 directions. The percentage rate of change is the average value for all of the samples -2.0 200 Deenergized Z' -4.0 400 600 800 Must-release voltage X' Energized 1,000 Y' The value at which malfunction occurred was measured after applying shock to the test piece 3 times each in 6 directions along 3 axes. -6.0 -8.0 -10.0 Start After test Characteristics were measured after applying a shock 2 of 490 m /s to the test piece 3 times each in 6 directions along 3 axes. The percentage rate of change is the average value for all of the samples. 3 G9EA-1 DC Power Relays (60-A, 100-A Models) Dimensions (Unit: mm) Models with Screw Terminals G9EA-1-B(-CA) Terminal Arrangement/ Internal Connections (TOP VIEW) 2-M5 1(+) 7 24 36 ) 1(+ 2-M3.5 ) 2(- B -1EA G9VDCPAN 1A2DE IN JA M o. tN 2(-) T: AC C NT 0VD CO 40 A 60 2 7 01 -00 Note: Be sure to connect terminals with the correct polarity. Coils do not have polarity. 47 61 73 Two, 6.2-dia. holes Mounting Hole Dimensions (TOP VIEW) Two, M6 or 6.5-dia. holes 15.3 15.2 1(+) 2(-) Dimension (mm) 8 17.5 K1 62 13 Lo Tolerance (mm) 10 or lower 0.3 10 to 50 0.5 G9EA-1-B 12VDC CONTACT: 60A 400VDC MADE IN JAPAN 39.7 (Coil terminal height) 1 50 or higher 67.2 60.7 (Terminal height) 610.1 Lot No. 1362K1-0001 10.5 240.1 Models with Lead Wires G9EA-1(-CA) Terminal Arrangement/ Internal Connections (TOP VIEW) 2-M5 1(+) G 9 E A 24 ) 1(+ 36 2(-) - 1 EAG9 DC N 1A2DVE IN JAPA M 1 Lot No. 2(-) CT: NTA DC CO 400V 60A 2 17.5 15.2 (10) 23020 8 4 10 or lower 0.3 10 to 50 0.5 50 or higher 1 Two, M6 or 6.5-dia. holes 1(+) G9EA-1 12VDC MADE IN JAPAN Tolerance (mm) Mounting Hole Dimensions (TOP VIEW) 15.3 2(-) 7 8 Note: Be sure to connect terminals with the correct polarity. Coils do not have polarity. 47 61 73 Two, 6.2-dia. holes Dimension (mm) 7 1 -000 K1 1362 CONTACT: 60A 400VDC 67.2 60.7 (Terminal height) 610.1 Lot No. 1362K1-0001 10.5 240.1 G9EA-1 DC Power Relays (60-A, 100-A Models) Options (Unit: mm) Terminal Cover P9EA-C 17 * 31 P9 MA DE IN 36 EA -C JAP AN >P C< C-A E9P 13.2* 21 N <CP APAJ NI E > D AM 6 17 * 17 * 49 Note: Be sure to remove the cutouts for wiring that are located in the wiring outlet direction before installing the Terminal Cover. Dimension (mm) 10 or lower Tolerance (mm) 0.3 10 to 50 0.5 50 or higher 1 Dimension (mm) Tolerance (mm) 2-M5 P9EA-D 610.1 88 240.1 50 12 10 or lower 0.3 10 to 50 0.5 50 or higher 1 G 9 E A - DIN Track Adapter P9EA-D * Dimensions of cutouts for wiring. 1 5 G9EA-1 DC Power Relays (60-A, 100-A Models) - G 9 E A 1 * Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. * Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company 6 Contact: www.omron.com/ecb Cat. No. J186-E1-01 0812(0207)(O)