0639119470 - Molex Inc. - Datasheet.Directory

T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal

Doc No: ATS-639119400 Release Date: 06-10-10 UNCONTROLLED COPY Page 1 of 6

Revision: A Revision Date: 06-10-10

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL

MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

CUT

-

OFF

TAB

SEAM

T2 Terminator Tooling

Specification Sheet

Order No. 63911-9400

FEATURES

 It is ideally suited for mid-volume bench operations

 This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press

 Quick punch removal with the push of a button for fast and easy tooling change

 Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab

length

 T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory

requirements

SCOPE

Products: 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal, 28-32 AWG.

Wire Size Insulation Diameter

Maximum  Strip Length Terminal

Series No. Terminal Order No.

AWG mm² mm In. mm In.

501193 501193-2000 501193-0099 28-32 .086-.031 0.80 .031 1.00-1.30 .039-.051

501334 501334-0000 28-32 .086-.031 0.80 .031 1.00-1.30 .039-.051

 For optimum insulation crimp, use wire diameter below .69mm / .027”

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the

scope.

T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal

Doc No: ATS-639119400 Release Date: 06-10-10 UNCONTROLLED COPY Page 2 of 6

Revision: A Revision Date: 06-10-10

CRIMP SPECIFICATION

Bell mouth Cut-off Tab Maximum Conductor Brush

Terminal Series No. mm In. mm In. mm In.

501193 0.05-0.30 .002-.012 0.10 .004 0.10-0.50 .004-.020

501334 0.05-0.30 .002-.012 0.10 .004 0.10-0.50 .004-.020

Punch Width (Ref)

Bend up Bend down Twist Roll Conductor Insulation

Terminal Series No.

Degree Degree mm In mm In

501193 3 3 3 6 0.70 .028 0.75 .030

501334 3 3 3 6 0.70 .028 0.75 .030

Seam

Seam shall not be

open and no wire allowed

out of the crimping area

After crimping, the conductor profile should measure the following.

Crimp Height

Wire Size Conductor Insulation (Ref)

Pull Force

Minimum

Terminal Series No.

AWG

mm2

mm In. mm In. N Lb.

28 .086 0.44-0.48

.017-.019

1.00 .039 9.8 2.20

30 .055 0.41-0.45

.016-.018

0.95 .037 4.9 1.10

501193

32 .031 0.39-0.43

.015-.017

0.90 .035 3.4 0.76

28 .086 0.44-0.48

.017-.019

1.00 .039 9.8 2.20

30 .055 0.41-0.45

.016-.018

0.95 .037 4.9 1.10

501334

32 .031 0.39-0.43

.015-.017

0.90 .035 3.4 0.76

Pull Force should be measured with no influence from the insulation crimp.

The above specifications are guidelines to an optimum crimp.

T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal

Doc No: ATS-639119400 Release Date: 06-10-10 UNCONTROLLED COPY Page 3 of 6

Revision: A Revision Date: 06-10-10

PARTS LIST

T2 Terminator 63911-9400

Item Order No Engineering No. Description Quantity

Perishable Tooling

63911-9470 63911-9470 Tool Kit (All “Y” Items) REF

1 63444-0705 63444-0705 Conductor Punch 1 Y

2 63445-0718 63445-0718 Combination Anvil 1 Y

3 63454-0115 63454-0115 Insulation Punch 1 Y

4 63443-0003 63443-0003 Front Cut-Off Plunger 1 Y

5 63443-0012 63443-0012 Front Plunger Retainer 1 Y

Other Components

6 11-18-4083 60707-8 Feed Guide 1

7 11-24-1067 4996-4 Cut-Off Plunger Spring 1

8 63443-0009 63443-0009 Front Scrap Chute 1

9 63443-0021 63443-0021 Key 1

10 63443-2516 63443-2516 Anvil Mount 1

11 63443-2805 63443-2805 Front Plunger Striker 1

12 63443-2903 63443-2903 Wire Hold Down Plunger 1

13 63443-4029 63443-4029 Wire Stop 1

14 63443-6001 63443-6001 Rear Cover 1

15 63443-7201 63443-7201 Spring Cover 1

16 63600-0021 63600-0021 Wire Hold Down Spring 1

17 63600-2972 63600-2972 Collar 2

Frame

18 63800-8500 63800-8500 T2 Terminator 1

Hardware

19 N/A N/A 2mm by 8 Long Roll Pin 1**

20 N/A N/A M3 by 6 Long SHCS 2**

21 N/A N/A M4 by 6 Long SHCS 1**

22 N/A N/A M4 by 12 Long BHCS 2**

23 N/A N/A M4 by 16 Long SHCS 1**

24 N/A N/A M4 by 30 Long SHCS 2**

25 N/A N/A M4 by 45 Long SHCS 2**

26 N/A N/A #10-32 by 3/8”Long BHCS 1**

** Available from an industrial supply company such as MSC (1-800-645-7270).

T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal

Doc No: ATS-639119400 Release Date: 06-10-10 UNCONTROLLED COPY Page 4 of 6

Revision: A Revision Date: 06-10-10

4

16

15

18

3

1

9

21

(2)

Figure 1

7 14

8

6

2

5

23

20

17

(2)

12

13

11

22

19

24

25

(2)

26

(2)

10

Assembly Drawing

T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal

Doc No: ATS-639119400 Release Date: 06-10-10 UNCONTROLLED COPY Page 5 of 6

Revision: A Revision Date: 06-10-10

11-40-0123

FEED FINGER ROD

11-40-0125

FEED ARM SPRING

11-40-5255

FEED FINGER

COTTER PIN

1/8” X .0295 DIA. WIRE

11-40-5307

FEED FINGER ROD

11-40-5255

FEED FINGER

11-40-0125

FEED ARM SPRING

COTTER PIN

1/8” X .0295 DIA. WIRE

FEED FINGER ASSEMBLY

FOR PRESS TM42

TM42 PRESS TM40 PRESS AND

BASE UNIT AND ADAPTER

FEED FINGER ASSEMBLY

FOR PRESS TM40

Figure 2

NOTES

Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.

1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.

2. Select T2 Feed finger assembly from Terminator box.

3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.

4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever

and to the left of the feed arm spring.

5. Release the feed arm spring.

6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).

T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal

Doc No: ATS-639119400 Release Date: 06-10-10 UNCONTROLLED COPY Page 6 of 6

Revision: A Revision Date: 06-10-10

NOTES

1. Molex recommends an extra perishable tooling kit be maintained at your facility.

2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are

tight.

3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.

4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.

5. Wear safety glasses at all times.

6. For recommended maintenance refer to the TM40, TM42 Manual.

CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in

place. Reference the TM42 press manufacturer’s instruction manual.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and

tooling.

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