MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS Positronic Industries connectpositronic.com Size 20 Signal and Thermocouple Contacts, Crimp Removable Military/Industrial Quality Connectors IEC Publication 807-3 Performance Level One MIL-DTL-24308 and MIL-C-39029 U.L. Recognized CSA Recognized File #E49351 File #LR54219 Telecommunication U.L. File #14098 Di * EC Contact Technical Sales for details. 5/ U rE Compliant IES RoHS TR POS S F O R D E TA IL SK NIC INDU S O R IT A A wide assortment of cable support hoods and locking systems is available from stock. Rhapso-D Series connectors conform to EIA RS 232 and RS 449, and CCITT X.24 interface connection requirements. * pe Rhapso-D Series connectors are Military/Industrial quality rectangular connectors designed for use in sheltered, mildly corrosive environments having a wide range of temperature, pressure and humidity changes. These crimp removable contact connectors are qualified to MIL-DTL-24308 and MIL-C-39029, and will meet the performance requirements of IEC 807-3, Performance Level One. Rhapso-D Series connectors utilize precision machined contacts with closed barrel, crimp terminations. The female contact features a rugged closed entry design contact with stainless steel shroud. A "Robi-D Open Entry" female contact is also available. Six standard connector variants are offered in arrangements of 9, 15, 25, 29, 37 and 50 contacts. Rhapso-D Series connectors are mateable and compatible with all D-Subminiature connectors conforming to MIL-DTL-24308, IEC 807-2 and IEC 807-3. rec tive 2002 /9 RHAPSO-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: CLIMATIC CHARACTERISTICS: Insulator: Glass filled DAP per ASTM-D-5948, SDG-F, UL 94V-0, green color. Temperature Range: Damp Heat, Steady State: Male contacts - precision machined brass. Female contacts - precision machined high tensile copper alloy with stainless steel shroud or open entry Robi-D design. Military performance - 0.000050 inch [1.27 microns] gold over copper plate. Industrial performance - gold flash over nickel plate. Other finishes available upon request. Steel with tin plate; zinc and cadmium plate with dichromate seal, stainless steel, passivated. Other materials and finishes available upon request. Brass, zinc plate with dichromate seal. Steel with zinc plate and dichromate seal, or clear zinc plate. Slide lock and lock tabs, steel with nickel plate. Thermoplastic UL 94V-0. Composite, brass or steel with zinc plate and dichromate seal. MECHANICAL CHARACTERISTICS: Contact Plating: Shells: Mounting Spacers: Jackscrew Systems: Vibration Lock Systems: Hoods: ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulator Resistance: Clearance and Creepage Distance [minimum]: Working Voltage: 7.5 amperes nominal. 0.005 ohms maximum. 1000 V r.m.s. 5 G ohms. 0.039 inch [1.0mm]. 300 V r.m.s. Removable Contacts: Insert contact to rear face of insulator and release from rear face of insulator. Size 20 contact, male - 0.040 inch [1.02mm] diameter; female - closed entry design with stainless steel shroud or open entry Robi-D design. Contact Retention In Insulator: Contact Terminations: Shells: Polarization: Locking Systems: Mechanical Operations: 9 lbs. [40 N]. Closed barrel crimp, wire sizes 18 AWG [1.0mm2] through 30 AWG [0.05mm2]. Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Jackscrews and vibration locking systems. 1000 operations minimum per IEC 512-5 for closed entry female contact. 500 operations per IEC 512-5 for "Robi-D Open Entry" design female contact. THERMOCOUPLE CONTACTS: Size 20 crimp contacts are available, see page 29 for details. PCB mount contacts are available in HDC series, see page 20 for details. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 26 RD SERIES Contacts: Signal: -55C to +125C. 21 days. MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 RD 9 1 2 3 4 5 6 4 3 5 6 7 1 8 10 11 12 13 14 15 3 4 5 6 RD 15 7 8 9 10 1 1 2 3 4 5 6 7 8 9 7 8 9 10 11 12 13 23 24 25 RD 25 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 11 12 13 14 15 16 17 18 19 20 2 14 15 16 17 18 19 20 21 22 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 21 22 23 24 25 26 27 28 29 RD 29 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 RD 37 RD 50 STANDARD SHELL ASSEMBLY M B B1 D1 E 0.0500.010 [1.270.25] D H 0.0360.008 [0.910.20] C A 10 Typ. G K O0.1200.005 [O3.050.13] Mounting hole, two places 0.375 [9.53] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS [F] OPTIONAL SHELL ASSEMBLY [0, 02] 0.1200.010 [3.080.25] O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) CONNECTOR VARIANT SIZES RD 9 M RD 9 F RD SERIES RD 15 M RD 15 F RD 25 M RD 25 F RD 29 M RD 29 F RD 37 M RD 37 F RD 50 M RD 50 F 27 A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 1.770 [44.96] 1.770 [44.96] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 1.534 [38.96] 1.534 [38.96] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 1.274 [32.36] 1.251 [31.78] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.032 [0.81] Total diametral float D 0.005 [0.13] [ D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 1.322 [33.58] 1.322 [33.58] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.539 [13.69] 0.539 [13.69] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.217 [5.51] 0.237 [6.02] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.450 [11.43] 0.431 [10.95] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places ] MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS D-Sub Positronic Industries connectpositronic.com FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS CRIMP CONTACTS CLOSED CRIMP BARREL FEMALE CONTACT "CLOSED ENTRY" DESIGN MALE CONTACT A A *Color Code *Color Code oC oB oC O0.040 [1.02] 0.170 [4.32] 0.170 [4.32] Stainless Steel Shroud Material - Leaded nickel copper. Plating - Gold flash over nickel or 0.000050 inch [1.27] gold over copper for military specification contacts. *Color Code - ORANGE/BLUE/GRAY for military specification contacts. oB Material - Brass. Plating - Gold flash over nickel or 0.000050 inch [1.27] gold over copper for military specification contacts. *Color Code - ORANGE/BLUE/WHITE for military specification contacts. PART NUMBER WIRE SIZE AWG/[mm2] A OB OC PART NUMBER WIRE SIZE AWG/[mm2] A OB OC FC6020D 20 / 22 / 24 [0.5/0.3/0.25] 0.538 [13.67] 0.045 [1.14] 0.066 [1.68] MC6020D 20 / 22 / 24 [0.5/0.3/0.25] 0.550 [13.97] 0.045 [1.14] 0.066 [1.68] FC6026D 26 / 28 / 30 [0.12/0.08/0.05] 0.538 [13.67] 0.027 [0.69] 0.066 [1.68] MC6026D 26 / 28 / 30 [0.12/0.08/0.05] 0.550 [13.97] 0.027 [0.69] 0.066 [1.68] *M39029/63-368 20 / 22 / 24 [0.5/0.3/0.25] 0.538 [13.67] 0.045 [1.14] 0.066 [1.68] *M39029/64-369 20 / 22 / 24 [0.5/0.3/0.25] 0.550 [13.97] 0.045 [1.14] 0.066 [1.68] Note: *C60**D contacts can be used in the SD series. Crimp contacts may be supplied kitted with connector or ordered separately. See page 30 for crimp tool information. FEMALE CONTACT "Robi-D Open Entry" DESIGN PART NUMBER WIRE SIZE AWG/[mm2] A BO CO FC6120D 20 / 22 / 24 [0.5/0.3/0.25] 0.538 [13.67] 0.045 [1.14] 0.066 [1.68] 20/22/24 AWG [0.5/0.3/0.25 mm2] A oC Material - Phosphor bronze. Plating - Gold flash over nickel. 0.170 [4.32] For RD crimping information, see SD Series, page 16 and 17. RD SERIES oB REELS FOR AUTOMATIC PNEUMATIC CRIMP TOOLS Enlarged section of plastic contact carriers Contacts may be supplied in plastic carriers, packaged in reels holding 2,000 contacts for use with the automatic pneumatic crimp tools, catalog part number 9550-1. The same type carrier is used for both male and female contacts. All male and female crimp contacts can be ordered in reels by adding letter "R" after the contact part number, such as MC6020DR for a male contact and FC6026DR for a female contact. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 28 MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS CRIMP CONTACTS 18 AWG [1.0mm2] max. FEMALE CONTACT "CLOSED ENTRY" DESIGN MALE CONTACT Part Number: FC6018D Part Number: MC6018D Material - Phosphor bronze. Plating - Gold flash over nickel. Material - Brass. Plating - Gold flash over nickel. For RD crimping information, see SD Series, page 16 and 17. Additional plating options available by adding suffix to part number add -14 for 0.000030 [0.76 microns] gold over nickel add -50 for 0.000050 [1.27 microns] gold over copper Example: FC6018D-14 Example: MC6018D-50 THERMOCOUPLE CONTACTS MALE CONTACT FEMALE CONTACT 0.550 [13.97] O0.066 [1.68] 0.538 [13.67] *Color Code 0.170 [4.32] 0.170 [4.32] OB TYPE MATERIAL MALE FEMALE PART NUMBER PART NUMBER MC6020DCH COLOR CODE FC6020DCH CHROMEL (+) WHITE MC6026DCH FC6026DCH MC6020DAL FC6020DAL K ALUMEL (-) GREEN RD SERIES MC6026DAL FC6026DAL MC6020DCU FC6020DCU COPPER (+) RED MC6026DCU FC6026DCU MC6020DCO FC6020DCO T CONSTANTAN (-) YELLOW MC6026DCO FC6026DCO MC6020DCH FC6020DCH MC6026DCH FC6026DCH MC6020DCO FC6020DCO MC6026DCO FC6026DCO CHROMEL (+) WHITE E CONSTANTAN (-) YELLOW Dimensionally equivalent to M39029/64-369 29 OB *Color Code O0.040 [1.02] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. WIRE SIZE AWG [mm2] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] Dimensionally equivalent to M39029/63-368 For RD crimping information, see SD Series, page 16 and 17. O0.066 [1.68] OB 0.045 [1.14] 0.027 [0.69] 0.045 [1.14] 0.027 [0.69] 0.045 [1.14] 0.027 [0.69] 0.045 [1.14] For more information on the availability of Type J thermocouple contacts, and information about thermocouple contacts with PCB solder termination, please contact Technical Sales. 0.027 [0.69] 0.045 [1.14] 0.027 [0.69] 0.045 [1.14] 0.027 [0.69] (R) (R) Chromel and Alumel are registered trademarks of Hoskins Manufacturing Company. MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS AUTOMATIC CRIMP TOOL, PNEUMATICALLY ACTUATED Part No. 9550-1 Positronic Industries connectpositronic.com MINIATURE STEP ADJUSTABLE TOOL (M22520/2-01) Part No. 9507 This fast cycling automatic crimp tool produces an 8 indent crimp on wire sizes 20 AWG [0.5mm2] through 32 AWG [0.03mm2]. Rhapso-D Series contacts must be ordered on reels. To order, specify part number 9550-1. Foot control valve is supplied as a standard accessory. This miniature 8 step adjustable hand crimping tool produces an 8 indent crimp configuration and will crimp wire sizes 18 AWG [1.0mm2] through 32 AWG [0.03mm2]. To crimp wire size 18 AWG [1.0mm2], order contact positioner 9502-11. To crimp wire size 20 AWG [0.5mm2] through 30 AWG [0.05mm2], order contact positioner 9502-5. Each positioner is equipped with a data plate which gives the correct crimp-depth setting for each wire size, and must be used with 9507 tool frame for best results when crimping Rhapso-D Series contacts. INSERTION/REMOVAL TOOL (M81969/1-02) Part No. 4711-2 Positronic Recommended Conductor Tensile Strength WIRE SIZE AWG/[mm2] 18 [1.0] 20 [0.5] 22 [0.3] 24 [0.25] 26 [0.12] 28 [0.08] 30 [0.05] AXIAL LOAD POUNDS/[N] 28 [125] 20 [89] 12 [53] 8 [36] 5 [22] 3 [13] 1.5 [6.7] One end of this tool is used to insert contacts into Rhapso-D Series connectors. The other end is used to extract contacts. This is accomplished by sliding the extraction tip down the wire into the connector until it bottoms against the contact. A slight rotation while pushing will release the contacts, which are then extracted by simultaneously pulling on the wire. RD SERIES Conductor tensile strength values are derived using silver-tin plated copper wires. Values may change depending upon what type of wire is used. Positronic recommended tools for RDseries contacts. For more information see contact crimp tools and accessories page. POSITIONERS FOR FC6020D, MC6020D, FC6026D, MC6026D, FC6120D M39029/63-368 M39029/64-369 POSITIONERS FOR FC6018D, MC6018D, FC6118D 9507 HAND CRIMP TOOL 9502-5 9502-11 9550-1 AUTOMATIC PNEUMATIC CRIMP TOOL Supplied in reels Not Available CRIMP TOOLS DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 30 MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 1 2 3 4 5 6 7 8 RD 15 M 12 0 H 0 0 STEP EXAMPLE 9 STEP 1 - BASIC SERIES STEP 9 - SPECIAL OPTIONS RD Series CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - CONNECTOR VARIANTS 9, 15, 25, 29, 37, 50 STEP 8 -SHELL OPTIONS STEP 3 - CONNECTOR GENDER 0 S X Z C M - Male F - Female - Zinc Plated with Dichromate Seal. - Stainless Steel. - Tin Plated. - Tin Plated and Dimpled (male connectors only). - Cadmium plated with Dichromate Seal. STEP 4 - CONTACT TERMINATION TYPE 0 1 12 14 - *STEP 7 -LOCKING AND POLARIZING SYSTEMS Ordered Without Contacts. Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2]. Crimp, 26 AWG-30 AWG [0.12mm2-0.08mm2]. Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2] "Robi-D Open Entry" female contact. 0 V3 V5 VL T T2 T6 E E2 E3 E6 *STEP 5 - MOUNTING STYLE 0 02 F S2 S5 - Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Float Mounts, Universal. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods Only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male wtih internal hex for 3/32 hex drives Rotating Male and Female Polarized Jackscrews. *STEP 6 - HOODS Di * EC Contact Technical Sales for details. 5/ U rE Compliant IES RoHS TR * pe RD SERIES POS S F O R D E TA IL SK NIC INDU S O R IT A 0 J L Y rec tive 2002 /9 - None. Hood, Top Opening, Plastic. Hood, Side Opening, Plastic. Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. Y6 - Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. Z - Hood, Top or Side Opening, Robust Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 9, 15, 25, 37, and 50 only. H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only. G - Hood, EMI/RFI, Metal. Available in size 9, 15, 25, 37, and size 50 only. W - Hood, Top or Side Opening, Plastic. Available in size 9, 15, and 25 only. *For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. For RD crimping information, see SD Series, page 16 and 17. 31 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE.