S101D02 Series S201D02 Series IT(rms)1.2A, Zero Cross type DIP 16pin Triac output SSR S101D02 Series S201D02 Series Non-zero cross type is also available.(S101D01 Series/ S201D01 Series) Description Agency approvals/Compliance S101D02 Series and S201D02 Series Solid State Relays (SSR) are an integration of an infrared emitting diode (IRED), a Phototriac Detector and a main output Triac. These devices are ideally suited for controlling high voltage AC loads with solid state reliability while providing 4.0kV isolation (V iso (rms) ) from input to output. 1. Recognized by UL508, file No. E94758 (as model No. S101D02/S201D02) 2. Approved by CSA 22.2 No.14, file No. LR63705 (as model No. S101D02/S201D02) 3. Package resin : UL flammability grade (94V-0) Applications Features 1. Isolated interface between high voltage AC devices and lower voltage DC control circuitry. 2. Switching motors, fans, heaters, solenoids, and valves. 3. Power control in applications such as lighting and temperature control equipment. 1. Output current, IT(rms)1.2A 2. Zero crossing functionary 3. 16 pin DIP package 4. High repetitive peak off-state voltage (VDRM : 600V, S201D02 Series) (VDRM : 400V, S101D02 Series) 5. Superior noise immunity (dV/dt : MIN. 200V/s, S101D02 Series) (dV/dt : MIN. 100V/s, S201D02 Series) 6. Response time, ton : MAX. 100s 7. Lead-free terminal components are also available (see Model Line-up section in this datasheet) 8. High isolation voltage between input and output (Viso(rms) : 4.0kV) Notice The content of data sheet is subject to change without prior notice. In the absence of confirmation by device specification sheets, SHARP takes no responsibility for any defects that may occur in equipment using any SHARP devices shown in catalogs, data books, etc. Contact SHARP in order to obtain the latest device specification sheets before using any SHARP device. 1 Sheet No.: D4-A01101EN Date Mar. 31. 2004 (c) SHARP Corporation S101D02 Series S201D02 Series Internal Connection Diagram 16 15 13 11 9 2 3 2 3 4 5 6 Anode Cathode Output (T1) , 13 Output (T2) 15 Gate 16 NC 11 9 7 Zero Crossing Circuit Outline Dimensions (Unit : mm) 1. Through-Hole [ex. S101D02F] Model No. 16 13 15 9 11 2 Anode mark 3 4 5 6 6.50.5 S101D02 7 2.540.25 CSA mark Date code (2 digit) Factory identification mark 7.620.3 0.5 0.5TYP. 3.40.5 3.50.5 19.82 Epoxy resin 0.260.1 1.20.3 0.50.1 : 0 to 13 Product mass : approx. 1.22g 2. Through-Hole [ex. S201D02F] Model No. 16 13 15 9 11 2 Anode mark 3 4 5 6 6.50.5 S201D02 7 0.25 2.54 CSA mark Date code (2 digit) Factory identification mark 7.620.3 0.5 0.50.1 0.5TYP. 3.40.5 3.50.5 19.82 Epoxy resin 0.260.1 1.20.3 : 0 to 13 Product mass : approx. 1.22g (Note) To radiate the heat, solder the lead pins 4 to 7 , 9 on the pattern of the PCB without using a socket such that there is no open pin left. Sheet No.: D4-A01101EN 2 S101D02 Series S201D02 Series Date code (2 digit) A.D. 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 1st digit Year of production A.D Mark 2002 A 2003 B 2004 C 2005 D 2006 E 2007 F 2008 H 2009 J 2010 K 2011 L 2012 M ** N * 2nd digit Month of production Month Mark January 1 February 2 March 3 April 4 May 5 June 6 July 7 August 8 September 9 October O November N December D Mark P R S T U V W X A B C ** * repeats in a 20 year cycle Factory identification mark Factory identification Mark Country of origin no mark Japan * This factory marking is for identification purpose only. Please contact the local SHARP sales representative to see the actural status of the production. Rank mark There is no rank mark indicator and currently there are no rank offered for this device. Sheet No.: D4-A01101EN 3 S101D02 Series S201D02 Series (Ta=25C) Parameter Symbol Rating Unit *3 IF 50 mA Forward current Input VR 6 V Reverse voltage *3 I (rms) 1.2 A RMS ON-state current T *4 Isurge 12 A Peak one cycle surge current Output S101D02 400 Repetitive peak VDRM V S201D02 600 OFF-state voltage *1 4.0 Viso(rms) kV Isolation voltage Topr -25 to +85 C Operating temperature C Tstg -40 to +125 Storage temperature *2 C Tsol 260 Soldering temperature 1mm Absolute Maximum Ratings Soldering area *1 40 to 60%RH, AC for 1minute, f=60Hz *2 For 10s *3 Refer to Fig.1, Fig.2 *4 f=50Hz sine wave Electro-optical Characteristics Parameter Symbol VF Forward voltage Input IR Reverse current IDRM Repetitive peak OFF-state current VT ON-state voltage IH Holding current Output Critical rate of rise of S101D02 dV/dt OFF-state voltage S201D02 VOX Zero cross voltage IFT Transfer Minimum trigger current RISO charac- Isolation resistance teristics Turn-on time ton (Ta=25C) Conditions IF=20mA VR=3V VD=VDRM IT=1.2A VD=6V - VD=1/2 *VDRM IF=15mA, Resistance load VD=6V, RL=100 DC500V,40 to 60%RH VD=6V, RL=100, IF=20mA MIN. TYP. 1.2 - - - - - - - - - - 200 - 100 - - - - 5x1010 1011 - - MAX. 1.4 10 100 1.7 25 - - 35 10 - 100 Unit V A A V mA V/s V mA s Sheet No.: D4-A01101EN 4 S101D02 Series S201D02 Series Model Line-up (1) (Lead-free terminal components) Lead Form Shipping Package Model No. Through-Hole Sleeve 25pcs/sleeve VDRM [V] IFT[mA] (VD=6V, RL=100) S101D02F S201D02F 400 600 MAX.10 MAX.10 Model Line-up (2) (Lead solder plating components) Lead Form Shipping Package Model No. Through-Hole Sleeve 25pcs/sleeve VDRM [V] IFT[mA] (VD=6V, RL=100) S101D02 S201D02 400 600 MAX.10 MAX.10 Please contact a local SHARP sales representative to see the actual status of the production. Sheet No.: D4-A01101EN 5 S101D02 Series S201D02 Series Fig.2 RMS ON-state Current vs. Ambient Temperature 80 1.6 70 1.4 RMS ON-state current IT (rms) (A) Forward current IF (mA) Fig.1 Forward Current vs. Ambient Temperature 60 50 40 30 20 1.2 1.0 0.8 0.6 0.4 0.2 10 0 -25 0 25 50 75 85 0 -25 100 0 Ambient temperature Ta (C) 25 50 75 85 100 Ambient temperature Ta (C) Fig.3 Forward Current vs. Forward Voltage Fig.4 Minimum Trigger Current vs. Ambient Temperature 12 25C VD=6V RL=100 0C Minimum trigger current IFT (mA) 100 Forward current IF (mA) Ta=75C 50 -25C 50C 10 5 1 0 0.5 1 1.5 2 2.5 10 8 6 4 2 0 -40 3 -20 Forward voltage VF (V) 0 20 40 60 Fig.5-b ON-state Voltage vs. Ambient Temperature (S201D02) 1.4 1.4 IT=1.2A IT=1.2A 1.3 1.3 ON-state voltage VT (V) ON-state voltage VT (V) 100 Ambient temperature Ta (C) Fig.5-a ON-state Voltage vs. Ambient Temperature (S101D02) 1.2 1.1 1.0 0.9 0.8 -40 80 1.2 1.1 1.0 0.9 -20 0 20 40 60 80 0.8 -40 100 Ambient temperature Ta (C) -20 0 20 40 60 80 100 Ambient temperature Ta (C) Sheet No.: D4-A01101EN 6 S101D02 Series S201D02 Series 1 000 Fig.6-b Relative Holding Current vs. Ambient Temperature (S201D02) Relative holding current IH(tC)/IH (25C)x100(%) Relative holding current IH(tC)/IH (25C)x100(%) Fig.6-a Relative Holding Current vs. Ambient Temperature (S101D02) VD=6V 100 10 -40 -20 0 20 40 60 80 100 1 000 VD=6V 100 10 -40 Ambient temperature Ta (C) 1.6 40 60 80 100 IF=20mA Ta=25C 1.4 1.2 ON-state current IT (A) ON-state current IT (A) 20 Fig.7-a ON-state Current vs. ON-state Voltage (S201D02) IF=20mA Ta=25C 1.4 0 Ambient temperature Ta (C) Fig.7-a ON-state Current vs. ON-state Voltage (S101D02) 1.6 -20 1.0 0.8 0.6 0.4 1.2 1.0 0.8 0.6 0.4 0.2 0.2 0 0 0 0.5 1.0 1.5 0 ON-state voltage VT (V) 0.5 1.0 1.5 ON-state voltage VT (V) Fig.8 Turn-on Time vs. Forward Current 100 Turn-on time ton (s) VD=6V RL=100 Ta=25C 50 40 30 20 10 10 20 30 40 50 Remarks : Please be aware that all data in the graph are just for reference. 100 Forward current IF (mA) Sheet No.: D4-A01101EN 7 S101D02 Series S201D02 Series Design Considerations Recommended Operating Conditions Input Output Symbol Parameter Input signal current at ON state IF(ON) Input signal current at OFF state IF(OFF) S101D02 Load supply voltage VOUT(rms) S201D02 Load supply current Frequency Operating temperature IOUT(rms) f Topr Conditions - - MIN. 20 0 - - Locate snubber circuit between output terminals - (Cs=0.022F, Rs=47) 50 - -20 - MAX. 25 0.1 120 240 Unit mA mA IT(rms)x80%() mA 60 80 Hz C V () See Fig.2 about derating curve (IT(rms) vs. ambient temperature). Design guide In order for the SSR to turn off, the triggering current (IF) must be 0.1mA or less. Particular attention needs to be paid when utilizing SSRs that incorporate zero crossing circuitry. If the phase difference between the voltage and the current at the output pins is large enough, zero crossing type SSRs cannot be used. The result, if zero crossing SSRs are used under this condition, is that the SSR may not turn on and off irregardless of the input current. In this case, only a non zero cross type SSR should be used in combination with the above mentioned snubber circuit selection process. When the input current (IF) is below 0.1mA, the output Triac will be in the open circuit mode. However, if the voltage across the Triac, VD, increases faster than rated dV/dt, the Triac may turn on. To avoid this situation, please incorporate a snubber circuit. Due to the many different types of load that can be driven, we can merely recommend some circuit values to start with : Cs=0.022F and Rs=47. The operation of the SSR and snubber circuit should be tested and if unintentional switching occurs, please adjust the snubber circuit component values accordingly. When making the transition from On to Off state, a snubber circuit should be used ensure that sudden drops in current are not accompanied by large instantaneous changes in voltage across the Triac. This fast change in voltage is brought about by the phase difference between current and voltage. Primarily, this is experienced in driving loads which are inductive such as motors and solenods. Following the procedure outlined above should provide sufficient results. For over voltage protection, a Varistor may be used. Any snubber or Varistor used for the above mentioned scenarios should be located as close to the main output triac as possible. All pins shall be used by soldering on the board. (Socket and others shall not be used.) Degradation In general, the emission of the IRED used in SSR will degrade over time. In the case where long term operation and / or constant extreme temperature fluctuations will be applied to the devices, please allow for a worst case scenario of 50% degradation over 5years. Therefore in order to maintain proper operation, a design implementing these SSRs should provide at least twice the minimum required triggering current from initial operation. Sheet No.: D4-A01101EN 8 S101D02 Series S201D02 Series Standard Circuit R1 +VCC 2 SSR D1 3 V1 Load 13 ZS AC Line 11 Tr1 ZS : Surge absorption circuit (Snubber circuit) For additional design assistance, please review our corresponding Optoelectronic Application Notes. Sheet No.: D4-A01101EN 9 S101D02 Series S201D02 Series Manufacturing Guidelines Soldering Method Flow Soldering : Flow soldering should be completed below 260C and within 10s. Preheating is within the bounds of 100 to 150C and 30 to 80s. Please solder within one time. Hand soldering Hand soldering should be completed within 3s when the point of solder iron is below 400C. Please solder within one time. Other notices Please test the soldering method in actual condition and make sure the soldering works fine, since the impact on the junction between the device and PCB varies depending on the tooling and soldering conditions. Sheet No.: D4-A01101EN 10 S101D02 Series S201D02 Series Cleaning instructions Solvent cleaning : Solvent temperature should be 45C or below. Immersion time should be 3minutes or less. Ultrasonic cleaning : The impact on the device varies depending on the size of the cleaning bath, ultrasonic output, cleaning time, size of PCB and mounting method of the device. Therefore, please make sure the device withstands the ultrasonic cleaning in actual conditions in advance of mass production. Recommended solvent materials : Ethyl alcohol, Methyl alcohol and Isopropyl alcohol. In case the other type of solvent materials are intended to be used, please make sure they work fine in actual using conditions since some materials may erode the packaging resin. Presence of ODC This product shall not contain the following materials. And they are not used in the production process for this device. Regulation substances : CFCs, Halon, Carbon tetrachloride, 1.1.1-Trichloroethane (Methylchloroform) Specific brominated flame retardants such as the PBBOs and PBBs are not used in this product at all. Sheet No.: D4-A01101EN 11 S101D02 Series S201D02 Series Package specification Sleeve package Through-Hole Package materials Sleeve : HIPS (with anti-static material) Stopper : Styrene-Elastomer Package method MAX. 25pcs of products shall be packaged in a sleeve. Both ends shall be closed by tabbed and tabless stoppers. The product shall be arranged in the sleeve with its anode mark on the tabless stopper side. MAX. 20 sleeves in one case. Sleeve outline dimensions 12.0 2 5.8 10.8 520 6.7 (Unit : mm) Sheet No.: D4-A01101EN 12 S101D02 Series S201D02 Series Important Notices with equipment that requires higher reliability such as: --- Transportation control and safety equipment (i.e., aircraft, trains, automobiles, etc.) --- Traffic signals --- Gas leakage sensor breakers --- Alarm equipment --- Various safety devices, etc. (iii) SHARP devices shall not be used for or in connection with equipment that requires an extremely high level of reliability and safety such as: --- Space applications --- Telecommunication equipment [trunk lines] --- Nuclear power control equipment --- Medical and other life support equipment (e.g., scuba). * The circuit application examples in this publication are provided to explain representative applications of SHARP devices and are not intended to guarantee any circuit design or license any intellectual property rights. SHARP takes no responsibility for any problems related to any intellectual property right of a third party resulting from the use of SHARP's devices. * Contact SHARP in order to obtain the latest device specification sheets before using any SHARP device. SHARP reserves the right to make changes in the specifications, characteristics, data, materials, structure, and other contents described herein at any time without notice in order to improve design or reliability. Manufacturing locations are also subject to change without notice. * If the SHARP devices listed in this publication fall within the scope of strategic products described in the Foreign Exchange and Foreign Trade Law of Japan, it is necessary to obtain approval to export such SHARP devices. * Observe the following points when using any devices in this publication. SHARP takes no responsibility for damage caused by improper use of the devices which does not meet the conditions and absolute maximum ratings to be used specified in the relevant specification sheet nor meet the following conditions: (i) The devices in this publication are designed for use in general electronic equipment designs such as: --- Personal computers --- Office automation equipment --- Telecommunication equipment [terminal] --- Test and measurement equipment --- Industrial control --- Audio visual equipment --- Consumer electronics (ii) Measures such as fail-safe function and redundant design should be taken to ensure reliability and safety when SHARP devices are used for or in connection * This publication is the proprietary product of SHARP and is copyrighted, with all rights reserved. Under the copyright laws, no part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, in whole or in part, without the express written permission of SHARP. Express written permission is also required before any use of this publication may be made by a third party. * Contact and consult with a SHARP representative if there are any questions about the contents of this publication. Sheet No.: D4-A01101EN 13 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Sharp Microelectronics: S101D02F S101D01F