Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic families
(Futurebus+, ABT and MULTIBYTE)
June, 1992 3
θJA AND θJC CALCULATIONS
FOR ABT, MULTIBYTE, AND
FUTUREBUS+
θJA
DIP SO pkg PLCC/PQFP
# Still 300 Still 300 Still 300
pins air lfpm air lfpm air lfpm
14 82 63 117 98 – –
16 82 63 110 92 – –
20 74 57 91 74 – –
24 65 50 77 63 – –
28 61 47 71 58 69 50
52 – – – – 79 57
68 – – – – 48 35
84 – – – – 39 28
100 – – – – 61 43
Preliminary θJA (new packages)
SSOP SQFP
# Still 200 Still
pins air lfpm air
*20 143 119 –
*24 135 110 –
*100 – – 68
θJC
# pins DIP pkg SO pkg PLCC/PQFP
14 38 36 –
16 38 35 –
20 32 29 –
24 36 26 –
28 31 26 34
52 – – 23
68 – – 18
84 – – 14
100 – – 15
NOTES:
*Preliminary data only
•(for ABT use 1.8mm × 1.8mm (70mil ×
70mil) average die size)
•(for MULTIBYTE and Futurebus+
transceivers use 3.0mm × 3.5mm (118mil ×
138mil) average die size)
•(for 68/84–pin Futurebus+ use 3.8mm ×
3.7mm (149mil × 146mil) average die size)
•(for 100–pin Futurebus+ use 6.0mm x
6.0mm (235mil × 235mil) average die size)
JUNCTION TEMPERATURE (TJ)
Junction temperature (TJ) is the temperature
of a powered IC at the substrate diode.
Signetics uses a technique known as the
temperature sensitive parameter (TSP)
method to measure the junction temperature
of an IC. This method uses the linear
relationship between forward voltage and
temperature (at a constant forward current) of
a diode to measure junction temperature. The
change in junction temperature can be
measured for a known power dissipation
which then allows for the thermal resistance
to be calculated using the expression shown
for θJA:
qJA
DTJ
PD(TJTamb)
PD
where Tamb is the temperature of the
ambient. For detailed information on the
measurement techniques and the tools used,
please refer to Signetics’ Reliability
Management Group Publication “IC Package
Thermal Resistance Characteristics”.
Once the value of θJA has been found then
TJ can be calculated for varying PDs.
TJ = PD × θJA + Tamb
For Signetics’ Futurebus+, ABT, and
MULTIBYTE the following criterion is used to
warn customers about excessive TJ.
If the junction temperature (TJ) could exceed
125°C but not 150°C then a warning to the
customer recommending thermal mounting
must appear on the data sheet.
If the TJ could exceed 150°C but not 175°C
then it is necessary to warn the customer and
advise specific methods (to be found in the
product data sheet) to reduce the TJ to
125°C. TJ may be reduced either by thermal
mounting techniques or by the use of forced
air.
If TJ could exceed 175°C then the product
release will not occur and a redesign will be
initiated or limit changes will be made in order
to lower the TJ below the 175°C limit.
With the advent of multiple–byte products
(MULTIBYTE) it may become possible to
switch forty outputs simultaneously. When
this occurs the system designer must be
aware of the risks/dangers of rising TJ
values. Eventually compromises must be
made in order to keep TJ below damaging
values.
FACTORS AFFECTING θJA
There are several factors which af fect the
thermal resistance of an IC package.
Effective thermal management demands a
sound understanding of these factors. Major
package variables include the
leadframe
design
and the
plastic
used to encapsulate
the device. Other variables such as the
die
size
and
die attach methods
also affect
thermal resistance. Other factors that have a
significant impact on the θJA include the
substrate
upon which the IC is mounted, the
layout density
, the
air–gap
between the
package and the substrate, the number and
length of
traces
on the board,
thermally
conductive epoxies
, and
external cooling
.
PACKAGE CONSIDERATIONS
Following is a brief discussion on various
package factors and their effect on thermal
resistance. These items are inherent to the
package design, and therefore are fixed by
Signetics.
Die size
has a large effect on thermal
resistance. Smaller die sizes result in higher
thermal resistances, given that other package
parameters remain constant. This effect is
reflected in the graphical data presented in
this note. Die size is a function of device type
and complexity.
Die attach methods
used by Signetics have
little effect on thermal resistance due to the
thinness (typically less than 1 mil), the good
thermal conductivity and the low power
dissipation of the ICs (typically less than 2
watts). Die attach methods and material can
have large effects on device reliability and die
stress. These items along with high thermal
conductivity control limit the selection of
materials and processes. The copper
leadframes of plastic packages require a
compliant die attach. To meet this
requirement, Signetics uses high thermal
conductivity adhesives.
Leadframe material
is one of the more
important factors. The higher the conductivity,
the lower the thermal resistance because of
the heat spreading effect of the leadframe.
For this reason all current Signetics plastic
packages use high thermal conductivity
copper alloy leadframes.
Leadframe design
is important especially for
plastic packages; large pad and pad support
structures improve thermal resistance.
Leadframe design is mainly controlled by die
size and pad position layout, however,
thermal dissipation is maximized whenever
possible.
Bond wires
, because of their small size, (1.0
to 1.3 mil diameter) do not provide a
significant thermal path in Signetics’
packages and thus have little effect on
thermal resistance.
Package body material
could have a large
effect on thermal resistance, but package
requirements such as reliability,
manufacturing, etc. control the selection of
these materials. Until new materials are
developed there is no real opportunity for
decreasing thermal resistance by increasing
package body thermal conductivity while
maintaining our high reliability standards.