Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic
families (Futurebus+, ABT and MULTIBYTE)
1
June, 1992
INTRODUCTION
Thermal characteristics of integrated circuit
packages have been and increasingly will be
a major consideration to both producers and
users of electronics products. This is
because an increase in junction temperature
(TJ) can adversely effect the long term
operating life of an IC. The advantages
realized by miniaturization often have
trade–offs in terms of increased junction
temperatures. Some of the variables affecting
TJ are controlled by the IC manufacturer and
others are controlled by the system designer.
Depending on the environment in which the
IC is placed, the user could control well over
75% of the current that flows through the
device.
With the ever increasing use of Surface
Mount Device (SMD) technology,
management of thermal characteristics
becomes a growing concern because not
only are the SMD packages much smaller,
but the thermal energy is concentrated more
densely on the printed wiring board. For
these reasons, designers and manufacturers
of surface mount assemblies must be aware
of all the variables affecting TJ.
POWER DISSIPATION
Power dissipation for the ABT (Advanced
BiCMOS Technology), MULTIBYTE and
Futurebus+ devices can be estimated using
the same equation with the exception of
Futurebus+ transceivers. Due to BTL
OPEN–COLLECTOR outputs, BTL output
swings and the large current driven on the
BTL side (B side) of the transceivers the
equation must be altered.
There are five major factors controlled by the
user which contribute to increased BiCMOS
power dissipation.
1. Frequency of operation (output switching
frequency)
2. Input voltage levels
3. Output loading (capacitive and resistive)
4. VCC level
5. Duty cycle
Each of these five factors are addressed in
the estimating equation except duty cycle.
Duty cycle can be addressed by “weighting”
terms 2, 5, 6, 7 and 8 appropriately.
Conditions under which measurements were
taken and upon which the Power Dissipation
Equation is based are:
PD
VCCCPVCC
s
i1FOUTiVCCICCL ICCH
2n
sICCL
nLICCn3
(VCC VOH)(VOH VOL)
s
i1CLIFOUTiKPi
h
i1
VOH
RDi
(VOL)(VOH VOL)
s
i1CLIFOUTi
l
i1
(VCC VOL)
RUi
1 2 3 4
5 6
7 8
Power Dissipation Equation
VCC = 5V; 25
°
C; FOUT = 1, 10, 20, 30, 40,
and 50MHz; 50% duty cycle; CL = 0, 15, 50,
100, and 200pF; also 1, 2, 4, and 8 outputs
switching.
The first current term is due to ICC with the
device unloaded. It is caused by the internal
switching of the device.
CPVCC
s
i1FOUTi
This term represents the ICC current with
absolutely no load. This measurement was
taken without the output pins connected to
the board. The CP for a device is calculated
by:
CPICC(@50MHz) ICC(@1MHz)
VCC(49MHz)s
“s” is the number of outputs switching. CP will
be different for each product type.
The second term is current due to ICC with
the outputs unloaded. This ICC is caused by
switching the bipolar outputs.
(ICCL ICCH)s
2n
The ICCL and ICCH are the typical values
found in the corresponding product data
sheets. In the case of a 50% duty cycle an
average of ICCL and ICCH will flow through the
device. “n” is the number of outputs on the
device.
The third term is ICCL due to the outputs
being held Low. The ICCH current is in the µA
range so if an output is held or forced High
then there is no appreciable ICC increase.
ICCL L
n
“L” is the number of outputs held Low.
The fourth term is through current due to
holding the CMOS inputs at 3.4V rather than
at the rail voltages. This term becomes
insignificant as load and frequency increase.
ICCn3
ICC is the through current when holding the
input High of a device to 3.4V. This value is
typically 300µA to 500µA. “n3” is the number
of inputs at 3.4V.
The fifth term is current through the upper
structure of the device. It is caused by the
external capacitive load and the output
Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic families
(Futurebus+, ABT and MULTIBYTE)
June, 1992 2
frequency. If a capacitive load exists then this
term can become very significant.
VCC
CL
I PATH
(VOH VOL)
S
i1CLiFOUTiKPi
VOH–VOL is the voltage swing of the output.
CL is the output load (this can vary from
output to output). FOUT is the output
frequency which can also vary from output to
output.
KP is a factor which best estimates the
feedthrough current and variances in the
“VOH–VOL” factor as CL changes. KP = f(CL)
= –2.5E– 5CL2+4.3E–3CL+1.4 (CL is
expressed in unitless terms, e.g. “15” for
15pF).
The sixth term is current through the upper
structure due to an external resistive load to
ground. This term includes both switching
outputs and static High outputs.
VCC
RD
I PATH
As the output frequency increases the
measured current approaches that of static
High outputs.
h
i1
VOH
RDi
RD is an external pull–down resistor. A
different value load could be applied to each
output.
The seventh current term is determined by
the output capacitive load and the output
frequency on the lower structure of the
device.
If this load exists then this term is also
significant.
All variables are the same as with the fifth
term with the exception that this is current
flowing through the lower structure of the IC.
VCC
CL
I PATH
(VOH VOL)
s
i1CLiFOUTi
This current is not ICC, but rather current that
is “sinked” from an external source.
The eighth and final term is due to an
external load connected to VCC.
VCC
RD
I PATH
This term includes both switching and static
Low outputs.
I
i1
(VCC VOL)
RUi
As with term seven, this is current that flows
through the lower structure of the IC. This
current too is not ICC.
Futurebus+ transceivers’ power dissipation
can be estimated in the same way as ABT
devices, excepting terms 3, 5, 6 and 8 in the
equation. An ICCH term needs to be added to
term 3. Term 3 would then read “ICCLL/n+
ICCHH/n”. “H” is the number of outputs held
static High. Since BTL outputs are
open–collector, terms 5 and 6 do not apply
and are discarded. Term 8 needs to be
adjusted—replace “(VCC–VOL)” with
“(2.1V–VOL)”. (If the level of the pull–up
voltage is not 2.1V then the actual pull–up
voltage would be substituted).
ABT CP VALUES
Many of the ABT products have been
characterized for their CP values. The
following table shows the products that have
been tested along with their corresponding
CP numbers. Over time CP for all ABT and
MULTIBYTE products will be characterized.
Refer to the individual product data sheets for
their values if the values are not noted below.
74ABT125 6.0pF
74ABT126 6.5pF
74ABT240 7.0pF
74ABT240–1 7.0pF
74ABT244 4.5pF
74ABT244–1 5.5pF
74ABT540 7.0pF
74ABT543 11.0pF
74ABT544 11.0pF
74ABT620 9.0pF
74ABT640 8.5pF
74ABT646 11.0pF
74ABT648 11.5pF
74ABT651 11.5pF
74ABT652 11.5pF
74ABT657 9.0pF
74ABT821 16.0pF
74ABT823 17.0pF
74ABT827 6.0pF
74ABT833 7.5pF
74ABT841 9.0pF
74ABT843 9.5pF
74ABT861 7.0pF
74ABT863 7.5pF
74ABT899 11.0pF
74ABT2952 16.0pF
74ABT2953 16.0pF
THERMAL RESISTANCE
The ability of a package to conduct heat from
the chip to the environment is expressed in
terms of thermal resistance. The term
normally used is Theta JA (θJA). θJA is often
separated into two components: thermal
resistance from the junction to case, and the
thermal resistance from the case to ambient.
θJA represents the total resistance to heat
flow from the chip to ambient and is
expressed as follows:
θJC + θCA = θJA
Detailed θJA and θJC graphs will be included
in a later section of this note. For the ease of
the user a table with θJA and θJC values for
average die sizes is included here.
Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic families
(Futurebus+, ABT and MULTIBYTE)
June, 1992 3
θJA AND θJC CALCULATIONS
FOR ABT, MULTIBYTE, AND
FUTUREBUS+
θJA
DIP SO pkg PLCC/PQFP
# Still 300 Still 300 Still 300
pins air lfpm air lfpm air lfpm
14 82 63 117 98
16 82 63 110 92
20 74 57 91 74
24 65 50 77 63
28 61 47 71 58 69 50
52 79 57
68 48 35
84 39 28
100 61 43
Preliminary θJA (new packages)
SSOP SQFP
# Still 200 Still
pins air lfpm air
*20 143 119
*24 135 110
*100 68
θJC
# pins DIP pkg SO pkg PLCC/PQFP
14 38 36
16 38 35
20 32 29
24 36 26
28 31 26 34
52 23
68 18
84 14
100 15
NOTES:
*Preliminary data only
(for ABT use 1.8mm × 1.8mm (70mil ×
70mil) average die size)
(for MULTIBYTE and Futurebus+
transceivers use 3.0mm × 3.5mm (118mil ×
138mil) average die size)
(for 68/84–pin Futurebus+ use 3.8mm ×
3.7mm (149mil × 146mil) average die size)
(for 100–pin Futurebus+ use 6.0mm x
6.0mm (235mil × 235mil) average die size)
JUNCTION TEMPERATURE (TJ)
Junction temperature (TJ) is the temperature
of a powered IC at the substrate diode.
Signetics uses a technique known as the
temperature sensitive parameter (TSP)
method to measure the junction temperature
of an IC. This method uses the linear
relationship between forward voltage and
temperature (at a constant forward current) of
a diode to measure junction temperature. The
change in junction temperature can be
measured for a known power dissipation
which then allows for the thermal resistance
to be calculated using the expression shown
for θJA:
qJA
DTJ
PD(TJTamb)
PD
where Tamb is the temperature of the
ambient. For detailed information on the
measurement techniques and the tools used,
please refer to Signetics’ Reliability
Management Group Publication “IC Package
Thermal Resistance Characteristics”.
Once the value of θJA has been found then
TJ can be calculated for varying PDs.
TJ = PD × θJA + Tamb
For Signetics’ Futurebus+, ABT, and
MULTIBYTE the following criterion is used to
warn customers about excessive TJ.
If the junction temperature (TJ) could exceed
125°C but not 150°C then a warning to the
customer recommending thermal mounting
must appear on the data sheet.
If the TJ could exceed 150°C but not 175°C
then it is necessary to warn the customer and
advise specific methods (to be found in the
product data sheet) to reduce the TJ to
125°C. TJ may be reduced either by thermal
mounting techniques or by the use of forced
air.
If TJ could exceed 175°C then the product
release will not occur and a redesign will be
initiated or limit changes will be made in order
to lower the TJ below the 175°C limit.
With the advent of multiple–byte products
(MULTIBYTE) it may become possible to
switch forty outputs simultaneously. When
this occurs the system designer must be
aware of the risks/dangers of rising TJ
values. Eventually compromises must be
made in order to keep TJ below damaging
values.
FACTORS AFFECTING θJA
There are several factors which af fect the
thermal resistance of an IC package.
Effective thermal management demands a
sound understanding of these factors. Major
package variables include the
leadframe
design
and the
plastic
used to encapsulate
the device. Other variables such as the
die
size
and
die attach methods
also affect
thermal resistance. Other factors that have a
significant impact on the θJA include the
substrate
upon which the IC is mounted, the
layout density
, the
air–gap
between the
package and the substrate, the number and
length of
traces
on the board,
thermally
conductive epoxies
, and
external cooling
.
PACKAGE CONSIDERATIONS
Following is a brief discussion on various
package factors and their effect on thermal
resistance. These items are inherent to the
package design, and therefore are fixed by
Signetics.
Die size
has a large effect on thermal
resistance. Smaller die sizes result in higher
thermal resistances, given that other package
parameters remain constant. This effect is
reflected in the graphical data presented in
this note. Die size is a function of device type
and complexity.
Die attach methods
used by Signetics have
little effect on thermal resistance due to the
thinness (typically less than 1 mil), the good
thermal conductivity and the low power
dissipation of the ICs (typically less than 2
watts). Die attach methods and material can
have large effects on device reliability and die
stress. These items along with high thermal
conductivity control limit the selection of
materials and processes. The copper
leadframes of plastic packages require a
compliant die attach. To meet this
requirement, Signetics uses high thermal
conductivity adhesives.
Leadframe material
is one of the more
important factors. The higher the conductivity,
the lower the thermal resistance because of
the heat spreading effect of the leadframe.
For this reason all current Signetics plastic
packages use high thermal conductivity
copper alloy leadframes.
Leadframe design
is important especially for
plastic packages; large pad and pad support
structures improve thermal resistance.
Leadframe design is mainly controlled by die
size and pad position layout, however,
thermal dissipation is maximized whenever
possible.
Bond wires
, because of their small size, (1.0
to 1.3 mil diameter) do not provide a
significant thermal path in Signetics’
packages and thus have little effect on
thermal resistance.
Package body material
could have a large
effect on thermal resistance, but package
requirements such as reliability,
manufacturing, etc. control the selection of
these materials. Until new materials are
developed there is no real opportunity for
decreasing thermal resistance by increasing
package body thermal conductivity while
maintaining our high reliability standards.
Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic families
(Futurebus+, ABT and MULTIBYTE)
June, 1992 4
THERMAL RESISTANCE
MEASUREMENTS
Thermal resistance values are presented as
a function of die size for each package. All
data was derived from tests carried out on
devices run at a constant power dissipation
(actual dissipation is given with each graph).
Whether power dissipation is higher or lower,
it will only slightly affect thermal resistance.
The general trend is for decreasing thermal
resistance with increasing power. This is
common to all packages.
Thermal resistance can be affected by slight
variation in internal leadframe design. For
example a larger die pad gives slightly lower
thermal resistance for the same size die. The
data presented represents the typical
Signetics leadframe/die combinations with
large die on large pads and small die on
small pads. There are many transition areas
where a die could be placed differently
depending on pad layout, aspect ratio, etc.
The effect of leadframe design is within the
±15% accuracy of these graphs. Data is
available with improved accuracy (±7.5%).
For exact die/leadframe/power dissipation
combinations, contact Philips
Components–Signetics, Reliability
Management Group Publications, MS 35,
811 E. Arques Avenue, Sunnyvale, CA
94088–3409 or call (408) 991–2000.
Data is also available in the form of a
computer program (SIGTHERM) which runs
on IBM or compatible PCs in BASIC.
SIGTHERM provides estimates for θJA and
θJC using exact die/leadframe/power
dissipation combinations resulting in more
accurate (±7.5%) data than in the graphs in
this note. SIGTHERM also gives θJA
estimates at different air flow rates between
100–800 LFPM. The program requires the
user to input package type, die size, power
dissipation and leadframe code. Contact
Philips Components–Signetics Reliability
Management Group Publications, MS 35, for
more information on SIGTHERM.
EXAMPLES OF THERMAL
CALCULATIONS
Junction temperature can be estimated using
the following equation:
TJ = (θJA × PD) + Tamb
Where:
TJ = Junction Temperature (°C)
θJA = Thermal Resistance
Junction–to–Ambient
PD = Power Dissipation at a TJ
Tamb = Temperature of Ambient (°C)
EXAMPLE OF ABT TJ CALCULATION
1. Calculate Current Consumption:
For example the ABT244’s CP is 4.5pF. Let
VCC = 5V; operating temperature = 25°C;
FOUT = 50MHz for 4 outputs switching; hold 2
inputs Low and 2 inputs High (at 3.4V); CL =
100pF; 500 pull–down; no pull–up.
ƪ4.5pF 5Vȍ
4
i+150MHzƫ+4.5mA
1
ƪ24mA )0.5mA
2(8) 4)24mA
82).5mA(2)ƫ
2 3 4
+6.125mA )6mA )1mA +13.125mA
+
These unloaded terms contribute only 9% of
the total ICC current.
+
(4V *0.2V)ȍ
4
i+1100pF50MHz1.58 )ȍ
6
i+1
4V
500W
5 6
where: KP = –2.5E–5(1002) + 4.3E–3(100) +
1.4 = 1.58
In this example terms five and six contribute
over 90% of the total ICC current . This part of
ICC is entirely due to external loading.
(4V *0.2V)ȍ
4
i+1100pF50MHz )ȍ
6
i+1
(5V *02V)
R
7 8
+76mA )0+76mA
These terms are not ICC currents, but rather
currents “sinked” by the lower structure of the
device.
Term Predicted Measured
1 & 2 10.63mA 10.2mA
3 6mA 6mA
4 1mA 1.5mA
5 120.1mA 117.8mA
6 48mA 53mA
7 76mA ––
8 0mA ––
Total 1–6 185.7mA 188.4mA
For this example the equation estimate is
within 1% of the actual ICC current!! This is
not a claim of 1% accuracy, but the equation
is quite accurate. (Terms 7 and 8 are not
included in the comparison.)
2. Finding PD (V × I)
When calculating the total power dissipation
of the device, the first four terms are
multiplied by VCC, which in this example is
5V.
5V(17.625mA) = 88.1mW
The fifth and sixth terms are multiplied by the
voltage drop across the upper structure of the
device, VCC–VOH. This is approximately 1V.
1V(168.1mA) = 168.1mW
The seventh and eighth terms are multiplied
by the voltage drop across the lower
structure of the device, VOL.
0.2V(76mA) = 15.2mW
The total estimated power dissipation of an
ABT244 with 4 outputs switching, at 25°C,
with VCC = 5V, with 2 outputs held static Low ,
and 2 inputs at 3.4V, with 100pF capacitive
loads, 500 pull–downs, and 50MHz
switching frequency is:
271.4mW
3. Determine θJA
The θJA for a 20–pin SOL package using the
average die size for ABT is 91°C/W @ 0.7W.
4. Determine θJA @ 271mW PD
Using the AVERAGE EFFECT of POWER
DISSIPATION on θJA graph calculate the
percentage change in power = (.271W –
.7W)/.7W = –.61 (–61% change) then check
the graph and see that θJA increases by
8.5%. So θJA increases to 91 + 91 × .085 =
98.7°C/W.
5. Assume 200 LFPM Air Flow
Calculate the effects of air flow by referring to
the graph AVERAGE EFFECT of AIR FLOW
on θJA. The θJA is decreased by 14% leaving
a θJA of 98.7 – (.14 × 98.7) = 84.9°C/W.
6. Final Calculations for TJ for the ABT244
TJ = (PD × θJA) + Tamb = (.271W × 84.9°C/W)
+ 70°C = 93°C. Referring to the warnings in
the JUNCTION TEMPERATURE section, a
93°C TJ would constitute absolutely no
junction temperature worries.
Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic families
(Futurebus+, ABT and MULTIBYTE)
June, 1992 5
EXAMPLE OF FUTUREBUS+
TRANSCEIVER TJ FOR BTL SIDE
(”A” side can be treated like ABT)
1. Calculate Current Consumption
For example let the FB2031’s CP be 16pF.
Let VCC = 5V; operating temperature = 25°C;
FOUT = 50MHz for 5 outputs switching; hold 2
inputs Low and 2 inputs High (at 3.4V); CL =
100pF; no pull–down; 16.5 pull–up.
1
16pF(5V(5)50MHz) = 20mA
+
2
(17mA + 17mA)/2(9) × 5 = 9.44mA
+
3
17mA/9 × 2 + 17mA/9 × 2 = 15.1mA
+
4
.5mA × 2 = 1mA
+
7
1.1V(5)100pF50MHz = 27.5mA
+
8
7(2.1V–1.0V)/16.5 = 466.7mA
2. Finding PD (V × I)
The first four current terms are multiplied by
VCC.
5V(20mA + 9.44mA + 15.1mA + 1mA) =
227.7mW
Term seven is multiplied by 1V (VOL).
1V(27.5mA) = 27.5mW
Term eight is also multiplied 1V (VOL).
1V(466.7mA) = 466.7mW
The total estimated power dissipation of an
FB2031 with 5 outputs switching, at 25°C,
with VCC = 5V, with 2 outputs held static Low ,
and 2 inputs at 3.4V, with 100pF capacitive
loads, no pull–downs, 16.5 pull–ups and
50MHz switching frequency is:
227.7 + 27.5 + 466.7 = 721.9mW
Term eight contributed over 65% of the power
dissipated by the FB2031 in this example.
The power dissipated by the IC with no
external loading totals only 32% of the power.
3. Determine θJA
The FB2031 is packaged in the 52–pin
PQFP. Using an average die size of 118 ×
138 yields a θJA of 79°C/W @ 1W power
dissipation (see θJA graph).
4. Determine θJA @ 721.9mW PD
Using the AVERAGE EFFECT of POWER
DISSIPATION on θJA graph calculate the
percentage change in power = (0.7219W –
1W)/1W = –.28 (–28% change) then check
the graph and see that θJA increases by
3.4%. So θJA increases to 79 + 79 × .034 =
81.7°C/W.
5. Assume 200 LFPM Air Flow
Calculate the effects of air flow by referring to
the graph AVERAGE EFFECT of AIR FLOW
on θJA. The θJA is decreased by 22.5%
leaving a θJA of 81.7 – (.225 × 81.7) =
63.3°C/W.
6. Final Calculations for TJ for the FB2031
TJ = (PD × θJA) + Tamb = (0.7219W ×
63.3°C/W) + 70°C = 115.1°C. Referring to the
warnings in the JUNCTION TEMPERATURE
section, a 115.1°C TJ would constitute no
temperature worries.
–10
–8
–6
–4
–2
0
2
4
6
8
10
–60 –40 –20 0 20 40 60 80 100 120
% Change in Power Dissipation
%
Change
in θJA
Average Effect of Power Dissipation on θJA
TEST POWER
RANGE
.3 TO 3 WATTS
–45
–40
–35
–30
–25
–20
–15
–10
–5
0
0 100 200 300 400 500 600 700 800 900 1000
% Change in Power Dissipation
%
Change
in θJA
Average Effect of Air Flow on θJA
S
O
SOL
PLCC,
PQFP
DIP
MODIFYING θJA FOR POWER DISSIPATION AND AIRFLOW
SO Philips PCB(1.12” × 0.75” × 0.059”)
SOL Philips PCB(1.58” × 0.75” × 0.059”)
PLCC & PQFP Signetics PCB(2.24” ×
2.24” × 0.062””)
DIP Textool ZIF Socket with 0.040”
Stand–off
Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic families
(Futurebus+, ABT and MULTIBYTE)
June, 1992 6
100
110
120
130
140
0246810
θJA
DIE SIZE (SQ MILS × 1000)
TYPICAL THERMAL RESISTANCE (θJA) in °C/W
Typical θJA Data SO–141
100
105
110
115
120
0 2 4 6 8 10
θJA
DIE SIZE (SQ MILS × 1000)
Typical θJA Data SO–161
70
75
80
85
90
95
100
0 5 10 15 20 25 30
θJA
DIE SIZE (SQ MILS × 1000)
Typical θJA Data SOL–202
70
72
74
76
78
80
0 5 10 15 20 25 30 60
62
64
66
68
70
72
74
76
78
80
0 10 20 30 40 50
θJA
DIE SIZE (SQ MILS × 1000)
Typical θJA Data SOL–242
θJA
DIE SIZE (SQ MILS × 1000)
Typical θJA Data SOL–282
NOTES
1. Power Dissipation 0.5W
Test Ambiant Still Air
Test Fixture Philips PCB (1.12” × 0.75” × 0.059”)
Accuracy ±15%
2. Power Dissipation 0.7W
Test Ambiant Still Air
Test Fixture Philips PCB (1.58” × 0.75” × 0.059”)
Accuracy ±15%
Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic families
(Futurebus+, ABT and MULTIBYTE)
June, 1992 7
TYPICAL THERMAL RESISTANCE (θJA) in °C/W
60
65
70
75
80
85
90
95
100
0 5 10 15 20 25
θJA
DIE SIZE (SQ MILS × 1000)
Typical θJA Data DIP–14 & 16
50
55
60
65
70
75
80
85
90
0 5 10 15 20 25 30 35 40 50
55
60
65
70
0 5 10 15 20 25 30 35 40
50
55
60
65
70
0 5 10 15 20 25 30 35 40
θJA
DIE SIZE (SQ MILS × 1000)
Typical θJA Data DIP–20
θJA
DIE SIZE (SQ MILS × 1000)
Typical θJA Data DIP–24
θJA
DIE SIZE (SQ MILS × 1000)
Typical θJA Data DIP–28
PD = 0.5W PD = 0.75W
PD = 1.0W
PD = 1.0W
NOTE
Test Ambiant Still Air
Test Fixture Textool ZIF Socket .040” Stand–Of f)
Accuracy ±15%
Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic families
(Futurebus+, ABT and MULTIBYTE)
June, 1992 8
70
75
80
85
90
0 5 10 15 20 25 30 35 40
55
60
65
70
75
0 10 20 30 40 50 60
θJA
DIE SIZE (SQ MILS × 1000)
TYPICAL THERMAL RESISTANCE (θJA) in °C/W
Typical θJA Data PLCC–28
40
42
44
46
48
50
10 20 30 40 50 60 70 80 90 100
θJA
DIE SIZE (SQ MILS × 1000)
Typical θJA Data PLCC–68
30
32
34
36
38
40
20 30 40 50 60 70 80 90 100
θJA
DIE SIZE (SQ MILS × 1000)
Typical θJA Data PLCC–84
55
60
65
70
75
10 15 20 25 30 35 40 45 50 55 60
θJA
DIE SIZE (SQ MILS × 1000)
Typical θJA Data PQFP–52 Typical θJA Data PQFP–100
NOTES:
Test Ambiant Still Air
Test Fixture Signetics PCB (2.24” × 2.24” × 0.062”)
Accuracy ±15%
Data for the 20/24–pin SSOP is preliminary. Graphs are not yet
available. Please see the table, ”θJA AND θJC CALCULATIONS
FOR ABT, MULTIBYTE, AND FUTUREBUS+” for the preliminary
values.
PD = 0.75W PD = 1.0W PD = 1.5W
PD = 1.0W PD = 1.0W
DIE SIZE (SQ MILS × 1000)
Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic families
(Futurebus+, ABT and MULTIBYTE)
June, 1992 9
–10
–8
–6
–4
–2
0
2
4
6
8
10
–60 –40 –20 0 20 40 60 80 100 120
% Change in Power Dissipation
%
Change
in θJC
Average Effect of Power Dissipation on θJC
TEST POWER
RANGE
.3 TO 3 WATTS
MODIFYING θJC FOR POWER DISSIPATION
30
32
34
36
38
40
0 2 4 6 8 10
θJC
DIE SIZE (SQ MILS × 1000)
TYPICAL THERMAL RESISTANCE (θJC) in °C/W
Typical θJC Data SO–14
30
32
34
36
38
40
0 2 4 6 8 10
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data SO–16
20
25
30
35
0 5 10 15 20 25 30
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data SOL–20
20
22
24
26
28
30
0 5 10 15 20 25 30 15
20
25
30
0 10 20 30 40 50
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data SOL–24
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data SOL–28
PD = 0.5W PD = 0.5W PD = 0.7W
PD = 0.7W PD = 0.7W
NOTE:
Test Fixture Infinite Heat Sink
Accuracy ±15%
Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic families
(Futurebus+, ABT and MULTIBYTE)
June, 1992 10
10
11
12
13
14
15
16
17
18
19
20
10 20 30 40 50 60 70 80 90 100
TYPICAL THERMAL RESISTANCE (θJC) in °C/W
20
25
30
35
40
0 5 10 15 20 25 30 35 40 20
25
30
35
40
0 5 10 15 20 25 30 35 40
25
26
27
28
29
30
31
32
33
34
35
0 5 10 15 20 25 30 35 40
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data DIP–20
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data DIP–24
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data DIP–28
15
20
25
30
35
40
0 10 20 30 40 50 60
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data PLCC–28
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data PLCC–68
10
11
12
13
14
15
20 30 40 50 60 70 80 90 100
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data PLCC–84
PD = 0.75W PD = 1.0W
PD = 1.0W PD = 0.75W
PD = 1.5W
PD = 1.0W
25
30
35
40
45
50
0 5 10 15 20 25
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data DIP–14 & 16
PD = 0.5W
NOTE:
Test Fixture Infinite Heat Sink
Accuracy ±15%
Philips Semiconductors Advanced BiCMOS Products Application note
AN241
Thermal considerations for advanced logic families
(Futurebus+, ABT and MULTIBYTE)
June, 1992 11
TYPICAL THERMAL RESISTANCE (θJC) in °C/W
15
20
25
30
0 5 10 15 20 25 30 35 40
θJC
DIE SIZE (SQ MILS × 1000)
Typical θJC Data PQFP–52 Typical θJC Data PQFP–100
NOTES:
Test Fixture Infinite Heat Sink
Accuracy ±15%
Data for the 20/24–pin SSOP is preliminary.
Graphs are not yet available. Please see
the table, ”θJA AND θJC CALCULATIONS
FOR ABT, MULTIBYTE, AND
FUTUREBUS+” for the preliminary values.
PD = 1.0W
10
15
20
25
10 15 20 25 30 35 40 45 50 55 60
θJC
DIE SIZE (SQ MILS × 1000)
PD = 1.0W
SYSTEM CONSIDERATIONS
The manner in which an IC package is
mounted and positioned in its surrounding
environment will have significant effects on
operating junction temperatures. These
conditions are under the control of the system
designer and are worthy of serious
consideration in PC board layout and system
ventilation and airflow features.
Forced–air cooling
will significantly reduce
θJA. The figure entitled ”AVERAGE EFFECT
OF AIR FLOW ON θJA” provides curves
resulting from Signetics evolution of the effect
of air flow on each of the fundamental
package families. These data are for
approximate linear flow across the long
dimension of the package. Air flow parallel to
the long dimension of the package is
generally a few percent more effective than
air flow perpendicular to the long dimension
of the package. In actual board layouts, other
components can provide air flow blocking and
flow turbulence, which may reflect the net
reduction of θJA of a specific component.
These issues should be carefully evaluated
when using the data presented.
External heat sinks
applied to an IC package
can improve thermal resistance by increasing
heat flow to the ambient environment. Heat
sink performance will vary by size, material,
design, and system air flow. Heat sinks can
provide a substantial improvement.
Package mounting
can affect thermal
resistance. The data given herein relates to
specific test environments; however, the
general data holds true for other applications.
Surface mount packages dissipate significant
amounts of heat through the leads. Improving
heat flow from package leads to ambient will
decrease thermal resistance. The following
factors have been investigated.
The
metal (copper) traces
on PC boards
conduct heat away from the package and
dissipate it to the ambient; thus the larger
the trace area the lower the thermal
resistance.
Package stand–off
has a small effect on
θJA. Boards with higher thermal conductivity
(ceramic) may show the most pronounced
benefit.
The use of
thermally conductive adhesive
under SO packages can lower thermal
resistance by providing a direct heat flow
path from the package to board. Naturally
high thermal conductivity board material
and/or cool board temperatures amplify this
effect.
High thermal conductive board material
will
decrease thermal resistance. Data from
Philips indicates that a change in board
material from epoxy laminate to ceramic
reduces thermal resistance.
CONCLUSION
Thermal management remains a major
concern of producers and users of ICs. With
the advent of SMD technology, a thorough
understanding of the thermal characteristics
of both the devices and the systems is very
important. The smaller SMD package does
have a higher θJA than its standard DIP
counterpart — even with copper leadframes.
The increased θJA is the major trade–off one
must accept for package miniaturization.
When the user considers all of the variables
that affect the IC junction temperature, he is
then prepared to take the maximum
advantage of the tools, materials and data
that are available.