> PRODUCT SPECIFICATION 1. SCOPE 1.1. Content This specification covers the performance and test requirements and quality assurance provisions for the AMPMODU* Mod IL (miniature) interconnection system for standard, short-point-of-contact and high pressure designs. The connector is a two piece configuration of which the receptacle may be housed in a flame retardant insulator or mounted directly on a printed circuit board. The plug or post half of the connector may be mounted on an aluminum plate using a nylon bushing as an insulator or inserted into a printed circuit board, or housed in a flame retardant insulator housing. 1.2. Connector Assembly Definition A. Board mount receptacle and a .@25 x .025 post 1.3. Connector Configuration (Housing and Contact Spacing) A. Receptacle contacts used in .100, .125 or .150 contact centers in an insulator housing, which is mounted directly on a printed circuit board. B. Receptacle contacts mounted directly on a printed circuit board, .100 centerline minimum. C. Post contacts used in.100, .125 or .150 contact centers in an insulator header which is mounted directly on a printed circuit board. D. Post contacts mounted directly on a printed circuit board, .100 centerline minimum, E, Post contacts used in .100 or .150 contact centers in an insulator bushing which is mounted in aluminum panels. ENTS PENDING. wo 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. Copynicnt 19 74, 76, 79ay AMP INCORPORATED, HARRIGESURG, PA, ALL INTERNATIONAL RIGHTS RESeRVED. AMP INCORPORATED PRODUCTS COVERED BY U.S, AND FOREIGN PATEN * Trademark of AMP Incorporated. OR <.E, Fritz 9-23-76 AMP | AMP INCORPORATED CHK Harrisburg, Pa. %.W. Rohler 9-23-76 REV a. Clark 9-23-76 2 A} 108-9007 |< L iRevise & Release XE /S_| NAME ere er ECN AB-1392 Si | SHEET INTERCONNECTION SYSTEM, og fl Add Figure 6 1 OF 1 AMPMODU MOD II LTR REVISION RECORD APP DATE AMP 1250-13 REV 7-78 i2.1. AMP Specifications A. 109 Series: Test Specifications as indicated in Figure l. B. 114-25004: AMPMODU Mod II and IV Female Contact, Application of C. 1114-25011: Post, AMPMODU Mod 1 and II, Application of 2.2, Military Standard MIL-STD-105: Sample Procedures and Tables for Inspection by Attributes 2.3. Military and Federal Specifications MIL-G-45204: Gold Plating, Electrodeposited MIL-I-45208: Inspection System Requirements MIL-M-14: Molding Plastics and Molded Plastic Parts Thermosetting MIL-M-20693: Molding Plastics, Polyamide : MIL-T-10727: Tin Plating, Electrodeposited @Q-B-750: Phosphor Bronze G. QOQ-N-290: Nickel Plating, Electrodeposited UO D> 3, PERFORMANCE REQUIREMENTS The requirements contained herein apply to AMP* mated parts. 3.1. Ratings A mS, A. Current: 3 amperes maximum per contact Neh B. Temperature: -65C to 105C glass filled nylon housing 7 -65C to 125C diallyl phthalate housing YY -55 to 125C phenolic housing a 3,2. Test Requirements and Procedure Summary : aTT Test Description Requirement | Procedure Examination of Product Meet requirements of Dimensional and visual. drawing and AMP Spec 114-25004 and 114-25011. ELECTRICAL Termination Resistance, 12 millichms maximum 50 mv maximum open Dry Circuit (Low Level) for ph brz; 20 circuit, 100 ma maximum milliohms maximuin for short circuit; AMP Spec Cu-Ni-Sn, 109-6, cond A, measured as indicated in Figure 3 or 4, Figure 1 (cont) AMP INCORPORATED AMP | Harrisburg, Pa. SHEET Loc NO REV Zor 2 pB|A! 108-9007 | INTERCONNECTION SYSTEM, AMPMODU MOT IL AMP 2793-2 REV 7-74 iba Test Description Requirement Procedure iri Termination Resistance, Rated Current 12 milliohms maximum for ph brz; 20 millichms maximum for Cu-Ni-5n.- AMP Spec 109-25, current as indicated but not to exceed 3 amperes, measured as indicated in Figure 3 or 4, Insulation Resistance 5000 megohms minimum initial; 1000 megohms minimum after moisture, Unmated connectors, test between adjacent contacts and contacts to mounting hardware, 500 vdc; AMP Spec 109-28. Dielectric Withstanding Voltage Test Voltage(rms) Altitude, -100C1&.125C1 .150C1 feet 750 1000 Sea Level 300 400 50, 000 275 275 70,000 No breakdown or flashover. Unmated connectors, test between adjacent contacts and contacts to mounting hardware, 500 volts per second until test potential is reached; hold for 1 minute; AMP Spec 109-29-1. Short -point- 6 of-contact High pressure 20 MECHANICAL Connector Mating Force Maximum force per contact. | Connector mating force Type Ounces divided by number of Standard 6 contacts; AMP Spec 109-42, cond A, measure force after third mating. Connector Unmating Minimum force per contact. Connector unmating force Force Type Ounces divided by number of Standard ~75 contacts; AMP Spec 109-42, Short-point- 1.00 cond A, mate connector and of-contact measure force to unmate, High pressure 3. 00 Contact Engaging Force Maximum force per contact. | Measure force to engage Type Ounces after sizing 3 times using Standard 6 gage 1, as indicated in Short-point- 6 Figure 6; AMP Spec 109-35, of-contact engagement depth .205 + . High pressure 20 . 010. Contact Separating Minimum force percontact. | Size 3 times using gage 1, Force Type Ounces as indicated in Figure 6; Standard .75 insert page 2 and measure Short-point- 1.00 force to separate; AMP of-contact Spec 109-35, separation High pressure 3.900 depth .205 + .010, Figure t (cont) | syeer | AMO | MR NOEORTES SOF? fr NO REV _|8 [Al 198-9007 | + NAME INTERCONNECTION SYSTEM, AMPMODU MOD II AMP 1251-13 REV 7-78 ,o Test Description Requirement Procedure Durability Termination resistance, Mate and unmate at a rate dry circuit; individual of 150 cycles per hour for contact separation force; the number of cycles no mechanical damage. specified; AMP Spec 109-27. Type Plating Cyclest Std 30uin. gold 225 Std 1Suin, gold 100 Std Tin 100 Short- 30uin. gold 200 point-of 15uin. gold 75 : contact Tin 75 Hi/press 30yin. gold 50 Hi/press b5ypin. gold 25 Hi/press Tin 25 Vibration No interruption of Subject wired and mated continuity greater than 1 microsecond; no physical damage. connectors to 20 Gis, 10-2000 Hz, with 100 ma current applied; AMP Spec 09-21, cond E. Physical Shock No interruption of contimuity greater than L microsecond; no physical damage. Subject rigid mount wired and mated connectors to 100 G's, 6 millisecond; sawtooth wave form; with 100 ma current applied; 3 drops, 3 each direction per plane total 18 shocks; AMP Spec 109-26, cond [. Post Retention Post shall not dislodge No physical damage. from its normal position. Apply an axial load of 9 pounds (3 pounds for headers) to each post; AMP Spec 109-30, Solderability Solderable areas of the contact shail have a solder coverage of 95% minimum. AMP Spec 109-11i-1, except copper-nickel-tin alloy 725 per 109-11-2. ENVIRONMENTAL Thermal Shock Termination resistance, dry circuit; no physical Subject wired and mated connector to 5 cycles, damage. temperature see Para 3.1.B.; AMP Spec 109-22. INA AMP INCORPORATED Figure 1 (cont) = | Harrisburg, Pa. SHEET Loc NO REV * ort ps |A; 108-9007 |- NAME INTERCONNECTION SYSTEM, AMPMODU MOD II AMP 2783-2 REV 7-78~~ Test Description Requirement Procedure Moisture Resistance Termination resistance, Subject mated connectors dry circuit; insulation to 10 days temperature - resistance; dielectric humidity cycling, 25 to withstanding voltage; 65C, 80-98 RH, 5 cold _no physical damage. shocks at -10C; AMP Spec 109-23, cond B, method III, less step 7b. Corrosion, Salt Spray Termination resistance, Subject mated connectors dry circuit and rated to 5% solution, 48 hours; current. AMP Spec 109-24, cond B. Corrosion, Industrial Gas Termination resistance, Subject mated connectors dry circuit and rated to 10% SO? environment, current. 24 hours; AMP Spec 109-37, method 1. Figure 1 (end) AMP INCORPORATED SHEET AMP | Harrisburg, Pa. Oo FL Loc REV 8 |Al 1908-9007 |= -ENAME INTERCONNECTION SYSTEM, AMPMODU MOD II AMP 1251-13 REV 7-78 <ial 3.3. Connector Tests and Sequence Test Group (a) MIL-STD-202 1,2,3 4 5 Test or Examination Reference . Post and (a) Evaluation Headers Method | Cond Test Sequence (b) Examination of Product (d) . 1 1 1 Termination Resistance, 5,11,14, Dry Circuit 18,22,25 Termination Resistance, 307 6, 23, 26 Rated Current Insulation Resistance 302 B 8,19 2,8 Dielectric Withstanding Voltage 301 9,20 3,9 Connector Mating Force 4 * Connector Unmating Force 7 Contact Engaging Force 2 Contact Separating Force 3,13 Durability 12 Vibration 204 D 15 5 Physical Shock 213 t 16 Post Retention 10 Solderability 2 Thermal Shock 107 10 4 Moisture Resistance 106 B 17 7 Corrosion, Salt Spray 101 B 21 Corrosion, Industrial Gas (c). 24 (a) Test group 1 standard, group 2 short-point and group 3 high pressure shall consist of a minimum of 6 connector assemblies (with a minimum of 36 post- receptacle pairs) of each plating configuration indicated in Figure 5. Test group 4 shall consist of a minimum of 30 each receptacle and post of each type plating indicated in Figure 5. Test group 5 shall consist of 6 headers with a minimum of 36 posts of each type plating indicated in Figure 5. All test measurements shall consist of a minimum of 30 random readings trom each group. (b} Numbers indicate sequence in which tests are performed. (c) Test applicable to post tin plated high pressure contacts and all gold plated contacts. {d) All tin parts shall be lubricated prior to testing. Figure 2 AMP INCORPORATED AMP | Harrisburg, Pa. SHEET & oF REV BIA! 108-9007 |'t NAME , INTERCONNECTION SYSTEM, AMPMODU MOD Il AMP 2783-2 REV 7-78 >bl 4. PRODUCT ASSURANCE PROVISIONS 4,1. General Requirements Connectors presented under this specification shall be a product which has passed qualification tests per Para 4,2. and which meet the quality assurance requirements of Para 4, 3. 4,2. Qualification Requirements Qualification requirements shall be in accordance with the test sequence of Figure 2 of this specification. 4.3. Quality Assurance Requirements Product manufacture shall be controlled by an inspection system at least equivalent to the requirements of MIL-1-45208 to assure the delivered product to be within 1,0 AQL when inspected in accordance with MIL-STD-105, Normal Sampling, Inspection Level II. Posts (See Note) = Aluminum Grid Panel, Printed Circuit Board aan or Post Header _ pee f=2351 I {TrazZ 7 am So Printed Circuit T | rama TT Board Hp fo P| ett aees x L | ham . Cc k- La Termination Resistance Measurement Points. \ | \ f (Short Contact Tabs) / Termination Resistance \ Measurement Points (Long Contact Tabs) [ Power fa Supply VF Note: Fost plating shall be identical to receptacle plating when conducting tests, see Figure 5. Figure 3 Termination Resistance Measurement Points for Post Header Assembly and Connector . AMP INCORPORATED SHEET | AMP | Harrisburg, Pa. 7 G -OF [tcc REV p |A) 108-9007 | - NAME INTERCONNECTION SYSTEM, AMPMODU MOD IL AMP 1251-13 REV 7-78 iMeasurement Points Termination Resistance > Receptacle _ eo (a) YY Printed Circuit Board je Power Supply Posts (See Note) Note; Post plating shall be identical to receptacle plating when conducting tests, see Figure 5, Figure 4 Termination Resistance Measurement Points for Printed Circuit Board Mounted Receptacles NAME INTERCONNECTION SYSTEM, AMPMODU MOD II Plating Configuration Test Group (Thickness in Microinches) Receptacle Post 1A 30 Au/50 Ni 30 Au/50 Ni 1B 15 Au/50 Ni 15 Au/50 Ni 1c Pre Tin 100 Sn/50 Ni 2A 30 Au Select/50 Ni 30 Au/50 Ni 2B 15 Au/50 Ni 15 Au/f50 Ni 2c 100 Sn/50 Ni 100 Sn/50 Ni 3A 30 Au Select/50 Ni 30 Au/50 Ni 3B 15 Au/50 Ni 15 Au/50 Ni 3c Pre Tin 100 Sn/50 Ni 4A 30 Au/50 Ni 30 Au/50 Ni 4B 30 Au Select/50 Ni 30 Au/50 Ni 4c 15 Au/50 Ni 15 Au/50 Ni 41D Pre Tin 100 Sn/50 Ni 4E 100 Sn/50 Ni 100 Sn/50 Ni 5A Stake -to-board post 30 Au/50 Ni 5B and post headers 15 Au/50 Ni 5C only 100 Sn/50 Ni Figure 5 AMP | tious ea | SHEET ne Contigurat 3 9 Plating Configuration Loc NO REV OF p |Al 108-9007 | AMP 2783-2 REV 7+78peaa a] 250+, O16 | 3 254.005 teeny { .031 R Max a7 (4 Sides) SS Notes: Heat treat: Rockwell C 50-55. bw Nw re 13 {4 Sides) ~9152,005 Tolerance: +.005 or #2 as applicable, unless otherwise specified. . Material: Tool steel, AISI type 02 per AMP Specification 100-15. Gage surface shall be clean of contaminants or lubricants. Gage A B +. 0000 +.0000 1 - 9260 - -, 0001 0260 -, 0001 +. 0001 +. 0001 2 . 0240 . -. 0000 0240 ~. 0000 Figure 6 Force Gages AMP INCORPORATED SHEET AMP | Harrisburg, Pa. Lo FZ Loc A 108-9007 REV NAME INTERCONNECTION SYSTEM, AMPMODU MOD II AMP 125t-i3 REV 7-78 =