MIL-DTL-5015 Features and Application Series III (Rear Release) Features and Application Universal I/R Tool - A single, expendable plastic tool is used for both insertion and removal of contacts. Insert Polarization - Alternate insert clocking positions aid in mating of adjacent connectors having identical insert arrangement. The threaded coupling, environmentally sealed MIL-DTL-5015 Series III connector with rear-removable crimp contacts was developed to replace the earlier solder type. This redesigned connector is intermateable and intermountable with the MIL-DTL-5015 Series I solder type (MS310*) as well as the MIL-DTL- 83723 Series II (USAF) crimp type and MIL-DTL-5015 Series II Front Release (MS340*). Thus, it provides for a minimum effort and high economy upgrade for existing applications. Closed-Entry Socket Insert - Hard dielectric socket face has lead-in chamfers for positive alignment of pins (even partially bent within pre-established limits) with sockets. Interfacial Pin Insert Seal - Raised moisture barriers around each pin, which mate into lead-in chamfers of hard face socket insert, provide individual contact sealing. Interfacial seal is never touched by service tools. MIL-DTL- 5015 S III These connectors are recommended for a wide range of applications, from commercial/industrial and mass transportation systems to the most stringent high reliability defense and aerospace requirements. Elastomer Wire Sealing Grommet - Sealing over a wide range of wire diameters is assured by a triple wire seal in each cavity at the rear of the connector. This family of connectors is offered in four receptacle mounting configurations. They include two square flange receptacles, both wall and box mounting; cable connecting receptacles; and jam nut receptacles which incorporate "O" ring seals, designed for rear panel "D" hole mounting. Superior Contact Stability - Rear release crimp contact system features a stamped beryllium-copper retaining clip captivated by molded-in shoulders of each contact cavity in the insulator. A rear-inserted M81969 plastic tool expands the tines beyond the shoulder, releasing the contact. Two plug styles are offered - standard plug with captivated coupling nut retained by a combination "L" washer and retaining ring to prevent inadvertent disassembly and a self-locking, anti-decoupling plug, which eliminates the need for safety wiring. Eighty-eight insert arrangements per MIL-STD-1651 are tooled and qualified to MIL-DTL-5015, utilizing 1 to 85 contacts. Contacts come in sizes 16, 12, 8, 4 and 0, terminating wire sizes from 20 gauge to 0 gauge. These connectors are available in wide range of shell materials and finishes. Aluminum shells are offered in both electroless nickel and olive drab cadmium to both commercial and MS callouts. Other finishes such as anodic and zinc nickel are available upon request to commercial callouts only. In addition, we offer passivated stainless steel shells with both standard and firewall-rated inserts, and carbon steel shells with firewall inserts. Lockwiring Eliminated - Self-locking plug eliminates the need for lockwiring. www.conesys.com - 46 - sales@aero-electric.com MIL-DTL-5015 Performance Specifications MS345*/AE55* Performance Specifications Shock and Vibration Requirements Wired, mated connectors shall not be damaged, coupling ring shall not loosen, and there shall be no interruption of electrical continuity longer than 10 microseconds when subjected to the following: Operating Temperature Range Classes KS and LS: -55C to +200C (-67F to +392F) Classes KT and W: -55C to +175C (-67F to +347F) Class L: -55C to +200C (-67F to +392F) Class A*: -55C to +200C (-67F to +392F) Shock Mated connectors withstand a pulse of approximate half sine wave of 50 G magnitude with duration of 11 milliseconds applied in three axes per MIL-STD-1344, method 2004, test condition A. Vibration Mated connectors withstand the following vibration levels: Random vibration per MIL-STD-1344, method 2005, and test condition VI, letter J. Corrosion Resistance Classes KS and LS withstand 1,000-hour salt spray. Class KT withstands 96-hour salt spray. Class L withstands 96-hour salt spray. Class W withstands 1,000-hour salt spray. Shell-to-Shell Conductivity Maximum potential drop shall not exceed: Class W = 5 millivolts All other classes (except A*) = 50 millivolts Fluid Resistance Connectors resist specified immersions in MIL-PRF-7808 (lubricating oil), MIL-PRF-23699 (lubricating oil), MIL-PRF-5606 (hydraulic fluid), M2-V Chevron oil, Coolanol 25, MIL-DTL-83133 (turbine fuel JP-8), MIL-DTL-5624 (turbine fuels JP-4 and JP-5), SAE-AMS1424 Type I (defrosting fluid), and other solvents and cleaning agents. Environmental Seal Wired, mated connectors with specified accessories attached, shall meet the altitude-immersion test specified in MIL-DTL-5015. Durability Minimum of 100 mating cycles Voltage Rating Maximum Operating Voltage** Test Voltage Test Voltage Test Voltage Test Voltage (Sea Level) Sea Level 50,000 Ft 70,000 Ft. 110,000 Ft. Service Rating AC (RMS) DC V RMS V RMS V RMS V RMS Inst. 200 250 1000 400 260 200 A 500 700 2000 600 360 200 D 900 1250 2800 675 400 200 E 1250 1750 3500 750 440 200 B 1750 2450 4500 825 480 200 C 3000 4200 7000 975 560 200 * Not MS approved, available to Aero-Electric part number only. ** To be used by designer only as a guide. www.conesys.com - 47 - sales@aero-electric.com MIL-DTL- 5015 S III Material and Finish Data (Class) KT - carbon steel shell, olive drab cadmium, firewall KS - stainless steel shell, passivated, firewall L - aluminum shell, electroless nickel finish LS - stainless steel shell, passivated W - aluminum shell, olive drab cadmium over nickel base A* - aluminum shell, black anodized finish MIL-DTL-5015 Series III Part Number Development Rear Release Military and Aero-Electric Part Number Development Mil. Prefix Aero Prefix MS34 AE5 50 50 L L 14S 14S - 5 5 P P X X -340 Shell Type 50 = Wall mount receptacle 51 = Cable connecting receptacle 52 = Box mount receptacle 54 = Jam nut receptacle 56 = Straight plug 59 = Self-locking plug Class (Material and Finish) A = Aluminum shell, black anodized finish (Aero part number only) KS = Stainless steel shell, passivated, firewall (n/a in MS3451, MS3452, MS3454) KT = Carbon steel shell, cadmium finish, firewall (n/a in MS3451, MS3452, MS3454) LS = Stainless steel shell, passivated MIL-DTL- 5015 S III L = Aluminum shell, electroless nickel finish W = Aluminum shell, olive drab cadmium over electroless nickel base Shell Size 8S, 10S, 10SL, 12, 12S, 14, 14S, 16, 16S, 18, 20, 22, 24, 28, 32, 36 or 40 Insert Arrangement See pages 58 thru 68 Contact Style P = Pin S = Socket A = Pin connector less pins (with intent to use non-std contact) B = Socket connector less sockets (with intent to use non-std contacts) Polarization N = Normal (not included in part number) W, X, Y or Z = Alternate insert polarizations (see pages 58 thu 62 for position availability) Modification (applies to Aero part numbers only) 01 = Less contacts (is not marked on the part) 340 = Connector kitted with M85049/31-XXX E-nut 341 = Connector kitted with M85049/52-1-XXX straight clamp 342 = Connector kitted with M85049/51-1-XXX right angle clamp Consult factory for other modifications Note 1: Each connector is furnished with contacts unless ordered less contacts (L/C) as follows: One spare contact for inserts requiring 2 to 26 of each contact and two spares for inserts with 27 or more of each size, and a minimum of one sealing plug up to 15% of the number contacts. No spares or seal plugs are provided with one contact layouts. No spares or seal plugs for contact sizes 0 and 4 are provided. For contact size 8, no contact spares are provided, but seal plugs are included. In addition, one insertion/removal tool of each size is included. www.conesys.com Note 2: KS and KT firewall classes are only available to Military part numbers for shell types MS3450, MS3456 and MS3459. KS and KT classes are available to Aero callouts for AE551 and 554, but not for AE552 (box mount receptacle). Note 3: Proper part number marking has no "0" in front of single digit (numeric) shell size (8S) and no "0" in front of single digit layout. Examples: MS3450W8S-1S and MS3450W24-2PW. Please note that J or JAN marking has been deleted as of August 12, 2008. - 48 - sales@aero-electric.com MS3450 per AS34501 Wall Mount Receptacle AE550 Threaded Coupling, Crimp Removable, Rear Release L G MAX F D POLARIZING KEY B A MATING THREAD MIN FULL THREAD .290(7.37) FOR 8S-24 .467(11.86) FOR 28-40 .340(8.64) .130(3.30) FOR 8,4, AND 0 CONTACTS GROMMET EXTENSION .190(4.83) .130(3.30) FOR 16 AND 12 CONTACTS 3 ACCESSORY TEETH J ACCESSORY THREAD 4x [ H HOLES Page 48 Page 56 Pages 63-68 Page 47 Pages 58-62 Page 58 Completed Part Number Contacts, Sealing Plugs and Tools Insert Arrangements Performance Specifications Insert Availability and Contact Information Polarization A Shell Size 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 Mating Thread Class 2A 1/2-28 UNEF 5/8-24 UNEF 5/8-24 UNEF 3/4-20 UNEF 3/4-20 UNEF 7/8-20 UNEF 7/8-20 UNEF 1-20 UNEF 1-20 UNEF 1 1/8-18 UNEF 1 1/4-18 UNEF 1 3/8-18 UNEF 1 1/2-18 UNEF 1 3/4-18 UNS 2-18 UNS 2 1/4-16 UN 2 1/2-16 UN www.conesys.com B .015 inch .083 .083 .083 .083 .083 .083 .083 .083 .083 .125 .125 .125 .125 .125 .125 .125 .125 D .38 mm 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 +.031 -.000 inch .562 .562 .562 .750 .562 .750 .562 .750 .562 .750 .750 .750 .812 .812 .875 .875 .875 Note 1: L MAX is same as L MAX for AE551 on next page. Note 2: Maximum grommet O.D. is same as E MAX for AE551 on next page. F +.79 -.00 mm 14.27 14.27 14.27 19.05 14.27 19.05 14.27 19.05 14.27 19.05 19.05 19.05 20.62 20.62 22.23 22.23 22.23 (TP) inch mm .594 15.09 .719 18.26 .719 18.26 .812 20.62 .812 20.62 .906 23.01 .906 23.01 .969 24.61 .969 24.61 1.062 26.97 1.156 29.36 1.250 31.75 1.375 34.93 1.562 39.67 1.750 44.45 1.938 49.23 2.188 55.58 - 49 - G .031 inch .875 1.000 1.000 1.094 1.094 1.188 1.188 1.281 1.281 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.750 H .79 mm 22.23 25.40 25.40 27.79 27.79 30.18 30.18 32.54 32.54 34.93 38.10 41.28 44.45 50.80 57.15 63.50 69.85 Classes L, LS, W +.010 +.25 -.005 -.13 inch mm .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .147 3.73 .147 3.73 .173 4.39 .173 4.39 .173 4.39 J Classes KS, KT +.010 +.25 -.005 -.13 inch mm .150 3.81 .150 3.81 .150 3.81 .150 3.81 .150 3.81 .150 3.81 .150 3.81 .150 3.81 .150 3.81 .177 4.50 .177 4.50 .177 4.50 .177 4.50 .177 4.50 .209 5.31 .209 5.31 .209 5.31 Accessory Thread Class 2A 1/2-20UNF 5/8-24UNEF 5/8-24UNEF 3/4-20UNEF 3/4-20UNEF 7/8-20UNEF 7/8-20UNEF 1-20UNEF 1-20UNEF 1-1/16-18UNEF 1-3/16-18UNEF 1-5/16-18UNEF 1-7/16-18UNEF 1-3/4-18UNS 2-18UNS 2-1/4-16UN 2-1/2-16UN sales@aero-electric.com MIL-DTL- 5015 S III BLUE COLOR BANDS MS3451 per AS34511 Cable Connecting Receptacle AE551 Threaded Coupling, Crimp Removable, Rear Release L MAX R ACROSS FLATS .083.015(2.11.38) FOR 8S-16S .125.015(3.18.38) FOR 18-40 M A POLARIZING KEY MATING THREAD MIN FULL THREAD .290(7.37) FOR 8S-24 .467(11.86) FOR 28-40 [E [S MAX GROMMET 3 ACCESSORY TEETH .340(8.64) .130(3.30) FOR 8,4, AND 0 CONTACTS MIL-DTL- 5015 S III BLUE COLOR BANDS Page 48 Page 56 Pages 63-68 Page 47 Pages 58-62 Page 58 V GROMMET EXTENSION .190(4.83) .130(3.30) FOR 16 AND 12 CONTACTS ACCESSORY THREAD Completed Part Number Contacts, Sealing Plugs and Tools Insert Arrangements Performance Specifications Insert Availability and Contact Information Polarization A Mating Thread Class 2A E 16 & 12 Contacts inch mm M 8, 4 & 0 Contacts inch mm R +.031 -.000 inch +.79 -.00 mm S .79 mm V Accessory Thread Class 2A inch mm .031 inch 8S 1/2-28 UNEF .305 7.75 2.031 51.59 - - .562 14.27 .504/.496 12.80/12.60 .729 18.52 1/2-20UNF 10S 5/8-24 UNEF .405 10.29 2.031 51.59 - - .562 14.27 .629/.621 15.98/15.77 .854 21.69 5/8-24UNEF 10SL 5/8-24 UNEF .405 10.29 2.031 51.59 - - .562 14.27 .629/.621 15.98/15.77 .854 21.69 5/8-24UNEF 12 3/4-20 UNEF .549 13.94 2.125 53.98 - - .750 19.05 .754/.746 19.15/18.95 .974 24.74 3/4-20UNEF 12S 3/4-20 UNEF .549 13.94 2.031 51.59 - - .562 14.27 .754/.746 19.15/18.95 .974 24.74 3/4-20UNEF 14 7/8-20 UNEF .665 16.89 2.125 53.98 - - .750 19.05 .879/.871 22.33/22.12 1.099 27.91 7/8-20UNEF 14S 7/8-20 UNEF .665 16.89 2.031 51.59 - - .562 14.27 .879/.871 22.33/22.12 1.099 27.91 7/8-20UNEF 16 1-20 UNEF .790 20.07 2.125 53.98 2.500 63.50 .750 19.05 1.005/.996 25.53/25.30 1.224 31.09 1-20UNEF 16S 1-20 UNEF .790 20.07 2.031 51.59 - - .562 14.27 1.005/.996 25.53/25.30 1.224 31.09 1-20UNEF 18 1 1/8-18 UNEF .869 22.07 2.125 53.98 2.500 63.50 .750 19.05 1.131/1.121 28.73/28.47 1.349 34.26 1-1/16 -18UNEF 20 1 1/4-18 UNEF .994 25.25 2.125 53.98 2.500 63.50 .750 19.05 1.256/1.246 31.90/31.65 1.474 37.44 1-3/16-18UNEF 22 1 3/8-18 UNEF 1.119 28.42 2.125 53.98 2.500 63.50 .750 19.05 1.381/1.371 35.08/34.82 1.599 40.61 1-5/16-18UNEF 24 1 1/2-18 UNEF 1.244 31.60 2.125 53.98 2.500 63.50 .812 20.62 1.506/1.496 38.25/38.00 1.715 43.56 1-7/16 -18UNEF 28 1 3/4-18 UNS 1.465 37.21 2.125 53.98 2.500 63.50 .812 20.62 1.756/1.746 44.60/44.35 1.974 50.14 1-3/4-18UNS 32 2-18 UNS 1.715 43.56 2.125 53.98 2.500 63.50 .875 22.23 2.007/1.996 50.98/50.70 2.224 56.49 2-18UNS 36 2 1/4-16 UN 1.930 49.02 2.125 53.98 2.500 63.50 .875 22.23 2.257/2.246 57.33/57.05 2.474 62.84 2-1/4-16UN 40 2 1/2-16 UN 2.145 54.48 2.125 53.98 2.500 63.50 .875 22.23 2.511/2.496 63.78/63.40 2.724 69.19 2-1/2-16UN Shell Size www.conesys.com Maximum inch mm L MAX - 50 - sales@aero-electric.com MS3452 Box Mount Receptacle AE552 Threaded Coupling, Crimp Removable, Rear Release L S MAX R .083.015(2.11.38) FOR 8S-16S .125.015(3.18.38) FOR 18-40 M POLARIZING KEY A MATING THREAD [ GG BLUE COLOR BAND Page 48 Page 56 Pages 63-68 Page 47 Pages 58-62 Page 58 A Shell Size Note 1: The insulation material shall be above, flush with, or no more than .015 inches (.38 mm) below the metal shell. Completed Part Number Contacts, Sealing Plugs and Tools Insert Arrangements Performance Specifications Insert Availability and Contact Information Polarization Mating Thread Class 2A GG Note 2: At time of catalog printing, MS3452 was not superseded by SAE document - AS34521. L MAX .016 inch .41 mm 16 & 12 Contacts inch mm M 8, 4 & 0 Contacts inch mm R +.031 -.000 inch +.79 -.00 mm S (TP) T .031 inch .79 mm +.010 -.005 inch +.25 -.13 mm inch mm 8S 1/2-28 UNEF .500 12.70 1.662 42.21 - - .562 14.27 .594 15.09 .875 22.23 .120 3.05 10S 5/8-24 UNEF .625 15.88 1.662 42.21 - - .562 14.27 .719 18.26 1.000 25.40 .120 3.05 10SL 5/8-24 UNEF .625 15.88 1.662 42.21 - - .562 14.27 .719 18.26 1.000 25.40 .120 3.05 12 3/4-20 UNEF .750 19.05 1.662 42.21 - - .750 19.05 .812 20.62 1.094 27.79 .120 3.05 12S 3/4-20 UNEF .750 19.05 1.662 42.21 - - .562 14.27 .812 20.62 1.094 27.79 .120 3.05 14 7/8-20 UNEF .875 22.23 1.662 42.21 - - .750 19.05 .906 23.01 1.188 30.18 .120 3.05 14S 7/8-20 UNEF .875 22.23 1.662 42.21 - - .562 14.27 .906 23.01 1.188 30.18 .120 3.05 16 1-20 UNEF 1.000 25.40 1.662 42.21 1.937 49.20 .750 19.05 .969 24.61 1.281 32.54 .120 3.05 16S 1-20 UNEF 1.000 25.40 1.662 42.21 - - .562 14.27 .969 24.61 1.281 32.54 .120 3.05 18 1 1/8-18 UNEF 1.062 26.97 1.662 42.21 1.937 49.20 .750 19.05 1.062 26.97 1.375 34.93 .120 3.05 20 1 1/4-18 UNEF 1.187 30.15 1.662 42.21 1.937 49.20 .750 19.05 1.156 29.36 1.500 38.10 .120 3.05 22 1 3/8-18 UNEF 1.312 33.32 1.662 42.21 1.937 49.20 .750 19.05 1.250 31.75 1.625 41.28 .120 3.05 24 1 1/2-18 UNEF 1.437 36.50 1.662 42.21 1.937 49.20 .812 20.62 1.375 34.93 1.750 44.45 .147 3.73 28 1 3/4-18 UNS 1.750 44.45 1.662 42.21 1.937 49.20 .812 20.62 1.562 39.67 2.000 50.80 .147 3.73 32 2-18 UNS 2.000 50.80 1.662 42.21 1.937 49.20 .875 22.23 1.750 44.45 2.250 57.15 .173 4.39 36 2 1/4-16 UN 2.250 57.15 1.662 42.21 1.937 49.20 .875 22.23 1.938 49.23 2.500 63.50 .173 4.39 40 2 1/2-16 UN 2.500 63.50 1.662 42.21 1.937 49.20 .875 22.23 2.188 55.58 2.750 69.85 .173 4.39 www.conesys.com - 51 - sales@aero-electric.com MIL-DTL- 5015 S III 4x [ T HOLES MS3454 per AS34541 Jam Nut Receptacle AE554 Threaded Coupling, Crimp Removable, Rear Release E B MAX .180(4.57) .165(4.19) D POLARIZING KEY SPRING PIN MS171430 MIN FULL THREAD .290(7.37) FOR 8S-24 .467(11.86) FOR 28-40 .340(8.64) .130(3.30) FOR 8,4, AND 0 CONTACTS .196(4.98) .186(4.72) GROMMET EXTENSION .190(4.83) .130(3.30) FOR 16 AND 12 CONTACTS 3 ACCESSORY TEETH A [ C H BLUE COLOR BAND ACCESSORY THREAD "O" RING BLUE COLOR BAND F MATING THREAD MIL-DTL- 5015 S III PANEL THICKNESS .128(3.25) MAX [ .032(.81) MAX SAFETY WIRE HOLE (3 EQALLY SPACED) Page 48 Page 56 Pages 63-68 Page 47 Pages 58-62 Page 58 Completed Part Number Contacts, Sealing Plugs and Tools Insert Arrangements Performance Specifications Insert Availability and Contact Information Polarization A B C Note: Maximum grommet O.D. is same as E MAX on next page. D E MAX Shell Size .005 inch .13 mm .010 inch .25 mm .005 inch .13 mm .005 inch .13 mm 16 & 12 Contacts inch mm 8, 4 & 0 Contacts inch mm F H Mating Thread Class 2A Accessory Thread Class 2A 8S 1.187 30.15 .687 17.45 1.272 32.31 .720 18.29 2.031 51.59 - - 1/2-28 UNEF 1/2-20UNF 10S 1.312 33.32 .812 20.62 1.397 35.48 .720 18.29 2.031 51.59 - - 5/8-24 UNEF 5/8-24UNEF 10SL 1.312 33.32 .812 20.62 1.397 35.48 .720 18.29 2.031 51.59 - - 5/8-24 UNEF 5/8-24UNEF 12 1.437 36.50 .937 23.80 1.522 38.66 .970 24.64 2.125 53.98 - - 3/4-20 UNEF 3/4-20UNEF 12S 1.437 36.50 .937 23.80 1.522 38.66 .720 18.29 2.031 51.59 - - 3/4-20 UNEF 3/4-20UNEF 14 1.562 39.67 1.125 28.58 1.647 41.83 .970 24.64 2.125 53.98 - - 7/8-20 UNEF 7/8-20UNEF 14S 1.562 39.67 1.125 28.58 1.647 41.83 .720 18.29 2.031 51.59 - - 7/8-20 UNEF 7/8-20UNEF 16 1.687 42.85 1.250 31.75 1.772 45.01 .970 24.64 2.125 53.98 2.500 63.50 1-20 UNEF 1-20UNEF 16S 1.687 42.85 1.250 31.75 1.772 45.01 .720 18.29 2.031 51.59 - - 1-20 UNEF 1-20UNEF 18 1.812 46.02 1.375 34.93 1.897 48.18 .970 24.64 2.125 53.98 2.500 63.50 1 1/8-18 UNEF 1-1/16-18UNEF 20 1.937 49.20 1.500 38.10 2.022 51.36 .970 24.64 2.125 53.98 2.500 63.50 1 1/4-18 UNEF 1-3/16-18UNEF 22 2.156 54.76 1.625 41.28 2.241 56.92 .970 24.64 2.125 53.98 2.500 63.50 1 3/8-18 UNEF 1-5/16-18UNEF 24 2.281 57.94 1.750 44.45 2.366 60.10 .970 24.64 2.125 53.98 2.500 63.50 1 1/2-18 UNEF 1-7/16-18UNEF 28 2.531 64.29 2.000 50.80 2.616 66.45 .970 24.64 2.125 53.98 2.500 63.50 1 3/4-18 UNS 1-3/4-18UNS 32 2.781 70.64 2.375 60.33 2.866 72.80 .970 24.64 2.125 53.98 2.500 63.50 2-18 UNS 2-18UNS 36 3.031 76.99 2.625 66.68 3.116 79.15 .970 24.64 2.125 53.98 2.500 63.50 2 1/4-16 UN 2-1/4-16UN 40 3.281 83.34 2.875 73.03 3.366 85.50 .970 24.64 2.125 53.98 2.500 63.50 2 1/2-16 UN 2-1/2-16UN www.conesys.com - 52 - sales@aero-electric.com MS3456 Straight Plug AE556 Threaded Coupling, Crimp Removable, Rear Release [ H MAX A MIN FULL THREAD .290(7.37) FOR 8S-24 .467(11.86) FOR 28-40 MAX POLARIZING KEYWAY .340(8.64) .130(3.30) FOR 8,4, AND 0 CONTACTS GROMMET EXTENSION .190(4.83) .130(3.30) FOR 16 AND 12 CONTACTS [ [ B E MAX GROMMET 3 TEETH EQUALLY SPACED C MATING THREAD F ACCESSORY THREAD BLUE COLOR BAND Completed Part Number Contacts, Sealing Plugs and Tools Insert Arrangements Performance Specifications Insert Availability and Contact Information Polarization A Shell Size B Maximum inch mm .005 inch Note: At time of catalog printing, MS3456 was not superseded by SAE document - AS34561. C .13 mm Mating Thread Class 2B MIL-DTL- 5015 S III Page 48 Page 56 Pages 63-68 Page 47 Pages 58-62 Page 58 3x [ .035(.89) SAFETY WIRE HOLES EQUALLY SPACED (EXCEPT SHELL SIZES 8 TO 14 - 2 HOLES MIN) E F Maximum inch mm Accessory Thread Class 2A H MAX 16 & 12 Contacts inch mm 8, 4 & 0 Contacts inch mm 8S .844 21.44 .360 9.14 1/2-28 UNEF .305 7.75 1/2-20UNF 2.031 51.59 - - 10S .969 24.61 .435 11.05 5/8-24 UNEF .405 10.29 5/8-24UNEF 2.031 51.59 - - 10SL .969 24.61 .443* 11.25* 5/8-24 UNEF .405 10.29 5/8-24UNEF 2.031 51.59 - - 12 1.062 26.97 .550 13.97 3/4-20 UNEF .549 13.94 3/4-20UNEF 2.125 53.98 - - 12S 1.062 26.97 .550 13.97 3/4-20 UNEF .549 13.94 3/4-20UNEF 2.031 51.59 - - 14 1.156 29.36 .670 17.02 7/8-20 UNEF .665 16.89 7/8-20UNEF 2.125 53.98 - - 14S 1.156 29.36 .670 17.02 7/8-20 UNEF .665 16.89 7/8-20UNEF 2.031 51.59 - - 16 1.250 31.75 .800 20.32 1-20 UNEF .790 20.07 1-20UNEF 2.125 53.98 2.500 63.50 16S 1.250 31.75 .800 20.32 1-20 UNEF .790 20.07 1-20UNEF 2.031 51.59 - - 18 1.344 34.14 .925 23.50 1 1/8-18 UNEF .869 22.07 1-1/16-18UNEF 2.125 53.98 2.500 63.50 20 1.469 37.31 1.045 26.54 1 1/4-18 UNEF .994 25.25 1-3/16-18UNEF 2.125 53.98 2.500 63.50 22 1.594 40.49 1.170 29.72 1 3/8-18 UNEF 1.119 28.42 1-5/16-18UNEF 2.125 53.98 2.500 63.50 24 1.719 43.66 1.295 32.89 1 1/2-18 UNEF 1.244 31.60 1-7/16-18UNEF 2.125 53.98 2.500 63.50 28 1.969 50.01 1.515 38.48 1 3/4-18 UNS 1.465 37.21 1-3/4-18UNS 2.125 53.98 2.500 63.50 32 2.219 56.36 1.765 44.83 2-18 UNS 1.715 43.56 2-18UNS 2.125 53.98 2.500 63.50 36 2.469 62.71 1.975 50.17 2 1/4-16 UN 1.930 49.02 2-1/4-16UN 2.125 53.98 2.500 63.50 40 2.719 69.06 2.225 56.52 2 1/2-16 UN 2.145 54.48 2-1/2-16UN 2.125 53.98 2.500 63.50 * Tolerance for this dimension is .003(.08) www.conesys.com - 53 - sales@aero-electric.com MS3459 per AS34591 Self-Locking Plug AE559 Threaded Coupling, Crimp Removable, Rear Release [ C MAX POLARIZING KEYWAY L .340(8.64) .130(3.30) FOR 8,4, AND 0 CONTACTS MAX GROMMET EXTENSION .190(4.83) .130(3.30) FOR 16 AND 12 CONTACTS [ [ D E MAX GROMMET 3 ACCESSORY TEETH A MATING THREAD MIN FULL THREAD .290(7.37) FOR 8S-24 .467(11.86) FOR 28-40 BLUE COLOR BAND MIL-DTL- 5015 S III B ACCESSORY THREAD Page 48 Page 56 Pages 63-68 Page 47 Pages 58-62 Page 58 Shell Size Completed Part Number Contacts, Sealing Plugs and Tools Insert Arrangements Performance Specifications Insert Availability and Contact Information Polarization A B Mating Thread Class 2B Accessory Thread Class 2A C D Maximum inch mm .005 inch E L MAX .13 mm Maximum inch mm 16 & 12 Contacts inch mm 8, 4 & 0 Contacts inch mm 8S 1/2-28 UNEF 1/2-20UNF .963 24.46 .360 9.14 .305 7.75 2.031 51.59 - - 10S 5/8-24 UNEF 5/8-24UNEF 1.088 27.64 .435 11.05 .405 10.29 2.031 51.59 - - 10SL 5/8-24 UNEF 5/8-24UNEF 1.088 27.64 .443* 11.25* .405 10.29 2.031 51.59 - - 12 3/4-20 UNEF 3/4-20UNEF 1.213 30.81 .550 13.97 .549 13.94 2.125 53.98 - - 12S 3/4-20 UNEF 3/4-20UNEF 1.213 30.81 .550 13.97 .549 13.94 2.031 51.59 - - 14 7/8-20 UNEF 7/8-20UNEF 1.358 34.49 .670 17.02 .665 16.89 2.125 53.98 - - 14S 7/8-20 UNEF 7/8-20UNEF 1.358 34.49 .670 17.02 .665 16.89 2.031 51.59 - - 16 1-20 UNEF 1-20UNEF 1.463 37.16 .800 20.32 .790 20.07 2.125 53.98 2.500 63.50 16S 1-20 UNEF 1-20UNEF 1.463 37.16 .800 20.32 .790 20.07 2.031 51.59 - - 18 1 1/8-18 UNEF 1-1/16-18UNEF 1.588 40.34 .925 23.50 .869 22.07 2.125 53.98 2.500 63.50 20 1 1/4-18 UNEF 1-3/16-18UNEF 1.713 43.51 1.045 26.54 .994 25.25 2.125 53.98 2.500 63.50 22 1 3/8-18 UNEF 1-5/16-18UNEF 1.788 45.42 1.170 29.72 1.119 28.42 2.125 53.98 2.500 63.50 24 1 1/2-18 UNEF 1-7/16-18UNEF 1.963 49.86 1.295 32.89 1.244 31.60 2.125 53.98 2.500 63.50 28 1 3/4-18 UNS 1-3/4-18UNS 2.213 56.21 1.515 38.48 1.465 37.21 2.125 53.98 2.500 63.50 32 2-18 UNS 2-18UNS 2.463 62.56 1.765 44.83 1.715 43.56 2.125 53.98 2.500 63.50 36 2 1/4-16 UN 2-1/4-16UN 2.713 68.91 1.975 50.17 1.930 49.02 2.125 53.98 2.500 63.50 40 2 1/2-16 UN 2-1/2-16UN 2.963 75.26 2.225 56.52 2.145 54.48 2.125 53.98 2.500 63.50 * Tolerance for this dimension is .003(.08) www.conesys.com - 54 - sales@aero-electric.com MIL-DTL-5015 Series III, Rear Release Flange and Jam Nut Receptacles Panel Cutouts Panel Cutouts .100(2.54) DIA. .095(2.41) [ C [ B E [ D MIL-DTL- 5015 S III MS3454 (AE554) CUTOUT A Flange and Jam Nut Mounting Dimensions A B C D .25 Classes L, LS, W +.010 +.25 -.005 -.13 inch mm inch mm inch mm .562 14.27 .120 3.05 .150 3.81 18.26 .688 17.48 .120 3.05 .150 20.62 .812 20.62 .120 3.05 .150 23.01 .938 23.83 .120 3.05 .150 24.61 1.062 26.97 .120 3.05 .150 1.062 26.97 1.188 30.18 .120 3.05 20 1.156 29.36 1.312 33.32 .120 22 1.250 31.75 1.438 36.53 .120 24 1.375 34.93 1.562 39.67 28 1.562 39.67 1.812 46.02 32 1.750 44.45 2.062 36 1.938 49.23 40 2.188 55.58 (TP) inch mm 8S .594 15.09 10S, 10SL .719 12, 12S .812 14, 14S .906 16, 16S .969 18 www.conesys.com +.015 -.000 E +.38 -.00 .005 inch mm inch mm .505 12.83 .323 8.20 3.81 .630 16.00 .385 9.78 3.81 .755 19.18 .448 11.38 3.81 .880 22.35 .510 12.95 3.81 1.005 25.53 .573 14.55 .177 4.50 1.130 28.70 .635 16.13 3.05 .177 4.50 1.255 31.88 .698 17.73 3.05 .177 4.50 1.380 35.05 .760 19.30 .147 3.73 .177 4.50 1.505 38.23 .823 20.90 .147 3.73 .177 4.50 1.755 44.58 .948 24.08 52.37 .173 4.39 .209 5.31 2.005 50.93 1.073 27.25 2.312 58.72 .173 4.39 .209 5.31 2.255 57.28 1.198 30.43 2.562 65.07 .173 4.39 .209 5.31 2.505 63.63 1.323 33.60 .010 Shell Size Classes KS, KT +.010 +.25 -.005 -.13 - 55 - .13 sales@aero-electric.com MIL-DTL-5015 Contacts, Tools and Seal Plugs MS345*/AE55* Contacts, Plastic Insertion/Removal Tools and Seal Plugs Application Pin Contacts Socket Contacts Seal Plugs Insertion/Removal Tools Contact Size Type Military No. Military No. Military No. Military No. 16S Power/Signal N/A M39029/30-217 16 Power/Signal M39029/29-212 M39029/30-218 MS27488-16-1 M81969/14-03 12 Power/Signal M39029/29-213 M39029/30-219 MS27488-12-1 M81969/14-04 8 Power M39029/29-214* M39029/30-220* MS27488-8-1 M81969/14-06 4 Power M39029/29-215* M39029/30-221* MS27488-4-1** M81969/14-07 0 Power M39029/29-216* M39029/30-222* MS27488-0-1** M81969/14-08 Extraction Tool Plastic * No spare size 0, 4 and 8 contacts are provided in connector contact packages. ** Not supplied as part of connector contact packages. Crimping and Metal Insertion/Extraction Tools MIL-DTL- 5015 S III Crimp Tool Positioner Die Set Locator Contact Size Pin & Socket Contacts Pin & Socket Contacts Pin & Socket Contacts Metal Military No. Military No. Military No. Military No. Military No. 16/16S M22520/1-01 M22520/1-02 N/A N/A M81969/8-208 12 M22520/1-01 M22520/1-02 N/A N/A M81969/8-210 8 M22520/23-01 N/A M22520/23-02 M22520/23-09 M81969/15-01 4 M22520/23-01 N/A M22520/23-03 M22520/23-11 M81969/15-02 0 M22520/23-01 N/A M22520/23- 04 M22520/23-13 M81969/15-03 Contact and Wire Data Test Current Voltage DC Test Max. Drop Well Dia. Amps Millivolts inch inch mm AWG mm2 inch mm inch mm 16/16S 13 49 .067 .001 .250 6.35 20-16 0.52-1.31 .053 1.35 .103 2.62 12 23 42 .100 .002 .250 6.35 14-12 2.08-3.31 .085 2.16 .158 4.01 8 46 26 .181 .002 .485 12.32 10-8 5.26-8.37 .132 3.35 .255 6.48 4 80 23 .281 .002 .485 12.32 6-4 13.30-21.15 .237 6.02 .370 9.40 0 150 21 .453 .002 .580 14.73 2-0 33.63-53.48 .360 9.14 .550 13.97 Contact Size Crimp Well Data Wire Range Minimum Well Dept Finished Wire Range Minimum Maximum MS3348 bushings required in crimp barrel to accommodate 10, 6 and 2 wire gauges. Bushings are ordered separately. Note 1: 16S socket contacts are only used in shell sizes 8S, 10S, 10SL, 12S, 14S and 16S. Note 3: Metal Insertion tool is not req'd for size 8, 4 and 0 contacts. Metal insertion tool for size 16 contacts = M81969/8-207. Metal insertion tool for size 12 contacts = M81969/8-209. Note 2: Test Current and Maximum Voltage Drop when tested with silver-plated wire at 25C. www.conesys.com - 56 - sales@aero-electric.com MIL-DTL-5015 Contact Installation Instructions MS345*/AE55* Contact Installation Instructions 3. Place the correct insertion tool on the contact so that the wire runs along the groove in the tool. (Tool tip will butt against the shoulder.) Hold the plug or receptacle body firmly. Crimping Contacts 1. Select the appropriate crimp tool and ensure that the proper crimp head positioner is used. 4. Beginning with a center cavity, insert the contact into the insulator with a slow, even pressure until the contact snaps into position. Make sure the contact and tool are held perpendicular to the face of the insert during the contact installation or the grommet could be damaged. 2. Cycle the tool to be sure the indentors are open. 3. Determine the correct selector setting for the wire size from the data plate on the positioner (turret head assembly) and set the selector knob on the crimp tool to match. 4.1 If contacts are not inserted all the way prior to removing insertion tool, do not try to reinsert the insertion tool. Instead, remove the contact and try again; otherwise reinserting the insertion tool may damage the inside of the contact cavity. 4. Place the contact, mating end first, into the tool. 6. Close the tool completely to crimp. Unless the tool is closed completely, the tool will not release the contact. Completion After all the cavities have been filled, slide the hardware back into position on the connector and tighten. 7. Remove the crimped contact from the tool. Check the inspection hole to verify that the wire is fully inserted. Insertion of Contacts 1. Before inserting the contacts, unscrew the accessories (clamps, backshells or adapters) from rear of plug or receptacle. Slide the hardware over the wire bundle in the proper order for reassembly after all the contacts are inserted. Extraction of Contacts (Rework) 1. Slide the hardware back over the wire bundle. 2. Select the appropriate tool. Place the wire into the extraction tool of the pin or socket. 3. Slowly slide the extraction tool down wire into the contact cavities until the tool tip bottoms against the contact shoulder, expanding the clip retaining tines. Hold the wire firmly in the tool and pull the wired contact and tool straight out of the rear of the insulator. 2. To assist insertion of contacts, lubricate insulator (grommet) cavities with isopropyl alcohol. Alcohol will evaporate and will not leave a conductive film. Caution: Never use any lubricant other than isopropyl alcohol. Size Pin Contact Socket Contact Crimp Tool Positioner Die Set Locator I/R Tool 16S* -- M39029/30-217 M22520/1-01 M22520/1-02 Blue -- -- M81969/14-03 16 M39029/29-212 M39029/30-218 M22520/1-01 M22520/1-02 Blue -- -- M81969/14-03 12 M39029/29-213 M39029/30-219 M22520/1-01 M22520/1-02 Yellow -- -- M81969/14-04 8 M39029/29 -214 M39029/30-220 M22520/23-01 -- M22520/23-02 M22520/23-09 M81969/14-06 4 M39029/29-215 M39029/30-221 M22520/23-01 -- M22520/23-04 M22520/23-11 M81969/14-07 0 M39029/29-216 M39029/30-222 M22520/23-01 -- M22520/23-05 M22520/23-13 M81969/14-08 I/R = Insertion/Removal * 16S socket contact is only used in shell sizes 8S, 10S, 10SL, 12S, 14S and 16S. www.conesys.com - 57 - sales@aero-electric.com MIL-DTL- 5015 S III 5. Remove tool and check the face of the connector for proper contact installation. Proper installation may also be checked by pulling back lightly on the wire to make sure the contact is properly seated. 5. Insert the stripped wire into the hollow end of the contact. Be sure the wire is inserted as far as it will go. MIL-DTL-5015 Series III (Rear Release) Polarization, Insert Availability & Contact Information per MIL-STD-1651 Polarization (Insert Clocking) 1. In the normal insert clocking position (position N), the insert centerline coincides with the centerline of the master keyway (key) of the shell: L = 0. 2. In the alternate clocking positions (W, X, Y and Z), the pin insert (viewing from mating side) is rotated clockwise relative to the centerline of the master keyway (key) of the shell. 3. The socket insert is rotated counter-clockwise. 4. Plugs have keyways; receptacles have keys. L MASTER KEYWAY(KEY) OF A SHELL INSERT VERTICAL CENTERLINE Note: Be careful with alternate positions. See table below for position availability on layouts of interest. PIN INSERT MATING FACE (SOCKET INSERT IS OPPOSITE) MIL-DTL- 5015 S III Insert Availability, Contact Information and Clocking Positions Shell Size & Insert Arrangement Aero-Electric Status Contacts Total Insert Positions Quantity by Size Service Contact "L" Degrees QPL'd Tooled Number Qty Size Rating Location N W X Y Z 8S-1 Yes Yes 1 1 16/16S** A All 0 -- -- -- -- 10S-2 Yes Yes 1 1 16/16S** A All 0 -- -- -- -- 10SL-3*** Yes Yes 3 3 16/16S** A All 0 -- -- -- -- 10SL-4 Yes Yes 2 2 16/16S** A All 0 -- -- -- -- 12-5 Yes Yes 1 1 12 D All 0 -- -- -- -- 12S-3 Yes Yes 2 2 16/16S** A All 0 70 145 215 290 12S-4 Yes Yes 1 1 16/16S** D All 0 -- -- -- -- 14-3 Yes Yes 1 1 8 A All 0 -- -- -- -- 14S-1* Yes Yes 3 3 16/16S** A All 0 -- -- -- -- 14S-2 Yes Yes 4 4 16/16S** Inst. All 0 -- 120 240 -- 14S-5 Yes Yes 5 5 16/16S** Inst. All 0 -- 110 -- -- 14S-6 Yes Yes 6 6 16/16S** Inst. All 0 -- -- -- -- 14S-7 Yes Yes 3 3 16/16S** A All 0 90 180 270 -- 14S-9* Yes Yes 2 2 16/16S** A All 0 70 145 215 290 16-10 Yes Yes 3 3 12 A All 0 90 180 270 -- 16-11 Yes Yes 2 2 12 A All 0 35 110 250 325 16-12 Yes Yes 1 1 4 A All 0 -- -- -- -- 16S-1 Yes Yes 7 7 16/16S** A All 0 80 -- -- 280 16S-4 Yes Yes 2 2 16/16S** D All 0 35 110 250 325 16S-5* Yes Yes 3 3 16/16S** A All 0 70 145 215 290 16S-8 Yes Yes 5 5 16/16S** A All 0 -- 170 265 -- * Inactive for new design ** Pin contact is size 16, socket contact is size 16S *** Service Rating = Inst. for classes KS and KT only. www.conesys.com - 58 - sales@aero-electric.com MIL-DTL-5015 Series III (Rear Release) Insert Availability, Contact Information and Clocking per MIL-STD-1651 Insert Availability, Contact Information and Clocking Positions Contacts Aero-Electric Shell Size & Insert Arrangement Status QPL'd Total Tooled Number 18-1 Yes Yes 10 18-4 Yes Yes 4 18-5 Yes Yes 3 18-6 Yes Yes 1 Insert Positions Quantity by Size Service Contact Qty Size Rating Location 4 16 A B,C,F,G 6 16 Inst. All others 4 16 D 1 16 2 12 1 4 7 16 1 12 5 16 2 12 "L" Degrees W X Y Z 0 70 145 215 290 All 0 35 110 250 325 D All 0 80 110 250 280 D -- 0 -- -- -- -- A All 0 70 -- -- 290 Inst. All 0 80 110 250 280 -- 18-8 Yes Yes 8 18-9 Yes Yes 7 18-10* Yes Yes 4 4 12 A All 0 -- 120 240 18-11 Yes Yes 5 5 12 A All 0 -- 170 265 -- 18-12 Yes Yes 6 6 16 A All 0 80 -- -- 280 18-20* Yes Yes 5 5 16 A All 0 90 180 270 -- 20-2 Yes Yes 1 1 0 D --- 0 -- -- -- -- 20-3* Yes Yes 3 3 12 D All 0 70 145 215 290 20-4 Yes Yes 4 4 12 D All 0 45 110 250 -- 20-7 Yes Yes 8 4 16 D A,B,G,H 4 16 A All others 0 80 110 250 280 20-8 Yes Yes 6 4 16 2 8 Inst. All 0 80 110 250 280 20-11* Yes Yes 13 13 16 Inst. All 0 -- -- -- -- 3 12 2 8 A All 0 80 110 250 280 7 12 A All 0 80 -- -- 280 7 16 2 12 A All 0 80 110 250 280 1 16 5 12 A All 0 90 180 270 -- 6 16 3 12 A All 0 35 110 250 325 3 16 3 8 A All 0 80 110 250 280 2 16 2 8 A All 0 35 110 250 325 20-14 Yes Yes 5 20-15 Yes Yes 7 20-16 Yes Yes 9 20-17 Yes Yes 6 20-18 Yes Yes 9 20-22 Yes Yes 6 20-24* Yes Yes 4 20-27 Yes Yes 14 14 16 A All 0 35 110 250 325 20-29 Yes Yes 17 17 16 A All 0 80 -- -- 280 20-33 Yes Yes 11 11 16 A All 0 -- -- -- -- 22-1* Yes Yes 2 2 8 D All 0 35 110 250 325 * Inactive for new design www.conesys.com - 59 - sales@aero-electric.com MIL-DTL- 5015 S III N MIL-DTL-5015 Series III (Rear Release) Insert Availability, Contact Information and Clocking per MIL-STD-1651 Insert Availability, Contact Information and Clocking Positions Aero-Electric Shell Size & Insert Arrangement Status Contacts Total Insert Positions Quantity by Size Service Contact QPL'd Tooled Number Qty Size Rating Location N W X Y Z 22-2 Yes Yes 3 3 8 D All 0 70 145 215 290 22-9 Yes Yes 3 3 12 E All 0 70 145 215 290 3 16 2 8 D All 0 80 110 250 280 1 16 D E 4 12 A All others 0 35 110 250 325 19 16 A All 0 80 110 250 280 3 16 A C,D,E 5 16 D All others 0 80 110 250 280 22-12 Yes Yes 5 22-13* Yes Yes 5 22-14** Yes Yes 19 "L" Degrees MIL-DTL- 5015 S III 22-18 Yes Yes 8 22-19 Yes Yes 14 14 16 A All 0 80 110 250 280 22-20* Yes Yes 9 9 16 A All 0 35 110 250 325 22-22 Yes Yes 4 4 8 A All 0 -- 110 250 -- 1 12 D H 7 12 A All others 0 35 -- 250 -- 1 8 D J 8 16 A All others 0 80 -- 250 280 3 16 A E,F,G 4 16 D All others 0 80 110 250 280 7 12 D All 0 80 -- -- 280 3 16 1 0 D All 0 80 110 250 280 3 12 D A,G,H 5 12 A All others 0 80 110 250 280 14 16 2 12 A All 0 80 110 250 280 22-23 Yes Yes 8 22-27 Yes Yes 9 22-33* Yes Yes 7 24-2 Yes Yes 7 24-4 Yes Yes 4 24-6 Yes Yes 8 24-7 Yes Yes 16 24-9* Yes Yes 2 2 4 A All 0 35 110 250 325 24-10 Yes Yes 7 7 8 A All 0 80 -- -- 280 6 12 3 8 A All 0 35 110 250 325 3 12 2 4 A All 0 80 110 250 280 9 16 2 12 D All 0 80 110 250 280 9 16 1 8 D All 0 80 110 250 280 24-11 Yes Yes 9 24-12 Yes Yes 5 24-20 Yes Yes 11 24-21 Yes Yes 10 24-22 Yes Yes 4 4 8 D All 0 45 110 250 -- 24-27 Yes Yes 7 7 16 E All 0 80 -- -- 280 24-28 Yes Yes 24 24 16 Inst. All 0 80 110 250 280 * Inactive for new design ** Alternate positions X, Y are cancelled after June 26, 1968. www.conesys.com - 60 - sales@aero-electric.com MIL-DTL-5015 Series III (Rear Release) Insert Availability, Contact Information and Clocking per MIL-STD-1651 Insert Availability, Contact Information and Clocking Positions Shell Size & Insert Arrangement Aero-Electric Status QPL'd 28-1 Yes Contacts Total Tooled Yes Number 9 28-2 Yes Yes 14 28-3 Yes Yes 3 28-5 Yes Yes Yes 5 12 Quantity by Size Service Contact Qty Size Rating Location 2 12 D A,E 4 12 A B,D,F,H 1 8 D J A G,C D 2 8 12 16 2 12 "L" Degrees N W X Y Z 0 80 110 250 280 All 0 35 110 250 325 E All 0 70 145 215 290 D All 0 35 110 250 325 L,M 0 80 110 250 280 3 8 2 16 1 12 2 4 2 12 E 1 16 D B 9 16 A All others 6 16 6 12 D All 0 80 110 250 280 18 16 4 12 A All 0 80 110 250 280 28-9 Yes Yes 12 28-11 Yes Yes 22 28-12 Yes Yes 26 26 16 A All 0 90 180 270 -- 28-15 Yes Yes 35 35 16 A All 0 80 110 250 280 28-16* Yes Yes 20 20 16 A All 0 80 110 250 280 2 16 B H,M 2 16 D A,B 2 16 0 80 110 250 280 4 12 A All others 4 16 10 12 A All 0 80 110 250 280 37 16 A All 0 80 110 250 280 3 16 3 4 D All 0 70 145 215 290 1 12 2 12 0 80 110 250 280 2 0 4 16 2 12 2 4 1 0 28-19 Yes Yes 10 28-20 Yes Yes 14 28-21 Yes Yes 37 28-22 Yes Yes 6 32-1 Yes Yes 5 32-3 Yes Yes 9 32-5* Yes Yes 2 32-6 Yes Yes 23 2 0 16 16 2 12 3 8 2 4 E D A D,C B,E D All 0 80 110 250 280 D All 0 80 110 250 325 A All 0 80 110 250 280 * Inactive for new design www.conesys.com - 61 - sales@aero-electric.com MIL-DTL- 5015 S III 28-8 Yes Insert Positions MIL-DTL-5015 Series III (Rear Release) Insert Availability, Contact Information and Clocking per MIL-STD-1651 Insert Availability, Contact Information and Clocking Positions Aero-Electric Shell Size & Insert Arrangement 32-7 32-8* 32-10* Status QPL'd Yes Yes Yes Contacts Total Tooled Yes Yes Yes Number 35 30 7 Insert Positions MIL-DTL- 5015 S III Quantity by Size Service Contact Qty Size Rating Location 4 16 Inst. A,B,h,j 24 16 7 12 A All others 24 16 6 12 A All 2 16 E A,F 1 16 B G 2 8 D B,E 2 4 A C,D 6 12 2 0 D "L" Degrees N W X Y Z 0 80 125 235 280 0 80 125 235 280 0 80 110 250 280 All 0 35 110 250 280 32-15 Yes Yes 32-17 Yes Yes 4 4 4 D All 0 45 110 250 --- 32-22** Yes Yes 54 54 16 A All 0 80 110 250 280 32-63 Yes Yes 5 5 4 D All 0 -- -- -- -- 32-73 Yes Yes 46 46 16 A All 0 36 -- -- -- 3 12 3 0 D All 0 70 145 215 290 4 0 A All 0 -- 120 240 -- 4 4 2 0 A All 0 35 110 250 325 40 16 7 12 A All 0 80 110 250 280 46 16 1 12 A All 0 80 110 250 280 14 16 14 12 2 8 A All 0 80 125 235 280 A All 0 80 125 235 280 A All 0 65 125 225 310 A All 0 72 144 216 288 8 36-3 Yes Yes 6 36-5 Yes Yes 4 36-6 Yes Yes 6 36-7 Yes Yes 47 36-8 Yes Yes 47 36-9 Yes Yes 31 36-10 Yes Yes 48 40-10 40-56 Yes Yes Yes Yes 29 85 1 4 48 16 16 16 9 8 4 4 85 16 * Inactive for new design ** Alternate positions U (100 degrees) and V (260 degrees) are also available per MIL-STD-1651. www.conesys.com - 62 - sales@aero-electric.com MIL-STD-1651 Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors Insert Arrangement Views A C A C A B B A B B 8S-1 1- #16 10S-2 1- #16 10SL-3 3- #16 A E 14-3 1- #8 12S-4 1- #16 C A C A B A C D E C B D 14S-5 5- #16 B B 14S-6 6- #16 14S-7 3- #16 16-10 3- #12 14S-9* 2- #16 16-11 2- #12 H E F A D G E B B I G A C F B B C C J D E 16-12 1- #4 16S-1 7- #16 B A C D A A 16S-4 2- # 16 16S-5* 3- #16 18-1 10- #16 16S-8 5- #16 G F A A D F A E C B 18-5 1- #16, 2- #12 18-6 1- #4 C D C B 18-8 7- #16, 1- #12 A 18-9 5- #16, 2- #12 18-10* 4- #12 F E A B B D 18-4 4- #16 D B G H C C E A B A E D A A E B C C B D B C D C 18-11 5- #12 18-12 6- #16 18-20* 5- # 16 20-2 1- #0 20-3* 3- #12 * Inactive for new design www.conesys.com - 63 - sales@aero-electric.com MIL-DTL- 5015 S III 14S-2 4- #16 14S-1* 3- #16 A B B B C 12S-3 2- #16 A F A D 12-5 1- #12 10SL-4 2- #16 MIL-STD-1651 Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors Insert Arrangement Views A L C B D A G E C B E B A F E M F D H G F C C A A D E D 20-4 4- #12 20-8 4- #16, 2- #8 B C J D 20-7 8- #16 K H N B 20-11* 13- #16 20-14 3- #12, 2- #8 F E F A F G G E G E B D A MIL-DTL- 5015 S III E A D B A F H I H F I B D A C D C C B E D C B C 20-16 7- #16, 2- #12 20-15 7- #12 20-17 1- #16, 5- #12 20-18 6- #16, 3- #12 20-22 3- #16, 3- #8 A M A B K A J K I B H J B N L C C D K C H E D H E 20-27 14- #16 D F F G E 20-29 17- #16 20-33 11- #16 22-1* 2- #8 A A A B L R J M F 20-24* 2- #16, 2- #8 M P S G B C T D A N L L D A M A A U K E B J E C B B C 22-2 3- #8 22-9 3- #12 22-12 3- #16, 2- #8 R C D B C D B P V S H C N T G 22-13* 1- #16, 4- #12 F E 22-14 19- #16 * Inactive for new design www.conesys.com - 64 - sales@aero-electric.com MIL-STD-1651 Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors Insert Arrangement Views A G G B K A G A D A H A L F C J F M P B H F H B J B N H D C E G E E C D E B C C F D 22-18 8- #16 D 22-19 14- #16 22-20* 9- #16 22-22 4- #8 22-23 8- #12 C A F D B H A G A D B A E C B H G G B C B E A D F F G E C D C E D 22-27 1- #8, 8- #16 L 22-33* 7- #16 A 24-4 3- #16, 1- #0 A A F B M K 24-2 7- #12 C A E C E J B 24-6 8- #12 N P B D B A D E F G B I E O D H F C D G G 24-7 14- #16, 2- #12 24-10 7- #8 24-9* 2- #4 A C I H 24-11 6- #12, 3- #8 A 24-12 3- #12, 2- #4 A A B J K L E B F G C G K J K L F 24-20 9- #16, 2- #12 H N J U T Q P V D C E M S R F G F C G D D C A D H B B H B E 24-21 9- #16, 1- #8 C E W X Y Z D 24-22 4- #8 24-27 7- #16 24-28 24- #16 * Inactive for new design www.conesys.com - 65 - sales@aero-electric.com MIL-DTL- 5015 S III F J MIL-STD-1651 Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors Insert Arrangement Views K H A A J J G A A B L H C B P M C E G F E D N B C D D F 28-1 6- #12, 3- #8 28-2 12- #16, 2- #12 28-3 3- #8 J A G 28-5 2- #16, 1- #12, 2- #4 J A H R E N A U K MIL-DTL- 5015 S III P J G L C F E A E X Y a Z e d M U T V A T L W S H U V R Q C E K P G C L M G J h G F E D F H m E 28-15 35- #16 A B N E k l H D P C B 28-19 6- #16, 4- #12 28-16* 20- #16 28-20 4- #16, 10- #12 A A F D G F A J K N G 28-12 26- #16 B L C M F H M c g j B E W J 28-11 18- #16, 4- #12 N b f A K L S I D G F K R X K D 28-9 6- #16, 6- #12 J J H X M B D D Y L H T E 28-8 2- #12, 10- #16 C U V L S C C Z M W K P B d M D T b G R C a V B B B S N F K A P M F C E H L B B C J H E K L M N P A C R D E S U T a c b g V W e d j h k n p X f E D m 28-21 37- #16 D B C 32-1 3- #12, 2- #0 28-22 3- #16, 3- #4 * Inactive for new design www.conesys.com J G s r F B Z - 66 - H 32-3 4- #16, 2- #12, 2- #4, 1- #0 sales@aero-electric.com MIL-STD-1651 Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors Insert Arrangement Views B A C A G N J R d h R P S S Y e G M f a J V a W P X R b G S V 32-7 28- #16, 7- #12 32-8* 24- #16, 6- #12 D N S E B E D b F C D C P U T X e j h n t w z AA AC AE AF 32-17 4- #4 AG 32-22 54- #16 21 20 E A 1 22 36 18 3 23 35 44 17 A 2 19 A 37 34 33 31 30 32-63 5- #4 12 B 27 7 28 29 13 C 6 39 40 14 D 8 C 9 11 B D E 26 46 41 B 5 38 42 32 15 D F 4 24 25 45 43 16 r v y AD 32-15 6- #12, 2- #0 k u x f q p s W a d G 32-10* 3- #16, 2- #8, 2- #4 R V Z Y c AB B J M O g m H E H L K C B G A D G B C F C 10 36-3 3- #12, 3- #0 32-73 46- #16 36-5 4- #0 * Inactive for new design www.conesys.com - 67 - sales@aero-electric.com MIL-DTL- 5015 S III A A A F C F L U 32-6 16- #16, 2- #12, 3- #8, 2- #4 B K D I 32-5* 2- #0 E O b X W O d e N T g A I H C k V U c Z B B U L D N F j Z T Y K A M L O X H T E H I K M J c F E P W D MIL-STD-1651 Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors Insert Arrangement Views A A B M Z Y e n C M K H b Y v w x 36-6 4- #4, 2- #0 w MIL-DTL- 5015 S III O C U Z I 36-8 46- #16, 1- #12 B D y z A C A r t v 36-7 40- #16, 7- #12 M S j p x y z e h u s r D a d k n m V Z c g f p D B E G F E F H G D J H K L M N K J a d V E J P Y H O A W X L R Y g I c b j h m u t G q p n L M O N Q P k s r v w y T a Z f U T C F b c S R X e d K W Q P V B e f R U T s u L P X m g k t J O W c f j E S b a d h N X W F I T S V D G N R P U E J I L O B G H K B C E F F A D C R U S x T W V z X Y N b Z 36-10 48- #16 36-9 14- #16, 14- #12, 2- #8, 1- #4 A E N X h F P Y j i t AC AP k m v w AD AE AF AR AS AT BA BJ BL BS d y W q z AA AB AN AK AL AM AV AW AX BE BN BU s r AJ BD g f AU BM BT M V p x BC BB BK c n AH L U b u AZ K T a Z D J S R 40-10 16- #16, 9- #8, 4- #4 C B H a c BF BP AY BH BR BV 40-56 85- #16 www.conesys.com - 68 - sales@aero-electric.com