Banana Plugs Series
TEST AND MEASUREMENT
2
www.radiall.com
COMPANY PROFILE
Simply Your Best Connection
Radiall is a global leader in the design, development and
manufacturing of leading edge interconnect solutions. Dedicated
to understanding its customers’ needs since 1952, Radiall has
earned the reputation of being “the best of the best” in engineering
ingenuity by providing a constant ow of creative system solutions
serving the telecommunications, aerospace, defense, instrumentation,
automotive, industrial, medical and broadcast markets.
The Best End-to-End Interconnect Solutions
We offer an extensive range of solutions that supports the most demanding signal transmission applications.
4G wireless infrastructure, active array radars, IED’s detection, electrical wiring in aircrafts, soldier tactical radios,
in-vehicle communications networks, and magnetic resonance imaging systems are just a few of the complex
applications that we support.
Best Value-added Services
• Collaboration: We work closely with your engineers to understand your business, your technical needs, and your
budgetary issues;
• Wide Product Range: We manage our product lines thru the entire lifecycle in order to offer you a wide selection of
standard products at an affordable cost;
• Custom Products: We can tailor products to specic equipment and application needs;
• Global Presence: We’re everywhere you need us, with worldwide sales, engineering support, R&D in North America,
Europe, and Asia, and manufacturing facilities strategically located in the United States, Mexico, France, India, and China;
• Responsive Support and Service: From the design stage, planning to post-installation support, we’re with you at every
step, whether you need sales support or engineering expertise;
• On-time Delivery: We support your logistical needs so you get the products when and where you need them;
• Warranty: We proudly stand behind our products.
Certications and Environmental
Radiall is ISO 9001: 2008 certied and dedicated to continuous improvement
programs that have resulted in also being AS9100, TS16949 and ISO 14001
certied. In addition, Radiall is committed to investing in its people, future
technologies and the environment, such as being RoHS (Restriction of Hazardous Substances) and REACH (Registration,
Evaluation, Authorization and Restriction of Chemical substances) compliant.
• RF coaxial connectors
• Fiber optic connectors and transceivers
• Coaxial and ber optic cable assemblies and harnesses
• High frequency microwave components
• Coaxial switches, including the smallest
and most reliable SPDT relay
• Multipin rectangular connectors
• Rack and panel connectors
• Antennas for tactical networks, aerospace
and instrumentation
Technical information and sales contacts are available at : www.radiall.com
3
www.radiall.comwww.radiall.com
Pages
4 mm/2 mm SERIES
CONTENTS
Introduction .........................................................................................................................................................4 to 6
Finder guide ......................................................................................................................................................... 7 to 8
4 mm SERIES
Introduction ............................................................................................................................................................... 9
Characteristics ..........................................................................................................................................................10
Packaging .................................................................................................................................................................10
Safety series plugs ............................................................................................................................................... 11
sockets ............................................................................................................................................ 11
patch cords ............................................................................................................................... 12 to 13
Standard series plugs ............................................................................................................................................... 14
sockets ............................................................................................................................................15
patch cords ............................................................................................................................... 15 to 17
Accessories ...............................................................................................................................................................18
2 mm SERIES
Introduction ......................................................................................................................................................19 to 20
Characteristics .................................................................................................................................................. 21 to 22
Packaging ................................................................................................................................................................. 22
Plugs .......................................................................................................................................................................23
Sockets ....................................................................................................................................................................24
Patch cords ......................................................................................................................................................24 to 25
20 way xed connectors .............................................................................................................................................26
Contact blocks ..........................................................................................................................................................27
Ribbon patch cords ................................................................................................................................................... 28
Polarized contact blocks ............................................................................................................................................ 28
Polarized ribbon patch cords .......................................................................................................................................29
Accessories .............................................................................................................................................................. 30
BANANA ADAPTERS
Introduction .............................................................................................................................................................. 31
Characteristics ..........................................................................................................................................................31
Packaging .................................................................................................................................................................31
Adapters ................................................................................................................................................................... 32
Adapters patch cords ................................................................................................................................................. 33
Panel drilling .............................................................................................................................................................34
Index ...................................................................................................................................................................... 35
4
www.radiall.com
• The 4 mm Series
Safety plugs and sockets
Safety patch cords
Standard plugs and sockets
Standard patch cords
Accessories
• The 2 mm Series
Plugs and sockets
Patch cords
PCB test points
20-way fixed connector
Short circuit links
Contact block and ribbon patch cords
Accessories
• Adapters
2 mm/4 mm banana adapter
BNC/2 mm banana adapter
BNC/4 mm banana adapter
Banana adapter patchcord
Coaxial banana adapter patchcord
Radiall offers a wide selection of high quality and reliable professional banana plugs for the most demanding test
and measurement applications.
Radiall professional banana plugs consist of two major series and adapters:
The Bananas Plugs have been designed in accordance with the NF C 93 440.
4 mm/2 mm SERIES
INTRODUCTION
- Research institutes and laboratories
- Education
- Instrumentations
- Low voltage
- Electronics
APPLICATIONS
5
www.radiall.comwww.radiall.com
4 mm/2 mm SERIES
INTRODUCTION
FEATURES AND BENEFITS
Features
Radiall in-house technologies insure high reliable products thanks to its advanced proper design.
Radiall contact design
The Radiall contact consists of a monobloc pin fitted with a copper beryllium spring finger. Depending on the model,
the pin either has or has not a protective sleeve.
Benefits
- Excellent electrical conduction
- Very low contact resistance
- Robust contact point pressure when connected
- High durability for high number of mating cycles
4 mm SERIES 2 mm SERIES
Contact resistance, max. 0.5 mΩ 1 mΩ
Current rating, max @ 20°C 30 A 10 A
Contact durability, min. 10,000 mating cycles
6
www.radiall.com
GLOSSARY OF ABBREVIATIONS
ABBREVIATION SERIES
DESIGNATION
4mm 2mm
B1 BL-I Insulated plug with solder connection
B2 Insulated plug with crimp or solder connection
BL-PI Insulated panel plug
B4 BL Uninsulated plug
BL2-4 Uninsulated threaded plug
BLP-4 Uninsulated panel plug with solder connection
DPI DL-PI Insulated panel socket
DPIS Insulated safety panel socket
DP DLP Uninsulated panel socket
BLP D-2 Uninsulated panel plug/2mm dia. socket
BDR-4 BDR-2 Stackable plug with quick grip cable clamp
BDR-SR Stackable plug, partial safety
BDR-PR Stackable plug, partial safety non thermofusible sleeve
BDM BLDM Stackable patch cord
BDSA Stackable patch cord, total safety
BDSR Stackable patch cord, partial safety
BM BLM Extension patch cord
DM DLM Extension female patch cord
PTM Test probe patch cord
FL Contact block
ML Ribbon patch cords
4 mm/2 mm SERIES
INTRODUCTION
7
www.radiall.com
www.radiall.com
4 mm/2 mm SERIES
FINDER GUIDE
SERIES IMAGE CATEGORY DESCRIPTION PAGE
4 mm
Safety
series
Banana plugs Stackable plug (BDR-SR)
11Stackable plug, non thermofusible sleeve (BDR-PR)
Panel sockets Insulated safety panel socket (DPIS)
Patch cords
Plug/Plug stackable, retractable sleeve (BDSR) 12
Plug/Plug stackable, non-retractable sleeve (BDSA)
Patch cords made to order 13
Standard
series
Banana plugs
Uninsulated plug (B4)
14
Insulated plug with solder connection (B1)
Insulated plug with crimp or solder connection (B2)
Stackable plug with quick grip cable clamp (BDR-4)
Panel sockets Uninsulated panel sockets (DP) 15
Insulated panel sockets (DPI)
Patch cords
BM/BM extension patch cords
16BDM/BDM stackable patch cords
PTM/BM Test probe patch cords
Patch cords made to order 17
Accessoires & adapter
Test clip- with sliding hook
18
Test clip - with alligator clip
Test clip - with  exible steel rod
Crocodile clip
Safety test probe
Safety female -female adapter
2 mm
Standard
series
Banana plugs
Uninsulated plug with crimp or solder connection (BL)
23
Uninsulated panel plug with solder connection (BLP-4)
Uninsulated panel plug/2mm dia.socket (BLP D-2)
Insulated plugs with solder connection (BL-I)
Insulated panel plug (BL-PI)
St
ackable plug with quick grip cable clamp (BDR-2)
Panel sockets
Uninsulated panel sockets (DLP)
24
Insulated panel socket (DL-PI)
Patch cords
BLM extension patch cords
25BLDM stackable patch cords
Patch cords made to order
To download data sheets, visit www.radiall.com
For other speci c demand, please contact Radiall sales
8
www.radiall.com
FINDER GUIDE
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
SERIES IMAGE CATEGORY DESCRIPTION PAGE
2 mm
Standard
series
Multi-contact
20-way xed
connectors
Solder cup - 12 mm contact pitch
26
Solder cup - 6 mm contact pitch
Pin - 12 mm contact pitch
Pin - 6 mm contact pitch
Short cut circuit
12 mm contact pitch
6 mm contact pitch
Contact
Blocks
& Ribbon
patch
cords and
polarization
Contact blocks Male contact blocks (FL M) 27
Female contact blocks (FL F)
Patch leads Male-male ribbon patch cords (ML MM)
28
Female-female ribbon patch cords (ML FF)
Polarized contact blocks
Polarized ribbon patch
cords
Polarized contact blocks
Polarized ribbon patch cords (made to order) 29
Accessoires
PCB Test socket
30
Test probe
Adapters
Banana
adapters
Banana adapters 2 mm Male - 4 mm Female
32
BNC/Banana
adapters
BNC/2 mm Banana adaptor
BNC/4 mm Banana adaptor
Banana adapters patch cords
BLM/BM
33
BLDM/BDM
BLM/DM
Coaxial patch cords BNC/BCX
4 mm/2 mm SERIES
9
www.radiall.comwww.radiall.com
INTRODUCTION
4 mm SERIES
4 mm SAFETY SERIES
With safety an important criteria when using test and measurement instrumentation, especially for high-voltage
use, the Radiall 4 mm Safety Series offers an improved protection system that eliminates all risk of contact with
live elements when handling components.
Safety connectors are reinforced by a protective sleeve and an insulation cap on the top of the contact.
The protective sleeve may be retractable or non-retractable. All plugs with non-retractable sleeves are rated at 600V,
CAT III or 1000V, CAT II according to the safety standard IEC 61010-031 version 2002.
ACCESSORIES: TEST CLIPS
With sliding hook: The contact hook guarantees a good grip on wires, components and PCB pin up to 1.5mm² thick.
Alligator Test Clips: Features a large opening and gripping efficiency for use on motors, fuse holders, terminals, etc.
Flexible Steel Rod Test Clips: The thin flexible steel rod allows testing of hard-to-reach points in dense circuitry.
Crocodile Test Clips: Features a large 20 mm opening to allow attachment to larger test points.
Safety Test probe: An extra thin probe allows contact through coatings and some insulations. It can also be used for
PCB measurements. Fitted with a rear-mounted 4 mm socket, it can be used with BM patch cords.
4 mm STANDARD SERIES
The 4 mm Standard Series meets the requirements of NF C 93 440 standards.
The product in this series are not intended for hand-held use at voltage above 30Vac/60Vdc.
Example of a regular connection: the contact is exposed.
10
www.radiall.com
CHARACTERISTICS ACCESSORIES
PLUGS SOCKETS PATCH CORDS
ELECTRICAL
Current rating, max.
4 mm safety
4 mm standard 30 A (@ 20°C) 15 A (@ 20°C) patch cords 1 mm²
15 A (@ 20°C) patch cords 1 mm²
30 A (@ 20°C) 2 and 2.5 mm²
Dielectric withstanding voltage 2500 Vrms @ 50 Hz
Operating voltage 750 Vrms @ 50Hz
Insulation resistance, min 5000 MΩ
Contact resistance, max 0.5 mΩ
MECHANICAL
Mechanical, durability, min. 10 000 matings
Average insertion force 25 N
Tightening torque
4 mm safety
4 mm standard
Max 140 N.cm
120Ncm
ENVIRONMENTAL
Temperature range
4 mm Safety -40°C/+85°C -40°C/+100°C
BDSR patch cords -40°C/+85°C
BDSA patch cords -25°C/+70°C
4 mm standard (uninsulated) -65°C/+155°C
(insulated models) -60°C/+100°C -40°C/+70°C
MATERIAL
Insulation Thermoplastic
Contacts Nickel or tin plated
Copper alloy/brass
WITH
SLIDING HOOK
WITH
ALLIGATOR CLIP
WITH FLEXIBLE
STEEL RODS
WITH
CROCODILE DIE
SAFETY
TEST PROBE
ELECTRICAL CHARACTERISTICS
Operating voltage, max. 1000 Vrms 1500 Vrms
Current rating max 4 A (@20°C) 16 A (@ 20°C) 2.5 A 32 A
Clip opening (max) 1.5mm (max
hooking capacity) 20 mm -20 mm -
MATERIALS
Body Thermoplastic
Contact Stainless steel Steel
4 mm SAFETY SERIES 4 mm STANDARD SERIES
Plugs 10 pieces 100 pieces (except BDR4 = 10pieces)
Panel sockets 100 pieces
Patch cords 10 pieces
Accessories 10 pieces
To download data sheets, visit www.radiall.com
4 mm SERIES
CHARACTERISTICS
PACKAGING
11
www.radiall.comwww.radiall.com
4 mm SAFETY SERIES
PLUGS
SOCKETS
FIGURE PART NUMBER COLOR TERMINATION STANDARD PANEL DRILLING
R941 920 600 Black
Solder cup NFC
93440-KT21F P05
R941 921 600 Red
R941 922 600 Green
R941 923 600 Blue
R941 924 600 Yellow
R941 920 602 Black Flat for
FASTON
lug type
NFC
93440-KT21L P05
R941 921 602 Red
R941 920 603 Black
For fork lug NFC
93440-KT21V P05R941 921 603 Red
R941 924 603 Yellow
FIGURE PART NUMBER COLOR STANDARD
R941 480 600 Black
NFC 93440 - KT12R
DCN 5935 BA
R941 481 600 Red
FIGURE PART NUMBER COLOR STANDARD
R941 460 600 Black
NFC 93440-KT12R
R941 461 600 Red
R941 462 600 Green
R941 463 600 Blue
R941 464 600 Yellow
STACKABLE PLUG, PARTIAL SAFETY (BDR-SR)
STACKABLE PLUG, PARTIAL SAFETY - NON-THERMOFUSIBLE SLEEVE
(BDR-PR)
INSULATED SAFETY PANEL-MOUNT SOCKETS (DPIS)
Insulated safety panel sockets are mateable with standard 4 mm BM/BDM patch cords and BDSR/BDSA safety patch cords.
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
12
www.radiall.com
For other specic demand, please contact Radiall sales
PLUG/PLUG STACKABLE PATCH CORDS - RETRACTABLE SLEEVE
(BDSR/BDSR)
PLUG/PLUG STACKABLE PATCH CORDS - NON-RETRACTABLE SLEEVE
(BDSA/BDSA)
Except where specified, all patch cords lengths are defined by the length of the cable without connectors or strain relief.
Cable type: PVC, 1 mm² conductor, 3.5 mm.
Cable type: PVC, 1 mm² conductor, 3.5 mm.
Radiall Patch Cord Series includes:
• BDSR/BDSR: Retractable sleeve for partial security
• BDSA/BDSA: Non-retractable sleeve where secure connections are critical;
The cable assembly is rated at 1000V, CAT II according to the safety standard IEC61010-31
• Patch cords made-to-order
Patch cords length:
3 : 25 cm
4 : 50 cm
5 : 100 cm
6 : 150 cm
7 : 200 cm
Patch cords length:
0 : 25 cm
1 : 50 cm
2 : 100 cm
Colour:
0 : Black
1 : Red
Colour:
0 : Black
1 : Red
R948 1xx 600
R948 3xx 600
PATCH CORDS
4 mm SAFETY SERIES
Length Tolerance
±1 cm for patch cords ≤100 cm
±1% for patch cords >100 cm
13
www.radiall.comwww.radiall.com
Connector 1 Cable Type Length Connector 2
BDSR type R949 100 600 / Black
R949 101 600 / Red
PVC, 1 mm² C290 110 / Black
C290 111 / Red
Silicone, 1 mm² C290 010/ Black
C290 011 / Red
xxx: cable length in cm
BDSR type R949 100 600 / Black
R949 101 600 / Red
For other specic demand, please contact Radiall sales
4 mm SAFETY SERIES
PATCH CORDS
HOW TO ORDER
MADE-TO-ORDER PATCH CORDS
Customized patch cords using BDSR plugs can be made-to-order to your specifications.
Choices include connector style, cable type, color, and cable length.
EXAMPLE TO ORDER:
1 Black BDSR plug / red silicone 1mm² cable length 125 cm / 1 Red BDSR plug.
Part number: R949 100 600 / C290 011-125 cm / R949 100 600
14
www.radiall.com
FIGURE PART NUMBER COLOR REAR TERMINATION OPTIONS
(B1)
R941 330 000 Black
- Tin-plated solder cup or
- Rear socket for 2 mm banana plug
(14 AWG)
R941 331 000 Red
R941 332 000 Green
R941 333 000 Blue
R941 334 000 Yellow
R941 336 000 White
(B2)
R941 340 000 Black - Tin-plated solder cup or
- Screw tightening or
- Rear socket for 2 mm banana plug
(14 AWG)
R941 341 000 Red
R941 342 000 Green
R941 343 000 Blue
R941 344 000 Yellow
R941 346 000 White
(BDR4)
R941 460 000 Black - Stackable banana with quick-grip
clamp for stripped cable
- 2 & 4 mm socket for banana plugs
R941 461 000 Red
FIGURE PART NUMBER DESCRIPTION PANEL DRILLING
(B4)
R941 019 000
Solder or crimp
1.5 mm solder post
Strip length: 5 mm
Crimp tool: Buchanan R612 548 000
Positioner Radiall R282 561 000
Crimp setting: 1.20 (18 AWG)
1.08 (22 AWG)
Maxi 15A
(B4)
R941 029 000
Solder or crimp
2 mm solder post
Strip length: 5 mm
Crimp tool: Buchanan R612 548 000
Positioner Radiall R282 561 000
Crimp setting: 1.50 (14 AWG)
1.25 (18 AWG)
(B4-8 ISO)
R941 049 000 Threaded panel connection
8 mm rear length P03
(B4-8 ISO)
R941 069 000 Threaded panel connection
18 mm rear length P03
R941 149 000
Panel banana plug
4 mm with rear socket
for mating with 4 mm plug
P01
UNINSULATED BANANA PLUGS
INSULATED BANANA PLUGS
To download data sheets, visit www.radiall.com
For other speci c demand, please contact Radiall sales
4 mm STANDARD SERIES
PLUGS
(B4)
15
www.radiall.comwww.radiall.com
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
4 mm STANDARD SERIES
SOCKETS
UNINSULATED PANEL SOCKETS (DP)
FIGURE PART NUMBER DESCRIPTION PANEL
DRILLING
DP
R941 619 000
Solder cup
Cable tripping dimension 4mm
(14AWG)
P01
R941 629 000
(nickel plated
version)
FIGURE PART NUMBER COLOR DESCRIPTION PANEL
DRILLING
DPI
R941 920 001 Black
Tin-plated solder
cup UL 94V-0
thermoplastic
insulation
P06
R941 921 001 Red
R941 922 001 Green
R941 923 001 Blue
R941 924 001 Yellow
R941 926 001 White
INSULATED PANEL SOCKETS (DPI)
Except where specified, all patch cords lengths are defined by the length of the cable without connectors or strain relief.
PATCH CORDS
Radiall Patch Cord Series includes:
• BM/BM: Molded extension patch cords
• BDM/BDM: Molded stackable patch cords
• PTM/BM: Molded test probe patch cords
• Patch cords made-to-order
Length Tolerance
±1 cm for patch cords ≤100 cm
±1% for patch cords >100 cm
16
www.radiall.com
EXTENSION PATCH CORDS (BM/BM)
STACKABLE PATCH CORDS (BDM/BDM)
Cable type: PVC, 1 mm² conductor, 3.5 mm insulation.
Cable types:
PVC, 1 mm², 3.5 mm insulation.
PVC, 2 mm² conductor, 2.5 mm insulation.
Silicone, 2.5 mm² conductor, 4 mm insulation.
Cable type:
00 : PVC 1 mm² 3.5 mm
02 : PVC 2 mm² 3.5 mm
29 : Silicone 2.5 mm² 4 mm
Patch cords length:
3 : 25 cm
4 : 50 cm
5 : 100 cm
6 : 150 cm
7 : 200 cm
Colour:
0 : Black
1 : Red
2 : Green
3 : Blue
4 : Yellow
TEST PROBE PATCH CORDS (PTM/BM)
Cable types: PVC, 1 mm², 3.5 mm insulation.
PART NUMBER COLOUR CORD LENGTH
R948 250 000 Black 100 cm
R948 251 000 Red 100 cm
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
R948 1xx 0xx
4 mm STANDARD SERIES
PATCH CORDS
Patch cords length:
2 : 20 cm
4 : 50 cm
5 : 100 cm
6 : 150 cm
7 : 200 cm
Colour:
0 : Black
1 : Red
2 : Green
3 : Blue
R 948 0xx 000
17
www.radiall.comwww.radiall.com
For other specic demand, please contact Radiall sales
4 mm STANDARD SERIES
PATCH CORDS
Connector 1 Cable Type Length Connector 2
BM type R949 000/Black
R949 001/Red
R949 003/Blue
BDM type R949 100/Black
R949 101/Red
DM type R949 500/Black
R949 501/Red
PVC 1 mm² cross section: C 290 11x
x = 0: Black, 1: Red, 2: Green, 3 :Blue, 4: Yellow
PVC 2mm² cross section : C 290 10x
x = 0: Black, 1: Red, 2: Green, 3:Blue, 4: Yellow
xxx cm: over cable length in centimeter
BM type R949 000/Black
R949 001/Red
R949 003/Blue
BDM type R949 100/Black
R949 101/Red
DM type R949 500/Black
R949 501/Red
For free end: please write the word “free”.
HOW TO ORDER
MADE-TO-ORDER PATCH CORDS
This series comprises the following extremities: BM, BDM, DM.
Choices include connector style, cable type, color, and cable length.
EXAMPLE TO ORDER:
1 black BDM plug/green PVC 1 mm² with 80 cm length/1 red BDM plug
Part number: R949 100/C290 112-80 cm/R949101
18
www.radiall.com
FEMALE/FEMALE ADAPTERS
These adapters allow for the connection between two standard patch cords with BM extremities.
TEST CLIPS
FIGURE PART NUMBER COLOUR
R941 960 000 Black
R941 961 600 Red
FIGURE DESCRIPTION PART NUMBER COLOR SERIES
With sliding hook
R999 700 600 Black
4 mm
Safety
series
R999 701 600 Red
With Alligator
Test Clip
R999 710 600 Black
R999 711 600 Red
With Flexible Steel Rod
Test Clip
R999 720 600 Black
R999 721 600 Red
With Crocodile
Test Clip
R995 376 600 Black
R995 376 601 Red
Safety Test Probe
R941 850 600 Black
R941 851 600 Red
R941 850 000 Black 4 mm
Standard
series
R941 851 000 Red
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
4 mm SERIES
ACCESSORIES
19
www.radiall.comwww.radiall.com
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
2 mm SERIES
INTRODUCTION
Radiall’s high-quality and reliable 2 mm Series are designed for high-density test and measurement applications.
This series includes a wide range of plugs, sockets, patch cords, test accessories, multiway connectors,
short-circuit link, and other configurations.
• Plugs
• Sockets
• Patch cords
• PCB test points
• 20-way fixed connector
• Short circuit links
•
Contact block and ribbon patch cords
• Accessories
20-WAY FIXED CONNECTORS
These connectors contain twenty 2 mm sockets molded into a low-profile housing.
The tight pitch between sockets makes them particularly suitable for use in circuit
beakers and test batteries.
Advantages:
• Quick assembly time with single mounting operation for multi-connections
• Space savings
• Simplified panel piercing
• Orientation of solder shafts
Has the potential to be able to remove the cable harness
without disconnecting each socket.
SHORT-CIRCUIT U LINKS
The short-circuit U link is a complementary component to the 20-way fixed connector
and can be used to make shunts. It is fitted with a rear-mounted 2 mm socket.
20
www.radiall.com
RIBBON PATCH CORDS
The contact blocks can mate with ribbon patch cords which have:
- excellent contact
- sturdy construction
- contact polarization options
- low bulk
- high retention
They can be used for several field applications such as: electronics, laboratories, education and telecommunications, etc.
ACCESSORIES PCB TEST SOCKET
Test sockets simplify testing and maintenance of equipment where direct contact with components
should be avoided.
- Test Socket entrax 10.16 mm: This model with the particular disposition of the pins allows the unmobilization
on the circuit board. This version is particularly adapted for a wave soldering operation.
- Test Socket entrax 5.08 mm: This test socket is made up of a joined spiral spring with a nickel
over plated protection.
ACCESSORIES TEST PROBE
An extra thin probe allows contact through coatings and some insulations. It can also be used for PCB
measurements. Fitted with a rear-mounted 2 mm socket, it can be used with BLM and BLDM patch cords.
2 mm CONTACT BLOCKS AND RIBBON PATCH CORDS SERIES
Dimensions of contact outlets and projections.
2 mm SERIES
INTRODUCTION
This series includes: contact blocks, ribbon patch cords
and polarized ribbon patch cords.
21
www.radiall.comwww.radiall.com
2 mm SERIES
CHARACTERISTICS
To download data sheets, visit www.radiall.com
PLUGS SOCKETS PATCH CORDS
ELECTRICAL
Current rating, max. 10 A (@ 20°C) PVC cable 0.3mm² section 5 A (@20°C)
Dielectric withstanding voltage 1500 Vrms 50 Hz
Operating voltage 250 Vrms 50 Hz
Insulation resistance, min 5000 MΩ
Contact resistance, max 1 mΩ
MECHANICAL
Mechanical endurance, min 10000 matings
Average insertion force 14 N
ENVIRONMENTAL
Temperature range Uninsulated -65°C/+155°C
Insulated models -60°C/+100°C -40°C/+70°C
MATERIAL
Insulation Thermoplastic
Contacts Nickel or tin plated
Copper alloy/brass
20-WAY FIXED CONNECTOR SHORT-CIRCUIT U LINKS
ELECTRICAL CHARACTERISTICS
Current rating, max. 7 A (@20°C)
Dielectric withstanding voltage 2000 Vrms 50 Hz
Operating voltage 500 Vrms 50 Hz
Insulation resistance 5000 MΩ
MECHANICAL
Mechanical endurance 10,000 matings
ENVIRONMENTAL
Temperature range -40°C/+125°C -40°C/+70°C
MATERIAL
Insulation Self-extinguishable PBT UL 94V0 PVC
Contacts Brass with gold plating Brass/Bronze
22
www.radiall.com
CONTACT BLOCKS & RIBBON PATCH CORDS
ACCESSORIES
ELECTRICAL
Current rating, max.
Contact blocks
Ribbon patch cords
7 A (@ 20°C)
5 A (@ 20°C)
Dielectric withstanding voltage 1500 Vrms 50 Hz
Operating voltage 250 Vrms 50 Hz
Insulation resistance (Insulated models) 5000 MΩ
Contact resistance 1mΩ
MECHANICAL
Endurance > 10 000 matings
ENVIRONMENTAL
Temperature range
Contact blocks
Ribbon patch cords
-65°C/+120°C
-40°C/85°C
MATERIAL
Insulation Thermoplastic
Body Nickel or tin plated (solder connection)
Copper alloy/Brass
DESCRIPTION PACKAGING
Plugs 100 pieces (except BDR-2 = 10 pieces)
PCB test sockets 100 pieces
Patch cords 10 pieces
20-way xed connector 1 piece
Short-circuit u links 100 pieces
PCB test sockets 100 pieces
Test probe 10 pieces
Contact blocks 50 pieces
Ribbon patch cords 10 pieces
PCB TEST SOCKETS TEST PROBE
ELECTRICAL
Dielectric withstandard voltage 1000 Vrms
Extra 10.16 model 1500 Vrms 50 Hz
Other models 1000 V
Operating voltage 250 Vrms 50 Hz 250 Vrms 50 Hz
MECHANICAL
Insulation resistance 10000 MΩ 5000 MΩ
ENVIRONMENTAL
Operating temperature -40°C/+100°C -25°C/70°C
2 mm SERIES
CHARACTERISTICS
PACKAGING
23
www.radiall.com
www.radiall.com
FIGURE PART NUMBER DESCRIPTION PANEL DRILLING
(BL)
R921 019 000
Solder or crimp
Strip length: 4 mm
Crimp tool: Buchanan R612 548 000
Positioner Radiall R282 982 000
Cable: AWG 20, 22, 24
(BL 2-4)
R921 029 000 Threaded
Rear length 4 mm
(BLP-4)
R921 119 000
Nut - tin-plated solder
Strip length: 4 mm
Cable: AWG 20
P03
(BLP D-2)
R921 149 000 Male-female adapter with nut P03
UNINSULATED BANANA PLUGS
FIGURE PART NUMBER COLOR REAR TERMINATION
OPTIONS PANEL DRILLING
(BL-I)
R921 330 000 Black
Tin-plated solder
Cable: AWG 20
R921 331 000 Red
R921 332 000 Green
R921 333 000 Blue
R921 334 000 Yellow
R921 336 000 White
(BL-PI)
R921 420 000 Black
Panel mount with
tin-plated solder
Cable: AWG 20
P02
(BDR-2)
R921 461 000 Red
Stackable plug with
quick grip clamp
2 mm rear socket
INSULATED BANANA PLUGS
To download data sheets, visit www.radiall.com
For other speci c demand, please contact Radiall sales
2 mm SERIES
PLUGS
(BL-PI)
24
www.radiall.com
FIGURE PART NUMBER REAR TERMINATION OPTIONS PANEL
DRILLING
DLP 3.5
R921 609 000
Tin-plated solder
Panel mount: M3.5 x 0.35 thread
Strip length: 4 mm
Cable: AWG 20
P04
DLP 4
R921 629 000
Tin-plated solder
Panel mount: M4 x 0.5 thread
Strip length: 4 mm
Cable: AWG 20
P03
FIGURE PART NUMBER COLOR TERMINATION PANEL
DRILLING
DL-PI
R921 920 000 Black Machined panel-
mount socket
Tin-plated solder
termination
Strip length: 4 mm
Cable: AWG 20
P02
R921 921 000 Red
R921 922 000 Green
R921 923 000 Blue
R921 924 000 Yellow
R921 926 000 White
DL-PI
R921 930 000 Black Stamped panel-
mount socket
Tin-plated solder
termination
Strip length: 4 mm
AWG 20 wire
P02
R921 931 000 Red
R921 932 000 Green
R921 933 000 Blue
R921 934 000 Yellow
R921 936 000 White
UNINSULATED BANANA SOCKETS
INSULATED BANANA SOCKETS
Except where specified, all patch cords lengths are defined by the length of the cable without connectors or strain relief.
Each plug is soldered onto the cable in order to assure an excellent electrical connection with very stable transfer resistance.
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
2 mm SERIES
PATCH CORDS
SOCKETS
Radiall Patch Cord Series includes:
• BLM: Molded miniature extension patch cords
• BLDM: Molded miniature stackable patch cords
• Patch cords made-to-order
Length Tolerance
±1 cm for patch cords ≤100 cm
±1% for patch cords >100 cm
25
www.radiall.comwww.radiall.com
Molded Extension (BLM) Molded Stackable (BLDM)
R928 0xx 000 R928 1xx 000
Connector 1 Cable Type Length Connector 2
BLM type R929 000/Black
R929 001/Red
BDLM type R929 100/Black
R929 101/Red
DLM type R929 500/Black
R929 501/Red
PVC section 0.3mm²: C 290 00x
x = 0: Black, 1: Red, 2: Green, 3: Blue, 4: Yellow
xxx cm: cable length in centimeter
BM type R929 000/Black
R929 001/Red
BDM type R929 100/Black
R929 101/Red
DM type R929 500/Black
R929 501/Red
For free end: please write the word “free”.
HOW TO ORDER
PATCH CORDS MADE TO ORDER
Customized patch cords using BLM, BLDM, or DLM plugs can be made-to-order to your specifications. Choices include
connector style, cable type, color, and cable length. Packaging : 10 identical patch cords.
Cable: pvc cable 0,3 mm2.Cable: pvc cable 0,3 mm2.
EXAMPLE TO ORDER:
1 black BLM extremity/ red PVC cable length 40 cm/ 1 red DLM plug
Part number: R929 000/C290 001 - 40 cm/R929 501
For other specic demand, please contact Radiall sales
2 mm SERIES
Patch cords length:
1 : 10 cm
5 : 100 cm
Patch cords length:
1 : 10 cm
2 : 20 cm
4 : 50 cm
5 : 100 cm
Colour:
0 : Black
1 : Red
2 : Green
3 : Blue
4 : Yellow
Colour:
0 : Black
1 : Red
3 : Blue
PATCH CORDS
26
www.radiall.com
12 mm CONTACT PITCH
R929 991 000 Blue
Solder Cup
R929 991 001 Red
R929 991 002 Green
R929 991 003 Black
R929 991 004 Yellow
R929 992 000 Blue Pin
6 mm CONTACT PITCH
R929 993 000 Blue
Solder Cup
R929 993 001 Red
R929 993 002 Green
R929 993 003 Black
R929 993 004 Yellow
R929 994 003 Black Pin
12 mm CONTACT PITCH
R644 543 000 Blue
R644 543 001 Red
R644 543 002 Green
R644 543 003 Black
R644 543 004 Yellow
6 mm CONTACT PITCH
R644 543 020 Blue
R644 543 021 Red
R644 543 022 Green
R644 543 023 Black
R644 543 024 Yellow
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
2 mm SERIES
20-WAY FIXED CONNECTORS
SHORT-CIRCUIT U LINK
27
www.radiall.comwww.radiall.com
FIGURE PART NUMBER NOTE
(FL 2F)
R644 120 000
Tin-plated solder cup
(FL 3F)
R644 130 000
(FL 2F-CI)
R644 121 000
PCB Pins
(FL 3F-CI)
R644 131 000
The contact blocks are available for different types of connections:
- Wire soldering
- Straight pins for PCB
- Elbow pins for PCB (contact your Radiall sales representative)
- Wrapping pins (contact your Radiall sales representative)
Male Contact Blocks
Female Contact Blocks
FIGURE PART NUMBER NOTE
(FL 2M)
R644 020 000
Tin-plated solder cup
(FL 3M)
R644 030 000
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
2 mm SERIES
CONTACT BLOCKS
28
www.radiall.com
MADE-TO-ORDER POLARIZED CONTACT BLOCKS
Polarized contact blocks include male and female contacts in the same housing.
The polarization of contact block is based on an indicator at contact n°1.
All polarized contact blocks are made to order. Please contact Radiall sales for delivery time.
EXAMPLE TO ORDER:
1 contact block with 2 contacts: 1 male contact (position 1) + 1 female contact (position 2).
Part number: R644 220 (1M + 1F)
FIGURE PART NUMBER NUMBER OF
CONTACT DESIGNATION
R644 220 (…) 2
Outlet wire
solder
R644 240 (…) 4
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
2 mm SERIES
FIGURE PART NUMBER DESIGNATION NUMBER
OF CONTACT
R644 828 000 ML 2 FF 2
R644 838 000 ML 3 FF 3
FIGURE PART NUMBER DESIGNATION NUMBER
OF CONTACT
R644 823 000 ML 2 MM 2
R644 833 000 ML 3 MM 3
Ribbon patch cords are fitted with crimped, non-removable contacts. The connector ends are molded onto a ribbon cable
composed of several cables connected by thermoplastic sealing. The patch cords can be mated with FL contact blocks.
Male-Male Ribbon patch cords 100 cm Lengths
Female-Female Ribbon patch cords
RIBBON PATCH CORDS
POLARIZED CONTACT BLOCKS
29
www.radiall.comwww.radiall.com
HOW TO ORDER
EXAMPLE TO ORDER:
One ribbon patch cord composed of two male contacts and two female contacts on one connector, a cable length
175 cm, one connector with the same polarity on the other end.
Part number: R644 598 (2M+2F)/C290 420 – 175 cm/R644 598 (2M+2F) (see the below figure 1)
Figure 1: example of ribbon patch cord for 4 contacts.
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
2 mm SERIES
POLARIZED RIBBON PATCH CORDS
Connector 1 Cable Type Length Connector 2
Polarized connector with:
- 2 contacts: R644 596 (…)
- 4 contacts: R644 598 (…)
Cable 2 conductors: C290 400
Cable 4 conductors: C290 420
xxx cm: length in centimeter
Polarized connector with:
- 2 contacts: R644 596 (…)
- 4 contacts: R644 598 (…)
30
www.radiall.com
ACCESSORIES
TEST SOCKETS AND TEST PROBE
FIGURE PART NUMBER COLOR DESCRIPTION
R921 910 000 Black
Test socket entrax 10.16 mm
R921 911 000 Red
R921 912 000 Green
R921 913 000 Blue
R921 914 000 Yellow
R921 916 000 White
R921 820 070 Black
Test socket entrax 5.08 mm
R921 820 071 Red
R921 820 072 Green
R921 820 073 Blue
R921 820 074 Yellow
R921 820 076 White
R921 850 000 Black
Test probe
R921 851 000 Red
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
2 mm SERIES
31
www.radiall.comwww.radiall.com
The connection may be attached to a coaxial line. You will find at the end of the catalog the adapters which
allow connecting between 2 mm and 4 mm or between BNC coaxial connectors with banana plugs for both
2 mm and 4 mm connectors.
2 mm/4 mm
ADAPTER
BNC/2 mm
ADAPTER BNC/4 mm ADAPTER ADAPTER
PATCH CORDS
ELECTRICAL
Current rating, max. 10 A (@ 20°C) 5 A (@ 20°C)
Dielectric withstanding voltage 1500 Vrms @ 50 Hz Two-way: 2500 Vrms @ 50 Hz
One-way: 750 Vrms @ 50 Hz 1500 Vrms @ 50 Hz
Operating voltage 250 Vrms @ 50 Hz 250 Vrms @ 50 Hz
Insulation resistance, min. 5000 MΩ Two-way: 5000 MΩ
One-way: 5000 MΩ 5000 MΩ
ENVIRONMENTAL
Temperature range -40/+70°C -40/+100°C -40/+70°C
MATERIAL
Insulator (banana plug/socket side) Thermoplastic
Electrical contacts Nickel or tin plated Copper alloy/brass
DESCRIPTION PACKAGING
2 mm /4mm 100 pieces
BNC/2 mm 1 piece
BNC/4 mm 1 piece
Patch cords 10 pieces
BANANA ADAPTERS
INTRODUCTION
CHARACTERISTICS
PACKAGING
32
www.radiall.com
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
BANANA ADAPTERS
FIGURE PART NUMBER NOTE
R191 453 000
BNC: male
Banana: two 4 mm
sockets
R191 454 000 BNC: male
Banana: one 4 mm socket
R191 455 000 BNC: female
Banana: two 4 mm plugs
FIGURE PART NUMBER COLOR NOTE
R191 450 000 Black Packaging
individually
FIGURE PART NUMBER COLOR NOTE
R921 390 000 Black
2 mm male
- 4 mm female
adapter
R921 391 000 Red
2 mm Pin to 4 mm SOCKET ADAPTERS
2 mm to BNC ADAPTERS
4 mm to BNC ADAPTERS
These adaptors are designed to uncouple electric signals from input and output terminals of a measuring device
fitted with male or female BNC fixed connectors.
ADAPTERS
33
www.radiall.comwww.radiall.com
BANANA ADAPTER PATCH CORDS
Patch cords are designed to provide continuitiy between two pieces of equipment or create patch cords
with 2 mm interfaces on one end and 4 mm interface on the other.
Cable Type: 0.3 mm2, PVC
COAXIAL PATCH CORDS/4 mm BANANA PLUG
BCX Coaxial Patch Cords
The BCX coaxial cords are normally connected to the terminals of measuring devices in order to uncouple the central
core from the braid of a coaxial cable. The BCX plug is non-removable. The cable core is soldered to the center
contact and the braid is soldered to the socket.
FIGURE PART NUMBER COLOR CONFIGURATION
R999 251 000 Red BLM/BM
100 cm length
R999 350 000 Black
BLDM/BDM
100 cm length
R999 351 000 Red
R999 352 000 Green
R999 353 000 Blue
R999 354 000 Yellow
R999 520 000 Black
BLM/DM
20 cm length
R999 521 000 Red
FIGURE PART NUMBER COLOR CONFIGURATION
R948 450 000 Black Length: 100 cm
(with connectors)
PATCH CORDS
BANANA ADAPTERS
To download data sheets, visit www.radiall.com
For other specic demand, please contact Radiall sales
34
www.radiall.com
BANANA ADAPTERS
PANEL DRILLING
P01 P02
P03
P05
P04
P06
35
www.radiall.comwww.radiall.com
PART NUMBER INDEX
R191 450 000 ..........................32
R191 453 000 ..........................32
R191 454 000...........................32
R191 455 000 ..........................32
R644 020 000 .........................27
R644 030 000 .........................27
R644 120 000 .......................... 27
R644 121 000 ...........................27
R644 130 000 .......................... 27
R644 131 000 ...........................27
R644 220 (…) .......................... 28
R644 240 (…) .......................... 28
R644 543 000 ......................... 26
R644 543 001 ......................... 26
R644 543 002 ......................... 26
R644 543 003 ......................... 26
R644 543 004 ......................... 26
R644 543 020 ......................... 26
R644 543 021 .......................... 26
R644 543 022 ......................... 26
R644 543 023 ......................... 26
R644 543 024 ......................... 26
R644 823 000 ........................ 28
R644 828 000 ........................ 28
R644 833 000 ........................ 28
R644 838 000 ........................ 28
R921 019 000 ..........................23
R921 029 000 ..........................23
R921 119 000 ...........................23
R921 149 000 ..........................23
R921 330 000..........................23
R921 331 000 ..........................23
R921 332 000 ..........................23
R921 333 000 ..........................23
R921 334 000 ..........................23
R921 336 000 ..........................23
R921 390 000..........................32
R921 391 000 ..........................32
R921 420 000 ..........................23
R921 461 000 ..........................23
R921 609 000 .........................24
R921 629 000 .......................... 24
R921 820 070 ......................... 30
R921 820 071 .......................... 30
R921 820 072 ......................... 30
R921 820 073 ......................... 30
R921 820 074 ......................... 30
R921 820 076 ......................... 30
R921 850 000 ........................ 30
R921 851 000 ......................... 30
R921 910 000 ......................... 30
R921 911 000 .......................... 30
R921 912 000 ......................... 30
R921 913 000 ......................... 30
R921 914 000 ......................... 30
R921 916 000 ......................... 30
R921 920 000 .......................... 24
R921 921 000 ..........................24
R921 922 000 ..........................24
R921 923 000 .......................... 24
R921 924 000 ..........................24
R921 926 000 .......................... 24
R921 930 000..........................24
R921 931 000 ..........................24
R921 932 000 .......................... 24
R921 933 000 .......................... 24
R921 934 000 .......................... 24
R921 936 000 .......................... 24
R929 991 000 ......................... 26
R929 991 001 ......................... 26
R929 991 002 ......................... 26
R929 991 003 ......................... 26
R929 991 004 ......................... 26
R929 992 000 ........................ 26
R929 993 000 ........................ 26
R929 993 001 ......................... 26
R929 993 002 ........................ 26
R929 993 003 ........................ 26
R929 993 004 ........................ 26
R929 994 003 ........................ 26
R941 019 000 .......................... 14
R941 029 000 ..........................14
R941 049 000 ..........................14
R941 069 000..........................14
R941 149 000...........................14
R941 330 000 ..........................14
R941 331 000 ..........................14
R941 332 000 ..........................14
R941 333 000 ..........................14
R941 334 000 ..........................14
R941 336 000 ..........................14
R941 340 000 ..........................14
R941 341 000 ...........................14
R941 342 000 .......................... 14
R941 343 000 ..........................14
R941 344 000 .......................... 14
R941 346 000 ..........................14
R941 460 000 ..........................14
R941 460 600 ...........................11
R941 461 000...........................14
R941 461 600 ............................11
R941 462 600 ...........................11
R941 463 600 ...........................11
R941 464 600 ...........................11
R941 480 600 ...........................11
R941 481 600............................11
R941 619 000 ..........................15
R941 629 000 .......................... 15
R941 850 000 .........................18
R941 850 600..........................18
R941 851 000 ..........................18
R941 851 600 ..........................18
R941 920 001 ..........................15
R941 920 600 ...........................11
R941 920 602 ...........................11
R941 920 603 ...........................11
R941 921 001 ...........................15
R941 921 600 ............................11
R941 921 602 ............................11
R941 921 603 ............................11
R941 922 001 ...........................15
R941 922 600 ...........................11
R941 923 001 ...........................15
R941 923 600 ...........................11
R941 924 001 ........................... 15
R941 924 600 ...........................11
R941 924 603 ...........................11
R941 926 001 ...........................15
R941 960 000..........................18
R941 961 600 ..........................18
R948 250 000 ......................... 16
R948 251 000 ..........................16
R948 450 000 ........................ 33
R995 376 600 .........................18
R995 376 601 ..........................18
R999 251 000 ......................... 33
R999 350 000 ........................ 33
R999 351 000 ........................ 33
R999 352 000 ........................ 33
R999 353 000 ........................ 33
R999 354 000 ........................ 33
R999 520 000 ........................ 33
R999 521 000 ......................... 33
R999 700 600 .........................18
R999 701 600 .......................... 18
R999 710 600 .......................... 18
R999 711 600 ...........................18
R999 720 600 .........................18
R999 721 600 ..........................18
D7M00CE - 2011 March Edition
AEROspace AUTOMOTIVE DEFENSE INDUSTRIAL INSTRUMENTATION SPACE TELECOM
MEDICAL
www.radiall.com
India - RADIALL India Pvt. Ltd
S.A.
.
.
.
.