ABAC MIL-DTL-38999 Series III AB Connectors Limited Abercynon, Mountain Ash, Rhondda Cynon Taff, CF45 4SF +44 (0) 1443 740331 www.ttabconectors.com sales@ttabconnectors.com www.ttelectronics.com (c) AB Connectors Ltd 08.11 AB Connectors Belief in Technology 2 ABAC ABAC Contents Global Sales Offices Global Sales Offices 03 04 06 08 09 10 11 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Company Profile About TT Electronics Technical Information Part number explanations Orientation Insert Arrangements Insert Arrangement Specification Receptacle Type 20 / Receptacle Type 24 Inline Receptacle Type 12 / Box Mounting Receptacle Type 13 Wall Mounting Receptacle with pcb stand-off Type 14 Jam Nut Receptacle with pcb stand-off Type 15 Bulkhead Connector Type 11 / Recommended Jam Nut Torque Values Fixed Connector with PC Tails MIL-DTL-38999 Plug Type 26 / MIL-DTL-38999 Integral Backshell Type 37 Mated Connector Dimensions / Panel Cut out Information Straight backshell for band termination & heat shrink boot Right angle backshell for band termination & heat shrink boot Straight Screen Trap Adapter 90 Angled Screen Trap Adapter Fixed Protective Caps Free Protective Caps Stowage Receptacle / Screened Gaskets Contacts Insertion & Extraction Contact Insertaion Contact Extraction Safety Information TT Electronics and the Environment Global Sales Offices North America Europe Asia North America Email: sales@ttelectronicseurope.com Europe AsiaEmail: sales@ttelectronicsasia.com Email: sales@ttelectronics-na.com Email: sales@ttelectronicseurope.com Email: sales@ttelectronicsasia.com Email: sales@ttelectronics-na.com TT electronics Clive House, 12-18 Queens Road, Weybridge, Surrey, KT13 9XB, UK www.ttelectronics.com Email: info@ttelectronics.com TT electronics Clive House 12-18 Queens Road Weybridge, Surrey KT13 9XB, UK www.ttelectronics.com Email: info@ttelectronics.com 35 ABAC 3 Company Profile There are TT electronics products in every single military vehicle deployed in conflict zones across the globe. TT electronics plc is an international electronics company that has been supplying innovative high reliability components to the military and defence markets for more than 30 years. The knowledge and experience gained in that time has been brought together in a global team of designers and applications engineers dedicated to supporting the unique requirements of modern military applications.Our industry experience and agile approach to business has given us a pre-eminent position in the supply of connectors and other components to land-based military vehicles. As a major plc listed on the London stock exchange, TT electronics plc has the financial resources to continually invest in up-to-the-minute manufacturing facilities to address our customer's needs and provide them with the correct solution. With design and manufacturing plants in Europe and the USA, we are able to fulfil the Urgent Operational Requirements (UORs) of defence forces globally with industrial and mil spec compliant connectorsand assemblies at exceptionally short notice. In the harsh and unforgiving environment of the modern battlefield, it is essential that every single component is fit for purpose. Working closely on site with our OEM and ODM customers has given our engineering team a deep understanding of the changing market trends and requirements of land based military vehicles, enabling them to engineer the best possible component solution. 4 ABAC About TT electronics plc TT electronics plc is a global electronics company. Within its electronic components group are multiple facilities for design and manufacture of interconnection systems with engineering teams providing custom solutions. Military land based vehicles Tracked vehicle Armoured personnel carriers Land Rover Unmanned vehicles Security services Electrical systems in the modern military vehicle need to provide the user with a ruggedised reliable solution to the interconnection issues encountered in a battlefield theatre environment. With high reliability being taken as a given we are in the position to offer solutions to brave the most demanding of applications. Rotary wing aircraft Military helicoptors Search and Rescue Commercial helicoptors Vibration and salt spray are just two of the hazards facing military aircraft. We have developed a range of screening products that allow the termination of multiple screens in just such environments without degradation to interconnection systems. Design and manufacture of complex cable harnesses form part of our core strengths. We are actively involved with all systems within helicopter operations including UOR activities system upgrades and role fits. ABAC Military fixed wing aircraft Jet fighters Propeller technology Reconnaissance Mission control suites The requirement for electrical protection on military platforms becomes even more critical as both the natural effects of lightning and the effect of warfare can play havoc with electrical systems in the air and on the ground. We provide cost effective electrical interface systems designed to withstand the effects of EMC, EMI, EMP and HIRF along with the harshest of environmental conditions. Missile and defensive suites Defensive aids suites Test equipment solutions Radar equipment interconnects As the need grows for smaller systems we design lighter, more compact interconnection systems featuring miniaturisation of connector products and lightweight wiring solutions. Screening remains a high priority and a full range of connector accessories for all styles of connector form part of our portfolio to ensure design is not compromised in any way Civil aircraft Landing gear Flight guidance systems Engine management The civil aircraft market demands reliable manufacturing processes. We produce critical systems designed to ensure our solutions are in line with those requirements. Cost efficient, light-weight reliable solutions are an integral part of any design specification. We have a market leading technology in composite systems, enabling your designers to enhance your product offering to your customer. Naval systems Radar systems Submarine communications Panel assemblies The issues facing naval applications bring a whole new set of problems to the design of interconnection systems. We offer screened cable and conduit systems approved for "above deck full threat EMP protection". The ability to manufacture interconnection panels and a component product range offering salt spray protection, ensures environmental issues are catered for during the design process 5 6 ABAC ABAC technical information Materials Shell: Insulator: Contacts: Aluminium Rigid plastic / silicone rubber Copper alloy Standard Plating Finishes Aluminium parts: Cadmium Olive drab (W) Electroless Nickel (F) Nickel Flurocarbon Polymer (T) Zinc cobalt green passivate (Q) Black Zinc cobalt (QB) Contacts: Gold over nickel plated * Consult factory for alternative finishes. Environmental Ratings Temperature range: Shock: Vibration: Sealing: Salt spray: Resistance to fluids: -65C to + 175C 300g, 3 ms according EN 2591-D2 method A Sine: 10 to 2000 Hz, 3x12 hrs (60g, 140-2000 Hz) with temperature cycling Random: 50 to 2000 Hz , 2x8 hrs (1g / Hz, 100-2000Hz) at T max. 25 to 2000 Hz , 2x8 hrs (5g / Hz, 100-300Hz) (at ambient T) Test with accessories in acc. with EN 2591-D3 Mated connectors meet altitude immersion requirements of MIL-DTL-38999 500 hrs Gasoline: JP5 (OTAN F44) Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) Synthetic hydraulic fluid: Skydrol 500 B4 Mineral lubricating: MIL-L-7870A (OTAN 0142) Synthetic lubricating: MIL-L-23699 (OTAN 0156), MIL-L7808 Cleaning fluid: MIL-DTL-25769 diluted De-icing fluid: MIL-A-8243 Extinguishing fluid: Chlorobromethane Cooling fluid: Coolanol Mechanical Features Coupling: Contact termination: Sealing: Endurance: 3 start stub acme thread Crimp Dynamic sealing ring & individual wire seal grommet. IP67 rated. 500 mating / unmating operations Note: The company reserves the right and may change or vary specification without prior written notice. ABAC ABAC technical information Test Voltage Rating (Vrms) Test Voltage, ac rms, 60 Hz Altitude Sea Level Service rating M Service rating N Service rating I Service rating II mated unmated mated unmated mated unmated mated unmated 1300 1300 1000 1000 1800 1800 2300 2300 50,000 ft. 800 550 600 400 1000 600 1000 800 70,000 ft. 800 350 600 260 1000 400 1000 500 100,000 ft. 800 200 600 200 1000 200 1000 200 Insulation Resistance 5 000 M (at 500 Vdc) - at ambient Max. Current Rating 5 000 M (at 500 Vdc) Cts Size 22 20 16 12 Power Contact Rating (A) 5 7,5 13 23 45 Shell continuity: Shielding: 2.5 m 90 db at 100 MHz - 50 db at 10 GHz 7 8 ABAC ABAC part number explanations AB Part Number Explanation Product Range: Shell style: AB AC 20 W 11 35 P N XX 16 : Square flange receptacle with clinch nuts 20 : Square flange receptacle 24 : Jam nut receptacle 26 : Plug with RFI shielding 12 : Inline cable receptacle 13 : Box Mounting receptacle 14 : Square flange receptacle with PCB stand off 15 : Jam nut receptacle with PCB stand off 37 : Cable Plug with RFI and integral backshell Plating: W : Olive drab cadmium F : Electroless Nickel T : Nickel Flurocarbon Polymer Q : Zinc cobalt green passivate QB : Black Zinc cobalt Shell size: 9, 11, 13, 15, 17, 19, 21, 23 or 25 -65C to 175C -65C to 200C -65C to 175C -65C to 175C -65C to 175C Contact layout: See pages 10, 11 & 12 Contact type: P : Pin A : Pin insert without contacts S : Socket B: Socket insert without contacts Orientation: N, A, B, C, D & E (See page 9) Modification: Please consult factory MIL-DTL-38999 Part Number Explanation Basic Series: Shell style: D38999 20 W B 20 : Square flange receptacle 24 : Jam nut receptacle 26 : Plug with RFI shielding Plating: W : Olive drab cadmium Shell size: A-B-C-D-E-F-G-H-J Contact layout: See pages 10, 11 & 12 Contact type: P : Pin A : Pin insert without contacts S : Socket B: Socket insert without contacts Orientation: N, A, B, C, D & E (See page 9) -65C to 175C 35 P N ABAC ABAC orientation Viewed from face of receptacle B Viewed from front of plug A A C C D D Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size A B C D E F G H J B Angles N A B C D E A 105 102 80 35 64 91 B 140 132 118 140 155 131 C 215 248 230 205 234 197 D 265 320 312 275 304 240 A 95 113 90 53 119 51 B 141 156 145 156 146 141 C 208 182 195 220 176 184 D 236 292 252 255 298 242 A 95 113 90 53 119 51 B 141 156 145 156 146 141 C 208 182 195 220 176 184 D 236 292 252 255 298 242 A 95 113 90 53 119 51 B 141 156 145 156 146 41 C 208 182 195 220 176 184 D 236 292 252 255 298 242 A 80 135 49 66 62 79 B 142 170 169 140 145 153 C 196 200 200 200 180 197 D 293 310 244 257 280 272 A 80 135 49 66 62 79 B 142 170 169 140 145 153 C 196 200 200 200 180 197 D 293 310 244 257 280 272 A 80 135 49 66 62 79 B 142 170 169 140 145 153 C 196 200 200 200 180 197 D 293 310 244 257 280 272 A 80 135 49 66 62 79 B 142 170 169 140 145 153 C 196 200 200 200 180 197 D 293 310 244 257 280 272 A 80 135 49 66 62 79 B 142 170 169 140 145 153 C 196 200 200 200 180 197 D 293 310 244 257 280 272 9 10 ABAC ABAC Shell Size 9 insert arrangements Size 22D Contact 5 1 6 Size 20 Contact A C 2 4 Size 16 Contact B 3 0935 Service M 6 Contacts, Size 22D Size 12 Contact Twinax Contact, Size 8 0998 Service l 3 Contacts, Size 20 Shell Size 11 E A 9 B D 1 11 10 C 1105 Service I 5 Contacts, Size 20 7 E 3 4 13 12 8 B F D 5 6 F A A 2 E B D C C 1199 Service I 7 Contacts, Size 20 1198 Service I 6 Contacts, Size 20 1135 Service I 13 Contacts, Size 22D G Shell Size 13 G A D A H F B E C 1304 Service M 4 Contacts, Size 16 D B 14 1 21 15 22 A H G C K F 1308 Service I 8 Contacts, Size 20 1335 Service M 22 Contacts, Size 22D B C D J E 1398 Service I 10 Contacts, Size 20 Shell Size 15 A E D B C 1505 Service I 5 Contacts, Size 16 J L A L K R M H P B N G F M K C D E 1515 Service I 14 Contacts, Size 20 1 Contacts, Size 16 Note: Consult factory for other insert arrangements H G C P S R F L B N U T J M A A D E 1518 Service I 18 Contacts, Size 20 K N V U T J H 1 P J C R S D 31 21 F H B C M F 1535 Service M 37 Contacts, Size 22D A L G E 1519 Service I 19 Contact, Size 20 K D E 1597 Service I 8 Contact, Size 20 4 Contacts, Size 16 ABAC Shell Size 17 A A E G F D B C E a Z M L D 1708 Service II 8 Contacts, Size 16 10 C b U c Y K J P 46 N 53 1 D A R 40 4 S B C T U Y D Z M V E W F G X 25 32 17 B T S N H C 1706 Service I 6 Contacts, Size 12 P B F A R 3 55 W 9 16 H 31 24 1726 Service I 26 Contacts, Size 20 K 52 45 39 1735 Service M 55 Contacts, Size 22D E V X L J F H G 1799 Service I 2 Contacts, Size 16 21 Contacts, Size 20 Shell Size 19 J H K B C L G R P c b Y K 1911 Service I 11 Contacts, Size 16 J i c L G H W D X E g a K Y Z 43 51 58 64 66 3 F G 9 1932 Service M 32 Contacts, Size 20 1928 Service l 2 Contacts, Size 16 26 Contacts, Size 20 25 34 17 1 H J 10 4 C h b M F Z B V f d N E A U e P D X L E W a M D F R C V e T S B U d N A T S A 16 24 33 42 50 57 63 1935 Service M 66 Contacts, Size 22D Shell Size 21 J K H G L K B J N R B G 2111 Service I 11 Contacts, Size 12 F 11 q e b G K 2175 Service M 4 Twinax Contacts Shell Size 23 N M L W P R X V K U S M B C D T E J H G A N A F 2321 Service II 21 Contacts, Size 16 Note: Consult factory for other insert arrangements a L Z K P b h g J X H j W G 25 35 46 56 67 77 86 1 S 94 R P T d 16 C S e f Y R c 8 B D N U E V F 2332 Service I 32 Contacts, Size 20 100 7 l k j h M 15 24 34 45 55 66 76 85 B J L 2141 Service I 41 Contacts, Size 20 2135 Service M 79 Contacts, Size 22D C H d N A F n p c M 2116 Service II 16 Contacts, Size 16 a L f D E m t r D Z k g P E Y s h R D E i S 21 C P X j T B C V U H D A W A M S C F 1 L A 93 2335 Service M 100 Contacts, Size 22D T m z y x g L U n AA GG FF w f K V p BB HH EE v e A W q CC DD u d J B X r s t c H C Y Z a b G 2355 Service I 55 Contacts, Size 20 D E F 11 12 ABAC ABAC insert arrangements continued... Shell Size 25 R P Y N M X L S Z 4 3 7 A B T 5 W K V G F E U V J D T a V K J C S Z W L 2520 Service N 10 Contacts, Size 20 13 Contacts, Size 16 4 Coax Contacts, Size 12 3 Twinax Contacts, Size 8 B R Y M E 2 N N D U 1 6 A P C F G H 2524 Service I 12 Contacts, Size 12 12 Contacts, Size 16 Shell Size 25 V s U t r T S q p R n P W A u AA X B Y v Z A A C a D b m N k M y x g h L f K E c F d G e H J 2546 Service I 40 Contacts, Size 20 4 Contacts, Size 16 2 Coax Contacts, Size 8 Note: Consult factory for other insert arrangements 2535 Service M 128 Contacts, Size 22D ABAC ABAC insert arrangement specification Shell Size MS Shell Size 9 A 11 13 15 17 19 21 23 25 B C D E F G H I Contact Arrangement No. of Contacts Size 22D 6 Size 20 09-35 6 09-98 3 3 11-05 5 5 11-35 13 11-98 6 6 11-99 7 7 13-04 4 13-08 8 13-35 22 13-98 10 15-05 5 15-15 15 14 15-18 18 18 15-19 19 15-35 37 15-97 12 17-06 6 17-08 8 17-26 26 17-35 55 17-99 23 4 22 10 5 19 8 6 26 55 21 26 19-32 32 32 21-16 16 21-35 79 21-41 41 21-75 4 4 8 28 11 1 37 11 66 Size 8 Twinax 8 19-11 19-35 Size 12 13 19-28 21-11 Size 16 2 11 2 66 11 16 79 41 4 23-21 21 23-32 32 21 23-35 100 23-55 55 55 25-20 30 10 25-24 24 25-35 128 25-46 46 32 100 13 4 (coax) 12 12 3 128 40 4 2 13 ABAC ABAC MIL-DTL-38999 receptacle type 20 E F A B G Panel Thickness K D H J C Shell Size A max. B max. C max. D thread E 0.30 F G H 0.20 J 0.20 K max. 09 20.90 10.60 2.50 M12 x 1-6g 23.80 18.26 15.09 3.25 5.49 5.94 11 20.90 10.60 2.50 M15 x 1-6g 26.20 20.62 18.26 3.25 4.93 5.94 13 20.90 10.60 2.50 M18 x 1-6g 28.60 23.01 20.62 3.25 4.93 5.94 15 20.90 10.60 2.50 M22 x 1-6g 31.00 24.61 23.01 3.25 4.93 5.94 17 20.90 10.60 2.50 M25 x 1-6g 33.30 26.97 24.61 3.25 4.93 5.94 19 20.90 10.60 2.50 M28 x 1-6g 36.50 29.36 26.97 3.25 4.93 5.94 21 20.10 11.40 3.20 M31 x 1-6g 39.70 31.75 29.36 3.25 4.93 5.18 23 20.10 11.40 3.20 M34 x 1-6g 42.90 34.93 31.75 3.91 6.15 5.18 25 20.10 11.40 3.20 M37 x 1-6g 46.00 38.10 34.93 3.91 6.15 5.18 ABAC MIL-DTL-38999 receptacle type 24 F C B E A/F A A/F 14 O G D 22.60 MAX Shell Size A + 0.10 - 0.15 B max. C max. D O max. E max. F 0.40 G thread 09 16.53 9.90 3.20 30.50 23.00 27.00 M12 x 1-6g 11 19.07 9.90 3.20 35.20 26.00 31.80 M15 x 1-6g 13 23.82 9.90 3.20 38.40 31.00 34.90 M18 x 1-6g 15 26.97 9.90 3.20 41.60 34.00 38.10 M22 x 1-6g 17 30.15 9.90 3.20 44.80 37.00 41.30 M25 x 1-6g 19 33.32 9.90 3.50 49.50 41.00 46.00 M28 x 1-6g 21 36.50 9.90 3.50 52.70 46.00 49.20 M31 x 1-6g 23 39.67 9.90 3.50 55.90 47.00 52.40 M34 x 1-6g 25 42.85 9.90 3.50 59.00 52.00 55.60 M37 x 1-6g 15 ABAC ABAC c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. All Dimensions are in mm DESCRIPTION OF LAST CHANGE ISSUED BY ISSUE DATE ABAC.CDS.0006 PROJECTION in line receptacle type 12 PRE PRODUCTION PROPOSAL DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. EXAMPLE PART NUMBER: ISSUE: A BY: RAW RN: N/A DATE: 31/01/2011 ABAC 12 W 17 3 A MAX OB MAX PRODUCT SERIES SHELL STYLE FINISH (TABLE 2) SHELL SIZE (TABLE 1) INSERT ARRANGEMENT CONTACT TYPE P = PIN CONTACTS S = SOCKET CONTACTS ORIENTATION THREAD DETAIL *CONSULT FACTORY FOR CUSTOM REQUIREMENTS (9.00) Shell Size A Max SHELL SIZE 9 11 13 15 17 19 21 23 25 9 11 13 15 17 OB MAX 33 THREAD DETAIL M12x1-6g M15x1-6g M18x1-6g M22x1-6g M25x1-6g M28x1-6g M31x1-6g M34x1-6g M37x1-6g 21 23.7 3329.3 31.3 3335.67 38.4 3341.67 44.9 3347.97 21 23.7 31.3 M12x1-6g M15x1-6g FINISH DESCRIPTION ZINC COBALT BLACK PASSIVATE M18x1-6g OLIVE DRAB CADMIUM ZINC COBALT GREEN PASSIVATE ELECTROLESS NICKELM22x1-6g REF QB W Q F 29.3 35.67 M25x1-6g 33 38.4 M28x1-6g 33 41.67 M31x1-6g 44.9 M34x1-6g 33 MODIFICATIONS MUST BE CARRIED OUT USING CAD SYSTEM CHARACTERISTIC SYM 33 MATERIAL: For Reference 47.97 M37x1-6g = CRITICAL CHARACTERISTIC = SIGNIFICANT CHARACTERISTIC (SEE AB-W07-03-01 FOR DESCRIPTION) N/A Do not scale this drawing Va FINISH: TITLE: 38999 IN LINE RECEPTACLE ANGULARITY STRAIGHTNESS RUN OUT FLATNESS ABAC ROUNDNESS POSITION CYLINDRICITY CONCENTRICITY PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. TOLERANCES UNLESS OTHERWISE STATED ALL DECIMAL PLACES M 0.1 RW DATE THIS DRAWING MAY ONLY BE ALTERED IF THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST CHKD BE TAKEN. c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole ISSUE ISSUED BY DATE HOLE DIAMETERS 0.05 SQUARENESS DRAWN ANGULAR 2 FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 All Dimensions are in mm DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. image here or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. AG 02/02/2011 A FINISH CODE PRODUCT DRAWING NUMBER 31/01/2011 box mounting receptacle type 13 PARALLELISM A3 TABLE 2: FINISH 21 25 GEOMETRIC TOLERANCE SYMBOLS SYM A MAX 33 33 33 33 33 33 33 33 33 Thread Detail 19 23 CHARACTERISTIC OD Max TABLE 1: CONNECTOR DIMENSIONS PROJECTION ABAC.CDS.0006 ABAC.CDS.0007 DESCRIPTION OF LAST CHANGE B MAX TYP D MAX A1 TYP ISSUE: A BY: AG RN: N/A DATE: 02/02/2011 E F OG MAX A2 TYP C1 TYP H MAX C2 TYP TABLE 1: CONNECTOR DIMENSIONS Shell Size A1 A2 9 18.26 15.09 SHELL SIZE 11 20.62 18.26 13 23.01 20.62 15 24.61 23.01 17 26.97 24.61 9 11 13 15 17 19 21 23 25 A1 D Max 18.26 20.62 33.00 23.01 24.61 33.00 26.97 29.36 31.75 33.00 34.93 38.10 33.00 33.00 A2 D MAX E F E 28.59 - 28.79 26.29 F - 26.49 15.09 33.00 18.26 33.00 28.59 - 28.79 26.29 - 26.49 28.59 - 28.79 26.2926.29 - 26.49 20.62 33.00 28.59 - 28.79 - 26.49 23.01 33.00 28.59 - 28.79 26.29 - 26.49 28.59 - 28.79 26.2926.29 - 26.49 24.61 33.00 28.59 - 28.79 - 26.49 26.97 33.00 28.59 - 28.79 26.29 - 26.49 29.36 33.00 29.29 - 29.49 - 26.49 28.59 - 28.79 26.2926.29 - 26.49 31.75 33.00 29.29 - 29.49 26.29 - 26.49 34.93 33.00 29.29 - 29.49 - 26.49 28.59 - 28.79 26.2926.29 - 26.49 28.59 - 28.79 26.29 - 26.49 19 29.36 26.97 33.00 28.59 - 28.79 26.29 - 26.49 REF 21 31.75 29.36 33.00 29.29 - 29.49 QB 26.29 - 26.49 W 23 25 Q 26.49 F 34.93 31.75 33.00 29.29 - 29.49 26.29 - 38.10 34.93 33.00 29.29 - 29.49 26.29 - 26.49 GEOMETRIC TOLERANCE SYMBOLS MATERIAL: CHARACTERISTIC SYM CHARACTERISTIC STRAIGHTNESS ANGULARITY FLATNESS RUN OUT SYM N/A OG OG MAX H MAX B MAX C1 0.20 C2 0.20 EXAMPLE PART NUMBER: Max 6.50 12.71 15.48 6.50 12.716.50 18.65 22.61 6.50 15.486.50 25.41 28.58 6.50 31.76 18.656.50 34.53 6.50 37.29 22.616.50 H Max 24.00 31.20 6.50 33.50 36.70 39.90 6.50 43.10 46.20 6.50 B Max 5.49 3.25 4.93 3.25 4.9324.00 3.25 4.93 3.25 4.9326.40 3.25 4.93 3.25 4.9328.80 3.25 6.15 3.91 6.1531.20 3.91 25.41 6.50 33.50 4.93 3.25 CONTACT TYPE 36.70 S = SOCKET CONTACTS 4.93 3.25 26.40 6.50 28.80 TABLE 2: FINISH 28.58 6.50 FINISH DESCRIPTION ZINC COBALT BLACK PASSIVATE 31.76 6.50 39.90 OLIVE DRAB CADMIUM ZINC COBALT GREEN PASSIVATE 34.53 6.50 43.10 ELECTROLESS NICKEL 37.29 6.50 46.20 C1 0.20 C2 0.20 ABAC 13 W PRODUCT SERIES 5.49 3.25 SHELL STYLE 4.93 3.25 FINISH (TABLE 2) 4.93 3.25 4.93 3.25 SHELL SIZE (TABLE 1) INSERT ARRANGEMENT P = PIN CONTACTS ORIENTATION 4.93 3.25 *CONSULT FACTORY FOR CUSTOM REQUIREMENTS 6.15 3.91 6.15 3.91 = CRITICAL CHARACTERISTIC = SIGNIFICANT CHARACTERISTIC (SEE AB-W07-03-01 FOR DESCRIPTION) Do not scale this drawing TITLE: BOX MOUNTING RECEPTACLE FINIS 16 ABAC ABAC wall mounting receptacle with pcb stand-off type 14 (sizes 9 & 11) All Dimensions are in mm DESCRIPTION OF LAST CHANGE c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. B MAX A1 TYP ISSUE: A BY: AG RN: N/A DATE: 26/03/2011 D Issued By Date Issue AG 03/04/2011 A PROJECTION F MAX (NOTE 1) E H OG (NOTE 2) A2 TYP OK 120 120 OL OJ C2 TYP DESCRIPTION OF LAST CHANGE DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. ISSUE: A BY: AG RN: N/A DATE: 26/03/2011 Shell Size A1 F MIN (NOTE 1) PANEL c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. PCB B MAX A2 B Max A1 TYP SHELL SIZE A2 9 TYP 11 C1 A1 18.26 20.62 A2 15.09 18.26 C2 B MAX 24.1 26.5 M3 X 0.5 - 6H 3 PLACES F MAX TABLE 1A: CONNECTOR DIMENSIONS (SIZE 9 & 11) (NOTE 1) E C2 D E F MIN 3.05 - 3.45 20.80 - 20.90 13.90 - 14.00 2.41 3.05 - 3.45 20.80 - 20.90 13.90 - 14.00 2.41 120 D C1 5.29 - 5.69 4.73 - 5.13 D E F Min OG (NOTE 2) C1 TYP All Dimensions are in mm 9 18.26 15.09 24.1 5.29 - 5.69 3.05 - 3.45 20.80 - 20.90 13.90 - 14.00 2.41 7.86 11 20.62 18.26 26.5 4.73 - 5.13 3.05 - 3.45 20.80 - 20.90 13.90 - 14.00 2.41 7.86 C2 TYP B MAX A1 TYP D PANEL A2 TYP E OJ F MIN F MAX (NOTE 1) (NOTE 1) H Date Issue AG 03/04/2011 A OJ OK 14.3 19.70 - 19.80 18.1 23.50 - 23.60 OK 120 H 7.36 - 7.46 7.36 - 7.46 OJ OL OK OL 8.8 12.6 PROJECTION OL 7.36 - 7.46 14.3 19.70 - 19.80 8.8 7.36 - 7.46 18.1 23.50 - 23.60 12.6 M3 X 0.5 - 6H 3 PLACES H PCB OG (NOTE 2) C1 TYP F MAX H 7.86 7.86 F Max Issued By 45 OK TABLE 1A: CONNECTOR DIMENSIONS (SIZE 9 & 11) ABAC SHELL SIZE 9 11 A1 18.26 20.62 A2 15.09 18.26 B MAX 24.1 26.5 C1 5.29 - 5.69 4.73 - 5.13 C2 3.05 - 3.45 3.05 - 3.45 D 20.80 - 20.90 20.80 - 20.90 E 13.90 - 14.00 13.90 - 14.00 F MIN OJ 2.41 2.41 F MAX 7.86 7.86 OJ OK OL 14.3 19.70 - 19.80 18.1 23.50 - 23.60 90 H 7.36 - 7.46 7.36 - 7.46 OL 8.8 12.6 wall mounting receptacle with pcb stand-off type 14 (sizes 13 - 25) C2 TYP PANEL B MAX A1 TYP D PCB F MAX (NOTE 1) E 45 H A2 TYP TABLE 1B: CONNECTOR DIMENSIONS (SIZE 13 TO 25) A1 23.01 24.61 26.97 29.39 31.75 34.93 38.1 A2 B MAX 20.62 28.9 23.01 31.3 24.61 33.6 26.97 36.8 29.39 40 31.75 43.2 34.93 46.3 C2 TYP C1 4.73 - 5.13 4.73 - 5.13 4.73 - 5.13 4.73 - 5.13 4.73 - 5.13 5.95 - 6.35 5.95 - 6.35 C2 3.05 - 3.45 3.05 - 3.45 3.05 - 3.45 3.05 - 3.45 3.05 - 3.45 3.71 - 4.11 3.71 - 4.11 OG (NOTE 2) SHELL SIZE 13 15 17 19 21 23 25 M3 X 0.5 - 6H 4 PLACES F MIN (NOTE 1) C1 TYP D 20.80 - 20.90 20.80 - 20.90 20.80 - 20.90 20.80 - 20.90 20.00 - 20.10 20.00 - 20.10 20.00 - 20.10 E 13.90 - 14.00 13.90 - 14.00 13.90 - 14.00 13.90 - 14.00 14.70 - 14.80 14.70 - 14.80 14.70 - 14.80 F MIN 2.41 2.41 2.41 OJ 2.41 2.41 2.41 2.41 PANEL H 7.36 - 7.46 7.36 - 7.46 7.36 - 7.46 7.36 - 7.46 7.36 - 7.46 7.36 - 7.46 7.36 - 7.46 OJ OK 20.46 25.86 - 25.96 23.52 28.92 - 29.02 OL 26.81 32.20 - 32.30 29.36 34.76 - 34.86 90 32.67 38.07 - 38.17 36.05 41.45 - 41.55 39.02 44.42 - 44.52 OL 14.96 18.02 21.3 23.86 27.17 30.55 33.52 M3 X 0.5 - 6H 4 PLACES F MIN (NOTE 1) C1 TYP OK F MAX 7.86 7.86 7.86 7.86 7.86 7.86 7.86 PCB = CRITICAL CHARACTERISTIC = SIGNIFICAN GEOMETRIC TOLERANCE SYMBOLS MATERIAL: TABLE 1B: CONNECTOR DIMENSIONS (SIZE N/A 13 TO 25) Shell Size A1 A2 B Max 13 23.01 20.62 28.9 24.61 23.01 31.3 26.97 24.61 19 29.39 21 31.75 23 25 15 17 A2 CHARACTERISTIC SHELL SIZE 13 15 17 19 21 23 25 C1 A1 23.01 24.61 26.97 29.39 31.75 34.93 38.1 A2 20.62 23.01 24.61 26.97 29.39 31.75 34.93 C2 B MAX 28.9 31.3 33.6 36.8 40 43.2 46.3 C1 4.73 - 5.13 4.73 - 5.13 4.73 - 5.13 4.73 - 5.13 4.73 - 5.13 5.95 - 6.35 5.95 - 6.35 D SYM CHARACTERISTIC E F Min F Max H C2 D ANGULARITY E F MIN F MAX H STRAIGHTNESS RUN OUT 3.05 -FLATNESS 3.45 20.80 - 20.90 13.90 - 14.00 7.86 7.36 - 7.46 2.41 ROUNDNESS POSITION 3.05 - 3.45 20.80 - 20.90 13.90 - 14.00 2.41 7.86 7.36 - 7.46 CONCENTRICITY 3.05 -CYLINDRICITY 3.45 20.80 - 20.90 13.90 - 14.00 2.41 UNLESS 7.86 7.36 - 7.46 TOLERANCES OTHERWISE STATED SYMMETRY 3.05 -PROFILE 3.45OF A LINE 20.80 - 20.90 13.90 - 14.00ALL DECIMAL 7.86 0.1 7.36 - 7.46 2.41 PLACES M.M.C. 3.05 -PROFILE 3.45OF A SURFACE 20.00 - 20.10 14.70M- 14.80HOLE DIAMETERS 2.41 7.86 7.36 - 7.46 0.05 SQUARENESS 3.71 -PARALLELISM 4.11 20.00 - 20.10 14.70 - 14.80ANGULAR 7.36 - 7.46 2.41 2 7.86 FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. SEE BS308 3.71 - 4.11 20.00 - ETC. 20.10 14.70 - 14.80 2.41 7.86 7.36 - 7.46 OJ OK OL 25.86 - 25.96 14.96 28.92 - 29.02 18.02 DRAWN 26.81 32.20 - 32.30 21.3 AG 29.36 34.76 - 34.86 23.86 DATE THIS DRAWING MAY ONLY BE ALTERED IF 03/04/2011 32.67 38.07 - 38.17 27.17 THE PART REMAINS INTERCHANGEABLE. IF NOT , 30.55 A NEW DRAWING NUMBER MUST 36.05 41.45 - 41.55 CHKD PL BE TAKEN. 39.02 44.42 - 44.52 33.52 20.46 OJ 23.52 OK OL 4.73 - 5.13 3.05 - 3.45 20.80 - 20.90 13.90 - 14.00 2.41 7.86 7.36 - 7.46 20.46 25.86 - 25.96 14.96 4.73 - 5.13 3.05 - 3.45 20.80 - 20.90 13.90 - 14.00 2.41 7.86 7.36 - 7.46 23.52 28.92 - 29.02 18.02 33.6 4.73 - 5.13 3.05 - 3.45 20.80 - 20.90 13.90 - 14.00 2.41 7.86 7.36 - 7.46 26.81 32.20 - 32.30 21.3 26.97 36.8 4.73 - 5.13 3.05 - 3.45 20.80 - 20.90 13.90 - 14.00 2.41 7.86 7.36 - 7.46 29.36 34.76 - 34.86 23.86 29.39 40 4.73 - 5.13 3.05 - 3.45 20.00 - 20.10 14.70 - 14.80 2.41 7.86 7.36 - 7.46 32.67 38.07 - 38.17 27.17 34.93 31.75 43.2 5.95 - 6.35 3.71 - 4.11 20.00 - 20.10 14.70 - 14.80 2.41 7.86 7.36 - 7.46 36.05 41.45 - 41.55 30.55 38.1 34.93 46.3 5.95 - 6.35 3.71 - 4.11 20.00 - 20.10 14.70 - 14.80 2.41N/A 7.86 7.36 - 7.46 39.02 44.42 - 44.52 33.52 GEOMETRIC TOLERANCE SYMBOLS MATERIAL: CHARACTERISTIC SYM CHARACTERISTIC STRAIGHTNESS ANGULARITY FLATNESS RUN OUT ROUNDNESS POSITION CYLINDRICITY CONCENTRICITY PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. PARALLELISM SQUARENESS FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 A2 SYM SYM TOLERANCES UNLESS OTHERWISE STATED M ALL DECIMAL PLACES 0.1 HOLE DIAMETERS 0.05 ANGULAR 2 DRAWN = CRITICAL CHARACTERISTIC = SIGNIFICANT AG DATE CHKD 03/04/2011 PL THIS DRAWING MAY ONLY BE ALTERED IF THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST BE TAKEN. 17 ABAC ABAC jam nut mounting receptacle with pcb stand-off type 15 (sizes 9 & 11) All Dimensions are in mm DESCRIPTION OF LAST CHANGE DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. C B MAX B Issued By Date Issue AG 18/04/2011 B PROJECTION OF (NOTE 2) G DESCRIPTION OF LAST CHANGE O A M AX c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. OA Max OH E MIN (NOTE 1) PANEL B MAX SHELL SIZE 9 11 B Max OA MAX 30.50 35.20 C B MAX 27.40 32.20 E MAX(SIZE 9 & 11) TABLE 1A: CONNECTOR DIMENSIONS (NOTE 1) C D D E MIN E MAX G 12.20 - 12.30 2.41 7.86 7.36 - 7.46 12.20 - 12.30 7.86 7.36 - 7.46 2.41 C 22.50 - 22.60 22.50 - 22.60 D E Min 120 OK M3 X 0.5 - 6H 3 PLACES PCB UPDATED DESCRIPTION TO JAM NUT MOUNT ISSUE: A BY: AG RN: N/A DATE: 26/03/2011 OJ 120 OF (NOTE 2) All Dimensions are in mm Shell Size Issue 18/04/2011 E MAX (NOTE 1) D ISSUE: B BY: AG RN: N/A DATE: 18/04/2011 ISSUE: B BY: AG RN: N/A DATE: 18/04/2011 Date AG UPDATED DESCRIPTION TO JAM NUT MOUNT ISSUE: A BY: AG RN: N/A DATE: 26/03/2011 DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. Issued By E Max G OH 14.3 18.1 120 OJ G 19.70 - 19.80 23.50 - 23.60 OK 8.8 12.6 OJ OJ120 OH OH OK OK 9 30.50 27.40 22.50 - 22.60 12.20 - 12.30 2.41 7.86 7.36 - 7.46 14.3 19.70 - 19.80 8.8 11 35.20 32.20 22.50 - 22.60 12.20 - 12.30 2.41 7.86 7.36 - 7.46 18.1 23.50 - 23.60 12.6 B MAX O A M AX PANEL C E MIN E MAX (NOTE 1) 1) (NOTE D M3 X 0.5 - 6H 3 PLACES PCB 45 G OJ ABAC OA MAX 30.50 35.20 B MAX 27.40 32.20 C 22.50 - 22.60 22.50 - 22.60 D 12.20 - 12.30 12.20 - 12.30 OF (NOTE 2) TABLE 1A: CONNECTOR DIMENSIONS (SIZE 9 & 11) SHELL SIZE 9 11 E MIN 2.41 2.41 E MAX 7.86 7.86 PROJECTION G 7.36 - 7.46 7.36 - 7.46 OH 14.3 OH18.1 OJ 19.70 - 19.80 23.50 - 23.60 OK 8.8 12.6 OK 90 A M AX jam nut mounting receptacle with pcb stand-off type 15 (sizes 13 - 25) O E MIN (NOTE 1) E MAX (NOTE 1) PANEL B MAX C D M3 X 0.5 - 6H 4 PLACES PCB 45 G OJ OA MAX 38.40 41.60 44.80 49.50 52.70 55.90 59.00 B MAX 35.30 38.50 41.70 46.40 49.60 52.80 56.00 C 22.50 - 22.60 22.50 - 22.60 22.50 - 22.60 22.50 - 22.60 22.50 - 22.60 22.50 - 22.60 22.50 - 22.60 D 12.20 - 12.30 12.20 - 12.30 12.20 - 12.30 12.20 - 12.30 12.20 - 12.30 12.20 - 12.30 12.20 - 12.30 E MIN 2.41 2.41 2.41 2.41 2.41 2.41 2.41 E MAX 7.86 7.86 7.86 7.86 7.86 7.86 7.86 G 7.36 - 7.46 7.36 - 7.46 7.36 - 7.46 7.36 - 7.46 7.36 - 7.46 7.36 - 7.46 7.36 - 7.46 OH 20.46 23.52 OH26.81 29.36 32.67 36.05 39.02 OJ 25.86 - 25.96 28.92 - 29.02 32.20 - 32.30 34.76 - 34.86 38.07 - 38.17 41.45 - 41.55 44.42 - 44.52 OK 14.96 18.02 21.3 23.86 27.17 30.55 33.52 OK 90 A M AX SHELL SIZE 13 15 17 19 21 23 25 OF (NOTE 2) TABLE 1B: CONNECTOR DIMENSIONS (SIZE 13 TO 25) O E MIN (NOTE 1) M3 X 0.5 - 6H 4 PLACES PANEL = CRITICAL CHARACTERISTIC = SIGNIFICANT PCBGEOMETRIC TOLERANCE SYMBOLS MATERIAL: N/A CHARACTERISTIC SYM CHARACTERISTIC RUN(SIZE OUT FLATNESS TABLE 1B: CONNECTOR DIMENSIONS 13 TO 25) Shell Size OA Max B Max 13 38.40 35.30 22.50 - 22.60 15 41.60 38.50 17 44.80 19 49.50 21 52.70 SHELL SIZE 13 15 17 19 21 23 25 OA MAX 38.40 41.60 44.80 49.50 52.70 55.90 59.00 C B MAX 35.30 38.50 41.70 46.40 49.60 52.80 56.00 C 22.50 - 22.60 22.50 - 22.60 22.50 - 22.60 22.50 - 22.60 22.50 - 22.60 22.50 - 22.60 22.50 - 22.60 D ROUNDNESS POSITION D E MIN E MAX CONCENTRICITY CYLINDRICITY 12.20 - 12.30 7.86 PROFILE OF2.41 A LINE SYMMETRY PROFILE OF A 2.41 SURFACE M.M.C. 12.20 - 12.30 7.86 SQUARENESS PARALLELISM 12.20 - 12.30 2.41 7.86 FOR EXPLANATION OF DIMENSIONS. 12.20 - 12.30 TOLERANCES. 7.86 2.41 NOTES. ETC. SEE BS308 12.20 - 12.30 2.41 7.86 12.20 - 12.30 7.86 2.41 12.20 - 12.30 2.41 7.86 E Min E Max 12.20 - 12.30 2.41 7.86 22.50 - 22.60 12.20 - 12.30 2.41 7.86 41.70 22.50 - 22.60 12.20 - 12.30 2.41 7.86 46.40 22.50 - 22.60 12.20 - 12.30 2.41 7.86 49.60 22.50 - 22.60 12.20 - 12.30 2.41 7.86 23 55.90 52.80 22.50 - 22.60 12.20 - 12.30 25 59.00 56.00 22.50 - 22.60 12.20 - 12.30 G OH OJ TOLERANCES UNLESS OTHERWISE STATED 7.36 - 7.46 20.46 25.86 - 25.96 ALL DECIMAL PLACES 0.1 7.36 - 7.46 23.52 28.92 - 29.02 M HOLE DIAMETERS 0.05 7.36 - 7.46 26.81 32.20 - 32.30 ANGULAR 2 7.36 - 7.46 29.36 34.76 - 34.86 7.36 - 7.46 32.67 38.07 - 38.17 7.36 - 7.46 36.05 41.45 - 41.55 7.36 - 7.46 39.02 44.42 - 44.52 2.41 CHARACTERISTIC 2.41 STRAIGHTNESS SYM 7.86 CHARACTERISTIC 7.86 ANGULARITY FLATNESS RUN OUT ROUNDNESS POSITION CYLINDRICITY CONCENTRICITY PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. PARALLELISM SQUARENESS OK DRAWN AG 14.96 DATE 18.02 03/04/2011 21.3 CHKD 23.86 PL 27.17 30.55 33.52 G OH 7.36 - 7.46 20.46 25.86 - 25.96 7.36 - 7.46 23.52 28.92 - 29.02 7.36 - 7.46 26.81 32.20 - 32.30 21.3 7.36 - 7.46 29.36 34.76 - 34.86 23.86 7.36 - 7.46 32.67 38.07 - 38.17 GEOMETRIC TOLERANCE SYMBOLS MATERIAL: FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 A2 AB CONNECTORS L ANGULARITY STRAIGHTNESS A2 SYM OJ 7.36 N/A - 7.46 36.05 41.45 - 41.55 7.36 - 7.46 39.02 44.42 - 44.52 SYM TOLERANCES UNLESS OTHERWISE STATED M ALL DECIMAL PLACES 0.1 HOLE DIAMETERS 0.05 ANGULAR 2 DRAWN OK A TT GROUP COMPANY THIS DRAWING MAY ONLY BE ALTERED IF THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST BE TAKEN. 14.96 18.02 27.17 = CRITICAL CHARACTERISTIC = SIGNIFICANT 30.55 33.5 AB CONNECTORS L A TT GROUP COMPANY AG DATE CHKD 03/04/2011 PL THIS DRAWING MAY ONLY BE ALTERED IF THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST BE TAKEN. 18 ABAC ABAC bulkhead connector type 11 All Dimensions are in mm DESCRIPTION OF LAST CHANGE. c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. DRAWING RELEASED IN DM DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. B MAX ISSUE: A BY: AG RN: N/A DATE: 11/01/2010 Issued By AG Date 11/01/2010 Issue A SEE PED 02 ABAC.CDS.0004 PROJECTION F MAX EXAMPLE PART NUMBER: E (A/F) A MAX 3.70 ABAC 11 W 15 35 P PRODUCT SERIES SHELL STYLE FINISH (TABLE 2) SHELL SIZE (TABLE 1) INSERT ARRANGEMENT P = PIN ON JAM NUT SIDE 1 S = SOCKET ON JAM NUT SIDE PP = PIN TO PIN 1 2 1 2 SS = SOCKET TO SOCKET D THREAD ORIENTATION C MAX 1. CONSULT FACTORY FOR AVAILABILITY 2. SYMETRICAL LAYOUTS ONLY, CONSULT FACTORY Shell Size A max B max max D Thread TABLE 1: C CONNECTOR DIMENSIONS B MAX C MAX D THREAD E (A/F) 42.10 6.40 6.40 M17 X 1.0 M1724.00 x 1.0 42.10 6.40 M20 X 1.0 27.00 42.10 6.40 6.40 M25 X 1.0 M2032.00 x 1.0 42.10 6.40 M28 X 1.0 36.00 42.10 6.40 6.40 M32 X 1.0 37.00 M25 x 1.0 42.10 6.40 M35 X 1.0 41.00 42.10 6.40 6.40 M38 X 1.0 M28 46.00 x 1.0 42.10 6.40 M41 X 1.0 50.00 42.10 6.40 6.40 M44 X 1.0 51.00 M32 x 1.0 F max 24.00 27.40 13 25.50 15 25.50 17 25.50 19 25.50 42.10 6.40 M35 x 1.0 41.00 46.40 21 25.50 42.10 6.40 M38 x 1.0 46.00 49.60 23 BE CARRIED OUT USING CAD SYSTEM. DOESM41 THE CUSTOMER INFORMED OF ANY CHANGE? 25.50MODIFICATIONS MUST 42.10 6.40 x 1.0 NEED TO BE50.00 52.80 9 25.50 11 25.50 25 GEOMETRIC TOLERANCE SYMBOLS MATERIAL: CHARACTERISTIC SYM 25.50 CHARACTERISTIC STRAIGHTNESS ANGULARITY FLATNESS RUN OUT ROUNDNESS POSITION CYLINDRICITY CONCENTRICITY PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. PARALLELISM SQUARENESS SYM N/A 42.10 TOLERANCES UNLESS OTHERWISE STATED MIL-DTL-38999 FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 6.40 M ALL DECIMAL PLACES 0.1 HOLE DIAMETERS 0.05 ANGULAR 2 A3 DRAWN Inch-pounds 9 30/36 11 40/46 13 55/60 15 70/75 17 80/85 19 90/95 21 100/110 23 110/120 25 120/130 27.00 32.00 36.00 37.00 TABLE 2: FINISH 32.20 REF QB W Q F FINISH DESCRIPTION ZINC COBALT BLACK PASSIVATE OLIVE DRAB CADMIUM 38.50 ZINC COBALT GREEN PASSIVATE ELECTROLESS NICKEL 35.30 41.70 = CRITICAL CHARACTERISTIC = SIGNIFICANT CHARACTERISTIC (SEE AB-W07-03-01 FOR DESCRIPTION) M44 x 1.0 51.00 TITLE: 56.00 CHKD 14/12/2009 PL THIS DRAWING MAY ONLY BE ALTERED IF THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST BE TAKEN. FINISH: BULKHEAD CONNECTOR DATASHEET S SH AG DATE recommended jam nut torque values Shell Size F MAX 27.40 32.20 35.30 38.50 41.70 46.40 49.60 52.80 56.00 E (A/F) SHELL SIZE A MAX 9 42.10 25.50 25.50 11 13 42.10 25.50 15 25.50 17 42.10 25.50 19 25.50 21 42.10 25.50 23 25.50 25 42.10 25.50 PRODUCT DRAWING NUMBER ABAC.CDS.0004 FINISH CODE SEE PED 021 19 21 23 25 19 ABAC ABAC c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. All Dimensions are in mm DESCRIPTION OF LAST CHANGE DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. ISSUED BY DATE ISSUE AG 21/04/2011 B PROJECTIO fixed connector with pc tails ISSUE: A BY: AG RN: N/A DATE: 19/04/2011 C ISSUE: B BY: AG RN: N/A DATE: 19/04/2011 C B E SHELL SIZE 9 11 13 15 17 19 21 23 25 C MIN 12.21 12.21 12.32 12.32 12.21 12.01 13.01 13.01 13.03 B C MAX 13.36 13.36 13.34 13.34 13.36 13.16 14.16 14.16 14.16 SQUARE FLANGE P C MIN 10.49 S 10.49 10.49 F 10.49 10.49 S 10.49 10.49 IN 10.49 10.51 C P S SHELL SIZE 9 11 13 15 17 19 21 23 25 OA OA JAM NUT STYLE Type 20 Square Flange Style RESIN FILLED Type 24 Jam Nut Style O Shell Size C Min C Max Shell Size C Min C Max 9 12.21 13.36 9 10.49 11.63 11 12.21 13.36 11 10.49 11.63 10.49 11.63 M M S (S T 13 12.32 13.34 13 15 12.32 13.34 15 10.49 11.63 17 12.21 13.36 17 10.49 11.63 19 13.16 19 10.49 11.63 FLATNESS RUN OUT 21 12.01 C 13.01 14.16 21 10.49 11.63 ROUNDNESS POSITION CYLINDRICITY CONCENTRICITY 23 13.01 10.49 11.63 PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. 10.51 11.63 PARALLELISM SQUARENESS B 13.03 14.16 Contacts Contact Size Mod Code Ref. 22D M03 22D M09 SQUARE FLANGE 23STYLE 14.16 OA 25 SHELL SIZE 9 A2 11 13 15 17 OA 19 0.70 21 23 0.70 25 C MIN 25 C MAX 10.49 11.63 10.49 11.63 10.49 11.63 10.49 11.63 10.49 B 11.63 10.49 11.63 10.49 8.50 11.63 10.49 11.63 10.51 4.00 11.63 22D M10 0.50 5.10 20 M09 0.70 5.10 16 M09 1.15 5.10 CHARACTERISTIC STRAIGHTNESS SYM CHARACTERISTIC SYM RUN OUT ROUNDNESS POSITION CYLINDRICITY CONCENTRICITY PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. PARALLELISM SQUARENESS FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 CHARACTERISTIC STRAIGHTNESS SYM CHARACTERISTIC SYM ANGULARITY FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 2N 3 C 4 M 5 = CRITICAL CHARACTERISTIC = SIG N/A AB CONNECTORS TOLERANCES UNLESS OTHERWISE STATED M GEOMETRIC TOLERANCE SYMBOLS M RESIN FILLED ANGULARITY FLATNESS N 1 C GEOMETRIC TOLERANCE SYMBOLS MATERIAL: A2 12.01 13.01 13.01 13.03 ALL DECIMAL PLACES 0.1 HOLE DIAMETERS 0.05 ANGULAR 2 DRAWN A TT GROUP COMPAN AG DATE CHKD 18/04/2011 PL THIS DRAWING MAY ONLY BE ALTERED IF THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST BE TAKEN. 20 ABAC ABAC MIL-DTL-38999 plug type 26 Shell Size A Max B Thread C Max 09 31.00 M12 x 1-6g 21.80 11 31.00 M15 x 1-6g 25.00 13 31.00 M18 x 1-6g 29.40 15 31.00 M22 x 1-6g 32.50 17 31.00 M25 x 1-6g 35.70 19 31.00 M28 x 1-6g 38.50 21 31.00 M31 x 1-6g 41.70 23 31.00 M34 x 1-6g 44.90 25 31.00 M37 x 1-6g 48.00 c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. All Dimensions are in mm ABAC DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. ISSUED BY DATE ISSUE AG 08/02/2011 C ABAC.CDS.0005 PROJECTION DESCRIPTION OF LAST CHANGE B MAX LENGTH CHANGED WAS 47.05 plug with integral backshell type 37 EXAMPLE PART NUMBER: ISSUE: A BY: AG RN: N/A DATE: 02/06/2010 PRODUCT SERIES ISSUE: B BY: AG CN: N/A DATE: 26/01/2011 OC MAX B MAX SHELL STYLE FINISH (TABLE 2) A MAX ISSUE: C BY: AG CN: N/A DATE: 08/02/2011 SHELL SIZE (TABLE 1) INSERT ARRANGEMENT OD MAX CONTACT TYPE P = PIN CONTACTS S = SOCKET CONTACTS ORIENTATION *CONSULT FACTORY FOR CUSTO Shell Size A Max 9 18.50 15 17 19 21 23 OC Max OD Max 43.35 21.00 12.00 23.70 15.05 29.30 18.05 18.50 43.35 TABLE 1: CONNECTOR DIMENSIONS 11 13 B Max SHELL SIZE 9 11 13 15 17 19 21 23 25 A MAX 18.50 18.50 18.50 18.50 18.50 18.50 18.50 18.50 18.50 18.50 18.50 18.50 18.50 18.50 18.50 18.50 25 B MAX 43.35 43.35 43.35 43.35 43.35 43.35 43.35 43.35 43.35 OC MAX 43.35 21.00 23.70 43.35 29.30 43.35 31.30 35.67 43.35 38.40 41.67 43.35 44.90 47.97 43.35 OD MAX 12.00 15.05 18.05 22.05 25.05 28.05 31.05 34.05 37.05 31.30 35.67 REF 38.40 QB 41.67 W Q 44.90 F 47.97 43.35 22.05 TABLE 2: FINISH 25.05 FINISH DESCRIPTION ZINC COBALT 28.05 BLACK PASSIVATE OLIVE DRAB CADMIUM 31.05 ZINC COBALT GREEN PASSIVATE ELECTROLESS NICKEL 34.05 37.05 MODIFICATIONS MUST BE CARRIED OUT USING CAD SYSTEM GEOMETRIC TOLERANCE SYMBOLS MATERIAL: N/A = CRITICAL CHARACTERISTIC = SIGNIFICANT CHARACTERISTIC (SEE AB-W07-03-01 FOR DESCRIPTION) Do ABAC MIL-DTL-38999 mated connector dimensions Shell Size A max B max C max D Max 09 37.00 52.30 38.30 53.60 11 37.00 52.30 38.30 53.60 13 37.00 52.30 38.50 53.80 15 37.00 52.30 38.50 53.80 17 37.00 52.30 38.50 53.80 19 37.00 52.30 38.50 53.80 21 36.00 51.30 38.50 53.80 23 36.00 51.30 38.50 53.80 25 36.00 51.30 38.50 53.80 MIL-DTL-38999 panel cut-out information R1 R2 O T N V R1 R2 X W W1 (1) OY Shell Size N -0.25 R1 Rear Mount R2 Front Mount TO +/- 0.13 V min. W min. Rear Mount W1 min. Front Mount X min . + 0.25 OY 09 16.74 -0.06 18.26 15.09 3.25 30.76 16.66 13.11 24.61 17.10 11 19.59 20.62 18.26 3.25 34.21 20.22 15.88 27.22 20.96 13 24.26 23.01 20.62 3.25 40.00 23.42 19.05 30.15 25.65 15 27.56 24.61 23.01 3.25 44.63 26.59 23.01 33.24 28.83 17 30.73 26.97 24.61 3.25 45.77 30.96 25.81 36.44 32.01 19 33.91 29.36 26.97 3.25 50.40 32.94 28.98 39.24 35.18 21 37.08 31.75 29.36 3.25 56.16 36.12 32.16 42.44 38.35 23 40.26 34.93 31.75 3.91 60.81 39.29 34.93 45.64 41.53 25 43.43 38.10 34.93 3.91 62.18 42.47 37.69 48.48 44.70 21 22 ABAC ABAC straight backshell for band termination & heat shrink boot Style: ABAC 01 All Dimensions are in mm c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. Issued By Date 08/12/2008 MD DESCRIPTION OF LAST CHANGE PLATING CODES CORRECTED ITEM 4 CHANGED ALL SIZES Issue 5 PROJECTION A-A ( 3 : 1 ) 31.53 (REF) ISSUE: 3 BY: MD RN: 6304 DATE: 02-10-2008 Breakdow 25.40 (REF) ISSUE: 4 BY: RW CN: 46489 DATE: 27-11-2008 Assembly ISSUE: 5 BY: MD CN: 46521 DATE: 08-12-2008 SEE NOTE 1 Item 1: 51 A OB A OC OA Item 4: 51 Notes: 1. Part numb 2. For cable 3. Plating cod W = olive Q = zinc c QB = zinc F = electr 4. With adhe sealed to i 5. Cable entr every com Table 1 T a b le Cable AO BO C a b le Entry Size min. max. OA E n t ry S iz e 03 0 3 4.77 49.75 .77 0 4 69.75 .35 04 6.35 05 7.92 05 7.92 10.72 06 9.52 06 0 7 9.52 112.32 1.1 0 0 811.10 113.90 2.7 0 07 09 1 4.2 7 08 12.70 15.50 10 1 5.8 8 09 14.27 17.07 11 1 7.4 7 1 215.88 118.68 9.0 5 10 13 2 0.6 2 11 17.47 20.27 14 2 2.2 3 12 19.05 21.85 15 2 3.8 2 1 620.62 223.42 5.4 0 13 17 2 7.0 0 14 22.23 25.03 18 2 8.6 0 15 1 923.82 326.62 0.2 0 2 025.40 328.20 1.8 0 16 21 3 3.3 8 17 27.00 29.80 22 3 5.0 0 18 28.60 31.40 23 3 6.5 8 A2 1 CO max. O B OC 913.70 .7 5 913.70 .7 5 10 .72 15.30 12 .32 1 17.00 3 .90 1 18.50 5 .50 17 .07 20.10 18 .68 21.70 20 .27 2 23.30 1 .85 23 .42 24.90 25 .03 26.50 26 .62 2 28.10 8 .20 29 .80 29.70 31 .40 3 31.30 3 .00 3 32.90 4 .60 36 .18 34.50 37 .80 36.10 39 .38 13.70 13.70 15.30 17.00 18.50 20.10 21.70 23.30 24.90 26.50 28.10 29.70 31.30 32.90 34.50 36.10 37.70 39.30 40.90 42.50 44.10 19 30.20 33.00 37.70 20 31.80 34.60 39.30 21 33.38 36.18 40.90 22 35.00 37.80 42.50 23 36.58 39.38 44.10 Parts list Item 2 (O'Ring) 514.2.18740.#.00 M0400093 514.2.18741.#.00 M0400094 514.2.18742.#.00 M0400095 Shell Size 514.2.18743.#.00 121B.18.CRASR.AC Class / Finish 514.2.18744.#.00 M0400096 514.2.18745.#.00 M0400097 514.2.18746.#.00 M0400098 514.2.18747.#.01 M0400099 514.2.18748.#.00 M0400100 Assembly: ABAC.01 . ## . #1 (Accessory 15 Assembly number Item nut) ABAC.01.##.#.09 ABAC.01.##.#.11 ABAC.01.##.#.13 Cable entry size ABAC.01.##.#.15 (see table 1) ABAC.01.##.#.17 ABAC.01.##.#.19 ABAC.01.##.#.21 ABAC.01.##.#.23 ABAC.01.##.#.25 Item 3 (Ci 05.08.272.0 05.10.272.0 SB.MSE.92 05.14.272.0 SB.MSE.92 SB.MSE.92 121B.18.IC 121B.20.IC SB.MSE.92 MODIFICATIONS MUST BE CARRIED OUT USING CAD SYSTEM. DOES THE CUSTOMER NEED TO BE INFORMED OF AN = CRITICAL CHARACTERISTIC = SIGNIFICANT CHARACTERIS GEOMETRIC TOLERANCE SYMBOLS MATERIAL: CHARACTERISTIC SYM CHARACTERISTIC STRAIGHTNESS ANGULARITY FLATNESS RUN OUT ROUNDNESS POSITION CYLINDRICITY CONCENTRICITY PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. PARALLELISM SQUARENESS FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 TITLE SYM DRAWN M 0.1 HOLE DIAMETERS 0.05 ANGULAR 2 MD TOLERANCES UNLESS OTHERWISE STATED ALL DECIMAL PLACES ASSE DATE CHKD 02/10/2008 PL THIS DRAWING MAY ONLY BE ALTERED IF THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST BE TAKEN. PROD AB 23 ABAC ABAC right angle backshell for band termination & heat shrink boot Style: ABAC 03 All Dimensions are in mm DESCRIPTION OF LAST CHANGE Issued By c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. RW ITEM 2 ADDED SERRATIONS DISK AND 90 OUTLET SUB REMOVED. PRESS FITTING NOTE REMOVED. DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. Date 25/11/2008 Issue 5 ABAC.03.## PROJECTION Breakdown of part n ISSUE: 3 BY: MD RN: 6304 DATE: 02-10-2008 ISSUE: 4 BY: MD CN: 46466 DATE: 05-11-2008 Assembly: ABAC.0 SECTION A-A A ISSUE: 5 BY: RAW CN: 46489 DATE: 25-11-2008 Cable entry Item 1: 514.2.1874# Accessory Size Item 2: 514.2.1875# Accessory Size A Notes: 1. Part number to be marked h 2. For cable entry size please r 3. Plating code: W = olive drab cadmium pla Q = zinc cobalt olive drab p QB = zinc cobalt black pass F = electroless nickel 4. With adhesive lined heat shr sealed to ip67. 5. Cable entry size and plating every component in the rele OA OB OC Table 1 Cable Entry Size 03 04 05 06 07 08 09 10 11 A2 Cable entry size OA OB 03 4.77 9.75 04 6.35 9.75 05 7.92 10.72 06 9.52 12.32 07 11.10 13.90 08 12.70 15.50 09 14.27 17.07 A O 10 B O 15.88C 18.68 O 20.27 min. 11 max. 17.47 max. 12 19.05 21.85 4.77 13 9.75 20.62 13.70 23.42 14 22.23 25.03 6.35 15 9.75 23.82 13.70 26.62 28.20 7.92 16 10.72 25.40 15.30 17 27.00 29.80 31.40 9.52 18 12.32 28.60 17.00 19 30.20 33.00 11.10 20 13.90 31.80 18.50 34.60 21 33.38 36.18 12.70 22 15.50 35.00 20.10 37.80 39.38 14.27 23 17.07 36.58 21.70 24 38.10 40.90 15.88 17.47 18.68 20.27 23.30 24.90 12 19.05 21.85 26.50 13 20.62 23.42 28.10 14 22.23 25.03 29.70 15 23.82 26.62 31.30 16 25.40 28.20 32.90 17 27.00 29.80 34.50 18 28.60 31.40 36.10 19 30.20 33.00 37.70 20 31.80 34.60 39.30 21 33.38 36.18 40.90 22 35.00 37.80 42.50 23 36.58 39.38 44.10 24 38.10 40.90 45.70 OC 13.70 13.70 15.30 17.00 18.50 20.10 21.70 23.30 24.90 26.50 28.10 29.70 31.30 32.90 34.50 36.10 37.70 39.30 40.90 42.50 44.10 45.70 Assembly: Assembly number Item 1 (Accessory nut) ABAC.03.##.#.09 514.2.18740.#.00 ABAC.03.##.#.11 514.2.18741.#.00 ABAC.03.##.#.13 514.2.18742.#.00 ABAC.03.##.#.15 514.2.18743.#.00 ABAC.03.##.#.17 514.2.18744.#.00 ABAC.03.##.#.19 514.2.18745.#.00 ABAC.03.##.#.21 514.2.18746.#.00 ABAC.03 . ## . # ## ABAC.03.##.#.23 514.2.18747.#.01 ABAC.03.##.#.25 514.2.18748.#.00 Parts list Item 2 (90 ad aptor) 514.2.18750.#.## 514.2.18751.#.## 514.2.18752.#.## 514.2.18753.#.## 514.2.18754.#.## 514.2.18755.#.## 514.2.18756.#.## 514.2.18757.#.## 514.2.18758.#.## Item 3 (O'R M040009 M040009 M040009 121B.18.CRAS M040009 M040009 M040009 M040009 M040010 CableMODIFICATIONS entry sizeMUST BE CARRIED OUT USING CAD Shell SYSTEM. Size DOES THE CUSTOMER NEED TO BE INFORMED OF ANY CHANGE? = CRITICAL CHARACTERISTIC = SIGNIFICANT CHARACTERISTIC (SEE AB-W07 (see table 1) Class / Finish SEE COMPONENT DRAWINGS SCREEN & HS GEOMETRIC TOLERANCE SYMBOLS MATERIAL: CHARACTERISTIC SYM CHARACTERISTIC STRAIGHTNESS ANGULARITY FLATNESS RUN OUT ROUNDNESS POSITION CYLINDRICITY CONCENTRICITY PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. PARALLELISM SQUARENESS FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 TITLE: SYM ASSEMBLY VARIOU TOLERANCES UNLESS OTHERWISE STATED M 0.1 ALL DECIMAL PLACES HOLE DIAMETERS ANGULAR 2 0.05 DRAWN MD DATE CHKD 02/10/2008 PL THIS DRAWING MAY ONLY BE ALTERED IF THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST BE TAKEN. PRODUCT DRAWING NU ABAC.03.##.#.# 24 ABAC ABAC straight screen trap adapter Style: ABAC 10 All Dimensions are in mm DESCRIPTION OF LAST CHANGE. c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. DIA. A MAX RELEASED TO PRODUCTION DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. Issued By Date 21/03/2011 RW Issue SEE PED 021 ABAC.10.##.#.21 PROJECTION 1 BREAKDOWN OF PART NUMBE A ABAC.10.##.#.21 ISSUE: 2 BY: AJ RN:6634 DATE:18-03-2011 ACCESSORY STYLE CONN CABLE ENTRY PLATI (SEE N DIA. B DIA. C MIN SIZE A-A ( 2 : 1 ) A CABLE SIZE ASSY. NUMBER 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 ITEM 1 QTY 1 ITEM 1A QTY 1 ITEM 2 QTY 1 ITEM 2A QTY 1 ITEM 1A, ITEM 2A AND ITEM 3A ARE TO B PLATING CODE:F= ELECTROLESS NICKEL Oa MAX LENGTH D MAX ITEM 3 QTY 1 ITEM 3A QTY 1 NOTES:1. PART NUMBER TO BE MARKED HERE. 2. ITEM 1,ITEM 2 AND ITEM 3 ARE TO BE US PLATING CODE:W= OLIVE DRAB CADMIUM PLATE Q= ZINC COBALT OLIVE DRAB PASSIVATE QB= ZINC COBALT BLACK PASSIVATE ITEM 4 QTY 1 ITEM 5 QTY 1 DIA. A MAX DIA. B DIA B DIA. C MIN LEN 4.70 ABAC.10.03.#.21 514.2.18926.#.03 514.2.00706.4.03 514.2.18929.#.03 514.2.00719.4.03 ABAC.10.05.#.21 514.2.18926.#.05 514.2.00706.4.05 514.2.18929.#.05 514.2.00719.4.05 7.90 514.2.18926.#.07 514.2.00706.4.07 514.2.18929.#.07 514.2.00719.4.07 11.10 ABAC.10.04.#.21 514.2.18926.#.04 514.2.00706.4.04 ABAC.10.06.#.21 514.2.18926.#.06 514.2.00706.4.06 ABAC.10.08.#.21 514.2.18926.#.08 514.2.00706.4.08 514.2.18929.#.08 514.2.00719.4.08 514.2.18926.#.10 514.2.00706.4.10 514.2.18929.#.10 514.2.00719.4.10 ABAC.10.07.#.21 ABAC.10.09.#.21 ABAC . 10 . ## . # 21 ABAC.10.10.#.21 514.2.18926.#.09 514.2.00706.4.09 6.30 514.2.18929.#.04 514.2.00719.4.04 9.50 514.2.18929.#.06 514.2.00719.4.06 12.70 514.2.18929.#.09 514.2.00719.4.09 ABAC.10.11.#.21 514.2.18926.#.11 514.2.00706.4.11 514.2.18929.#.11 514.2.00719.4.11 OC ABAC.10.13.#.21 514.2.18926.#.13 514.2.00706.4.13 514.2.18929.#.13 514.2.00719.4.13 4.70 ABAC.10.12.#.21 514.2.18926.#.12 514.2.00706.4.12 ABAC.10.14.#.21 Accessory Style ABAC.10.15.#.21 Cable Entry Size ABAC.10.16.#.21 514.2.18746.#.00 514.2.00696.4.00 514.2.18926.#.14 514.2.00706.4.14 Connector Size Class /514.2.18926.#.15 Finish 514.2.18926.#.16 ABAC.10.18.#.21 514.2.18926.#.18 514.2.00706.4.18 514.2.00706.4.15 514.2.00706.4.16 Cable Size 514.2.18929.#.12 514.2.00719.4.12 03 514.2.18929.#.14 514.2.00719.4.14 04 514.2.18929.#.15 514.2.00719.4.15 514.2.18929.#.16 514.2.00719.4.16 6.30 514.2.18929.#.17 514.2.00719.4.17 7.90 ABAC.10.19.#.21 514.2.18926.#.19 514.2.00706.4.19 514.2.18929.#.19 06 514.2.00719.4.19 9.50 ABAC.10.21.#.21 514.2.18926.#.21 514.2.00706.4.21 514.2.18929.#.21 514.2.00719.4.21 07 11.10 ABAC.10.20.#.21 514.2.18926.#.20 514.2.00706.4.20 ABAC.10.22.#.21 ABAC.10.23.#.21 514.2.18929.#.18 514.2.00719.4.18 514.2.18929.#.20 514.2.00719.4.20 15.80 M0400098 17.40 Oa max 38.90 28.58 M31 x 1 - 6H 19.00 M37 X 1 - 6H 22.00 20.60 22.20 23.80 25.40 27.00 28.60 30.20 31.80 33.30 514.2.18926.#.22 514.2.00706.4.22 514.2.18929.#.22 514.2.00719.4.22 12.70 35.00 514.2.18926.#.24 514.2.00706.4.24 514.2.18929.#.24 514.2.00719.4.24 09 14.20 38.10 10 15.80 11 17.40TITLE: 12 19.00ASSY. OF STRAIGHT LOW PROFILE 13 20.60FOR VARIOUS CABLE ENTRY SIZES 514.2.18926.#.23 514.2.00706.4.23 ABAC.10.24.#.21 05 121B.18.IC.CH 514.2.18926.#.17 514.2.00706.4.17 ABAC.10.17.#.21 14.20 Length D Max 08 514.2.18929.#.23 514.2.00719.4.23 36.50 MODIFICATIONS MUST BE CARRIED OUT USING CAD SYSTEM. DOES THE CUSTOMER NEED TO BE INFORMED OF ANY CHANGE? = CRITICAL CHARACTERISTIC GEOMETRIC TOLERANCE SYMBOLS MATERIAL: CHARACTERISTIC STRAIGHTNESS SYM CHARACTERISTIC SYM ANGULARITY FLATNESS RUN OUT ROUNDNESS POSITION CYLINDRICITY CONCENTRICITY PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. PARALLELISM SQUARENESS FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 A3 = SIGNIFICANT CHARACTERISTIC (SEE AB-W07-03-01 FOR DESCRIPTION) TOLERANCES UNLESS OTHERWISE STATED M 0.1 ALL DECIMAL PLACES HOLE DIAMETERS ANGULAR 2 0.05 DRAWN AJ DATE CHKD 18/03/2011 PL THIS DRAWING MAY ONLY BE ALTERED IF 14 THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST BE TAKEN. SIZE 21 - PATTERN 38999 ADAPTOR AND SCREEN TRAP NUT 22.20PRODUCT DRAWING NUMBER 15 23.80ABAC.10.##.#.21 16 25.40 17 27.00 18 28.60 19 30.20 20 31.80 21 33.30 22 35.00 23 36.50 24 38.10 33.88 Do FINISH: SEE SHEET FINISH CODE SEE PED 021 27.30 V 25 ABAC ABAC 900 angled screen trap adapter Style: ABAC 07 All Dimensions are in mm DESCRIPTION OF LAST CHANGE. c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. RELEASED TO PRODUCTION DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. DIA. A. MAX Issued By RW Date 17/03/2011 BREAKDOWN OF PART NUM Oa MAX ABAC.07.##.#.21 DIA. B ACCESSORY STYLE 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 ITEM 1 QTY 1 ITEM 1A QTY 1 LENGTH E MAX ITEM 2A QTY 1 A BA C.07.03.#.21 514.2.00736.#.03 514.2.00726.4.03 514.2.18929.#.03 514.2.00719.4.03 A BA C.07.05.#.21 514.2.00736.#.05 514.2.00726.4.05 514.2.18929.#.05 514.2.00719.4.05 A BA C.07.07.#.21 514.2.00736.#.07 514.2.00726.4.07 514.2.18929.#.07 514.2.00719.4.07 A BA C.07.09.#.21 514.2.00736.#.09 514.2.00726.4.09 514.2.18929.#.09 A BA C.07.04.#.21 514.2.00736.#.04 ABAC . 07 . ## . # 21 A BA C.07.06.#.21 514.2.00736.#.06 A BA C.07.08.#.21 514.2.00736.#.08 A BA C.07.10.#.21 Accessory Style Cable Entry Size ITEM 1A, ITEM 2A AND ITEM 3A ARE TO BE US PLATED CODE:F= ELECTROLESS NICKEL ITEM 2 QTY 1 514.2.00736.#.10 A BA C.07.11.#.21 514.2.00736.#.11 ITEM 3 QTY 1 514.2.00726.4.04 514.2.18929.#.04 514.2.00726.4.06 514.2.18929.#.06 514.2.00726.4.08 514.2.18929.#.08 Cable Size OC ITEM 3A QTY 1 514.2.00719.4.06 Length D Max 514.2.00719.4.08 514.2.00719.4.09 514.2.00726.4.10 514.2.18929.#.10 514.2.00719.4.10 514.2.00726.4.12 514.2.18929.#.12 514.2.00719.4.12 03 4.70 514.2.00726.4.11 514.2.18929.#.11 514.2.00736.#.16 514.2.00726.4.16 514.2.18929.#.16 514.2.00719.4.16 A BA C.07.18.#.21 514.2.00736.#.18 514.2.00726.4.18 514.2.18929.#.18 514.2.00719.4.18 514.2.18746.#.00 A BA C.07.15.#.21 514.2.00696.4.00 514.2.00736.#.15 A BA C.07.17.#.21 514.2.00736.#.17 04 6.30 514.2.00726.4.14 514.2.18929.#.14 05 7.90 06 9.50 07 11.10 514.2.00726.4.15 514.2.18929.#.15 514.2.00726.4.17 514.2.18929.#.17 DIA . A MAX 9 .5 0 Length E Max 1 1 .1 0 Oa max 26.41 32.79121B.18.IC.CH 33.57 514.2.00719.4.15 M0400098 38.35 CHARACTERISTIC 28.84 36.76 RUN OUT ROUNDNESS POSITION CYLINDRICITY CONCENTRICITY PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. PARALLELISM SQUARENESS FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 A3 2 5 .4 0 2 7 .0 0 2 8 .6 0 30.38 3 0 .2 0 514.2.00719.4.21 31.98 3 3 .3 0 A BA C.07.23.#.21 514.2.00736.#.23 514.2.00726.4.23 514.2.18929.#.23 514.2.00719.4.23 33.56 A BA C.07.22.#.21 514.2.00736.#.22 A BA C.07.24.#.21 514.2.00736.#.24 514.2.00726.4.19 514.2.18929.#.19 514.2.00726.4.20 514.2.18929.#.20 08 12.70 514.2.00726.4.22 514.2.18929.#.22 09 14.20 514.2.00726.4.24 514.2.18929.#.24 514.2.00719.4.19 514.2.00719.4.20 38.36 514.2.00719.4.22 39.94 514.2.00719.4.24 TOLERANCES UNLESS OTHERWISE STATED 0.1 ALL DECIMAL PLACES HOLE DIAMETERS ANGULAR 3 1 .8 0 3 5 .0 0 3 6 .5 0 3 8 .1 0 2 0.05 DRAWN AJ DATE CHKD 17/03/2011 PL 12 19.00 44.73 13 20.60 46.32 14 22.20 47.92 THIS DRAWING MAY ONLY BE ALTERED IF THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST BE TAKEN. 3 2 .7 9 3 2 .7 9 3 3 .5 7 3 5 .2 2 3 6 .7 6 3 8 .3 6 3 9 .9 4 4 1 .5 5 4 3 .1 4 4 4 .7 3 4 6 .3 2 4 7 .9 2 4 9 .5 2 5 0 .7 6 5 1 .5 6 5 2 .1 2 5 2 .2 9 5 2 .9 4 5 3 .7 4 5 4 .5 4 5 5 .3 4 5 6 .6 8 35.17 CHARACTERISTIC = CRITICAL11 17.40 = SIGNIFICANT 43.14CHARACTERISTIC (SEE AB-W07-03-01 36.76 FOR DESCRIPTION) SYM M 2 0 .6 0 2 2 .2 0 2 3 .8 0 514.2.00726.4.21 514.2.18929.#.21 514.2.00736.#.19 514.2.00736.#.20 ANGULARITY FLATNESS 27.19 35.22 514.2.00719.4.17 1 5 .8 0 1 7 .4 0 1 9 .0 0 514.2.00736.#.21 A BA C.07.20.#.21 GEOMETRIC TOLERANCE SYMBOLS MATERIAL: SYM 26.41M31 x 1 - 6H 38.90 1 2 .7 0 1 4 .2 0 A BA C.07.21.#.21 A BA C.07.19.#.21 LENGTH D MA 7 .9 0 514.2.00719.4.13 514.2.00719.4.14 DIA . C MIN 6 .3 0 10 CUSTOMER 15.80 MODIFICATIONS MUST BE CARRIED OUT USING CAD SYSTEM. DOES THE NEED TO BE 41.55 INFORMED OF ANY CHANGE? CHARACTERISTIC DIA . B 4 .7 0 32.79 A BA C.07.16.#.21 A BA C.07.14.#.21 ITEM 5 QTY 1 514.2.00719.4.11 514.2.00726.4.13 514.2.18929.#.13 A BA C.07.13.#.21 514.2.00736.#.12 ITEM 4 QTY 1 514.2.00719.4.04 Connector Size 514.2.00736.#.13 Class / Finish 514.2.00736.#.14 A BA C.07.12.#.21 NOTES. 1. PART NUMBER TO BE MARKED HERE . 2. ITEM 1,ITEM 2 AND ITEM 3 ARE TO BE USED F PLATING CODE:W= OLIVE DRAB CADMIUM PLATE Q= ZINC COBALT OLIVE DRAB PASSIVATE QB= ZINC COBALT BLACK PASSIVATE DIA. C MIN A CABLE SIZE A SSY . NUMBER C CABLE ENTRY SIZE A-A ( 2 : 1 ) STRAIGHTNESS SE PED ABAC.07.##.#.21 PROJECTION 2 LENGTH D MAX A ISSUE: 2 BY: AJ RN: 6633 DATE: 17-03-2011 Issue TITLE: 38.35 SIZE 21 - PATTERN 38999 ASSY OF 90 ANGLE OUTLET 39.94 SCREEN ADAPTOR AND SCREEN TRAP NUT FOR VARIOUS ENTRY SIZES 41.54 PRODUCT DRAWING NUMBER 15 23.80 49.52 43.14 16 25.40 50.76 ABAC.07.##.#.21 43.55 44.38 17 27.00 51.56 45.18 18 28.60 52.12 45.74 19 30.20 52.29 45.91 20 31.80 52.94 46.56 21 33.30 53.74 47.36 22 35.00 54.54 48.16 23 36.50 55.34 48.96 24 38.10 56.68 50.30 FINIS FINI CO SE PED 26 ABAC ABAC fixed protective caps Style: ABAC 33-*-**-R Part Number: D38999 33-*-**-R Shell Size AB Part No. A O min. B O max. L + 12.7 - 6.35 38999 Part No. 09 ABAC / 33 # 09 R 3.90 22.86 127 D38999 / 33 # 09 R 11 ABAC / 33 # 11 R 3.90 27.96 127 D38999 / 33 # 11 R 13 ABAC / 33 # 13 R 3.90 30.48 127 D38999 / 33 # 13 R 15 ABAC / 3 3 # 15 R 3.90 31.75 127 D38999 / 33 # 15 R 17 ABAC / 33 # 17 R 3.90 36.83 127 D38999 / 33 # 17 R 19 ABAC / 33 # 19 R 3.90 38.10 127 D38999 / 33 # 19 R 21 ABAC / 33 # 21 R 3.90 41.91 127 D38999 / 33 # 21 R 23 ABAC / 33 # 23 R 3.90 44.45 127 D38999 / 33 # 23 R 25 ABAC / 33 # 25 R 3.90 48.26 127 D38999 / 33 # 25 R Note: replace # with desired plating finish. ABAC fixed protective caps Style: ABAC 33-*-**-N Part Number: D38999 33-*-**-N Shell Size AB Part No. C O min. B O max. L + 12.7 - 6.35 38999 Part No. 09 ABAC / 33 # 09 N 17.64 22.86 127 D38999 / 33 # 09 N 11 ABAC / 33 # 11 N 21.97 27.96 127 D38999 / 33 # 11 N 13 ABAC / 33 # 13 N 25.12 30.48 127 D38999 / 33 # 13 N 15 ABAC / 33 # 15 N 29.92 31.75 127 D38999 / 33 # 15 N 17 ABAC / 33 # 17 N 32.00 36.83 127 D38999 / 33 # 17 N 19 ABAC / 33 # 19 N 36.27 38.10 127 D38999 / 33 # 19 N 21 ABAC / 33 # 21 N 38.25 41.91 127 D38999 / 33 # 21 N 23 ABAC / 33 # 23 N 42.62 44.45 127 D38999 / 33 # 23 N 25 ABAC / 33 # 25 N 44.45 48.26 127 D38999 / 33 # 25 N Note: replace # with desired plating finish. ABAC ABAC free protective caps Style: ABAC 32-*-**-R/N Part Number: D38999 32-*-**-R/N Shell Size AB Part No. A O min. B O max. L + 12.7 - 6.35 38999 Part No. 09 ABAC / 32 # 09 R 3.90 22.86 127 D38999 / 32 # 09 R 11 ABAC / 32 # 11 R 3.90 27.96 127 D38999 / 32 # 11 R 13 ABAC / 32 # 13 R 3.90 30.48 127 D38999 / 32 # 13 R 15 ABAC / 32 # 15 R 3.90 31.75 127 D38999 / 32 # 15 R 17 ABAC / 32 # 17 R 3.90 36.83 127 D38999 / 32 # 17 R 19 ABAC / 32 # 19 R 3.90 38.10 127 D38999 / 32 # 19 R 21 ABAC / 32 # 21 R 3.90 41.91 127 D38999 / 32 # 21 R 23 ABAC / 32 # 23 R 3.90 44.45 127 D38999 / 32 # 23 R 25 ABAC / 32 # 25 R 3.90 48.26 127 D38999 / 32 # 25 R Note: replace # with desired plating finish. ABAC free protective caps Style: ABAC 32-*-**-N Part Number: D38999 32-*-**-N Shell Size AB Part No. C O min. B O max. L + 12,7 - 6,35 38999 Part No. 09 ABAC / 32 # 09 N 17,64 22,86 127 D38999 / 32 # 09 N 11 ABAC / 32 # 11 N 21,97 27,96 127 D38999 / 32 # 11 N 13 ABAC / 32 # 13 N 25,12 30,48 127 D38999 / 32 # 13 N 15 ABAC / 32 # 15 N 29,92 31,75 127 D38999 / 32 # 15 N 17 ABAC / 32 # 17 N 32,00 36,83 127 D38999 / 32 # 17 N 19 ABAC / 32 # 19 N 36,27 38,10 127 D38999 / 32 # 19 N 21 ABAC / 32 # 21 N 38,25 41,91 127 D38999 / 32 # 21 N 23 ABAC / 32 # 23 N 42,62 44,45 127 D38999 / 32 # 23 N 25 ABAC / 32 # 25 N 44,45 48,26 127 D38999 / 32 # 25 N Note: replace # with desired plating finish. 27 28 ABAC ABAC stowage receptacle Style: ABAC 22-**-* Part Number: D38999 22-*-* Shell Size A max. C +/- 0.3 E +/- max. 0.3 AB Part No. F 09 24.2 23.8 2.5 5.94 ABAC 22 09 # 11 24.2 26.2 2.5 5.94 ABAC 22 11 # 13 24.2 28.6 2.5 5.94 ABAC 22 13 # 15 24.2 31.0 2.5 5.94 ABAC 22 15 # 17 24.2 33.3 2.5 5.94 ABAC 22 17 # 19 24.2 36.5 2.5 5.94 ABAC 22 19 # 21 24.1 39.7 3.2 5.18 ABAC 22 21 # 23 24.1 42.90 3.2 5.18 ABAC 22 23 # 25 24.1 46.0 3.2 5.18 ABAC 22 25 # Note: replace # with desired plating finish. ABAC screened gaskets Shell Size AB Part No. A max. B CRS CO D O min. 09 508/2/38401/109 24.33 18.26 3.12 14.22 11 508/2/38401/111 26.70 20.62 3.12 17.02 13 508/2/38401/113 29.08 23.01 3.12 21.08 15 508/2/38401/115 31.47 24.61 3.12 24.38 17 508/2/38401/117 33.83 26.97 3.12 27.43 19 508/2/38401/119 37.03 29.36 3.12 30.73 21 508/2/38401/121 40.18 31.75 3.12 33.78 23 508/2/38401/123 43.38 34.93 3.61 37.08 25 508/2/38401/125 46.53 38.10 3.61 40.13 ABAC.CDS.0003 DESCRIPTION OF LAST CHANGE DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. C B Issued By Date Issue OA C MIN C MAX 12.21 13.36 12.21 13.36 12.32 13.34 12.32 13.34 12.21 13.36 12.01 13.16 13.01 14.16 All Dimensions are in mm 13.01 14.16 13.03 14.16 AB Connectors ABAC.CDS.0003 PROJECTION contacts A e: CONTACTS SHELL SIZE 9 11 13 B15 17 8.50 19 4.00 21 5.10 23 5.10 25 5.10 CONTACT SIZE MOD CODE REF. M03 22D 22D M09 22D M10 20 M09 16 M09 OA 0.70 0.70 0.50 0.70 1.15 pin Note: For dimensions A & B, see Table 1. All dimensions are in millimetres SIZE C Part Number Explanation SOCKET PIN MODIFICATIONS MUST BE CARRIED OUT USING CAD SYSTEM GEOMETRIC TOLERANCE SYMBOLS MATERIAL: SYM CHARACTERISTIC CHARACTERISTIC SQUARE FLANGE STYLE B SYM N/A Contact AB CONNECTORS LTD. Barrel OA ell style: PC TAIL DATA SHEET PROFILE OF A SURFACE 16 16 20, 18, 16 M 39029/58-352 523/4/18243/000 M 39029/58-364 523/4/18227/000 0.650 12 12 14, 12 M 39029/56-353 523/4/18244/000 M 39029/58-365 523/4/18229/000 0.097 W : Olive drab cadmium : Electroless Nickel ONS MUST BE CARRIED OUTFUSING CAD SYSTEM 12 ERIAL: ating: coax M 39029/75-416 = CRITICAL CHARACTERISTIC = SIGNIFICANT CHARACTERISTIC (SEE AB-W07-03-01 FOR DESCRIPTION) TITLE: 38999 Q : 12 Zinc cobaltcoax green passivate ERANCES UNLESS OTHERWISE STATED 0.1 825/11/2010 NGULAR 2 ell size: PC TAIL DATA SHEET FINISH: M 39029/102-558 THIS DRAWING MAY ONLY BE ALTERED IF coax THE PART REMAINS INTERCHANGEABLE. FLATNESS ABAC.CDS.0003 9, 11, 13, 15, 17, 19, 21, 23 or 25 8 power consult factory VARN SYM CHARACTERISTIC SYM POSITION CYLINDRICITY CONCENTRICITY PROFILE OF A SURFACE 1.650 0.109 2.770 2.460 1.420 3.610 W : Olive drab cadmium = CRITICAL CHARACTERISTIC = SIGNIFICANT CHARACTERISTIC Q : Zinc cobalt green passivate AB CONNECTORS PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. PARALLELISM SQUARENESS A TT GROUP COMP : Zinc cobalt black3.940 passivate 0.124 QB3.150 0.155 AG TOLERANCES UNLESS OTHERWISE STATED ALL DECIMAL PLACES 0.1 ANGULAR 2 Shell size: THIS DRAWING MAY ONLY BE ALTERED IF THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST 25/11/2010 BE TAKEN. 9, 11, 13, 15, 17, 19, 21, 23 or 25 CHKD 523/4/18326/000 A3 DRAWN DATE HOLE DIAMETERS 0.05 M FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 523/4/18327/000 RU CFLATNESS MIN CM A ROUNDNESS PO 10.49 11. CO CYLINDRICITY 10.49 11. PROFILE OF A LINE SY 20 : Square flangeFINISH receptacle M 13VARN 10.49 11. CODE SQ PARALLELISM 15 10.49 11. FOR EXPLANATION OF 0.054 1.370 TOLERANCES. NOTES. ET 17 10.49 11. 240.076 : Jam nut receptacle A3 19 10.49 11. 21 10.49 11. 0.083 2.110 261.020 : Plug with RFI shielding 23 10.49 11. 25 10.51 11. MATERIAL: Plating: N/A 0.124 3.150 0.155 3.940 ontact layout: Please consult factory Contact layout: Please consult factory ontact type: P : Pin Contact type: P : Pin ABAC S : Socket S : Socket OA contacts for use with pcb tail odification: See Table 1 Below Issue PROJECTION Socket Contact ABAC.CDS.0003 B e: C MAX 13.36 13.36 13.34 OA 13.34 13.36 13.16 0.70 14.16 14.16 0.70 14.16 Table 1 B OA OA B CONTACTS CONTACT SIZE B MOD CODE REF. M03 22D 22D8.50 M09 22D M10 20 M09 164.00 M09 pin B JAM N Contact part numbers SHELL SIZE 9 Contact Size 22D pin contact with PCB tail Part No. 514.2.18970.### 11 13 Size 22D socket contact with PCB tail 514.2.18977.### OA 15 Size 22DB pin contact with PCB tail 514.2.18970.### Size 20 pin contact with PCB tail 514.2.18971.### 17 0.70 8.50 19 0.70 4.00 Size 20 socket contact with514.2.18977.### PCB tail 514.2.18978.### Size 22D socket contact with PCB tail 21 0.50 5.10 Size 16 pin contact with PCB tail 514.2.18972.### 23 0.70 5.10 pin contact with tail contact with514.2.18971.### 25 1.15Size 205.10 SizePCB 16 socket PCB tail 514.2.18979.### M10 0.50 5.10 Size 20 socket contact with PCB tail 514.2.18978.### 20 M09 0.70 5.10 Size 16 pin contact with PCB tail 514.2.18972.### C C Date C 22D To choose correct tail length and diameter, see Table 1 Issued By C OA JAM NUT STYLE SHELL SIZE C MIN 9 12.21 Contacts 514.2.18970.### 11 12.21 13 12.32 514.2.18977.### Mod Code 15 Ref. 12.32 514.2.18971.### 17 12.21 19 12.01 514.2.18978.### M0321 13.01 514.2.18972.### 23 13.01 M0925 13.03 514.2.18979.### c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. DESCRIPTION OF LAST CHANGE socket B 22D pin contact with PCB tail 22D socket contact with PCB tailSize Contact 20 pin contact with PCB tail 20 socket contact with PCB22D tail 16 pin contact with PCB tail 16 socket contact with PCB22D tail See Table 1 Below DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. C ntact part numbers Modification: All Dimensions in mm Pin are Contact OA DESCRIPTION OF LAST CHANGE Date OA B are in mm Contact Issued By N, A, B, C, B D & E Straight PCB contacts for 38999 Series III connector aight PCB contacts for 38999 Series III connector c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. Orientation: OA N, A, B, C, B D & E OA ientation: AN STRAIGHTNESS SIZE Max.SHELL Max. 9 inches 11mm ANGULARITY ROUNDNESS M 39029/60-367 FINISH CODE Min. mm SYM C CHARACTERISTIC SQUARE FLANGE STYLE FINISH: RUN OUT M 39029/90-529 PRODUCT DRAWING NUMBER M 39029/59-366 IF NOT , A NEW DRAWING NUMBER MUST BE TAKEN. CHKD CHARACTERISTIC STRAIGHTNESS CM 13. 13. 13. 13. 13. 13. 14. 14. 14. GEOMETRIC TOLERA Variations start at 001 B : Electroless Nickel MODIFICATIONS MUST BE CARRIED OUTFUSING CAD SYSTEM M 39029/28-24 GEOMETRIC TOLERANCE SYMBOLS Variations start at 001 A TT GROUP COMPANY twinax M 39029/91-530 QB :8Zinc cobalt black passivate DRAWN AG DATE OLE DIAMETERS 0.05 Do not scale this drawing M 39029/103-559 AB CONNECTORS LTD. LL DECIMAL PLACES Finished Wire Outside C AB Part Number Explanation Dimensions Do not scale this drawing RUN OUT SHELL SIZE CFLATNESS MIN Product Range: Wiring Size C MAX Min. AB ACMIL-DTL 20 W 11 35 PMIL-DTLN M09 ROUNDNESS POSITION A TT GROUP COMPANY AB Part no. AB Part no. 9 10.49 11.63 CONCENTRICITY CYLINDRICITY AWG partTOLERANCES no. UNLESS OTHERWISE STATED DRAWNAG part no. inches 10.49 11.63 11 PROFILE OF A LINE SYMMETRY Shell style: ALL DECIMAL PLACES 0.1 20 : Square flange receptacle DATE PRODUCT DRAWING NUMBER THIS DRAWING MAY ONLY BE ALTERED IF M.M.C. M 13 10.49 11.63 25/11/2010 HOLE DIAMETERS 0.05 THE PART REMAINS INTERCHANGEABLE. SQUARENESS PARALLELISM 15 10.49 11.63 IF NOT , A NEW DRAWING NUMBER MUST CHKD ANGULAR 2 FOR EXPLANATION OF DIMENSIONS. 22D 22D 28, 26, 24, 22 M 39029/58-348 523/4/18241/000 39029/58-360 523/4/18219/000 0.030 ABAC.CDS.0003 BEM TAKEN. TOLERANCES. NOTES. ETC. SEE BS308 17 10.49 11.63 24 : Jam nut receptacle A3 19 10.49 11.63 NOTES 10.4920 11.63M 39029/56-351 20 20 21 24, 22, 523/4/18242/000 M 39029/58-363 523/4/18225/000 0.040 26 : Plug with RFI shielding 23 10.49 11.63 1. DIMENSIONS IN MILLIMETRES. 25 10.51 11.63 2. CONSULT FACTORY FOR REQUIREMENTS NOT LISTED. oduct Range: C MIN 12.21 12.21 12.32 12.32 12.21 12.01 13.01 13.01 13.03 For dimensions A & B, see Table 1. All dimensions are in = CRITICAL CHARACTERISTIC = SIGNIFICANT CHARACTERISTIC (SEE AB-W07-03-01 FOR DESCRIPTION) TITLE: 38999 ANGULARITY STRAIGHTNESS JAM NUT STYLE SHELL SIZE 9 11 13 15 17 19 NOTES 21 23 1. DIMENSIONS IN MILLIMETRES. 25LISTED. 2. CONSULT FACTORY FOR REQUIREMENTS NOT C MIN C MAX 10.49 11.63 10.49 11.63 10.49 11.63 10.49 11.63 10.49 1 11.63 10.49 2 11.63 3 11.63 10.49 10.49 11.63 10.51 11.63 socket B A oB C MAX 13.36 13.36 13.34 13.34 13.362 1 13.16 3 14.16 14.16 14.16 oB C MIN 12.21 12.21 12.32 12.32 12.21 12.01 13.01 13.01 13.03 OA OA SHELL SIZE 9 11 13 15 17 19 21 23 25 PROJEC C SQUARE FLANGE STYLE B Issue OA JAM NUT STYLE B 8.50 4.00 5.10 Date 5.10 5.10 Receptacle connectors with preloaded straight PCB C B OA 0.70 0.70 0.50 Issued By 0.70 1.15 c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. DESCRIPTION OF LAST CHANGE DRAWING FOR QUOTATION PURPOSES ONLY. NOT TO BE WORKED TO. ceptacle connectors with preloaded straight PCB contacts C CONTACTS CONTACT SIZE MOD CODE REF. M03 22D 22D M09 22D M10 20 M09 16 M09 OA ABAC c ABConnectors Ltd. This document and the information contained herein may not be copied, used or disclosed, in whole or in part, except with the prior written permission of AB CONNECTORS LTD., or if this document has been produced under a contract with another party as expressly authorised under that contract. It is supplied without liability for errors or omisions. SHELL SIZE 9 11 13 15 17 19 21 23 25 29 ABAC Cylindrical 38999 Series III Connectors with PC tail JAM NUT STYLE Cylindrical 38999 Series III Connectors with PC tail Note: To choose correct tail length and diameter, see Table 1 For additional information or to discuss your specific requirements additional information or to discuss your specific requirements please contact using the contact details below. Size 16 socket contact with PCB tail 514.2.18979.### 16 M09SQUARE FLANGE 1.15 our Sales Team5.10 SQUARE F STYLE B B SHELL SIZE C MIN C MAX 13 15 10.49 10.49 11.63 11.63 21 23 25 10.49 10.49 10.51 11.63 11.63 11.63 SHELL SIZE OA OA ABAC B Connectors Limited, Abercynon, Mountain Ash, Rhondda Cynon Taff UK. 17CF45 4SF,10.49 11.63 phone: +44 (0) 1443 740331 * Facsimile: +44 (0) 01443 741676 * Email: 19sales@ttabconnectors.com 10.49 11.63* Website: www.ttabconnectors.com NOTES grommet filler plugs 22D ARACTERISTIC SYM = CRITICAL CHARACTERISTIC = SIGNIFICANT CHARACTERISTIC (SEE AB-W07-03-01 FOR DESCRIPTION) TITLE: 38999 N/A AB CONNECTORS LTD. GULARITY N OUT SITION NCENTRICITY TOLERANCES UNLESS OTHERWISE STATED MMETRY .C. UARENESS MENSIONS. . SEE BS308 M ALL DECIMAL PLACES 0.1 HOLE DIAMETERS 0.05 ANGULAR 2 DRAWN A TT GROUP COMPANY CHKD 25/11/2010 THIS DRAWING MAY ONLY BE ALTERED IF THE PART REMAINS INTERCHANGEABLE. IF NOT , A NEW DRAWING NUMBER MUST BE TAKEN. PRODUCT DRAWING NUMBER ABAC.CDS.0003 20 Black No./Size MS27488-22 523/2/18230/004 MODIFICATIONS MUST BE CARRIED OUT USING CAD SYSTEM MATERIAL: GEOMETRIC TOLERANCE SYMBOLS MS27488-20 523/2/18230/003 N/A 16 Blue MS27488-16 12 Yellow MS27488-12 Variations start at 001 FINISH: FINISH CODE CHARACTERISTIC VARN STRAIGHTNESS SYM CHARACTERISTIC ANGULARITY FLATNESS RUN OUT ROUNDNESS POSITION CYLINDRICITY = CRITICAL CHARACTERISTIC = SIG SYM AB CO 523/2/18230/002 523/2/18230/001 CONCENTRICITY PROFILE OF A LINE SYMMETRY PROFILE OF A SURFACE M.M.C. PARALLELISM SQUARENESS FOR EXPLANATION OF DIMENSIONS. TOLERANCES. NOTES. ETC. SEE BS308 A3 21 23 25 Catalogue No. Red Do not scale this drawing PC TAIL DATA SHEET AG DATE Colour Size MS 1. DIMENSIONS IN MILLIMETRES. 2. CONSULT FACTORY FOR REQUIREMENTSCode NOT LISTED. MODIFICATIONS MUST BE CARRIED OUT USING CAD SYSTEM NCE SYMBOLS MATERIAL: C General Note 9 AB Connectors reserves the right to make changes in product specification without noti 11 A subsidiary of All information is subject to AB Connectors' own data and is considered accurate at tim 13 TT electronics plc 15 (c) AB Connectors Limited, Abercynon, Mountain Ash, Rhondda Cynon Taff 17CF45 4SF, Issue 01 01.11 Telephone: +44 (0) 1443 740331 * Facsimile: +44 (0) 01443 741676 * Email: 19sales@ttab eral Note 9 10.49 Connectors reserves the right to make changes in product specification without notice or liability. 11.63 10.49 11 nformation is subject to AB Connectors' own data and is considered accurate at time of going to11.63 print. TOLERANCES UNLESS OTHERWISE STATED M ALL DECIMAL PLACES HOLE DIAMETERS 0.05 ANGULAR 2 0.1 DRAWN A TT AG DATE CHKD 25/11/2010 THIS DRAWING MAY ONLY B THE PART REMAINS INTERC IF NOT , A NEW DRAWING N BE TAKEN. 30 ABAC ABAC insertion & extraction The 38999 insertion and extraction tools have been designed for ease of use for operation and dependability. When harnesses are regularly produced using 38999 connectors these tools are highly recommended to replace the temporary tools provided with the connector. The wire gripping feature provides for extraction, without damage to either contact, wire or the sealing features. The metal tips provide the proper balance between the hardness necessary for long usage and the resiliency needed to prevent tip breakage under constant use. Contact Size Contact Part No. Insertion Tool Part No. Extraction Tool Part No. 22D 523/4/18219/000 523/4/18241/000 558/I/05267/000 558/I/05254/002 20 523/4/18225/000 523/I/18242/000 558/I/05253/000 558/I/05254/000 16 523/4/18227/000 523/4/18243/000 558/I/05251/000 558/I/5252/000 12 523/4/18229/000 523/4/18244/000 558/I/05251/001 558/I/05252/001 8 523/4/18248/000 523/4/18249/000 558/1/05307/001 558/1/05308/001 Crimping Tools Tools conforming to MIL-C-22520 can be used to crimp 38999 connector contacts. Recommendation for the various contact types and sizes are as follows: The following crimp tools are all available from the approved MIL. Spec. tool manufacturers. Crimping Tool Positioner or Turret Die Contact Type / Size M22520/2-01 M22520/7-01 M22520/2-09 M22520/7-07 22D, Pins M22520/2-01 M22520/7-01 M22520/2-07 M22520/7-05 22D, Socket M22520/1-01 M22520/2-01 M22520/7-01 M22520/1-04 M22520/2-10 M22520/7-08 20 Pin, 20 Socket M22520/1-01 M22520/7-01 M22520/1-04 M22520/7-04 16 Pin, 16 Socket M22520/1-01 M22520/1-04 12 Pin, 12 Socket Crimping Tool Positioner or Turret Die Contact Type / Size M22520/2-01 K709 Inner Contact M22520/5-01 Y631 Intermediate Contact & Outer Contact Size 8 Twinax Crimping Tool: ABAC ABAC contact insertion Tool Description Fig. 1 AB Connectors Insertion tools (Fig. 1) are designed to install pin and socket contacts into the MIL-DTL-38999 contact retention system. Positive retention of contacts is accomplished by allowing the locking tabs of the contact retaining spring to engage behind the contact shoulder. Preparation for Insertion 1. Remove grommet nut or outlet from the connector and place over the wires to be installed. Fig. 2 2. Insert the crimped contact / wire assembly between the tool tips, making sure that contact shoulder is butted against tips. Insertion Procedure 3. Align contact and tool with the selected hole in the connector as nearly perpendicular to the grommet face as possible (Fig. 2). 4. Carefully push the contact into the rubber grommet hole and hard dielectric insert body until the contact shoulder stops against the insert. The contact retaining spring will then be felt or heard locking into place (Fig. 3). CAUTION: Do not squeeze the plastic tool handles while the tool tips are inside the connector, Spreading, angling, or rotating the tips can damage them and the connector. 5. Withdraw the tool completely from the connector by sliding it back along the wire insulation. Remove tool and apply a gentle pull on the wire to confirm that the contact is properly locked into place. 6. Install all other wired contacts in the same manner. Unused holes must be filled with an unwired contact followed by a sealing plug. 7. Reassemble grommet nut or outlet. Fig. 3 31 32 ABAC ABAC contact extraction Tool Description Fig. 1a AB Connectors Extraction tools (Fig. 1a) are designed to extract pin and socket contacts from the MIL-DTL38999 contact retention system. Extraction of contacts is accomplished by releasing the locking tabs of the contact retaining spring. Preparation for Extraction 1. Disassemble grommet nut or outlet from the connector, allowing it to hang on the wire bundle. 2. Insert the wire of the contact to be extracted between the tool tips (Fig 2a) Fig. 2a Extraction Procedure 3. Slide the tool tips down the wire insulation into the rubber sealing grommet and hard dielectric insert body until they stop against the contact shoulder (Fig. 3a). If tips catch on the wire barrel and will not enter to full depth, remove tool completely and open and close handles to realign tips. CAUTION: Do not squeeze the plastic tool handles while the tool tips are inside the connector. Spreading, angling, or rotating the tips can damage them and the connector. Fig. 3a 4. With the tool tips firmly butted against the contact shoulder, grip the wire insulation against the serrated tool surface without permitting any slack, and exert a light pull on the tool and wire to extract the contact (Fig. 4a). Do not increase pull if contact does not slide out easily - tool tips were not butted properly and excessive tension will damage the contact retaining spring. Remove tool completely and repeat extraction procedure. 5. If wired contact is not replaced, fill unused holes with an unwired contact followed by a sealing plug. 6. Reassemble grommet nut or outlet. Fig. 4a ABAC ABAC safety information This information is to be used in conjunction with the Product Catalogue and Product Specification. Products may be safely used in the applications for which they have been designed and within the specified ratings and environments. If products are exposed to conditions outside the performance ratings or specified environments they may constitute a hazard. In particular it should be noted that:1. Material Content of Products. Circular Connectors generally use metalwork parts made of copper, copper alloy, aluminium alloy, aluminium-bronze, phosphor-bronze or steel, which, dependant on the particular application, may be passivated and protected with cadmium or zinc plate - in conjunction with chromated or anodised surface finishes. The insulating materials can be either natural or synthetic rubber, together with plastic or glass filled plastic moulded parts. Contact materials vary with product type but are usually made of copper, copper alloy, nickel, phosphor-bronze, alumel, chromel or steel. 2. Electric Shock, Burns and Fire. Hazard can occur if the product is used outside the specified parameters or if the product is damaged, wrongly wired or poorly assembled, or poorly integrated into larger equipment, or contaminated with conductive fluids. Live circuit terminations must be protected and live circuits never broken by demating products. Hotspots may be created when resistance is increased due to damage or incorrect integration particularly soldering, crimping or loose terminations. Overheating can cause breakdown of insulation, electric shot, burns or, ultimately, fire. In the event of fire noxious and/or toxic fumes may be released and, in these circumstances, any fire involving the product should be dealt with by personnel properly equipped. Connector products with exposed terminators or contacts should not be used on the current supply side of a circuit with exposed contacts on an unmated product. Before making a circuit live, the product and wiring should be checked to ensure that there is no damage and no electrically conducting debris present. Circuit resistance checks should also be conducted before making the circuit live. Always ensure that the correct tools, (specified by AB Connectors Ltd.) are employed for crimping and assembly and that connectors are assembled and wired by properly trained personnel. 3. Disposal of Products. Products should not be burnt. 4. Use Transport and Storage of Products. Care must be exercised to avoid damage to any part of the products during transporting, storage or use. The products, as manufactured, are free of sharp edges. Abnormal transit or storage conditions and abuse during installation can give rise to damage. Products should not be used in a damaged condition. Improper storage (particularly of damaged products) can give rise to additional hazards particularly corrosion. Your attention is specifically drawn to the need of proper storage of products containing cadmium and you are advised to see the Guidance Note from the Health and Safety Executive on Cadmium - Health and Safety Precautions. Safety Rules 1. Ensure all conductor wires are capable of withstanding the electrical and environmental conditions of the application. 2. Always use the correct assembly tools for cables, contacts and connectors. 3. Make circuit resistance checks before making a circuit live. 4. Always protect live circuits and never demate a live connector. 5. Never use a damaged connector. 6. Never burn discarded connectors or cable. 7. IF IN DOUBT, ASK. N. B. Additional information on the products and the materials used in them may be obtained from the Sales Department of AB Connectors Ltd. Shelf life for rubber components AB Connectors incorporate a number of rubber components within their connectors. Most rubbers change in physical properties during storage e.g. excessive hardening, softening, cracking or other surface degradation. These changes may be the result of particular factors or a combination of factors such as light, heat, humidity, oils or solvents. With a few simple precautions the shelf life may be considerably lengthened. The storage temperature should be between +5 and +25 degrees C. Direct contact with sources of heat such as boilers, radiators and direct sunlight should be avoided. It is advisable to cover any windows of storage rooms with a red or orange coating or screen. The relative humidity in the storeroom should be below 70%. Very moist or very dry conditions should be avoided. Condensation should not occur. If the above recommendations are adhered to, then AB Connectors would warrant a shelf life of four years for its products. N. B. The company reserves the right and may change or vary specification without prior written notice. 33 34 ABAC TT electronics and the environment TT electronics companies adopt a responsible attitude towards the protection of the environment We strive to meet the requirements of all applicable environmental laws and regulations, to continuously improve environmental performance and to contribute to long-term economic, environmental and social sustainability. As part of TT electronics' Group Corporate Social Responsibility (CSR) Programme, we engage with industry bodies, like the Electronics Industry Citizenship Coalition (EICC) and Carbon Trust, to support these goals and to maintain ethical supply chains. The CSR programme has opened up a network for TT electronics, across industry leading bodies, helping us to benchmark our environmental approach. Environmental Deployment: * Each site is encouraged to attain the latest quality and environmental accreditation and companies have attained ISO 9001, ISO 14001, QS 900 and TS16949, where appropriate. * Our companies utilise energy efficient means of manufacture and seek to reduce, reuse and recycle waste and arrange for disposal of other waste responsibly. In collaboration with customers and suppliers, TT electronics' product and process development engineers work continuously to meet the demands of a more environmentally demanding market place.With every new vehicle platform, the increasing use of electronics enables improved techniques to be utilised for reducing emissions and improving fuel economy. The continued drive for a cleaner environment is behind research and development into future generations of vehicles and personal transport systems. Many of these will incorporate new and novel forms of power plants including hybrid engines, fuel cells and plug in electrics. These exciting and technically advanced power sources will be controlled using new generations of electronic functional systems incorporating technology from TT electronics in the form of components and systems. TT electronics companies have invested, heavily, in design engineering, process control and modern manufacturing equipment. An essential part of product development is the validation of products to customer specific requirements. In most of our companies, this process is carried out in-house on independently certified test and validation facilities.We are committed to partnerships with suppliers and encourage a talented, fully involved and committed workforce to achieve our objectives. Each of our businesses adopts a high level of customer focus, and is committed to continuous improvement by utilising tools and methods including lean manufacture, Kaizen and Six- Sigma. We believe that the ultimate measure of quality is customer satisfaction and that continued growth must be based on optimising and improving our quality performance. 2 ABAC ABAC Contents Global Sales Offices Global Sales Offices 03 04 06 08 09 10 11 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Company Profile About TT Electronics Technical Information Part number explanations Orientation Insert Arrangements Insert Arrangement Specification Receptacle Type 20 / Receptacle Type 24 Inline Receptacle Type 12 / Box Mounting Receptacle Type 13 Wall Mounting Receptacle with pcb stand-off Type 14 Jam Nut Receptacle with pcb stand-off Type 15 Bulkhead Connector Type 11 / Recommended Jam Nut Torque Values Fixed Connector with PC Tails MIL-DTL-38999 Plug Type 26 / MIL-DTL-38999 Integral Backshell Type 37 Mated Connector Dimensions / Panel Cut out Information Straight backshell for band termination & heat shrink boot Right angle backshell for band termination & heat shrink boot Straight Screen Trap Adapter 90 Angled Screen Trap Adapter Fixed Protective Caps Free Protective Caps Stowage Receptacle / Screened Gaskets Contacts Insertion & Extraction Contact Insertaion Contact Extraction Safety Information TT Electronics and the Environment Global Sales Offices North America Europe Asia North America Email: sales@ttelectronicseurope.com Europe AsiaEmail: sales@ttelectronicsasia.com Email: sales@ttelectronics-na.com Email: sales@ttelectronicseurope.com Email: sales@ttelectronicsasia.com Email: sales@ttelectronics-na.com TT electronics Clive House, 12-18 Queens Road, Weybridge, Surrey, KT13 9XB, UK www.ttelectronics.com Email: info@ttelectronics.com TT electronics Clive House 12-18 Queens Road Weybridge, Surrey KT13 9XB, UK www.ttelectronics.com Email: info@ttelectronics.com 35 ABAC MIL-DTL-38999 Series III AB Connectors Limited Abercynon, Mountain Ash, Rhondda Cynon Taff, CF45 4SF +44 (0) 1443 740331 www.ttabconectors.com sales@ttabconnectors.com www.ttelectronics.com (c) AB Connectors Ltd 08.11 AB Connectors Belief in Technology