Features * * * * * * Regulated Converter 4:1 wide input voltage range 1.6kVDC isolation UL certified Efficiency up to 88% Six-sided continuous shield Available as power module (RPM30-EW) Description The RP30-EW series wide input range DC/DC converters are certified to UL 60950-1 and to cUL 60950-1. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The industry standard 2" x 1.6" package meets military standards for thermal shock and vibration tolerance. DC/DC Converter RP30-EW 30 Watt 2'' x 1.6'' Single and Dual Output Selection Guide Part Number Input Output Output Input (1)Efficiency (1) Max. Capacitive Voltage Range Voltage Current Current typ. Load (2) [VDC] [VDC][mA][mA] [%] [F] RP30-243.3SEW (3,4)10-40 3.3 6000 948 87 19500 RP30-2405SEW (3,4) 10-40 5 6000 1437 87 10200 RP30-2412SEW (3,4) 10-40 12 25001437 87 3300 RP30-2415SEW (3,4) 10-40 15 20001420 88 1100 RP30-483.3SEW (3,4)18-75 3.3 6000 474 87 19500 RP30-4805SEW (3,4)18-75 5 6000710 88 10200 RP30-4812SEW (3,4) 18-75 12 2500 718 87 3300 RP30-4815SEW (3,4)18-75 15 2000710 88 1100 RP30-2412DEW (3,4) 10-40 12 12501488 84 1000 RP30-2415DEW (3,4) 10-40 15 10001471 85 680 RP30-4812DEW (3,4) 18-75 121250735 85 1000 RP30-4815DEW (3,4) 18-75 151000726 86 680 Notes: Note1: Maximum values at nominal input voltage and full load Note2: Max. Cap load is tested at minimum input and constant resistive load E196683 UL60950-1 certified EN55032 compliant Model Numbering RP30-__ __ _EW/_- _ nom. Input Voltage Output Voltage "Package (4)" "CTRL Logic (3)" Single or Dual Notes: Note3: no suffix for CTRL function with Positive Logic (1=ON, 0=OFF) add suffix "N" for CTRL function with Negative Logic (0=ON, 1=OFF) Note4: add suffix "-HC" for premounted Heat-sink with clips Ordering Examples RP30-2405SEW = 24V Input, 5V Output, Single, Positive Logic CTRL pin RP30-4812DEW/N-HC = 48V Input, 12V Output, Dual, Negative Logic CTRL pin, Heat-sink premounted www.recom-power.com REV.: 4/2019 PD-1 RP30-EW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) BASIC CHARACTERISTICS Parameter Input Filter Condition Min. Typ. Max. nom. Vin = 24VDC nom. Vin = 48VDC 10VDC 18VDC 24VDC 48VDC 40VDC 75VDC LC Type (5) Input Voltage Range 100ms max. nom. Vin = 24VDC nom. Vin = 48VDC nom. Vin = 24VDC DC-DC ON DC-DC OFF 8VDC nom. Vin = 48VDC DC-DC ON DC-DC OFF 16VDC Input Surge Voltage Under Voltage Lockout (UVLO) 50VDC 100VDC 10VDC 18VDC refer to OUTPUT VOLTAGE TRIMMING" Output Voltage Trimming Input Reflected Ripple Current -10% +10% 20mAp-p (6) Single Dual % of full load Minimum Load (7) 0% 10% Power up ON/OFF CTRL Start-up Time 10ms 10ms Positive Logic DC-DC ON DC-DC OFF Open or 3.0VDC < VCTRL< 12VDC Short or 0VDC < VCTRL< 1.2VDC Negative Logic DC-DC ON DC-DC OFF Short or 0VDC < VCTRL< 1.2VDC Open or 3.0VDC < VCTRL< 12VDC -0.5mA +0.5mA ON/OFF CTRL (8) Input Current of CTRL pin DC-DC ON Standby Current DC-DC OFF 3mA Internal Operating Frequency 270kHz measured at 20MHz BW with a 0.1F/50V MLCC Ripple and Noise Notes: Note5: Note6: Note7: Note8: RP30-2405SE 60mVp-p 5Vout 12Vout, 15Vout 75mVp-p 100mVp-p 330kHz An external filter capacitor is required for normal operation. The capacitor should be capable of handling 1A ripple current for 48V/24V models. RECOM suggest: Nippon chemi-con KY series, 220F/100V, ESR 90m Simulated source impedance of 12H. 12H inductor in series with +Vin. The dual output required a minimum 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to -Vin pin Efficiency vs. Output Current 95 300kHz Others Efficiency vs. Input Voltage 90 90 85 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 10Vin 24Vin 40Vin 50 45 40 10 20 30 40 50 60 70 80 90 80 75 70 65 100 Output Current [%] 60 10 13 16 19 22 25 28 31 34 37 40 Input Voltage [VDC] continued on next page www.recom-power.com REV.: 4/2019 PD-2 RP30-EW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) RP30-4805SEW Efficiency vs. Output Current 95 Efficiency vs. Input Voltage 90 90 85 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 18Vin 48Vin 75Vin 50 45 40 10 80 75 70 65 60 20 30 40 50 60 70 80 90 18 100 24 30 36 42 48 54 60 66 72 75 Input Voltage [VDC] Output Current [%] OUTPUT VOLTAGE TRIMMING Output Voltage Trimming Some single/dual output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for choosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resistor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below. Trim up Trim down Trim -Vout RD RU +Vout Trim RP30-xx3.3SEW Trim up 1 2 3 4 5 6 7 8 9 10 [%] Vout = 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.63 [VDC] RU = 57.93 26.16 15.58 10.28 7.11 4.99 3.48 2.34 1.46 0.75 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Trim down Vout = 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.97 [VDC] RD = 69.47 31.23 18.49 12.12 8.29 5.74 3.92 2.56 1.50 0.65 [kW] 2 3 4 5 6 7 8 9 10 [%] RP30-xx05SEW Trim up 1 Vout = 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.4 5.45 5.50 [VDC] RU = 36.57 16.58 9.92 6.58 4.59 3.25 2.30 1.59 1.03 0.59 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Vout = 4.95 4.90 4.85 4.80 4.75 4.70 4.65 4.60 4.55 4.50 [VDC] RD = 45.53 20.61 12.31 8.15 5.66 4.00 2.81 1.92 1.23 0.68 [kW] Trim down continued on next page www.recom-power.com REV.: 4/2019 PD-3 RP30-EW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) RP30-xx12SEW Trim up 1 2 3 4 5 6 7 8 9 10 [%] Vout = 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 [VDC] RU = 367.91 165.95 98.64 64.98 44.78 31.32 21.70 14.49 8.88 4.39 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Vout = 11.88 11.76 11.64 11.52 11.40 11.28 11.16 11.04 10.92 10.8 [VDC] RD = 460.99 207.95 123.60 81.42 56.12 39.25 27.20 18.16 11.13 5.51 [kW] Trim down RP30-xx15SEW Trim up 1 2 3 4 5 6 7 8 9 10 [%] Vout = 15.15 15.3 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 [VDC] RU = 404.18 180.59 106.06 68.80 46.44 31.53 20.88 12.90 6.69 1.72 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Vout = 14.85 14.70 14.55 14.40 14.25 14.10 13.95 13.80 13.65 13.50 [VDC] RD = 499.82 223.41 131.27 85.20 57.56 39.14 25.97 16.10 8.42 2.282 [kW] 2 3 4 5 6 7 8 9 10 [%] Trim down RP30-xx12DEW Trim up 1 Vout = 24.24 24.48 24.72 24.96 25.20 25.44 25.68 25.92 26.16 26.40 [VDC] RU = 218.21 98.10 58.07 38.05 26.04 18.03 12.32 8.03 4.69 2.02 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Vout = 23.76 23.52 23.28 23.04 22.80 22.56 22.32 22.08 21.84 21.6 [VDC] RD = 273.44 123.02 72.87 47.80 32.76 22.73 15.57 10.20 6.02 2.67 [kW] 2 3 4 5 6 7 8 9 10 [%] Trim down RP30-xx15DEW Trim up 1 Vout = 30.30 30.60 30.90 31.20 31.50 31.80 32.10 32.40 32.70 33.00 [VDC] RU = 268.29 120.64 71.43 46.82 32.06 22.21 15.10 9.91 5.81 2.53 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Trim down Vout = 29.70 29.40 29.10 28.80 28.50 28.20 27.90 27.60 27.30 27.00 [VDC] RD = 337.71 152.02 90.13 59.18 40.61 28.23 19.39 12.76 7.60 3.47 [kW] REGULATIONS Parameter Condition Value Output Accuracy Line Regulation Load Regulation (7) Cross Regulation Transient Response Recovery Time www.recom-power.com 1.0% low line to high line, full load 0.5% Single Dual 0.5% 1.0% asymmetrical 25%<>100% load 5.0% 0% to 100% load 25% load step change REV.: 4/2019 250s typ. PD-4 RP30-EW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) continuous, automatic recovery Over Voltage Protection (OVP) zener diode clamp Over Load Protection (OLP) Over Temperature Protection (OTP) 3.9VDC 6.2VDC 15VDC 18VDC 3.3Vout 5Vout 12Vout 15Vout % of Iout rated 150% typ. 115C typ. I/P to O/P I/P to O/P to case Viso= 500VDC Isolation Voltage (9) Isolation Resistance 1.6kVDC/ 1 minute 1.6kVDC/ 1 minute 1G min. Isolation Capacitance 1000pF max. Notes: Note9: For repeat Hi-Pot testing, reduce the time and/or the test voltage Note10:This power module is not internally fused. An input line fuse must always be used ENVIRONMENTAL Parameter Condition Value without derating with derating Operating Temperature Range -40C to +70C -40C to +100C Maximum Case Temperature +100C Temperature Coefficient 0.02%/K max. @ natural convection 0.1m/s Thermal Impedance Operating Humidity without heat-sink with heat-sink 10K/W 8.24K/W non-condensing 5% - 95% RH Thermal Shock according to MIL-STD-810F Vibration according to MIL-STD-810F MIL-HDBK-217F, G.B. Bellcore TR-NWT-000332 (11) MTBF 759.8 x 103 hours 1315 x 103 hours Derating Graph (12) RP30-483.3SEW-HC 100 100 80 80 Output Power [%] Output Power [%] RP30-483.3SEW 60 40 20 0 -40 -20 0 20 40 60 70 80 60 40 20 0 -40 100 120 -20 0 20 40 60 80 75 100 120 Ambient Temperature [C] Ambient Temperature [C] Notes: Note11: BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40C (Ground fixed and controlled environment) Note12: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact RECOM Techsupport for detailed information www.recom-power.com REV.: 4/2019 PD-5 RP30-EW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) SAFETY AND CERTIFICATIONS Certificate Type (Safety) Condition Information Technology Equipment, General Requirements for Safety Standard UL60950-1, 2nd Edition 2011 CAN/CSA-C22.2 No. 60950-1, 2nd Edition 2011 E196683 EAC RU-AT.49.09571 TP TC 004/2011 RoHS2 RoHS-2011/65/EU + AM-2015/863 EMC Compliance Condition Standard / Criterion Electromagnetic compatibility of multimedia equipment - Emission requirements with external filter (see filter suggestion below) EN55032, Class A and B ESD Electrostatic discharge immunity test Air 8kV and Contact 6kV EN61000-4-2, Criteria B 10 V/m EN61000-4-3, Criteria A Radiated, radio-frequency, electromagnetic field immunity test Fast Transient and Burst Immunity 2kV EN61000-4-4, Criteria A 1kV EN61000-4-5, Criteria B 10 Vr.m.s EN61000-4-6, Criteria A 100A/m continuous; 1000A/m 1s EN61000-4-8, Criteria A (13) Surge Immunity (13) Immunity to conducted disturbances, induced by radio-frequency fields Power Magnetic Field Immunity Notes: Note13:An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Recom suggests: Nippon chemi-con KY series 220F/100V EMC Filtering Suggestions according to EN55032 Single Dual C3 C3 F1 +Vin +Vin C1 +Vout +Vout F1 +Vin +Vin C2 C1 +Vout +Vout C2 Com Com -Vin -Vin -Vout +VComponent in +Vin List Class A +V C1 L1 F1 C5 -Vin RP30-48xxSE +V RP30-48xxDE C C C2 3 +Vin C2 6.8F/50V, 1812 MLCC -V -Vout out +V +Vin out C1 -Vin 4 C3/C4 Com Com 1000pF/2kV, 1808 MLCC-V -V in L1 C2 C3 -Vout out +Vout C1808 4 +V +V 1000pF/2kV, MLCC 2.2F/100V, 1812 MLCC C1 C2 +Vout +Vout C5 N/A F1 -Vout C3 F1 +Vin C1 C4 +V 2.2F/100V, 1812 outMLCC in C1 +Vout +Vout C2 RP30-24xxSE -VRP30-24xxDE in -Vout C4 in MODEL -Vin -Vin C3 C4 F1 -Vout in out C4 Com Com -Vin -Vin -V Single C6 +Vin -Vout out +Vin C1 C2 C3 -V Dual +Vout +Vout L1 F1 +Vin -Vout out C5 C6 L1 F1 -Vin -Vin C5 +Vin C4 C1 C2 C3 +Vout C4 Com -Vin -Vin -Vout -Vout -Vin -Vin C6 -Vout +Vout Com -Vout C6 Component List Class B MODEL RP30-24xxSE RP30-24xxDE RP30-48xxSE RP30-48xxDE C1 6.8F/50V 1812 MLCC 2.2F/100V 1812 MLCC www.recom-power.com C2 N/A 2.2F/100V 1812 MLCC C3 6.8F/50V 1812 MLCC 2.2F/100V 1812 MLCC C4 C5/C6 L1 N/A 1000pF/2kV 1808 MLCC CMC: 450H ref.: WE 7448227005 or ref.: CMC-05 2.2F/100V 1812 MLCC 1000pF/2kV 1808 MLCC CMC: 450H ref.: WE 7448227005 or ref.: CMC-05 REV.: 4/2019 PD-6 RP30-EW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Type Value Material case base potting nickel coated copper FR4 PCB epoxy (UL94-V0) Dimensions (LxWxH) without Heat-sink with Heat-sink 50.8 x 40.6 x 10.2mm 56.8 x 40.6 x 17.0mm Weight without Heat-sink with Heat-sink 48.0g 69.06g Dimension Drawing (mm) Pinning Information Pin # 1 2 4 5 6 7 8 Single +Vin -Vin CTRL (3) no Pin +Vout -Vout Trim Dual +Vin -Vin CTRL (3) +Vout Com -Vout Trim Pin Pitch Tolerance 0.25mm xx.x = 0.5mm xx.xx = 0.25mm 5.6 40.6 10.2 50.8 2.54 18 x 2.54= 45.72 O 1.00.1 Recommended Footprint Details 2.54 1 2 2 Bottom View 4 7 2.54 10.16 12.70 6 8 4 1 10.16 17.78 15.24 5.08 17.80 5 O1.3 +0.15/-0 7 Top View 6 5 8 continued on next page www.recom-power.com REV.: 4/2019 PD-7 RP30-EW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load unless otherwise stated) Dimension Drawing (mm) with Heat-sink 50.8 Pinning Information 40.6 Top View Heat-sink Pin # 1 2 4 5 6 7 8 56.8 5.85 5.6 17.0 10.2 Dual +Vin -Vin CTRL (3) +Vout Com -Vout Trim Pin Pitch Tolerance 0.25mm xx.x = 0.5mm xx.xx = 0.25mm 37.5 2.54 18 x 2.54= 45.72 O 1.00.1 2.54 5.08 Packaging Dimension (LxWxH) 1 Packaging Quantity Storage Temperature Range 4 Storage Humidity 7 8 10.16 17.78 2 6 Bottom View 2.54 Parameter 10.16 12.70 5 17.80 PACKAGING INFORMATION 15.24 Single +Vin -Vin CTRL (3) no Pin +Vout -Vout Trim tube tray tube tray O1.3 +0.15/-0 8 4 Type 2 1 Value without heat-sink with heat-sink Top View without heat-sink with heat-sink non-condensing 7 6 5 255.0 x 54.0 x 22.0mm 302.5 x 222.0 x 20.0mm 5pcs 15pcs -55C to +125C 5% - 95% RH The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM's explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. www.recom-power.com REV.: 4/2019 PD-8