Amphenol MIL-DTL-38999, Series III, TV TABLE OF CONTENTS Combined MIL-DTL-38999 Series I, II, III * Shell Size & Insert Arrangements Availability. . . . . . . . . . . . . 4 -7 * Insert Arrangement Drawings . . . . . . . . . . . . . . . . . . . 8-14 * Specifications - Contact Ratings, Service Ratings, Finish Data. . . . . . 15, 16 MIL-DTL-38999, Series III TV * Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . 17 * Performance, Options . . . . . . . . . . . . . . . . . . . . . . 18, 19 * Weight Comparison (Composite vs. Metal). . . . . . . . . . . . . . . 20 * Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 * How to Order (Commercial & Military). . . . . . . . . . . . . . . . 22-24 * How to Order (Boeing BACC63). . . . . . . . . . . . . . . . . . . 25 Shell Styles: * Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (D38999/20). 26 * Crimp Box Mounting Receptacle TVP02R / CTVP02R . . . . . . . . . . . 27 * Crimp Straight Plug TV06R (D38999/26) / CTV06R (D38999/26) . . . . . . 28 * Crimp CLUTCH-LOKTM Straight Plug for High Vibration TV26/MTV26 . . . . 29 * Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (D38999/24) . . . 30 * Crimp Line Receptacle TV01R / CTV01R . . . . . . . . . . . . . . . . 31 * Crimp Flange Mounting Plug TV09R . . . . . . . . . . . . . . . . . . 32 * Hermetic Box Mounting Receptacle TVPS02Y (D38999/21) . . . . . . . . 33 * Hermetic Jam Nut Receptacle TVS07Y (D38999/23). . . . . . . . . . . 34 * Hermetic Solder Mounting Receptacle TVSIY (D38999/25), Hermetic Weld Mounting Receptacle TVSHIY (D38999/27). . . . . . . . . 35 * Breakaway Fail-Safe Lanyard Release Plug D38999/29 & /30 (88-5565 / 91-5565). . . . . . . . . . . . . . . . 36, 37 * Breakaway Fail-Safe How to Order (Military/Commercial) . . . . . . . . 38, 39 * Breakaway MIL-STD-1760 Lanyard Release Plug D38999/31 . . . . . . . . 40 * Breakaway MIL-STD-1760 How to Order (Military) . . . . . . . . . . . . 41 * Breakaway Hybrid, Low Profile Lanyard Release Plug . . . . . . . . . . . 42 * Stores Management Type II, Rail Launch (MIL-STD-1760) . . . . . . . . . 42 * HD38999 (High Density, Crimp) Plugs and Receptacles / How to Order . . 43, 44 * Accessories, Contacts, and Tools see pages . . . . . . . . . . . . . 89-108 New Featured New Featured MIL-DTL-38999 Series III Typical Markets: * * * * * Military & Commercial Aviation Military Vehicles Missiles & Ordnance C4ISR Space Applications Amphenol Aerospace Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 17 MIL-DTL-38999, Series III TV Performance II I Matrix Pyle 26482 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Amphenol Aerospace Series III Amphenol (R) Tri-Start MIL-DTL-38999* Series III Connectors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III requirements, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol (R) Composite Tri-Start Connector offers a lightweight, corrosion resistant connector with the same high performance features as its metal counterpart. The Composite Tri-Start Connector also includes the following features: * * * * Printed Circuit Board * * * * * Optional Shell Geometries Amphenol offers a number of different shell configurations to fit your needs. * Contacts High Speed * * EMI Shielding - solid metal to metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior EMI shielding capability of 65dB minimum at 10 GHz Contact Protection - recessed pins in this 100% scoop-proof connector minimize potential contact damage Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts Corrosion Resistance - shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure Vibration/Shock - operates under severe high temperature vibration, through 200C Firewall Capability - available in a stainless steel shell, class RK, RS Lockwiring Eliminated - unique, self-locking, quick coupling connector eliminates lockwiring Quick Coupling - completely mates and self-locks in a 360 turn of the coupling nut Inventory Support Commonality - uses standard MIL-DTL-38999 contacts, application tools, insert arrangements Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principle which shunts high voltage, high current discharge events (see page 422) Hermetic- air leakage limited to 1 X 10-7 cm3 per second optional Qualified Specifications - Stainless Steel qualified to BACC63DB and BACC63DC specifications Options Others Fiber Optics EMI Filter Transient * 18 Composite Tri-Start, Qualified to MIL-DTL-38999, Rev. J Tri-StartTM MIL-DTL-38999 Series III with Metal Shells - Aluminum, Stainless Steel, Class K Firewall * * Deep Reach Shells - For increased panel thickness Stand-off Flange Shells - For attachments to Printed Circuit boards. Connector with Integral Strain Reliefs * MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III. Applicable Patents: Tri-StartTM Connector Patent 4,109,990. Composite Connector Patents: 4,268,103; 4,648,670; 4,682,832; 4,703,987. Clutch-Lok(R) Patent 6,152,753. * * * * * Lightweight - 17% - 70% weight savings (17-40% weight savings vs. Aluminum) (60-70% weight savings vs. Stainless steel) See Composite weight comparison chart on page 20. Corrosion Resistance - available in standard MIL-DTL-38999 olive drab cadmium (-65C to 175C) and electroless nickel plating (-65C to 200C), both with standing 2000 hours of salt spray exposure. The base material is able to withstand an indefinite exposure to salt spray. Durability - 1500 couplings minimum (in reference to connector couplings, not contacts) Extended Life Contact - Mil-approved plating process which provides 1500 couplings minimum Qualified to BACC63CT and BACC63CU specifications CLUTCH-LOKTM MIL-DTL-38999 Series III High Vibration Connector The Tri-Start option CLUTCH-LOK offers all advantages of stainless steel/Class K firewall for MIL-DTL-38999 Series III connectors, plus a unique clutch design that actually tightens itself under vibration. Features include: * High degree of differential torque * No settling back to the next ratchet tooth * Completely intermateable with all existing MIL-DTL-38999 Series III connectors * Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection See page 29 for description, 22 - 24 for ordering. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV Options Amphenol Aerospace III I 38999 II Series III, TV Tri-Start Connectors, offer more versatility & options than any other interconnection family! SJT Printed 26500 Pyle Circuit Board EMI Filter Transient Fiber Optics Contacts High Speed Options Others Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 5015 Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot "scoop" the pins and cause a shorting or bending of contacts. The design of the Amphenol Tri-Start interfacial seal meets the MIL-DTL-38999 Series III requirements for electrolytic erosion resistance. A rigid dielectric insert with excellent electrical characteris tics provides durable protection to the contacts. The socket contacts are probe proof, and all contacts are rear remov able. They are plated in the standard 50 micro inches minimum gold, with 100 micro inches as an option, and are available in standard Tri-Start insert arrangements and special Pyle(R) insert arrangements in sizes 10 power, 12, 16, 20 and 22D contacts. Special insert patterns are also available with larger contacts in sizes 4 and 0. 83723 III Designed for Performance Numerous advantages in performance capability are designed into the Amphenol Tri-Start Connector. A positive metal to metal coupling design, grounding fingers, and electroless nickel plating provide superior EMI shielding capability of 65 dB minimum at 10 GHz. Acme threads provide coupling durability. Thicker wall sections and a greater coupling surface area improve strength and shock resistance. Blunting of the thread on both the coupling nut and receptacle eliminates cross coupling. The connector quickly mates and self locks in a 360 turn of the coupling nut. Elongated mounting holes permit the Tri-Start Connector to intermount with various existing MIL-Spec box or wall mount receptacles, giving it a design replacement advantage. Shells of stainless steel, or cadmium over nickel plating prevent severe corrosion. Resistance is tested through exposure to a 500 hour salt spray. Composite versions provide protection from salt spray exposure for 2000 hours. Other finish options are available; see how to order Tri-Start metal and Tri-Start Composite. 26482 Performance Crimp Rear Release Matrix For more information about options please call 800-678-0141 or visit www.amphenolaerospace.com. Matrix Pyle Amphenol Tri-Start connectors can be configured with a number of application specific technologies like Filters, Hermetics, PC Tails, Fiber Optics, Flex, CLUTCH-LOK, Fail Safe, and contacts. Flexibility aids in design optimization through the combination of different technologies within a common, time-tested, harsh environment connector body. Matrix 2 High reliability and increased versatility best describe Amphenol MIL-DTL-38999, Series III circular connectors. Originally designed for the harshest of environments and most demanding of applications, Amphenol MILDTL-38999 Series III, Tri-Start connectors continue to evolve in pace with the needs of an ever-changing market. 19 III II I Weight Matrix Pyle Matrix 2 26482 Weight Comparisons (Composite vs. Metal) Tri-Start Weight in Ounces (includes contacts) Wall Mount Receptacle (00 * Military D38999/20 Stainless Steel Aluminum Composite Jam Nut Receptacle (07) * Military D38999/24 Stainless Aluminum Composite Plug (06) * Military D38999/26 Stainless Steel Aluminum Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket .7216 .7840 .3248 .3777 .2588 .3121 1.1472 1.2096 .4416 .5040 .3489 .4413 1.0736 1.1360 .4236 .4625 .2606 .2994 9-98 .7216 .7776 .2496 .3056 .1664 .2224 1.1472 1.2032 .4416 .4976 .3744 .4640 1.0736 1.1296 .3968 .4624 .2991 .2337 11-35 .9488 1.0800 .3632 .4960 .2753 .4081 1.4304 1.5632 .5936 .7264 .4679 .6007 1.2480 1.3808 .5312 .6389 .3450 .4582 11-98 .9488 1.0620 .3632 .4768 .2753 .3889 1.4304 1.5440 .5936 .7072 .4679 .5815 1.2480 1.3616 .5330 .6283 .3468 .4457 13-8 1.2096 1.3888 .4800 .6592 .3696 .5488 1.9104 2.0896 .7664 .9456 .6560 .8352 1.8048 1.9840 .7936 .9728 .5237 .5952 13-35 1.2160 1.4320 .4864 .7024 .3762 .5922 1.9168 2.1328 .7728 .9888 .6136 .8296 1.8112 2.0272 .8000 .8472 .5301 .6531 13-98 1.2160 1.4016 .4864 .6720 .3762 .5618 1.9168 2.1024 .7728 .9584 .6136 .7992 1.8112 1.9968 .7978 .9856 .5244 .7157 1.5312 1.7904 .6352 .8944 .5027 .7619 2.3792 2.6384 .9728 1.2320 .7749 1.0341 2.2704 2.5456 .9632 1.1719 .6450 .8467 15-18 1.5456 1.8416 .7760 .9456 .6432 .8128 2.3936 2.6896 .9872 1.2832 .8544 1.1504 2.2848 2.5808 .9776 1.2736 .6594 .8208 15-35 1.5424 1.8768 .6464 .9808 .5139 .8483 2.3904 2.7344 .9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184 .8961 1.0002 2.1488 2.5904 .9360 1.3776 .7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424 .8160 1.4176 17-26 2.1344 2.5600 .9216 1.3472 .7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9120 1.1264 1.3343 .8017 .8062 17-35 2.1360 2.6640 .9232 1.4512 .7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497 .8033 1.2144 19-11 2.2592 2.6656 .9696 1.4528 .7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304 .9632 1.4464 19-32 2.1888 2.7264 .9760 1.5136 .7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912 .9696 1.5072 19-35 2.1920 2.8432 .9792 1.6304 .8021 1.4533 3.4448 4.0960 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080 .9728 1.6240 21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.6896 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710 21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.5424 1.7456 2.3840 1.4505 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736 21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.7248 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003 21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.5856 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368 23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 5.0640 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896 23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507 23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384 25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163 25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058 25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928 25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277 25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456 15-5 17-6 All weight measurements are for reference only. Contacts Options Others 20 Composite 9-35 High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III MIL-DTL-38999, Series III TV Depending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product SJT 38999 Amphenol Aerospace Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series III TV Test Data III LEAKAGE dB 40 20 Crimp Rear Release Matrix NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 200 300 400 600 500 5015 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 100 700 800 FREQUENCY MEGAHERTZ TRI-START VIBRATION CRITERIA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY MODE STIRRING METHOD 10. 140 2 axes @ ambient 120 1. 6dB/octave 60 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 2 3 4 5 6 7 8 9 10 .06 in DA. .01 3 axes @ - 55 C ambient + 200 C* 60 G's (Fail Safe: 3 axes @ ambient 30 G's) .001 Contacts FREQUENCY GIGAHERTZ 10in/sec High Speed 1 .1 Fiber Optics 40 POWER SPECTRAL DENSITY G2/HZ LEAKAGE dB 80 2 axes @ 200 C * (Fail Safe: 2 axes @ ambient) EMI Filter Transient 100 Printed 26500 Pyle Circuit Board TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA 20 83723 III 60 Matrix Pyle 80 26482 100 Matrix 2 120 38999 140 SJT The TV and CTV Series III connector with standard solid metal to metal coupling, EMI grounding fingers and conductive finishes has proven to be the ultimate in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connector available today. These capabilities along with a +200C, -65C temperature rating and superior moisture sealing protection provide the user with a connector that can withstand the most rigorous application. I EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY TRIAXIAL METHOD II Amphenol(R) Tri-Start connectors provide EMI/EMP shielding capability which exceeds MIL-DTL-38999 Series III requirements. TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA .0001 5 50 HERTZ 500 5000 POWER SPECTRAL DENSITY (G2/HZ) RANDOM VIBRATION Options Others DOUBLE AMPLITUDE (IN) SINE VIBRATION * Dependant on shell finish Test data beyond 2GHz is subject to equipment variation. NOTE: For test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 21 2. 5. 6. 7. Shell Style Service Class Shell Size- Insert Arrangement Contact Type Alternate Keying Position Special Variations TVPS 00 RF 9-35 P B (XXX) Military Shell Style Service Class Shell Size- Insert Arrangement Contact Type Alternate Keying Position D38999/ 20 J G35 P N II 1. Commercial 3. I Matrix Pyle Matrix 2 26482 How to Order (Military and Commercial) 4. Step 2. Select a Shell Style Step 1. Select a Connector Type Commercial TVP, TVPS, TV, TVS CTVS CLUTCHCTVP, CTV LOK CTVPS Designates TV Tri-Start Series Connector 00 TVP Back panel mounted receptacle 02 TVS 200 C rated TVPS Panel mounted, 200C rated receptacle MTV CLUTCH-LOK connector with "MS" stamping (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) CTV Composite MILDTL-38999 Series III Connector CTVP Panel mounted composite receptacle CTVS 200 C rated, composite CTVPS Composite Panel mounted, 200 rated receptacle D38999 Military MIL-DTL-38999 Series III Connector D38999 Military 20 Military D38999 MTV, Military D38999 Composite CLUTCHLOK 20 Designates Wall Mount Receptacle Box Mount Receptacle 21 Box Mount Receptacle Hermetic 01 01 01 06 06 06 26 26 Straight Plug 07 07 07 24 24 Jam Nut Receptacle 09 09 Line Receptacle Flange Mounted Plug 23 Jam Nut Receptacle Hermetic I 25 Solder Mount Receptacle Hermetic HI 27 Weld Mounted Receptacle, (Hermetic) Only 26 26 CLUTCH-LOK high vibration straight plug (service Classes RK & RS only 29 Lanyard release plug with pin contacts 30 Lanyard release plug with socket contacts 31 Lanyard release plug for MIL-STD-1760 with pin contacts 32 Plug protection cap 33 Receptacle protection cap Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III MIL-DTL-38999, Series III TV Easy Steps to build a part number... Tri-Start Series III TV SJT 38999 III Amphenol Aerospace 22 Wall Mount Receptacle Line Receptacle Box Mount Receptacle Straight Plug Jam Nut Receptacle Flange Mounting Plug Deep Reach Receptacle Solder Mount Hermetic Receptacle Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Lanyard Release Plug Amphenol Aerospace MIL-DTL-38999, Series III TV How to Order (Military and Commercial) 1. 2. Connector Type 3. Service Class Shell Style 4. 5. 6. Shell SizeInsert Arrg. Contact Type Alternate Position 7. III Step 3. Select a Service Class Special Variations TVS TVPS CLUTCHLOK RX RF- Metal RGF- Metal G RGWMetal RGW- Composite RK** RK** RL RL RK** K Electroless Nickel Electroless Nickel Olive Drab Cadmium Passivated Stainless Steel Stainless Steel w/ Nickel Plate W-Metal J-Composite Olive Drab Cadmium Y Stainless Steel S Stainless Steel w/ Nickel Plate N Stainless Steel w/ Nickel Plate DT T DZ Z Durmalon plated Nickel-PTFE alternative to Cadmium. Corrosion resistant, 500 hour salt spray, EMI-50dB at 10GHz specification min., 175C Zinc-Nickel Zinc-Nickel Alternative to Cadmium Plated corrosion resistant, 500 hour salt spray, Conductive, -65C to +175C RW- Metal RW- Composite Y Y RS* RS* YN YN * Consult Amphenol Aerospace, Sidney, NY for availability. **Coaxial arrangements are not available in these classes. The incorporation of Quadrax or Differential Twinax contacts requires a modified connector to accommodate keyed contacts. * D38999/26KJ20PN, is a series III stainless steel plug with twin axial and coaxial contacts that may not meet the firewall requirement of the specification. D38999/26KJ61HN, is a series III stainless steel plug with high durability contacts. However, the connector will be limited to 500 cycles of durability. Insert arrangements using multi-axial (i.e. coax, twinax, triax shielded) contacts should not be used in firewall applications. 2. 3. Shell Style Service Class 4. 5. Shell Size- Contact Type Insert Arrg. 22-2 6. Alternate Position 7. Special Variations P Step 5. Select a Contact Type Contacts Shell Size & Insert Arrangement are on pages 4-7. First number represents Shell Size, second number is the Insert Arrangement. 1. Connector Type High Speed Step 4. Select a Shell Size & Insert Arrangement see pg. 4-7 Fiber Optics Quadrax or Differential Twinax: RS* EMI Filter Transient L Printed 26500 Pyle Circuit Board Electroless Nickel 5015 F-Metal M-Composite Alternate finish, Non-conductive, anodic coated aluminum, 500 hour salt spray, 200C. Consult Amphenol, Sidney NY for details, options and availability of non-cadmium or nickel finishes. electroless nickel plated aluminum (composite) optimum EMI shielding effectiveness-65dB @ 10GHz specification min., 48 hour salt spray, 200C (Composite-2000 hours dynamic salt spray). electroless nickel plated ground plane aluminum (composite), 200C Space grade, electroless nickel, 48 hour salt spray, 200C Olive drab cadmium plated ground plane aluminum (composite), 175C Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI -45 dB @ 10 GHz specification min., 200C Corrosion resistant steel, electro deposited nickel, 500 hour salt spray, 200C, non firewall Corrosion resistant olive drab cadmium plate aluminum (composite), 500 hour salt spray, EMI -50 dB @ 10 GHz specification min., 175C (Composite-2000 hours dynamic salt spray). Hermetic seal, passivated stainless steel, 200C (Non-hermetic connectors), Nickel plated, corrosion resistant steel, firewall capability, 500 hour salt spray, 200 (Hermetic connectors), Nickel plated corrosion resistant steel, 200C 83723 III Anodic Coating Crimp Rear Release Matrix C 26482 Metal Description Matrix Pyle RGFComposite RF- Finish Matrix 2 RFComposite Military 38999 CTVS, CTVPS SJT CTV, CTVP I TV, TVP II RX Designates Pin Contacts S Socket Contacts H 1500 Cycle Pin Contacts - Recommended for composite J 1500 Cycle Socket Contacts - Recommended for composite A Same as "P" except supplied less pin Contacts (For Military D38999 prefix only) B Same as "S" except supplied less socket contacts ( A & B designate nonstandard contact applications) (For Military D38999 prefix only) X Eyelet contacts, hermetics only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Options Others P 23 MIL-DTL-38999, Series III TV How to Order (Military and Commercial) II I DR or DP BSC 9 N* A B C D E 105 102 80 35 64 91 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 11, 13, and 15 N* A B C D E 95 113 90 53 119 51 141 156 145 156 146 141 208 182 195 220 176 184 236 292 252 255 298 242 17 and 19 N* A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 21, 23, and 25 N* A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 25L, 33, and 37 N* A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 188 188 188 188 188 188 293 310 244 257 280 272 * An "N" designation is used on D38999 military part number but not on the commercial versions Matrix Pyle 5015 Crimp Rear Release Matrix 83723 III 26482 CR or CP BSC Matrix 2 BR or BP BSC Printed AR or AP BSC 26500 Pyle 2. Connector Type 3. Shell Style Service Class 4. 5. 6. Shell SizeInsert Arrg. Contact Type Alternate Position P B Key/Keyway Position Key & Keyway Arrangement Identification Letter Shell Size 7. Special Variations A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stay fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway. MAIN KEYWAY RECEPTACLE (front face shown) AR BSC BR BSC DR BSC CR BSC PLUG (front face shown) MAIN KEYWAY AP BSC BP BSC CP BSC DP BSC Contacts High Speed Fiber Optics Circuit Board 1. Step 6. Select an Alternate Keying Position EMI Filter Transient SJT 38999 III Amphenol Aerospace Step 7. Special Variations 2. Shell Style 3. Service Class 4. 5. 6. Shell SizeInsert Arrg. Contact Type Alternate Position Options Others Consult Amphenol Aerospace, Sidney NY for variations. 1. Connector Type 24 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com P 7. Special Variations (xxx) Amphenol Aerospace Boeing BACC63 How to Order 3. 4. 5. 6. 7. 8. Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 CT 15 -- 19 P N H Step 1. Boeing Number BACC63 Designates CT Style Only. Cadmium Plated, Grounded S Socket D Cadmium Plated, ungrounded Designates G Nickel Plated, Grounded CT Composite Plug -- Nickel Plated, Ungrounded CU Composite Receptacle Step 2. Select a Style Designates A-E Step 5. Insert ArrangementsConsult Amphenol Aerospace for insert Arrangements available. Designates Normal Alternates Designates H Without Contacts & Seal Plugs Blank With contacts and seal plugs Easy Steps to build a part number... Boeing BACC63 DB & DC 2. 3. 4. 5. 6. 7. Style Shell Size Separator Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 DB 15 -- 19 P N H BACC63 DC 17 -- 8 P N H Stainless Steel Step 2. Select a Style Stainless Steel Plug DC Stainless Steel Receptacle Designates Separator N Step 5. Insert ArrangementsConsult Amphenol Aerospace for insert Arrangements available. A-E Designates Step 6. Select a Contact Type Blank With contacts and seal plugs P Pin S Socket Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Options Others Shell Size Without Contacts & Seal Plugs Designates Designates 9-25 Alternates Step 8. Ordering Option H Step 3. Select a Shell Size Normal Contacts DB -- High Speed Designates Designates Step 7. Select an Alternate Keying Position Fiber Optics Step 1. Boeing Number BACC63 Step 4. Separator 8. EMI Filter Transient 1. Boeing Basic Number Printed 26500 Pyle Circuit Board Step 8. Ordering Option One Shell Size 5015 N Step 3. Shell Size 15 15 Step 7. Select an Alternate Keying Position 83723 III C Crimp Rear Release Matrix Pin Matrix Pyle Designates P 26482 Step 6. Select a Contact Type Step 4. Select a Shell Finish & Contact Matrix 2 Composite SJT Shell Finish & Contact I Shell Size 38999 2. Style II 1. Boeing Basic Number III Easy Steps to build a part number... Boeing BACC63 CT & CU 25 Amphenol Aerospace TVP00R (D38999/20) - Crimp, Metal CTVP00R (D38999/20) - Crimp, Composite 26482 II I Connector Type PART # To complete, see how to order pages 22-24. Shell Style TVP TVPS TVPS TVPS CTVP CTVPS D38999/ Matrix 2 SJT 38999 III Wall Mounting Receptacle Service Shell Size Class & Insert Arrg 00 RW 00 RK 00 RF 00 RS 00 RW METAL 00 RF 20 X 9-35 X-X X-X X-X X-X X-X X-X P X X X X X X S 2 PLACES Matrix Pyle B X X X X X X (453) (XXX) (XXX) (XXX) (XXX) (XXX) NA VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .861 MAX 21.87 MAX (TV) LL (TV) LL1 (CTV) R1 2 PLACES R2 2 PLACES M (TV) M1 (CTV) AA B THREAD L (TV) L1 (CTV) V THREAD Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 .909 MAX 23.09 MAX (CTV) TT 4 PLACES RED BAND BLUE BAND T 4 PLACES .005 M .13 M A1 BACK PANEL MOUNTING VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- Z (TV) Z 1(CTV) 1.037 MAX 26.34 MAX (TV) -A- 1.240 MAX 31.50 MAX A2 MS B Thread Shell Class 2A L1 Shell Size 0.1P=0.3L- L Max. Max. Size Code TS (Plated) (TV) (CTV) 9 A .6250 .469 .514 FRONT PANEL MOUNTING 1.084 MAX 27.53 MAX (CTV) Red band indicates fully mated Blue band indicates rear release contact retention system M M1 +.000 +.000 -.005 -.005 (TV) (CTV) .820 .773 R1 R2 Inches A1 A2 AA Max. LL Z. Z1 Back Front Panel +.006 LL1 T Max. Max. Panel Panel Thick- -.000 .005 TT S Max. .008 (TV) (CTV) Mount Mount ness (TV) (CTV) .008 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 .719 .594 11 B .7500 .469 .514 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .469 .514 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 Millimeters MS M1 Shell L1 M +.00 +.00 Shell Size L Max. Max. -.13 -.13 Size Code (TV) (CTV) (TV) (CTV) 9 A 11.91 13.06 20.83 19.63 A1 A2 LL Back Front +.15 LL1 Panel Panel AA -.00 .13 Mount Mount Max. (TV) (CTV) 16.66 13.11 5.94 22.99 23.06 TT .20 5.49 18.26 Z. R S T V Thread Max. Z1 Max. Max. .20 Metric (TV) (CTV) 15.09 24.1 3.25 M12X1-6g 3.89 5.03 11 B 11.91 13.06 20.83 19.63 20.62 18.26 26.5 3.25 M15X1-6g 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 11.91 13.06 20.83 19.63 23.01 20.62 28.9 3.25 M18X1-6g 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 11.91 13.06 20.83 19.63 24.61 23.01 31.3 3.25 M22X1-6g 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 11.91 13.06 20.83 19.63 26.97 24.61 33.7 3.25 M25X1-6g 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 11.91 13.06 20.83 19.63 29.36 26.97 36.9 3.25 M28X1-6g 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 12.70 13.84 20.07 18.82 31.75 29.36 40.1 3.25 M31X1-6g 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 H 12.70 13.84 20.07 18.82 34.93 31.75 43.3 3.91 M34X1-6g 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 J 12.70 13.84 20.07 18.82 38.10 34.93 46.4 3.91 M37X1-6g 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 All dimensions for reference only 26 PANEL HOLE DIMENSIONS D Crimp Rear Release Matrix 83723 III Contact Alternate Special Type Position Variations 1 R 2 Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace TVP02R - Crimp, Metal CTVP02R - Crimp, Composite III Box Mounting Receptacle B X X X X X (453) (XXX) (XXX) (XXX) (XXX) (XXX) PANEL HOLE DIMENSIONS R2 2 PLACES Z (TV) Z 1(CTV) RED BAND 83723 III L (TV) L1 (CTV) BLUE BAND Matrix Pyle R1 2 PLACES 26482 S 2 PLACES P X X X X X 38999 9-35 X-X X-X X-X X-X X-X Matrix 2 02 RW 02 RK 02 RF 02 RS 02 RW METAL 02 RF Contact Alternate Special Type Position Variations SJT TVP TVPS TVPS TVPS CTVP CTVPS Service Shell Size Class & Insert Arrg I To complete, see how to order pages 22-24. Shell Style II Connector Type PART # A1 Crimp Rear Release Matrix .005 M AA M (TV) M 1 (CTV) .13 M LL (TV) LL1 (CTV) A2 FRONT PANEL MOUNTING Red band indicates fully mated Blue band indicates rear release contact retention system Consult Amphenol Aerospace for availability of composite box mount receptacles. Inches 11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 R1 A2 AA Max. Front Panel Panel ThickMount ness .510 .234 LL +.006 -.000 (TV) .905 LL1 .005 TT (CTV) .008 .908 .216 Millimeters 18.26 R2 S T Max. .20 15.09 24.1 3.25 Z. Max. (TV) 3.89 A2 A1 Back Front Z1 Max. Panel Panel (CTV) Mount Mount 5.03 16.66 13.11 AA Max. 5.94 LL +.15 -.00 (TV) 22.99 LL1 .13 (CTV) 23.06 TT .20 5.49 B 5.21 6.35 20.83 19.63 20.62 18.26 26.5 3.25 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 5.21 6.35 20.83 19.63 23.01 20.62 28.9 3.25 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 5.21 6.35 20.83 19.63 24.61 23.01 31.3 3.25 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 5.21 6.35 20.83 19.63 26.97 24.61 33.7 3.25 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 5.21 6.35 20.83 19.63 29.36 26.97 36.9 3.25 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 5.97 7.11 20.07 18.82 31.75 29.36 40.1 3.25 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 H 5.97 7.11 20.07 18.82 34.92 31.75 43.3 3.91 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 J 5.97 7.11 20.07 18.82 38.10 34.92 46.4 3.91 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 All dimensions for reference only Options Others 11 Contacts R1 High Speed MS M1 Shell M +.00 +.00 L1 Shell Size L Max. Max. -.13 -.13 Size Code (TV) (CTV) (TV) (CTV) 9 A 5.21 6.35 20.83 19.63 Fiber Optics .719 A1 1 Z. Z Back R2 S T Max. Max. Panel Max. .008 (TV) (CTV) Mount .594 .948 .128 .153 .198 .650 EMI Filter Transient MS B Thread M M1 Shell Class 2A L1 +.000 +.000 Shell Size 0.1P=0.3L- L Max. Max. -.005 -.005 Size Code TS (Plated) (TV) (CTV) (TV) (CTV) 9 A .6250 .205 .250 .820 .773 Printed 26500 Pyle Circuit Board TT 4 PLACES B THREAD T 4 PLACES 5015 BACK PANEL MOUNTING Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 27 Amphenol Aerospace TV06R (D38999/26) - Crimp, Metal CTV06R (D38999/26) - Crimp, Composite II PART # I To complete, see how to order pages 22-24. 26482 Connector Type Matrix Pyle Service Shell Size Class & Insert Arrg 06 RW 06 RK 06 RF 06 RS 06 RW METAL 06 RF 26 X 1.220 MAX 31.00 MAX 9-35 X-X X-X X-X X-X X-X X-X P X X X X X X B X X X X X X (453) (XXX) (XXX) (XXX) (XXX) (XXX) NA B THREAD VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- Q 1.656 MAX 42.06 MAX 5015 Crimp Rear Release Matrix D V THREAD BLUE BAND 26500 Pyle .359 MAX 9.12 MAX .591 +.003 -.000 15.01 +.08 -.00 -A- VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- COMPOSITE 1.797 MAX 45.64 MAX Printed Circuit Board 1.234 MAX 31.34 MAX B THREAD Q D EMI Filter Transient Fiber Optics Contact Alternate Special Type Position Variations 1.234 MAX 31.34 MAX METAL 83723 III Shell Style TV TVS TVS TVS CTV CTVS D38999/ Matrix 2 SJT 38999 III Straight Plug V THREAD BLUE BAND .359 MAX 9.12 MAX .591 +.003 -.000 15.01 +.08 -.00 -A- Blue band indicates rear release contact retention system Millimeters Options Others Contacts High Speed Inches Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Max. V Thread Metric 9 A .6250 .858 9 A 21.8 M12X1-6g 11 B .7500 .984 11 B 25.0 M15X1-6g 13 C .8750 1.157 13 C 29.4 M18X1-6g 15 D 1.0000 1.280 15 D 32.5 M22X1-6g 17 E 1.1875 1.406 17 E 35.7 M25X1-6g 19 F 1.2500 1.516 19 F 38.5 M28X1-6g 21 G 1.3750 1.642 21 G 41.7 M31X1-6g 23 H 1.5000 1.768 23 H 44.9 M34X1-6g 25 J 1.6250 1.890 25 J 48.0 M37X1-6g Q Dia. Max. Shell Size MS Shell Size Code All dimensions for reference only. 28 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace TV26/MTV26 - Crimp, Metal III CLUTCH-LOKTM Plug For High Vibration Applications Special RK RS RK RS 9-35 X-X X-X X-X P X X X N N N N (453) (XXX) (XXX) (XXX) For parts with MS Stamping use MTV26( ) part number as shown above. EMI Filter Transient 1.656 MAX 42.06 MAX D Printed 26500 Pyle Circuit Board VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- Q 5015 B THREAD 83723 III 1.220 MAX 31.00 MAX Crimp Rear Release Matrix 1.234 MAX 31.34 MAX Matrix Pyle CLUTCH-LOK features and benefits: * High degree of differential torque * Infinite free coupling and positive metal-to-metal bottoming with each mating * No settling back to the next ratchet tooth * Available with stainless steel shells and Class K firewall inserts * All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion resistance and contact protection with recessed pins * Enhanced connector performance at affordable prices * Completely intermateable with all existing MIL-DTL-38999 Series III connectors * Fully QPL'd 26482 26 26 26 26 Contact Alternate Type Variations Alternate Positions- "N" showsPosition normal polarization Matrix 2 TV TV MTV MTV Service Shell Size Class & Insert Arrg SJT Shell Style I Connector Type 38999 To complete, see how to order pages 22-24. II Designed for high vibration and harsh environments such as aircraft gas turbine engines, the CLUTCH-LOK is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the Amphenol CLUTCH-LOK means that you don't have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specification requirements, it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCH-LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. PART # V THREAD BLUE BAND .591 +.003 -.000 15.01 +.08 -.00 -A- Blue band indicates rear release contact retention system Millimeters Inches A .6250 .858 9 B .7500 .984 11 C .8750 15 D 17 19 11 13 21 23 25 V Thread Metric A 21.8 M12X1-6g B 25.0 M15X1-6g 1.157 13 C 29.4 M18X1-6g 1.0000 1.280 15 D 32.5 M22X1-6g E 1.1875 1.406 17 E 35.7 M25X1-6g F 1.2500 1.516 19 F 38.5 M28X1-6g 1.642 21 G 41.7 M31X1-6g 1.768 23 H 44.9 M34X1-6g 1.890 25 J 48.0 M37X1-6g G H J 1.3750 1.5000 1.6250 MS Shell Shell Size Size Code Options Others 9 Q Max. Q Dia. Max. Contacts MS Shell Size Code High Speed Shell Size B Thread 0.1P-0.3L-TS-2B (Plated) Fiber Optics .359 MAX 9.12 MAX All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 29 Amphenol Aerospace TV07R (D38999/24) - Crimp, Metal CTV07R (D38999/24) - Crimp, Composite II PART # I To complete, see how to order pages 22-24. Connector Type Service Shell Size Class & Insert Arrg Shell Style TV TVS TVS TVS CTV CTVS D38999/ 07 07 07 07 07 07 24 RW RK RF RS RW RF X Contact Alternate Special Type Position Variations 9-35 X-X X-X X-X X-X X-X X-X C P X X X X X X B X X X X X X (453) (XXX) (XXX) (XXX) (XXX) (XXX) NA BLUE BAND PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX .378 MAX 9.60 MAX Matrix Pyle 26482 Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Jam Nut Receptacle D VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .794 MAX 20.17 MAX PANEL HOLE DIMENSIONS D1 V THREAD B THREAD H RED BAND .091 MAX 2.31 MAX -A- K REF SHELL SIZES 9/11 - .871 22.12 SHELL SIZES 13/25 - .878 22.30 1.280 MAX 32.51 MAX S 2 PLACES .940 MAX 23.88 MAX Red band indicates fully mated Blue band indicates rear release contact retention system .059 dia min. 1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional Shell Size MS Shell Size Code B Thread Class 2A 0.1P0.3L-TS (Plated) C Max. D2 VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- D1 +.010 -.000 D2 +.000 -.010 H Hex +.017 -.016 JAM NUT D-HOLE MOUNTING Inches S .010 9 A .6250 1.199 .700 .670 .875 1.062 11 B .7500 1.386 .825 .770 1.000 1.250 13 C .8750 1.511 1.010 .955 1.188 1.375 15 D 1.0000 1.636 1.135 1.085 1.312 1.500 17 E 1.1875 1.761 1.260 1.210 1.438 1.625 19 F 1.2500 1.949 1.385 1.335 1.562 1.812 21 G 1.3750 2.073 1.510 1.460 1.688 1.938 23 H 1.5000 2.199 1.635 1.585 1.812 2.062 25 J 1.6250 2.323 1.760 1.710 2.000 2.188 Millimeters Shell Size MS Shell Size Code C Max. D1 +.25 -.00 D2 +.00 -.25 H Hex +.43 -.41 S .25 V Thread Metric 9 A 30.45 17.78 17.02 22.23 26.97 M12X1-6g 11 B 35.20 20.96 19.59 25.40 31.75 M15X1-6g 13 C 38.38 25.65 24.26 30.18 34.93 M18X1-6g 15 D 41.55 28.83 27.56 33.32 38.10 M22X1-6g 17 E 44.73 32.01 30.73 36.53 41.28 M25X1-6g 19 F 49.50 35.18 33.91 39.67 46.02 M28X1-6g 21 G 52.65 38.35 37.08 42.80 49.23 M31X1-6g 23 H 55.85 41.53 40.26 46.02 52.37 M34X1-6g 25 J 59.00 44.70 43.43 50.80 55.58 M37X1-6g All dimensions for reference only NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max. 30 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace TV01R - Crimp, Metal CTV01R - Crimp, Composite III Line Receptacle 01 01 01 01 P X X X B X X X (453) (XXX) (XXX) (XXX) 26482 Matrix 2 V THREAD 83723 III Matrix Pyle .280 MIN FULL THD 7.11 MIN FULL THD M (TV) M 1 (CTV) B THREAD 9-35 X-X X-X X-X VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .861 MAX 21.87 MAX (TV) LL (TV) LL1 (CTV) GG (TV) GG 1 (CTV) RW RF RW RF Contact Alternate Special Type Position Variations 38999 TV TVS CTV CTVS To complete, see how to order pages 22-24. Service Shell Size Class & Insert Arrg SJT Shell Style I Connector Type II PART # D VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- Z (TV) Z 1(CTV) 1.037 MAX 26.34 MAX (TV) L (TV) L1 (CTV) -A- 1.240MAX 31.50 MAX 1.084 MAX 27.53 MAX (CTV) Red band indicates fully mated Blue band indicates rear release contact retention system Shell Size B Thread 0.1P-0.3LMS Shell TS-2A Size Code (Plated) Inches M +.000 -.005 (TV) M1 +.000 -.005 (CTV) L Max. (TV) L1 S Max. .010 S1 .010 (CTV) (TV) (CTV) Z Max (TV) Z1 Max (CTV) GG .010 (TV) GG1 .010 (CTV) LL +.006 -.000 (TV) LL1 .005 (CTV) .6250 .820 .773 .469 .514 .675 .635 .153 .198 .812 .699 .905 .908 B .7500 .820 .773 .469 .514 .800 .765 .153 .198 .905 .875 .905 .908 13 C .8750 .820 .773 .469 .514 .925 .885 .153 .198 1.093 1.007 .905 .908 15 D 1.0000 .820 .773 .469 .514 1.050 1.100 .153 .198 1.219 1.140 .905 .908 17 E 1.1875 .820 .773 .469 .514 1.238 1.197 .153 .198 1.375 1.229 .905 .908 19 F 1.2500 .820 .773 .469 .514 1.300 1.260 .153 .198 1.469 1.380 .905 .908 21 G 1.3750 .790 .741 .500 .545 1.425 1.385 .183 .228 1.625 1.493 .905 .904 23 H 1.5000 .790 .741 .500 .545 1.550 1.510 .183 .228 1.750 1.626 .905 .904 25 J 1.6250 .790 .741 .500 .545 1.675 1.635 .183 .228 1.875 1.777 .905 .904 Millimeters M1 +.00 -.13 (CTV) L1 S1 L Max. Max. S .25 .010 (TV) (CTV) (TV) (CTV) V Thread Metric Z Max Z1 Max (TV) (CTV) GG .25 (TV) GG1 .25 (CTV) LL +.15 -.00 (TV) LL1 .13 (CTV) A 20.83 19.63 11.91 13.06 17.15 16.13 M12X1-6g 3.89 5.03 20.62 17.75 22.99 23.06 B 20.83 19.63 11.91 13.06 20.32 19.43 M15X1-6g 3.89 5.03 22.99 22.22 22.99 23.06 13 C 20.83 19.63 11.91 13.06 23.50 22.47 M18X1-6g 3.89 5.03 27.76 25.57 22.99 23.06 15 D 20.83 19.63 11.91 13.06 26.67 27.94 M22X1-6g 3.89 5.03 30.96 28.95 22.99 23.06 17 E 20.83 19.63 11.91 13.06 31.45 30.40 M25X1-6g 3.89 5.03 34.93 31.21 22.99 23.06 19 F 20.83 19.63 11.91 13.06 33.02 32.00 M28X1-6g 3.89 5.03 37.31 35.05 22.99 23.06 21 G 20.07 18.82 12.70 13.84 36.20 35.18 M31X1-6g 4.65 5.79 41.28 37.92 22.99 22.96 23 H 20.07 18.82 12.70 13.84 39.37 38.35 M34X1-6g 4.65 5.79 44.45 41.30 22.99 22.96 25 J 20.07 18.82 12.70 13.84 42.55 41.53 M37X1-6g 4.65 5.79 47.63 45.13 22.99 22.96 Options Others 9 11 Contacts M +.00-.013 (TV) High Speed Shell Size MS Shell Size Code Fiber Optics A EMI Filter Transient 9 11 Printed 26500 Pyle Circuit Board BLUE BAND 5015 RED BAND S (TV) S1 (CTV) 2 PLACES Crimp Rear Release Matrix .909 MAX 23.09 MAX (CTV) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 31 Amphenol Aerospace TV09R - Crimp, Metal II PART # I To complete, see how to order pages 22-24. Connector Type Shell Style TV TVS 09 09 Service Shell Size Class & Insert Arrg RW RF Contact Alternate Special Type Position Variations 9-35 X-X P X B X (453) (XXX) Matrix Pyle 26482 .190 +.010 -.000 4.82 +.26 -.00 R G 1.656 MAX 42.06 MAX D Q R 3.59 MAX 9.12 MAX .591 +.003 -.000 15.01+.08 -.00 -A- VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- .138-32UNC-2B HELICAL COIL .005 M 1.797 MAX 45.64 MAX .13 M Blue band indicates rear release contact retention system Shell Size Inches MS Shell Size Coded B Thread 0.1P-0.3L-TS-2A (Plated) Q Dia. Max R G .060 GG Dia .005 A .6250 1.106 .859 1.038 1.838 11 B .7500 1.106 .969 1.115 1.948 13** C .8750 1.106 1.141 1.240 2.124 15 D 1.0000 1.106 1.266 1.327 2.248 17 E 1.1875 1.106 1.391 1.417 2.375 9** 19 F 1.2500 1.356 1.500 1.557 2.495 21 G 1.3750 1.356 1.625 1.624 2.568 23 H 1.5000 1.356 1.750 1.713 2.723 25 J 1.6250 1.356 1.875 1.801 2.848 Shell Size MS Shell Size Coded G .1.52 Q Dia. Max A 28.09 21.82 26.37 11 B 28.09 24.62 28.32 49.48 13** C 28.09 28.98 31.50 53.95 15 D 28.09 32.16 33.71 57.10 17 E 28.09 35.33 35.99 60.33 Millimeters 9** R GG Dia .13 46.69 19 F 34.44 38.10 39.55 63.37 21 G 34.44 41.28 41.25 65.23 23 H 34.44 44.45 43.51 69.16 25 J 34.44 47.63 45.75 72.34 All dimensions for reference only ** Partially tooled. Consult Amphenol Aerospace for availability 32 GG B THREAD 26500 Pyle Printed Circuit Board EMI Filter Transient Fiber Optics Contacts High Speed Options Others VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- BLUE BAND 5015 Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Flange Mounting Plug Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace TVPS02Y (D38999/21) - Hermetic III Stainless Steel Box Mounting Receptacle Y YN X 9-35 X-X X-X P X X B X X (453) (XXX) NA 38999 02 02 21 Contact Alternate Special Type Position Variations SJT TVPS TVPS D38999/ Service Shell Size Class & Insert Arrg I To complete, see how to order pages 22-24. Shell Style II Connector Type PART # 26482 Matrix 2 .913 +.011 -.000 23.19 +.28 -.00 R2 2 PLACES 5015 Crimp Rear Release Matrix .093 +.006 -.000 2.36 +.15 -.00 83723 III R1 2 PLACES Matrix Pyle S 2 PLACES 1 B THREAD .005 M .250 MAX 6.35 MAX RED BAND .13 M Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Shell Size MS Shell Size Coded B Thread 0.1P-0.3L-TS (Plated) R1 R2 Inches S .010 T .008 TT .008 .216 A .6250 .719 .594 .938 .128 B .7500 .812 .719 1.031 .128 .194 13 C .8750 .906 .812 1.125 .128 .194 D 1.0000 .969 .906 1.219 .128 .173 E 1.1875 1.062 .969 1.312 .128 .194 19 F 1.2500 1.156 1.062 1.438 .128 .194 21 G 1.3750 1.250 1.156 1.562 .128 .194 23 H 1.5000 1.375 1.250 1.688 .154 .242 25 J 1.6250 1.500 1.375 1.812 .154 .242 Millimeters R2 S .25 T .20 TT .20 A 18.26 15.09 23.83 3.25 5.49 B 20.62 18.26 26.19 3.25 4.93 13 C 23.01 20.62 28.58 3.25 4.93 15 D 24.61 23.01 30.96 3.25 4.39 17 E 26.97 24.61 33.32 3.25 4.93 19 F 29.36 26.97 36.53 3.25 4.93 21 G 31.75 29.36 39.67 3.25 4.93 23 25 H J 34.93 38.10 31.75 34.93 42.88 46.02 3.91 3.91 6.15 6.15 All dimensions for reference only Options Others 9 11 Contacts R1 High Speed MS Shell Shell Size Size Coded Fiber Optics 15 17 EMI Filter Transient 9 11 Printed 26500 Pyle Circuit Board TT 4 PLACES T 4 PLACES Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 33 Amphenol Aerospace TVS07Y (D38999/23) - Hermetic II I To complete, see how to order pages 22-24. Shell Style TVS TVS D38999/ Matrix 2 26482 Connector Type PART # SJT 38999 III Stainless Steel Jam Nut Receptacle Service Shell Size Class & Insert Arrg 07 07 23 Y YN X Contact Alternate Special Type Position Variations 9-35 X-X X-X P X X B X X (453) (XXX) NA C PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX T* PANEL HOLE DIMENSIONS L Matrix Pyle 5015 26500 Pyle EMI Filter Transient Fiber Optics Contacts High Speed Options Others JAM NUT D-HOLE MOUNTING .200 MAX 5.08 MAX K REF SHELL SIZES 9/11 - .871 22.12 SHELL SIZES 13/25 - .878 22.30 S 2 PLACES Red band indicates fully mated . 059 dia min. 1.5 dia min. 3 lockwire holes Formed lockwire hole design (6 holes) is optional. Shell MS Shell A* +.000 Size Size code -.010 B Thread Class 2A 0.1P0.3L-TS (Plated) Inches C Max D1 +.010 -.000 D2 +.000 -.010 H Hex +.017 -.016 L Max S .010 T* +.010 -.000 KK +.011 -.000 9 A .669 .6250 1.199 .700 .670 .875 .357 1.062 .697 .642 11 B .769 .7500 1.386 .825 .770 1.000 .357 1.250 .822 .766 13 C .955 .8750 1.511 1.010 .955 1.188 .357 1.375 1.007 .892 15 D 1.084 1.0000 1.636 1.135 1.085 1.312 .357 1.500 1.134 1.018 17 E 1.208 1.1875 1.761 1.260 1.210 1.438 .357 1.625 1.259 1.142 19 F 1.333 1.2500 1.949 1.385 1.335 1.562 .381 1.812 1.384 1.268 21 G 1.459 1.3750 2.073 1.510 1.460 1.688 .381 1.938 1.507 1.392 23 H 1.575 1.5000 2.199 1.635 1.585 1.812 .381 2.062 1.634 1.518 25 J 1.709 1.6250 2.323 1.760 1.710 2.000 .381 2.188 1.759 1.642 Millimeters Shell Size MS Shell Size code A* +.00 -.25 C Max D +.25 -.00 1 D +.00 -.25 2 H Hex +.43 -.41 L Max S .25 T* +.25 -.00 KK +.28 -.00 9 A 16.99 30.45 17.78 17.02 22.23 9.07 26.97 17.70 16.31 11 B 19.53 35.20 20.96 19.59 25.40 9.07 31.75 20.88 19.46 13 C 24.26 38.38 25.65 24.26 30.18 9.07 34.93 25.58 22.66 15 D 27.53 41.55 28.83 27.56 33.32 9.07 38.10 28.80 25.86 17 E 30.68 44.73 32.01 30.73 36.53 9.07 41.28 31.98 29.01 19 F 33.86 49.50 35.18 33.91 39.67 9.68 46.02 35.15 32.21 21 G 37.06 52.65 38.35 37.08 42.80 9.68 49.23 38.28 35.36 23 H 40.01 55.85 41.53 40.26 46.02 9.68 52.37 41.50 38.56 25 J 43.41 59.00 44.70 43.43 50.80 9.68 55.58 44.68 41.71 All dimensions for reference only 34 RED BAND H Printed Circuit Board B THREAD D2 KK A* Crimp Rear Release Matrix 83723 III D1 * D shaped panel cut-out dimensions Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace TVSIY (D38999/25) - Hermetic III Stainless Steel Solder Mounting Receptacle I I 25 9-35 X-X X-X KK Dia +.03 -.13 17.07 B X X (453) (XXX) NA Millimeters Inches KK Dia +.011 -.005 Shell Size MS Shell Size Code L +.28 -.00 M +.15 -.13 GG Dia. +.28 -.25 A .6250 .806 .125 .750 .672 9 A 20.47 3.18 19.05 B .7500 .806 .125 .844 .781 11 B 20.47 3.18 21.44 19.84 13 C .8750 .806 .125 .969 .906 13 C 20.47 3.18 24.61 23.01 D 1.0000 .806 .125 1.094 1.031 15 D 20.47 3.18 27.79 26.19 E 1.1875 .806 .125 1.218 1.156 17 E 20.47 3.18 30.94 29.36 19 F 1.2500 .806 .125 1.312 1.250 19 F 20.47 3.18 33.32 31.75 21 G 1.3750 .806 .125 1.438 1.375 21 G 20.47 3.18 36.53 34.93 23 H 1.5000 .838 .156 1.563 1.500 23 H 21.29 3.96 39.70 38.10 25 J 1.6250 .838 .156 1.688 1.625 25 J 21.29 3.96 42.88 41.28 Printed 26500 Pyle Circuit Board 15 17 5015 9 11 Crimp Rear Release Matrix GG Dia. +.011 -.010 Matrix Pyle RED BAND Red band indicates fully mated M +.006 -.005 P X X TVSHIY (D38999/27) - Hermetic, Stainless Steel Weld Mounting Receptacle L GG M PART # To complete, see how to order pages 22-24. Connector Type HI HI 27 Service Shell Size Class & Insert Arrg Y YN X 9-35 X-X X-X Contact Alternate Special Type Position Variations P X X B X X (453) (XXX) NA B THREAD RED BAND Red band indicates fully mated GG Dia. +.011 -.010 Shell Size L +.28 -.00 M +.15 -.13 GG Dia. +.25 -.00 A .6250 .806 .125 .973 9 A 20.47 3.18 24.71 B .7500 .806 .125 1.095 11 B 20.47 3.18 27.81 13 C .8750 .806 .125 1.221 13 C 20.47 3.18 31.01 15 D 1.0000 .806 .125 1.347 15 D 20.47 3.18 34.21 17 E 1.1875 .806 .125 1.434 17 E 20.47 3.18 36.42 19 F 1.2500 .806 .125 1.579 19 F 20.47 3.18 40.11 21 G 1.3750 .806 .125 1.721 21 G 20.47 3.18 43.71 23 H 1.5000 .838 .156 1.886 23 H 21.29 3.96 47.90 25 J 1.6250 .838 .156 1.973 25 J 21.29 3.96 50.11 Options Others 9 11 Contacts M +.006 -.005 MS Shell Size Code High Speed Shell Size Millimeters Inches MS B Thread Shell Class 2A L Size 0.1P-0.3L-TS +.011 Code (Plated) -.000 Fiber Optics TVS TVS D38999/ Shell Style EMI Filter Transient .375 MAX 9.53 MAX 83723 III Y YN X .375 MAX 9.53 MAX GG MS B Thread Shell Class 2A L Size 0.1P-0.3L-TS +.011 Code (Plated) -.005 Contact Alternate Special Type Position Variations 26482 B THREAD Service Shell Size Class & Insert Arrg Matrix 2 TVS TVS D38999/ Shell Style SJT Connector Type I To complete, see how to order pages 22-24. KK Shell Size II PART # M .031+.006 -.005 .79 +.15 -.13 38999 L All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 35 Series III, TV Breakaway Fail Safe Connectors Quick-Disconnect with an Axial Pull of Lanyard II I Matrix Pyle 26482 Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Amphenol Aerospace 36 Amphenol(R) Tri-Start Breakaway Fail Safe Connectors provide unequaled performance in environments requiring instant disengagement. Designed to provide quick disconnect of a connector plug and receptacle with an axial pull on the lanyard, the "Breakaway" Fail Safe connector family offers a wide range of electrical and mechanical features: * Instant decoupling and damage free separation * Completely intermateable with standard receptacles (D38999/20 and /24) * Inventory support commonality through the use of standard insert arrangements and contacts Breakaway un-mating is initiated by applying a pull force to the lanyard which causes the operating sleeve on the plug to move away TYPE 2 TYPE 6 TYPE 1 from the receptacle. Coupling segments Amphenol offers a variety of lanyard plug styles including MIL-STD-1760 on the plug then move away from the mating types 1, 2 and 6 for Stores Management applications. receptacle while expanding, thus releasing the receptacle. After completion of the un-mating sequence, spring compression returns the sleeve and segments to their original positions. Un-mating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. The Tri-Start Breakaway Fail Safe connector exceeds the MIL-Spec Series III requirements for EMI/EMP shielding and features include: * Solid metal-to-metal coupling * EMI grounding fingers * Conductive finishes Amphenol Breakaway Fail Safe connectors are qualified to MIL-DTL-38999/29, /30 and /31 (for MIL-STD-1760 Stores Management applications). In fact, Amphenol offers more qualified Breakaway shell size and insert combinations than any other QPL supplier. In addition to standard Breakaway connectors, Amphenol also manufactures custom breakaway connectors including those with: * Highly durable non-metallic operating sleeves in a variety of lengths and diameters * Increased pull-force capability * Low-profile designs * Custom lanyard lengths and backshells * Low force separation capabilities * Low insertion/separation force contacts * Non-cadmium finishes Whether you need a standard Breakaway, one of our custom Breakaways or, a unique Breakaway design, please contact your local Amphenol representative. Contact Amphenol Aerospace for more information on breakaway, quick-disconnect connectors. Other Amphenol circular families (MIL-DTL-26482, MIL-DTL-83723) also offer breakaway quick-disconnect connectors. See accessories for breakaway connectors on page 90. Breakaway with Coax Contacts Special configuration Fail Safe used on space telescope application. Lanyard is replaced by a swivel ring for remote disconnect and "wing arms" have been added for manual actuation accessibility by gloved astronauts. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace D38999/29 & D38999/30 - Series III Shell Style Contact Type/ Alternate Insert Rotation E X X X P X X X (Pins Only) (Sockets Only) SJT 29 X-X X-X X-X Lanyard Length Code 26482 Matrix 2 METAL .359 MAX 9.12 MAX BLUE BAND V THREAD METRIC 2.375 MAX 60.33 MAX LANYARD LENGTH (See Lanyard Length Table) Blue band indicates rear release contact retention system Inches D Max Accessory Dia. 11 B 1.846 1.109 13 C 1.972 1.250 15 D 2.079 1.375 17 E 2.205 1.500 19 F 2.301 1.625 21 G 2.472 1.750 23 H 2.594 1.875 25 J 2.705 2.000 MS Shell Size Code B Max D Max Accessory Dia. V Thread Metric B 46.89 28.17 M15X1.0-6g C 50.09 31.75 M18X1.0-6g 15 D 52.81 34.93 M22X1.0-6g 17 E 56.01 38.10 M25X1.0-6g 19 F 58.45 41.28 M28X1.0-6g 21 G 62.79 44.45 M31X1.0-6g 23 H 65.89 47.63 M34X1.0-6g 25 J 68.71 50.08 M37X1.0-6g Options Others 11 13 Contacts Shell Size High Speed Millimeters Fiber Optics B Max EMI Filter Transient MS Shell Size Code Printed 26500 Pyle Circuit Board 1.781 MAX 45.24 MAX 5015 B LANYARD PULLED TAUT AGAINST A .500 .031 12.70 .79 DIA MANDREL Crimp Rear Release Matrix D 83723 III Matrix Pyle .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE Shell Size I To complete, D38999 29 see how to order D38999 30 pages 38-39. 88 5565 91 5565 Shell Size & Insert Arrg 38999 Connector Type II PART # III TV Breakaway Fail Safe-Crimp, Metal Lanyard Release Plug All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 37 II 2. 3. 4. 5. Service Class Shell Size I Spec Sheet Number Insert Arrangement D38999/ 29 F E 6 Matrix Pyle 26482 Matrix 2 Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III Breakaway Fail Safe Lanyard Release Plugnumber... Options Military Easy Steps to build a part 1. Options Others 38 TV D38999/29 & D38999/30 - Series III DOD Number Prefix SJT 38999 III Amphenol Aerospace 6. 7. Lanyard Length Alternate Keying Code Position P N Step 1. DOD Number Prefix D38999/ designates MIL-DTL-38999, Series III, Tri-Start Connector Step 3. Select a Service Class Step 2. Select a Specification Sheet Number 29 30 Designates Lanyard Release Plug with pin contacts Designates Lanyard Release Plug with socket contacts Step 4. & 5 Insert Availability Commercial Basic Part# Shell & Insert Arrg. Code Shell SizeInsert Arrangement 88/91-556508 06 11-2 11-35 11-98 13-4 13-8 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-97 17-2 17-6 17-8 17-26 17-35 17-99 19-11 19-18 19-28 19-32 19-35 21-11 21-16 21-35 21-39 21-41 23-21 23-35 23-53 23-54 23-55 25-4 25-7 25-8 25-19 25-20 25-24 25-29 25-35 25-43 25-46 25-61 25-90 07 10 11 14 13 18 23 22 19 20 21 33 27 28 29 30 31 37 41 38 39 40 47 48 49 51 50 57 58 59 61 60 71 63 64 66 74 72 67 68 69 65 70 73 Military Shell Size- Insert Arrangement * * * * * * * * * * * * * E-2 E-6 E-8 E-26 E-35 E-99 F-11 F-18 F-28 F-32 F-35 G-11 G-16 G-35 G-39 G-41 H-21 H-35 H-53 * * J-4 J-7 J-8 J-19 J-20 J-24 J-29 J-35 J-43 * J-61 J-90 Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB@10 GHz specification min., 48 hour salt spray, 200C Designates corrosion resistant olive drab cadmium W plate aluminum, 500 hour extended salt spray, EMI -50dB@10 GHz specification min., 175C F Service Rating Total Contacts I M 2 13 I I I M I II I I I M I M I II I M I II M I I M I II M I I II M I M I I M/Twinax Twinax I N I I M I I I I 6 4 8 22 10 5 15 18 19 37 12 39 6 8 26 55 23 11 18 28 32 66 11 16 79 39 41 21 100 53 53 55 56 99 8 19 30 24 29 128 43 46 61 46 Contact Size 22D 20 16 12 12 Coax 8 Coax 8 Twinax 2 13 6 4 8 22 10 14 18 19 5 1 37 8 4 38 1 6 8 26 55 21 2 11 26 32 2 14 4 66 11 16 79 37 41 2 21 100 53 40 9 55 48 4 8 97 2 8 19 10 13 12 29 4 3 12 128 23 40 61 40 20 4 2* 4 2 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com *Not Mil Qualified Amphenol Aerospace D38999/29 & D38999/30 - Series III TV Breakaway Fail Safe Lanyard Release Plug 2. 3. 4. 5. SJT 6. 88 5565 29 0 E P Designates corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, EMI -50dB @ 10 GHz specification min., 175C 91 Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10 GHz specification min., 48 hour salt spray, 200C 5565 Designates MIL-DTL-38999, Series III Tri-Start Lanyard Release Plug MIL-DTL-38999, see insert availability chart on page 38. Step 4. Required Field 0 The required field is always a 0 Step 5. Select a Lanyard Length Code See Table II (to the left) for lanyard length code number. Alternate Keying Position P designates pin, S designates socket for normal positioning of contacts. When an alternate position of the connector is required to prevent cross-mating, a different letter (other than P or S) is used. See alternate positioning on page 24, then convert to Amphenol Commercial coding by the following chart. Pin Contacts Socket Contacts MS Letter Amphenol letter MS Letter Amphenol Letter PN P (normal) SN S (normal) SA H I SB J PC K SC L PD M SD N PE R SE T Contacts G High Speed PA PB Fiber Optics For alternate positions of connector (to prevent cross-mating) see alternate positioning on page 24. (N indicates normal) EMI Filter Transient Step 6. Select a Contact Type/Alternate Keying Position Step 7. Military Printed 26500 Pyle Circuit Board Step 3. Select a Commercial Shell Size & Insert Arrangement Code 5015 Step 2. Select a Connector Type Identification Crimp Rear Release Matrix These are standard finishes. Consult Amphenol Aerospace, Sidney, NY for other variations. 83723 III 88 Matrix Pyle Step 1. Select a Service Class 26482 Shell Size & Service Connector Type Required Lanyard Contact Type/AlterClass Identification Insert Arrg. Code Field Length Code nate Keying Position Matrix 2 Lanyard Length (mm) 6.0 102 115 127 140 153 166 178 191 203 216 229 242 254 267 280 293 305 318 331 356 381 407 432 458 Lanyard Length Code For Part Number A B C D E F G H I J K L M N P R S T U V W X Y Z 38999 Ordering procedure for example part number 88-556529-EP is shown below: I Lanyard Length (in.) .236 4.016 4.528 5.000 5.512 6.024 6.535 7.008 7.520 7.992 8.503 9.016 9.528 10.000 10.512 11.024 11.535 12.008 12.520 13.031 14.016 15.000 16.024 17.008 18.031 FAIL SAFE 88-5565( ) & 91-5565( ) 1. Table II II Lanyard Length Code Easy Steps to build a part number... Commercial III Step 6. Military/ Commercial Options Others Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 39 Amphenol Aerospace D38999/31 for MIL-STD-1760 - Series III II 2.000 MAX 50.80 MAX ACCESS. DIA .359 MAX 9.12 MAX 2.000 MAX 50.80 MAX ACCESS. DIA 2.008 MAX 51.00 MAX D38999/31 .359 MAX 9.12 MAX ** 2.705 MAX 68.71 MAX 88-555875/76 91-555875/76 Type 6 88-558518/19 91-558518/19 Type 2 Type 1 T3W-16B25-XXXX *To order by Commercial Part numbers consult Amphenol. METRIC THREAD M37X 1.0-6g0.100R 1.687 MAX 42.85 MAX 2.030 MAX 51.56 MAX BLUE BAND METRIC 1.781 MAX THREAD 45.24 MAX M37X 2.375 MAX 1.0-6g 60.33 MAX 0.100R LANYARD LENGTH (See Lanyard Length Table) LANYARD LENGTH (See Lanyard Length Table) 5015 26500 Pyle .280 MIN 7.11 MIN FULL THREAD Tri-Start Lanyard Separation Forces .359 MAX 9.12 MAX Shell Size Straight Plug (lbs. max.) 15 Degree Pull (lbs. max.) 25 90 100 TYPE 1 (LONGER SHELL) 2.000 MAX 50.80 MAX ACCESS. DIA Printed BLUE BAND TYPE 2 TYPE 6 Circuit Board EMI Filter Transient Fiber Optics Contacts High Speed .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE ** INSERT AVAILABILITY FAIL SAFE D38999/31 FOR MIL-STD-1760 2.008 MAX 51.00 MAX METRIC THREAD M37X 1.0-6g0.100R BLUE BAND 2.499 MAX 63.47 MAX LANYARD LENGTH (See Lanyard Length Table) A S B R Blue band indicates rear release contact retention system ** Lanyard pulled taut against a .500 .13 dia. Mandrel All dimensions for reference only C Z P M 3 Pin Contact Data for MIL-STD-1760 D T 5 4 Y N X 1 U F 2 W V G K Contact E 6 7 L H J Insert Arrangement Service Rating Total Contacts 20 16 12 (Coax) 8 (Twinax) 25-20 N 30 10 13 4 3 25-20 Primary Interface Signal Set Contacts for 25-20 Pattern Number Shell Arrg. of Size Service Size Number Contacts Contacts Rating 3 8 Twinax 25 -20 Options Others 40 *Part number reference. To complete, see how to order page 41. I .100 MAX 2.54 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE Matrix Pyle 26482 PIN CONTACTS ONLY, SHELL SIZE 25 ONLY Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III TV Breakaway Fail Safe - Crimp, Metal Lanyard Release Plug 4 12 Coax 13 16 N 10 20 N A Standard Contacts Contact Location Pin Socket A, H, K M39029/90-529 M39029/91-530 2,3 M39029/28-211 M39029/75-416 W, 5 M39029/102-558 M39029/103-559 C, D, E, F, J, M, N, M39029/58-364 M39029/56-352 P, R, T, U, Y, Z B, G, L, S, V, X, 1, 4, M39029/58-363 M39029/56-351 6, 7 B H J C G L K D F E 25-11 Auxiliary Power Signal Set Contact Legend Contact Size Insert Arrangement Service Rating Total Contacts 20 10 (power) 25-11 N 11 2 9 8 (twinax) 10 (power) 12 (coax) 16 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 20 D38999/31 for MIL-STD-1760 - Series III III TV Breakaway Fail Safe for Stores Management Applications- Lanyard Release Plug Amphenol Aerospace I Ordering procedure for example part number D38999/31WE20PN1 is shown below: SJT 2. 3. Service Class W Spec Sheet Number 31 4. 5. 6. Lanyard Length Code E Insert Arrangement 20 Contact Style 6. Contact Style - P & A are Valid Options 31 Designates Lanyard Release Plug for MIL-STD-1760 with pin contacts 3. Select a Service Class Designates P Replaces the "no designation" option in the PIN on revision C and earlier revision of the Mil-Spec. A Designates supplied less contacts. 7. Alternate Keying Position W Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50dB @ 10 GHz specification min., 175C Designates N Is required for normal position. 8. Type Number Type 1, 2 or 6. See drawings on page 40. For accessories for lanyard release plugs see page 90. Lanyard Lanyard Length Length (in.) .236 (mm.) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Options Others E F G H I J K L Contacts 153.0 166.0 178.0 191.0 203.0 216.0 229.0 242.0 High Speed 6.0 6.024 6.535 7.008 7.520 7.992 8.504 9.016 9.528 Lanyard Length Code for Part Number Fiber Optics 4. Select a Lanyard Length Code EMI Filter Transient F Electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10 GHz specification min., 48 hour salt spray, 200C Printed 26500 Pyle Circuit Board Designates Designates 5015 2. Specification Sheet Number Crimp Rear Release Matrix MIL-DTL-38999, Series III Tri-Start Connectors 83723 III 5. Select an Insert Arrangement Only 11 or 20 are available contact arrangement numbers. See page 40. Designates D38999/ 8. Matrix Pyle 1. Select a DOD Number Prefix P 7. Alternate Keying Type Position Number N 1 26482 1. Matrix 2 Easy Steps to build a part number... Military DOD Number Prefix D38999/ 38999 II HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/31 41 II I Matrix Pyle 26482 Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Amphenol Aerospace 42 D38999 Type Hybrid Breakaway - Series III Crimp, Metal Shell with Composite Operating Sleeve, And Lower Profile Lanyard Release Plug New Hybrid Lanyard Breakaway Fail Safe connector with a composite thermoplastic outer operating sleeve for greater durability. This new hybrid breakaway is the breakaway of choice for the Navy F-18 program. Amphenol's hybrid lanyard design offers greater durability over D38999 aluminum and composite designs because of its ability to handle abuse taken after weapons release. Other advantages include: * Lower profile compared to full metal breakaway Fail Safe connectors * Less weight This Hybrid Breakaway meets the applicable requirements of MIL-DTL-38999/31 including random & sine vibration, ice resistance, fluid immersion and hydrolytic stability tests. (Test reports are available upon request). Currently the hybrid breakaway is available in shell sizes 25 and 17. It uses standard inserts available for breakaway plugs sizes 25 and 17, and is also available with inserts 25-20 and 25-11 for MIL-STD-1760. Consult Amphenol Aerospace for ordering of the new hybrid breakaway connectors. These hybrid connectors will accommodate the standard backshells for breakaway connectors shown on page 90. New Hybrid Lanyard Release Plugs (Metal inside shells and Composite, lower profile outer sleeves) Stores Management Type II, Rail Launch Plugs and receptacles that meet MIL-STD-1760 Amphenol provides a Breakaway Rail Launch connector that is designed for use on aircraft that carry rail launch missiles such as AMRAAM. These connectors are designed for blindmating of stores on rail launch applications. They consist of a buffer plug and a missile receptacle that meet the specifications of MIL-STD-1760 Stores Management. Other features and benefits include: * Designed to MIL-C-83538 specifications * Bayonet and push pull coupling * Use standard MIL-DTL-38999 crimp termination with power, coax and twinax contacts also available * Buffer provides flame barrier * Buffers are replaceable Consult Amphenol Aerospace for more information and ordering. Stores Management Type II Rail Launch Connectors Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace HD38999 High Density Connectors Introduction III A connector that has the II connections... I High Density SJT 26482 Matrix 2 The HD38999 family of connectors was designed to work with existing mil-specified 38999 shells. To the end users familiar with standard 38999 connectors, this family of high density connectors will look, feel, and perform just like the mil-qualified connectors. Utilizing an existing mil-qualified 39029 size 23 contact and mil-qualified shells, the new system will be, in many cases, a drop-in connector. Even though the HD38999 has 30% more contacts, it still performs to minimum electrical requirements of standard 38999 connectors. 7 3 55 15 8 7 6 10 1 8 9 2 3 4 32 3 15 41 49 58 42 50 46 40 47 5 6 7 88 32 4 16 8 24 31 39 25 24 32 11-19 13-32 53 55 66 59 71 67 52 72 15-55 73 17-73 19-88 1 3 4 11 20 12 1 1 5 12 13 22 22 23 32 33 43 56 66 44 55 67 78 79 89 90 99 100 108 21-121 116 117 121 33 45 58 70 83 95 108 120 131 23-151 59 148 151 72 86 60 73 101 87 115 128 142 102 116 129 143 155 156 167 168 176 177 147 141 45 46 25-187 184 185 187 Options Others 109 21 32 44 57 69 82 94 107 119 130 140 Contacts 14 33 11 High Speed 6 32 21 4 5 Fiber Optics 9-9 17 29 19 17 9 5 2 14 84 16 25 33 16 EMI Filter Transient 18 1 13 73 9 4 10 1 12 Printed 26500 Pyle Circuit Board 31 2 3 1 18 1 30 1 5015 Shell Sizes (Front of Pin Insert Shown) Specifications, descriptions and illustrations in this literature are as accurate as known at the time of publication, but are subject to change without notice. 11 * Sealed * Filtered Crimp Rear Release Matrix * Aluminum * Composite * Stainless Steel 83723 III Goes from 9 to 187 contacts! Matrix Pyle High Density Interconnects For more information e-mail: hd38999info@amphenol-aao.com 38999 H 38999 Front of Pin Insert Shown. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 43 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Amphenol: TV06RW1519S TV07RW2537P TVP00RGW176SNLC TVP00RW25F4SB TVP02RW935P TVPS02RF176S TVS06RF1535SN CTVS06RF236PB TVS01RF2517PN TVS06RF2543P TV06RGQW95P TV07RW25F4P TVPS00RF1335S TVP02RW1135P CTVP02RW1519P TV06RQW2175P TV06RQW258P TVP00RW-25-46S TVP00RGQF95S TV06RW2116S TV07RW2116P CTVS06RF2354P TV06RGQW95S TV06RQW258S TVS06RF2129P CTV07RW178P CTV07RW1935S CTVS07RF2321P CTVS07RF2321SA CTVPS00RF2537PA CTVS06RF2321SA TVS06RF-25-8S-LC TVS06RK-25-29P TVS06RF-13-35SB TVS06RF-17-35P TVS06RF-17-26P TVS06RF-23-54P-LC TVS06RF-15-35S TVS06RF-15-18S TVS07RF-11-35P TVS06RF-25-35PC TVS06RF-2535PA TVS06RF-17-35SC TVS06RF-17-26S TVS06RF-13-35S TVS06RK-13-8P TVS06RF-19-11SA TVS06RF-1398S TVS06RK-11-35S TVS06RF-19-32S TVS06RF-17-35PB TVS06RK-9-35S TVS06RF-23-21PA TVS07RK-2135P TVS06RF-25-19SA TVS06RF-25-19SB TVS06RF-11-35SB TVS06RF-17-35PA TVS06RF-15-5S TVS06RF-2519S TVS06RF-25-43S TVS07RF-21-35S TVS06RK-15-15S TVS06RF-11-35SC TVS06RF-21-35P TVS06RF-2561PB TVS06RF-23-54PA TVS06RF-11-35SA TVS06RF-25-24S TVS06RF-19-35P TVS06RF-19-18P TVS06RK-1932P TVS06RF-11-35P TVS06RF-23-53S TVS06RF-15-19P TVS06RF-21-16P TVS06RF-11-35S TVS06RF-1535SC TVS06RK-11-35SB TVS06RF-25-35PB TVS06RF-15-35SA TVS06RF-15-35P TVS07RF-15-5P TVS07RK-2175S TVS06RK-9-98P TVS06RF-21-41S TVS06RF-15-18SA TVS06RF-25-35P TVS06RF-21-41P TVS06RF-15-4SA TVS06RF-25-35S TVS06RF-23-21P TVS07RF-15-35P-LC TVS06RF-19-11P TV07RW2314P-LC CTVPS00RF1722SA CTV06RW935P CTVS06RF236PLC TVP02RW1335P TV06RW-23-54P