FASTON Terminals (Insulated and Uninsulated) Positive Lock RAST 5 Connector System Product Facts Mates with .250 x .032 [6.35 x 0.81] tabs built on 5 mm centerlines Keying and polarization features Utilizes Positive Lock Mark III Receptacles Terminals available for 22-18 AWG, 18-14 AWG single wire or 18-16 AWG double wire applications Plain brass and tin plated terminals available Positive Lock RAST 5 Connector System The Positive Lock RAST 5 connector system has been designed to mate with a control, switch or printed circuit board that has .250 x .032 [6.35 x 0.81] thick tabs built on 5 mm centerlines. This system utilizes our popular Positive Lock Mark III Receptacles and a series of housings to provide customers with a reliable solution to their wire management needs. This line of connectors offers keying and polarization features built into the housings that eliminate mismating and crossed wires. Two through eight circuit housings facilitate improved assembly operations and the Positive Lock Terminal provides excellent retention of the connector. The acronym RAST 5 in the title is a reference to the European design standard for appliance wiring and component design, "Raster Anschluss Steck Technik 5 mm". This standard outlines a system of keying, polarization and latching that is popular in Europe and other parts of the world. The Positive Lock RAST 5 system has been designed to mate with many of the components built with a RAST 5 standard interface. This system is an excellent way for OEMs or their subcontractors to use existing lead makers and termination equipment to produce connectors that mate to controls with RAST interfaces. While the origins of this product are in the appliance industry, many other industries are embracing this style of connector. Marine, exercise equipment and hand tool manufacturers are recent examples of customers beginning to use this system. Any application where .250 x .032 [6.35 x 0.81] tabs are built on 5 mm centerlines is a potential candidate for this popular connector system. See Tyco Electronics catalog 296599 for additional RAST products. 84 Catalog 82004 Revised 10-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 FASTON Terminals (Insulated and Uninsulated) Positive Lock RAST 5 Connector System (Continued) Mark III 250 Series Receptacles Stock Thickness -- .013 [0.33] Tab size -- .032 [0.81] .293 [7.44] .300 [7.62] Wire Range AWG ID 22-18 .060-.110 1.52-2.79 18-14 .090-.155 2.29-3.94 .190 Max. 4.83 . .120-.170 3.04-4.32 (2) .120 3.05 Max. . (2) .120 3.05 Max. . (2) 18 16-12 (2) 18 (2) 16 .771 [19.58] Material and Finish Brass Tin Plated Brass Part Number 1217378-1 1217378-2 -- -- -- -- Applicator No. -- -- Brass 1217094-1 X X 680653-2 Tin Plated Brass 1217094-2 X X 680653-2 Brass 1217095-1 X X 680654-2 Tin Plated Brass 1217095-2 X X 680654-2 Positive Lock RAST 5 Connector System Receptacle Housings R R .362 Max. [9.20] Material -- 94 V-0, 6/6 Nylon .500 [12.70] Ref. .792 Ref. [20.12] .786 [19.96] Max. .980 .015 [24.89 0.38] Description 2 Position 3 Position 4 Position 5 Position 6 Position 7 Position 8 Position R R X X X X X X X X X X X X X X Part Number 521204-1 521205-1 521206-1 521207-1 521208-1 521209-1 521210-1 Note: All part numbers are RoHS compliant. 85 Catalog 82004 Revised 10-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208