853 SERIES High Temperature Fire Wall Connectors EN2997 / ESC Qualified 853 Series COMPLIANT See page 9 Presentation MIL-DTL-83723 was designed to be a high temperature, high vibration withstanding connector, but had some important drawbacks: - Uncertain bottoming, - Risk of unlocking under vibration, - No torque specification, - No scoop proof versions. To improve on these drawbacks, EN2997 standard includes: - 360 teeth enable additional backshell positions, - Additional barriers to leakage. - Improved shielding resistance due to shell to shell bottoming, - Self locking mechanism on every plug allows a higher resistance to vibration, SOURIAU enhanced the standard definition with some additional features: - Thermoplastic material achieves a better insulation resistance and a high resistance to standard fire tests, - Qualified as per EN2997 for both stainless steel and aluminum versions, SOURIAU has one of the widest ranges on the market. SOURIAU made these improvements to give our customers the best choice for procuring high performance connectors. Contents Overview Typical applications .......................................... Features & Benefits .......................................... Product overview .............................................. Available configurations ................................... Contact layouts ................................................ Contacts & Accessories 6 7 8 9 10 Product Ranges Standard version............................................... Scoop proof version ......................................... Integrated backshell version ............................ Power & Quadrax version ................................. Hermetic version .............................................. 16 24 28 33 36 Contacts ........................................................... Wiring instructions ........................................... Tooling ............................................................. Accessories & Protective caps .......................... 44 49 50 51 Range Extension 230V connector ............................................... Fire resistant seal ............................................. Power contacts for PCB ................................... Customizable shunted plug ............................. Hermetic connector with removable contact .. Filtered connector ........................................... 56 56 57 57 58 58 3 853 SERIES (c) 2018 SOURIAU - SOURIAU is a registered trademark 853 Series Overview Typical applications ................................................................................................. 6 Features & Benefits ................................................................................................. 7 Product overview ..................................................................................................... 8 Available configurations .......................................................................................... 9 Contact layouts ........................................................................................................ 10 Contact layouts matrix ............................................................................................. 13 853 Series | Overview External lighting Sensors (c) SOURIAU Fuel Management Engines 6 (c) Shutterstock Landing gear (c) SOURIAU (c) Shutterstock Power & Actuation (c) Fotolia National Museum of the US Air Force Typical applications 853 Series | Overview Features & Benefits High Temperature Connector FIRE WALL Resist up to 260C (500F). Flame test per EN 2591. Excellent Corrosion Performances SALT SPRAY Up to 500 hours salt spray. Upgraded Vibration Performances HIGH VIB Self locking coupling mechanism to resist the highest vibration encountered. EMI & Lightning Resistance EMI RFI Protection of the signal thanks to: . EMI grounding ring . Shell to shell bottoming . 360 rear accessory teeth Qualified Product EN2997 ESC Qualified per ASD Cert EN2997 and ESC Standards. MIL-83723 Series III based design, including additional features, to respond to today's aircraft's harshest needs. 7 853 Series | Overview Product overview Scoop Proof Integrated Backshell See page 24 See page 28 Heat shrink boot EMI braid Integrated backshell Clamp collar For weight saving solutions. ESC15 and ESC16 qualified. For blind mate connection. ESC11 qualified. Standard version See page 16 Quadrax & Power Contacts Hermetic version See page 33 See page 36 Quadrax contacts for high speed ethernet network. Power contacts for high power current under temperature and vibration contraints. ABS qualified solution. 8 For hermetic interface or space constrained application. Leak rate < 10-7 atm.cm3/s. Solder cup & PC Tail contacts. 853 Series | Overview From your need... 175C 500H 48H Aluminum olive drab cadmium Aluminum nickel Yes - EN2997WSC* EN2997WSA* - Yes Yes - Yes Yes - Yes Yes 85333K EN2997S6 200C Yes - Stainless steel 85353KS EN2997SC Yes Yes - 85334R EN2997R6 - Yes - Yes Yes 500H Stainless steel Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes EN2997RSA* 85337R EN2997RS7 - 85330A 85337A - Yes Yes 85334K EN2997K6 85330K EN2997S0 85337K EN2997S7 - Yes Yes - 85332Y EN2997Y0 85337Y EN2997Y7 Yes Yes - 85350KS EN2997SA - - Yes Yes - 85355KS* EN2997SD* - - Yes Yes - Yes Yes 85337YE EN2997YE7 ESC10YE3 85331YE EN2997YE1 ESC10YE1 Yes Yes - 85330E EN2997SE0 85337E ESC10KE0 EN2997SE7 ESC10SE0 BACC63CN** 85332YE EN2997YE0 ESC10YE2 85331Y EN2997Y1 85346SE ESC11SE6 85346KE ESC11KE6 85340SE 85340KE ESC11SE0 ESC11KE0 - - Yes Yes 8535CES 85353ES EN2997SEC ESC15SE7 8535EES 85354ES EN2997KEC ESC15KE7 8535AES 85350ES EN2997SEA ESC15KE2 - - Yes Yes 85350KV EN2997SVA* ESC15KV2* - - Yes Yes 85354KV 85353KV EN2997KVC EN2997SVC* ESC15KV7 - - 85355KV EN2997SVD* ESC15KV4 - - Yes Yes - - 8535DES* 85355ES* EN2997SED* ESC15KE4* - - Yes Yes 85364ES ESC16KE7 85360ES ESC16KE2 - - Yes Yes 85364KV ESC16KV7 ESC16KV2* - - Yes Yes 85365KV ESC16KV4 - - Yes Yes 85363ES ESC16SE7 Yes 85330R EN2997RS0 - 85334A 85333E 85334E EN2997SE6 EN2997KE6 ESC10SE6 ESC10KE6 BACC63CM** 260C So ld rec er m ep oun t ac t le 85330W 85337W EN2997WS0 EN2997WS7 EN2997RSC* Aluminum black anodized RoHS REACh 85333W 85334W EN2997WS6 EN2997W6 85333R EN2997RS6 Yes Ja rec m n ep ut t ac le ... to our solution Yes 500H Sq ua rec re fl ep ang t ac e le Plu scr g w ee ith nin ou gr t ing Int e ba gr at ck sh ed ell Sc oo pp roo f Cli nc hn ut s He rm et i c Hi gh vib r at ion Plu scr g w ee ith nin RF gr I ing ay ell & mat pla er tin ial g pr Sh lt s Sa TT c cllaas sss Available configurations Yes - Yes - - * Please consult us. **Only delivered without contact. 9 853 Series | Overview Contact layouts 8533/8535 Series 8 10 01* 03 98 02 05 06 1#6 3#20 3#20 2#20 5#20 6#20 12 14 03 12 04 07 12 15 3#16 12#20 4#12 7#16 9#20, 3#16 15#20 16 18 10 24 02 08 14 31 10#16 24#20 2#6 8#12 14#16 31#20 Connector type Class 200C Contact size Classes 200C & 260C Contact #16 8533 only (ABS) Contact #12 Fuel tank * Quadrax layout only, #8 Quadrax contact compatible with #6 cavity. 10 Contact #20 Hermetic 200C & 260C (8533 only) Contact #8 quadrax & Contact #6 power Contact #4 power Coordinates information: please consult us. 853 Series | Overview Contact layouts 8533/8535 Series 20 04 16 25 28 39 41 4#6 16#16 19#20, 6#12 24#20, 4#12 37#20, 2#16 41#20 12 19 32 39 55 12#12 19#16 26#20, 6#12 27#20, 12#16 55#20 22 24 28 04 30 43* 57* 61 06 42 4#4 30#16 23#20, 20#16 55#20, 2#12 61#20 6#6 42#16 Connector type Class 200C Contact size Classes 200C & 260C Contact #20 Hermetic 200C & 260C (8533 only) Contact #16 8533 only (ABS) Contact #12 Fuel tank * Please consult us. Contact #8 quadrax & Contact #6 power Contact #4 power Coordinates information: please consult us. 11 853 Series | Overview Contact layouts 8534/8536 Series 14 16 18 15 24 31 15#20 24#20 31#20 22 24 20 55 61 39 41 55#20 61#20 37#20, 2#16 41#20 Connector type Class 200C Contact size Classes 200C & 260C Contact #20 Hermetic 200C & 260C (8533 only) Contact #16 8533 only (ABS) Contact #12 Fuel tank Contact #8 quadrax & Contact #6 power Contact #4 power Coordinates information: please consult us. 12 853 Series | Overview 10 12 14 16 18 20 22 24 28 Yes 08-98 Yes Q Q Yes Q 10-02 Yes Yes Q Yes Q 3 Q Yes Q 3 ESC11 ESC16 Q 8534 8536 Yes ESC15 Q 8535 Q ESC10 hermetic Yes 8533 spec. 022 EN2997 hermetic 08-03 ESC10 Yes EN2997 8533 hermetic 08 08-01 Layout 8533 Shell size ABS Power & Quadrax Contact layouts (matrix) Number of contacts #20 #16 #12 Yes (2) 10-05 Yes Q Yes Q Yes Q Yes Q 12-03 Yes Q 12-12 Yes Q Q Yes Q Q Yes Q 14-04 Yes Q Q Yes 14-07 14-12 Yes Q Q Yes Yes Q Q Yes Q 5 Yes Q 6 Q Yes Q Q Yes Q Q Q Yes Q Q Q Yes Q Q Yes 3 12 4 7 9 14-15 Yes Q Q Yes Q Q Yes Q 16-10 Yes Q Q Yes Q Q Yes Q 16-24 Yes Q Q Yes Q Q Yes Q 18-02 Yes 18-08 Yes Q Q Yes 18-14 Yes Q Q Yes Q 18-31 Yes Q Q Yes Q 20-04 Yes 20-16 Yes Yes Q 3 15 10 Yes Q 24 Yes 2 Yes Q Q 8 14 Yes Q 31 Yes 4 Yes Q 16 20-25 Yes Q Yes 19 6 20-28 Yes Q Yes 24 4 20-39 Yes Q Q 20-41 Yes Q Q 22-12 Yes Q 22-19 Yes Q Yes Q Yes Q 37 Q Yes Q Yes Q 41 Q Q Yes Q Q Yes Yes Q Yes 19 22-32 Yes Q Yes 26 Yes Q Yes 27 Q Yes 22-55 Yes 24-04 Yes 24-30 Yes 24-43 Yes Yes 23 24-57 Yes Yes 55 24-61 Yes 28-06 Yes 28-42 Yes Q Q Yes 2 12 Q 22-39 Q Q Yes Q 6 12 55 Yes Q Q 4 Yes Q Q Q Yes Q Q 30 Yes Q 20 2 61 Yes Q (1) Q #4 2 Yes Yes #6 1 Yes 10-06 #8 6 Yes Q 42 SOURIAU's layout Q SOURIAU's layout & Layout according to corresponding norm (1) Only developed for square flange receptacle all classes and stainless steel plug (for other configuration, please consult us) (2) Quadrax contact only 13 853 SERIES (c) 2018 SOURIAU - SOURIAU is a registered trademark 853 Series Product Ranges 8533 Series - Standard version ................................................................................ 16 8534 Series - Scoop proof version .......................................................................... 24 8535/8536 Series - Integrated backshell version .................................................... 28 8533 Series - Power & Quadrax version .................................................................. 33 8533 Series - Hermetic version ................................................................................ 36 8533 Series | Standard Version Description * Stainless steel screw coupling connector derived from MIL-C-83723 & designed for use in harsh aviation environments: . high vibration resistance . high temperature resistance (up to 260C) . Fireproof (1100C) * Qualified to EN2997 standard and to ESC10 standard * Large array of crimp contacts, EN3155 and ESC30 qualified: . size 12, 16 & 20 standard contacts . size 12, 16 & 20 thermocouple contacts for temperature measurement * Fuel immersion version available Technical features Mechanical * Shell: . aluminum alloy (class R, W and A) . stainless steel (class K and E) * Plating: . nickel (class R) . olive green cadmium (class W) . black anodized (class A) . passivated (class K and E) * Grommet and seal: . silicone elastomer * Insulator: . thermoplastic * Contact body: . copper alloy * Contact plating: . gold over nickel * Contact retention: . size 20: 90 N . size 16: 110 N . size 12: 130 N * Mating cycles: . 250 mating cycles (class R, W and A) . 500 mating cycles (class K and E) * Shock: . 300 m/s (30g) during 3 ms * Vibration: . random 5 Hz to 2000 Hz at 1G/Hz (2 x 8 hours) 16 Electrical Environmental * Dielectric withstanding: Altitude Sea level 15 000 m 21 000 m 33 000 m Service I 1500 Vrms 600 Vrms 400 Vrms 200 Vrms * Contact resistance: . initial contact resistance at ambient temperature as per EN 2997 and EN3155 Contact size 20 Resistance m 7.3 16 3.8 12 3.5 * Insulation resistance: . 5000 M at 500 Vdc * Max curent rating per contact: Contact size Rating (A) 20 7.3 16 13 12 23 * Operating temperature: . class W: -65 to +175C (-149 to +347F) . class R, A and K: -65 to +200C (-149 to +392F) . class E: -65 to +260C (-149 to +500F) . fuel tank long term immersion version specification 22 limited to +105C max * Leakage: . as per 2591-312: Method B differential pressure: 100kPa Maximum leakage flow: 16x10-6 m3/h * Salt spray: . 48 hours (class R) . 500 hours (class W, K, E and A) * Resistance to fluids: . MIL-H 5606 - SKYDROL 500 B4 - LD4 JP5 - MIL-L 7870A - MIL-L 23699 MIL- L 7808 - MIL-C 25769 - MIL-A 8243 * Electrical continuity: . 5 m max with RFI shielding . 60 m without RFI shielding * Fire resistance: . as per EN 2591-318: 6 min under a 1100C flame without electrical perturbation, plus 14 min with no flame propagation (ES class) * Shielding: . to 100 MHz at 1 GHz attenuation 65 dB Fuel resistance * Lightning strike (3K & 3E classes): . 15A according D0160, wave 5A *Standard version: . as per EN2997 * Long term immersion (specification 22): . as per PrEN3645 3 cycles of 96 hours in fuel 8533 Series | Standard Version Ordering information Standards connectors - SOURIAU part numbers Basic Series 8533 0 R S 14 15 P N - RS0 14 15 M N Shell type: 0: Square flange receptacle 3: Plug with RFI screening ring 4: Plug without RFI screening ring 7: Jam nut receptacle Class: W: 175C aluminum olive drab cadmium conductive plating R: 200C aluminum nickel conductive plating A: 200C aluminum black anodized non conductive plating K: 200C stainless steel E: 260C stainless steel S: With 360 teeth Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28 Contact layout: See page 10 Contact type: P: Pin S: Socket Orientation: N, 6, 7, 8, 9, Y (see page 20) Specification: None: Connector supplied with standard contacts L: Connector supplied without contact 08: Connector supplied with large barrel contacts 22: Fuel immersion version 68: Connector supplied with contacts #20 large barrel and standard contact #16 EN2997 Qualified products Basic Series EN2997 Class & Shell type: Plug without RFI shielding ring: W6: 175C Aluminum olive-green cadmium plating, conductive finish R6: 200C Aluminum nickel conductive plating K6: 200C Stainless steel KE6: 260C Stainless steel Plug with RFI shielding ring: WS6: 175C Aluminum olive-green cadmium, conductive plating RS6: 200C Aluminum nickel, conductive plating S6: 200C Stainless steel SE6: 260C Stainless steel Square flange receptacle: WS0: 175C Aluminum olive-green cadmium, conductive plating RS0: 200C Aluminum nickel, conductive plating S0: 200C Stainless steel SE0: 260C Stainless steel Jam nut receptacle: WS7: 175C Aluminum olive-green cadmium, conductive plating RS7: 200C Aluminum nickel, conductive plating S7: 200C Stainless steel SE7: 260C Stainless steel Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28 Contact layout: See page 10 Contact type: M: Male contact A: Connector delivered without male contact C: Connector delivered with male contact #20 large barrel F: Female contact B: Connector delivered without female contact D: Connector delivered with female contact #20 large barrel Orientation: N, 6, 7, 8, 9, Y (see page 20) 17 8533 Series | Standard Version ESC10 Qualified products Basic Series ESC10 KE 0 10 05 P N 0 Shell type: KE: 260C stainless steel: standard receptacle; plug without RFI screening ring SE: 260C stainless steel: standard receptacle; plug with RFI screening ring Shell type: 0: Square flange receptacle 6: Plug Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28 Contact layout: See page 13 for layouts according to ESC10 Contact type: P: Pin S: Socket Orientation: N, 6, 7, 8, 9, Y (see page 20) Variant identifier: 0: Standard connector delivered without contact Connector weight Mass max. (g) less contact Square flange Jam nut Mass of crimp contacts Plug Shell size Stainless steel Aluminum Stainless steel Aluminum Stainless steel Aluminum 08 10 12 14 16 18 20 22 24 28 19 28 39 51 62 73 82 90 105 126 11 16 27 30 34 36 40 51 58 88 32 41 58 68 82 88 100 123 137 191 15 21 30 35 46 51 56 69 82 120 31 44 57 72 82 95 108 121 134 160 14 21 26 38 39 43 48 65 67 103 Mass (g) Contact size Pin Socket 20 16 12 6 4 0.24 0.53 1.15 3.6 7.3 0.29 0.59 1.28 4.8 8.5 Dimensions Plug 30.22 Max OA 3.3/4.83 B Thread Shell size 08 10 14 16 A Max 21.30 24.90 29.60 31.24 34.42 B Thread 1/2"-20 UNF 2A 5/8"-24 UNEF 2A 3/4"-20 UNEF 2A 7/8"-20 UNEF 2A 1"-20 UNEF 2A Note: All dimensions are in millimeters (mm) 18 12 18 20 22 24 37.34 41.91 44.07 47.24 1-1/16"-18 1-3/16"-18 1-5/16"-18 1-7/16"-18 UNEF 2A UNEF 2A UNEF 2A UNEF 2A 28 55.24 1-3/4"-18 UNEF 2A 8533 Series | Standard Version Square flange receptacle 31.5 max C D OB OA 3.3/4.83 Thread: see plug 4 holes OE 17.98/18.49 1.32/1.83 Shell size 08 10 12 14 16 18 20 22 24 28 A Max 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67 46.02 B Max 12.7 15.88 19.05 22.23 25.40 26.97 30.18 33.32 36.53 44.45 C Max 20.75 23.93 26.32 28.71 31.88 34.24 36.63 39.80 43.39 50.93 D 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67 E 3.10/3.30 3.68/3.91 Jam nut receptacle 36 max OA OC Thread: see plug B D Shell size 08 10 12 14 16 18 20 22 24 A Max 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67 B Max 19.84 19.84 19.84 19.84 19.84 19.84 19.84 19.84 19.84 C Max 27.38 30.28 35.05 38.51 41.68 44.86 49.63 52.78 55.42 D Max 24.89 28.04 32.79 35.33 38.51 41.68 44.86 49.63 52.81 Note: All dimensions are in millimeters (mm) 19 8533 Series | Standard Version Panel cut out Type 0 Square flange receptacle 3.2 Max 3.2 Max 1.6 Min 3.2 Max OD E OA OC Type 7 Jam nut receptacle B Shell size 8 10 12 14 16 18 20 22 24 28 A min 15.8 18.7 23.4 24.9 28.3 31.1 34.5 37.5 40.6 48 B 15.09 18.26 20.62 23.01 24.61 26.97 39.36 31.75 34.92 39.67 D Min 16.00 19.17 23.92 25.52 28.70 31.87 35.05 38.22 41.40 - E Min 15.24 18.41 23.16 24.76 27.94 30.99 34.16 37.33 40.51 - C 3.2 3.8 Minimun space between square flange or jam nut receptacles Shell size 8 10 12 14 16 18 20 22 24 28 Y min 31.70 34.90 39.60 41.25 44.45 47.35 51.90 54.10 57.25 65.25 (norm value) X min = Y/2 (connector one) + Y/2 (connector two) X min Example of minimum space between a connector size 8 and a connector size 14: X min = 31.70/2 + 41.25/2 = 36.475 mm Orientation N Master Key A B Front face view of plug Note: All dimensions are in millimeters (mm) 20 C Shell size Angles N 6 7 8 9 Y 08 a b c d 105 140 215 265 102 132 248 320 80 118 230 312 35 140 205 275 64 155 234 304 - 10 a b c d 105 140 215 265 102 132 248 320 80 118 230 312 35 140 205 275 64 155 234 304 25 115 220 270 12 to 28 a b c d 105 140 215 265 18 149 192 259 92 152 222 342 84 152 204 334 24 135 199 240 98 152 268 338 D 8533 Series | Standard Version Backshells Aluminum shrink boot adapters Shrink boot adapter (removable) Type 60-1 Shrink boot adapter (non removable) Type 60-2G 60-1 W 10 Plating: A: Black anodized N: Nickel W: Olive green cadmium G E A M85049/ Backshell type: 60-1: Shrink boot adapter 60-2G: Shrink boot adapter F B C D Basic series Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28 Shell size A Max B Min C Max D Max E Max F Max G Max Shell size A Max B Min C Max D Max E Max F Max G Max 08 15.67 6.35 13.54 21.13 16.69 13.72 17.48 18 30.94 19.53 26.47 21.13 31.57 13.72 33.27 10 18.64 9.02 15.37 21.13 19.66 13.72 20.4 20 34.16 22.71 30.91 21.13 34.8 13.72 36.47 12 21.79 12.47 19.66 21.13 22.81 13.72 23.83 22 37.29 25.88 34.42 21.13 36.65 13.72 39.62 14 24.99 14.35 21.29 21.13 26.01 13.72 27.0 24 40.46 28.80 36.65 21.13 41.10 13.72 42.82 16 28.24 17.53 24.46 21.13 29.26 13.72 31.45 28 50.01 34.77 43.41 25.25 50.01 17.83 52.37 Aluminum plastic collar Straight plastic collar Type 53 45 plastic collar Type 54 C C A E (self locking) D A B 90 plastic collar Type 55 Basic series M85049/ 55 - 10 A Ground lug (G option) Backshell type: 53: Straight plastic collar 54: 45 plastic collar 55: 90 plastic collar Configuration (55 type only): -: Standard without self-locking S: Self-locking G: Self locking with grounding lug Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24 Plating: A: Black anodized W: Olive green cadmium Shell A size Max B Max C D Max E Max Shell A size Max B Max C C D Max E Max 08 15.67 24.23 6.60 31.29 16.68 10 18.64 24.23 9.27 31.29 19.86 18 30.94 30.58 19.79 31.29 35.00 12 21.79 24.23 12.73 31.29 23.79 20 34.16 33.27 22.96 37.64 38.10 14 24.99 30.58 14.60 31.29 26.67 22 37.29 36.32 26.14 37.64 41.42 16 28.24 30.58 17.78 31.29 31.47 24 40.46 39.62 29.06 37.64 44.50 Note: All dimensions are in millimeters (mm) 21 8533 Series | Standard Version Backnut and cable clamp Backnut Straight cable clamp Elbow cable clamp G D Type 51 (aluminum) E Type 52 (aluminum) Type 02 (stainless steel) OB OA Type 31 (aluminum) Type 01 (stainless steel) C F Aluminum backshell 852 31 N D 14 H Backshell type: 31: Backnut 52: Straight cable clamp 51: Elbow cable clamp Shell A Max size Plating: A: Black anodized N: Nickel W: Olive green cadmium Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24 Stainless steel backshell 8527 01 14 B C0.7 Torque D0.15 E Max F Max G Max H Max values Nm 4 19.25 22.61 20.50 27.96 8.6 08 15.67 6.85 10 18.64 9.50 6.85 20.45 25.40 22.00 30.04 11.5 12 21.79 12.90 10.15 24.35 28.60 23.60 34.95 16.1 14 24.99 14.85 16 28.24 18.03 12.85 11.7 25.85 28.58 25.20 36.47 17.3 15.5 32.75 31.75 26.80 40.25 17.3 18 30.94 20.04 17.5 36.15 38.10 31.30 43.10 17.3 20 34.16 23.21 20.7 38.75 41.28 32.90 46.27 20.7 37.29 26.39 23.9 41.25 43.55 34.50 49.45 20.7 40.46 29.30 27 44.35 47.62 36.10 52.62 20.7 Backshell type: 01: Backnut 02: Straight cable clamp 22 Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24 24 A: Mandatory suffix for backshell type 02 Length - mated/unmated connectors with backshells A (mated) C (mated) B (unmated) E (mated) D (unmated) F (unmated) Backnut - Type 31 or Type 01 + Square flange receptacle + Plug + Backnut - Type 31 or Type 01 Shell size 8 A B C D Type 52 Type 02 Type 52 Type 02 E F 71.8 82.8 82.8 73.6 74.65 84.6 85.65 78.45 89.45 20 77 77.8 88 88.8 81.05 92.05 22 14 77 77.8 88 88.8 82.55 93.55 24 16 80 81 91 92 86.45 97.45 10 62 73 Note: All dimensions are in millimeters (mm) 76.75 87.75 Shell size 18 71.8 12 22 Backnut - Type 31 or Type 01 + Square flange receptacle + Plug + Straight cable clamp - Type 52 or Type 02 A Backnut - Type 31 or Type 01 + Square flange receptacle + Plug + Elbow cable clamp - Type 51 B C 87 62 73 D Type 52 Type 02 Type 52 Type 02 87.35 98 E F 98.35 87.85 98.85 89.6 90.8 100.6 101.8 93.5 93.7 104.5 104.7 91.05 102.05 89.4 100.4 95.9 96.9 106.9 107.9 92.65 103.65 8534 Series | Scoop Proof Version Description * Stainless steel screw coupling connector designed for use in aviation engine harsh environments: . high vibration resistant . high temperature resistant (260 C) . fire proof (1100 C) * Scoop proof design to enable blind mating. * Qualified to ESC11 standard, and per PrEN4067 standard project. * Fully interchangeable and intermateable with ESC16 / 8536 connectors (integrated backshell version). * Large array of crimp contact: . standard size 16 and 20 contacts . thermocouple size 16 and 20 contacts * Fuel tank version available upon request. Technical features Mechanical * Shell: . Passivated stainless steel. * Grommet and seal: . Silicone elastomer. * Insulator: . Thermoplastic. * Contact body: . Copper alloy. * Contact plating: . Gold over nickel. * Contact retention: . Size 20: 90 N . Size 16: 110 N * Mating cycles: . 500 mating / unmating operations. * Vibration & shock: . According to JES290-083: 41 grms (2 x 8 hours) Electrical Environmental * Dielectric withstanding: * Temperature range: . - 65C +260C Altitude Sea level 15 000 m 21 000 m 33 000 m Service I 1500 Vrms 600 Vrms 400 Vrms 200 Vrms * Salt Spray: . 500 hours. * Insulation Resistance: . 5000 M under 500 Vdc. * Max current rating per contact: Contact size Rating (A) 20 7.5 16 13 * Contact resistance: . initial contact resistance at ambient temperature as per EN 2997 and EN315 Contact size 20 Resistance m 7.3 16 3.8 * Leakage: . as per 2591-312: Method B differential pressure: 100kPa Maximum leakage flow: 16x10-6 m3/h 12 3.5 * Fire resistance: . as per EN 2591-318: 6 min under a 1100C flame without electrical perturbation, plus 14 min with no flame propagation (ES class). * Resistance to fluids: . MIL-H 5606 - SKYDROL 500 B4 - LD4 JP5 - MIL-L 7870A - MIL-L 23699 MIL- L 7808 - MIL-C 25769 - MIL-A 8243 * Electrical continuity: . 5m with RFI shielding (6SE class). * Shielding: . to 100 MHz at 1 GHz attenuation 65 dB. 23 8534 Series | Scoop Proof Version Ordering information SOURIAU part numbers Basic Series 8534 6SE 14 15 S N 14 15 P N 0 Shell type: 0SE: Stainless steel square flange receptacle 6SE: Stainless steel plug with RFI screening ring 6KE: Stainless steel plug without RFI screening ring Shell size: 14, 16, 18, 20, 22, 24 Contact layout: See page 10 Contact type: P: Pin A: Connector supplied less pin contact S: Socket B: Connector supplied less socket contact Orientation: N, 6, 7, 8, 9 (see page 26) ESC11 Qualified products Basic Series ESC11 SE 6 Shell class: KE: 260C stainless steel: standard receptacle; plug without RFI screening ring SE: 260C stainless steel: standard receptacle; plug with RFI screening ring Shell type: 0: Square flange receptacle 6: Plug Shell size: 14, 16, 18, 20, 22, 24 Contact layout: See page 10 Contact type: P: Pin S: Socket Orientation: N, 6, 7, 8, 9 (see page 26) Variant identifier: 0: Delivered without contact Cross reference list PrEN4067 SOURIAU EN4067SE6B 85346SEB Short description Plug with RFI screening ring for socket contacts, delivered without contact EN4067SE6F 85346SES Plug with RFI screening ring for socket contacts, delivered with contacts EN4067SE6A 85346SEA Plug with RFI screening ring for pin contacts, delivered without contact EN4067SE6M 85346SEP Plug with RFI screening ring for pin contacts, delivered with contacts EN4067SE0B 85340SEB Square flange receptacle for socket contacts, delivered without contact EN4067SE0F 85340SES Square flange receptacle for socket contacts, delivered with contacts EN4067SE0A 85340SEA Square flange receptacle for pin contacts, delivered without contact EN4067SE0M 85340SEP Square flange receptacle for pin contacts, delivered with contacts EN4067KE6B 85346KEB Plug without RFI screening ring for socket contacts, delivered without contact EN4067KE6F 85346KES Plug without RFI screening ring for socket contacts, delivered with contacts EN4067KE6A 85346KEA Plug without RFI screening ring for pin contacts, delivered without contact EN4067KE6M 85346KEP Plug without RFI screening ring for pin contacts, delivered with contacts Shell size and contact layout 24 Orientation 8534 Series | Scoop Proof Version Dimensions Plug 4.83/3.30 OA OB Thread Master Key 32.52 Max Shell size 14 16 18 20 22 24 Thread Class 2A 0.875-20 UNEF 2A 1.000-20 UNEF 2A 1.0625-18 UNEF 2A 1.1875-18 UNEF 2A 1.3125-18 UNEF 2A 1.4375-18 UNEF 2A OA Max 31.24 34.42 37.34 41.91 44.07 47.24 OB Max 19.43 22.66 25.35 28.52 31.70 34.87 Square Flange Receptacle 1.83/1.32 OC Thread B A Master key 18.49/17.98 4.83/3.30 32.27 Max Shell size 14 16 18 20 22 24 0.13 28.56 31.75 34.11 36.50 39.67 43.26 B 23.01 24.61 26.97 29.36 31.75 34.92 Thread Class 2A 0.875-20 UNEF 2A 1.000-20 UNEF 2A 1.0625-18 UNEF 2A 1.1875-18 UNEF 2A 1.3125-18 UNEF 2A 1.4375-18 UNEF 2A OC Max 16.89 20.07 22.07 25.25 28.42 31.60 A Note: All dimensions are in millimeters (mm) 25 8534 Series | Scoop Proof Version Panel Cut Out Square flange receptacle 3.18 Max OA OC Shell size A min B 14 24.90 23.01 16 28.30 24.61 18 31.10 26.97 20 34.50 39.36 22 37.50 31.75 24 40.60 34.92 3.18 Max B C 3.20 3.80 Minimun space between square flange receptacles: see page 20. Orientation Orientation N Shell size Master Key 14 A B C D 16 18 20, 22 & 24 Front face view of plug Angles N 6 7 8 9 a b c d a b c d a b c d a b c d 95 145 220 255 95 145 220 255 95 145 220 255 95 145 220 255 101 168 211 342 101 168 211 342 101 168 211 342 101 168 211 342 18 136 208 268 18 136 208 268 26 156 208 276 120 161 225 336 - - - - - 18 136 208 268 26 156 208 276 - Connector weights Mass of crimp contacts Mass max. (g) less contact Shell size Plug with grounding spring Plug without grounding spring Receptacle Square flange 14 62 59 40 16 72 67 51 18 82 78 61 20 104 100 79 22 112 108 88 24 124 120 98 Note: All dimensions are in millimeters (mm) 26 Mass (g) Contact size Pin Socket 20 0.24 0.29 16 0.53 0.59 8535/8536 Series | Integrated Backshell Version Description * Stainless steel screw coupling connector designed for use in aviation engine harsh environments: - High vibration resistance - High temperature resistance 200C / 260C - Fire proof 1100C * Integrated backshell for compact and light weight applications, with the possibility to have a full scoop proof connection (8536 Series / ESC16 Series). * Qualified to ESC15 (8535 Series) and ESC16 (8536 Series) standard, and per the new EN2997 issue. * Fully interchangeable: - 8535 Series with BACC 63 CM-CN, EN2997 & ESC10 connectors - 8536 Series with ESC11 connectors * 8535 Series intermateable with BACC 63 CM-CN * Large array of crimp contacts: (same as for 8533 Series) - Standard size 12, 16 and 20 contacts - Thermocouple size 12, 16 and 20 contacts Technical features Mechanical * Shell: Passivated stainless steel. * Grommet and seal: Silicone elastomer. * Insulator: Thermoplastic. * Contact body: Copper Alloy. * Contact plating: Gold Over Nickel. * Contact retention: . Size 20: 90 N . Size 16: 110 N . Size 12: 130 N * Mating cycles: 500 coupling operation. * Vibration & shock: . According to JES290-083: 41 grms, 2x 8 hours (ES class) . According to JES290-102: 35 grms, 60 hours (KV class) . According to EN2591: 5Hz to 2000Hz at 1G/Hz (2x8 hours) Electrical Environmental * Dielectric withstanding: * Temperature range: - 60C +260C Altitude Alt ground 15 000 m 21 000 m 33 000 m Service 1500 Vrms 600 Vrms 400 Vrms 200 Vrms * Insulation Resistance: 5000 M at 500 Vdc. * Max current rating per contact: . Size 20: 7.5 A . Size 16: 13 A . Size 12: 23 A * Contact resistance: . initial contact resistance at ambient temperature as per EN 2997 and EN315 Contact size 20 Resistance m 7.3 16 3.8 * Leakage as per 2591-312: Method B differential pressure: 100kPa Maximum leakage flow: 16x10-6 m3/h * Salt Spray: 500 hours. * Fire resistance as per EN 2591-318: 6 min under a 1100C flame without electrical perturbation, plus 14 min with no flame propagation (ES class). * Resistance to fluids: MIL-H 5606 - SKYDROL 500 B4 - LD4 JP5 - MIL-L 7870A - MIL-L 23699 MIL- L 7808 - MIL-C 25769 - MIL-A 8243 12 3.5 * Electrical continuity: 5m with RFI shielding. * Shielding: to 100 MHz at 1 GHz attenuation 65 dB. 27 8535/8536 Series | Integrated Backshell Version Ordering information SOURIAU 8535 part numbers Basic Series: ESC15 / EN2997 type 8535 3ES 18 14 S N 3ES 18 14 S N Class & Shell type: Integrated backshell stainless steel shell with knurl type 1: (see p.30 for knurl description) AES: 260C square flange receptacle CES: 260C plug with RFI screening ring DES: 260C square flange receptacle with clinch nut* EES: 260C plug without RFI screening ring 0KS: 200C square flange receptacle 0KV: 260C square flange receptacle, high vibration 3KS: 200C plug with RFI screening ring 3KV: 260C plug with RFI screening ring, high vibration 4KV: 260C plug without RFI screening ring, high vibration 5KS: 200C square flange receptacle with clinch nut* 5KV: 260C square flange receptacle with clinch nut, high vibration Integrated backshell stainless steel shell with knurl type 2: (see p.30 for knurl description) 0ES: 260C square flange receptacle 3ES: 260C plug with RFI screening ring 4ES: 260C plug without RFI screening ring 5ES: 260C square flange receptacle with clinch nut* Shell size: See pages 10 to 13 Contact layout: See pages 10 to 13 Contact type: P: Pin S: Socket Orientation: N, 6, 7, 8, 9 (see page 32) Specification: empty: Delivered with contacts L: Delivered without contacts Note: aluminum version, please consult us. * Please consult us. SOURIAU 8536 part numbers Basic Series: ESC16 scoop proof type 8536 Class & Shell type: Integrated backshell stainless steel shell with knurl type 1: (see p.30 for knurl description) 4KV: 260C plug without RFI screening ring, high vibration 5KV: 260C square flange receptacle with clinch nut, high vibration Integrated backshell stainless steel shell with knurl type 2: (see p.30 for knurl description) 0ES: 260C square flange receptacle 3ES: 260C plug with RFI screening ring 4ES: 260C plug without RFI screening ring Shell size: See pages 10 to 13 Contact layout: See pages 10 to 13 Contact type: P: Pin S: Socket Orientation: N, 6, 7, 8, 9 (see page 32) Specification: empty: Delivered with contacts L: Delivered without contacts 28 8535/8536 Series | Integrated Backshell Version ESC15/ESC16 Qualified product Basic Series ESC15 ESC15: Integrated backshell ESC16: Integrated backshell, scoop proof version Class & Shell type: Integrated backshell stainless steel shell with knurl type 1: (see p.30 for knurl description) KV2: 260C square flange receptacle, high vibration* KV4: 260C square flange receptacle with clinch nut, high vibration KV7: 260C plug without RFI screening ring, high vibration Integrated backshell stainless steel shell with knurl type 2: (see p.30 for knurl description) KE2: 260C square flange receptacle KE7: 260C plug without RFI screening ring SE7: 260C plug with RFI screening ring KE4: 260C square flange receptacle with clinch nut KE2 18 14 S N 0 SEA 18 14 F N Shell size: See pages 10 to 13 Contact layout: See pages 10 to 13 Contact type: P: Pin S: Socket Orientation: N, 6, 7, 8, 9 (see page 32) Mandatory variant identifier: 0: Delivered without contact (class KE & SE only) V: Delivered without contact (class KV only) * Please consult us. EN2997 Qualified product Basic Series EN2997 Class & Shell type: Integrated backshell stainless steel shell with knurl type 1: (see p.30 for knurl description) KEC: 260C plug without RFI screening ring KVC: 260C plug without RFI screening ring, high vibration SC: 200C plug with RFI screening ring SEC: 260C plug with RFI screening ring SVC: 260C plug with RFI screening ring, high vibration* SA: 200C square flange receptacle SEA: 260C square flange receptacle SVA: 260C square flange receptacle, high vibration* SD: 200C square flange receptacle with clinch nut* SED: 260C square flange receptacle with clinch nut* SVD: 260C square flange receptacle with clinch nut, high vibration* Integrated backshell aluminum shell with knurl type 1: (see p.30 for knurl description) WSC: 175C olive-green cadmium plug with RFI screening ring, conductive plating* RSC: 200C nickel plug with RFI screening ring, conductive plating* WSA: 175C olive-green cadmium square flange receptacle, conductive plating* RSA: 200C nickel square flange receptacle, conductive plating* Shell size: See pages 10 to 13 Contact layout: See pages 10 to 13 Contact type: M: Male contact A: Connector delivered without male contact F: Female contact B: Connector delivered without female contact Orientation: N, 6, 7, 8, 9 (see page 32) * Please consult us. 29 8535/8536 Series | Integrated Backshell Version Knurl description Knurl Type 1 Knurl Type 2 Conform to: * EN2997 * ESC15/ESC16 High vibration Conform to: * ESC15/ESC16 Diamond knurl Straight knurl Diamond knurl Diamond knurl Dimensions Plug - 8535/ESC15/EN2997 model 8536/ESC16 Front face view 8535/ESC15/EN2997C 8536/ESC16 44.11 41.5 Master key OA Max 24.61 Max 22.12 Max 5.25/4.74 OC OB OC OB 1.22/1.73 13 13 Shell size 08 10 12 14 16 18 20 22 24 28 OA Max 21.30 24.89 29.59 31.24 34.42 37.34 41.91 44.07 47.24 55.24 0.1 12.10 15.32 18.27 21.45 24.62 26.04 29.22 32.40 35.47 41.92 OC0.1 18.70 19.60 22.00 26.10 28.60 29.80 33.60 36.70 42.10 46.60 OB Tolerance on linear dimensions shall be 0.25 unless otherwise specified. Note: All dimensions are in millimeters (mm). Knurl design vary according to norm. 30 8535/8536 Series | Integrated Backshell Version Square Flange Receptacle - 8535/ESC15/EN2997 model 8536/ESC16 44.25 Front face view 18.49/17.98 OC 1.83/1.32 OD B A Master key 13 Shell size 08 10 12 14 16 18 20 22 24 28 A0.13 20.62 23.80 26.19 28.57 31.75 34.11 36.50 39.67 43.26 50.80 B 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67 OC0.1 12.10 15.32 18.27 21.45 24.62 26.04 29.22 32.40 35.57 41.92 OD 18.70 19.60 22.00 26.10 28.60 29.80 33.60 36.70 42.10 46.60 0.1 Tolerance on linear dimensions shall be 0.25 unless otherwise specified. Square Flange Receptacle With Clinch Nut - 8535/ESC15/EN2997 model 8536/ESC16 Front face view 44.25 1.83/1.32 18.49/17.98 Thread OC OD B A 4 captive nut silver plated Master key 13 Shell size 08 10 12 14 16 18 20 22 24 28 A0.13 20.62 23.80 26.19 28.57 31.75 34.11 36.50 39.67 43.26 50.80 B 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67 OC0.1 12.10 15.32 18.27 21.45 24.62 26.04 29.22 32.40 35.57 41.92 OD Thread 18.70 19.60 22.00 26.10 28.60 29.80 33.60 36.70 42.10 46.60 0.1 BS1580 Class 3B 0.1120-40UNC 0.1380-32UNC Tolerance on linear dimensions shall be 0.25 unless otherwise specified. Note: All dimensions are in millimeters (mm). Knurl design vary according to norm. 31 8535/8536 Series | Integrated Backshell Version Panel Cut Out (Receptacle Shell Type 0 and 5) Square flange receptacle Shell size A min B 08 10 12 14 16 18 20 22 24 28 15.80 18.70 23.40 24.90 28.30 31.10 34.50 37.50 40.60 48.00 15.09 18.26 20.62 23.01 24.61 26.97 39.36 31.75 34.92 39.67 3.18 Max OA OC B C 3.20 3.80 Minimun space between square flange receptacles: see page 20. Orientation Connector weights N Mass max. (g) less contact Master Key A Front face view of plug B Shell size C D 8535/ESC15 / EN2997 Shell size 08 & 10 12 to 28 08 & 10 12 to 28 Stainless steel Stainless steel 8 25 45 10 40 62 12 48 71 14 60 85 16 70 100 18 81 113 N 6 7 8 9 20 89 125 a b c d a b c d 105 140 215 265 105 140 215 265 102 132 248 320 18 149 192 259 80 118 230 312 92 152 222 342 35 140 205 275 84 152 204 334 64 155 234 304 24 135 199 240 22 101 141 24 110 157 28 135 192 Mass of crimp contacts Mass (g) Contact size Pin Socket Angles N 6 7 8 9 20 0.24 0.29 a b c d a b c d 95 145 220 255 95 145 220 255 40 112 228 258 101 168 211 342 48 130 242 280 18 138 208 268 85 155 220 325 26 156 208 276 56 126 205 296 120 161 225 336 16 0.53 0.59 12 1.15 1.28 Note: All dimensions are in millimeters (mm) 32 Plug Angles 8536/ESC16 Shell size Square flange 8533 Series | Power & Quadrax Version Description * The utmost solution to combine high vibrations, high temperatures and high power supply: up to 80 Amps continuous rating at 260C ambient temperature with a 20% space-savings compared with other solutions. * Two contact sizes - size 6 and size 4 - as well as the ability to use quadrax contacts in size 6 cavity layouts. * Standard strain relief backshell or spacer accessory to adapt any specific backshell. * Airbus ABS 1340-1343, 1426-1427, 1452 qualified. * Grounded insert option for optimized quadrax performance. * Electro mechanical actuator power supply, alternator, starter applications. Technical features Mechanical * Shell: . nickel plated aluminum (R class), . passivated stainless steel (E & K classes). * Grommet and seal: . silicone elastomer. * Insulator: . thermoplastic. * Contact body: . copper alloy. * Contact plating: . gold over nickel. * Contact retention: . size 4: 200N . size 8: 130N . size 6: 156N * Endurance: . 500 mating cycles (E & K classes), . 250 mating cycles (R class). * Vibration & shock: . according to EN 2997. Electrical * Dielectric withstanding: Altitude Sea level 15 000 m 21 000 m 33 000 m Service I 1500 Vrms 600 Vrms 400 Vrms 200 Vrms * Insulation resistance: . 5000 M under 500 Vdc. * Max current rating per contact: Quadrax: 4 size 24 inner contacts in a size 8 outter contact. Contact size Rating (A) 6 60 4 80 * Contact resistance: . Initial < 0.4 m. * Electrical continuity: . 5m with RFI shielding. Environmental * Temperature range: . -60C +200C R & K classes, . -60C +260C E class & #6 contact only. * Leakage: . as per 2591-312: Method B differential pressure: 100kPa Maximum leakage flow: 16x10-6 m3/h * Salt spray: . 48 hours (R class), . 500 hours (E & K classes). * Fire resistance: . as per EN 2591-318: 6 min under a 1100C flame without electrical perturbation, plus 14 min with no flame propagation (ES class). * Resistance to fluids: . MIL-H 5606 - SKYDROL 500 B4 - LD4 JP5 - MIL-L 7870A - MIL-L 23699 MIL- L 7808 - MIL-C 25769 - MIL-A 8243 * Shielding: . to 100 MHz at 1 GHz attenuation 65 dB. 33 8533 Series | Power & Quadrax Version Ordering information SOURIAU part numbers Basic series 8533 0 R S 20 04 Shell type: 0: Square flange receptacle 3: Plug with RFI shelding 7: Jam nut receptacle Shell class: R: Nickel plated aluminum shell (200C) K: Stainless steel shell (200C) E: Stainless steel shell (260C - except layouts 08-01 & 24-04: 200C) S: With 360 teeth Shell size: 08, 18, 20, 24, 28 Contact layout: See page 10 Contact type: P: Pin S: Socket Orientation: N, 6, 7, 8, 9, Y (see page 20) Insert class: None: Not grounded G: Grounded - for Quadrax applications only Mandatory suffix for shells sizes 18, 20, 24 & 28 : 109: With contact #4 for cable #6 + sealing boot 115: With contact #4 for cable #8 + sealing boot 125: With quadrax contact + sealing boot (200c max) 126: With backshell, without contact and sealing boot 136: With contact #6 for cable #6 + sealing boot 138: With contact #6 for cable #8 + sealing boot 143: With contact #6 for cable #10/12 + sealing boot 231: With spacer, without contact and sealing boot (see next page for available layouts) L: Without contact and sealing boot Mandatory suffix for layout 08-01 only (200C, plug with female contact & receptacle with male contact only): 165: With quadrax contact + backshell for heatshrink sleeving L165: Without quadrax contact, with backshell for heatshrink sleeving 34 P N G L 8533 Series | Power & Quadrax Version Strain relief backshell A B D Thread C Holes number Layout 18-02 20-04 24-04 28-06 Material Part number Mass max (g) Aluminum 85338342 40 Stainless steel 85338343 75 Aluminum 85338250 40 Stainless steel 85338281 73 Aluminum 85338223 53 Stainless steel Consult us - Aluminum 85338245 82 Stainless steel 85338288 146 A0.1 B Max C0.12 D Holes number Thread Class 2B Coupling torque N.m0.5 24.90 29.45 41.781.2 31.62 2 1.0625-18 UNEF 4.5 27.72 30.12 41.781.2 33.21 4 1.1875-18 UNEF 9 33.71 37.26 48.95 Max 45 4 1.4375-18 UNEF 9 39.7 44.4 41.78 47.49 6 1.7500-18 UNS 10 Spacer OB OA 31.91 Self locking ring spacer Layout Stainless steel Part number Aluminum Mass max (g) Part number 20-04 8533-8388 88 8533-8387 24-04 8533-8390 115 8533-8389 28-06 8533-8392 140 8533-8391 Mass max (g) Consult us OA OB Max 1''3/16-18 UNEF 2A 40 1''7/16-18 UNEF 2A 45 1''3/4-18 UNS 53 Note: All dimensions are in millimeters (mm) 35 8533 Series | Hermetic Version Description * Screw coupling connector * EN2997 and ESC10 qualified connector * High temperature and high vibration resistance * Glass sealed hermetic: . high hermeticity perfomance . compact low profile * Various mounting styles: . compact solder mount receptacle . easy to install square flange receptacle . easy to replace jam nut receptacle * Fully interchangeable with MIL 83723 hermetic connectors * Special fuel tank versions * 230V qualified versions where higher voltage is used to reduce cable weight Technical features Mechanical * Shell: . Passivated Stainless steel * Seals: . Silicone elastomer * Contact: . Ferrous alloy * Contact plating: . Gold * Shock: . 300 m/s (30g) during 3 ms * Endurance: . 500 mating/unmating operations * Vibration: . Random 5 Hz to 2000 Hz at 1G/Hz (2 x 8 hours) 36 Electrical Environmental * Max current rating per contact: * Operating temperature: . Class Y : -65C to 200C . Class YE : -65C to 260C cyclic Contact size Rating (A) 20 5 16 10 12 17 6 46 4 60 * Hermeticity: . Leak rate <10-7 atm.cm3/s (helium gas test) * Dielectric withstanding voltage: Altitude Sea level 15 000 m 21 000 m 33 000 m * Damp heat: . As per EN 2997 and NFL 54143: 10 cycles of 24h Service I 1500 Vrms 600 Vrms 400 Vrms 200 Vrms * Salt spray: . 500 hours * Contact resistance at rated current: . Maximum initial contact resistance at ambiant temperature Contact size 20 Resistance m 12 16 8.5 12 5 6 2 4 2 * Resistance to fluids: . MIL-H 5606 - SKYDROL 500 B4 - LD4 JP5 - MIL-L 7870A - MIL-L 23699 MIL- L 7808 - MIL-C 25769 - MIL-A 8243 * Fuel immersion version: . 105C max . As per PrEN3645 8533 Series | Hermetic Version Ordering information Souriau part numbers Basic series 8533 1 Y 10 05 P N - Shell type: 1: Solder mount receptacle 2: Square flange receptacle 7: Jam nut receptacle Class: Y: 200C YE: 260C Shell size: 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 Contact layout: See page 10 Contact type: P: Pin Orientation: N - 6 - 7 - 8 - 9 - T - V - Y (see page 41) Specification (other specification: see page 40): None: Standard hermetic version (solder cup) - except for layout 20-04 112: Standard hermetic version (solder cup) - for layout 20-04 only 22: Hermetic fuel tank version (solder cup) 600: 230V qualified connector, delivered with contacts (layouts 12-03, 14-04, 14-07 & 20-04 - orientation T & V) A73: Tin plating on contacts rear side and gold plating on contacts front side EN2997 qualified products Basic series EN 2997 Y 0 08 03 M N 1 08 03 P N 0 Class: Y: 200C YE: 260C Shell type: 0: Square flange receptacle 1: Solder mount receptable 7: Jam nut receptable Shell size: 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 Contact layout: See page 10 Contact type: M: Pin Orientation: N - 6 - 7 - 8 - 9 - Y (see page 41) ESC10 qualified products Basic series ESC 10 YE Class: YE: 260C Shell type: 1: Solder mount receptacle 2: Square flange receptacle 3: Jam nut receptable Shell size: 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 Contact layout: See page 10 Contact type: P: Pin Orientation: N - 6 - 7 - 8 - 9 - Y (see page 41) 0: variant identifier 37 8533 Series | Hermetic Version Dimensions Solder mount hermetic receptacle (Class Y & YE) 18.45 max OB OC 1.57 max 22.96 max OA 26.5 max Shell size 8 10 12 14 16 18 20 22 24 OA Max 18.36 21.59 26.80 27.94 30.99 34.39 37.34 40.64 43.68 OB Max 14.29 17.46 22.22 23.81 26.99 30.16 33.34 36.51 39.69 OC Max 12.70 14.27 19.05 20.62 23.80 26.97 30.15 33.32 36.50 Jam nut hermetic receptacle (Class Y & YE) E OD A OC 19.52 max B 26.5 max Shell size 8 10 12 14 16 18 20 22 24 A Max 21.06 24.23 29.01 30.61 33.76 36.96 40.11 43.31 46.46 B Max 24.89 28.04 32.79 35.33 38.51 41.68 44.86 49.63 52.81 OC Max 27.38 30.28 35.05 38.51 41.68 44.86 49.63 52.78 55.42 OD Max 14.29 17.46 22.22 23.81 26.99 30.16 33.34 36.51 E Max Tightening torque of attachement nut Torque in N.m10% Note: All dimensions are in millimeters (mm) 38 3.48 7 10 12 15 39.69 3.76 18 22 25 27 29 8533 Series | Hermetic Version Dimensions Square flange hermetic receptacle (Class Y & YE) OA 18.35 max OB D C 1.57 max 22.96 max D 4 holes E 26.5 max C Shell size 8 10 12 14 16 18 20 22 24 O A Max 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67 O B Max 12.70 14.27 19.05 20.62 23.80 26.97 30.15 33.82 36.50 C Max 20.75 23.93 26.32 28.71 31.88 34.24 36.63 39.80 43.36 D 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 E Max 3.30 3.91 Panel cut out Type 1 Solder mount receptacle Type 2 Square flange receptacle OA OB OC Type 7 Jam nut receptacle 1.57 Min 3.18 Max 3.18 Max 3.18 Max OE D F Shell size 8 10 12 14 16 18 20 22 24 28 OA Min 12.96 14.53 19.30 20.88 24.05 27.23 30.40 33.58 36.75 - B min 15.8 18.7 23.4 24.9 28.3 31.1 34.5 37.5 40.6 C 3.2 48 3.8 D 15.09 18.26 20.62 23.01 24.61 26.97 39.36 31.75 34.92 39.67 E 16.00 19.17 23.92 25.52 28.70 31.87 35.05 38.22 41.40 - F 15.24 18.41 23.16 24.76 27.94 30.99 34.16 37.33 40.51 - Note: All dimensions are in millimeters (mm) 39 8533 Series | Hermetic Version Contact variations Contact variations summary Contact variations Solder Eyelet X Y OZ OZ X X Y OZ OZ W W W Y OZ OZ Type 1: Solder mount receptacle Type 2: Square flange receptacle Type 7: Jam nut receptacle Specification Contact size W Max X Min Y Min O Z Max 05 20 8.78 4.78 4.50 0.65 PCB contact 118 20 10.88 6.88 6.25 0.65 Long PCB contact 105 20 6.98 2.98 4.050.2 Without specification or specification 22 20-16-12 7.78 2.98 - - 112 6 9.03 5.13 - - 62 20-16-12 7.78 2.98 - - Type of contact PCB contacts Eyelet contacts Solder cup contacts Note: for other contact length, please consult us. Note: All dimensions are in millimeters (mm) 40 PCB 0 1.25 -0.15 Designation Eyelet contact Standard Solder cup contact Solder cup contact tin plated on rear part 8533 Series | Hermetic Version Orientation Orientation N Shell size Angles N 6 7 8 9 T V Y 08 a b c d 105 140 215 265 102 132 248 320 80 118 230 312 35 140 205 275 64 155 234 304 - - - 10 a b c d 105 140 215 265 102 132 248 320 80 118 230 312 35 140 205 275 64 155 234 304 - - 25 115 220 270 12 & 14 a b c d 105 140 215 265 18 149 192 259 92 152 222 342 84 152 204 334 24 135 199 240 55 145 228 280 50 156 218 290 98 152 268 338 20 a b c d 105 140 215 265 18 149 192 259 92 152 222 342 84 152 204 334 24 135 199 240 45 160 210 300 60 165 235 285 98 152 268 338 16, 18, 22 & 24 a b c d 105 140 215 265 18 149 192 259 92 152 222 342 84 152 204 334 24 135 199 240 - 98 152 268 338 Master Key D C B A Front face view of receptacle Connector weights (in grams) - Cross reference list Shell size Square flange receptacle Jam nut receptacle Solder mount receptacle SOURIAU MIL 83723 08 18 29 15 85332Y * * * * P M83723/88Y * * * * 10 24 37 21 85337Y * * * * P M83723/89Y * * * * 12 31 50 31 85331Y * * * * P M83723/90Y * * * * 14 40 58 35 16 49 72 46 18 54 79 51 20 62 87 59 22 77 108 73 24 88 122 86 * * * * Shell size & layout Orientation 41 853 SERIES (c) 2018 SOURIAU - SOURIAU is a registered trademark 853 Series Common Section Crimp contacts ........................................................................................................ 44 Thermocouple contacts ........................................................................................... 46 Contact ordering information .................................................................................. 47 #8 Quadrax contacts ............................................................................................... 48 Sealing boots ........................................................................................................... 48 Filler plugs ............................................................................................................... 48 Wiring instruction..................................................................................................... 49 Insertion and extraction tools .................................................................................. 50 Crimping tools ......................................................................................................... 50 Tightening support & tool ....................................................................................... 51 Silicone gaskets ....................................................................................................... 51 Grounding ring replacement kit .............................................................................. 51 Protective caps ........................................................................................................ 52 Dummy receptacle .................................................................................................. 53 Coordinates information ......................................................................................... 53 853 Series | Common Section Introduction * SOURIAU's fire wall contacts offer covers a wide range of performances within the scope of high temperatures and high vibrations contraints. * Each type has been qualified and validated by either major qualification organizations or major aerospace manufacturers: - Size 12, 16 & 20 signal contacts: EN3155 and ESC30 qualified - Size 12, 16 & 20 thermocouple contacts: EN3155 and ESC30 qualified * SOURIAU also provides any tool or accessory necessary for harnessing (crimping tool, insertion and extraction tool,...) or for test benches (dummy receptacles,...) Signal & power contacts Crimp contacts 175C and 200C Contact size 20 16 12 4 44 Part numbers Type Code Admissible wire section External O over insulator Mass g (15%) Pin Socket Color bands AWG mm Min. Max. Pin Socket Standard 8526-1348 8526-1344 900 Red/red 24-20 0.25-0.60 0.85 2.10 0.24 0.29 Small barrel 8525-7256 900 8525-7750 900 Red/green 22-26 0.15-0.40 0.85 2.10 0.24 0.29 Large barrel 8522-2349 A 8520-292 Red/brown 24-18 0.25-1 0.85 2.10 0.24 0.29 Standard 8526-1349 8526-1346A 900 Blue/blue 20-16 0.60-1.20 1.20 2.70 0.53 0.59 Small barrel 8526-4175 8526-4176 Blue/brown 24-18 0.25-1 1.20 2.70 0.53 0.59 Large barrel 8522-6179 A 8522-6180B 900 Blue/white 18-14 1-2 1.20 2.70 0.53 0.59 Standard 8526-1350 8526-1347A 900 Yellow/yellow 16-12 1.20-3 1.90 4.01 1.15 1.28 Small barrel 8526-5041 8526-5591A 900 Yellow/brown 24-18 0.25-1 1.90 4.01 1.15 1.28 Large barrel 8526-4136 900 8526-4138A 900 Yellow/brown 3-4 1.90 4.01 1.15 1.28 Small barrel 8533-8202 8533-8171 Blue/green 8-6 9-14 6.71 7.41 7.3 8.5 Standard 8533-8201 8533-8120 Blue/blue 4 22 6.71 7.41 7.3 8.5 853 Series | Common Section Crimp contacts 260C Contact size 20 16 12 Part numbers Type Code Admissible wire section External O over insulator Mass g (15%) Pin Socket Color bands Dot AWG mm Min. Max. Pin Socket Standard 8533-1000 900 8533-1011 900 Red/red White 24-20 0.25-0.60 0.85 2.10 0.24 0.29 Large barrel 8533-1002 900 8533-1012 900 Red/brown White 24-18 0.25-1 0.85 2.10 0.24 0.29 x2 crimping 8533-1019 900 8533-1018 900 Red/green White 22 0.40 - 1.25 0.24 0.29 Standard 8533-1004 900 8533-1005 900 Blue/blue White 20-16 0.60-1.20 1.20 2.70 0.53 0.59 Small barrel 8533-1008 900 8533-1009 900 Blue/brown White 24-18 0.25-1 1.20 2.70 0.53 0.59 Large barrel 8533-1006 900 8533-1007 900 Blue/white White 18-14 1-2 1.20 2.70 0.53 0.59 Standard 8533-1035 900 8533-1036 900 Yellow/yellow White 14-12 2-3 1.90 4.01 1.15 1.28 Large barrel 8533-1014 900 8533-1015 900 Yellow/brown White 3-4 1.90 4.01 1.15 1.28 Crimp contacts 200C and 260C Contact size 6 Part numbers Type Code Admissible wire section External O over insulator Mass g (15%) Pin Socket Color bands AWG mm Min. Max. Pin Socket Standard 8533-8246 8533-8247 Green/green 6 14 5.30 5.70 3.6 4.8 Small barrel 8533-8272 8533-8273 Green/red 8 9 5.30 5.70 3.6 4.8 Small barrel 8533-8248 8533-8249 Green/brown 10-12 5-3 5.30 5.70 3.6 4.8 45 853 Series | Common Section Thermocouple contacts (-65C to +260C) Chromel - Pin contacts (non magnetic) Contact size 20 Type Standard Large barrel 16 Standard Admissible wire section Code Part numbers Color bands Dot 8522-875 Red/red Yellow/white 8522-875 A Brown/orange/green 8522-3761 External O over insulator AWG mm Min. Max. 22-20 0.40-0.60 0.85 2.10 Yellow/yellow 22-18 0.38-0.93 0.85 2.10 8522-881 Green/brown/violet Yellow 20-16 0.60-1.34 1.20 2.70 8522-402 Blue/blue Yellow 20-16 0.60-1.34 1.20 2.70 Chromel - Socket contacts (non magnetic) Contact size 20 Type Standard Large barrel 16 Standard Small barrel Admissible wire section Code Part numbers Color bands Dot 8522-877 900 Red/red Yellow/white 8522-877 A900 Brown/yellow/brown Yellow 8522-3770 Yellow/yellow 8522-883 900 Green/red/red Yellow 8522-403 900 Blue/blue Yellow 8526-5571 A900 Blue/red Yellow External O over insulator AWG mm Min. Max. 22-20 0.40-0.60 0.85 2.10 22-18 0.38-0.93 0.85 2.10 20-16 0.60-1.34 1.20 2.70 24-18 0.25-1 1.20 2.70 Alumel - Pin contacts (magnetic) Contact size 20 Type Standard Large barrel 16 Standard Admissible wire section Code Part numbers Color bands Dot 8522-876 Red/red Black/white 8522-876 A Brown/orange/yellow Black 8522-3760 Black/black External O over insulator AWG mm Min. Max. 22-20 0.40-0.60 0.85 2.10 22-18 0.38-0.93 0.85 2.10 8522-882 Green/brown/blue Black 20-16 0.60-1.34 1.20 2.70 8522-401 Blue/blue Black 20-16 0.60-1.34 1.20 2.70 Alumel - Socket contacts (magnetic) Contact size 20 Type Standard Large barrel 16 Standard Small barrel 46 Admissible wire section Code Part numbers Color bands Dot 8522-878 900 Red/red Black/white 8522-878A 900 Brown/yellow/black 8522-3771 Black/black 8522-884 900 Green/red/brown Black 8522-404 900 Blue/blue Black 8526-5576A 900 Blue/red Black External O over insulator AWG mm Min. Max. 22-20 0.40-0.60 0.85 2.10 22-18 0.38-0.93 0.85 2.10 20-16 0.60-1.34 1.20 2.70 24-18 0.25-1 1.20 2.70 853 Series | Common Section Contact ordering information EN3155 Basic Series EN3155 004 Contact style (see table beside): 004: 260C standard male 054: Thermocouple Ni Al male (alumel) 005: 260C standard female 055: Thermocouple Ni Al female (alumel) 018: 200C standard male 056: Thermocouple Ni Cr male (chromel) 019: 200C standard female 057: Thermocouple Ni Cr female (chromel) 044: 260C double crimping male 045: 260C double crimping female Contact type: M: Male F: Female Contact size: 20, 16, 12 & Barrel size: 22, 20, 18, 16, 14, 12 see table beside for allowed values according to contact styles M 20 18 Barrel Size 22 20 018 019 044 045 20 18 004 005 018 019 054 055 056 057 004 005 018 019 054 055 056 057 16 004 005 018 019 054 055 056 057 12 018 019 Contact Size 16 14 004 005 018 019 054 055 056 057 004 005 018 019 12 004 005 018 019 Note: Color bands according to ISO8843. ESC30 Basic Series ESC30 P 20 NA Contact type: P: 260C male contact S: 260C female contact Contact size: 20, 16, 12 Contact material : NA: Nickel aluminum NC: Nickel chromium BC: Copper alloy Note: All dimensions are in millimeters (mm) 47 853 Series | Common Section #8 Quadrax contacts Contact type Part numbers Impedance Release T Max PC tail L= 4.45 mm Pin ETH1-1137A 100 Rear 200C PC tail L= 6.35 mm Pin ETH1-1123A 100 Front 200C Pin ETH1-1126A 100 Rear 200C Socket ETH1-1127A 100 Rear 200C Crimp 45 According to Airbus Standard. Crimp contacts are unsealed. Sealing boots are available. All contacts delivered without boot. Sealing boots ABS 0992 for power & quadrax contacts - Class 260C Contact size 4 6 Cable AWG Cable material SOURIAU Part Numbers A Max 4 Aluminum 8533-8164 17 6 to 8 Aluminum 8533-8191 17 4 Copper 8599-4591 9 6 to 8 Copper 8533-8163 9 6 Aluminum & Copper 8533-8296 24 8 Aluminum & Copper 8533-8236 24 10 to 12 Aluminum & Copper 8533-8287 24 Quad ABS0973 / 0974 Copper 8533-8236 24 A Filler plugs These filler plugs are installed at the rear of unwired contacts to maintain connector sealing. Contact size Part numbers Colors 20 8522-389A red 16 8522-390A blue 12 8522-391A yellow 6 8522-2253 white 4 8533-8253 blue Note: All dimensions are in millimeters (mm) 48 Direction of introduction in grommet Filler plug Unwired contact 853 Series | Common Section Wiring instruction Cable preparation and wire stripping Size Contact Barrel 20 20 16 18 Stripped length of cable mm0.5 16 4.5 12 14 28 6.8 L 12 L = length of wire stripping Insertion of wire in contact barrel Conductor insulation 0.5 to 0.8 mm Wire When inserting the stripped wire into the contact barrel check that no strands are left outside and that the wire is visible through the wire inspection hole in the barrel. Barrel Inspection hole Important: - Slide any accessories over wire strands before carrying out the following operations. - Contacts are inserted and extracted from the rear of the connector. Insertion of the contacts Extraction of the contacts 1 - Engage the crimp cable / contact asembly into the longitudinal slot of the plastic tool (colored tip). Slide the tool down the cable until the tip of the tool abuts the contact retention shoulder. 1 - Engage the appropriate cable into the longitudinal slot of the tool with the white tip towards connector. 2 - Introduce the contact into the required contact cavity in the insulator, pushing tool axialy, until the contact snaps into position in clip. 3 - Withdraw the tool from rear. Check that contact is firmly locked by pulling wire gently. When connector is fully loaded, check the position of contact tips. They should all be in the same plane. Note: For larger sizes of cable which are stiff enough, manual insertion without tool is preferable. 1 2 3 2 - Slide the tool down towards the contact. Insert the tool in the insulator until it abuts the contact shoulder. 3 - Holding the tool-contact and cable assembly together, remove them simultaneously. 1 2 3 49 853 Series | Common Section Insertion and extraction tools Insertion and extraction of wired contacts Contact size Part numbers Material Color 20 M81969/14-11 Plastic white / red 16 M81969/14-03 Plastic white / blue 12 M81969/14-04 Plastic white / yellow M81969/14-06 Plastic red 8660-197 Metallic - M81969/14-07 Plastic blue 8533-8175 Metallic - 6 4 Plastic extraction tool for #6 and 4 Plastic insertion and extraction tool for #20, 16 and 12 Metallic extraction tool Extraction of unwired contacts Contact size Part numbers 20 8522-56 16 8522-57 12 8522-58 Extraction tool Crimping tools Contact size 20 16 12 6 4 Wires Part numbers mm AWG 0.93 18 0.60 20 0.38 22 50 Locator 8365 (M22520/1-01) or 8476-01 (M22520/1-01) 8365-02 (M22520/1-02) or 8476-02 (M22520/1-02) 8365 (M22520/1-01) 8365-02 (M22520/1-02) 8365 (M22520/1-01) 8365-02 (M22520/1-02) Die set 0.21 24 1.91 14 1.34 16 0.93 18 0.60 20 0.38 22 3.18 12 1.91 14 14 6 M22520/23-01 8530-2036 (for male contact) 8530-2037 (for female contact) M22520/23-02 9 8 M22520/23-01 8530-2036 (for male contact) 8530-2037 (for female contact) M22520/23-02 5-3 10-12 M22520/23-01 8530-2036 (for male contact) 8530-2037 (for female contact) WA23-112DA (23-02) 9-14 8-6 M22520/23-01 8533-8141 (23-11) M22520/23-02 22 4 M22520/23-01 8533-8141 (23-11) M22520/23-04 Contact size Quadrax Crimping pliers - Part numbers Crimping pliers Locator Inner contact M22520/2-01 K709 Outer contact M22520/5-01 M22520/5-45 853 Series | Common Section Tightening support Backshell tightening tool Orientation N, 6 & 9 8498-03 34 50.3 Orientation 7, 8 & Y Backshell tightening plier, part number: 8498-03 Square jaws (order 2 jaws), part number: 8500-1015 3100.5 Aluminum version, part number: 8533-1150 (consult us) Stainless steel version, part number: 8533-1151 Silicone gaskets Shell size Gasket for square flange receptacle O'ring for jam nut recep. 200C Class O'ring for jam nut recep. 260C Class Part number Material Part number Material Part number Material 08 85251431 Fluoro silicone 8530455 Silicone 85227654 Silicone THT 10 85251432 Fluoro silicone 85300795 Silicone 85227655 Silicone THT 12 85251433 Fluoro silicone 8530458 Silicone 85227656 Silicone THT 14 85251434 Fluoro silicone 8530796 Silicone 85227632 Silicone THT 16 85251435 Fluoro silicone 8530797 Silicone 85227657 Silicone THT 18 85251436 Fluoro silicone 8530798 Silicone 85227658 Silicone THT 20 85251437 Fluoro silicone 85301548 Silicone 85227927 Silicone THT 22 85251438 Fluoro silicone 8530800 Silicone 85227659 Silicone THT Grounding ring replacement kit Please see SOURIAU Technical Bulletin BT210. Contact us. 51 853 Series | Common Section Protective caps Receptacle stainless steel cap C Type N Type O3.2 Max Basic Series 8533 KE C 3 14 Class: KE: 260C 134 Max Stainless steel cap for receptable Type: C: With chain N: Without chain Shell size (For other size, please consult us): 12, 14, 16, 20 Plug & receptacle aluminum cap with chain Cap for receptacle Cap for plug O3.8 Max O3.8 Max Basic Series 83723 21 R Cap type: 21: Cap for receptacle 22: Cap for plug Plating (Not developed for each plating, please consult us): R: Nickel W: Olive green cadmium A: Black anodized 1276 Note: All dimensions are in millimeters (mm) 52 Shell size (Not developed for each size please consult us) 14 853 Series | Common Section Dummy receptacle stainless steel version Shell size A 19.3/20.32 08 10 12 14 16 18 20 22 24 28 A Max 20.75 23.93 26.32 28.71 31.88 34.24 36.63 39.80 43.39 50.93 B 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67 O C Max 3.91 B 3.30 Basic Series 1.45 Max 8533 KE 5 10 Class: KE: 260C OC 5: Dummy receptacle Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28 Note: Dummy receptacle without keying. Modelling receptacle aluminum version B Max A Max 19.35/19.85 Shell size 08 12 16 22 24 28 A Max 24.90 32.79 38.51 49.63 52.81 59.18 B Max 21.03 28.96 33.76 43.31 48.06 54.48 Basic Series 8533 V7 R 08 N V: Modelling jam nut receptacle R: 200C aluminum conductive plating 33.0 Max Shell size: 08, 12, 16, 22, 24, 28 Orientation: N, 6, 7, 8, 9, Y Coordinates information Please consult norm. Note: All dimensions are in millimeters (mm) 53 853 SERIES (c) 2018 SOURIAU - SOURIAU is a registered trademark 853 Series Range Extension 230V connector ....................................................................................................... 56 Fire resistant seal ..................................................................................................... 56 Power contacts for PCB ........................................................................................... 57 Customizable shunted plug ..................................................................................... 57 Hermetic connector with removable contacts ......................................................... 58 Filtered connector ................................................................................................... 58 853 Series Product range extension 230V Connector The use of higher voltage to reduce cable weight has lead to the development of double voltage in un-pressurized connectors. Robust design and materials: . ensuring that in un-pressurized areas no partial discharge will weaken the connector. . each production batch is tested to ensure performance to this high level. No possible mismatch: . specific T and V clocking to avoid mating with a non 230V qualified counterpart. Flexible offering: . available in standard watertight as well as in hermetic connectors. . available in composite and stainless steel shells. See 8533 Series 230V Connector product news on www.souriau.com Fire Resistant Seal Secured cable routing thanks to a fire stop design. Ideal for engine & APU (Auxiliary Power Unit) for aircrafts applications. Fire resistant: . Ceramic insulator to enable 1100C during 20 min. High temperature: . Perfect resistance at up to 260C. . Adapted to power cable. Excellent vibration withstanding: . Avoid cable movement under vibrations. Space saving compare to bulkhead connectors: Bulkhead connector Fire resistant seal Panel Panel See Bulkhead Feedthrough Solutions catalog on www.souriau.com 56 853 Series Product range extension Power Contacts for PCB Firewall connector for power supply, adapted to PCB solutions. Safe & Quick Avoid soldering of contacts: . No heat applied: no risk of damaging the connector. . Quicker fit in the equipment. Robust: . True mechanical link between PCB and contacts: no additional double flange needed. Power contacts are attached directly to the board with screws for an optimized connection. . Available in size 6 contact (O4.6mm) & size 4 contact (O5.74mm). Compact: . Tapped contacts for direct and small sized connections, especially compared to standard lugs. See EN2997 Series Power Contacts for PCB product news on www.souriau.com Customizable Shunted Plug Acting like a "car key", this device is modeling a code sequence that the engine calculator reads to authorize the starting. Coding: . Coding is done with contacts. . Some are bi-stable contacts: to open or close a circuit. SOURIAU advantage: . Our technology provides excellent contacts retention, preventing any unexpected code change during operation. Range: . This product is based on MIL-STD-389999 Series III derivate or EN2997 derivate. . Aluminum or stainless steel materials are available. Accessories: . This connector can be delivered with a rear cap that protects the coding. 57 853 Series Product range extension Hermetic Connector with Removable Contacts Extension of the fuel immersion range. High hermeticity performance: . Glass to metal sealing: leakage of less than 10-9 atm.cm3/s. Removable crimp contacts: . A technology combining crimp contacts with glass beads . RoHS: no lead used. . Long lifetime: superior to solder cup contacts in kerosene immersion. . Easy MRO: contact replacement. Long term fuel immersion materials: . Performances guaranteed for minimum 90,000 hours in fuel immersion. Wide Availability: . EN3646 (Airbus Qualified Products). . EN2997, EN3645, MIL-DTL-38999. Filtered Connector Protection of sensitive electronic components inside the equipment against any EMI or lightning interference as well as protection of signal integrity. Signal Integrity principles - EMI/RFI Filter: . Protection of sensitive electronic components inside equipment. . Signal integrity (incoming data noise free / prevents noise exiting the equipement). Space/weight/time saving: . Less electronics inside the equipment. . Filtered receptacles are generally standard length. Excellent performance/reliability adapted to Mil-aero environments: . Insertion loss (attenuation) to -80dB at critical frequencies. . Filter ideally positioned at system entry point. . Tested as per MIL-STD-220. A complete solution: Optional TVS functionality, Hermetic version available, 100 % ITAR free solution if required. 58 See MIL-DTL-38999, EN3646, EN2997 Fuel Tank Connector product news on www.souriau.com 10-31-1299 Promoting sustainable forest management www.pefc.org www.esterline-connection-technologies.com technical-emear-ect@esterline.com (Europe - Asia - Africa) technical-americas-ect@esterline.com (North America) Our contribution to environmental protection: This catalog is printed on PEFC certified paper Advancement of sustainable wood cultivation. www.pefc.org WCA853WUSEN05 (c) Copyright SOURIAU July 2018 - SOURIAU is a registered trademark Your local contact All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing. Reliable People, Reliable Solutions