GENERAL DATA
Life Expectancy Minimum operations
Mechanical 1 x 107
Electrical 1 x 105at 30 A 120 VAC Res. (N.O.)
Operate Time (max.) Max. 12 ms
Typical: 8 ms
Release Time (max.) Max. 5 ms
Typical: 3.5 ms
Dielectric Strength 2500 Vrms contact to coil
(at sea level for 1 min.) 1500 Vrms between open contacts
Insulation Resistance 100 megohms min. at 500 VDC, 20°C,
50% RH
Dropout Greater than 10% of nominal coil voltage
Ambient Temperature
Operating -55°C (-67°F) to 100°C (212°F) Class B
-55°C (-67°F) to 125°C (257°F) Class F
Storage -55°C (-67°F) to 130°C (266°F) Class B
-55°C (-67°F) to 155°C (311°F) Class F
Vibration 0.062" DA at 10–55 Hz
Shock 20 g
Enclosure P.B.T. polyester
Terminals Tinned copper alloy, P.C. with quick-con
nect tabs, .250" wide, on top
Note: Allow suitable slack on leads when wiring,
do not subject the terminals to excessive force.
Max. Solder Temp. 270°C (518°F)
Max. Solder Time 5 seconds
Max. Solvent Temp. 80°C (176°F)
Max. Immersion Time 30 seconds
Weight 43 grams
CONTACTS
Arrangement SPDT (1 Form C)
SPST (1 Form A and 1 Form B)
Ratings Resistive load:
Max. switched power: 900 W or 10000 VA
Max. switched current: 40 A (Form A) 30 A (Form B)
Max. switched voltage: 30 VDC or 300 VAC
UL Rating: See chart for UL contact ratings. AZ2100
Series meets UL 508 Group A spacing and UL 873
refrigeration and safety control requirements. AZ2101
Series meets UL 508 Group B spacing requirements.
VDE Rating:
AZ2100-1A - 25 A at 250 VAC, 10K cycles, resistive
AZ2100-1C - 20 A at 250 VAC, 10k cycles, resistive
Material Silver cadmium oxide
Resistance < 20 milliohms initially
(at rated current, voltage drop method)
NOTES
1. All values at 20°C (68°F).
2. Relay may pull in with less than “Must Operate” value.
3. Unsealed relays should not be dip cleaned.
4. Other coil resistances and sensitivities available upon request.
5. Specifications subject to change without notice.
COIL
Power
At Pickup Voltage 500 mW
(typical)
Max. Continuous 2.2 W at 20°C (68°F) ambient
Dissipation 1.8 W at 40°C (104°F) ambient
Temperature Rise 38°C (68°F) at nominal coil voltage
Temperature Max. 130°C (266°F) Class B
Max. 155°C (311°F) Class F
AZ2100
7/23/09
40A MINIATURE
POWER RELAY
FEATURES
•Versatility of both PC and “Trace-Saver” quick-connect ter-
minals on contacts
•40 Amp switching capability
•1 Form A, B and C contacts available
•DC coils to 120 VDC
•Life expectancy to 10 million operations
•Class B insulation for high temperature applications
•Class F (155°C) version available
•Available with an epoxy seal for automatic wave
soldering and immersion cleaning
•Proof Tracking Index (PTI/CTI) 175
•UL, CUR file E44211 including versions meeting UL 508
and UL 873 spacing and contact rating requirements; VDE
40023154 (some models)
RELAY ORDERING DATA: 1/8” Clearance, 1/4” Creepage
STANDARD RELAYS: 1 Form A (SPST N.O.)
COIL SPECIFICATIONS ORDER NUMBER*
Nominal Coil Max. Continuous Coil Resistance Must Operate Unsealed Sealed
VDC VDC ±10% VDC
5 7.3 27 3.75 AZ2100–1A–5D AZ2100–1A–5DE
6 8.9 40 4.5 AZ2100–1A–6D AZ2100–1A–6DE
9 13.9 97 6.75 AZ2100–1A–9D AZ2100–1A–9DE
12 17.5 155 9.0 AZ2100–1A–12D AZ2100–1A–12DE
15 22.5 256 11.25 AZ2100–1A–15D AZ2100–1A–15DE
18 27.4 380 13.5 AZ2100–1A–18D AZ2100–1A–18DE
24 36.1 660 18.0 AZ2100–1A–24D AZ2100–1A–24DE
48 68.4 2,560 36.0 AZ2100–1A–48D AZ2100–1A–48DE
70 104.4 5,500 52.5 AZ2100–1A–70D AZ2100–1A–70DE
110 163.2 13,450 82.5 AZ2100–1A–110D AZ2100–1A–110DE
STANDARD RELAYS: 1 Form C (SPDT)
COIL SPECIFICATIONS ORDER NUMBER*
Nominal Coil Max. Continuous Coil Resistance Must Operate Unsealed Sealed
VDC VDC ±10% VDC
5 7.3 27 3.75 AZ2100–1C–5D AZ2100–1C–5DE
6 8.9 40 4.5 AZ2100–1C–6D AZ2100–1C–6DE
9 13.9 97 6.75 AZ2100–1C–9D AZ2100–1C–9DE
12 17.5 155 9.0 AZ2100–1C–12D AZ2100–1C–12DE
15 22.5 256 11.25 AZ2100–1C–15D AZ2100–1C–15DE
18 27.4 380 13.5 AZ2100–1C–18D AZ2100–1C–18DE
24 36.1 660 18.0 AZ2100–1C–24D AZ2100–1C–24DE
48 68.4 2,560 36.0 AZ2100–1C–48D AZ2100–1C–48DE
70 104.4 5,500 52.5 AZ2100–1C–70D AZ2100–1C–70DE
110 163.2 13,450 82.5 AZ2100–1C–110D AZ2100–1C–110DE
*Substitute “1B” in place of “1A” or “1C” to indicate 1 Form B. To indicate Class F version, add suffix “F”.
Other coil resistances and sensitivities available upon request. Please contact the factory.
AZ2100
7/23/09
MECHANICAL DATA
I FORM A
(SPST - NO)
I FORM B
(SPST - NC)
I FORM C
(SPDT)
.081 ± .003
(2.06 ± .076)
.900
(22.84)
.300
(7.6)
.400
(10.2)
.150
(3.81)
.550
(13.96)
2
15
4
3
2
15
4
3
15
4
.700
(17.77)
.043 ± .003
(1.09 ± .076)
DIA (3 PLACES)
DIA
.032
(0.81)
.250
(6.35)
1.27
(32.23)
1.08
(27.4)
.240
(6.1)
1.10
(27.92)
.130
(3.3)
.032 x .062
(0.81 x 1.57)
.025 x .025
(0.63 x 0.63)
.045 x .045
(1.14 x 1.14)
.140 + .01, –.020
(3.6 + .25, –.51)
(3 PLACES)
(3 PLACES)
WIRING DIAGRAM
PC BOARD LAYOUT
Viewed toward terminals
Viewed toward terminals
Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010"
AZ2100
7/23/09
RELAY ORDERING DATA: 1/16” Clearance, 1/8” Creepage
STANDARD RELAYS: 1 Form A (SPST N.O.)
COIL SPECIFICATIONS ORDER NUMBER*
Nominal Coil Max. Continuous Coil Resistance Must Operate Unsealed Sealed
VDC VDC ±10% VDC
5 7.3 27 3.75 AZ2101–1A–5D AZ2101–1A–5DE
6 8.9 40 4.5 AZ2101–1A–6D AZ2101–1A–6DE
9 13.9 97 6.75 AZ2101–1A–9D AZ2101–1A–9DE
12 17.5 155 9.0 AZ2101–1A–12D AZ2101–1A–12DE
15 22.5 256 11.25 AZ2101–1A–15D AZ2101–1A–15DE
18 27.4 380 13.5 AZ2101–1A–18D AZ2101–1A–18DE
24 36.1 660 18.0 AZ2101–1A–24D AZ2101–1A–24DE
48 68.4 2,560 36.0 AZ2101–1A–48D AZ2101–1A–48DE
70 104.4 5,500 52.5 AZ2101–1A–70D AZ2101–1A–70DE
110 163.2 13,450 82.5 AZ2101–1A–110D AZ2101–1A–110DE
STANDARD RELAYS: 1 Form C (SPDT)
COIL SPECIFICATIONS ORDER NUMBER*
Nominal Coil Max. Continuous Coil Resistance Must Operate Unsealed Sealed
VDC VDC ±10% VDC
5 7.3 27 3.75 AZ2101–1C–5D AZ2101–1C–5DE
6 8.9 40 4.5 AZ2101–1C–6D AZ2101–1C–6DE
9 13.9 97 6.75 AZ2101–1C–9D AZ2101–1C–9DE
12 17.5 155 9.0 AZ2101–1C–12D AZ2101–1C–12DE
15 22.5 256 11.25 AZ2101–1C–15D AZ2101–1C–15DE
18 27.4 380 13.5 AZ2101–1C–18D AZ2101–1C–18DE
24 36.1 660 18.0 AZ2101–1C–24D AZ2101–1C–24DE
48 68.4 2,560 36.0 AZ2101–1C–48D AZ2101–1C–48DE
70 104.4 5,500 52.5 AZ2101–1C–70D AZ2101–1C–70DE
110 163.2 13,450 82.5 AZ2101–1C–110D AZ2101–1C–110DE
*Substitute “1B” in place of “1A” or “1C” to indicate 1 Form B. To indicate Class F version, add suffix “F”.
Other coil resistances and sensitivities available upon request. Please contact the factory.
MECHANICAL DATA
WIRING DIAGRAM
PC BOARD LAYOUT
I FORM A
(SPST - NO)
I FORM B
(SPST - NC)
I FORM C
(SPDT)
Viewed toward terminals
Viewed toward terminals
.081 x .003
(2.06 x .076)
.900
(22.84)
1.000
(25.38)
.300
(7.6)
.400
(10.2)
.150
(3.81)
.550
(13.97) .700
(17.78)
3
26
1
5
4
26
1
53
4
26
1
5
.043 x .003
(1.09 x .076)
DIA (4 PLACES)
DIA
.350
(8.89)
.032
(0.81)
.250
(6.35)
1.27
(32.23)
1.08
(27.4)
.240
(6.1)
1.10
(27.92)
.130
(3.3)
.032 x .062
(0.81 x 1.57)
.025 x .025
(0.63 x 0.63)
.045 x .045
(1.14 x 1.14)
.140 + .01, –.020
(3.6 + .25, –.51)
(3 PLACES)
(3 PLACES)
Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010"
UL/CUR File E44211 Approved Contact Ratings
Form A Form B Form C
Load Type Cycles Volts (NO) (NC) NO NC
General Purpose 100,000 125 or 240 VAC 30 A 15 A 30 A 15 A
(Inductive) 30,000 277 VAC 30 A 30 A 30 A 30 A
Resistive 100,000 125 or 240 VAC 30 A 15 A 30 A 15 A
100,000 30 VDC 20 A 10 A 20 A 10 A
100,000 277 VAC 20 A — — —
100,000 * 240 VAC 15 A — — —
6,000 250 VAC 40 A — 40 A —
Ballast 6,000 125, 240 or 6 A 3 A 6 A 3 A
277 VAC
Pilot Duty 6,000 125 VAC 800 VA 290 VA 800 VA 290 VA
30,000 125 VAC 800 VA — 690 VA —
100,000 125 VAC 690 VA — 470 VA 275 VA
6,000 240 VAC 1152 VA 768 VA 1152 VA 768 VA
100,000 277 VAC 764 VA — 764 VA —
Motor Load 6,000 125 VAC 1 HP 1/4HP 1 HP 1/4HP
6,000*** 240 VAC 3 HP 1 HP 2 HP 1 HP
30,000 125 VAC 1 HP — 1 HP —
100,000 125 or 277 VAC 3/4HP — 3/4HP —
Definite Purpose 30,000 ** 120 VAC 82.8 LRA — 82.8 LRA —
13.8 FLA — 13.8 FLA —
30,000 125 VAC 96 LRA 33 LRA 60 LRA 33 LRA
30 FLA 10 FLA 20 FLA 10 FLA
30,000 ** 125 VAC 60 LRA 30 LRA 60 LRA 30 LRA
20 FLA 12 FLA 20 FLA 12 FLA
(LRA-Locked Rotor) 100,000 125 VAC 82.8 LRA — 82.8 LRA —
27 FLA — 27 FLA —
(FLA-Full Load) 30,000 240 VAC 80 LRA 33 LRA 60 LRA 33 LRA
30 FLA 10 FLA 20 FLA 10 FLA
30,000 ** 240 VAC 41.4 LRA — 41.4 LRA —
6.9 FLA — 6.9 FLA —
100,000 277 VAC 60 LRA — 60 LRA —
20 FLA — 20 FLA —
Tungsten 6,000 125 VAC 15A — 15A 3A
6,000 240 VAC 5A — 5A 3A
6,000 120 VAC — 3A — —
6,000 240 VAC — 3A — —
TV–5 25,000 120 VAC TV–5 — TV–5 TV–3
TV–3 25,000 120 VAC — TV–3 — TV–3
* Ambient temperature 96°C (208°F) max. sealed and 105°C (221°F) unsealed.
** Ambient temperature 85°C (185°F) max. sealed and unsealed.
*** Ambient temperature 65°C (149°F) max. sealed and unsealed.
AZ2100
7/23/09
Coil Temperature Rise
Percent of Nominal Coil Voltage (at 20˚C)
40% 60% 80% 100% 120% 140% 160% 180% 200%
Coil Temperature Rise ˚C
180
160
140
120
100
80
60
40
20
0
0A
15A
20A
30A
25A
Maximum Switching Capacity
10 20 30 40 60 80 100 200 300
30
20
10
8
6
5
4
3
2
1
VOLTAGE
AMPERES
DC RESISTIVE
LOAD
AC RESISTIVE
LOAD
40 NO
NC
