TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA PJB Highlights & Features * * * * * * * * * Universal AC Input (85Vac - 264Vac) Power Boost of 200% for 10 seconds Low Inrush Current / Low Leakage Current High efficiency and PF factor to conserve energy Conformal coating on PCBA to protect against chemical and dust pollutants Remote ON/OFF (Optional) No Load power consumption < 0.5W (Optional) Versatile configuration options: Open Frame, L Frame, Enclosed Design compliance with Japan PSE (DENAN)* * For PJB-24V150WJA/HA/GA models only Safety Standards CB Certified for worldwide use Model Number: Unit Weight: Dimensions (L x W x H): PJB-24V150WA Open Frame: 0.31 kg (0.68 lb) Enclosed: 0.51 kg (2.00 lb) Open Frame: 160 x 75 x 37 mm (6.30 x 2.95 x 1.46 inch) Enclosed: 188 x 85 x 47 mm (7.40 x 3.35 x 1.85 inch) General Description The PJB series of Open Frame Power Supply comes with universal AC input at 85Vac to 264Vac. Features are including low leakage / Inrush current and conformal coating on the PCBAs to provide protection against dust and chemical pollutants and low power consumption for optional. The built-in active PFC provides PF > 0.97 and fulfills Harmonic Current Emission according to IEC/EN 610003-2. The feature built-in Power Boost of 200% for 10 seconds enables reserve power to be always available for reliable startup of loads with high inrush current, thus eliminating the need of a more expensive power supply unit at higher power rating. Metal chassis and case cover are available as options for different installation preferences. Model Information PJB Open Frame Power Supply Model Number Input Voltage Range Rated Output Voltage Rated Output Current PJB-24V150W A 85-264Vac 24Vdc 6.30A Model Numbering CC Code PJB - 24V 150W PJB Series Output Voltage Output Power Package Type Remote ON/OFF Function Delta Standard B - Open Frame N - No Remote ON/OFF L - L Frame R - With Remote ON/OFF C - Enclosed J - Open Frame + Green Mode* H - L Frame + Green Mode* G - Enclosed + Green Mode* * With safety approvals: IEC/EN/UL 62368-1 1 A All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Specifications Input Ratings / Characteristics Nominal Input Voltage 100-240Vac Input Voltage Range 85-264Vac Nominal Input Frequency 50-60Hz Input Frequency Range 47-63Hz Input Current 1.90A typ. @ 100Vac, 0.95A typ. @ 200Vac Efficiency at 100% Load No Load Power Consumption 88.0% typ. @ 100Vac, 90.5% typ. @ 200Vac Package Type : BLC 3.5W typ. Package Type : JHG < 0.5W @100Vac & 200Vac Max Inrush Current (Cold Start) 15A typ. @ 100Vac, 30A typ. @ 200Vac Power Factor Correction at 100% load 0.98 typ. @ 100Vac, 0.95 typ. @ 200Vac Leakage Current 0.2mA @ 100Vac, 0.4mA @ 240Vac Output Ratings / Characteristics* Nominal Output Voltage 24Vdc Factory Set point Tolerance 24Vdc 1% (initial set point tolerance from factory) Output Voltage Adjustment Range 21.6-26.4Vdc Output Current Line Regulation 6.30A (continuously operating at 24V) 12.6A (Power Boost for 10 seconds at 24V, refer to the details in the Functions section) 151.2W (continuously operating at 24V) 302.4W (Power Boost for 10 seconds at 24V, refer to the details in the Functions section) < 96mV Load Regulation < 150mV Ripple (20MHz) < 150mVpp @ 0C to 50C, < 180mVpp @ -10C to 0C Ripple Noise (20MHz) < 150mVpp @ 0C to 50C, < 180mVpp @ -10C to 0C Start-up Time 500ms typ. @ 100Vac (100% load) Hold-up Time 20ms typ. @ 100Vac (100% load) Dynamic Response (Overshoot & Undershoot O/P Voltage) 5% @ 0-50% load and 50-100% load (Slew Rate: 0.1A/S) Start-up with Capacitive Loads 8,000F Max Output Power *For power de-rating from 50C to 70C, see power de-rating on page 3 Mechanical Case Chassis/Cover SGCC Dimensions Open Frame 160 x 75 x 37 mm (6.30 x 2.95 x 1.46 inch) Unit Weight Open Frame Enclosed Indicator 0.31 kg (0.68 lb) 0.51 kg (2.00 lb) NA Cooling System Convection Terminal Input Output JST B3P5-VH (LF)(SN) V: JST B7P-VH (LF)(SN), V+: JST B6P-VH (LF)(SN) Wire AWG 22-18 Noise (1 Meter from power supply) Sound Pressure Level (SPL) < 25dBA 2 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Environment Surrounding Air Temperature Power De-rating Operating -10C to +70C Storage -25C to +75C Mounting Orientation A > 50C de-rate power by 2% / C < 90Vac de-rate power by 2% / V Operating Humidity 5 to 95% RH (Non-Condensing) Operating Altitude 0 to 5,000 Meters (16,400 ft) Shock Test Vibration Non-Operating IEC 60068-2-27, Half Sine Wave: 50G for a duration of 11ms, 3 shocks for each 3 directions Operating IEC 60068-2-6, Sine Wave: 10Hz to 55Hz @ 19.6m/S (2G peak); 10 min per cycle, 60 min per axis for all X, Y, Z direction Over Voltage Category 2 Pollution Degree 2 Protections Overvoltage 27.6-33.6V, Latch Mode Overload / Overcurrent > 220% of rated load current, Hiccup Mode, Non-Latching (Auto-Recovery) Over Temperature Latch Mode Short Circuit Hiccup Mode, Non-Latching (Auto-Recovery when the fault is removed) Protection Against Shock Class I with PE* connection *PE: Primary Earth Reliability Data MTBF > 200,000 hrs. as per JEITA RCR-9102B Expected Cap Life Time 10 years (115Vac, 50% load @ 40C) Safety Standards / Directives Safety Entry Low Voltage SELV (EN 60950-1) Electrical Safety TUV Bauart UL/cUL recognized CCC CB scheme TUV Bauart UL/cUL recognized cTUVus CCC CB scheme CE Galvanic Isolation 3 Input to Output For Package type : B / L / C EN 60950-1 UL 60950-1 and CSA C22.2 No. 60950-1 (File No. E131881) CCC GB4943.1-2011 IEC 60950-1 For Package type : J / H / G EN 62368-1 UL 60950-1 and CSA C22.2 No. 60950-1 UL 62368-1 and CSA C22.2 No. 62368-1 CCC GB4943.1-2011 IEC 62368-1 Design to meet DENAN at 100Vac - 240Vac In conformance with EMC Directive 2014/30/EU & EU/2015/863 and Low Voltage Directive 2014/35/EU 3.0KVac Input to Ground 2.0KVac Output to Ground 0.5KVac All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA EMC Emissions (CE&RE) CISPR 32, EN 55032, FCC Title 47: Class B Immunity EN61000-6-1 (For Package Type : BLC) Electrostatic Discharge IEC 61000-4-2 Criteria A1) Air Discharge: 8kV (Level 3) Contact Discharge: 4kV (Level 2) Radiated Field IEC 61000-4-3 Level 2 Criteria A1) 80MHz-1GHz, 3V/M with 1kHz tone / 80% modulation Electrical Fast Transient / Burst IEC 61000-4-4 Level 2 Criteria A1) 1kV Surge IEC 61000-4-5 Conducted IEC 61000-4-6 Level 3 Criteria A1) Common Mode4): 2kV Differential Mode5): 1kV Level 2 Criteria A1) 150kHz-80MHz, 3Vrms Power Frequency Magnetic Fields IEC 61000-4-8 Voltage Dips and Interruptions IEC 61000-4-11 Immunity Criteria A1) Magnetic field strength 1A/Meter 100% dip; 1 cycle (20ms); Self Recoverable EN61000-6-2 (For Package Type : GHJ) Level 4 Criteria A1) Air Discharge: 15kV Contact Discharge: 8kV Level 3 Criteria A1) 80MHz-1GHz, 10V/M with 1kHz tone / 80% modulation Electrostatic Discharge IEC 61000-4-2 Radiated Field IEC 61000-4-3 Electrical Fast Transient / Burst IEC 61000-4-4 Level 3 Criteria A1) 4kV Surge IEC 61000-4-5 Level 4 Criteria A1) Common Mode4): 4kV Differential Mode5): 2kV Conducted IEC 61000-4-6 Level 3 Criteria A1) 150kHz-80MHz, 10Vrms Power Frequency Magnetic Fields IEC 61000-4-8 Level 4 Criteria A1) Magnetic field strength 30A/Meter IEC 61000-4-11 100% dip; 1 cycle, Criteria B 2) 40% dip; 10 cycle, Criteria C 3) 70% dip; 25 cycle, Criteria C 3) 100% dip; 250 cycle, Criteria C 3) Voltage Dips and Interruptions Harmonic Current Emission IEC/EN 61000-3-2, Class A Voltage Fluctuation and Flicker IEC/EN 61000-3-3 1) Criteria A: Normal performance within the specification limits 2) Criteria B: Output out of regulation, or shuts down during test. Automatically restored to normal operation after test. 3) Criteria C: Output out of regulation, shuts down during test (Need to recycle AC power cord to normal operation after test) 4) Asymmetrical: Common mode (Line to earth) 5) Symmetrical: Differential mode (Line to line) 4 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Block Diagram(For Package Type : BLC) Block Diagram(For Package Type : GHJ) 5 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Dimensions Open Frame L x W x H: 160 x 75 x 37 mm (6.30 x 2.95 x 1.46 inch) L Frame L x W x H: 188 x 85 x 47 mm (7.40 x 3.35 x 1.85 inch) Item Device Description 6 1 Input Connector 2 Output Connector 3 VR 4 Remote ON/OFF (JST B2B-XH-A) 5 Chassis Notes * * * * Dimensions are in mm For information on Mounting Torque, and I/O Connector and Housing, please refer to the Instruction Manual. For L Frame type: There are 6 threaded mounting holes and 5 normal mounting holes. For Open Frame type: There are 4 normal mounting holes. All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Enclosed L x W x H: 188 x 85 x 47 mm (7.40 x 3.35 x 1.85 inch) Item Device Description 7 Notes 1 Input Connector 2 Output Connector * * 3 VR 4 Remote ON/OFF (JST B2B-XH-A) * 5 Cover 6 Chassis Dimensions are in mm For information on Mounting Torque, and I/O Connector and Housing, please refer to the Instruction Manual. For Enclosed type: There are 6 threaded mounting holes and 5 normal mounting holes. All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Assembly & Installation Assembly Reference Open Frame L Frame / Enclosed For safety reasons, please ensure the mounted device is kept at 8mm (0.315 inch) safety distance at all sides from other components and equipments. Please insert an insulation sheet between the system and product, if the safety distance is less than 8mm (0.315 inch). * * Use flexible cable (stranded or solid) of AWG No. 22-18. Please refer to Table 1 for the recommended Housing and Terminal. For the Remote ON/OFF function, use flexible cable (stranded or solid) of AWG No. 28-22. Table 1 Input (JST) Output (JST) Remote ON/OFF Function (Option) Mounting Orientation Connector (Board Mounting) Housing B3P5-VH(LF)(SN) VHR-5N V- B7P-VH (LF)(SN) VHR-7N V+ B6P-VH(LF)(SN) VHR-6N B2B-XH-A(LF)(SN) XHP-2 SVH-21T-P1.1 SXH-001T-P0.6 * * * * 8 Terminal All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) Any excessive twisting or bending may damage the device's PCB. Please handle the device with care. The device is not recommended to be placed on low thermal conductive surfaces. For example, plastics. Prevent any foreign metal, particles or conductors from entering the device through the openings during installation. It may cause: -Electric shock; Safety hazard; Product failure. The power supply must be mounted by metal screws onto a grounded metal surface. It is highly recommended that the Earth terminal on the connector be connected to the grounded metal surface. TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Engineering Data Convection Output Load De-rating VS Surrounding Air Temperature Open Frame / L Frame Fig.1.1 De-rating for Mounting Orientation A, C > 50C de-rate power by 2% / C De-rating for Mounting Orientation B, E > 45C de-rate power by 2% / C De-rating for Mounting Orientation D > 40C de-rate power by 2.33% / C De-rating for Mounting Orientation F > 40C de-rate power by 1.66% / C Enclosed Fig.1.2 De-rating for Mounting Orientation A, B, C > 40C de-rate power by 2% / C De-rating for Mounting Orientation D, E > 30C de-rate power by 1.66% / C De-rating for Mounting Orientation F > 35C de-rate power by 2% / C Forced Cooling (Air Velocity > 0.7m/s) Output Load De-rating VS Surrounding Air Temperature Air Flow Direction 9 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Open Frame / L Frame Fig.1.3 De-rating for Mounting Orientation A to F > 60C de-rate power by 2% / C Enclosed Fig.1.4 De-rating for Mounting Orientation A to F > 50C de-rate power by 2% / C Notes 1. 2. 3. 4. Power supply components may degrade, or be damaged, when the power supply is continuously used outside the shaded region, refer to the graphs shown above. If the output capacity is not reduced when the surrounding air temperature is more than the upper limit temperature, the device will run into Over Temperature Protection. When activated, the output voltage will go into bouncing mode and will recover when the surrounding air temperature is lowered or the load is reduced as far as necessary to keep the device in working condition. Depending on the surrounding air temperature and output load delivered by the power supply, the device housing can be very hot! If the device has to be mounted in any other orientation, please contact info@deltapsu.com for more details. Output Load De-rating VS. Input Voltage No output power de-rating for the input voltage range from 90Vac to 264Vac 10 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Functional Manual Remote ON/OFF Function You can remotely control the power supply unit to turn ON/OFF by using an external DC source. Follow the DC power source voltage and current limiting defined in the table below. Built-in Resistor Ri (ohm) 1k Voltage Between RC+ and RC- (V) Output ON Output OFF 5-12.5 0-0.5 Input Current (mA) 20 Max Notes 1. Remote ON/OFF circuits are isolated from input, output and PE. 2. Please check if the polarity of the wire connector is the same as the external DC source. If not, the power would not turn on and the internal components may be damaged. 3. You do not need an external resistance RO for current limit while the output voltage of external DC source is within the range of 512.5V. If the output voltage exceeds 12.5V, please use the following equation for the value of current limit resistance RO. = 11 - (3.5 + 0.006 ) 0.006 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Functions Start-up Time The time required for the output voltage to reach 90% of its final steady state set value, after the input voltage is applied. Rise Time The time required for the output voltage to change from 10% to 90% of its final steady state set value. Hold-up Time Time between the collapse of the AC input voltage, and the output falling to 95% of its steady state set value. Graph illustrating the Start-up Time, Rise Time, and Hold-up Time Dynamic Response The power supply output voltage will remain within 5% of its steady state value, when subjected to a dynamic load from 0 to 50% and 50 to 100% of its rated current. 0 to 50% Load 12 50 to 100% Load All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Power Boost Power Boost is the reserve power available constantly that allows reliable startup to support sudden and short spike of loads with high inrush current typically during turn on to remove the need of more expensive higher rated power supply unit. After the output has reached its steady state set value, the power supply can support surge loads with a higher short-term power demand up to 200% of maximum rated load (IO Max), for a maximum duration of 10 seconds. The Power Boost is also available to repeatedly basis with according to the condition of an average (R.M.S) output power shall not exceed continuous operating condition or refer to duty cycle calculation below. (%) = ; ( 10 sec) ( ) = OR - = ( x ) + (- x ) x - ( x ) An example of Power Boost and Average Output Power Power Boost Peak Power (WP) Power Boost Duration (TP) Duty Cycle Non-Peak Power (WN) Non-Peak Power Duration (TN) Total Time (T) 200% 302.4W 10 sec 15% 124.52W 56.67 sec 66.67 sec 200% 302.4W 5 sec 15% 124.52W 28.33 sec 33.33 sec 150% 225W 10 sec 40% 102W 15 sec 25 sec 150% 225W 5 sec 40% 102W 7.5 sec 12.5 sec It is not recommended to prolong the duration of Power Boost to be longer than the specified duty cycle calculation, this may cause damage to the PSU. 13 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Inrush Current Overload & Overcurrent Protections (Auto-Recovery) Inrush current is the peak, instantaneous, input current measured and, occurs when the input voltage is first applied. For AC input voltages, the maximum peak value of inrush current will occur during the first half cycle of the applied AC voltage. This peak value decreases exponentially during subsequent cycles of AC voltage. The power supply's Overload (OLP) and Overcurrent (OCP) Protections will be activated when output current exceeds 220% of IO (Max load). In such occurrence, the VO will start to droop and once the power supply has reached its maximum power limit, the protection is activated and the power supply will go into "Hiccup mode" (Auto-Recovery). The power supply will recover once the fault condition of the OLP and OCP is removed and IO is back within the specifications. It is not recommended to prolong the duration of IO when it is <220% but >100%, since it may cause damage to the PSU. Overvoltage Protection (Latch Mode) Over Temperature Protection (Latch Mode) The power supply's overvoltage circuit will be activated when its internal feedback circuit fails. The output voltage shall not exceed its specifications defined on Page 3 under "Protections". Power supply will latch off, and require removal/re-application of input AC voltage in order to restart. As described in load de-rating section, the power supply also has Over Temperature Protection (OTP). In the event of a higher operating temperature at 100% load; or, when the operating temperature is beyond what is recommended in the de-rating graph, the OTP circuit will be activated. When activated, power supply will latch off, until the surrounding air temperature drops to its normal operating temperature or the load is reduced as recommended in the de-rating graph. Removal/re-application of input AC voltage will then be required in order to restart. The power supply should be latch. Short Circuit Protection (Auto-Recovery) The power supply's output OLP/OCP function also provides protection against short circuits. When a short circuit is applied, the output current will operate in "Hiccup mode", as shown in the illustration in the OLP/OCP section on this page. The power supply will return to normal operation after the short circuit is removed. 14 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05) TECHNICAL DATASHEET PJB Open Frame Power Supply 24V 150W 1 Phase / PJB-24V150WA Others Conformal Coating The Protective Coating Technology Delta Electronics Group has designed the perfect dipping technique which penetrates everywhere including under device, and prevents leakage. The conformal coating dipping can be applied to PCBs or circuit board. The coating preserves the performance of precision electronic primarily by preventing ionizable contaminants such as salt from reaching circuit nodes, where the material slumps around sharp edges. This can be a problem especially in highly conversing atmosphere. PFC - Norm EN 61000-3-2 Line Current Harmonic content Typically, the input current waveform is not sinusodial due to the periodical peak charging of the input capacitor. In industrial environment, complying with EN 61000-3-2 is only necessary under special conditions. Complying to this standard can have some technical drawbacks, such as lower efficiency as well as some commercial aspects such as higher purchasing costs. Frequently, the user does not profit from fulfilling this standard, therefore, it is important to know whether it is mandatory to meet this standard for a specific application. Attention Delta provides all information in the datasheets on an "AS IS" basis and does not offer any kind of warranty through the information for using the product. In the event of any discrepancy between the information in the catalog and datasheets, the datasheets shall prevail (please refer to www.DeltaPSU.com for the latest datasheets information). Delta shall have no liability of indemnification for any claim or action arising from any error for the provided information in the datasheets. Customer shall take its responsibility for evaluation of using the product before placing an order with Delta. Delta reserves the right to make changes to the information described in the datasheets without notice. 15 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2020, Rev. 05)