Think Automation and beyond... IDEC Safety Interlock Switches IDEC Safety Components Providing reliable, human-machine safety components As increasingly more complex tasks are taken over by machines, it has become common for people and machines to interact closely on a daily basis. In these human-machine interactions, it is critical that safety components are used as a countermeasure to avoid injuries. As machine safeguarding continues to evolve both in products and regulations, IDEC Corporation has created a family of safety components to meet industry demands and needs. With six decades of experience in industrial automation, IDEC continues to produce the same high-quality and globally-recognized products that can be relied upon for machine safety control throughout the world. To us, safety isn't just about meeting safety requirements; it's about protecting people and productivity. 2 Interlock Switches IDEC Safety Interlock Switch Family Compact, High-Quality Designs Often used for gate and door monitoring or locking, IDEC safety interlock switches are created with a high-quality and compact design aimed at achieving the ultimate goal of maximum personnel safety. When installed correctly in a safety circuit, IDEC HS safety switches ensure that doors, gates and guards are closed before a process or machine can start up. When the gate or door is opened, the actuating key is removed from the switch thus signaling a safety logic device. Safety Made Simple Simple to install, HS safety interlock switches feature metal or plastic heads or bodies of different shapes, sizes and connection methods to cover most safeguarding applications, while complying with both domestic and European safety standards. For some international standards, such as EN1088, applications can only use proprietary actuators to prevent tampering of the gate or door. HS switches are perfect for this, as they meet or exceed all standards. Variety to Choose From Available in a variety of sizes, contact arrangements and functions, IDEC HS safety interlock switches can be used in a wide-range of safety system applications from machine tools and semiconductor equipment to packaging and material handling equipment. 800-262-IDEC www.IDEC.com/safety 3 Selection IDEC has a variety of gate/door switches to meet all your needs! Basic Safety Interlock Switches Subminiature - HS6B Miniature - HS5D Full Size - HS1B 30 x 15 x 78mm 30 x 30 x 90mm 52 x 35 x 125mm (page 5) (page 6) (page 7) 2 or 3 contacts Integrated cable Plastic body 2 or 3 contacts Screw termination Metal or plastic head 2 contacts Screw termination Die-cast aluminum body Solenoid Locking Safety Interlock Switches Subminiature - HS6E Miniature - HS5E Full Size - HS1E Full Size - HS1C Full Size- HS1L 75 x 15 x 75mm 35 x 40 x 146mm 104 x 35 x 129mm 106 x 35 x 125mm 104 x 35 x 129mm 500N 1400N 1500N 1500N 3000N (page 8) (page 10) (page 12) (page 16) (page 14) 5 contacts Integrated cable Plastic body 4 4 contacts Integrated cable Metal head, plastic body 3-4 contacts Screw termination Plastic body 3-4 contacts Screw termination Die-cast aluminum body 6 contacts Screw termination Plastic body HS6B Subminiature HS6B features: Only 78 x 30 x 15mm Two actuator entrances provide flexibility for installation options Integral molded cable reduces wiring time IP67 (IEC60529) Direct Opening Action Actuators comply with ISO14119 and EN1088 Specifications Contact Configuration Cable Length Part Number Conforming to Standards 1NC-1NO 1m HS6B-11B01 Operating Temperature -25 to +70C (no freezing) 3m HS6B-11B03 Storage Temperature -40 to +80C (no freezing) 5m HS6B-11B05 Relative Humidity 45 to 85% (no condensation) 1m HS6B-02B01 Storage Humidity 95% maximum (no condensation) 3m HS6B-02B03 300V 5m HS6B-02B05 Rated Insulation Voltage (Ui) Degree of Protection IP67 (IEC60529) 1m HS6B-12B01 Direct Opening Travel 8mm minimum 3m HS6B-12B03 Direct Opening Force 60N minimum 5m HS6B-12B05 Thermal Current (Ith) 2.5A 1m HS6B-03B01 3m HS6B-03B03 5m HS6B-03B05 11 33 2NC 11 31 Zb Zb 12 34 12 32 2NC-1NO 11 21 33 3NC Zb 12 22 34 Zb 11 12 21 22 31 32 Standard stock items in bold. EN1088, IEC60947-5-1, EN60947-5-1, GS-ET-15, IEC60664-1, IEC60204-1, EN60204-1, UL508, CSA C22.2 No. 14 Rated Voltage (Ue) AC Rated Operating Current (Ie) 30V - 2.5A 1.5A Inductive load (AC-15) - 1.5A 0.75A 2.5A 1.1A 0.55A (2A) (0.4)A (0.2A) 2.3A 0.55A 0.27A (1A) (0.22A) (0.1A) DC Appearance Inductive load (DC-13) Part Number HS9Z-A61 HS9Z-A62 Shape Straight Right-angle Operating Frequency 1200 operations/hour Mechanical Life 1,000,000 operations (GS-ET-15) Electrical Life 100,000 operations (at full rated load) Weight 120g - 1m cable type, 270g - 3m cable type, 420g - 5m cable type *Dimensions Interlock Switch (mm) 35 5.5 10.4 Adjustable actuator 180 angle R 20 30 Slot Plug (Note 1) (supplied) HS9Z-A66 (58) (9) 78 4 15 1 5.5 Adjustable actuator 90 angle 10.1 1 2. 2 10.4 HS9Z-A65 250V Resistive load (AC-12) Resistive load (DC-12) Actuator Keys 125V 27.6 (o7.6) Part Numbers 4 * * * * * * Actuators are not included and must be ordered separately. 5 HS5D Miniature HS5D features: * * * * * * Detects detachment of head for enhanced safety Compact dimensions with up to three contacts The head orientation can be rotated, allowing 8 different actuator entries NC contacts with direct opening action (IEC/EN60947-5-1) M3 terminal screws for easy wiring Gold-plated contacts suitable for small loads Specifications Part Numbers Contact Configuration 1NC-1NO Main Circuit 11 Monitor Circuit 23 Zb 24 2NC Main Circuit 11 Monitor Circuit 21 Zb 2NC-1NO Main Circuit Main Circuit Monitor Circuit 12 Zb 11 21 33 Main Circuit Main Circuit Monitor Circuit 11 21 31 Plastic Head Type Metal Head Type G1/2 HS5D-11RN HS5D-11ZRN PG13.5 HS5D-11RNP HS5D-11ZRNP M20 HS5D-11RNM HS5D-11ZRNM G1/2 HS5D-02RN HS5D-02ZRN 12 PG13.5 HS5D-02RNP HS5D-02ZRNP 22 M20 HS5D-02RNM HS5D-02ZRNM G1/2 HS5D-12RN HS5D-12ZRN PG13.5 HS5D-12RNP HS5D-12ZRNP M20 HS5D-12RNM HS5D-12ZRNM G1/2 HS5D-03RN HS5D-03ZRN PG13.5 HS5D-03RNP HS5D-03ZRNP M20 HS5D-03RNM HS5D-03ZRNM 12 22 34 3NC Zb Gland Port Size 12 22 32 Conforming to Standards Operating Temperature Storage Temperature Relative Humidity Rated Insulation Voltage (Ui) Degree of Protection Actuator Operating Speed Direct Opening Travel Direct Opening Force Thermal Current (Ith) Rated Voltage (Ue) Rated Current (Ie)* Standard stock items in bold. Actuator Keys & Accessories Item Part Number Description HS9Z-A51 Straight HS9Z-A51A Straight w/rubber bushings HS9Z-A52 Right-angle HS9Z-A52A Right-angle w/rubber bushings HS9Z-A55 Angle Adjustable (vertical/horizontal) HS9Z-A5P Plug Actuator HS9Z-SH5 Sliding Actuator HS9Z-PH5 Padlock Hasp ISO14119, EN1088, IEC60947-5-1, EN60947-5-1 (TUV approval), GS-ET-15 (TUV approval), UL508, CSA C22.2 No. 14, GB14048.5 (CCC approval), IEC60204-1/EN60204-1 (applicable standards for use) -30 to +70C (no freezing) -40 to +80C (no freezing) 45 to 85% (no condensation) 300V IP67 (IEC60529) 0.05 to 1.0m/s 10mm minimum 50N minimum 10A Minimum Applicable Load (reference) Operating Frequency Mechanical Life Electrical Life Weight (approx.) *TUV rating: AC-15 3A/250V, DC-13 4A/30V Gland Port Actuators are not included and must be ordered separately. 6 1 20 30 1 R2 .2 Dimensions (mm) 91 15 24 30 36.2 30V 125V 250V Resistive load (AC-12) 10A 10A 6A AC Inductive Load (AC-15) 10A 5A 3A Resistive load (DC-12) 8A 2.2A 1.1A DC Inductive Load (DC-13) 4A 1.1A 0.6A 5V AC/DC, 1mA (Applicable range may vary with operating conditions and load types.) 900 operations per hour 1,000,000 operations minimum (GS-ET-15) 100,000 operations minimum (AC-12 250V, 6A) 1,000,000 operations minimum (24V AC/DC,100mA) (operation frequency: 900 operations per hour) Plastic head: 80g, Metal head: 110g Full Size HS1B HS1B features: * * * * * * Rugged aluminum die-cast housing Direct Opening Action Available with or without an indicator (red or green) Flexible Installation: Two actuator entries and three conduit ports are provided Select from two circuit configurations (1NO-1NC or 2NC). IP67 Part Numbers Specifications Contact Configuration Model Pilot Light Without + - 1NC-1NO 1 2 3 4 Main Circuit Auxiliary Circuit + - 2NC Auxiliary Circuit Conforming to Standards IEC60947-5-1, EN60947-5-1, GS-ET-15, UL508, CSA C22.2 No. 14 HS1B-11R Operating Temperature -20 to +70C (no freezing) Storage Temperature -40 to +80C Relative Humidity 45 to 85% (no condensation) Rated Insulation Voltage (Ui) 300V (between LED and ground: 60V) Degree of Protection IP67 (IEC60529) Actuator Operating Speed 0.05 to 1.0m/s Direct Opening Travel 11mm minimum Red LED HS1B-114R-R Green LED HS1B-114R-G Without HS1B-02R Red LED HS1B-024R-R Green LED 1 2 3 4 Main Circuit Part Number HS1B-024R-G Standard stock items in bold. 20N minimum Thermal Current (Ith) 10A Rated Voltage (Ue) Rated Operating Current (Ie) Actuator Keys & Accessories Appearance Direct Opening Force Part Number Description HS9Z-A1 Straight Actuator (Mainly for sliding doors) HS9Z-A2 Right-angle Actuator (Mainly for rotating doors) HS9Z-A3 Adjustable Actuator HS9Z-T1 Key Wrench (included with switch) 125V 250V AC Resistive load (AC-12) Inductive load (AC-15) 10A 10A 10A 5A 6A 3A DC Resistive load (DC-12) Inductive load (DC-13) 8A 4A 2.2A 1.1A 1.1A 0.6A Operating Frequency 900 operations/hour Mechanical Life 1,000,000 operations Electrical Life 100,000 operations (rated load) Recommended Short Circuit Protection 250V, 10A fuse (Type D01 based on IEC60269-1, 60269-2) Indicator Operating Voltage 24V DC Current 10mA Light Source LED lamp Lens Color Red or Green (12mm dia. Lens) Weight (approx) 280g Dimensions (mm) 2 .7 R2 36.5 10 o5 .4 Conduit Port G1/2 42 Conduit Opening Plug 52 64 HS9Z-P1 30V Actuators are not included and must be ordered separately. 1.0 125 35 40 17.5 800-262-IDEC 49.5 4 15 www.IDEC.com/safety 7 Subminiature HS6E features: * Compact body: 75 x 15 x 75mm 15mm wide, thinnest solenoid interlock switch in the world * Reversible mounting and angled cable allow four actuator insertion directions * Energy saving: 24V DC, 110mA (solenoid: 100mA, LED: 10mA) * Manual unlocking possible on three sides * LED indicator shows solenoid operation * 500N locking retention force Part Numbers Mechanical Spring Lock (power solenoid to unlock) Cable Length Contact Configuration Part Number Solenoid Lock (remove power to solenoid to unlock) Main Circuit: Monitor Circuit: Monitor Circuit: Main Circuit: Monitor Circuit: Monitor Circuit: Main Circuit: Monitor Circuit: Monitor Circuit: Main Circuit: Monitor Circuit: Monitor Circuit: 11 21 31 11 21 31 11 21 33 11 21 33 12 22 32 12 22 32 12 22 34 12 22 34 (+) A2 (-) A1 41 53 41 51 41 53 41 51 42 54 42 52 42 54 42 52 1m 3m 5m HS6E-L44B01-G HS6E-L44B03-G HS6E-L44B05-G 1m 3m 5m HS6E-M44B01-G HS6E-M44B03-G HS6E-M44B05-G 1m 3m 5m HS6E-N44B01-G HS6E-N44B03-G HS6E-N44B05-G 1m 3m 5m HS6E-P44B01-G HS6E-P44B03-G HS6E-P44B05-G (-) A1 Main Circuit: Monitor Circuit: Monitor Circuit: 11 21 31 12 22 32 41 53 42 54 1m 3m 5m HS6E-L7Y4B01-G HS6E-L7Y4B03-G HS6E-L7Y4B05-G Main Circuit: Monitor Circuit: Monitor Circuit: 11 21 31 12 22 32 41 51 42 52 1m 3m 5m HS6E-M7Y4B01-G HS6E-M7Y4B03-G HS6E-M7Y4B05-G Main Circuit: Monitor Circuit: Main Circuit: MonitorCircuit: Circuit: Monitor 12 22 12 34 22 32 41 53 41 51 42 54 42 52 1m 3m 5m HS6E-N7Y4B01-G HS6E-N7Y4B03-G HS6E-N7Y4B05-G Monitor Circuit: 11 21 11 33 21 31 Main Circuit: Monitor Circuit: Monitor Circuit: 11 21 33 12 22 34 41 51 42 52 1m 3m 5m HS6E-P7Y4B01-G HS6E-P7Y4B03-G HS6E-P7Y4B05-G 11 21 33 12 22 34 41 53 42 54 1. Contact configuration shows the contact status when actuator is inserted and solenoid off for spring lock. 2. Contact configuration shows the contact status when actuator is inserted and solenoid on for solenoid lock. 3. Indicator LED color is green. 4. Actuator keys are not supplied with the interlock switch and must be ordered separately. 5. Standard stock items in bold. Main Circuit: Monitor Circuit: Monitor Circuit: 8 Part Number (Actuator inserted) (Solenoid ON) (Actuator inserted) (Solenoid OFF) (+) A2 Cable Length Contact Configuration 800-262-IDEC www.IDEC.com/safety HS6E Actuator Keys & Accessories Item Part Number HS9Z-A61 HS9Z-A62 HS9Z-A62S HS9Z-A65 Specifications Description Straight Right-angle (actuator retention force 100N max) Right-angle with Mounting Plate Angle adjustable with hex screw (horizontal or vertical configurable) Conforming to Standards UL 508, CSA C22.2, No. 14, ISO 14119, IEC 60947-5-1, EN 60947-5-1 (TUV approval), EN 1088 (TUV approval), GS-ET-19, IEC 60204-1/EN 60204-1 (applicable standards for use) Operating Temperature -25 to +50C (no freezing) Storage Temperature -40 to +80C (no freezing) Relative Humidity 45 to 85% (no condensation) Rated Insulation Voltage (Ui) 300V (door monitor contact), 150V (lock monitor contact), 30V (between LED or solenoid and ground) Electric Shock Protection Class Class II (IEC 61140) Degree of Protection IP67 (IEC 60529) Actuator Operating Speed 0.05 to 1.0m/s Direct Opening Travel 8.0mm minimum Direct Opening Force 60N minimum Thermal Current (Ith) Operating temperature (-25 to 35C) 2.5A (up to 2 circuits) 1.0A (3 or more circuits) Operating temperature (35 to 50C) 1.0A (1 circuit) 0.5A (2 or more circuits) Rated Voltage (Ue) Rated Operating Current (Ie) Door Monitor Circuit Manual Unlock Key (long type - metal) 125V 250V AC Resistive load (AC-12) Inductive load (AC-15) - 2A 1A - DC Resistive load (DC-12) Inductive load (DC-13) 2A 1A 0.4A 0.22A - AC Resistive load (AC-12) Inductive load (AC-15) - 2.5A 1.5A 1.5A 0.75A DC Resistive load (DC-12) Inductive load (DC-13) 2.5A 2.3A 1.1A 0.55A 0.55A 0.27A Minimum Applicable Load (reference) 3V AC/DC, 5 mA Actuator Retention Force 500N maximum (GS-ET-19) Operating Frequency 900 operations/hour Mechanical Life 1,000,000 operations minimum (GS-ET-19) Electrical Life 100,000 operations minimum (rated load) 1,000,000 operations minimum (24V AC/DC, 100mA) (operating frequency 900 operations/hr) Cable UL2464, No. 22 AWG (12-core: 0.3mm2 or equivalent/core) Cable Diameter o7.6mm Weight 220g - 1m cable type, 410g - 3m cable type, 600g - 5m cable type Dimensions (mm) 10.4 1. UL, c-UL rating: Main/Lock monitor circuit: 125V AC, 1A Pilot duty, 125V DC, 0.22A Pilot duty Door monitor circuit:240V AC, 0.75A Pilot duty250V DC, 0.27A Pilot duty 2. TUV rating: Main/Lock monitor circuit: AC-15 125V/1A, DC-13 125V/0.22A Door monitor circuit: AC-15 240V/0.75A, DC-13 250V/0.27A 15 10.1 15 37 o4 (22.5) 28.5 (22.5) 20.5 35 30 .4 41.8 Manual Unlocking Key ) .1 R2 4 4 C 12 .3 1. Actuators are not included and must be ordered separately. 2. Plastic Manual Unlock Key supplied with each unit (2 HS9Z-T3 Main & Lock Monitor Circuit 75 HS9Z-A66 Angle Adjustable (horizontal or vertical configurable) 30V 1 20 1 9 Miniature HS5E features: * * * * * * World's smallest 4 contact solenoid interlock switch (35 x 40 x 146mm) Flexible installation - the head can rotate, allowing 8 different actuator entries Metal actuator entry slot ensures long life Actuator locking strength is 1400N minimum (GS-ET-19) LED pilot light indicates the solenoid status IP67 (IEC60529) Part Numbers Mechanical Spring Lock (power solenoid to unlock) Contact Arrangement Door Monitor Lock Monitor (Actuator inserted) (Solenoid OFF) (+) A2 Main Circuit: Monitor Circuit: Monitor Circuit: Main Circuit: Monitor Circuit: Monitor Circuit: Main Circuit: Monitor Circuit: Monitor Circuit: 11 23 11 23 11 21 12 24 12 24 12 22 41 53 (-) A1 41 42 51 52 41 42 51 52 Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 23 12 24 41 53 54 Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 21 12 22 41 42 51 52 Main Circuit: Main Circuit: 11 21 12 22 41 51 42 52 Main Circuit: Monitor Circuit: Monitor Circuit: 11 23 12 24 41 42 53 54 Main Circuit: Monitor Circuit: Monitor Circuit: 11 21 41 42 12 22 51 Pilot Light Cable Length No 1m 3m 5m HS5E-A4001 HS5E-A4003 HS5E-A4005 Yes 1m 3m 5m HS5E-A4401-G HS5E-A4403-G HS5E-A4405-G No 1m 3m 5m HS5E-B4001 HS5E-B4003 HS5E-B4005 Yes 1m 3m 5m HS5E-B4401-G HS5E-B4403-G HS5E-B4405-G No 1m 3m 5m HS5E-D4001 HS5E-D4003 HS5E-D4005 Yes 1m 3m 5m HS5E-D4401-G HS5E-D4403-G HS5E-D4405-G 1m 3m 5m HS5E-VA4401-G HS5E-VA4403-G HS5E-VA4405-G Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 23 12 24 41 42 Yes 53 54 1m 3m 5m HS5E-VD4401-G HS5E-VD4403-G HS5E-VD4405-G Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 21 12 22 41 42 Yes Yes 1m 3m 5m HS5E-DD4401-G HS5E-DD4403-G HS5E-DD4405-G Yes 1m 3m 5m HS5E-A44L01-G HS5E-A44L03-G HS5E-A44L05-G Yes 1m 3m 5m HS5E-D44L01-G HS5E-D44L03-G HS5E-D44L05-G 42 54 42 52 Solenoid Lock (remove power to solenoid to unlock) Part Number Contact Arrangement Door Monitor Lock Monitor (Actuator inserted) (Solenoid ON) (+) A2 11 Main Circuit: Monitor Circuit: 23 Monitor Circuit: Main Circuit: Monitor Circuit: Monitor Circuit: Main Circuit: Monitor Circuit: Monitor Circuit: Rear Button Unlock Type 1. Contact configuration shows the contact status when actuator is inserted and solenoid off for spring lock. 2. Contact configuration shows the contact status when actuator is inserted and solenoid on for solenoid lock. 3. Main circuit has door and lock monitor contacts wired in series internally. 4. Standard stock items in bold. 10 11 23 11 21 12 24 12 24 12 22 (-) A1 41 42 53 54 41 42 51 52 41 42 51 52 51 52 Pilot Light Cable Length No 1m 3m 5m HS5E-A7Y001 HS5E-A7Y003 HS5E-A7Y005 Yes 1m 3m 5m HS5E-A7Y401-G HS5E-A7Y403-G HS5E-A7Y405-G No 1m 3m 5m HS5E-B7Y001 HS5E-B7Y003 HS5E-B7Y005 Yes 1m 3m 5m HS5E-B7Y401-G HS5E-B7Y403-G HS5E-B7Y405-G No 1m 3m 5m HS5E-D7Y001 HS5E-D7Y003 HS5E-D7Y005 Yes 1m 3m 5m HS5E-D7Y401-G HS5E-D7Y403-G HS5E-D7Y405-G Yes 1m 3m 5m HS5E-VA7Y401-G HS5E-VA7Y403-G HS5E-VA7Y405-G Yes 1m 3m 5m HS5E-VD7Y401-G HS5E-VD7Y403-G HS5E-VD7Y405-G Part Number HS5E Actuator Keys & Accessories Part Number Item HS9Z-A51 HS9Z-A52 HS9Z-A53 Specifications Description Straight Right-angle Angle adjustable vertical operation Conforming to Standards ISO14119, IEC60947-5-1, EN60947-5-1 (TUV approval), EN1088, GS-ET-19 (BG approval), UL508, CSA C22.2, No. 14, GB 140485.5 (CCC approval) IEC60204-1/EN60204-1 Operating Temperature -25 to 50C (no freezing) Relative Humidity 45 to 85% (no condensation) Rated Insulation Voltage (Ui) Note 1 250V (between LED, solenoid and grounding: 30V) Storage Temperature -40 to +80C (no freezing) Actuator Operating Speed 0.05 to 1.0m/s Direct Opening Travel Actuator HS9Z-A51: 11mm minimum Actuator HS9Z-A52/A53/A55: 12mm minimum Direct Opening Force 80N minimum Thermal Current (Ith) 2.5A Rated Voltage (Ue) HS9Z-A55 Angle adjustable horizontal/vertical operation Note 1 HS9Z-A5P Plug Actuator (allows switch to be used as interlock plug unit) HS9Z-PH5 Rated Operating Current (Ie) Note 2 Padlock Hasp (prevents unauthorized insertion of actuator) HS9ZSP51 Mounting Plate (allows easy mounting to aluminum frames) HS9Z-T3 Manual unlock key (long type - metal) HS9Z-SH5 .2 2A 1A -- 1A 0.5A Resistive load (DC-12) 2A 0.4A 0.2A Inductive Load (DC-13) 1A 0.22A 0.1A 1400N minimum (GS-ET-19) Operating Frequency 900 operations per hour Mechanical Life 1,000,000 operations minimum (GS-ET-19) Electrical Life 100,000 operations minimum (operating frequency 900 operations per hour, rated load AC-12, 250V, 1A) Cable UL2464, No. 21AWG - 8-core: 0.5mm2 or equivalent/core (HS5E-V types: No. 22AWG - 12-core :0.3mm2 on equivalent/ core) Pilot Light o7.6mm Rated Voltage 24V DC (100% duty cycle) Current 266mA (initial value) Rated Voltage 24V DC Current 10mA 400g - 1m cable type, 580g - 3m cable type, 760g - 5m cable type 1. UL rating: 125V 2. TUV, BG rating: AC-15, 0.5A/250V, DC-13, 0.22A/125V UL, c-UL rating: Pilot duty AC 0.5A/125V, Pilot duty DC 0.22A/125V 106 (6.3) 20 33 40 145.7 5 36.2 1 35 1 -- Inductive Load (AC-15) 20 R2 13.4 30 32.9 Resistive load (AC-12) Actuator Retention Force Weight (approx.) Dimensions (mm) 250V 3V AC/DC, 5mA Solenoid 1. The actuator tensile strength is 500N minimum. 2. Actuators are not included and must be ordered separately. DC 125V Minimum Applicable Load (reference) Cable Diameter Sliding Actuator AC 30V 800-262-IDEC www.IDEC.com/safety 11 Full Size HS1E features: * * * * * * Plastic Housing: Lightweight 1500N locking retention force Available with a red or green indicator Choose from 4 circuit configurations Flexible Installation: The actuator can be accessed from two directions Ease of Wiring: M3.5 termination screws Part Numbers (Mechanical Spring Lock only) Contact Configuration 1 Monitor Circuit 2 3 Main circuit: 1NC + 1NC Monitor circuit: 1NO/1NO 5 6 None HS1E-40R HS1E-40KR Green HS1E-44R-G HS1E-44KR-G Red HS1E-44R-R HS1E-44KR-R None HS1E-140R HS1E-140KR Green HS1E-144R-G HS1E-144KR-G Red HS1E-144R-R HS1E-144KR-R None HS1E-240R HS1E-240KR Green HS1E-244R-G HS1E-244KR-G Red HS1E-244R-R HS1E-244KR-R None HS1E-340R HS1E-340KR Green HS1E-344R-G HS1E-344KR-G Red HS1E-344R-R HS1E-344KR-R Indicator 7 8 1 Monitor Circuit 3 Manual Unlock Key Solenoid Power Contacts are linked to the solenoid mechanically. Main circuit: 1NC + 1NC Monitor circuit: 1NO Standard Main Circuit 4 2 LED Main Circuit 4 5 Solenoid Power 6 Indicator 7 Contacts are linked to the solenoid mechanically. 8 1 Monitor Circuit 2 3 Main circuit: 1NC + 1NC Monitor circuit: 1NC + 1NC Main Circuit 4 5 6 + Solenoid Power - Contacts are linked to the solenoid mechanically. Indicator 7 8 1 Monitor Circuit 2 3 Main circuit: 1NC + 1NC Monitor circuit: 1NC Main Circuit 4 5 6 + Solenoid Power - Contacts are linked to the solenoid mechanically. Indicator 7 8 1. Key wrench for TORX screws (HS9Z-T1) is supplied with the interlock switch. 2. Actuator is not supplied with the interlock switch, and must be ordered separately. 3. TORX is a registered trademark of Camcar Textron. 12 HS1E Actuator Keys & Accessories Item Part Number Specifications Description HS9Z-A1 Straight Actuator HS9Z-A2 Right-angle Actuator Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1(TUV), ISO14119, GS-ET-19 (BG), UL508, CSA C22.2 No. 14, GB14048.5 (CCC approval), IEC60204-1, EN60204-1 (applicable standards for use) Operating Temperature -20 to +40C (no freezing) Storage Temperature -40 to +80C Relative Humidity 45 to 85% (no condensation) Electric Shock Protection Class II (according to IEC61140) Degree of Protection IP67 (IEC60529) Vibration Resistance HS9Z-A3 Angle Adjustable Actuator Key Wrench (included with switch) HS9Z-T1 Operating Extremes 10 to 55Hz (amplitude 0.35mm) Damage Limits 10Hz (amplitude 1.5m) Shock Resistance 1,000m/sec2 (approx. 100G) Actuator Retention Force 1,500N minimum (per GS-ET-19) Actuator Operating Speed 0.05 to 1.0m/s Direct Opening Travel 11mm minimum Direct Opening Force 20N minimum Thermal Current (Ith) Main Circuit Conduit Opening Plug (G1/2) HS9Z-P1 Actuators are not included and must be ordered separately. 2 4 Auxiliary Circuit 45 63 125V 250V AC Resistive load (AC-12) Inductive load (AC-15) 10A 10A 10A 5A 6A 3A DC Resistive load (DC-12) Inductive load (DC-13) 6A 3A - 0.9A - - AC Resistive load (AC-12) Inductive load (AC-15) - - 3A - 3A 3A DC Resistive load (DC-12) Inductive load (DC-13) 3A - - 0.9A - - 900 operations/hour max. Mechanical Life 1,000,000 operations min. (at full rated load) 900 ops/hr (AC-12/250V, 6A) Electrical Life 100,000 operations (rated load) Solenoid Unit 5 5.5 40 35 4 30V Operating Frequency 7.5 49.5 10 104 88 33 23.5 26 121 129 10 45.4 39.2 4 Rated Operating Current (Ie) 12.3 Dimensions (mm) Main circuit: 10A, Auxiliary circuit: 3A Rated Voltage (Ue) Note: Plug the unused actuator entry slot using the slot plug supplied with the interlock switch. Indicator Operating Voltage 24V DC (100% duty cycle) Current 292mA (initial value) Coil Resistance 102 (at 20C) Pickup Voltage 20.4V maximum (at 20C) Drop Out Voltage 2.4V minimum (at 20C) Allowable Voltage 26.4V max (continuous) Insulation Class Class F Operating Voltage 24V DC Current 10mA Light Source LED lamp Lens Color Red or Green Weight (approx) 500g 800-262-IDEC www.IDEC.com/safety 13 Full Size HS1L features: * * * * * 3,000N locking retention force LED indicator Energy-efficient solenoid 6 contacts with easy-to-wire terminations M3 terminal screws for easy wiring Part Numbers Mechanical Spring Lock (power solenoid to unlock) Conduit Size Contact Configuration () X2 LED (-) X1 Door Monitor Lock Monitor (Actuator Inserted) (Solenoid OFF) () (-) A2 A1 Main circuit: Monitor circuit: Monitor circuit: Monitor circuit: Monitor circuit: Main circuit: Main circuit: Monitor circuit: Monitor circuit: 11 21 33 11 21 33 12 22 34 12 22 34 41 42 51 61 52 62 41 51 63 42 52 64 G1/2 PG13.5 M20 G1/2 PG13.5 M20 Main circuit: Main circuit: Monitor circuit: Monitor circuit: 11 21 31 12 22 32 41 51 42 52 61 62 G1/2 PG13.5 M20 LED Red Solenoid Lock (remove power to solenoid to unlock) HS1L-R44KMSR-R Green HS1L-R44KMSR-G Red Red HS1L-R44KMSRM-R Green HS1L-R44KMSRM-G Red HS1L-DQ44KMSRP-R Green HS1L-DQ44KMSRP-G Red LED (-) X1 Door Monitor Lock Monitor (Actuator Inserted) (Solenoid ON) () ( -) A2 A1 Main circuit: Monitor circuit: Monitor circuit: Monitor circuit: Monitor circuit: 11 21 33 Main circuit: Main circuit: Monitor circuit: Monitor circuit: 11 21 33 12 22 34 42 PG13.5 51 61 52 62 M20 41 51 42 52 63 64 HS1L-DT44KMSR-R Green HS1L-DT44KMSR-G Red HS1L-DT44KMSRP-R Green HS1L-DT44KMSRP-G Red G1/2 PG13.5 M20 Green HS1L-DQ44KMSRM-G Red G1/2 41 HS1L-DQ44KMSRM-R Main circuit: Main circuit: Monitor circuit: Monitor circuit: HS1L-DT44KMSRM-R Green HS1L-DT44KMSRM-G 1. Contact configuration shows the contact status when actuator is inserted and solenoid off for spring lock. 2. Contact configuration shows the contact status when actuator is inserted and solenoid on for solenoid lock. 3. Actuators are not supplied with the interlock switch and must be ordered separately. 4. Standard stock items in bold. 800-262-IDEC www.IDEC.com/safety 14 12 22 34 HS1L-DQ44KMSR-R Green HS1L-DQ44KMSR-G Red () X2 HS1L-R44KMSRP-R Green HS1L-R44KMSRP-G Conduit LED Size Contact Configuration Part Number 11 21 31 12 22 32 41 51 42 52 61 62 G1/2 PG13.5 M20 Red Part Number HS1L-R7Y4KMSR-R Green HS1L-R7Y4KMSR-G Red HS1L-R7Y4KMSRP-R Green HS1L-R7Y4KMSRP-G Red HS1L-R7Y4KMSRM-R Green HS1L-R7Y4KMSRM-G Red HS1L-DQ7Y4KMSR-R Green HS1L-DQ7Y4KMSR-G Red HS1L-DQ7Y4KMSRP-R Green HS1L-DQ7Y4KMSRP-G Red HS1L-DQ7Y4KMSRM-R Green HS1L-DQ7Y4KMSRM-G Red HS1L-DT7Y4KMSR-R Green HS1L-DT7Y4KMSR-G Red HS1L-DT7Y4KMSRP-R Green HS1L-DT7Y4KMSRP-G Red HS1L-DT7Y4KMSRM-R Green HS1L-DT7Y4KMSRM-G HS1L Actuator Keys & Accessories Item Part Number HS9Z-A1S Specifications Description Straight Actuator HS9Z-A2S L-shaped Actuator Angle Adjustable Actuator (vertical operation only) HS9Z-A3S HS9Z-T1 Key Wrench (included with switch) HS9Z-P1 Conduit Opening Plug (G1/2) Conforming to Standards ISO14119, IEC60947-5-1. EN60947-5-1 (TUV approval), GS-ET-19 (TUV approval). UL508, CSA C22.2 No. 14 IEC60204-1/EN60204-1 (applicable standards for use) Operating Temperature -20 to +55C (no freezing) Storage Temperature -40 to +80C (no freezing) Relative Humidity 45 to 85% (no condensation) Rated Insulation Voltage (Ui) 300V Overvoltage Category III Electric Shock Protection Class II (IEC 61140) Degree of Protection IP67 (IEC 60529) Shock Resistance Damage limits: 1000m/s2 Actuator Retention Force 3000N minimum (GS-ET-19) Actuator Operating Speed 0.05 to 1.0m/s Direct Opening Travel 11mm minimum Direct Opening Force 50N minimum Thermal Current (Ith) 10A Rated Rated Voltage (Ue) Actuators are not included and must be ordered separately. Rated Operating Current (Ie) Dimensions (mm) 104 88 33 DC 23.5 121 129 89 45 63 6A Inductive Load (AC-15) 10A 5A 3A Resistive Load (DC-12) 8A 2.2A 1.1A Inductive Load (DC-13) 4A 1.1A 0.6A Mechanical Life 1,000,000 operations minimum (GS-ET-19) Electrical Life 100,000 operations minimum (AC-15 3A/250V) 1,000,000 operations minimum (24V AC/DC, 100mA) (operating frequency 900 operations per hour) Solenoid Unit Rated Operating Voltage 24V DC (100% duty cycle) Rated Current 200mA (initial value) Rated Operating Voltage 24V DC Rated Current 10mA Light Source LED Illumination Color Green (G), Red (R) Weight (approx.) 36 250V 10A 900 operations per hour Indicator 5 5.5 40 35 4 1.5 5 21 44.7 61 125V 10A Operating Frequency 12.3 2 4 7.5 51 49.5 10 3.7 45.4 26 4 AC 30V Resistive Load (AC-12) 450g (HS1L-DQ44) 1. Minimum applicable load (reference value): 3V AC/DC, 5mA (Applicable range may vary with operating conditions and load types.) 2. TUV rating: AC-15 3A/250V, DC-13 4A/30V UL, c-UL rating: A300, Pilot duty: AC 3A/250V, Pilot duty: DC 4A/30V 15 Full Size HS1C features: * * * * * Rugged aluminum die-cast housing 1500N locking retention force Flexible Installation: The actuator can be accessed from two directions Select from four different circuit configurations IP67 Part Numbers (Mechanical Spring Lock Only) Contact Configuration Indicator LED Part Number 4 5 Indicator 7 + Red HS1C-R44R-R 5 6 8 - - Contacts are linked to the solenoid mechanically - Indicator 7 + Red HS1C-R244R-R Green HS1C-R344R-G Red HS1C-R344R-R 8 - Green HS1C-R144R-G 1 2 3 4 5 Indicator 7 + 8 - Red HS1C-R144R-R 6 + - Indicator Contacts are linked to the solenoid mechanically 800-262-IDEC www.IDEC.com/safety 16 HS1C-R244R-G Main Circuit: 1NC+1NC Auxiliary Circuit: 1NC Auxiliary Circuit + Solenoid Power 4 6 + Contacts are linked to the solenoid mechanically Main Circuit 3 Green Main Circuit 3 Main Circuit: 1NC+1NC Auxiliary Circuit: 1NO 2 Auxiliary Circuit 2 Auxiliary Circuit 6 - Contacts are linked to the solenoid mechanically Part Number Main Circuit + Solenoid Power 4 1 1 Main Circuit 3 HS1C-R44R-G Solenoid Power 2 5 Green Auxiliary Circuit 1 Indicator LED Main Circuit: 1NC+1NC Auxiliary Circuit: 1NC+1NC Solenoid Power Main Circuit: 1NC+1NC Auxiliary Circuit: 1NO/1NO Contact Configuration 7 + 8 - HS1C Item Part Number HS9Z-A1 Specifications Description Straight Actuator HS9Z-A2 Right-angle Actuator HS9Z-A3 Adjustable Actuator HS9Z-T1 Key Wrench (included with switch) HS9Z-P1 Conduit Opening Plug (G1/2) Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1, GS-ET-19, UL508, GB 140485.5 (CCC approval), CSA C22.2 No. 14 Operating Temperature -20 to +40C (no freezing) Storage Temperature -40 to +80C Relative Humidity 40 to 85% (no condensation) Rated Insulation Voltage (Ui) 300V (between LED or solenoid and ground: 60V) Actuator Retention Force 1,500N minimum Actuator Operating Speed 0.05 to 1.0m/s Direct Opening Travel 11mm minimum Direct Opening Force 20N minimum Thermal Current (Ith) Rated Operating Current (Ie) 2. 106 125 26 Resistive load (AC-12) Inductive load (AC-15) 10A 10A 10A 5A 6A 3A DC Resistive load (DC-12) Inductive load (DC-13) 6A 3A - 0.9A - - AC Resistive load (AC-12) Inductive load (AC-15) - - 3A - 3A 3A DC Resistive load (DC-12) Inductive load (DC-13) 3A - - 0.9A - - 900 operations/hour max. 1,000,000 operations Electrical Life 100,000 operations (rated load) Recommended Short Circuit Protection 250V, 10A fuse (Type D01 based on IEC60269-1, 60269-2) Solenoid Unit Indicator o5 AC Mechanical Life 47 74 23.5 250V .2 Weight (approx) Operating Voltage 24V DC (100% duty cycle) Current 415mA (initial value) Operating Voltage 24V DC Current 10mA Light Source LED lamp Lens Color Red or Green 660g 35 39.7 49.5 125V 4 1.5 30V Operating Frequency 42 7 Conduit Port G1/2 10 .4 2 36.5 o5 R Auxiliary Circuit Actuators are not included and must be ordered separately. Dimensions (mm) Main circuit: 10A, Auxiliary circuit: 3A Rated Voltage (Ue) Main Circuit Actuator Keys & Accessories 17 Additional Safety Products FS1A Safety Controllers - Consolidate Multiple Safety Relays to One SmartSafety Relay FS1A features: * * * * * * No programming required Easily replaces 2 - 3 safety relay control modules 8 or 24 pre-programmed logic safety circuits Connect with various types of safety inputs Monitor status of safety I/Os and error codes IEC 61508 integrity level 3, ISO 13849-1 performance level e and EN954-1 safety category 4 compliant When you want a straightforward system that's safe, easy-to-install and won't cost an arm and a leg, an IDEC SafetyOne FS1A is the answer! The FS1A offers up to 24 pre-programmed logic safety circuits. That means you can configure a system without any programming, just by selecting one logic from either 8 (FS1A-C01S) or 24 (FS1A-C11S) to configure a safety system. Unlike multiple safety relays, which require lots of cumbersome wiring and take up too much space, the entry-level safety controller makes it easy to consolidate basic safety circuits. At the same time they save space and minimize wiring. FS1A SafetyOne can easily replace two to three safety relay control modules with no programming required. Not only that, SafetyOne can be configured simply by flipping dip switches to select a logic. One module can connect with various safety components such as Emergency Stop switches, light curtains, Interlock switches, two hand controls and auxiliary components such as muting lights, sensors and much more. FS1A is UL listed, TUV rated and CE marked, as well as meets IEC 61508 integrity level 3, ISO 13849-1 performance level e and EN954-1 safety category 4. Replaces more than seven safety relay modules Two-hand Control Emergency Stop Switch FS1A-C11S Logic 12A Interlock Switch Monitor Output Safety Output 1 Light Curtain (PNP) Safety Output 2 Safety Outputs PLC Two-hand Control Monitor signals Mode selection Error signals 72 mm Emergency Stop Switch Muting function of light curtains 114.5 mm Light curtains Hazardous area Muting sensors FS1A-C11S Logic 103 Light Curtain Safety Output 1 Enabling Switch Safety Output 2 Selector Switch Object 113.5 mm Muting lamp Interlock Switch Four safety output lines Solenoid drive output Safety Input Emergency Stop Switch Enabling Switch Selector Switch Solenoid drive output 18 Interlock Switch FS1A-C11S Logic 104 Safety Output 2 Safety Output 1-1 Safety Output 1-2 Safety Output 3 www.IDEC.com/safety SG Safety Light Curtains - a Quality, Affordable Hazardous Area Access Solution SG Light Curtain features: * * * * * * * Integrated light curtain for Finger or Body Protection Operating distance up to 6m or 19m Heights from 150 to 1800mm Compact 32 x 37mm profile Sturdy profile and rotating brackets User interface with display Alignment function Hand Protection Presence Protection Finger Protection The SG2 Type 2 series offers two models, the SG2 basic and the SG2 extended. Available functions include Test/Restart, EDM and Anti-interference. With very fast response times, the SG2 series can be installed right next to a hazardous area improving productivity. The rotating mounting brackets make installation and the alignment of the emitting and receiving units easy, even at long distances and in applications that use mirrors. Hand Protection With mounting brackets that rotate, no connection necessary between emitter and receiver, and configuration that can be accomplished without external control units or supplementary cables, the SG4 Type 4 light curtains are one of the best available on the market today. In addition, the light curtains can be aligned using the 7 segment display on either the emitter or receiver. Enabling Switches - Ensuring Operator Safety HE1G HE2B HE5B & HE9Z-GSH51 HE6B HE5B HE3B HE1B 3 Position Operation General Pushbutton Switch (2-position) Enabling Switch features: * Ergonomically-designed OFF-ON-OFF 3-position operation * Employs direct opening action mechanism for ON-OFF operation by pressing tightly * Contacts will not turn on when released from OFF (position 3) to OFF (position 1) * IEC/EN 60947-5-8 Compliant 3-position Enabling Switch Position 1 Button released Position 2 Button pressed Position 3 Button pressed fully OFF OFF 1. Press 1. Press lightly 2. Release ON 3. Press fully No position An enabling switch is a 3-position (OFF-ON-OFF) switch to allow machine operation only when the switch is lightly pressed and held in the middle position (position 2). Because it disables machine operation when released 4. Release OFF Terminal Contact IDEC enabling switches are used in numerous pendants and grip switches around the world. Developed using IDEC's fundamental philosophy to provide high reliability in products, our enabling switches provide optimal safety. 2. Release ON Movable Contact (position 1) or further depressed (position 3) by a panicked operator, the safety of operators is ensured. When operators use pendants to perform teaching, system changeover and maintenance, they must have protection against unpredictable machine operation. Therefore teaching pendants are equipped with 3-position enabling switches. 19 E-Stops Product Information Safety Products www.IDEC.com/safety Product Support Technical support: support@IDEC.com www.IDEC.com/usa/estop For over 60 years, IDEC has manufactured reliable, high-quality Emergency Stop switches and consistently led the market in new technology and innovation for machine operator safety. By surpassing current international standards, IDEC E-Stops are the safest in the world. Find your local IDEC Representative or Distributor: www.IDEC.com/usa/locator Phone: 800-262-IDEC RF1V Force Guided Relays 800-262-IDEC www.IDEC.com/safety www.IDEC.com/relays Force guided relays are used in safety circuits to detect failures such as contact welding and damage to the contact spring. The contacts of these relays are "forced" to open and close by a guide connected to the armature. Available in four or six pole models, all relays have 6A rated contacts. RF1V can be mounted directly on a printed circuit board or can use DIN RAIL or PCB mount sockets. www.IDEC.com/usa www.IDEC.com USA Japan Germany China/Beijing China/Shenzhen IDEC Corporation Tel: (408) 747-0550 opencontact@IDEC.com IDEC Corporation Tel: +81-6-6398-2571 products@IDEC.co.jp IDEC Elektrotechnik GmbH Tel: +49-40-253054-0 service@IDEC.de IDEC (Beijing) Corporation Tel: +86-10-6581-6131 idec@cn.IDEC.com IDEC (Shenzhen) Corporation Tel: +86-755-8356-2977 Canada United Kingdom Hong Kong China/Shanghai Singapore IDEC Canada Ltd. Tel: (905) 890-8561 sales@ca.IDEC.com IDEC Electronics Ltd. Tel: +44-1256-321000 IDEC@uk.IDEC.com IDEC (H.K.) Co., Ltd. Tel: +852-2803-8989 info@hk.IDEC.com IDEC (Shanghai) Corporation Tel: +86-21-5353-1000 idec@cn.IDEC.com IDEC Asia Pte. Ltd. Tel: +65-6746-1155 info@sg.IDEC.com Australia IDEC Australia Pty. Ltd. Tel: +61-3-9763-3244 sales@au.IDEC.com Taiwan (c)2010 IDEC Corporation. All Rights Reserved. Catalog No. HS9Y-B100-0 12/10 10K Specifications and other descriptions in this catalog are subject to change without notice. IDEC Taiwan Corporation Tel: +886-2-2698-3929 service@tw.IDEC.com