Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Three Phase
IGBT Inver ter Output
30 Amperes/600 Volts
PM30CSJ060
Outline Drawing and Circuit Diagram
475
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
– Shor t Circuit
– Over Current
– Over Temperature
– Under Voltage
Applications:
□Inverters
□UPS
□Motion/Servo Control
□Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM30CSJ060 is a 600V,
30 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 30 60
Dimensions Inches Millimeters
A 3.72±0.04 94.5±1.0
B 3.33±0.02 84.5±0.5
C 2.99 76.0
D 2.300±0.02 58.42±0.5
E 2.20±0.02 56.0±0.5
F 1.73±0.04 44.0±1.0
G 1.32±0.02 33.6±0.5
H 1.01 25.7
J 0.75 19.0
K0.71±0.0418.0±1.0
Dimensions Inches Millimeters
L 0.561 14.25
M 0.55±0.01 14.0±0.25
N 0.513 13.04
P 0.31±0.02 8.0±0.5
Q 0.300 7.62
R 0.20 Rad. Rad. 5.0
S 0.18 Dia. Dia. 4.5
T 0.14 3.5
U 0.13±0.02 3.2±0.5
V 0.100±0.01 2.54±0.25
A
E
D
C
QQ
V
Q
H J FG
T
P
K
U
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
UPI
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
W
V
U
N
P
VN1
UPC
VPI
VPC
V
V
WPI
WPC
NC
1
MMMM
2.0 X 0.5 MM TAB (5 TYP.)
PNUVW
21.
22.
23.
FO
V
W
U
N
N
N
WP
WFO
VP
UP
VFO
O
UF
234 5678 91011
12 131415161718
19 20 21 22 23
0.6 X 0.4 MM TAB (18 TYP.)
(14 TYP.)
N
B
L
S - DIA.
(2 TYP.)
R (2 TYP.)
T
T
C
B
GND
P
V
V
CC
S
I
GND GND
OUT
UPI
V
U
FO
UP
UPC
F
O
IN
V
V
CC
S
I
GND GND
OUT
VPI
V
V
FO
VP
VPC
F
O
IN
V
V
CC
S
I
GND GND
OUT
WPI
V
W
FO
WP
WPC
F
O
IN
U
N
V
N
W
N
F
O
V
N1
V
NC
GND
V
CC
F
O
W
N
V
N
U
N
O
UN
S
UN
O
VN
S
VN
O
WN
S
WN
UVWN
PM30CSJ060
Intellimod™ Module
Three Phase IGBT Inverter Output
30 Amperes/600 Volts
476
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM30CSJ060 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M4 Mounting Screws — 13 in-lb
Module Weight (Typical) — 60 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP, V P, WP, UN, VN, WN)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between FO and VC)V
FO 20 Volts
Fault Output Current IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ±IC30 Amperes
Peak Collector Current, ±ICP 60 Amperes
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Collector Dissipation PC83 Watts
477
PM30CSJ060
Intellimod™ Module
Three Phase IGBT Inverter Output
30 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 39 53 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 80 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 10 — µS
Ov er Temperature Protection O T Trip Le vel 100 110 120 °C
OTRReset Level — 90 — °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVRReset Level — 12.5 — Volts
Supply Voltage VDApplied between VUP1-VUPC, 13.5 15 16.5 Volts
VVP1-VVPC, VWP1-VWPC, VN1-VNC
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —1825mA
VD = 15V, VCIN = 15V, VXP1-VXPC —710mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, V FO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
PM30CSJ060
Intellimod™ Module
Three Phase IGBT Inverter Output
30 Amperes/600 Volts
478
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICEX VCE = VCEX, Tj = 25°C — — 1.0 mA
VCE = VCEX, Tj = 125°C——10mA
Diode Forward Voltage VFM -IC = 30A, VD = 15V, VCIN = 15V — 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 30A — 1.8 2.5 Volts
VD = 15V, VCIN = 0V, IC = 30A, — 1.9 2.6 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.3 0.6 1.5 µS
trr VD = 15V, VCIN = 0 ~ 15V — 0.12 0.3 µS
tC(on) VCC = 300V, IC = 30A — 0.3 1.0 µS
toff Tj = 125°C — 2.0 2.8 µS
tC(off) — 0.6 1.5 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 1.5 °C/Watt
Rth(j-c)D Each FWDi — — 3.0 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.083 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals 0 ~ 400 Volts
VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN4.0 ~ VDVolts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 2.0 µS
479
PM30CSJ060
Intellimod™ Module
Three Phase IGBT Inverter Output
30 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
1
2
3
4
5
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
0010 5020 30 40
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
0
1.0
2.0
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
12 14 16 18 20
I
C
= 30A
T
j
= 25
o
C
T
j
= 125
o
C
3.0
0 1.0
0
10
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE(sat)
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
20
30
40
50
2.0
T
j
= 25
o
C
V
D
= 17V 13
15
3.0
10
0
10
1
10
2
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
0
10
1
10
2
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
c(on)
10
0
10
1
t
c(off)
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
0
10
1
10
2
10
0
COLLECTOR CURRENT, I
C
, (AMPERES)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
2
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
001.0 3.0
10
0
00
DIODE FORWARD VOLTAGE, V
F
, (VOLTS)
DIODE FORWARD CURRENT, I
F
, (AMPERES)
DIODE FORWARD CHARACTERISTICS
10
1
10
2
0.5 1.5 2.0
T
j
= 25
o
C
T
j
= 125
o
C
V
D
= 15V
2.5
80
90
100
110
120
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
12 14 16 18 20
T
j
= 25
o
C
80
90
100
110
120
OVER CURRENT TRIP LEVEL VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
-50 0 50 100 150
V
D
= 15V
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM30CSJ060
Intellimod™ Module
Three Phase IGBT Inverter Output
30 Amperes/600 Volts
480
00
0.5
1.0
1.5
2.0
2.5
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
FAULT OUTPUT PULSE WIDTH, t
fo
, (AMPERES)
-50 0 50 100 150
V
D
= 15V
11
12
13
14
15
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
UV TRIP-RESET LEVEL,
UV
t
, UV
r
, (VOLTS)
-50 150050100
UV
t
UV
r
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 1.5
o
C/W
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 3.0
o
C/W
10
-2
10
-3
