2-640250-1 - Tyco Electronics - Datasheet.Directory

Product

Specification

108-1049-2

08Dec09 Rev B

All Paragraphs Revised

Hooded SL 156 Connectors, Tin

Harrisburg, PA

All International Rights Reserved.

* Trademark

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1 of 8

LOC B

1. SCOPE

1.1. Content

This specification covers the performance, tests and quality requirements for the AMP SL 156 hooded,

dual wipe tin connector system. This system is used for wire to board interconnection and mates with

.045 inch square or round posts.

1.2. Qualification

When tests are performed on the subject product line, procedures specified in Figure 1 shall be used.

All inspections shall be performed using the applicable inspection plan and product drawing.

1.3. Successful qualification testing on the subject product line was completed in Jun98. Additional testing

was completed on 10Jul09. The Qualification Test Report number for this testing is 501-357-2. This

documentation is on file at and available from Engineering Practices and Standards (EPS).

2. APPLICABLE DOCUMENTS

The following documents form a part of this specification to the extent specified herein. Unless

otherwise specified, the latest edition of the document applies. In the event of conflict between the

requirements of this specification and the product drawing, the product drawing shall take precedence.

In the event of conflict between the requirements of this specification and the referenced documents,

this specification shall take precedence.

2.1. Tyco Electronics Documents

!109-1: Test Specification (General Requirements for Test Specifications)

!109 Series: Test Specifications as indicated in Figure 1

!109-151: Test Specification (Current Rating Verification)

!114-1021: Application Specification (SL 156 Contacts and Housings)

!501-357-2: Qualification Test Report (Hooded SL 156 Connectors, Tin)

2.2. Industry Document

EIA-364: Electrical Connector/Socket Test Procedures Including Environmental Classifications

2.3. Reference Document

109-197: Test Specification (Tyco Electronics Test Specifications vs EIA and IEC Test Methods)

3. REQUIREMENTS

3.1. Design and Construction

Product shall be of the design, construction and physical dimensions specified on the applicable product

drawing.

3.2. Materials

Materials used in the construction of this product shall be as specified on the applicable product

drawing.

108-1049-2

Rev B 2 of 8

3.3. Ratings

!Voltage: 250 volts AC

!Current: See Figure 4 for applicable current carrying capability. Maximum rated current that can

be carried by this product is limited by maximum operating temperature of housings (105°C) and

temperature rise of housings (30°C). Variables to be considered for each application are: wire size,

connector size, contact material, ambient temperature, and printed circuit board design.

!Temperature: -55 to 105°C

3.4. Performance and Test Description

Product is designed to meet the electrical, mechanical and environmental performance requirements

specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental

conditions per Test Specification 109-1.

3.5. Test Requirements and Procedures Summary

Test Description Requirement Procedure

Examination of product. Meets requirements of product

drawing and Application

Specification 114-1021.

Visual, dimensional and functional

per applicable quality inspection

plan.

ELECTRICAL

Termination resistance. 4 milliohms maximum.

ΔR ± 20 milliohms maximum.

AMP Spec 109-6-6.

Subject mated contacts assembled

in housing to 20 millivolts maximum

open circuit at 100 milliamperes

maximum.

See Figure 3.

Temperature rise vs current. 30°C maximum temperature rise at

specified current.

AMP Spec 109-45-2.

Measure temperature rise vs

current.

See Figure 4.

MECHANICAL

Random vibration. No discontinuities of 1 microsecond

or longer duration.

See Note.

AMP Spec 109-21-7.

Subject mated samples to 3.14 Gs

rms between 5 to 500 Hz. Fifteen

minutes in each of 3 mutually

perpendicular planes.

See Figure 5.

Physical shock. No discontinuities of 1 microsecond

or longer duration.

See Note.

AMP Spec 109-26-1.

Subject mated samples to 30 G's

half-sine shock pulses of 11

milliseconds duration. Three shocks

in each direction applied along 3

mutually perpendicular planes, 18

total shocks.

See Figure 5.

Durability. See Note. AMP Spec 109-27.

Manually mate and unmate samples

with headers for 25 cycles.

Figure 1 (continued)

108-1049-2

Test Description Requirement Procedure

Rev B 3 of 8

Mating force. 4 pounds maximum per standard tin

.045 inch square contact.

AMP Spec 109-42, Condition A.

Measure force necessary to mate

samples at a maximum rate of .5

inch per minute.

Unmating force. .25 pound minimum per standard tin

.045 inch square contact.

AMP Spec 109-42, Condition A.

Measure force necessary to unmate

samples at a maximum rate of .5

inch per minute.

Crimp tensile. Wire Size Crimp Tensile

(AWG) (lbs min)

24 10

22 15

20 25

18 35

16 40

EIA-364-8.

Determine crimp tensile at a

maximum rate of 1 inch per minute.

ENVIRONMENTAL

Humidity/temperature cycling. See Note. AMP Spec 109-23-3, Condition B.

Subject mated samples to 10 cycles

between 25 and 65°C at 95% RH.

Temperature life. See Note. AMP Spec 109-43.

Subject mated samples to

temperature life at 85°C for 500

hours.

Shall meet visual requirements, show no physical damage and shall meet requirements of

NOTE additional tests as specified in Test Sequence in Figure 2.

Figure 1 (end)

108-1049-2

Rev B 4 of 8

3.6. Product Qualification and Requalification Test Sequence

Test or Examination

Test Group (a)

123

Test Sequence (b)

Examination of product 1,9 1,9

Termination resistance 3,7 2,7

Temperature rise vs current 3,8

Random vibration 5 6(c)

Physical shock 6

Durability 4

Mating force 2

Unmating force 8

Crimp tensile 1

Humidity/temperature cycling 4(d)

Temperature life 5

(a) See paragraph 4.1.A.

NOTE (b) Numbers indicate sequence in which tests are performed.

C level for 100% loadings

per Test Specification 109-151.

(d) Precondition samples with 10 cycles durability.

Figure 2

108-1049-2

Rev B 5 of 8

4. QUALITY ASSURANCE PROVISIONS

4.1. Qualification Testing

A. Sample Selection

Samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected

at random from current production. Test group 1 shall consist of: 5, 6 position standard samples

with .045 inch square posts. All samples shall be terminated to the maximum wire size and

mounted on printed circuit boards. Test group 2 shall consist of: 3, 10 position standard samples

terminated to 24 AWG wire and mounted on printed circuit boards; and 3, 10 position standard

samples terminated to 18 AWG wire and mounted on printed circuit boards. Test group 3 shall

consist of 15 contacts per wire size.

B. Test Sequence

Qualification inspection shall be verified by testing samples as specified in Figure 2.

4.2. Requalification Testing

If changes significantly affecting form, fit or function are made to the product or manufacturing process,

product assurance shall coordinate requalification testing, consisting of all or part of the original testing

sequence as determined by development/product, quality and reliability engineering.

4.3. Acceptance

Acceptance is based on verification that the product meets the requirements of Figure 1. Failures

attributed to equipment, test setup or operator deficiencies shall not disqualify the product. When

product failure occurs, corrective action shall be taken and samples resubmitted for qualification.

Testing to confirm corrective action is required before resubmittal.

4.4. Quality Conformance Inspection

The applicable quality inspection plan will specify the sampling acceptable quality level to be used.

Dimensional and functional requirements shall be in accordance with the applicable product drawing

and this specification.

108-1049-2

Rev B 6 of 8

Termination resistance equals millivolts divided by test current less resistance of 3 inches of

NOTE wire.

Figure 3

Termination Resistance Measurement Points

108-1049-2

Rev B 7 of 8

Figure 4A

Current Carrying Capability

Percent Connector Loading

(10 Position In-Line Tin)

Wire Size AWG

24 22 20 18

Single Contact .655 .744 .856 1.0

50 .527 .599 .689 .804

100 .393 .447 .514 .601

(a) To determine acceptable current carrying capacity for percentage connector loading and wire

NOTE gage indicated, use the Multiplication Factor (F) from the above chart and multiply it times the

Base rated Current for a single circuit at the maximum ambient operating temperature shown

in Figure 4A.

(b) The F-factor for the 50% loading condition is based on the temperature rise data where every

other position was energized. The F-factor will change if different positions are energized

since the loading density calculation would be different.

Figure 4B

Current Rating

108-1049-2

Rev B 8 of 8

Figure 5

Vibration & Physical Shock Mounting Fixture

(Use For Reference Only)