ALP22A101BB450 - KEMET Electronics Corporation

1© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4040_ALP_T20_22 • 4/16/2013

One world. One KEMET

Benets

• Solder tag (ALT) and DIN standard solder pin (ALP)

• Long life, up to 26,000 hours at +85°C

• ALC snap-in should be considered for new designs

Overview

KEMET's ALP/T 20 Series of capacitors features low ESR, high

ripple current ratings and outstandingly good high frequency

impedance. KEMET's ALP/T 22 Series of capacitors has the

same features as the ALP/T 20 Series, but with a very high CV

per unit volume.

Applications

It should be pointed out that the ALP solder pin and ranges are

an older design; as such, they should not be considered for any

new applications. Details are incorporated herein, primarily, for

maintenance/replacement purposes.

Pin/Solder Tag/Audio Aluminum Electrolytic Capacitors

ALP/T 20/22 Series, +85°C

Part Number System

ALP 20A 682 AB 010

Series Version Capacitance Code (µF) Size Code Voltage (VDC)

ALP = Solder pin

ALT = Solder tag

20A, 22A = Standard First 2 digits equals rst 2

signicant gures, 3rd digit is

number of zeros

See Dimension Table 010 = 10

025 = 25

040 = 40

063 = 63

100 = 100

200 = 200

250 = 250

385 = 385

400 = 400

450 = 450

2© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4040_ALP_T20_22 • 4/16/2013

Pin/Solder Tag/Audio Aluminum Electrolytic Capacitors – ALP/T 20/22 Series, +85°C

Performance Characteristics

Item Performance Characteristics

Capacitance Range 22 – 150,000 µF

Rated Voltage 40 – 450 VDC

Operational Temperature Range -40 to +85°C

Storage Temperature Range -55 to +85°C

Capacitance Tolerance ALP/T 20 -10/+30%, ±20%

at 100 Hz / +20°C

ALP/T 22 ±20%

Operational Lifetime

Diameter Rated Voltage and Ripple Current at +85°C (hours)

25 12,000

30 15,000

35 18,000

40 26,000

End of Life Requirement ∆ C/C < ±10%, ESR < 2 x initial ESR value, IL < initial specied limit

Shelf Life 2,000 hours at +85°C or 30,000 hours at +40°C 0 VDC

Leakage Current

I = 0.003 CV or 6,000 (µA, whichever is smaller)

C = rated capacitance (µF), V = rated voltage (VDC). Voltage applied for 5 minutes at +20°C.

Standards IEC 60384–4, DIN 41238, BS CECC 30301–033 (ALP/T20 only)

Surge Voltage

Condition Voltage (VDC)

40 63 100 200 385 400 450

≤ 30 s surge, 1,000 cycles at +85°C 46 72.5 115 230 423.5 440 495

3© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4040_ALP_T20_22 • 4/16/2013

Pin/Solder Tag/Audio Aluminum Electrolytic Capacitors – ALP/T 20/22 Series, +85°C

Test Method & Performance

Endurance Life Test

Conditions Performance

Temperature +85°C

Test Duration 5,000 hours

Ripple Current Maximum ripple current specied in table

Voltage The sum of DC voltage and the peak AC voltage must not exceed the rated voltage of the capacitor

Performance The following specications will be satised when the capacitor is tested at +20°C:

Capacitance Change

≤ 100 V Within 15% of the initial value

> 100 V Within 10% of the initial value

Equivalent Series Resistance Does not exceed 200% of the initial value

Leakage Current Does not exceed leakage current limit

Dimensions – Millimeters (ALP)

Insulated Sleeve

Optional Mounting Stud

(MS)

ALT

Insulated Sleeve

3 Maximum

Insulated Sleeve

3 Maximum

Insulated Sleeve

3 Maximum

Insulated Sleeve

3 Maximum

ALP

(D = 25)

ALP

(D = 30)

ALP

(D = 35)

ALP

(D = 40)

Size Code

Dimensions in mm

DLLL

±1 ±2 ±0.5

AB 25 45 7.5

BB 30 45 7.5

CB 35 45 7.5

CD 35 55 7.5

DB 40 45 7.5

DD 40 55 7.5

DE 40 75 7.5

DF 40 105 7.5

Note: Dimensions include sleeving

4© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4040_ALP_T20_22 • 4/16/2013

Pin/Solder Tag/Audio Aluminum Electrolytic Capacitors – ALP/T 20/22 Series, +85°C

Dimensions – Millimeters (ALT)

Insulated Sleeve

Optional Mounting Stud

(MS)

ALT

Insulated Sleeve

3 Maximum

Insulated Sleeve

3 Maximum

Insulated Sleeve

3 Maximum

Insulated Sleeve

3 Maximum

ALP

(D = 25)

ALP

(D = 30)

ALP

(D = 35)

ALP

(D = 40)

Size Code

Dimensions in mm Mounting

Stud (M x H)

Mounting

Clip

DL S LL

±1 ±2 ±0.5 ±1 Nominal

AA 25 35 10 10 M8 x 12 V2/H1

AB 25 45 10 10 M8 x 12 V2/H1

BB 30 45 10 10 M8 x 12

CB 35 45 10 10 M8 x 12 V3/H2

CD 35 55 10 10 M8 x 12 V3/H2

DB 40 45 10 10 M8 x 12 V9

DD 40 55 10 10 M8 x 12 V9

DE 40 75 10 10 M8 x 12 V9

DF 40 105 10 10 M8 x 12 V9

Note: Dimensions include sleeving

5© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4040_ALP_T20_22 • 4/16/2013

Pin/Solder Tag/Audio Aluminum Electrolytic Capacitors – ALP/T 20/22 Series, +85°C

Shelf Life

The capacitance, ESR and impedance of a capacitor will not change signicantly after extended storage periods, however the leakage

current will very slowly increase. KEMET products are particularly stable and allow a shelf life in excess of three years at 40°C. See

sectional specication under each product series for specic data.

Re-age (Reforming) Procedure

Apply the rated voltage to the capacitor at room temperature for a period of one hour, or until the leakage current has fallen to a steady

value below the specied limit. During re-aging a maximum charging current of twice the specied leakage current or 5 mA (whichever

is greater) is suggested.

Reliability

The reliability of a component can be dened as the probability that it will perform satisfactorily under a given set of conditions for a

given length of time.

In practice, it is impossible to predict with absolute certainty how any individual component will perform; thus, we must utilize probability

theory. It is also necessary to clearly dene the level of stress involved (e.g. operating voltage, ripple current, temperature and time).

Finally, the meaning of satisfactory performance must be dened by specifying a set of conditions which determine the end of life of the

component.

Reliability as a function of time, R(t), is normally expressed as: R(t)=e-λt

where R(t) is the probability that the component will perform satisfactorily for time t, and λ is the failure rate.

Failure Rate

The failure rate is the number of components failing per unit time. The failure rate of most electronic components follows the

characteristic pattern:

• Early failures are removed during the manufacturing process.

• The operational life is characterized by a constant failure rate.

• The wear out period is characterized by a rapidly increasing failure rate.

The failures in time (FIT) are given with a 60% condence level for the various type codes. By convention, FIT is expressed as 1 x 10-9

failures per hour. Failure rate is also expressed as a percentage of failures per 1,000 hours.

e.g., 100 FIT = 1 x 10-7 failures per hour = 0.01%/1,000 hours

End of Life Denition

Catastrophic Failure: short circuit, open circuit or safety vent operation

Parametric Failure:

• Change in capacitance > ±10%

• Leakage current > specied limit

• ESR > 2 x initial ESR value

6© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4040_ALP_T20_22 • 4/16/2013

Pin/Solder Tag/Audio Aluminum Electrolytic Capacitors – ALP/T 20/22 Series, +85°C

MTBF

The mean time between failures (MTBF) is simply the inverse of the failure rate.

MTBF= 1/λ

wear out

early failures

operational life

Failure Rate

Time

Environmental Compliance

As an environmentally conscious company, KEMET is working continuously with improvements concerning the environmental effects

of both our capacitors and their production. In Europe (RoHS Directive) and in some other geographical areas like China, legislation

has been put in place to prevent the use of some hazardous materials, such as lead (Pb), in electronic equipment. All products in this

catalog are produced to help our customers’ obligations to guarantee their products and fulll these legislative requirements. The only

material of concern in our products has been lead (Pb), which has been removed from all designs to fulll the requirement of containing

less than 0.1% of lead in any homogeneous material. KEMET will closely follow any changes in legislation world wide and makes any

necessary changes in its products, whenever needed.

Some customer segments such as medical, military and automotive electronics may still require the use of lead in electrode coatings.

To clarify the situation and distinguish products from each other, a special symbol is used on the packaging labels for RoHS compatible

capacitors.

Because of customer requirements, there may appear additional markings such as LF = Lead Free or LFW = Lead Free Wires on the

label.

7© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4040_ALP_T20_22 • 4/16/2013

Pin/Solder Tag/Audio Aluminum Electrolytic Capacitors – ALP/T 20/22 Series, +85°C

Table 1 – Ratings & Part Number Reference

Print Detail

• KEMET Logo

• Rated capacitance

• Capacitance tolerance

• Rated voltage

• Climatic Category

• Date of manufacture & Batch No.

• Article code

VDC Rated Capacitance

(µF)

Capacitance

Tolerance Size Code Case Size Part Number

10 6800 -10/+30% AB 25 x 45 ALP20A682AB010

16 6800 -10/+30% BB 30 x 45 ALP20A682BB016

16 10000 -10/+30% CB 35 x 45 ALP20A103CB016

16 10000 20% AB 25 x 45 ALP22A103AB016

16 47000 20% DD 40 x 55 ALP22A473DD016

25 6800 20% AB 25 x 45 ALP22A682AB025

25 15000 20% CB 35 x 45 ALP22A153CB025

40 2200 -10/+30% AB 25 x 45 ALP20A222AB040

40 4700 -10/+30% CB 35 x 45 ALP20A472CB040

40 4700 20% AB 25 x 45 ALP22A472AB040

40 6800 -10/+30% CD 35 x 55 ALP20A682CD040

40 6800 20% BB 30 x 45 ALP22A682BB040

40 10000 -10/+30% DD 40 x 55 ALP20A103DD040

40 10000 20% CB 35 x 45 ALP22A103CB040

40 15000 20% CD 35 x 55 ALP22A153CD040

40 22000 20% DD 40 x 55 ALP22A223DD040

63 2200 -10/+30% BB 30 x 45 ALP20A222BB063

63 2700 20% AB 25 x 45 ALP22A272AB063

63 3300 -10/+30% CB 35 x 45 ALP20A332CB063

63 4700 -10/+30% CD 35 x 55 ALP20A472CD063

63 4700 20% BB 30 x 45 ALP22A472BB063

63 6800 -10/+30% DD 40 x 55 ALP20A682DD063

63 10000 -10/+30% DE 40 x 75 ALP20A103DE063

63 10000 20% DD 40 x 55 ALP22A103DD063

63 10000 20% CD 35 x 55 ALP22A103CD063

63 15000 -10/+30% DF 40 x 105 ALP20A153DF063

63 15000 20% DE 40 x 75 ALP22A153DE063

100 1000 20% AB 25 x 45 ALP22A102AB100

100 4700 -10/+30% DE 40 x 75 ALP20A472DE100

100 4700 20% DD 40 x 55 ALP22A472DD100

100 10000 20% DF 40 x 105 ALP22A103DF100

200 220 20% AB 25 x 45 ALP22A221AB200

200 680 20% DB 40 x 45 ALP22A681DB200

200 680 20% CD 35 x 55 ALP22A681CD200

200 1000 20% DD 40 x 55 ALP22A102DD200

200 2200 20% DF 40 x 105 ALP22A222DF200

250 1000 -10/+30% DE 40 x 75 ALP20A102DE250

385 220 20% CB 35 x 45 ALP22A221CB385

385 470 20% DD 40 x 55 ALP22A471DD385

385 680 20% DE 40 x 75 ALP22A681DE385

385 1000 20% DF 40 x 105 ALP22A102DF385

400 100 -10/+30% BB 30 x 45 ALP20A101BB400

450 100 20% BB 30 x 45 ALP22A101BB450

450 220 20% CD 35 x 55 ALP22A221CD450

450 470 -10/+30% DF 40 x 105 ALP20A471DF450

450 470 20% DE 40 x 75 ALP22A471DE450

450 680 20% DF 40 x 105 ALP22A681DF450

450 820 20% DF 40 x 105 ALP22A821DF450

450 1000 20% DE 40 x 75 ALP22A102DE450

VDC Rated Capacitance

(µF) Capacitance

Tolerance Size Code Case Size Part Number

Roll Over for

Order Info.

8© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4040_ALP_T20_22 • 4/16/2013

Pin/Solder Tag/Audio Aluminum Electrolytic Capacitors – ALP/T 20/22 Series, +85°C

Construction

The manufacturing process begins with the anode foil being

electrochemically etched to increase the surface area and then

“formed” to produce the aluminum oxide layer. Both the anode and

cathode foils are then interleaved with absorbent paper and wound

into a cylinder. During the winding process, aluminum tabs are

attached to each foil to provide the electrical contact.

The deck, complete with terminals, is attached to the tabs and then

folded down to rest on top of the winding. The complete winding

is impregnated with electrolyte before being housed in a suitable

container, usually an aluminum can, and sealed. Throughout the

process, all materials inside the housing must be maintained at the

highest purity and be compatible with the electrolyte.

Each capacitor is aged and tested before being sleeved and

packed. The purpose of aging is to repair any damage in the oxide

layer and thus reduce the leakage current to a very low level. Aging

is normally carried out at the rated temperature of the capacitor and

is accomplished by applying voltage to the device while carefully

controlling the supply current. The process may take several hours

to complete.

Damage to the oxide layer can occur due to variety of reasons:

• Slitting of the anode foil after forming

• Attaching the tabs to the anode foil

• Minor mechanical damage caused during winding

A sample from each batch is taken by the quality department after

completion of the production process.

The following tests are applied and may be varied at the request

of the customer. In this case the batch, or special procedure, will

determine the course of action.

Electrical:

• Leakage current

• Capacitance

• ESR

• Impedance

• Tan Delta

Mechanical/Visual:

• Overall dimensions

• Torque test of mounting stud

• Print detail

• Box labels

• Packaging, including packed

quantity

Extended cathode

Anode foil

Cathode foil

Tissues

Foil tabs

Aging

Etching

Forming

Winding

Decking

Impregnation

Assembly

Testing

Sleeving

Packing

9© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4040_ALP_T20_22 • 4/16/2013

Pin/Solder Tag/Audio Aluminum Electrolytic Capacitors – ALP/T 20/22 Series, +85°C

KEMET Corporation

World Headquarters

2835 KEMET Way

Simpsonville, SC 29681

Mailing Address:

P.O. Box 5928

Greenville, SC 29606

www.kemet.com

Tel: 864-963-6300

Fax: 864-963-6521

Corporate Of ces

Fort Lauderdale, FL

Tel: 954-766-2800

North America

Southeast

Lake Mary, FL

Tel: 407-855-8886

Northeast

Wilmington, MA

Tel: 978-658-1663

Central

Novi, MI

Tel: 248-994-1030

West

Milpitas, CA

Tel: 408-433-9950

Mexico

Guadalajara, Jalisco

Tel: 52-33-3123-2141

Europe

Southern Europe

Paris, France

Tel: 33-1-4646-1006

Sasso Marconi, Italy

Tel: 39-051-939111

Central Europe

Landsberg, Germany

Tel: 49-8191-3350800

Kamen, Germany

Tel: 49-2307-438110

Northern Europe

Bishop’s Stortford, United Kingdom

Tel: 44-1279-460122

Espoo, Finland

Tel: 358-9-5406-5000

Asia

Northeast Asia

Hong Kong

Tel: 852-2305-1168

Shenzhen, China

Tel: 86-755-2518-1306

Beijing, China

Tel: 86-10-5829-1711

Shanghai, China

Tel: 86-21-6447-0707

Taipei, Taiwan

Tel: 886-2-27528585

Southeast Asia

Singapore

Tel: 65-6586-1900

Penang, Malaysia

Tel: 60-4-6430200

Bangalore, India

Tel: 91-806-53-76817

Note: KEMET reserves the right to modify minor details of internal and external construction at any time in the interest of product improvement. KEMET does not

assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of

KEMET Electronics Corporation.

10© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4040_ALP_T20_22 • 4/16/2013

Pin/Solder Tag/Audio Aluminum Electrolytic Capacitors – ALP/T 20/22 Series, +85°C

Other KEMET Resources

Tools

Resource Location

Con gure A Part: CapEdge http://capacitoredge.kemet.com

SPICE & FIT Software http://www.kemet.com/spice

Search Our FAQs: KnowledgeEdge http://www.kemet.com/keask

Electrolytic LifeCalculator http://www.kemet.com:8080/elc

Product Information

Resource Location

Products http://www.kemet.com/products

Technical Resources (Including Soldering Techniques) http://www.kemet.com/technicalpapers

RoHS Statement http://www.kemet.com/rohs

Quality Documents http://www.kemet.com/qualitydocuments

Product Request

Resource Location

Sample Request http://www.kemet.com/sample

Engineering Kit Request http://www.kemet.com/kits

Contact

Resource Location

Website www.kemet.com

Investor Relations http://www.kemet.com/ir

Call Us 1-877-MyKEMET

Twitter http://twitter.com/kemetcapacitors

Disclaimer

All product speci cations, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and

verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed.

All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied.

Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are

not intended to constitute – and KEMET speci cally disclaims – any warranty concerning suitability for a speci c customer application or use. The Information is intended for use only

by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise

provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained.

Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still

occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective

circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage.

Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not

be required.

11© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4040_ALP_T20_22 • 4/16/2013

Pin/Solder Tag/Audio Aluminum Electrolytic Capacitors – ALP/T 20/22 Series, +85°C

Digitally signed by Jeannette Calvo

DN: c=US, st=FL, l=Fort Lauderdale, o=KEMET Corp., ou=Marketing

Communications, cn=Jeannette Calvo,

email=jeannettecalvo@kemet.com

Date: 2013.07.15 09:30:01 -04'00'