VDE SAFETY INTERLOCK SWITCH CONSTRUCTED WITH DUAL RESTORATION SPRINGS AV1 (GW) SWITCHES FEATURES TYPICAL APPLICATIONS * 8mm or more is assured as insulation distance between contacts (Snap-in mounting 2 Form A and 3 Form A type) * Durability of 100,000 times (10.1A 250V AC) is assured for UL interlock circuit * Constructed with easy-to-connect terminals Terminal specifications is .250 QuickConnect (based on DIN standards) Connection can be made with insulating sleeve on connecting lug * UL/CSA/VDE/SEMKO approved 1. Office equipment * Copiers * Facsimiles * Projectors 2. Home appliances * Microwave ovens * Refrigerators ORDERING INFORMATION Ex. AV1 Type of switch AV1: GW switch Contact arrangement 1: 3 Form A (contact gap: 8 mm) 2: 2 Form A (contact gap: 8 mm) 3: 2 Form A (contact gap: 6 mm) 4: 1 Form A 1 Form B 5: 1 Form B 6: 1 Form A 4 0 5 3 Mounting method 6: Screw mounting (10.1 A) 7: Snap-in mounting type (10.1 A) 8: Snap-in mounting type with button guard (10.1 A) F Agency standard 3: UL/CSA/TUV (10.1 A 250 V AC 1 x 105) Contact F: Cadmium free PRODUCT TYPES Type Mounting method Screw mounting Button guard Without Without Snap-in mounting With Contact arrangement 1 Form A 1 Form B 1 Form A 1 Form B 2 Form A 2 Form A 3 Form A 2 Form A 3 Form A Contact gap mm Min. 6 Min. 3 Max. 3 Min. 6 Min. 8 Min. 8 Min. 8 Min. 8 All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. Part number AV16653F AV15653F AV14653F AV13653F AV12753F AV11753F AV12853F AV11853F AV1 SPECIFICATIONS 1. Contact rating Resistive load (cos ] 1) 10.1A 10.1A No. of load 125V AC 250V AC VDE motor load (cos ] 0.6) 3A 3A * The VDE motor load rating is in accordance with VDE 0630 motorload rating which designates an inrush current switching capability of 6 times the indicating rating. 2. Characteristics Mechanical (at 60 cpm) Electrical (at 20 cpm, operating speed: 10mm/sec.) Insulation resistance Between terminals Dielectric Between terminals and strength other exposed metal parts Between terminals and ground Initial contact resistance, max. (by voltage drop at 1A 6 to 8V DC) 106 105 (10.1A 250V AC) 5 x 104 (10(3)A 250V~) Min. 100M at 500V DC 2,000 Vrms for 1 min. Expected life 2,500 Vrms for 1 min. 2,000 Vrms for 1 min. Max. 100m Initial 45 deg. Max., After test 55 deg. Max. 10 to 55Hz at double amplitude of 1.5mm (Contact opening Max. 1 msec.) Min. 294 m/s2 49 N for 1 minute Min. 147 N 10 to 300mm/sec. 60 cpm -40C to -45C: 48 hours, +80C to +90C: 48 hours -25 to +85C (Not freezing below 0C) UL 94V-1 Min. 175 AgCuO alloy Temperature rise Vibration resistance Shock resistance Actuator strength Tensile terminal strength Min. operating speed Max. operating cycle rate Temperature resistance Ambient temperature Flame retardancy Tracking resistance (CTI) Contact material *Remark:Test condition and judgement are complying with "NECA C4505", "EN61058" and "UL1054". 3. Operating characteristics 1) Screw mounting type Contact arrangement 1 Form A 1 Form B 1 Form A 1 Form B 1 Form A 1 Form B 2 Form A Max. O.F. (N.O. contact to ON) 4.90N (N.C. contact to OFF) 2.94N (N.O. contact to ON) 5.88N (N.C. contact to OFF) 2.94N (N.O. contact to ON) 7.85N Max. T.F. pushbutton position: 10mm Max. F.P. 6.37N 16.6mm 7.35N 15.3mm 7.35N 15.3mm 7.35N 15.3mm 9.81N 16.6mm Max. T.F. pushbutton position: 10mm Max. F.P. 9.81N 14mm 14.7N 14mm O.P. (N.O. contact to ON) 12.70.4mm (N.C. contact to OFF) 14.90.4mm (N.O. contact to ON) 12.70.4mm (N.C. contact to OFF) 14.90.4mm (N.O. contact to ON) 12.70.4mm Min. T.T.P. Min. O.T. 10mm 2.1mm 10mm 4.3mm 10mm 2.1mm 10mm 2.1mm 10mm 2.1mm Min. T.T.P. Min. O.T. 7.5mm 2.1mm 7.5mm 2.1mm 2) Snap-in mounting type Contact arrangement 2 Form A 3 Form A Max. O.F. (N.O. contact to ON) 7.85N (N.O. contact to ON) 9.81N O.P. (N.O. contact to ON) 9.30.4mm (N.O. contact to ON) 9.30.4mm All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. AV1 CONSTRUCTION [Screw mounting type (1 Form A 1 Form B) [Snap-in mounting type (3 Form A) Pushbutton Coil spring (Dual restoration spring construction) Button guard Double safety structure * Double spring * Double cut-off type Insulating ring Distance between different polarities: 8 mm or more Accross terminal No. 1 to No. 3 and No. 2 to No. 4 Coil spring Movable contact Contact shoe N.C. terminal Coil spring (Dual restoration spring construction) Stationary contact 8 mm or more contact gap (4 mm or more on one side) x 2 = 8 mm or more NO.1 NO.2 N.O. terminal NO.3 NO.5 NO.6 Positive lock connector Applicable terminal NO.4 (AMP brand) Double safety structure * Double spring * Double cut-off type CONTACT OPERATION CHART * 1 Form A 1. Free position 2. Operating position 3. Total travel position mm General tolerance: 0.1 DIMENSIONS 1. Screw mounting type 220.1 1 Form A, 1 Form B, 1 Form A 1 Form B (O.T.) 10 spherical radius 8 dia. 130.2 2-4.30.05 dia. hole (F.P.)(O.P.) (T.T.P.) 6 17.4 28 1 3 4 2 .250 Q.C. terminal 5.8 7.6 11.80.8 27 Contact gap 1 Form A: Min. 6mm 1 Form B: Min. 3mm 1 Form A 1 Form B: Max. 3mm 0.8 30 10.4 12.4 Remarks: Terminal no. 3 & 4 are for 1 Form A Terminal no. 1 & 2 are for 1 Form B. All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. AV1 2 Form A 220.1 (O.T.) 8 dia. 130.2 10 spherical radius 2-4.30.05 dia. hole (F.P.)(O.P.) (T.T.P.) 6 21.7 24.8 36 10.6 10.6 .250 Q.C. terminal 5.8 7.6 11.80.8 Contact gap 2 Form A: Min. 6mm 270.8 10.2 30 12.6 2. Snap-in mounting type 2 Form A type without button guard 2 Form A type with button guard 2 Form A 17.4 17.4 39.9 14 39.9 18 (F.P.) (T.T.P.) (O.P.) 2.1 20.9 (F.P.) (T.T.P.) (O.P.) 2.1 25.1 25.1 28.4 10.6 6 8 dia. 8 dia. 39.6 8 28.4 10.6 10.6 0.8 7.6 0.8 15.2 7.6 0.8 39.6 10.6 .250 Q.C. terminal 10.6 0.8 7.6 7.6 15.20.8 0.8 30.40.8 .250 Q.C. terminal 10.6 30.40.8 13.8 32.6 8 13.8 32.6 Recommended panel opening dimensions (common) R1.3 max. 14 Contact gap 2 Form A: Min. 8mm A Panel thickness Dimension A All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd. 1.0 36.7 2.5 37.7 AV1 3 Form A 3 Form A type without button guard 3 Form A type with button guard 18 18 51 51 14 18 8 dia. 6 8 dia. (F.P.) (T.T.P.) (O.P.) 20.9 (F.P.) (T.T.P.) (O.P.) 2.1 2.1 50 33.3 8 50 33.3 8 47.8 47.8 7.6 15.20.8 30.4 0.8 .250 Q.C. terminal 6.35 0.8 7.6 7.6 0.8 0.8 45.60.8 15.20.8 10.6 30.40.8 13.8 45.6 14.8 .250 Q.C. terminal 6.35 0.8 7.6 0.8 0.8 0.8 10.6 13.8 14.8 Recommended panel opening dimensions (common) R1.3 max. 15 Contact gap 3 Form A: Min. 8mm Panel thickness Dimension A A 1.0 47.0 2.5 47.3 NOTES 1. Switch mounting Mount the switch to a smooth surface using M4 screws. Tighten the screws with 0.3 to 0.5 N*m {3 to 5 kg*cm} torque. To prevent loosening of the mounting screws, it is recommended that spring washers be used in combination with adhesive material for locking the screws. 2. Adjustment of the operating device: With respect to the position of the operating device and the switch body, set the position as indicated in the condition on the right. If this condition is exceeded, the mechanical and electrical performance will be impaired. In addition, the force applied by the operating device should be in a perpendicular direction. Even if the pushbutton is used in the full total travel position, there will be no influence on the life of the switch. Screw mounting type Operating device Operating device More than 17 mm 10 to 10.5 mm Operating device 7.5 to 8 mm More than 14.5 mm Free condition Operation condition 3. Confirming insulating distance: Before mounting and wiring, the insulating distance between terminals and between terminals and ground should be checked for assurance of proper distance. With respect to the terminal connections, it is recommended that receptacles with insulating sleeves be used. Also, consideration should be given to the wiring not to apply force to the terminal section normally. 4. Avoid using GW switches in the following conditions: * Locations where hydrogen sulfide gas or other corrosive gases exist. * Locations where gasoline, thinner, or other inflammable or explosive gases exist. * Locations where there is dust and refuse. * For operation where the perpendicular operating speed is less than 10mm/sec. * For operation frequency of make/break exceeding 60 cpm. * For ambient temperatures exceeding the range of -25C to +85C. * For ambient humidity exceeding 85% R.H. * For use in a silicon atmosphere. 5. For use of AV1405 (1 Form Z type): For the type AV1405, the air distance between the N.O. and N.C. contacts is less than the required value of VDE. The N.O. and the N.C. contacts can carry only the same electric potential. AV1 switch AV1 switch Free condition Snap-in mounting type Operation condition All Rights Reserved (c) COPYRIGHT Matsushita Electric Works, Ltd.