CUSTOMER'S PRODUCT NAME:
DC/AC INVERTER UNIT CXA-0549TDK PRODUCT NAME:
MESSRS :
DWG.No.
PREP A R ED B Y A PPROVED B Y A U TH OR IZ ED B Y
K.Yamaishi H.Masuoka
CTR-3835-A
S.Goya
Product Drawing
TDK-Lambda Corporation
*Notice
Product Drawing is not contract. This is only technical data.
This technical data may change internal description without any notice.
When you design final product please request us specification through our sales or distributors.
After you receive the specification, the contract is effective on signature of the specification.
April . 20 . 2010
TENTATIVE
April . 20 . 2010
April . 20 . 2010
No. MATERIALS NAME MATERIAL REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0549
PAGENAME OF DRAWING DRAWING No.
Product Drawing CTR-3835-A
TSB-08-01-05(00) form-6(A4)
TDK-Lambda
QU
<The specifications may be changed without any notice.>
1
TENTATIVE
When using this product, give due consideration to the precautionary notes described below
and ensure a safe design. Inappropriate use may result in electric shock, injury or fire.
Caution
Pr ecautionary Notes Regarding th e U s e o f T hi s I nve r te r
yThis product is designed for lighting Cold Cathode Fluorescent Lamps.
Do not use it with any other load.
yStore this product under the conditions defined in the specification document.
yDo not store this product in an environment where dust, dirt or corrosive gas(salt,acid,base, etc.) is present.
yThis product is subject to high voltage. If there is a possibility that the user may touch the product,
provide a proper warning indication in order to draw the user's attention.
yThis product is designed for use with general electronic equipment.
If it is to be used with medical equipment that directly affects human life or for the control of
transportation equipment to which passengers entrust their lives, provide thorough fail-safe measures.
yConsult us before using if this product is to be installed in a habitual vibration environment (vehicle, etc.).
yAvoid using this product under high temperatures or high humidity or in an environment in which
dust, dirt or any corrosive gas (salt,acid,base, etc.) is present.
Also,be careful not to allow the formation of dew condensation. It may result in damage or electric shock.
yIf the product does not have a built-in protective circuit (circuit breaker, fuse, etc.),
it is recommended that a fuse be used at the input stage to prevent the generation of
smoke or fire in the event of a malfunction.
Even when the product has a built-in protective circuit (circuit breaker, fuse, etc.),
the circuit may not function properly due to inappropriate operating conditions or power-supply capacity.
It is recommended that an appropriate protective circuit (circuit breaker, fuse, etc.)
be provided separately from the built-in circuit.
yUse the product only within the specified input voltage, output power, output voltage
and operating temperature ranges. Exceeding these values may result in damage, etc.
yProvide a measure for the prevention of surge voltage due to lightning, etc.
Abnormal voltage may result in damage, etc.
yTo prevent problems from occurring as a result of a short circuit in the high voltage section, be sure to take
appropriate measures to prevent the entry of foreign substances into the inverter after it is installed.
yThis product is not designed to provide resistance to radiation.
yIn order to protect the inverter from vibration and shock, be sure to use all the mounting holes when installing the
inverter.
yRipples could be superimposed on the voltage and the current in the input source connected to the inverter ,
depending on the impedance in the input source, wiring, etc.
When you select an input source, please check waveforms, etc on the final set.
yPlease use all the mounting holes, because to defend the converter from vibration and impact.
Warning
yThis product is subject to high voltage. Do not touch it while the power is on.
Failing to do so may result in electric shock.
Handling Pr ecautions
yThis product uses thin wires. Observe the following precautions and handle it with care so
as not to cause wire breakage. Broken wire may result in damage, etc.
Do not stack multiple products on top of one another.
Do not allow the product to come in contact with tools, etc.
yDo not apply excessive stress during installation.
It may cause chipping and cracking,resulting in damage, etc.
yProvide clearance between the high-voltage section of this product and the frame body on which the product
is installed and also the conductor section as on page 2 , [1] ”Outline” .
yDo not use the product after it has been dropped because there is the possibility that components have been
damaged.
No. MATERIALS NAME MATERIAL REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0549
PAGENAME OF DRAWING DRAWING No.
Product Drawing CTR-3835-A
TSB-08-01-05(00) form-6(A4)
TDK-Lambda
QU
<The specifications may be changed without any notice.>
2
TENTATIVE
2. Contents
1. Part Name
The part name is CXA-0549.
1.Appearance,Structure and Dimensions
Outline
Pin configration
2.Characteristics
3.Electrical Characteristics
4.Test circuit
Absolute Maximum Ratings
Item Page
3
5
7
4
6
5
Attched view
refer to [2]
refer to [1]
refer to [4]
refer to [3]
refer to [1]
refer to [7]
5.Reliability Test refer to [5]
7.Others
Test Cond
Std Warranty
Others
8
6.Packing and Marking refer to [6] 8
No. MATERIALS NAME MATERIAL REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0549
PAGENAME OF DRAWING DRAWING No.
Product Drawing CTR-3835-A
TSB-08-01-05(00) form-6(A4)
TDK-Lambda
QU
<The specifications may be changed without any notice.>
3
TENTATIVE
●Features●
・This inverter is for two lamps. It has Dimming function(PWM System) and Remote functio n.
・With lamp failure detector.
Normal Operation : CN1-4=0V
Some Lamps Open : CN1-4=5V
・The high-voltage area (terminals and patterns) is coated with silicone so as to avoid the defects caused by dust.
・This product is conformity to RoHS directive.（※）
（※）Conformity to RoHS Directive:This means that, in conformity with EU Directive 2002/95/EC,
lead, cadmium, hexavalent chromium, and specific bromine-based flame retardants, PBB
and PBDE, have not been used,except for exempted applications.
[1] Outline
1-1. Outline
※Please secure 3mm or longer space distance from the high voltage generating area in all directions. Please see Note 1-3 for the details.
No.
①
②
③
Part Description
PCB
Input Connector CN1
Output Connector CN2, CN3
Remark
UL94V-0 t=1.0
JST
JST
Qu
1
1
2
Material
Composite (CEM-3)
S5B-PH-SM4-TB(LF)(SN)
SM02(8.0)B-BHS-1-TB(LF)(SN)
Label (Examlpe)
TDK part No, Date code, Country of origin , TDK-Lambda Logo. UL mark
Unit:mm
Weight:22.0g.typ.
1
1
140±0.5
③① ②
70±0.5
8.5±0.35
30±0.5
18±0.2
5-φ3±0.2
CN3CN2
CN1
66.5±0.3
1
66.5±0.3
(0.8)
3.5±0.35
52.5±0.352.5±0.3
(4)
③
SILICONE
LEAD WIRE (High voltage generation area)
A slanted line department in an upper figure expresses silicone application position.Note1.
Sectional view SILICONE(SE9168RTV)
SOLDER
LEAD WIRE(UL3239 10kV)
PWB
55mm
(a:High Voltage generation area)
8MAX
(1)
40mm
(a:High Voltage generation area)
0.8MAX
TAPE
TOP VIEW
SIDE VIEW
BOTTOM VIEW
L1 CXA-0549
9Z16
MADE IN JAPAN
TDK-Lambda
No. MATERIALS NAME MATERIAL REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0549
PAGENAME OF DRAWING DRAWING No.
Product Drawing CTR-3835-A
TSB-08-01-05(00) form-6(A4)
TDK-Lambda
QU
<The specifications may be changed without any notice.>
4
TENTATIVE
1-2. Connector Configuration
Output side : CN2
Input side
For circuit connection, please prefer to test circuit diagram [4].
Please use minimum of 3mm clearance (all directions) between inverter high voltag e area and any conductors.
Please refer to mechanical drawing for marking of high volta ge area.
Open voltage (strike voltage) is measured across the transformer secondary winding at no load as the reading at
the
output connector would be less than the actual value.
If the start up voltage falls below Cold Cathode Tube strike voltage, the CCFL will not light up easily specially at
lower ambient temperature. Please review mounting instruction to avoid any abnorm al operation due to
coupling/leakage capacitance of inverter high voltage area to any surrounding conductor.
Note1-2.
Note1-1. Marking of TDK part No, Date code, Country of origin,TDK-Lambda Logo, UL mark.
1) TDK part No., Date code, Country of origin, TDK-Lambda Logo, UL mark is marked on the transform er.
2) Date code example. (ex. Dec. 16. 2009)
3) Country of origin code example. (ex. MADE IN JAPAN. MADE IN CHINA,MADE IN MALAYSIA).
9Z16
Two digits of production day.
One digit of production month. (Oct. : X, Nov. : Y, Dec. : Z).
Last digit of production year.
Fig1.High Voltage Code
Note1-3.
Note1-4.
Note1-5.
Symbols RatingsPin No. Notes
Input Voltage
GND
The warning output
5V in abnormal
circumstances
Remote Control
Dimming Control
Symbols RatingsPin No. Notes
CN1-1
CN1-2
CN1-3
CN1-4
Vin
GND
Vbr
10.8～13.2V
0V
0～2.5V
0V/5V
CN1-5 Vrmt -1～Vin+1V
Vst
(出力)
CN2-1 VHIGH1 (460Vrms)
CN2-3 VLOW1 (5V)
Output 1
Output 1 Return
Output side : CN3
Symbols RatingsPin No. Notes
CN3-1 VHIGH2 (460Vrms)
CN3-3 VLOW2 (5V)
Output 2
Output 2 Return
CN2,CN3
LCD Module
OK NG
LCD Module
CN2,CN3
No. MATERIALS NAME MATERIAL REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0549
PAGENAME OF DRAWING DRAWING No.
Product Drawing CTR-3835-A
TSB-08-01-05(00) form-6(A4)
TDK-Lambda
QU
<The specifications may be changed without any notice.>
5
TENTATIVE
[2] Absolute maximum ratings
［3］Electrical specifications
Items Symbols Specification Unit Notes
Input Voltage
Load Resistance
Operating Temp. range
Storage Temp. range
Humidity range
Vin
RL1,2
Ta
Ts
RH
0～14.4
85
-30～85
95
VDC
kΩ
℃
℃
%RH A maximum wet ball temperature is 38°C
No dew.
Vrmt
Vbr 0～3
-20～70
Please check your lamp characteristic for minimum operational current and set the limit point in your design to
avoid flickering and/or abnormal operation.
For proper operation of circuit protection (fuse or IC PROTECTOR),Please use minimum of 3.5A capaci ty for input
power supply.
Impedence from the wire connection can cause a ripple in the input. The product has an internal fuse
of 1.75A. Please check that input current peak wave form does not exceed 1.75A.
Note1-6.
Note1-7.
Note1-8.
Vin(V) Vrmt(V) Vbr(V) Ta(℃)RL1(kΩ) / RL2(kΩ) MIN . TYP. MAX.
Io1/2 12±0.1 5±0.25 0 23±5 74±0.5 / 74±0.5 5.7 6.0 6.7 m Arms
Io1/2 12±1.2 5±0.25 0 -20 ～ 70 74±0.5 / 74±0.5 5.0 6.0 7.0 m Arms
Output Current
(Dimming min.) Io1/2 12±0.1 5±0.25 2.5±0.5 23±5 74±0.5 / 74±0.5 1.2 2.0 2.8 m Arms
Input Current 1 Iin1 12±1.2 5±0.25 0 23±5 74±0.5 / 74±0.5 --- 0.59 0.84 A DC
Input Current 2 Iin2 12±1.2 0 ～ 0.4 0 23±5 74±0.5 / 74±0.5 --- --- 1.0 m A DC
Frequency F1 12±1.2 5±0.25 0 23±5 74±0.5 / 74±0.5 38 43 48 kHz
Frequency
(Duty) F2 12±1.2 5±0.25 2.5 23±5 74±0.5 / 74±0.5 254 305 356 Hz
Output Open
Vo lta g e Vopen 12±1.2 5±0.25 0 23±5 ∞ / ∞1.25 1.50 --- kVrms
12±0.1 5±0.25 0 ～ 2.5 23±5 74±0.5 / ∞4.5 5.0 5.5 V DC
12±0.1 5±0.25 0 ～ 2.5 23±5 ∞ / 74±0.5 4.5 5.0 5.5 V DC
12±0.1 5±0.25 0 ～ 2.5 23±5 ∞ / ∞4.5 5.0 5.5 V DC
12±0.1 5±0.25 0 ～ 2.5 23±5 74±0.5 / 74±0.5 --- --- 0.5 V DC
Warning Signal Vst
Specifications Unit
Output Current
(Dimming max.)
Conditions
Item Symbol
No. MATERIALS NAME MATERIAL REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0549
PAGENAME OF DRAWING DRAWING No.
Product Drawing CTR-3835-A
TSB-08-01-05(00) form-6(A4)
TDK-Lambda
QU
<The specifications may be changed without any notice.>
6
TENTATIVE
[4] Test circuit
Note.4-1.SW1(ON/OFF) Operation is as fol lowing;
RL1～2:Load resistance(7W or more)
※1.When any of the load is opened, the alarm output becomes 5V.
Note4-2.Safety Function
SW1
a
b
Operation
Non operation
Non operationOpen
Operation of unit
Alarm Signal Function
(CN1-4)※1
0.5V max.
4.5～5.5V
4.5～5.5V
Conditions
Normality
Load (Lamp)
one open
Load (Lamp)
Two open
V
Note4-3.Safety Function
1000:1
A
~
V
~
F
A
Digital Multiple Meter(ADVA NTEST R6451A or
equivalent)
DC Current Meter(ADVANTEST R6451A or
equivalent)
True RMS Meter(KEITHLEY 2001 or
equivalent.)
High Frequency Current Mete r(KEITHLEY 2001 or
equivalent)
High Voltage Probe (Tektronix P3000 or equivalent)
Frequency Countor(ADVANTE ST R6452A or
equivalent)
RL2 RL1
Iout1
F1
Vopen
C7
C8
F2
0/5V
10.8～
13.2V
Vrmt
Vin
Iin
Vbr
0～
2.5V
1000:1
CN1-1
(Vin)
A
-
A
～
V
-
F
CN2-1
(VHIGH1)
CN3-1
(VHIGH2)
CN1-2
(GND)
CN1-3
(Vbr)
CN1-4
(Vst)
CN1-5
(Vrmt)
A
～
V
-
V
-
V
-
Vst
Vin
V
～
Iout2
CN3-3
(VLOW2)
CN2-3
(VLOW1)
SW1
b
a
Q7
Q6
No. MATERIALS NAME MATERIAL REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0549
PAGENAME OF DRAWING DRAWING No.
Product Drawing CTR-3835-A
TSB-08-01-05(00) form-6(A4)
TDK-Lambda
QU
<The specifications may be changed without any notice.>
7
TENTATIVE
LCD module Connected chart (reference)
Connect the High Frequency Current Meter to the Low-Voltage (VLOW) side.
LCD module Vrmt terminal circuit (Reference)
DC-AC inverter
[5] Reliability test
Following test items are assured.
Items Conditions
-30°C 500h
-30°C 500h
Load cond.:TYP
85°C 500h
80°C 500h
Load cond.:TYP
Heat shock
Vibration
Shock
-30°C to 80°C
30min.Each 100 Cycles
10~57Hz Amplitude 0.75mm or 9.8m/s2
58~500Hz 9.8m/s2
Sweep:11min
60min each axis X,Y,Z
980m/s2 11ms
Harf-sine pulse
1 time each axis ±X,Y,Z
Judgement
Low Temp.
Non operational
Low Temp.operational
High Temp.
Non operational
High Temp.operational
Electrical and apperrance should be in the
spec.
Humidity
(Non operational) 60°C 90~95%RH 500h
VHIGH
VLOW
ランプ
ランプ
CN1-5
Vrmt 10kΩ
10kΩ
CN1-1
Vin
10kΩ
15.6kΩ
IC1-3
IC2-8
A
VLOW A
VHIGH
No. MATERIALS NAME MATERIAL REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0549
PAGENAME OF DRAWING DRAWING No.
Product Drawing CTR-3835-A
TSB-08-01-05(00) form-6(A4)
TDK-Lambda
QU
<The specifications may be changed without any notice.>
8
TENTATIVE
7-1.Test conditions
Unless otherwise specified, the temperature to be (25±15)℃ and humidity to be (65±20) %RH.
7-2. Warranty
Warranty shall be for one year after delivery, and those products causing failure during the w arranty period
and which failures are attributed to the manufacturer's responsibility shall be replaced at no charge.
7-3.Oters
When any doubt arises about this specification, it shall be discussed and decided upon between both parties.
Shipment inspection result sheet are subject to change without notice.
［7］ Others
[6] Packing and Marking
A shipping box is packaged to avoid from water or damage. Following items are printed on the box.
6-1.
6-2.
6-3.
TDK part No.
Manufacture
QTY.
CXA-0549
Packing style as under Fig. (160 going in with a standard.)
Marking
(Bottom View)
Tape
Styrofoam
Corrugated cardboard
Styrofoam 40pcs in one tray X 4trays
=160pcs/one box
(210mm)
(480mm)
(340mm)
Product
Mariking
TDK part No.
Manufacture
QTY.
Packing box.
