DATA SHEET MINIATURE SIGNAL RELAY UC2/UD2 SERIES Ultra-small package, Low profile, Surface mounting type DESCRIPTION NEC TOKIN's UC2/UD2 relay is a new generation miniature signal relays of super compact and low profile package. FEATURES * Small mounting size and low profile package. * Telcordia (2500 V surge coil to contacts) and FCC (1500 V) surge capability. * IEC60950/UL1950/EN60950 spacing and high breakdown voltage. (Basic insulation class on 200 V working voltage) * Low power consumption 140 mW APPLICATION Electronic switching systems, PBX, terminal equipment, telephone. For Right Use of Miniature Relays DO NOT EXCEED MAXIMUM RATINGS. Do not use relays under exceeding conditions such as over ambient temperature, over voltage and over current. Incorrect use could result in abnormal heating, damage to related parts or cause burning. READ CAUTIONS IN THE SELECTION GUIDE. Read the cautions described in NEC/TOKIN's "Miniature Relays" when your choose relays for your application. The information in this document is subject to change without notice. Document No. 0614EMDD03VOL02E Date Published May 2005 N Printed in Japan WORLD PRODUCTS INC. Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com UC2/UD2 SERIES DIMENSIONS AND PAD LAYOUTS (Unit : mm [inch]) UC2 SERIES mm [inch] (mm) 7.6 3.2 6.5 [0.256] 2.2 8- 0.85 2.2 3.4 [0.134] 2.8 [0.110] 5.08 5.3 [0.209] 10.6 [0.417] (1.5) (1.5) 3.2 2.2 2.2 [0.126] [0.087] [0.087] 5.08 [0.2] (Bottom view) Note. General tolerance : 0.1 Tolerance of lead pitch is : 0.15 mm [0.006inch] Another tolerance is 0.3 mm [0.012 inch] ( ) is reference value. Value of trimmed lead type (NJ type) UD2 SERIES * STANDARD mm [inch] (mm) 3.2 (1.5) 3.2 2.2 2.2 [0.126] [0.087] [0.087] 6.74 2.66 0.2 (1.5) 2.2 6.5 [0.256] 5.45 [0.215] max. 10.6 [0.417] 2.2 5.08 [0.2] 8.4 [0.331] 0.8 (Bottom view) Tolerance of lead pitch is : 0.15 mm [0.006inch] Another tolerance is 0.3 mm [0.012 inch] ( ) is reference value. Note. General tolerance : 0.1 * MINIMUM FOOTPRINT TYPE mm [inch] (mm) 3.2 2.2 (1.5) 3.2 2.2 2.2 [0.126] [0.087] [0.087] Tolerance of lead pitch is : 0.15 mm [0.006inch] Another tolerance is 0.3 mm [0.012 inch] ( ) is reference value. 5.94 1.86 0.2 (1.5) 2.2 6.5 [0.256] 6.0 [0.236] max. 10.6 [0.417] 5.08 [0.2] 0.8 6.8 [0.268] (Bottom view) Note. General tolerance : 0.1 WORLD PRODUCTS INC. 2 Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com UC2/UD2 SERIES PIN CONFIGURATIONS (bottom view) UC2 SERIES 1 2 3 4 + - 1 2 3 4 8 7 6 5 + R S - + 8 Index mark of relay direction 7 6 - 5 Non-latch type (not energized position) Single coil latch type (reset position) S : Coil polarity of set (operate) R : Coil polarity of reset (release) UD2 SERIES 1 2 3 4 + - 1 2 3 4 8 7 6 5 + R S - Index mark of relay direction + 8 7 6 5 Non-latch type (not energized position) - Single coil latch type (reset position) S : Coil polarity of set (operate) R : Coil polarity of reset (release) MARKINGS (top view) <2> <3> <1> JAPAN U D 2 - 4. 5 N U <5> 0035 <1> Part number <2> Manufacturer <3> Country of origin <4> Date code <5> Index mark of relay direction (pin No. 1, 8) <4> SAFETY STANDARD AND RATING UL Recoginzed (UL508)* File No.E73266 CSA Certified (CSA C22.2 No. 14)+ File No.LR46266 30 Vdc,1A (resistive) 110 Vdc, 0.3A (resistive) 125 Vac,0.5A (resistive) TUV Certified (EN61810) No. 2050596 Creepage and clearance of coil to contact is over than 2 mm (According EN60950) Basic insulation class *Spacing : UL840 Spacing : CSA std950 + WORLD PRODUCTS INC. Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com 3 UC2/UD2 SERIES PERFORMANCE CHARACTERISTICS (Community) Contact Form 2 Form c Contact Ratings Maximum Switching Power 30W (resistive) 37.5 VA (resistive) Maximum Switching Voltage 220 Vdc 250 Vac Maximum Switching Current 1A Maximum Carrying Current 1A Minimun Contact Ratings 10 mV.dc, 10 A 4 Initial Contact Resistance 100 m Max. (Initial) Contact Material Silver alloy with gold alloy overlay Nominal Operating Power Non-Latch Type 140 to 230 mW Single Coil Latch Type 100 to 120 mW Operate Time (Excluding Bounce) Approximately 2 ms Release Time (Excluding Bounce) Approximately 1 ms without diode Insulation Resistance 1000 M at 500 Vdc Between Open Contacts Breakdown Voltage 1000 Vac for one minute (1500 V surge, 10 x 160 s 1) Between Adjacent Contacts Between Coil and Contacts 1500 Vac for one minute (2500 V surge, 2 x 10 s 1) 735 m / s2 (misoperating) 980 m / s2 (destructive failure) Shock Resistance 10 to 55 Hz at double amplitude of 3 mm (misoperating) Vibration Resistance 10 to 55 Hz, double amplitude of 5 mm (Destructive failure) Ambient Temperature -40 to +85C Coil Temperature Rise 18 degrees at nominal coil voltage (140 mW) No-load Running specifications Load Weight 5 x 107 3 operations (Non-latch type) 1 x 107 operations (Latch type) 30 Vdc 1 A (resistive), 1 x 105 operations at 20C 125 Vac 0.3 A (resistive), 1 x 105 operations at 20C Approximately 0.8 grams 1 rise time : 10 s, decay time to half crest : 160 s rise time : 2 s, decay time to half crest : 10 s 3 This shows a number of operation where it can be running by which a fatal is not caused, and number of operation by which a steady characteristic is maintained is 1 x 107 operations. 4 This value is a reference value in the resistive load. Minimum capacity changes depending on switching frequency and enviroment temperature and the load. 2 RECOMMENDED RELAY DRIVE CONDITIONS Drive under conditions. If it is impossible, please inquire to NEC/TOKIN. Nonlatch type Single coil latch type Voltage : within 5% st nominal voltage Square pulse (rise and fall time is rapidly) Pulse height : within 5% at nomianl voltage Pulse width : More than 10 ms Ambient temperature -40 +85C WORLD PRODUCTS INC. 4 Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com UC2/UD2 SERIES PART NUMBER SYSTEM UC 2 - 3 SNU Option NU: Standard NR: Silver-Nickel alloy contact (with Gold alloy overlay) NJ: Trimmed lead type NRJ: Trimmed lead type with Silver-Nickel alloy contact Latch type Nil: Nonlatch type S: Single coil latch type Nominal coil voltage A numerical value of coil voltage (See the following lineup) Series name UC 2 - 3 SNU - L Package Nil: Tube L: Embossed carrying tape (L type) R: Embossed carrying tape (R type) L6: Embossed carrying tape (L type) with MBB * R6: Embossed carrying tape (R type) with MBB * (*MBB: Moisture Barrier bag) Option NU: NR: NUN: NRN: Standard Silver-Nickel alloy contact (with Gold alloy overlay) Minimum footprint type Minimum footprint type with Silver-Nickel alloy contact Latch type Nil: Nonlatch type S: Single coil latch type Nominal coil voltage A numerical value of coil voltage (See the following lineup) Series name WORLD PRODUCTS INC. Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com 5 UC2/UD2 SERIES NOMINAL LINEUP Non-latch Type at 20C Nominal Coil Voltage Coil Resistance Must Operate Voltage* Must Release Voltage* Nominal operate power (Vdc) () 10 % (Vdc) (Vdc) (mW) 1.5 16 1.13 0.15 140 3 64.3 2.25 0.3 140 4.5 145 3.38 0.45 140 5 178 3.75 0.5 140 6 257 4.5 0.6 140 9 579 6.75 0.9 140 12 1028 9.0 1.2 140 24 2504 18.0 2.4 230 Single-Coil Latch Type at 20C Nominal Coil Voltage Coil Resistance Must Operate Voltage* Must Release Voltage* Nominal operate power (Vdc) () 10 % (Vdc) (Vdc) (mW) 100 1.5 22.5 1.13 1.13 3 90 2.25 2.25 100 4.5 202.5 3.38 3.38 100 5 250 3.75 3.75 100 6 360 4.5 4.5 100 9 810 6.75 6.75 100 12 1440 9.0 9.0 100 24 4800 18.0 18.0 120 * Test by pulse voltage The latch type relays should be initialized at appointed position before using, and should be enegized to specific polarity by above polarity to avoid wrong operation. Any special coil requirement, Please contact NEC/TOKIN for availability. WORLD PRODUCTS INC. 6 Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com UC2/UD2 SERIES PERFORMANCE DATA COIL TEMPERATURE RISE Coil temperature Rise (degree C) Coil temperature Rise (degree C) Temperature is measured by coil resistance. 30 20 10 0 0 100 150 250 200 30 Applied power 0.23W 20 Applied power 0.14W 10 0 0 5 Applied Power (mW) 10 20 15 Applied Time (minute) SWITCHING CAPACITY MAXIMUM COIL VOLTAGE This is a maximum value of permissible alteration. Inquiry for NEC/TOKIN under maximum value at continuous use. Inquiry for NEC/TOKIN at continuous use. DC (Resistive) AC (Resistive) 2.0 Contact current (A) A ratio of nominal coil voltage (%) This is allowed maximum value. 1.0 0.5 0.2 0.1 10 20 50 100 200 250V.AC 200 150 100 50 0 -40 -20 Contact voltage (V) 0 20 40 60 80 100 Ambient temperature (degree C) 220V.DC APPLIED VOLTAGE VS. TIMING (Sample : UC2-5NU) (Without coil diode) 4 Release time (ms) Operate time (ms) 4 3 2 1 0 3 2 1 0 0 100 150 200 Applied power (mW) 250 0 100 150 200 250 Applied power (mW) WORLD PRODUCTS INC. Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com 7 UC2/UD2 SERIES OPERATE AND RLEASE VOLTAGE VS. AMBIENT TEMPERATURE This shows a typical change of operate (release) voltage. Maximum value of operate is estimated, so it must be applied A ratio of nominal coil voltage (%) more than this value for safety operation. In case of "hot start operation", please inquiry for NEC/TOKIN. 100 Operate voltage (maximum) 80 Operate voltage (typical) 60 40 Release voltage (typical) 20 0 -40 0 -20 20 40 60 80 100 Ambient temperature (degree C) RUNNING TEST (Nonload) (Load : None, Driving : 5V. DC, 50Hz, 50%duty, Ambient temperature : Room temperature, Sample : UC2-5NU 20 pieces) 5 Operate voltage (V) Release voltage (V) Contact resistance (m-ohms) 10000 1000 100 10 0 20 50 100 500 Operate voltage 4 3 2 1 0 1000 Release voltage 0 20 4 50 100 500 1000 4 Operations (x10 ) Operations (x10 ) RUNNING TEST (Load) (Load : 50V. DC 0.1A resistive, Driving : 5V. DC, 5Hz, 50%duty, Ambient temperature : 85 degree C, Sample : UC2-5NU 10 pieces) 5 Operate voltage (V) Release voltage (V) Contact resistance (m-ohms) 10000 1000 100 10 0 2 5 10 50 4 Operations (x10 ) 100 Operate voltage 4 3 2 Release voltage 1 0 0 2 5 10 50 100 4 Operations (x10 ) WORLD PRODUCTS INC. 8 Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com UC2/UD2 SERIES BREAKDOWN VOLTAGE Sample: UC2-5NU 10 pieces (a) Between open contacts (b) Between adjacent contacts 100 Distribution (%) Distribution (%) 100 50 0 50 0 0.5 1.0 1.5 2.0 Breakdown voltage (K V) 0.5 1.0 1.5 2.0 Breakdown voltage (K V) (c) Between coil to contact Distribution (%) 100 50 0 1.5 2.0 2.5 2.5 Breakdown voltage (K V) ALTERNATION OF VOLTAGE AT DENSELY MOUNTING (Magnet interference) Alternation of release voltage A ratio of alternation (%) A ratio of alternation (%) Alternation of operate voltage +40 +30 +20 +10 0 -10 -20 -30 -40 +40 +30 +20 +10 0 -10 -20 -30 -40 I II III IV V I VI II Mounting layout III IV V VI Mounting layout Device under test ON ON OFF II I ON OFF ON OFF ON OFF V ON OFF ON OFF OFF III IV VI WORLD PRODUCTS INC. Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com 9 UC2/UD2 SERIES TUBE PACKAGE (UC2, UD2) Dimension of Package (Unit : mm) 50 pieces / Tube Material : Polyvinyl chloride (anti-static treated) 12.1 560.0 11 Outline of Package Rubber stopper (Yellow) Rubber stopper (Green) Index Mark TAPE PACKAGE (UD2) 12.0(0.47) 4.0(0.157) 2.2 (0.087) A 0.4 (0.016) 11.4 (0.449) Embossed carrying tape 1.5 (0.054) 1.75(0.069) 2.0(0.079) Top cover tape 11.5 Reel TAPE DIMENSION mm (inch) (0.453) 24.0(0.945) APPEARANCE B UD2-NU UD2-NUN A Max.6.2 (0.244) Max.6.6 (0.260) B 9.2 (0.362) 7.5 (0.295) Relay orientation mark and tape carrying direction. Orientation mark Orientation mark Tape carrying direction Carrying tape type Part number L UD2--L, L6 R UD2--R, R6 WORLD PRODUCTS INC. 10 Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com UC2/UD2 SERIES SOLDERING TEMPERATURE CONDITION Through-hole mounting type (UC2) <1> Automatic soldering Preheating : 100C max. 1 minute max. Solder temperature : 260C max. Solder time : 5 seconds max. <2> Manual soldering Solder temperature : 350C max. Solder time : 3 seconds max. Surface mounting type (UD2) IRS Method Temperature (degree C) max. 240 220 200 180 45 (max. 70) Time (sec.) 70 (max. 120) 190 (max. 300) Note: 1. Temperature profile shows printed circuit board surface on the relay termianl portion. 2. Check the actual soldering to use other method except above mentioned temperature profiles. WORLD PRODUCTS INC. Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com 11 UC2/UD2 SERIES NOTES ON CORRECT USE 1. Notes on contact load Make sure that the contact load is within the specified range; otherwise, the lifetime of the contacts will be shortened considerably. Note that the running performance shown is an example, and that it varies depending on parameters such as the type of load, switching frequency, driver circuit, and ambient temperature under the actual operating conditions. Evaluate the performance by using the actual circuit before using the relay. 2. Driving relays If the internal connection diagram of a relay shows + and symbols on the coil, apply the rated voltage to the relay in the specified direction. If a rippled DC current source is used, abnormalities such as beat at the coil may occur. The maximum voltage that can be applied to the coil of the relay varies depending on the ambient temperature. Generally, the higher the voltage applied to the coil, the shorter the operating time. Note, however, that a high voltage also increases the bounce of the contacts and the contact opening and closing frequency, which may shorten the lifetime of the contacts. If the driving voltage waveform of the relay coil rises and falls gradually, the inherent performance of the relay may not be fully realized. Make sure that the voltage waveform instantaneously rises and falls as a pulse. Coil rated voltage 0 Less than 1 ms Less than 1 ms For a latching relay, apply a voltage to the coil according to the polarity specified in the internal connection diagram of the relay. If a current is applied to the coil over a long period of time, the coil temperature rises, promoting generation of organic gas inside the relay, which may result in faulty contacts. In this case, use of a latching relay is recommended. The operating time and release time indicate the time required for each contact to close after the voltage has been applied to or removed from the coil. However, because the relay has a mechanical structure, a bounce state exists at the end of the operating and release times. Furthermore, because additional time is required until the contact stabilizes after being in highresistance state, care must be taken when using the relay at high speeds. 3. Operating environment Make sure that the relay mounted in the application set is used within the specified temperature range. Use of a relay at a temperature outside this range may adversely affect insulation or contact performance. If the relay is used for a long period of time in highly humid (RH 85% or higher) environment, moisture may be absorbed into the relay. This moisture may react with the NOx and SOx generated by glow discharges that occur when the contacts are opened or closed, producing nitric or sulfuric acid. If this happens, the acid produced may corrode the metallic parts of the relay, causing operational malfunction. Humidiry (%RH) 85 80 60 Because the operating temperature range varies depending on the humidity, use the relay in the temperature range illustrated in the figure below. Prevent the relay from being frozen and avoid the generation of condensation. The relay maintains constant sealability under normal atmospheric pressure (810 to 1,200 hpa). Its sealability may be degraded or the relay may be deformed and malfunction if it is used under barometric conditions exceeding the specified range. The same applies when the relay is stored or transported. Keep the upper-limit value of the temperature to which the relay is exposed after it is removed from the carton box to within 50C. If excessive vibration or shock is applied to the relay, it may malfunction and the contacts remain closed. Vibration or shock applied to the relay during operation may cause considerable damage to or wearing of the contacts. Note that operation of a snap switch mounted close to the relay or shock due to the operation of magnetic solenoid may also cause malfunctioning. 4. Notes on mounting relays When mounting a relay onto a PC board using an automatic chip mounter, if excessive force is applied to the cover of the relay when the relay is chucked or inserted, the cover may be damaged or the characteristics of the relay degraded. Keep the force applied to the relay to within 1 kg. Avoid bending the pins to temporarily secure the relay to the PC board. Bending the pins may degrade sealability or adversely affect the internal mechanism. It is recommended to solder the relay onto a PC board under the following conditions: <1> Reflow soldering Refer to the recommended soldering temperature profile. <2> Flow soldering Solder temperature: 260C max., Time: 5 seconds max., Preheating: 100C max./1 minute max. <3> Manual soldering Solder temperature: 350C, Time: 2 to 3 seconds Ventilation immediately after soldering is recommended. Avoid immersing the relay in cleaning solvent immediately after soldering due to the danger of thermal shock being applied to the relay. Use an alcohol-based or water-based cleaning solvent. Never use thinner and benzene because they may damage the relay housing. Do not use ultrasonic cleaning because the vibration energy generated by the ultrasonic waves may cause the contacts to remain closed. 5. Handling Relays are packaged in magazine cases for shipment. If a space is created in the case after some relays have been removed, be sure to insert a stopper to secure the remaining relays in the case. If relays are not well secured, vibration during transportation may cause malfunctioning of the contacts. Exercise care in handling the relay so as to avoid dropping it or allowing it to fall. Do not use a relay that has been dropped. If a relay drops from a workbench to the floor, a shock of 9,800 m/s 2 (1,000 G) or more is applied to the relay, possibly damaging its functions. Even if a light shock has been applied to the relay, thoroughly evaluate its operation before using it. Latching relays are factory-set to the reset state for shipment. A latching relay may be set, however, by vibration or shock applied while being transported. Be sure to forcibly reset the relay before using it in the application set. Also note that the relay may be set by unexpected vibration or shock when it is used in a portable set. The sealability of a surface-mount relay may be lost if the relay absorbs moisture and is then heated during soldering. When storing relays, therefore, observe the following points: <1> Please use relays within 12 months after delivery. (Storage conditions : 30 degrees C / 60% RH) <2> For MBB packing, Please use relays within 2 years after delivery. (Storage conditions : 30 degrees C / 60% RH) After opening MBB packing, Please use within 3 months. (Storage conditions : 30 degrees C / 60% RH) 40 20 5 -60 -40 -20 0 20 40 60 Temperature (C) 80 100 Permanent magnets are used in polarized relays. For this reason, when magnet, transformer, or speaker is located nearby, the relay characteristics may change and faulty operations may result. 12 WORLD PRODUCTS INC. Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com UC2/UD2 SERIES No part of this document may be copied or reproduced in any form or by any means without the prior written consent of NEC/TOKIN Corporation. NEC/TOKIN Corporation assumes no resposibility for any errors which may appear in this document. NEC/TOKIN Corporation does not assume any liability for infringement of patents, copyrights or other intellectual property rights of third parties by or arising from use of a device described herein or any other liability arising from use of such device. No license, either express, implied or otherwise, is granted under any patents, copyrights or other intellectual property rights of NEC /TOKIN Corporation or others. While NEC/TOKIN Corporation has been making continuous effort to enhance the reliability of its e l e c t r o n i c components, the possibility of defects cannot be eliminated entirely. To minimize risks of damage or injury to persons or property arising from a defect in an NEC/TOKIN electronic component, customers must incorporate sufficient safety measures in its design, such as redundancy,firecontainment, and anti-failure features. NEC/TOKIN devices are classified into the following three quality grades: "Standard," "Special," and "Specific". The Specific quality grade applies only to devices developed based on a customer designated "quality assurance program" for a specific a p p l i c a t i o n . T h e r e c o m m e n d e d applications of a device depend on its quality grade, as indicated below. Customers must check the quality grade of each device before using it in a particular application. Standard: Computers, office equipment, communications equipment, test and measurement equipment, audio and visual equipment, home electronic appliances, machine tools, personal electronic equipment and industrial robots Special: Transportation equipment (automobiles, trains, ships, etc.), traffic control systems, anti-disaster systems, anti-crime systems, safety equipment and medical e q u i p m e n t ( n o t specifically designed for life support) Specific: Aircrafts, aerospace equipment, submersible repeaters, nuclear reactor control s y s t e m s , l i f e support systems or medical equipment for life support, etc. The quality grade of NEC/TOKIN devices is "Standard" unless otherwise specified in NEC/TOKIN's Data Sheets or Data Books. If customers intend to use NEC/TOKIN devices for applications other than those specified for Standard quality grade, they should contact an NEC/TOKIN sales representative in advance. (Note) (1) "NEC/TOKIN" as used in this statement means NEC/TOKIN Corporation and also includes its majority-owned subsidiaries. ( 2 ) "NEC/TOKIN electronic component products" means any electronic component product developed or manufactured by or for NEC/TOKIN (as defined above). DE0202 WORLD PRODUCTS INC. Ph (707) 996-5201 Fx (707) 996-3380 www.worldproducts.com e-mail: corpsales@worldproducts.com