VARIOSUB D-SUB 25 Contact Inserts, Sleeve Housings Introduction VARIOSUB is a range of plug connectors specially designed for signal and data technology in an industrial environment with high degrees of protection, temperatures and mechanical stress. The range is characterized by the simple Push-Pull locking mechanism, use of conventional D-SUB contact inserts, IP 67 protection and EMC protection. The VARIOSUB housings offer the space and time-saving Push-Pull locking, which snaps in with a noticeable click. Two integrated lamellar cable screw connections for cable diameters of 5 - 13 mm provide high cable strain relief. When locked, the housings fulfill the requirements of IP 67 protection, and require only little operating force thanks to a special profile gasket. Red snap-in profiles offer up to 16 coding possibilities to avoid incorrect plugging. Marker labeling is also provided for. An internal metal sleeve and shroud on the panel mounting base provide optional EMC protection. Simple logistics due to the small number of individual components and high functionality of the housings help to save costs and increase availability. Mounting flanges on the panel mounting base accept the contact inserts. This allows internal and external wall mounting of the contact inserts. The male and female inserts in D-SUB 25 format enable 25 data lines up to 0.35 mm2 conductor cross section or 15 lines with 0.5 mm2 conductor cross section to be connected. The connection points are clearly numbered. This facilitates any start-up under field conditions. Industrial connectors are available for the sleeve and mounting side. They are made with screw connection, for soldering onto printed circuit boards, with a flatribbon cable connection and for crimp contacts. For currents up to 40 A or in combination with signal lines, two versions are available as male and female connectors. The use of these plug connectors saves space on the inside of the device. The contacts are equipped with U-grooves for manual solder connection and cover the maximum possible cross section range. Phoenix Contact GmbH & Co. KG * 32823 Blomberg, Germany Phone +49 52 35 3-00 * Fax +49 52 35 3-4 12 00 * www.phoenixcontact.com VARIOSUB D-SUB 25 Contact Inserts Screw Connection Description Type Order No. Pcs./Pkt. Male contact inserts, with PCB and 25 x MPT 0,5 screw connections VS-25-ST-DSUB/25-MPT-0,5 16 89 78 9 10 Female contact inserts, with PCB and 25 x MPT 0,5 screw connections VS-25-BU-DSUB/25-MPT-0,5 16 89 77 6 10 Technical data Mechanical data Insertion force per signal contact Extraction force per signal contact Insertion/withdrawal cycles Material and surfaces Insulating body Contact material Contact surface Electrical data Max. amperage Operating voltage Contact resistance per contact pair Insulation resistance Thermal and climatice data Temperature range [N] [N] 3.3 2.2 200 PBTP Cu alloy Ni/Au [A] [V] [m] [M] 1 63 2.5 5000 [C] - 20 to + 70 Phoenix Contact page 2 of 12 VARIOSUB D-SUB 25 Contact Inserts Solder Connection Description Type Order No. Pcs./Pkt. Male contact inserts, solder connection, 25-pos., with straight solder pins, with hole VS-25-ST-DSUB-EG 16 89 89 9 10 Female contact inserts, solder connection, 25-pos., with straight solder pins, with hole VS-25-BU-DSUB-EG 16 89 90 9 10 Male contact inserts, solder connection, 25-pos., with angled solder pins, with thread VS-25-ST-DSUB-ER 16 89 87 3 10 Female contact inserts, solder connection, 25-pos., with angled solder pins, with thread VS-25-BU-DSUB-ER 16 89 88 6 10 Technical data Mechanical data Insertion force per signal contact Extraction force per signal contact Insertion/withdrawal cycles Material and surfaces Insulating body Contact material Contact surface Electrical data Max. amperage Operating voltage Contact resistance per contact pair Insulation resistance Thermal and climatice data Temperature range [N] [N] 3.3 2.2 200 PBTP Cu alloy Ni/Au [A] [V] [m] [M] 1 63 2.5 5000 [C] - 55 to + 125 Phoenix Contact page 3 of 12 VARIOSUB D-SUB 25 Contact Inserts Flat-Ribbon Cable Connection Description Type Order No. Pcs./Pkt. Male contact inserts, flat-ribbon cable connection, 25-pos., with holes VS-25-ST-DSUB-FK 16 89 91 2 10 Female contact inserts, flat-ribbon cable connection, 25-pos., with holes VS-25-BU-DSUB-FK 16 89 92 5 10 Technical data Mechanical data Insertion force per signal contact Extraction force per signal contact Insertion/withdrawal cycles Material and surfaces Insulating body Contact material Contact surface Electrical data Max. amperage Operating voltage Contact resistance per contact pair Insulation resistance Thermal and climatice data Temperature range [N] [N] 3.3 2.2 200 PBTP Cu alloy Ni/Au [A] [V] [m] [M] 1 63 2.5 5000 [C] - 55 to + 125 Phoenix Contact page 4 of 12 VARIOSUB D-SUB 25 Contact Inserts Crimp Connection Description Type Order No. Pcs./Pkt. Male contact carrier, crimp contact carriers, 25-pos., with thread VS-25-ST-DSUB-CD-G 16 89 93 8 10 Female contact carrier, crimp contact carriers, 25-pos., with thread VS-25-BU-DSUB-CD-G 16 89 94 1 10 Male contact carrier, crimp contact carriers, 25-pos., with holes VS-25-ST-DSUB-CD-B 16 89 95 4 10 Female contact carrier, crimp contact carriers, 25-pos., with holes VS-25-BU-DSUB-CD-B 16 89 96 7 10 AWG 24-20 AWG 28-24 VS-ST-CD-1,0/14,8/0,5 VS-ST-CD-1,0/14,8/0,2 16 88 96 8 16 88 97 1 30 AWG 24-20 AWG 28-24 VS-BU-CD-1,0/14,4/0,5 VS-BU-CD-1,0/14,4/0,2 16 88 98 4 16 88 99 7 30 Accessories Turned male crimp contacts, surface gold-plated Turned female crimp contacts, surface gold-plated Technical data Mechanical data Insertion force per signal contact Extraction force per signal contact Insertion/withdrawal cycles Electrical data Max. amperage Operating voltage Insulation resistance Thermal and climatice data Temperature range [N] [N] 3.3 2.2 200 [A] [V] [M] 1 63 5000 [C] - 55 to + 125 Phoenix Contact page 5 of 12 VARIOSUB D-SUB 25 Contact Inserts with High Current Contacts Solder Connection Description Type Order No. Pcs./Pkt. Male contact carrier, for power contacts, 5-pos. VS-25-ST-DSUB-5P 16 89 97 0 10 Female contact carrier, for power contacts, 5-pos. VS-25-BU-DSUB-5P 16 89 98 3 10 Male power contact for 20 A, with U-groove solder connection VS-ST-LK-3,6/22,4/2,6 16 88 24 3 30 Female power contact for 20 A, with U-groove solder connection VS-BU-LK-3,6/22,8/2,6 16 88 25 6 30 Male power contact for 40 A, with U-groove solder connection VS-ST-LK-3,6/22,4/4,6 16 88 26 9 30 Female power contact for 40 A, with U-groove solder connection VS-BU-LK-3,6/22,8/4,6 16 88 27 2 30 Accessories Technical data Mechanical data Insertion/withdrawal cycles Material and surfaces Insulating body Housing Housing surface Contact material Contact surface Electrical data Max. amperage, power contacts Operating voltage Contact resistance per contact pair Insulation resistance Specific contact resistance Specific internal insulation resistance Thermal and climatice data Temperature range 500 PBTP GV (UL 94 V0) Steel Tin-plated Cu alloy 0.8 m gold over nickel [A] [V] [m] [M] [cm] [KV/mm] [C] Note: The power contacts must be ordered separately since they are not included in the scope of supply of the contact carriers of combi contact inserts. Phoenix Contact page 6 of 12 20 or 40 125 2.5 5000 1016 50 - 20 to + 80 VARIOSUB D-SUB 25 Contact Inserts with High Current and Signal Contacts Solder Connection Description Type Order No. Pcs./Pkt. Male contact carrier, for 3 power contacts, with 10 signal contacts, U-groove solder connection VS-25-ST-DSUB-3P-10S 16 89 99 6 10 Female contact carrier, for 3 power contacts, with 10 signal contacts, U-groove solder connection VS-25-BU-DSUB-3P-10S 16 90 00 8 10 Male power contact for 20 A, with U-groove solder connection VS-ST-LK-3,6/22,4/2,6 16 88 24 3 30 Female power contact for 20 A, with U-groove solder connection VS-BU-LK-3,6/22,8/2,6 16 88 25 6 30 Male power contact for 40 A, with U-groove solder connection VS-ST-LK-3,6/22,4/4,6 16 88 26 9 30 Female power contact for 40 A, with U-groove solder connection VS-BU-LK-3,6/22,8/4,6 16 88 27 2 30 Accessories Technical data Mechanical data Insertion/withdrawal cycles Material and surfaces Insulating body Housing Housing surface Contact material Contact surface Electrical data Max. amperage, signal contacts Max. amperage, power contacts Operating voltage Thermal and climatice data Temperature range 500 PBTP GV (UL 94 V0) Steel Tin-plated Cu alloy 0.8 m gold over nickel [A] [A] [V] 5 20 or 40 125 [C] - 20 to + 80 Note: The power contacts must be ordered separately since they are not included in the scope of supply of the contact carriers of combi contact inserts. Phoenix Contact page 7 of 12 VARIOSUB D-SUB 25 Sleeve Housings Description Type Order No. Pcs./Pkt. VS-25-T-2 M20 16 89 79 2 5 M 20 cap nut with seal for conductor diameters from 5-13 mm VS-M20 (5-13) 16 52 12 7 5 Cover cap, for vacant M 20 screw connections VC-PG 11 BS 16 88 14 6 10 CP-HCC 4 16 00 02 7 100 Marker labels, for snapping in ZBN 18: UNBEDRUCKT 28 09 12 8 10 EMC internal sleeve, with connection clamp and screw for contacting 2 conductor screens VS-25-TI-2EMV 16 89 80 2 5 VS-25-SD 16 52 21 1 5 Plastic sleeve housing, with Push-Pull locking for panel mounting base, with 2 inclined M 20 lamellar screw connections, with 2 screws for fastening the contact inserts Accessories Coding profile, made of red plastic, mounted in the panel mounting base and sleeve housing (4 profiles for each plug connector) see Fig. 1 Protective cover, for covering the contact insert in the panel mounting frame or sleeve housing Technical data Insulation material Inflammability class acc. to UL 94 Degree of protection Temperature range PA V0 IP 67 - 20 to + 80 I ST II IV ST BU VIII ST ST BU XIII ST BU XIV ST BU XV ST ST ST VII BU III IX BU ST V BU ST ST BU XVI ST ST BU X XI 92 83,5 102 [C] VI BU ST BU ST XII BU BU 67,5 BU BU BU 81 Figure 1: Coding for housings with one contact insert Phoenix Contact page 8 of 12 VS-25-T-2 M20 24 VARIOSUB D-SUB 25 Panel Mounting Frames Description Type Order No. Pcs./Pkt. Plastic panel mounting frame, with radially-acting profile gasket mounted, with enclosed self-adhesive flat gasket (without mounting screws on the device side) VS-25-A 16 89 75 0 5 EMC shroud, for contacting a D-SUB contact insert on the mounting side with the outer wall of the housing VS-25-A-EMV-S 16 89 76 3 5 Protective cover, for covering the contact insert in the panel mounting frame or sleeve housing VS-25-SD 16 52 21 1 5 Accessories Technical data Insulation material Inflammability class acc. to UL 94 Degree of protection Temperature range PA V0 IP 67 - 20 to + 80 [C] 17,6 75,5 59,7 18 o3 17,6 46,5 66,4 Panel cutout: VS-25-A Dimensional drawing: VS-25-A Phoenix Contact page 9 of 12 19,6 24 o 3,4 17,6 66,6 16,8 13,2 62 VARIOSUB D-SUB 25 Panel Mounting Frames with Gender Changer The illustration shows the 9-pos. version Description Panel mounting frame, with gender changer Female / Female Panel mounting frame, with gender changer Male / Male Type Order No. Pcs./Pkt. VS-25-A-GC-BU/BU 16 89 73 4 5 VS-25-A-GC-ST/ST 16 89 74 7 5 Technical data Insulation material Inflammability class acc. to UL 94 Degree of protection Temperature range PA V0 IP 67 - 20 to + 80 [C] A 17,6 24 27,88 16,6 59,7 66,6 17,6 B 17,6 VS-25-A-GC... A [mm] Panel cutout: VS-25-A-GC... 76.0 66.6 B [mm] Dimensional drawing: VS-25-A-GC... Phoenix Contact page 10 of 12 VARIOSUB D-SUB 25 Couplings The illustration shows the 9-pos. version Description Coupling, 25-pos., Female / Female Coupling, 25-pos. Male / Male Type Order No. Pcs./Pkt. VS-25-KU-BU/BU 16 89 67 9 5 VS-25-KU-ST/ST 16 89 68 2 5 Technical data PA V0 IP 67 - 20 to + 80 [C] 25 13 38,1 A 17,3 Insulation material Inflammability class acc. to UL 94 Degree of protection Temperature range VS-25-KU... A [mm] 76.0 Dimensional drawing: VS-25-KU... Phoenix Contact page 11 of 12 VARIOSUB D-SUB 25 Plug Connector Sets Description Type Order No. Pcs./Pkt. Set VARIOSUB D-SUB 25, standard version for D-SUB 25 contact inserts, with Push-Pull locking, IP 67 VS-25-SET-STD 16 52 19 8 1 Set VARIOSUB D-SUB 25, EMC version for D-SUB 25 contact inserts, with Push-Pull locking, IP 67 VS-25-SET-EMV 16 52 20 8 1 VS-25-SD 16 52 21 1 5 Accessories Protective cover, for covering the contact insert in the panel mounting frame or sleeve housing Technical data Insulation material Inflammability class acc. to UL 94 Degree of protection Temperature range PA V0 IP 67 - 20 to + 80 [C] www.phoenixcontact.com 59,7 66,6 17,6 17,6 75,5 92 83,5 16,8 13,2 102 62 18 o3 19,6 24 17,6 o 3,4 46,5 67,5 66,4 81 Dimensional drawing of panel mounting frame Dimensional drawing of sleeve Phoenix Contact page 12 of 12 24 Phoenix Contact 03.03.03 TNR: 5127629-00 Panel cutout of panel mounting frame