LTC7138 High Efficiency, 140V 400mA Step-Down Regulator Features n n n n n n n n n n n n n Wide Operating Input Voltage Range: 4V to 140V Internal Low Resistance Power MOSFET No Compensation Required Adjustable 100mA to 400mA Maximum Output Current Low Dropout Operation: 100% Duty Cycle Low Quiescent Current: 12A Wide Output Range: 0.8V to VIN 0.8V 1% Feedback Voltage Reference Precise RUN Pin Threshold Internal or External Soft-Start Programmable 1.8V, 3.3V, 5V or Adjustable Output Few External Components Required Programmable Input Overvoltage Lockout Thermally Enhanced High Voltage MSOP Package Applications n n n n n n n Industrial Control Supplies Medical Devices Distributed Power Systems Portable Instruments Battery-Operated Devices Avionics Automotive The LTC(R)7138 is a high efficiency step-down DC/DC regulator with internal power switch that draws only 12A typical DC supply current while maintaining a regulated output voltage at no load. The LTC7138 can supply up to 400mA load current and features a programmable peak current limit that provides a simple method for optimizing efficiency and for reducing output ripple and component size. The LTC7138's combination of Burst Mode(R) operation, integrated power switch, low quiescent current, and programmable peak current limit provides high efficiency over a broad range of load currents. With its wide input range of 4V to 140V and programmable overvoltage lockout, the LTC7138 is a robust regulator suited for regulating from a wide variety of power sources. Additionally, the LTC7138 includes a precise run threshold and soft-start feature to guarantee that the power system start-up is well-controlled in any environment. A feedback comparator output enables multiple LTC7138s to be connected in parallel for higher current applications. The LTC7138 is available in a thermally enhanced high voltage-capable 16-lead MSE package with four missing pins. L, LT, LTC, LTM, Burst Mode, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. Typical Application Efficiency and Power Loss vs Load Current 100 5V to 140V Input to 5V Output, 400mA Step-Down Regulator VIN SW LTC7138 ANODE RUN SS VPRG1 VFB OVLO VPRG2 GND 80 VOUT 5V COUT 400mA 22F 70 60 1000 50 40 20 7138 TA01a 100 POWER LOSS 30 VIN = 12V VIN = 48V VIN = 140V 10 0 0.1 1 10 100 LOAD CURRENT (mA) POWER LOSS (mW) VIN 5V TO 140V C IN 1F 250V L1 220H EFFICIENCY 90 EFFICIENCY (%) n Description 10 1 1000 7138 TA01b 7138f For more information www.linear.com/LTC7138 1 LTC7138 Absolute Maximum Ratings Pin Configuration (Note 1) VIN Supply Voltage.................................... -0.3V to 140V RUN Voltage............................................. -0.3V to 140V SS, FBO, OVLO, ISET Voltages....................... -0.3V to 6V VFB, VPRG1, VPRG2 Voltages.......................... -0.3V to 6V Operating Junction Temperature Range (Notes 2, 3, 4) LTC7138E, LTC7138I........................... -40C to 125C LTC7138H........................................... -40C to 150C LTC7138MP........................................ -55C to 150C Storage Temperature Range................... -65C to 150C Lead Temperature (Soldering, 10 sec).................... 300C TOP VIEW SW 1 16 ANODE VIN 3 FBO VPRG2 VPRG1 GND 17 GND 5 6 7 8 14 RUN 12 11 10 9 OVLO ISET SS VFB MSE PACKAGE VARIATION: MSE16 (12) 16-LEAD PLASTIC MSOP TJMAX = 150C, JA = 40C/W, JC = 10C/W EXPOSED PAD (PIN 17) IS GND, MUST BE SOLDERED TO PCB Order Information LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LTC7138EMSE#PBF LTC7138EMSE#TRPBF 7138 16-Lead Plastic MSOP -40C to 125C LTC7138IMSE#PBF LTC7138IMSE#TRPBF 7138 16-Lead Plastic MSOP -40C to 125C LTC7138HMSE#PBF LTC7138HMSE#TRPBF 7138 16-Lead Plastic MSOP -40C to 150C LTC7138MPMSE#PBF LTC7138MPMSE#TRPBF 7138 16-Lead Plastic MSOP -55C to 150C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. Consult LTC Marketing for information on non-standard lead based finish parts. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/ Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25C (Note 2). VIN = 12V, unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS 140 V Input Supply (VIN) VIN Input Voltage Operating Range VOUT Output Voltage Operating Range UVLO VIN Undervoltage Lockout IQ DC Supply Current (Note 5) Active Mode Sleep Mode Shutdown Mode 4 0.8 VIN Rising VIN Falling Hysteresis l l 3.5 3.3 No Load VRUN = 0V V 4.0 3.8 V V mV 200 12 1.4 400 22 6 A A A 1.21 1.10 110 1.25 1.14 V V mV VRUN RUN Pin Threshold RUN Rising RUN Falling Hysteresis IRUN RUN Pin Leakage Current RUN = 1.3V -10 0 10 nA VOVLO OVLO Pin Threshold OVLO Rising OVLO Falling Hysteresis 1.17 1.06 1.21 1.10 110 1.25 1.14 V V mV 2 1.17 1.06 VIN 3.75 3.5 250 7138f For more information www.linear.com/LTC7138 LTC7138 Electrical Characteristics The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25C (Note 2). VIN = 12V, unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS V V Output Supply (VFB) Feedback Comparator Threshold (Adjustable Output) VFB Rising, VPRG1 = VPRG2 = 0V LTC7138E, LTC7138I LTC7138H, LTC7138MP l l 0.792 0.788 0.800 0.800 0.808 0.812 VFBH Feedback Comparator Hysteresis (Adjustable Output) VFB Falling, VPRG1 = VPRG2 = 0V l 3 5 9 mV IFB Feedback Pin Current VFB = 1V, VPRG1 = VPRG2 = 0V VFB(FIXED) Feedback Comparator Thresholds (Fixed Output) VFB(ADJ) -10 0 10 nA VFB Rising, VPRG1 = SS, VPRG2 = 0V VFB Falling, VPRG1 = SS, VPRG2 = 0V l l 4.94 4.91 5.015 4.985 5.09 5.06 V V VFB Rising, VPRG1 = 0V, VPRG2 = SS VFB Falling, VPRG1 = 0V, VPRG2 = SS l l 3.25 3.23 3.31 3.29 3.37 3.35 V V VFB Rising, VPRG1 = VPRG2 = SS VFB Falling, VPRG1 = VPRG2 = SS l l 1.78 1.77 1.81 1.80 1.84 1.83 V V Operation IPEAK Peak Current Comparator Threshold ISET Floating 100k Resistor from ISET to GND ISET Shorted to GND l l l 540 270 140 610 310 170 680 350 200 mA mA mA IVAL Valley Current Comparator Threshold Relative to IPEAK ISET Floating 100k Resistor from ISET to GND ISET Shorted to GND l l l 50 45 45 60 60 60 70 70 75 % % % RON Power Switch On-Resistance ISW = -100mA 1.8 ILSW Switch Pin Leakage Current VIN = 140V, SW = 0V 0.1 1 A ISS Soft-Start Pin Pull-Up Current VSS < 2.5V 5 6 A tINT(SS) Internal Soft-Start Time SS Pin Floating Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LTC7138 is tested under pulsed load conditions such that TJ TA. The LTC7138E is guaranteed to meet performance specifications from 0C to 85C. Specifications over the -40C to 125C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LTC7138I is guaranteed over the -40C to 125C operating junction temperature range, the LTC7138H is guaranteed over the -40C to 150C operating junction temperature range and the LTC7138MP is tested and guaranteed over the -55C to 150C operating junction temperature range. High junction temperatures degrade operating lifetimes; operating lifetime is derated for junction temperatures greater than 125C. Note that the maximum ambient temperature consistent with these specifications is determined by specific operating conditions in conjunction with board layout, the rated package thermal impedance and other environmental factors. 4 1 ms Note 3: The junction temperature (TJ, in C) is calculated from the ambient temperature (TA, in C) and power dissipation (PD, in Watts) according to the formula: TJ = TA + (PD * JA) where JA is 40C/W for the MSOP package. Note that the maximum ambient temperature consistent with these specifications is determined by specific operating conditions in conjunction with board layout, the rated package thermal impedance and other environmental factors. Note 4: This IC includes overtemperature protection that is intended to protect the device during momentary overload conditions. The maximum rated junction temperature will be exceeded when this protection is active. Continuous operation above the specified absolute maximum operating junction temperature may impair device reliability or permanently damage the device. The overtemperature protection level is not production tested. Note 5: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. See Applications Information. 7138f For more information www.linear.com/LTC7138 3 LTC7138 Typical Performance Characteristics Efficiency vs Load Current, VOUT = 5V 100 100 FIGURE 13 CIRCUIT 90 90 100 FIGURE 13 CIRCUIT 80 70 70 40 30 0 0.1 1 10 100 LOAD CURRENT (mA) 50 40 30 20 VIN = 12V VIN = 48V VIN = 140V 10 60 0 0.1 1 10 100 LOAD CURRENT (mA) 7138 G01 Efficiency vs Input Voltage, VOUT = 5V 60 50 40 30 ILOAD = 1mA ILOAD = 30mA ILOAD = 400mA 10 0 700 0 25 799 798 -55 300 VALLEY CURRENT 100 700 25 50 95 5 35 65 TEMPERATURE (C) 75 100 125 150 175 200 225 RISET (k) 7138 G07 125 155 RISING 1.22 1.20 1.18 1.16 1.14 1.12 FALLING 1.10 1.08 1.06 -55 -25 65 35 95 5 TEMPERATURE (C) 400 0 -55 PEAK CURRENT ISET GND VALLEY CURRENT ISET GND 5 35 65 95 TEMPERATURE (C) 500 VALLEY CURRENT ISET Open 400 300 PEAK CURRENT I SET GND 200 VALLEY CURRENT ISET GND 100 125 7138 G06 PEAK CURRENT I SET Open 600 VALLEY CURRENT ISET OPEN -25 155 700 PEAK CURRENT I SET OPEN 300 200 125 Peak Current and Valley Current Trip Thresholds vs Input Voltage 500 100 0 1000 1.24 Peak Current and Valley Current Trip Thresholds vs Temperature and ISET 600 400 10 100 LOAD CURRENT (mA) 7138 G03 7138 G05 PEAK CURRENT 200 -25 7138 G04 500 0 800 150 125 1 RUN and OVLO Thresholds vs Temperature 801 Peak Current and Valley Current Trip Thresholds vs RISET 600 THRESHOLD (mA) 75 50 100 INPUT VOLTAGE (V) 0 0.1 1000 RUN OR OVLO THRESHOLD VOLTAGE (V) EFFICIENCY (%) 70 VIN = 12V VIN = 48V VIN = 140V 10 802 THRESHOLD VOLTAGE (mV) 80 20 30 20 Feedback Comparator Trip Threshold vs Temperature FIGURE 13 CIRCUIT 90 40 7138 G02 THRESHOLD (mA) 100 50 VIN = 12V VIN = 48V VIN = 140V 10 1000 60 THRESHOLD (mA) 20 EFFICIENCY (%) 80 50 FIGURE 13 CIRCUIT 90 70 60 4 Efficiency vs Load Current, VOUT = 1.8V 80 EFFICIENCY (%) EFFICIENCY (%) Efficiency vs Load Current, VOUT = 3.3V 155 7138 G08 0 0 30 60 90 VIN VOLTAGE (V) 120 150 7138 G09 7138f For more information www.linear.com/LTC7138 LTC7138 Typical Performance Characteristics Quiescent Supply Current vs Temperature Quiescent Supply Current vs Input Voltage 15 35 5 SHUTDOWN 30 60 90 VIN VOLTAGE (V) 25 20 SLEEP 15 10 SW = 0.8V CURRENT INTO SW 5 0 SW = 0V CURRENT OUT OF SW -5 SHUTDOWN 0 -55 150 10 VIN = 140V SLEEP MODE -10 5 120 SWITCH PIN CURRENT (A) VIN SUPPLY CURRENT (A) VIN SUPPLY CURRENT (A) 10 0 15 VIN = 140V 30 SLEEP 0 Switch Pin Current vs Temperature -25 65 35 5 95 TEMPERATURE (C) 125 155 -15 -55 -25 5 65 95 35 TEMPERATURE (C) 155 125 7138 G10 7138 G12 7138 G11 Switch On-Resistance vs Input Voltage Switch On-Resistance vs Temperature 4 SWITCH ON-RESISTANCE () SWITCH ON-RESISTANCE () 3.0 2.5 2.0 1.5 1.0 0 30 60 90 VIN VOLTAGE (V) 120 150 ISW = 250mA LOAD CURRENT 200mA/DIV 2 VIN = 48V 200s/DIV VOUT = 3.3V 10mA TO 400mA LOAD STEP FIGURE 14 CIRCUIT 1 0 -55 7138 G13 -25 5 65 95 35 TEMPERATURE (C) 125 OUTPUT VOLTAGE 100mV/DIV SWITCH VOLTAGE 20V/DIV SWITCH VOLTAGE 50V/DIV INDUCTOR CURRENT 500mA/DIV INDUCTOR CURRENT 500mA/DIV 7138 G15 155 7138 G14 Operating Waveforms, VIN = 140V OUTPUT VOLTAGE 100mV/DIV 7138 G16 OUTPUT VOLTAGE 100mV/DIV 3 Operating Waveforms, VIN = 48V VIN = 48V 10s/DIV VOUT = 3.3V IOUT = 300mA FIGURE 14 CIRCUIT Load Step Transient Response Short-Circuit and Recovery OUTPUT VOLTAGE 1V/DIV INDUCTOR CURRENT 500mA/DIV VIN = 140V 10s/DIV VOUT = 3.3V IOUT = 300mA FIGURE 14 CIRCUIT 7138 G17 500s/DIV FIGURE 14 CIRCUIT 7138 G18 7138f For more information www.linear.com/LTC7138 5 LTC7138 Pin Functions SW (Pin 1): Switch Node Connection to Inductor and Catch Diode Cathode. This pin connects to the drain of the internal power MOSFET switch. VIN (Pin 3): Main Supply Pin. A ceramic bypass capacitor should be tied between this pin and GND. FBO (Pin 5): Feedback Comparator Output. Connect to the VFB pins of additional LTC7138s to combine the output current. The typical pull-up current is 20A. The typical pulldown impedance is 70. See Applications Information. VPRG2, VPRG1 (Pins 6, 7): Output Voltage Selection. Short both pins to ground for a resistive divider programmable output voltage. Short VPRG1 to SS and short VPRG2 to ground for a 5V output voltage. Short VPRG1 to ground and short VPRG2 to SS for a 3.3V output voltage. Short both pins to SS for a 1.8V output voltage. GND (Pin 8, Exposed Pad Pin 17): Ground. The exposed pad must be soldered to the PCB ground plane for rated electrical and thermal performance. VFB (Pin 9): Output Voltage Feedback. When configured for an adjustable output voltage, connect to an external resistive divider to divide the output voltage down for comparison to the 0.8V reference. For the fixed output configuration, directly connect this pin to the output. SS (Pin 10): Soft-Start Control Input. A capacitor to ground at this pin sets the output voltage ramp time. A 50A current initially charges the soft-start capacitor until switching begins, at which time the current is reduced to its nominal value of 5A. The output voltage ramp time from zero to its regulated value is 1ms for every 6.25nF of capacitance from SS to GND. If left floating, the ramp time defaults to an internal 1ms soft-start. 6 ISET (Pin 11): Peak Current Set Input. A resistor from this pin to ground sets the peak current comparator threshold. Leave floating for the maximum peak current (610mA typical) or short to ground for minimum peak current (170mA typical). The valley current is typically 60% of the peak current set by this pin. The maximum output current is 75% of the peak current. The 5A current that is sourced out of this pin when switching is reduced to 1A in sleep. Optionally, a capacitor can be placed from this pin to GND to trade off efficiency for light load output voltage ripple. See Applications Information. OVLO (Pin 12): Overvoltage Lockout Input. Connect to the input supply through a resistor divider to set the overvoltage lockout level. A voltage on this pin above 1.21V disables the internal MOSFET switch. Normal operation resumes when the voltage on this pin decreases below 1.10V. Exceeding the OVLO lockout threshold triggers a soft-start reset, resulting in a graceful recovery from an input supply transient. This pin must be grounded if the OVLO is not used. RUN (Pin 14): Run Control Input. A voltage on this pin above 1.21V enables normal operation. Forcing this pin below 0.7V shuts down the LTC7138, reducing quiescent current to approximately 1.4A. Optionally, connect to the input supply through a resistor divider to set the undervoltage lockout. ANODE (Pin 16): Catch Diode Anode Sense. This pin is the anode connection for the catch diode. An internal sense resistor is connected between this pin and the exposed pad ground. 7138f For more information www.linear.com/LTC7138 LTC7138 Block Diagram 1.3V 11 ACTIVE: 5A SLEEP: 1A ISET VIN + 3 VIN CIN PEAK CURRENT COMPARATOR + - 14 RUN + 1.21V - SW LOGIC 12 OVLO 1.21V - D1 + ISET 5V ANODE FEEDBACK COMPARATOR FBO + + - 70 + GND - VALLEY CURRENT COMPARATOR 20A 8 VOUT COUT + 5 L1 1 VOLTAGE REFERENCE START-UP: 50A NORMAL: 5A R1 R2 VPRG2 VPRG1 GND GND SS SS GND SS GND SS VOUT ADJUSTABLE 5V FIXED 3.3V FIXED 1.8V FIXED R1 SS VFB VPRG1 VPRG2 R2 1.0M 4.2M 800k 2.5M 800k 1.0M 800k 17 5V 0.800V GND 16 10 9 7 6 IMPLEMENT DIVIDER EXTERNALLY FOR ADJUSTABLE VERSION 7138 BD 7138f For more information www.linear.com/LTC7138 7 LTC7138 Operation (Refer to Block Diagram) The LTC7138 is a step-down DC/DC regulator with internal power switch that uses Burst Mode control, combining low quiescent current with high switching frequency, which results in high efficiency across a wide range of load currents. Burst Mode operation functions by using short "burst" cycles to switch the inductor current through the internal power MOSFET, followed by a sleep cycle where the power switch is off and the load current is supplied by the output capacitor. During the sleep cycle, the LTC7138 draws only 12A of supply current. At light loads, the burst cycles are a small percentage of the total cycle time which minimizes the average supply current, greatly improving efficiency. Figure 1 shows an example of Burst Mode operation. The switching frequency is dependent on the inductor value, peak current, input voltage and output voltage. SLEEP CYCLE BURST CYCLE SWITCHING FREQUENCY INDUCTOR CURRENT BURST FREQUENCY OUTPUT VOLTAGE VOUT 7138 F01 Figure 1. Burst Mode Operation Main Control Loop The LTC7138 uses the VPRG1 and VPRG2 control pins to connect internal feedback resistors to the VFB pin. This enables fixed outputs of 1.8V, 3.3V or 5V without increasing component count, input supply current or exposure to noise on the sensitive input to the feedback comparator. 8 External feedback resistors (adjustable mode) can be used by connecting both VPRG1 and VPRG2 to ground. In adjustable mode the feedback comparator monitors the voltage on the VFB pin and compares it to an internal 800mV reference. If this voltage is greater than the reference, the comparator activates a sleep mode in which the power switch and current comparators are disabled, reducing the VIN pin supply current to only 12A. As the load current discharges the output capacitor, the voltage on the VFB pin decreases. When this voltage falls 5mV below the 800mV reference, the feedback comparator trips and enables burst cycles. At the beginning of the burst cycle, the internal high side power switch (P-channel MOSFET) is turned on and the inductor current begins to ramp up. The inductor current increases until either the current exceeds the peak current comparator threshold or the voltage on the VFB pin exceeds 800mV, at which time the switch is turned off and the inductor current is carried by the external catch diode. The inductor current, then sensed through the ANODE pin, ramps down until the current falls below the valley current comparator threshold. If the voltage on the VFB pin is still less than the 800mV reference, the power switch is turned on again and another cycle commences. The average current during a burst cycle will normally be greater than the average load current. For this architecture, the maximum average output current is equal to 75% of the peak current. The hysteretic nature of this control architecture results in a switching frequency that is a function of the input voltage, output voltage, and inductor value. This behavior provides inherent short-circuit protection. If the output is shorted to ground, the inductor current will decay very slowly during a single switching cycle. Since the high side switch turns on only when the inductor current is below the valley current trip threshold, the LTC7138 inherently switches at a lower frequency during start-up or shortcircuit conditions. 7138f For more information www.linear.com/LTC7138 LTC7138 Operation (Refer to Block Diagram) Start-Up and Shutdown If the voltage on the RUN pin is less than 0.7V, the LTC7138 enters a shutdown mode in which all internal circuitry is disabled, reducing the DC supply current to 1.4A. When the voltage on the RUN pin exceeds 1.21V, normal operation of the main control loop is enabled. The RUN pin comparator has 110mV of internal hysteresis, and therefore must fall below 1.1V to disable the main control loop. An internal 1ms soft-start function limits the ramp rate of the output voltage on start-up to prevent excessive input supply droop. If a longer ramp time and consequently less supply droop is desired, a capacitor can be placed from the SS pin to ground. The 5A current that is sourced out of this pin will create a smooth voltage ramp on the capacitor. If this ramp rate is slower than the internal 1ms soft-start, then the output voltage will be limited by the ramp rate on the SS pin. The internal and external soft-start functions are reset on start-up, after an undervoltage or overvoltage event on the input supply, and after an overtemperature shutdown. Peak Inductor Current Programming The peak current comparator nominally limits the peak inductor current to 610mA. This peak inductor current can be adjusted by placing a resistor from the ISET pin to ground. The 5A current sourced out of this pin through the resistor generates a voltage that adjusts the peak current comparator threshold. The valley current threshold tracks the peak current threshold setting, and is typically 60% of the peak current. During sleep mode, the current sourced out of the ISET pin is reduced to 1A. The ISET current is increased back to 5A on the first switching cycle after exiting sleep mode. The ISET current reduction in sleep mode, along with adding a filtering network, RISET and CISET, from the ISET pin to ground, provides a method of reducing light load output voltage ripple at the expense of lower efficiency and slightly degraded load step transient response. For applications requiring higher output current, the LTC7138 provides a feedback comparator output pin (FBO) for combining the output current of multiple LTC7138s. By connecting the FBO pin of a master LTC7138 to the VFB pin of one or more slave LTC7138s, the output currents can be combined to source 400mA times the number of LTC7138s. Dropout Operation When the input supply decreases toward the output supply, the duty cycle increases to maintain regulation. The P-channel MOSFET switch in the LTC7138 allows the duty cycle to increase all the way to 100%. At 100% duty cycle, the P-channel MOSFET stays on continuously, providing output current equal to the peak current, which is greater than the maximum load current when not in dropout. Input Voltage and Overtemperature Protection When using the LTC7138, care must be taken not to exceed any of the ratings specified in the Absolute Maximum Ratings section. As an added safeguard, however, the LTC7138 incorporates an overtemperature shutdown feature. If the junction temperature reaches approximately 180C, the LTC7138 will enter thermal shutdown mode. The power switch will be turned off and the SW node will become high impedance. After the part has cooled below 160C, it will restart. The overtemperature level is not production tested. The LTC7138 additionally implements protection features which inhibit switching when the input voltage is not within a programmable operating range. By use of a resistive divider from the input supply to ground, the RUN and OVLO pins serve as a precise input supply voltage monitor. Switching is disabled when either the RUN pin falls below 1.1V or the OVLO pin rises above 1.21V, which can be configured to limit switching to a specific range of input supply voltage. Furthermore, if the input voltage falls below 3.5V typical (3.8V maximum), an internal undervoltage detector disables switching. When switching is disabled, the LTC7138 can safely sustain input voltages up to the absolute maximum rating of 140V. Input supply undervoltage or overvoltage events trigger a soft-start reset, which results in a graceful recovery from an input supply transient. 7138f For more information www.linear.com/LTC7138 9 LTC7138 Applications Information Maximum Output Current The peak current threshold is linearly proportional to the voltage on the ISET pin, with 280mV and 1V corresponding to 140mA and 540mA peak current, respectively. The valley current threshold correspondingly changes with the voltage on the ISET pin to remain at 50% of the programmed peak current. This pin may be driven by an external voltage source to modulate the peak current, which may be beneficial in some applications. Usually, the peak current is programmed with an appropriately chosen resistor (RISET) between the ISET pin and ground. The voltage generated on the ISET pin by RISET and the internal 5A current source sets the peak current. The value of resistor to achieve a maximum average output current can be computed by using Figure 2 or the following equation: 10 1k 2mA 700 MAXIMUM PEAK INDUCTOR CURRENT 600 500 400 300 MAXIMUM LOAD CURRENT 200 The maximum average output current is determined by the peak current trip threshold and the valley current trip threshold. With the ISET pin open, the peak current comparator has a minimum threshold of 540mA. The valley current comparator has a minimum threshold of 50% of the peak current, or 270mA. At maximum load, the inductor current ramps between the peak and valley current thresholds, which results in a maximum load current that is the average of the two, or 405mA. For applications that demand less current, the peak current threshold can be reduced to as low as 140mA, which provides 100mA average output current. This lower peak current allows the efficiency and component selection to be optimized for lower current applications. For applications that require more than 400mA, multiple LTC7138s can be connected in parallel using the FBO pin. See the Higher Current Applications section for more information. RISET =IOUT(MAX) * 800 CURRENT (mA) The basic LTC7138 application circuit is shown on the front page of this data sheet. External component selection is determined by the maximum load current requirement and begins with the selection of the peak current programming resistor, RISET. The inductor value L can then be determined, followed by capacitors CIN and COUT. 100 0 0 25 50 75 100 125 150 175 200 225 250 RISET (k) 7138 F02 Figure 2. RISET Selection where 100mA < IOUT(MAX) < 405mA. This equation gives the maximum load current supplied using the minimum peak and valley current. For inductor selection, the maximum peak current can then be approximated for a given RISET resistor value as: IPEAK(MAX) RISET * 3.3mA + 30mA 1k The peak current is internally limited to be within the range of 140mA to 540mA. Shorting the ISET pin to ground programs the current limit to 140mA (100mA average output current), and leaving it floating sets the current limit to the maximum value of 540mA (405mA average output current). The internal 5A current source is reduced to 1A in sleep mode to maximize efficiency and to facilitate a trade-off between efficiency and light load output voltage ripple, as described in the Optimizing Output Voltage Ripple section. Inductor Selection For the LTC7138, which has relatively low output current and very high input voltage, switching losses typically dominate the power loss equation. For this architecture, higher inductor values lower the switching frequency which decreases switching loss at the expense of higher DC resistance and lower saturation current. Therefore choosing the largest inductor value that satisfies both 7138f For more information www.linear.com/LTC7138 LTC7138 Applications Information A good first choice for the inductor can be calculated based on the maximum operating input voltage and the ISET pin resistor. If the ISET pin is shorted to ground or left open, use 50k or 200k respectively for RISET in the following equation. L = 220H * VIN(MAX) 200k * 150V RISET VIN(MAX) *150ns IPEAK * 0.3 1000 100 10 100 An additional constraint on the inductor value is the LTC7138's 150ns minimum switch on-time. Therefore, in order to avoid excessive overshoot in the inductor current, the inductor value must be chosen so that it is larger than a minimum value which can be computed as follows: L> 10000 INDUCTOR VALUE (H) board area and saturation current requirements yields the highest efficiency in most LTC7138 applications. 1000 PEAK INDUCTOR CURRENT (mA) 7138 F03 Figure 3. Recommended Inductor Values for Maximum Efficiency will cause the peak current to overshoot and permanent damage to the part may occur. Inductor Core Selection *1.2 where VIN(MAX) is the maximum input supply voltage when switching is enabled, IPEAK is the peak current, and the factor of 1.2 accounts for typical inductor tolerance and variation over temperature. With the ISET pin open, this minimum inductor value is approximately equal to VIN(MAX) * 1H/V. Although the previous equation provides a minimum inductor value, higher efficiency is typically achieved with a larger inductor value, which produces a lower switching frequency. The recommended range of inductor values for small surface mount inductors as a function of peak current is shown in Figure 3. For applications where board area is not a limiting factor, inductors with larger cores can be used, which extends the recommended range of Figure 3 to larger values. For applications that have large input supply transients, the OVLO pin can be used to disable switching above the maximum operating voltage VIN(MAX) so that the minimum inductor value is not artificially limited by a transient condition. Inductor values that violate the above equation Once the value for L is known, the type of inductor must be selected. High efficiency regulators generally cannot afford the core loss found in low cost powdered iron cores, forcing the use of the more expensive ferrite cores. Actual core loss is independent of core size for a fixed inductor value but is very dependent of the inductance selected. As the inductance increases, core losses decrease. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase. Ferrite designs have very low core losses and are preferred at high switching frequencies, so design goals can concentrate on copper loss and preventing saturation. Ferrite core material saturates "hard," which means that inductance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequently output voltage ripple. Do not allow the core to saturate! Different core materials and shapes will change the size/ current and price/current relationship of an inductor. Toroid or shielded pot cores in ferrite or permalloy materials are small and do not radiate energy but generally cost more than powdered iron core inductors with similar charac- 7138f For more information www.linear.com/LTC7138 11 LTC7138 Applications Information teristics. The choice of which style inductor to use mainly depends on the price versus size requirements and any radiated field/EMI requirements. New designs for surface mount inductors are available from Coiltronics, Coilcraft, TDK, Toko, and Sumida. Catch Diode Selection The catch diode (D1 from Block Diagram) conducts current only during the switch off time. Average forward current in normal operation can be calculated from: ID(AVG) =IOUT VIN - VOUT VIN where IOUT is the output load current. The maximum average diode current occurs with a shorted output at the high line. For this worst-case condition, the diode current will approach 75% of the programmed peak current. The diode reverse voltage rating should be greater than the maximum operating input voltage. When the OVLO pin is used to limit the maximum operating input voltage, the diode reverse voltage should be greater than the OVLO pin setting, but may be lower than the maximum input voltage during overvoltage lockout. For high efficiency at full load, it is important to select a catch diode with a low reverse recovery time and low forward voltage drop. As a result, Schottky diodes are often used as catch diodes. However, Schottky diodes generally exhibit much higher leakage than silicon diodes. In sleep, the catch diode leakage current will appear as load current, and may significantly reduce light load efficiency. Diodes with low leakage often have larger forward voltage drops at a given current, so a trade-off can exist between light load and full load efficiency. The selection of Schottky diodes with high reverse voltage ratings is limited relative to that of silicon diodes. Therefore, for low reverse leakage and part availability, some applications may prefer a silicon diode. If a silicon diode is necessary, be sure to select a diode with a specified low reverse recovery time to maximize efficiency. 12 CIN and COUT Selection The input capacitor, CIN, is needed to filter the trapezoidal current at the source of the high side MOSFET. CIN should be sized to provide the energy required to magnetize the inductor without causing a large decrease in input voltage (VIN). The relationship between CIN and VIN is given by: CIN > L *IPEAK 2 2 * VIN * VIN It is recommended to use a larger value for CIN than calculated by the previous equation since capacitance decreases with applied voltage. In general, a 1F X7R ceramic capacitor is a good choice for CIN in most LTC7138 applications. To prevent large ripple voltage, a low ESR input capacitor sized for the maximum RMS current should be used. RMS current is given by: IRMS =IOUT(MAX) * VOUT VIN * -1 VIN VOUT This formula has a maximum at VIN = 2VOUT, where IRMS = IOUT/2. This simple worst-case condition is commonly used for design because even significant deviations do not offer much relief. Note that ripple current ratings from capacitor manufacturers are often based only on 2000 hours of life which makes it advisable to further derate the capacitor, or choose a capacitor rated at a higher temperature than required. Several capacitors may also be paralleled to meet size or height requirements in the design. The output capacitor, COUT, filters the inductor's ripple current and stores energy to satisfy the load current when the LTC7138 is in sleep. The output ripple has a lower limit of VOUT/160 due to the 5mV typical hysteresis of the feedback comparator. The time delay of the comparator adds an additional ripple voltage that is a function of the load current. During this delay time, the LTC7138 continues to switch and supply current to the output. The output ripple 7138f For more information www.linear.com/LTC7138 LTC7138 Applications Information at light load can be approximated by: -6 V IPEAK 4 *10 VOUT -ILOAD * + OUT 2 COUT 160 The output ripple is a maximum at no load and approaches lower limit of VOUT/160 at full load. Choose the output capacitor COUT to limit the output voltage ripple VOUT using the following equation: COUT IPEAK * 2 *10 -6 V VOUT - OUT 160 The value of the output capacitor must also be large enough to accept the energy stored in the inductor without a large change in output voltage during a single switching cycle. Setting this voltage step equal to 1% of the output voltage, the output capacitor must be: 2 100% L I COUT > * PEAK * 2 VOUT 1% Typically, a capacitor that satisfies the voltage ripple requirement is adequate to filter the inductor ripple. To avoid overheating, the output capacitor must also be sized to handle the ripple current generated by the inductor. The worst-case ripple current in the output capacitor is given by IRMS = IPEAK/2. Multiple capacitors placed in parallel may be needed to meet the ESR and RMS current handling requirements. Dry tantalum, special polymer, aluminum electrolytic, and ceramic capacitors are all available in surface mount packages. Special polymer capacitors offer very low ESR but have lower capacitance density than other types. Tantalum capacitors have the highest capacitance density but it is important only to use types that have been surge tested for use in switching power supplies. Aluminum electrolytic capacitors have significantly higher ESR but can be used in cost-sensitive applications provided that consideration is given to ripple current ratings and longterm reliability. Ceramic capacitors have excellent low ESR characteristics but can have high voltage coefficient and audible piezoelectric effects. The high quality factor (Q) of ceramic capacitors in series with trace inductance can also lead to significant input voltage ringing. Input Voltage Steps If the input voltage falls below the regulated output voltage, the body diode of the internal MOSFET will conduct current from the output supply to the input supply. If the input voltage falls rapidly, the voltage across the inductor will be significant and may saturate the inductor. A large current will then flow through the MOSFET body diode, resulting in excessive power dissipation that may damage the part. If rapid voltage steps are expected on the input supply, put a small silicon or Schottky diode in series with the VIN pin to prevent reverse current and inductor saturation, shown below as D1 in Figure 4. The diode should be sized for a reverse voltage of greater than the regulated output voltage, and to withstand repetitive currents higher than the maximum peak current of the LTC7138. LTC7138 INPUT SUPPLY D1 VIN SW L VOUT COUT CIN 7138 F04 Figure 4. Preventing Current Flow to the Input Ceramic Capacitors and Audible Noise Higher value, lower cost ceramic capacitors are now becoming available in smaller case sizes. Their high ripple current, high voltage rating, and low ESR make them ideal for switching regulator applications. However, care must be taken when these capacitors are used at the input and output. When a ceramic capacitor is used at the input and 7138f For more information www.linear.com/LTC7138 13 LTC7138 Applications Information the power is supplied by a wall adapter through long wires, a load step at the output can induce ringing at the input, VIN. At best, this ringing can couple to the output and be mistaken as loop instability. At worst, a sudden inrush of current through the long wires can potentially cause a voltage spike at VIN large enough to damage the part. For applications with inductive source impedance, such as a long wire, a series RC network may be required in parallel with CIN to dampen the ringing of the input supply. Figure 5 shows this circuit and the typical values required to dampen the ringing. Refer to Application Note 88 for additional information on suppressing input supply transients. Ceramic capacitors are also piezoelectric. The LTC7138's burst frequency depends on the load current, and in some applications the LTC7138 can excite the ceramic capacitor at audio frequencies, generating audible noise. This noise is typically very quiet to a casual ear; however, if the noise is unacceptable, use a high performance tantalum or electrolytic capacitor at the output. LIN For the adjustable output mode (VPRG1 = VPRG2 = GND), the output voltage is set by an external resistive divider according to the following equation: R1 VOUT = 0.8V * 1+ R2 The resistive divider allows the VFB pin to sense a fraction of the output voltage as shown in Figure 6. The output voltage can range from 0.8V to VIN. Be careful to keep the divider resistors very close to the VFB pin to minimize noise pick-up on the sensitive VFB trace. VOUT VFB LTC7138 VPRG1 VPRG2 LTC7138 VIN L R = IN CIN CIN 7138 F05 4 * CIN Figure 5. Series RC to Reduce VIN Ringing Output Voltage Programming The LTC7138 has three fixed output voltage modes and an adjustable mode that can be selected with the VPRG1 and VPRG2 pins. The fixed output modes use an internal feedback divider which enables higher efficiency, higher noise immunity, and lower output voltage ripple for 5V, 3.3V, and 1.8V applications. To select the fixed 5V output 14 voltage, connect VPRG1 to SS and VPRG2 to GND. For 3.3V, connect VPRG1 to GND and VPRG2 to SS. For 1.8V, connect both VPRG1 and VPRG2 to SS. For any of the fixed output voltage options, directly connect the VFB pin to VOUT. 0.8V R1 R2 7138 F06 Figure 6. Setting the Output Voltage with External Resistors To minimize the no-load supply current, resistor values in the megohm range may be used; however, large resistor values should be used with caution. The feedback divider is the only load current when in shutdown. If PCB leakage current to the output node or switch node exceeds the load current, the output voltage will be pulled up. In normal operation, this is generally a minor concern since the load current is much greater than the leakage. To avoid excessively large values of R1 in high output voltage applications (VOUT 10V), a combination of external and internal resistors can be used to set the output voltage. This has an additional benefit of increasing the noise 7138f For more information www.linear.com/LTC7138 LTC7138 Applications Information immunity on the VFB pin. Figure 7 shows the LTC7138 with the VFB pin configured for a 5V fixed output with an external divider to generate a higher output voltage. The internal 5M resistance appears in parallel with R2, and the value of R2 must be adjusted accordingly. R2 should be chosen to be less than 200k to keep the output voltage variation less than 1% due to the tolerance of the LTC7138's internal resistor. The RUN and OVLO pins can alternatively be configured as precise undervoltage (UVLO) and overvoltage (OVLO) lockouts on the VIN supply with a resistive divider from VIN to ground. A simple resistive divider can be used as shown in Figure 9 to meet specific VIN voltage requirements. VIN R3 RUN VOUT LTC7138 VFB R4 OVLO R1 5V 4.2M R5 Figure 9. Adjustable UV and OV Lockout 800k SS VPRG1 VPRG2 7138 F07 Figure 7. Setting the Output Voltage with External and Internal Resistors RUN Pin and Overvoltage/Undervoltage Lockout The LTC7138 has a low power shutdown mode controlled by the RUN pin. Pulling the RUN pin below 0.7V puts the LTC7138 into a low quiescent current shutdown mode (IQ ~ 1.4A). When the RUN pin is greater than 1.21V, switching is enabled. Figure 8 shows examples of configurations for driving the RUN pin from logic. VIN LTC7138 4.7M RUN 1k 7138 F09 R2 0.8V SUPPLY LTC7138 LTC7138 R5 = R TOTAL * 1.21V Rising VIN OVLO Threshold R4 = R TOTAL * 1.21V -R5 Rising VIN UVLO Threshold R3 = R TOTAL -R5 -R4 RUN 1k 7138 F08 Figure 8. RUN Pin Interface to Logic The current that flows through the R3-R4-R5 divider will directly add to the shutdown, sleep, and active current of the LTC7138, and care should be taken to minimize the impact of this current on the overall efficiency of the application circuit. Resistor values in the megohm range may be required to keep the impact on quiescent shutdown and sleep currents low. To pick resistor values, the sum total of R3 + R4 + R5 (RTOTAL) should be chosen first based on the allowable DC current that can be drawn from VIN. The individual values of R3, R4 and R5 can then be calculated from the following equations: For applications that do not need a precise external OVLO, the OVLO pin should be tied directly to ground. The RUN pin in this type of application can be used as an external UVLO using the previous equations with R5 = 0. 7138f For more information www.linear.com/LTC7138 15 LTC7138 Applications Information Similarly, for applications that do not require a precise UVLO, the RUN pin can be tied to VIN. In this configuration, the UVLO threshold is limited to the internal VIN UVLO thresholds as shown in the Electrical Characteristics table. The resistor values for the OVLO can be computed using the previous equations with R3 = 0. Be aware that the OVLO pin cannot be allowed to exceed its absolute maximum rating of 6V. To keep the voltage on the OVLO pin from exceeding 6V, the following relation should be satisfied: R5 VIN(MAX) * < 6V R3+R4+R5 If this equation cannot be satisfied in the application, connect a 4.7V Zener diode between the OVLO pin and ground to clamp the OVLO pin voltage. Soft-Start Soft-start is implemented by ramping the effective reference voltage from 0V to 0.8V. To increase the duration of the soft-start, place a capacitor from the SS pin to ground. An internal 5A pull-up current will charge this capacitor. The value of the soft-start capacitor can be calculated by the following equation: 5A CSS = Soft-Start Time * 0.8V The minimum soft-start time is limited to the internal soft-start timer of 1ms. When the LTC7138 detects a fault condition (input supply undervoltage/overvoltage or overtemperature) or when the RUN pin falls below 1.1V, the SS pin is quickly pulled to ground and the internal soft-start timer is reset. This ensures an orderly restart when using an external soft-start capacitor. Note that the soft-start capacitor may not be the limiting factor in the output voltage ramp. The maximum output current, which is equal to half of the peak current, must charge the output capacitor from 0V to its regulated value. For small peak currents or large output capacitors, this 16 ramp time can be significant. Therefore, the output voltage ramp time from 0V to the regulated VOUT value is limited to a minimum of Ramp Time 1.33 *COUT VOUT IPEAK Optimizing Output Voltage Ripple After the peak current resistor and inductor have been selected to meet the load current and frequency requirements, an optional capacitor, CISET can be added in parallel with RISET to reduce the output voltage ripple dependency on load current. At light loads the output voltage ripple will be a maximum. The peak inductor current is controlled by the voltage on the ISET pin. The current out of the ISET pin is 5A while the LTC7138 is active and is reduced to 1A during sleep mode. The ISET current will return to 5A on the first switching cycle after sleep mode. Placing a parallel RC network to ground on the ISET pin filters the ISET voltage as the LTC7138 enters and exits sleep mode, which in turn will affect the output voltage ripple, efficiency, and load step transient performance. Higher Current Applications For applications that require more than 400mA, the LTC7138 provides a feedback comparator output pin (FBO) for driving additional LTC7138s. When the FBO pin of a master LTC7138 is connected to the VFB pin of one or more slave LTC7138s, the master controls the burst cycle of the slaves. Figure 10 shows an example of a 5V, 800mA regulator using two LTC7138s. The master is configured for a 5V fixed output with external soft-start and VIN UVLO/OVLO levels set by the RUN and OVLO pins. Since the slave is directly controlled by the master, its SS pin should be floating, RUN should be tied to VIN, and OVLO should be tied to ground. Furthermore, the slave should be configured for a 1.8V fixed output (VPRG1 = VPRG2 = SS) to set the 7138f For more information www.linear.com/LTC7138 LTC7138 Applications Information VIN CIN R3 R4 D1 LTC7138 (MASTER) ANODE VFB RUN SS VPRG1 OVLO VPRG2 R5 VOUT 5V COUT 800mA L1 SW VIN CSS VFB As an example, consider the LTC7138 in dropout at an input voltage of 5V, a load current of 610mA and an ambient temperature of 85C. From the Typical Performance graphs of Switch On-Resistance, the RDS(ON) of the top switch at VIN = 5V and 100C is approximately 3.2. Therefore, the power dissipated by the part is: L2 SW LTC7138 (SLAVE) D2 ANODE SS VPRG1 OVLO VPRG2 RUN FBO TJ = TA + TR Generally, the worst-case power dissipation is in dropout at low input voltage. In dropout, the LTC7138 can provide a DC current as high as the full 575mA peak current to the output. At low input voltage, this current flows through a higher resistance MOSFET, which dissipates more power. FBO VIN The junction temperature is given by: PD = (ILOAD)2 * RDS(ON) = (610mA)2 * 3.2 = 1.19W 7138 F10 Figure 10. 5V, 800mA Regulator VFB pin threshold at 1.8V. The inductors L1 and L2 do not necessarily have to be the same, but should both meet the criteria described in the Inductor Selection section. Thermal Considerations In most applications, the LTC7138 does not dissipate much heat due to its high efficiency. But, in applications where the LTC7138 is running at high ambient temperature with low supply voltage and high duty cycles, such as dropout, the heat dissipated may exceed the maximum junction temperature of the part. To prevent the LTC7138 from exceeding the maximum junction temperature, the user will need to do some thermal analysis. The goal of the thermal analysis is to determine whether the power dissipated exceeds the maximum junction temperature of the part. The temperature rise from ambient to junction is given by: TR = PD * JA Where PD is the power dissipated by the regulator and JA is the thermal resistance from the junction of the die to the ambient temperature. For the MSOP package the JA is 40C/W. Thus, the junction temperature of the regulator is: 40C = 133C W which is below the maximum junction temperature of 150C. TJ = 85C+1.19W * Note that the while the LTC7138 is in dropout, it can provide output current that is equal to the peak current of the part. This can increase the chip power dissipation dramatically and may cause the internal overtemperature protection circuitry to trigger at 180C and shut down the LTC7138. Pin Clearance/Creepage Considerations The LTC7138 MSE package has been uniquely designed to meet high voltage clearance and creepage requirements. Pins 2, 4, 13, and 15 are omitted to increase the spacing between adjacent high voltage solder pads (VIN, SW, and RUN) to a minimum of 0.657mm which is sufficient for most applications. For more information, refer to the printed circuit board design standards described in IPC2221 (www.ipc.org). 7138f For more information www.linear.com/LTC7138 17 LTC7138 Applications Information Design Example also be rated for an average forward current of at least: As a design example, consider using the LTC7138 in an application with the following specifications: VIN = 36V to 72V (48V nominal), VOUT = 12V, IOUT = 400mA, and that switching is enabled when VIN is between 30V and 90V. First, calculate the inductor value: 90V L = 220H * = 132H 150V Choose a 150H inductor as a standard value. Next, verify that this meets the LMIN requirement at the maximum input voltage: LMIN = 90V *150ns *1.2 = 89H 0.610A * 0.3 Therefore, the minimum inductor requirement is satisfied and the 150H inductor value may be used. Next, CIN and COUT are selected. For this design, CIN should be sized for a current rating of at least: IRMS = 400mA * 12V 36V * - 1 189mARMS 36V 12V The value of CIN is selected to keep the input from drooping less than 1V at low line: CIN > 150H * 0.61A 2 0.76F 2 * 36V *1V Since the capacitance of capacitors decreases with DC bias, a 1F capacitor should be chosen. The catch diode should have a reverse voltage rating of greater than the overvoltage lockout setting of 90V. It should 18 ID(AVG) = 400mA 90V - 12V = 347mA 90V For margin, select a catch diode with a reverse breakdown of at least 100V and an average current of 400mA or higher. COUT will be selected based on a value large enough to satisfy the output voltage ripple requirement. For a 1% output ripple (120mV), the value of the output capacitor can be calculated from: 0.61A * 2 *10 -6 COUT 27F 12V 120mV - 160 COUT also needs an ESR that will satisfy the output voltage ripple requirement. The required ESR can be calculated from: ESR < 120mV 197m 0.61A A 33F ceramic capacitor has significantly less ESR than 197m. The output voltage can now be programmed by choosing the values of R1 and R2. Since the output voltage is higher than 10V, the LTC7138 should be set for a 5V fixed output with an external divider to divide the 12V output down to 5V. R2 is chosen to be less than 200k to keep the output voltage variation to less than 1% due to the internal 5M resistor tolerance. Set R2 = 196k and calculate R1 as: R1= 12V - 5V * (196k 5M ) = 264k 5V Choose a standard value of 267k for R1. 7138f For more information www.linear.com/LTC7138 LTC7138 Applications Information The undervoltage and overvoltage lockout requirements on VIN can be satisfied with a resistive divider from VIN to the RUN and OVLO pins (refer to Figure 9). Choose R3 + R4 + R5 = 2.5M to minimize the loading on VIN. Calculate R3, R4 and R5 as follows: 1.21V * 2.5M R5 = = 33.6k VIN _ OV(RISING) R4 = 1.21V * 2.5M -R5 = 67.2k VIN _ UV(RISING) R3 = 2.5M -R4 -R5 = 2.4M Since specific resistor values in the megohm range are generally less available, it may be necessary to scale R3, R4, and R5 to a standard value of R3. For this example, choose R3 = 2.2M and scale R4 and R5 by 2.2M/2.4M. Then, R4 = 61.6k and R5 = 30.8k. Choose standard values of R3 = 2.2M, R4 = 62k, and R5 = 30.9k. Note that the falling thresholds for both UVLO and OVLO will be 10% less than the rising thresholds, or 27V and 81V respectively. The ISET pin should be left open in this example to select maximum peak current (610mA). Figure 11 shows a complete schematic for this design example. VIN 36V TO 72V 150H VIN 2.2M SW LTC7138 ANODE FBO ISET When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the LTC7138. Check the following in your layout: 1. Large switched currents flow in the power switch, catch diode, and input capacitor. The loop formed by these components should be as small as possible. A ground plane is recommended to minimize ground impedance. 2. Connect the (+) terminal of the input capacitor, CIN, as close as possible to the VIN pin. This capacitor provides the AC current into the internal power MOSFET. 3. Keep the switching node, SW, away from all sensitive small signal nodes. The rapid transitions on the switching node can couple to high impedance nodes, in particular VFB, and create increased output ripple. L1 VIN VIN SW R3 ANODE VFB RUN R4 FBO R5 OVLO SS CIN VOUT D1 LTC7138 COUT ISET VPRG1 VPRG2 GND CSS R1 R2 RISET VFB 62k 1F 267k RUN VOUT 12V 400mA PC Board Layout Checklist 33F SS OVLO VPRG1 30.9k GND 196k VPRG2 L1 GND COUT CIN VOUT 7138 F11 D1 Figure 11. 36V to 72V Input to 12V Output, 400mA Regulator VIN R4 R2 R1 R3 R5 RISET CSS GND VIAS TO GROUND PLANE VIAS TO INPUT SUPPLY (VIN) VIAS TO OUTPUT SUPPLY (VOUT) OUTLINE OF LOCAL GROUND PLANE 7138 F12 Figure 12. Example PCB Layout 7138f For more information www.linear.com/LTC7138 19 LTC7138 Typical Applications Efficiency vs Input Voltage L1 330H D1 LTC7138 CIN 1F 250V X7R VOUT* 5V 400mA SW VIN RUN ANODE FBO VFB SS ISET VPRG1 OVLO VPRG2 GND 90 85 COUT 47F 6.3V X5R VOUT = 5V 80 75 VOUT = 3.3V 70 65 VOUT = 1.8V 60 7138 F13 L1: COILCRAFT MSS1278T-334KL D1: DIODES INC PDS3200 IOUT = 100mA 95 EFFICIENCY (%) VIN 4V TO 140V 100 55 50 *VOUT = VIN FOR VIN < 5V 0 30 60 90 120 VIN INPUT VOLTAGE (V) 150 7138 F13b Figure 13. High Efficiency 400mA Regulator L1 150H VIN 4V TO 140V SW VIN D1 LTC7138 VOUT 3.3V 400mA 10 LOAD ANODE VFB RUN FBO CIN 1F 250V X7R ISET SS VPRG2 VPRG1 220pF* OVLO 220k* Soft-Start Waveform 470nF GND COUT 100F x2 6.3V X5R OUTPUT VOLTAGE 500mV/DIV 10ms/DIV 7138 F14b 7138 F14 L1: SUMIDA CDRH104RNP-151NC D1: VISHAY U1D *OPTIONAL COMPONENTS FOR LOWER LIGHT-LOAD OUTPUT VOLAGE RIPPLE Figure 14. 3.3V/400mA Regulator with 75ms Soft-Start 4V to 125V Input to -15V Output Positive-to-Negative Regulator CIN 1F 250V X7R VIN 400 D1 350 SW LTC7138 RUN ANODE FBO VFB 200k SS ISET VPRG1 OVLO VPRG2 GND 102k COUT 22F 25V X5R VOUT -15V MAXIMUM LOAD CURRENT VIN 3 *I * PEAK VIN + VOUT 4 MAXIMUM LOAD CURRENT (mA) VIN 4V TO 125V Maximum Load Current vs Input Voltage L1 220H 300 VOUT = -15V 250 200 150 100 7138 TA04a MAXIMUM INPUT VOLTAGE = 140 -|VOUT| L1: TDK SLF12555-221MR72 D1: ST MICRO STTH102A 20 VOUT = -5V 50 0 30 60 90 120 VIN INPUT VOLTAGE (V) 150 7138 TA04b 7138f For more information www.linear.com/LTC7138 LTC7138 Typical Applications 4V to 90V Input to 12V/800mA Output Regulator with Overvoltage Lockout L1 100H VIN 4V TO 90V UP TO 140V TRANSIENT VIN SW LTC7138 (MASTER) RUN ANODE 1M CIN1 1F 250V X7R 13.7k OVLO VFB SS VPRG1 VPRG2 GND ISET FBO Low Dropout Startup and Shutdown VOUT* 12V 800mA D1 267k VIN VIN/VOUT 5V/DIV COUT 47F 16V X5R 196k VOUT L1 CURRENT 500mA/DIV L2 CURRENT 500mA/DIV 1s/DIV 7138 TA05b L2 100H VIN SW LTC7138 (SLAVE) VFB RUN OVLO CIN2 1F 250V X7R Overvoltage Lockout Operation D2 VIN 50V/DIV VOUT 10V/DIV ANODE ISET FBO SS VPRG2 VPRG1 GND TRANSIENT TO 140V 72V L1 CURRENT 500mA/DIV 7138 TA05a L2 CURRENT 500mA/DIV 200ms/DIV L1/L2: WURTH 744 770 910 1 D1/D2: CENTRAL SEMI CMSH1-100M-LTN *VOUT = VIN FOR VIN < 12V 7138 TA05c 10W LED Driver Efficiency vs Input Voltage L1 100H LTC7138 1M CIN 1F 250V X7R VDIM 42.2k VOUT SW VIN RUN ANODE VFB FBO ISET SS OVLO VPRG1 VPRG2 GND D1 PWM OPEN VDIM OPEN 1M 95 27.4k COUT 4.7F 50V X7R 25V LED 400mA M1 EFFICIENCY (%) VIN 32V TO 140V 100 90 85 PWM 3.3V L1: TDK SLF10145T-101M D1: TOSHIBA CRH01 M1: VISHAY SILICONIX Si2356DS 7138 TA03a 80 VDIM = 0.1V TO 1V FOR 10:1 ANALOG DIMMING PWM = SQUARE WAVE FOR DIGITAL DIMMING 30V OVERVOLTAGE PROTECTION ON VOUT 30 60 90 120 VIN INPUT VOLTAGE (V) 150 7138 TA03b 7138f For more information www.linear.com/LTC7138 21 LTC7138 Typical Applications Maximum Load and Input Current vs Input Voltage 36V to 140V to 36V/400mA with 120mA Input Current Limit L1 100H D1 LTC7138 R1 470k CIN 1F 250V X7R 220k ANODE VFB RUN R2 4.02k 500 VOUT 36V 400mA* SW VIN MAXIMUM CURRENT (mA) VIN 36V TO 140V ISET FBO OVLO GND SS VPRG1 VPRG2 COUT 4.7F 50V X7R 35.7k MAXIMUM LOAD CURRENT 400 300 200 MAXIMUM INPUT CURRENT 100 7138 TA06a 0 V R2 5A *R1 VOUT R2 INPUT CURRENT LIMIT = OUT * * 1+ * VIN 2.5 R1+R2 2.5 R1+R2 40 50 60 70 80 90 100 110 120 130 140 150 VIN INPUT VOLTAGE (V) 7138 TA06b V *MAXIMUM LOAD CURRENT = IN *120mA 400mA 36V L1: TDK SLF12555T-101M1R1 D1: ROHM RF101L2S Switching Frequency vs Load Current 100 5V to 140V Input to 5V/400mA Output with 20kHz Minimum Switching Frequency VIN 5V TO 140V CIN 1F 250V L1 150H VIN SW D1 LTC7138 RUN ANODE VFB ISET FBO VPRG2 VPRG1 OVLO SS GND 953k 6.8 V+ LTC6994-1 IN OUT DIV 100k VOUT 5V 400mA COUT 22F SWITCHING FREQUENCY (kHz) WITH FREQUENCY LIMIT 1 WITHOUT FREQUENCY LIMIT 0.1 VIN = 48V 0.01 0.1 1 10 100 LOAD CURRENT (mA) 1000 7138 TA08b 2N7000 Input Current vs Load Current SET GND 10 100 175k VIN = 48V WITH FREQUENCY LIMIT L1: COILTRONICS DR74-101-R D1: DIODES INC MURS120-13-F INPUT CURRENT (mA) 7138 TA08a 10 1 WITHOUT FREQUENCY LIMIT 0.1 0.01 0.1 1 10 100 LOAD CURRENT (mA) 1000 7138 TA08c 22 7138f For more information www.linear.com/LTC7138 LTC7138 Package Description Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. MSE Package Variation: MSE16 (12) 16-Lead Plastic MSOP with 4 Pins Removed Exposed Die Pad (Reference LTC DWG # 05-08-1871 Rev D) BOTTOM VIEW OF EXPOSED PAD OPTION 2.845 0.102 (.112 .004) 5.10 (.201) MIN 2.845 0.102 (.112 .004) 0.889 0.127 (.035 .005) 8 1 1.651 0.102 (.065 .004) 1.651 0.102 3.20 - 3.45 (.065 .004) (.126 - .136) 16 0.305 0.038 (.0120 .0015) TYP 0.50 (.0197) 1.0 BSC (.039) BSC RECOMMENDED SOLDER PAD LAYOUT 0.254 (.010) 0.35 REF 4.039 0.102 (.159 .004) (NOTE 3) 0.12 REF DETAIL "B" CORNER TAIL IS PART OF DETAIL "B" THE LEADFRAME FEATURE. FOR REFERENCE ONLY 9 NO MEASUREMENT PURPOSE 0.280 0.076 (.011 .003) REF 16 14 121110 9 DETAIL "A" 0 - 6 TYP 3.00 0.102 (.118 .004) (NOTE 4) 4.90 0.152 (.193 .006) GAUGE PLANE 0.53 0.152 (.021 .006) DETAIL "A" 1.10 (.043) MAX 0.18 (.007) SEATING PLANE 0.17 - 0.27 (.007 - .011) TYP 1 0.50 (.0197) BSC 3 567 8 1.0 (.039) BSC NOTE: 1. DIMENSIONS IN MILLIMETER/(INCH) 2. DRAWING NOT TO SCALE 3. DIMENSION DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. MOLD FLASH, PROTRUSIONS OR GATE BURRS SHALL NOT EXCEED 0.152mm (.006") PER SIDE 4. DIMENSION DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSIONS. INTERLEAD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.152mm (.006") PER SIDE 5. LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING) SHALL BE 0.102mm (.004") MAX 6. EXPOSED PAD DIMENSION DOES INCLUDE MOLD FLASH. MOLD FLASH ON E-PAD SHALL NOT EXCEED 0.254mm (.010") PER SIDE. 0.86 (.034) REF 0.1016 0.0508 (.004 .002) MSOP (MSE16(12)) 0213 REV D 7138f Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. For more information www.linear.com/LTC7138 23 LTC7138 Typical Application 12V/400mA Automotive Supply VIN SW D1 LTC7138 RUN ANODE FBO VFB SS ISET VPRG1 OVLO VPRG2 GND 267k 196k 100 VOUT 12V* 400mA COUT 22F 16V X7R 90 EFFICIENCY 80 70 60 1000 50 40 20 *VOUT VIN FOR VIN < 12V L1: COILCRAFT MSS1246T-224KL D1: DIODES INC SBR1U200P1-7 VIN = 24V VIN = 48V VIN = 120V 10 7138 TA07 100 POWER LOSS 30 0 0.1 1 10 100 LOAD CURRENT (mA) POWER LOSS (mW) CIN 1F 250V X7R L1 220H EFFICIENCY (%) VIN 4V TO 140V Efficiency and Power Loss vs Load Current 10 1 1000 7138 TA07b Related Parts PART NUMBER DESCRIPTION COMMENTS LTC3638 140V, 250mA Micropower Step-Down DC/DC Regulator VIN: 4V to 140V, VOUT(MIN) = 0.8V, IQ = 12A, ISD = 1.4A, MS16E Package LTC3639 150V, 100mA Synchronous Micropower Step-Down DC/DC Regulator VIN: 4V to 150V, VOUT(MIN) = 0.8V, IQ = 12A, ISD = 1.4A, MS16E Package LTC3637 76V, 1A High Efficiency Step-Down DC/DC Regulator VIN: 4V to 76V, VOUT(MIN) = 0.8V, IQ = 12A, ISD = 3A, 3mm x 5mm DFN16, MSOP16E Packages LTC3630A 76V, 500mA Synchronous Step-Down DC/DC Regulator VIN: 4V to 76V, VOUT(MIN) = 0.8V, IQ = 12A, ISD = 5A, 3mm x 5mm DFN16, MSOP16E Packages LTC3810 100V Synchronous Step-Down DC/DC Controller VIN: 6.4V to 100V, VOUT(MIN) = 0.8V, IQ = 2mA, ISD < 240A, SSOP28 Package LTC3631/LTC3631-3.3 LTC3631-5 45V (Transient to 60V), 100mA Synchronous Step-Down DC/DC Regulator VIN: 4.5V to 45V, VOUT(MIN) = 0.8V, IQ = 12A, ISD < 3A, 3mm x 3mm DFN8, MSOP8 Packages LTC3642 45V (Transient to 60V), 50mA Synchronous Step-Down DC/DC Regulator VIN: 4.5V to 45V, VOUT(MIN) = 0.8V, IQ = 12A, ISD < 3A, 3mm x 3mm DFN8, MSOP8 Packages LTC3632 50V (Transient to 60V), 20mA Synchronous Step-Down DC/DC Regulator VIN: 4.5V to 45V, VOUT(MIN) = 0.8V, IQ = 12A, ISD < 3A, 3mm x 3mm DFN8, MSOP8 Packages LTC3891 60V Synchronous Step-Down DC/DC Controller with Burst Mode Operation VIN: 4V to 60V, VOUT(MIN) = 0.8V, IQ = 50A, ISD < 14A, 3mm x 4mm QFN20, TSSOP20E Packages LTC4366-1/LTC4366-2 High Voltage Surge Stopper VIN: 9V to >500V, Adjustable Output Clamp Voltage, ISD < 14A, 2mm x 3mm DFN8, TSOT-8 Packages 24 Linear Technology Corporation 1630 McCarthy Blvd., Milpitas, CA 95035-7417 For more information www.linear.com/LTC7138 (408) 432-1900 FAX: (408) 434-0507 www.linear.com/LTC7138 7138f LT 0115 * PRINTED IN USA LINEAR TECHNOLOGY CORPORATION 2015