August 2006 1 M9999-080206
MIC9131 Micrel, Inc.
MIC9131
High-Voltage, High-Speed Telecom
DC-to-DC Controller
General Description
The MIC9131 is a current-mode PWM controller that efficiently
converts –48V telecom voltages to logic levels. The MIC9131
features a high voltage start-up circuit that allows the device to
be connected to input voltages as high as 180V. The high input
voltage capability protects the MIC9131 from line transients
that are common in telecom systems. The start-up circuitry
also saves valuable board space and simplifies designs by
integrating several external components.
The MIC9131 is capable of high speed operation. Typically
the MIC9131 can control a sub-25ns pulse width on the gate
out pin. Its internal oscillator can operate over 2.5MHz, with
even higher frequencies available through synchronisation.
The high speed operation of the MIC9131 is made safe by
the very fast, 34ns response from current sense to output,
minimizing power dissipation in a fault condition.
The MIC9131 allows for the designs of high efficiency power
supplies. It can achieve efficiencies over 90% at high output
currents. Its low 1.3mA quiescent current allows high efficiency
even at light loads.
The MIC9131 has a maximum duty cycle of 75%. For designs
requiring a maximum duty cycle of 50%, refer to the MIC9130.
The MIC9131 is available in a 16-pin SOP and 16-pin QSOP
package options. The junction temperature range is from
–40°C to +125°C.
Typical Application
OUT
ISNS
FB
VBIAS
EN
RBIAS
AGND PGND
CPWR
UVLO
VCC
LINE
OSC
SS
COMP
2113 10
8
4
16
14
7
6
3
12
9
11 15
MIC9131
VOUT
3.3V @ 20A
VIN
36V to 72V
12V
OPTO
FEEDBACK
Si4884DY�
(x2)
Si4884DY�
(x2)
B320A
1.5µH
100µF
IRFS3IN20D
0.1Ω
1W
270pF
2.61kΩ
562kΩ
10nF
1MΩ
37.4kΩ
1N5818
10µF
25V
10Ω
0.1µF
10kΩ
6:1
L = 530µH
4:1
SYNC
5
SLOPE
COMPENSATION
0.1µF
8.2kΩ
90% Efficient Telecommunications Power Supply
Features
Input voltages up to 180V
Internal oscillator capable of > 2.5MHz operation
Accurate 75% maximum duty cycle
Synchronisation capability to 6MHz
Current sense delay of 34ns
Minimum pulse width of <25ns
90% efficiency
1.3mA quiescent current
1µA shutdown current
Soft-start
Resistor programmable current sense threshold
Selectable soft-start retry
4Ω sink, 12Ω source output driver
Programmable under-voltage lockout
Constant-frequency PWM current-mode control
16-pin SOIC and 16-pin QSOP
Applications
Telecom power supplies
Line cards
ISDN network terminators
Micro- and pico-cell base stations
Low power (< 100W) dc-dc converters
DSL line cards
Micrel, Inc. • 2180 Fortune Drive • San Jose, CA 95131 • USA • tel + 1 (408) 944-0800 • fax + 1 (408) 474-1000 • http://www.micrel.com
MIC9131 Micrel, Inc.
M9999-080206 2 August 2006
Pin Description
Pin Number Pin Name Pin Function
1 LINE Line (Input): 180Vdc maximum supply input. May be floated if unused.
2 VCC Supply (Input): MIC9131 internal supply input.
3 RBIAS Bias Resistor (External Component): Connect 562KΩ to ground.
4 OSC Oscillator RC Network (External Components): Connect external resistor-ca-
pacitor network to set oscillator frequency.
5 SYNC Synchronization (Input): External oscillator input for slave operation of con-
troller. See OSC. Do not float.
6 COMP Compensation (External Components): Error amplifier output for external
compensation network connection.
7 FB Feedback (Input): Error amplifier inverting input.
8 CPWR Current Limit Selection (Input): When CPWR is high, an over-current condi-
tion at the ISNS input will terminate the gate drive and reset the soft-start
latch. If the CPWR pin is low, an over-current condition at the ISNS input
will terminate the gate drive signal, but will not cause a reset of the soft-start
circuit.
9 VBIAS Reference (Output): Internal 5V supply. Will source 5mA maximum.
10 EN Enable (Input): Logic level enable/shutdown input; logic high = enabled (on),
logic low = shutdown (off).
11 AGND Analog Ground (Return)
12 SS Soft-Start (External Components): Connect external capacitor to slowly ramp
up duty cycle during startup and over-current conditions.
13 UVLO Undervoltage Lockout (External Components): Connect to unbiased resistive
divider network to set controller’s minimum operating voltage. Connect to
VBIAS if not needed.
14 ISNS Current Sense (Input): Connect between external switching MOSFET source
and switch current sense resistor.
15 PGND Power Ground (Return)
16 OUT Switch Drive Output (Output): Connect to gate of external switching MOS-
FET.
Pin Configuration
2VCC
3
RBIAS
4
OSC
5
SYNC
6
COMP
7
FB
1
LINE
8
CPWR
OUT
16
PGND
15
ISNS
14
UVLO
13
SS
12
AGND
11
10
9VBIAS
EN
16-Pin SOP (M)
16-Pin QSOP (QS)
Ordering Information
Part Number Max. Duty Cycle Junction Temp. Range Package
Standard Pb-Free
MIC9131BM MIC9131YM 75% -40°C to +125°C 16-Pin SOP
MIC9131BQS MIC9131YQS 75% -40°C to +125°C 16-Pin QSOP
August 2006 3 M9999-080206
MIC9131 Micrel, Inc.
Absolute Maximum Ratings (Note 1)
Line Input Voltage (VLINE) .........................................+190V
VCC Input Voltage (VCC) .............................................. +19V
Current Sense Input Voltage (VISNS) ..............–0.3 to +5.3V
Enable Voltage (VEN) ............................ –0.3 to VCC + 0.3V
Feedback Input Voltage (VFB) ........................ –0.3 to +5.3V
Sync Input Voltage (VSYNC) ............................–0.3 to +5.3V
Soft-Start Voltage (VSS) ..................................–0.3 to +5.3V
UVLO Voltage (VUVLO) ...................................–0.3 to +5.3V
Storage Temperature (TS) ........................ –65°C to +150°C
Power Dissipation (PD) ........................................................
16-pin SOP ...................................400mW @ TA = +85°C
16-pin QSOP ................................245mW @ TA = +85°C
ESD Rating, Note 3
Operating Ratings (Note 2)
Line Input Voltage (VLINE) .................VCC to +180V, Note 4
VCC Input Voltage (VCC) .................................. +9V to +18V
Junction Temperature Range (TJ) ............ –40°C to +125°C
Package Thermal Resistance
16-pin SOP JA) .............................................. 100°C/W
16-pin QSOP JA) ............................................163°C/W
Electrical Characteristics
TA = 25°C, VLINE = 48V, VCC = 10V, Rt = 9.47KΩ, Ct = 470pF, RBIAS = 562kΩ, VEN = 10V, VISNS = 0V, VUVLO = 2V, VSYNC = 0V, unless
otherwise noted. Bold values indicate –40 °C ≤TJ ≤ +125°C.
Parameter Condition Min Typ Max Units
Bias Regulator
Output Voltage IVBIAS = 0mA; VOSC = 0V (Oscillator OFF) 4.7 4.85 5.0 V
4.6 5.1 V
Line Regulation 9V ≤ VCC ≤18V, IVBIAS = 0mA; VOSC = 0V 24 40 mV
Load Regulation 0mA ≤ IVBIAS ≤ 5mA; VOSC = 0V 5 30 mV
Oscillator Section
Initial Accuracy (fOSC) Rt = 9.47KΩ, Ct = 470pF 180 200 220 kHz
Oscillator Output Frequency fOSC/4 kHz
Maximum Duty Cycle 75 %
Voltage Stability (Δf/f) 9V ≤ VCC ≤18V 2.5 %
Temperature Stability –40°C ≤ TJ ≤ 125°C 100
ppm/°C
Maximum Sync Frequency Note 5 6 MHz
Sync Threshold Level 2.5 V
Sync Hysteresis 0.7 V
Sync Minimum Pulse Width 50 ns
Error Amp Section
FB Voltage VCOMP = VFB 2.475 2.5 2.525 V
2.45 2.55
Open Loop Voltage Gain, AVOL 90 dB
Unity Gain Bandwidth 4 MHz
PSRR 9V ≤ VCC ≤ 18V 60 dB
COMP Sink Current VFB = 2.7V; VCOMP = 5V 80 100 µA
COMP Source Current VFB = 2.3V; VCOMP = 0V 1 2.5 mA
VCOMP Low VFB = 2.7V; ICOMP = –50µA 115 300 mV
VCOMP High VFB = 2.3V; ICOMP = +500µA 3.5 4 V
Input Bias Current (IFB) VFB = VCOMP 160 nA
Slew Rate SINK 1.5 V/µs
SOURCE 1.5 V/µs
MIC9131 Micrel, Inc.
M9999-080206 4 August 2006
Parameter Condition Min Typ Max Units
Preregulator
Input Leakage Current VLINE = 180V, VCC = 10V 0.1 10 µA
VCC Gate Lockout (VGLO(ON)) VLINE = 48V 7.2 7.5 V
VCC Gate Lockout Hysteresis VLINE = 48V 700 800 mV
(ΔVGLO)
VCC Pre-Regulator Off (VPR(OFF)) VLINE = 48V
VGLO(ON) V
7.7 +0.5V
VCC Pre-Regulator Hysteresis VLINE = 48V 500 700 mV
(ΔVPR)
Start-up Current VLINE = 48V, VCC = 7.5V, Note 4 9 12 mA
Supply
Supply Current, IVCC Pin 16 (OUT) = OPEN 1 1.3 mA
Enable Input Current VEN = 0V ,10V; VLINE = 48V –10 0.1 10 µA
Shutdown Supply Current VEN = 0V ; VCC = 18V 0.1 10 µA
Protection and Control
Current Limit Threshold Voltage 0.772 0.83 0.888 V
Current Limit Delay to Output VISNS = 0V to 5V 34 ns
Current Limit Source Current VISNS = 0V 30 40 50 µA
Enable Input Threshold (Turn-on) 1 1.6 2.2 V
Enable Input Hysteresis 150 mV
CPWR Input Current VCPWR = 5V, 0V –1 +1 µA
CPWR Threshold 1.6 V
Soft-Start Current VSS = 0V 2.5 4 6 µA
Line UVLO Threshold (Turn-on) 1.16 1.22 1.28 V
Line UVLO Threshold Hysteresis 140 mV
Thermal Shutdown 145 °C
Thermal Shutdown Hysteresis 25 °C
MOSFET Driver
Output Minimum On-Time VISNS = 5V 0 ns
Output Driver Impedance SOURCE ; ISOURCE = 200mA 8 12 Ω
SINK ; ISINK = 200mA 4 6 Ω
Rise Time COUT = 500pF 12 ns
Fall Time COUT = 500pF 8 ns
Note 1. Exceeding the absolute maximum rating may damage the device.
Note 2. The device is not guaranteed to function outside its operating rating.
Note 3. Devices are ESD sensitive. Handling precautions recommended.
Note 4. If a substained DC voltage >150V is applied to the LINE pin, a current-limiting 1.8kresistor should be used in series with the LINE pin. This
condition does not apply for transient conditions over 150V.
Note 5. For oscil� -
tions of the internal 5V regulator. See Applications Information for details.
August 2006 5 M9999-080206
MIC9131 Micrel, Inc.
Typical Characteristics
-0.5
-0.4
-0.3
-0.2
-0
0.0
0.1
0.2
0.3
8 9 10 11 12 13 14 15 16 17 18
OSC FREQ. VARIATION (%)
VCC (V)
Oscillator Frequency
vs. VCC Voltage
FOSC (NOM)=200kHz
Rt=9.47K
Ct=470pF
-2.5
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2
-40 0 40 80 120 160
OSC FREQ. VARIATION (%)
TEMPERATURE (°C)
Oscillator Frequency
vs. Temperature
VC C = 10V
RB IAS = 560K
Rt= 9.47K
Ct= 470pF
2.499
2.500
2.501
2.502
8 9 10 11 12 13 14 15 16 17 18
REFERENCE VOLTAGE (V)
VCC (V)
Error Amp Reference Voltage
vs. VCC Voltage
RB IAS = 560K
2.480
2.485
2.490
2.495
2.500
2.505
2.510
-40 -20 0 20 40 60 80 100120140
REFERENCE VOLTAGE (V)
TEMPERATURE (°C)
Error Amp Reference Voltage
vs. Temperature
VC C = 10V
RB IA S= 560K
1.180
1.185
1.190
1.195
1.200
1.205
1.210
1.215
1.220
8 9 10 11 12 13 14 15 16 17 18
THRESHOLD (V)
VCC (V)
Line UVLO Threshold
vs. VCC
1.18
1.19
1.2
1.21
1.22
1.23
1.24
-40 0 40 80 120 160
UVLO THRESHOLD (V)
TEMPERATURE (°C)
Line UVLO Threshold
vs. Temperature
VC C
=10V
RB IAS
=560K
1.0
1.2
1.4
1.6
1.8
2.0
2.2
2.4
8 10 12 14 16 18
QUIESCENT CURRENT (mA)
VCC (V)
Quiescent Current
vs. VCC Voltage
RB IA S= 560K
Rt= 9.47K
Ct= 470pF
1.3
1.32
1.34
1.36
1.38
1.4
1.42
1.44
1.46
1.48
1.5
-40 -20 0 20 40 60 80 100120140
QUIESCENT CURRENT (mA)
TEMPERATURE (°C)
Quiescent Current
vs. Temperature
VC C = 10V
RB IAS = 560K
Rt= 9.47K
Ct= 470pF
0
1
2
3
4
5
6
7
8
9
10
0
50
100
150
200
250
300
350
400
450
500
QUIESCENT CURRENT (mA)
GATE DRIVE FREQUENCY (kHz)
Quiescent Current
vs. Frequency
Ct= 100pF
Ct= 470pF
0.5
1
1.5
2
2.5
3
3.5
0 200 400 600 800 1000 1200
QUIESCENT CURRENT (mA)
RBIAS (kΩ)
Quiescent Current
vs. RBIAS
VC C = 10V
Rt= 9.53K
Ct= 470pf
fOSC = 200kHz
0
10
20
30
40
50
60
70
80
90
0 200 400 600 800 1000 1200
DELAY (ns)
RBIAS (kΩ)
ISNS to Gate Output Delay
vs. RBIAS
0
20
40
60
80
100
120
140
160
180
200
0
200
400
600
800
1000
1200
1400
1600
1800
2000
DELAY (ns)
OVERDRIVE (mV)
ISNS to Gate Output Delay
vs. Overdrive
RB IA S
=160K
RB IA S
=560K
RB IA S
=360K
MIC9131 Micrel, Inc.
M9999-080206 6 August 2006
4.94
4.96
4.98
5
5.02
5.04
5.06
-40 -20 0 20 40 60 80 100120140
BIAS VOL
T
AGE (V)
TEMPERATURE (°C)
VBIAS Voltage
vs. Temperature
VC C = 10V
RB IAS = 560K
Rt= 9.47K
Ct= 470pF
4.94
4.95
4.96
4.97
4.98
4.99
5
5.01
012345
VBIAS VOLTAGE (V)
IBIAS (mA)
VBIAS Load Regulation
VC C = 10V
6.4
6.6
6.8
7
7.2
7.4
7.6
7.8
-40 -20 0 20 40 60 80 100120140
THRESHOLD (V)
TEMPERATURE (°C)
VCC Turn On/Off Thresholds
vs. Temperature
Vcc G LO On
Vcc G LO Of f
VC C
=10V
RB IAS
=560K
0
0.5
1
1.5
2
2.5
8 9 10 11 12 13 14 15 16 17 18
SINK/SOURCE CURRENT (A)
VCC (V)
Gate Drive Current
vs. VCC
S INK
SOURCE
0
2
4
6
8
10
12
14
16
0 40 80 120 160 200
CURRENT (mA)
VLINE (V)
Depletion FET Current
vs. VLINE
40°C
25°C
125°C
VC C=7.5V
RB IAS
=560K
E n=7.5V
40
45
50
55
60
65
70
75
80
85
0 40 80 120 160 200
SHORT CIRCUIT CURRENT (mA)
VLINE (V)
Peak Short Circuit Depletion
FET Current vs. VLINE
40°C
25°C
125°C
VC C = 0V
818.0
818.5
819.0
819.5
820.0
820.5
821.0
821.5
822.0
8 9 10 11 12 13 14 15 16 17 18
THRESHOLD (mV)
VCC (V)
ISNS Current Limit Threshold
vs. VCC Voltage
RB IAS
=560K
VC C = 10V
1.5
1.55
1.6
1.65
1.7
1.75
1.8
1.85
1.9
1.95
2
8 9 10 11 12 13 14 15 16 17 18
THRESHOLD VOLTAGE (V)
VCC (V)
Enable Threshold
vs. VCC
4.998
5.000
5.002
5.004
5.006
5.008
5.010
5.012
8 9 10 11 12 13 14 15 16 17 18
VBIAS (V)
VCC (V)
VBIAS vs. VCC
RB IAS = 560K
August 2006 7 M9999-080206
MIC9131 Micrel, Inc.
35
36
37
38
39
40
41
42
43
44
45
-40 -20 0 20 40 60 80 100120140
ISNS CURRENT (µA)
TEMPERATURE (°C)
ISNS Pin Source Current
vs. Temperature
RB IAS
=560K
VC C
=10V
38
38.5
39
39.5
40
40.5
41
41.5
42
8 10 12 14 16 18
ISNS CURRENT (µA)
VCC (V)
ISNS Pin Source Current
vs. VCC
RB IAS
=560K
MIC9131 Micrel, Inc.
M9999-080206 8 August 2006
Functional Block Diagram
RBIAS
1.21V
OUT
R
S1
S2
Q
SR Latch
2
2
Oscillator
SYNC
OSC
1.2V
PWM
COMP
R1
R2
S
Q
Peak
Current Limit
Max.
Duty Cycle
4µA
5V
FB
VCC
PGND
ISNS
SS
2.5V
VBIAS
EN
VCC
UNDERVOLTAGE LOCKOUT
Thermal
Shutdown
UVLO
AGND
BIAS
REG
0.82V
MAXIMUM DUTY CYCLE
VCC
UVLO
LINE
UVLO
LINE
Error
Amplifier
1-Shot
5V
CPWR Current
Limit
Selection
40µA
14
76 4 5
16
15
11
13
9
12
8
2
1
10
3
Figure 1
1000
10000
100000
1000000
10000 100000 1000000 10000000
RESISTOR VALUE (Ω)
FREQUENCY (Hz)
Oscillator Frequency vs.
RC Values
47pF
100
p
F
220
p
F
470
p
F
680
p
F
1000
p
F
2200
p
F
Note:
Output switching frequency is 1/4 the oscillator frequency.
*See applications section for higher
switching frequencies
August 2006 9 M9999-080206
MIC9131 Micrel, Inc.
Functional Description
Micrel’s MIC9131 is a high voltage, high speed current mode
switching power supply controller. It uses a BiC/DMOS pro-
cess to achieve a high voltage input, low quiescent current
and very fast internal delay times. The MIC9131 is designed
to drive an external low side N-channel MOSFET, which
makes it suitable for controlling Boost, Flyback and Forward
converter topologies. The high voltage startup pin eliminates
the requirement for an external start up circuit. This makes
it ideal for use with Telecom converters.
A block diagram of the MIC9131 is shown in Figure 1. The de-
scription of the controller is divided into 6 basic functions:
Power and bias circuitry
High voltage start-up circuit
VCC and Bias supplies
Enable and Undervoltage monitoring circuits
VCC and VIN UVLO
Enable
Oscillator and sync circuitry
Soft-start and soft-start reset circuits
MOSFET gate drive circuits
Control loop operation
Current sensing & overcurrent protection
Slope compensation
Error amplifier
High Voltage Start Up Circuit
Many conventional Off-Line and Telecom power supplies
use an external bias resistor and zener diode to supply the
initial start-up voltage for the control IC. The control IC gets
its supply voltage from a bias winding once the power sup-
ply is running. This method has the disadvantages of extra
components (diode and power resistor), continuous power
dissipation in the resistor and a large bias capacitor, used to
supply the IC until the bias winding takes over.
The MIC9131 eliminates these problems by using an internal
depletion mode MOSFET as a pre-regulator to provide the
start-up bias voltage from the high voltage input of the power
supply. This approach eliminates the need for external start
up components and reduces the size of the controllers bias
supply capacitor. The MOSFET is turned off once the external
bias winding takes over, which eliminates power dissipation
in the start-up circuit. In some cases, the MIC9131 may be
run directly from the input voltage rail, eliminating the need
for an external bias winding.
Start-up circuit operation is illustrated in Figure 2. VIN is ap-
Transformer
Bias
Winding
V
IN
180V
DEPLETION
FET
Internal
Circuitry
MIC9131
VCC
2
Line
1
THERMAL
SHUTDOWN
1.21V
VCC
UVLO
VPR
VPR(OFF) Depletion FET Pre-Regultor turn-off threshold
Depletion FET turn-on threshold
VGLO VCC Gate Lockout Hysteresis
VCC voltage when powered from VLINE
VGLO(ON) VCC gate lockout turn on threshold
Figure 2
MIC9131 Micrel, Inc.
M9999-080206 10 August 2006
plied and the depletion FET, which is normally enabled allows
current from VIN to charge the VCC bias capacitor. Once the
VCC voltage reaches the VCC enable threshold, VGLO(ON) ,
the gate drive is enabled and the MIC9131 starts switching.
Vcc continues to increase until the Pre-Regulator turn-off
threshold, (VPR(OFF)), is reached and the depletion FET is
turned off. The Vcc voltage decreases as energy from the
bias capacitor is used to supply the controller. The deple-
tion FET is turned back on when the pre-regulator turn-on
threshold is reached. A bias winding derived supply voltage,
set higher than the FET turn-off threshold, VPR(OFF), raises
the VCC voltage over the threshold and prevents the FET
from turning on.
In certain designs the MIC9131 may be powered directly from
the Line voltage, eliminating the need for an extra transformer
bias winding. When operating in this fashion the designer
must insure the power dissipation in the IC does not cause
the die temperature to exceed the 125°C maximum. Power
dissipation is calculated by:
P V V I
DISS IN CC VCC
=
( )
×
Where :
VIN is the line input voltage
VCC is the average VCC voltage (typically 8.5V)
IVCC is the total current drawn by the IC
IVCC is the sum of the operating current of the MIC9131 at
a given frequency and the average current required to drive
the external switching MOSFET. A plot of typical operating
current vs. frequency is given in Figure 3. The average MOS-
FET gate drive current is calculated in the “MOSFET GATE
DRIVE” section of this specification.
0
1
2
3
4
5
6
7
8
9
10
0
50
100
150
200
250
300
350
400
450
500
QUIESCENT CURRENT (mA)
GATE DRIVE FREQUENCY (kHz)
Quiescent Current
vs. Frequency
Ct= 100pF
Ct= 470pF
Figure 3
The die junction temperature is calculated by
T T P
J A DISS JA
= + × θ
Where: TJ is the die junction temperature
TA is the ambient temperature of the circuit
θJA is the junction to ambient thermal resistance
of the MIC9131 (listed in the operating ratings
section of the specification.
When powered directly from the Line voltage, the VCC volt-
age will vary between the upper and lower pre-regulator
thresholds. The amplitude of the output gate drive voltage
will vary with the VCC voltage. This should not be a problem
for most topologies since the variation is small (equal to the
ΔVPR hysteresis). The bias regulator in the MIC9131 buffers
the internal circuits from VCC variations.
The pre-regulator FET is protected by a thermal shutdown
circuit, which turns the MOSFET off if its temperature exceeds
approximately 150°C.
When operating at input voltages greater than 150V, a fast
input voltage risetime during turn-on (which may occur during
a hot plug operation)may cause a high peak current to flow
through the depletion FET, damaging the MIC9131. A 1.8kΩ
resistor in series between the input voltage and the Line pin
(pin 1) is recommended when operating at input voltages
greater than 150V. This resistor limits the maximum peak
current to 100mA (at 180VIN) and protects the part.
The depletion mode MOSFET contains an internal parasitic
diode. The VIN pin voltage must be greater than the VCC
voltage or the VCC voltage will be clamped to a diode drop
greater than the VIN voltage. Excessive power dissipation
in the parasitic diode will destroy the IC.
VCC and Bias Supplies
The power for the controller and gate drive circuitry is supplied
through the VCC pin. The gate drive current is returned to
ground through the power ground pin (PGND). The rest of
the supply current is returned to ground through the analog
ground pin (AGND). The two ground pins must be connected
together through the PCB ground plane.
High frequency decoupling is provided at the VCC pin to supply
the gate drive’s peak current requirements. Turn-on of the
external MOSFET causes a voltage glitch on the VCC pin. If
the glitch is excessive, this disruption can appear as noise or
jitter in the oscillator circuit or the gate drive waveform. The
decoupling capacitor must be able to supply the MOSFET
gate with the charge required to turn it on. A 0.1µF ceramic
capacitor is usually sufficient for most MOSFETs. Larger
FETs, with a higher gate charge requirement may require a
0.22µF ceramic capacitor or a ceramic capacitor paralleled
with a 2.2µF tantalum or 4.7uF aluminum electrolytic. It is
recommend that if VLINE is greater than 150V DC than the
maximum capacitor recommended on VCC is 2.2µF.The ca-
pacitor must be located next to the VCC pin of the MIC9131.
The ground end of the capacitor should be connected to the
ground plane, making a low impedance connection to the
power ground pin (pin 15).
The internal bias regulator block provides several internal and
external bias voltages. Referring to Figure 1, a 2.5V refer-
ence is used for the internal error amplifier, a 0.82V bias is
used by the current limit comparator and a 1.21V reference
is used by the Line UVLO circuit. An external 5V bias volt-
age (VBIAS) powers the oscillator circuit and may be used
as a reference voltage for other external components. The
VBIAS pin requires a minimum 0.1µF capacitor to ground for
decoupling.
Enable and Undervoltage Monitoring Circuits
The two undervoltage lockout circuits in the MIC9131 are
shown in Figure 4. One monitors the VCC voltage and the
other monitors the input line voltage. These signals are OR’d
together and either one can disable the gate drive pin and
discharge the voltage on the soft start capacitor.
August 2006 11 M9999-080206
MIC9131 Micrel, Inc.
VCC Undervoltage Lockout
The VCC voltage is internally divided down and compared to
a 1.21V internal bandgap reference. As VCC rises above the
turn-on threshold, it disables the VCC undervoltage lockout
circuit. Once above the turn-on threshold, hysteresis prevents
the lockout circuit from disabling the IC until the VCC voltage
falls below the lower threshold.
Line Undervoltage Circuit (UVLO)
The line voltage is monitored by an external resistor divider
and fed into the negative input of the line UVLO comparator.
As the comparator trip point is exceeded, the line UVLO circuit
is disabled. Hysteresis built into the comparator prevents the
circuit from toggling on an off in the presence of noise or a
high input line impedance.
The line voltage turn-on trip point is:
V V R2
R1 R2
LINE_ON THRESHOLD
= × +
where: VTHRESHOLD is the voltage level of the internal
comparator reference, typically 1.21V.
The line hysteresis is equal to:
V V R1 R2
R2
HYSTERESIS HYST
= × +
where: VHYST is the internal hysteresis level, typically
75mV.
VHYSTERESIS is the hysteresis of the line input
voltage
The MIC9131 will be disabled when the line voltage drops
back down to:
V V V
V V R2
R1 R2
LINE_OFF LINE_ON HYTERESIS
THRESHOLD HYST
= =
( )
×+
Enable
A low level on the enable pin turns off all the functions of the
MIC9131 and places it in a low quiescent current state. The
output driver is in a low state. When the enable pin is pulled
high, the MIC9131 goes through its normal start up sequence
including undervoltage lock out and soft start. When not used,
the pin should be connected to VCC.
Oscillator Block
An external resistor and capacitor set the oscillator frequency.
The MIC9131 contains an internal divide-by-four circuit that
limits the maximum duty cycle at the gate drive to 75%. The
oscillator frequency of the MIC9131 is four times the output
switching frequency.
Oscillator Pin
The operation of the oscillator is shown in Figure 5. The volt-
age waveform at the OSC pin is a sawtooth whose amplitude
increases as capacitor Cosc is charged up through ROSC from
the 5VBIAS. When the OSC pin voltage reaches the internal
comparator upper threshold, COSC is quickly discharged to
zero volts by an internal MOSFET. After a brief delay, typi-
cally 75ns, the internal MOSFET is turned off and the COSC
charges, repeating the cycle. Figure 5 show the relationship
between the oscillator and gate drive waveforms. The delays
in the IC force the duty cycle of the gate drive signal to be
slightly less than 75% duty cycle.
For VBIAS = 5V and a peak oscillator waveform voltage of
3V, the design equations simplify to:
Charging
tCHARGE t t
R C= × ×0 92.
Discharging
t C
DISCHARGE t
×40
MIC9131
S
SET
RESET
R
Q
/Q
LINE
UVLO
VCC
UVLO
V
CC
AGND
VIN
UVLO
UVLO
R1
1.21V
R2
2
11
13
PGND
15
OUT
16
SS
4µA
5V
12
Figure 4: UVLO and Soft Start Circuits
MIC9131 Micrel, Inc.
M9999-080206 12 August 2006
T t t t
Where t
P_OSCILLATOR CHARGE DISCHARGE DELAY
DELAY
= + +
= 75ns
fT
S OSCILLATOR
P OSCILLATOR
_
_
=1
f f
S OUTPU S OSCILLATOR
_ _
= ×
1
4
The timing capacitor, COSC, should be an NPO ceramic or a
temperature stable film capacitor. Care must be taken when
using capacitor values less than 47pF. The high impedance of
a small value capacitor makes the OSC pin more susceptible
to switching noise. Also, the input capacitance of the OSC pin
and the stray capacitance of the board will have a noticeable
effect on the oscillator frequency.
75ns
1-shot
3V
SYNC
VBIAS
OSC
ROSC
COSC
AGND
VOSC
Gate Drive
(pin 16)
tON
tPERIOD
4
9
5
11
Figure 5
Higher Switching Frequencies
The MIC9131 is capable of very high switching frequencies.
One of the limitations on the maximum frequency is the cur-
rent capability of the 5V regulator supplying the oscillator
and VBIAS. By powering VBIAS with an external source, e.g.
linear regulator much higher switching frequencies can be
achieved. A simple way of using an external current source
is to set an NPN as an emitter follower. Figure 5b shows the
MIC9131 oscillator frequency set to 4MHz using an external
NPN. The emitter followerj circuit allows the current to be
supplied by VCC while the voltage is regulated to a diode
drop below VBIAS. This configuration is quite stable over
temperature and voltage variations.
75ns
1-shot
3V
SYNC
VBIAS
OSC
ROSC
1.6k
COSC
33pF AGND
4
9
5
11
VCC 2
1µF
4.7µF
4.7µF
2N3904
Figure 5a
Oscillator Synchronization
The switching frequency of the MIC9131 can be synchronized
to an external oscillator or frequency source. Figure 6 shows
the relationship between the sync input, oscillator waveform
and gate drive output. The external frequency should be set
at least 15% greater than the free running oscillator frequency
to account for tolerances in the oscillator circuit and external
components. The positive edge of the sync signal resets
the oscillator. The sync pulse frequency, like the oscillator,
is four times the gate drive frequency. When an external
sync signal is applied, the peak amplitude of the oscillator
signal (pin 4) is less than when it is free running because
the oscillator signal is terminated before it reaches its 3V
(typical) amplitude. When not used, the sync pin should
be connected to ground to prevent noise from erroneously
resetting the oscillator.
TIME (500ns/div)
Sync Input
(pin 5)
Gate Drive
(pin 16)
Oscillator
Waveform
(pin 4)
Figure 6. Sync Waveform
Soft Start Circuit
The soft start is programmed by a capacitor on the soft start
pin. A 4µA current source charges up the capacitor. At power
up, the SS pin is discharged. Once the UVLO and enable
functions release the soft start circuit, the voltage of the ca-
pacitor increases. The active voltage range of the soft start
pin is from typically from 0.9V to 1.7V. The internal current
source increases the voltage on the soft start capacitor to
approximately 4V. The soft start pin and the current sense
voltage are connected to a comparator in the MIC9131. The
voltage from the soft start pin effectively limits the peak current
through the current sense resistor by prematurely terminating
the on-time of the gate drive output. Referring to Figure 1,
with the soft start voltage low, the duty cycle of the output is
at a minimum. As the soft start voltage increases, the duty
August 2006 13 M9999-080206
MIC9131 Micrel, Inc.
cycle of the gate drive output increases until the error ampli-
fier takes control of the duty cycle. The soft start capacitor is
discharged by an internal MOSFET in the MIC9131.
The soft start circuit is activated by the following events:
1. Line undervoltage pin less than the 1.21V threshold
2. VCC becomes less than the pre-regulator voltage turn
off threshold.
3. The current limit comparator threshold is exceeded.
This can be disabled with a low level on the CPWR
pin.
4. A low level on the enable pin.
Calculating the soft capacitor depends on many parameters
such as the current limit of the circuit input voltage, output
power and output loading. A starting value of capacitor should
be chosen and the value can be adjusted later in the design.
Recommended starting values of soft start capacitance is
typically 10nF to 100nF. Values below 1nF may be ineffective
in slowing the output voltage turn on time.
CPWR Current Limit Selection
This pin controls whether the soft start circuit is reset if the
voltage on the Isns pin exceeds the overcurrent threshold.
When the CPWR pin is high, an overcurrent condition at the
ISNS pin will terminate the on-time of the gate drive pulse and
discharge the soft start capacitor to 0V. This delay in start up
contributes to a reduction in the average output current during
an overcurrent or short circuit condition. A smaller MOSFET
may be used since the power dissipation in the MOSFET is
minimized under short circuit or overcurrent conditions.
If the CPWR pin is low an overcurrent or short circuit condi-
tions will not trip the soft start circuit. The pulse-by-pulse
current limit, inherent in current mode control, provides a
“brick wall” or constant current limit. With the power supply
operating in this mode, a smaller soft start capacitor can be
used to increase the turn on speed of the supply.
If the CPWR in is held low during the initial turn on at power
up and then raised high, the power supply can maximize
the turn-on time at start up and still provide a high level of
overcurrent and short circuit protection. The circuit shown
in Figure 7 performs this function.
V
REF
CPWR
R1D1
C1
AGND
MIC9131
Figure 7
MOSFET Gate Drive Output
The MIC9131 has the capability to directly drive the gate of
a MOSFET. The output driver consists of a complimentary
P-channel and N-channel pair. The typical switching time
of the output is dependent on the IC supply voltage and the
gate charge required to turn the MOSFET on and off.
A resistor placed in series with the gate drive output attenu-
ates ringing in the etch connection between the MIC9131
and the MOSFET. Figure 8 shows a single resistor in series
between the driver output and the gate of the MOSFET. The
zener value should be greater than the gate drive voltage
to prevent excessive power dissipation, but less than the
maximum gate to source voltage rating.
Gate Drive
Output
GND
Figure 8
The circuitry shown in figure 9 allow different rise and fall
times. R1 and the input capacitance of the MOSFET de-
termine the rise-time of the gate voltage and therefore the
turn-on time of the MOSFET. The diode, D1 is reversed
biased, which removes R2 from the circuit. At turn-off, D1
is forward biased and the parallel combination of R1 and R2
controls the turn-off time of the MOSFET. The turn on-time
is slower, which reduces switching noise and ringing during
turn-on. The turn-off time is faster, which minimizes switching
losses during turn-off and improves efficiency. If the turn-on
time is to be faster than the turn-off time, the diode should
be reversed.
Gate Drive
Output
GND
R2 D1
R1
Figure 9
A gate drive transformer is used where an increase in drive
voltage, isolation and/or voltage level shifting are required.
Gate drive transformers can have multiple windings and drive
multiple MOSFETs, including MOSFETs that require a drive
signal 180°C out of phase with the ICs drive signal.
Figure 10 shows a gate drive transformer circuit. The ca-
pacitor, C1 removes DC from the drive circuit and prevents
transformer saturation. R1 provides damping to eliminate
ringing in the circuit. R1 is usually in the 5 to 20 range,
depending on the amount of damping necessary. D1 and
D2 form a clamp circuit, which prevents the voltage from
exceeding the VGMAX level. If the gate drive is well damped,
the diodes may be removed R2 is used to allow the trans-
former to reset properly.
MIC9131 Micrel, Inc.
M9999-080206 14 August 2006
Gate Drive
Output
GND
T1
1:N
R1
R2
D2
D1
C1
Figure 10
The gate impedance of a MOSFET is capacitive and the
power required to drive the gate is proportional to the charge
required to turn on the MOSFET, the peak gate voltage and
the switching frequency. Assuming the total gate charge for
turn on and turn off is equal, the power used to switch the
MOSFET on and off is:
P Q V f
DRIVE G GS S
= × ×
where: QG is the total gate charge at VGS
VGS is the gate to source voltage of the MOSFET
usually equal to VCC
fS is the output switching frequency
The power required to drive the MOSFET is dissipated in the
drive circuitry of the MIC9131. This power must not cause
the die temperature to exceed the maximum rated junction
temperature of 125°C.
MOSFET Driver IC’s are used when the drive requirement for
the MOSFETs is greater than the capability of the MIC9131
gate drive output. While the peak current of the MIC9131
gate drive is typically 1.2A at VIN =12V, a gate driver ICs
will sink or source between 1.2A and 12A of peak current.
The higher peak current allows faster rise and fall times for
larger MOSFETs.
The drive requirements for selecting a MOSFET driver are
determined using the following equation:
IQ
t
PK G
= ×2
where: QG is the total gate charge required to turn on
the MOSFET at a specified ID, VG and VDS. This
information is usually given in the MOSFET
specification sheet.
t is the gate voltage transition time (risetime or fall
time)
IPK is the peak current requirement of the
MOSFET driver IC.
For example, if a MOSFET is chosen with a QG of 60nC and
it is desired to have a 50nS gate to source risetime/falltime,
the peak current requirement of the MOSFET driver is:
InC
ns A
PK=×=
2 60
50 2 4
.
A driver such as the MIC4424 will meet this requirement.
For more information on choosing a MOSFET driver, see
the Micrel application note AN-24, “Designing with Low Side
MOSFET Drivers.”
Current Sense Circuit
The current sense input of the MIC9131 has three unique
features, which are advantageous in a high speed, high ef-
ficiency power supply.
1. The overcurrent threshold is nominally 0.82V instead
of the typical 1.0V found in most switching control
ICs.
2. The current sense pin sources a nominal 40µA of
cur rent out of the pin. This is used to raise the current
limit threshold of the pin, which allows a smaller
current sense resistor to be used. This improves the
efficiency of the power supply, especially in lower
current applications.
3. The delay from the current sense input to the output
is typically 50ns.
The current limit threshold of the ISNS pin was set at 0.82V,
allowing the use of a smaller current sense resistor. A stable,
bandgap derived 40µA current is sourced from the ISNS pin.
A voltage drop across a series resistor placed between the
pin and the current sense resistor level increases the current
sense signal at the ISNS pin. This allows the use of a smaller
current sense resistor if the full 0.82V peak to peak current
signal is not required. Decreasing the value of the current
sense resistor decreases the power dissipation in the resistor,
which improves the efficiency of the power supply.
The delay between the input of the overcurrent comparator
and the output gate drive is nominally 50ns. This very fast
response time allows the MIC9131 to operate at higher fre-
quencies and still have adequate overcurrent protection.
The operation of the current sense input is as follows. The
sensed current in the power supply is converted to a volt-
age by a resistor or current sense transformer. Referring to
Figure 1, this voltage is compared to the output of the error
amplifier, which sets the duty cycle of the gate drive output.
The current signal is also connected to an Imax comparator.
Comparing the current sense signal to the reference voltage
sets a maximum current limit. If the maximum amplitude of the
current sense signal exceeds the reference, the comparator
terminates the gate drive output pulse. It aslo discharges the
soft start capacitor when the CPWR pin is high.
Leading Edge Current Spike
The current signal in a power circuit will often have a leading
edge spike caused by leakage inductance, parasitic induc-
tance and capacitance, diode reverse recovery effects and
snubbers. These spikes can cause premature termination of
the switching cycle if they are not eliminated.
A resistor may be added in series between the current sense
resistor and the Isns input. The input and board trace ca-
pacitance of the ISNS pin (pin 14) is approximately 25pF. A
1k resistor is a good choice, since it attenuates most of the
ripple without distorting the current sense waveform. It has
a minimal effect on level, offsetting the current sense signal
by only 40mV.
A typical rule of thumb is the bandwidth of the RC filter
should be at least 6 times the switching frequency. This
avoids distorting the current sense waveform and adding
excessive delays in the current loop that will interfering with
overcurrent protection. For a 100kHz switcher, the maximum
August 2006 15 M9999-080206
MIC9131 Micrel, Inc.
series resistance is 10K, for a 500kHz switcher, the maximum
series resistance is 2K.
Sensing Current with a Resistor
The fast transition times of the current signal prohibit the use
of inductive resistors. Standard wire wound power resistors
will not work. Carbon composition or metal film resistors or
low inductance power resistors may be used. The overcurrent
range of the power supply and component tolerances must be
considered when selecting the current sense resistor value.
The power supply specification may call for an overcurrent
limit, which must be accounted for when selecting the cur-
rent sense resistor value. The relationship between the peak
primary current and the current sense resistor is:
V I R I R
ISNS PISENSE ISNS f
= × + ×
where: Ip is the current in the sense resistor
RISENSE is the current sense resistance
IISNS is the current sourced from the ISNS pin
(40µA)
Rf is the series resistor between the ISNS pin and
the current sense resistor.
The current sense resistor must not be too small or the cur-
rent sense signal will be susceptible to noise. If noise is a
problem, the current signal level should be increased.
An example is illustrated below.
The maximum peak current, IPMAX= 1A at 120% overcurrent
and minimum input voltage
The maximum rms current, IRMS=0.65A
The desired current sense signal amplitude is 500mV at 1A
output current.
The current sense resistor value and power dissipation is:
RV
I
0.5
10.5
SENSE SENSE
SENSE
= = =
P I R W
DISS RMS SENSE
= × = × =
22
0 65 0 5 0 21. . .
A 0.5 ohm, non inductive resistor with at least a 1/2W rating
should be selected.
The series resistor is calculated to allow the 500mV-peak
signal to reach 0.82V.
RV I R
I A k
f
ISNS PISENSE
ISNS
×
( )
= ×
( )
µ=
0 82 1 0 5
40 10 25
. . .
The next lower value of 10kΩ is selected.
The bandwidth of the 10K resistor and the 25pF input capaci-
tance is calculated. The resistor value must be lowered if the
bandwidth is too low for the switching frequency.
BW k pFkHz= × × ×=
1
2 10 25630
ππ
The maximum switching frequency of this power supply
should be approximately six times less than the BW to pre-
vent current waveform distortion and excessive delays in
the current loop. This limits the switching frequency to the
range of 100kHz.
Sensing Current with a Current Sense Transformer
At higher power levels, the power dissipation in a current sense
resistor is excessive. A current sense transformer can be
used to sense the current while minimizing power dissipation.
See Figure 11. The schematic shows the circuitry necessary
when using a current sense transformer. The resistor, R1,
provides a path to reset the current sense transformer. The
resistor, R2, converts the scaled down current to a voltage,
which is sent to the ISNS pin.
OUT
(pin 16)
ISNS
(pin 14)
MIC9131
R2 R1
Rf
I
PRI
V
IN
Current Sense
Transformer
Figure 11
The voltage at the ISNS pin is calculated by:
VI
NR I R
ISNS PISNS f
= × + ×2
where: IP is the current in the primary of the current sense
transformer
R2 is the current sense resistance at the
secondary of the current sense transformer
N is the turns ratio of the current sense
transformer (N=Nsec/Npri)
IISNS is the current sourced from the ISNS pin
(40µA)
Rf is the series resistor between the ISNS pin and
the current sense resistor.
Current Transformer Example:
The maximum peak current, IPMAX = 5A at 120% overcurrent
and minimum input voltage
The maximum rms current, IRMS = 3.25A
The full 0.82V peak signal a the ISNS input can be used since
very little power is dissipation in the secondary side sense
resistor. The maximum peak to peak voltage at the sense
pin (pin 14) is 0.82V at the 5A maximum output current.
The current sense resistor value and power dissipation is:
RV N
I
SENSE
P
20 82 100
516 4= ×=×=
..
PI
NRmW
DISS PRMS
=
× =
× =
22
23 25
100 16 4 17 4
.. .
A 16.2 ohm, 1%, non inductive resistor with at least a 50mW
rating should be selected. A good choice would be an 0805
size metal film or a 1/8 watt leaded metal film resistor. A
series resistor between the current sense transformer and
the Isns input is not necessary unless it is used for low pass
filtering.
MIC9131 Micrel, Inc.
M9999-080206 16 August 2006
If the current sense transformer were not used, the sense
resistor would dissipate 1.7 watts.
RV
I
SENSE SENSE
SENSE
= = =
0 82
50 164
..
P I R W
DISS RMS SENSE
= × = × =
22
3 25 0 164 1 7. . .
Slope Compensation
Power supplies using peak current mode control techniques
require slope compensation when they are operating in
continuous mode and have a duty cycle greater than 50%.
Without slope compensation, the duty cycle of the power sup-
ply will alternate wide and narrow pulses commonly referred
to as subharmonic oscillations. Even though the MIC9131
operates below a 50% duty cycle, slope compensation adds
the benefits of improved transient response and greater
noise immunity in the current sense loop (especially when
the current ramp is shallow). Slope compensation can be
implemented by adding an optimum 1/2 of the inductor cur-
rent downslope, reflected back to the current sense input. In
real world applications, 2/3 of the inductor current downslope
is used to allow for component tolerances.
Slope compensation at the ISNS input may be implemented
by using a resistor and capacitor as shown in Figure 12. The
rectangular waveshape of the gate drive output is integrated
by the resistor/capacitor filter, which results in a ramp used
for the slope compensation signal. When the gate drive and
the current signal at the sense resistor goes low, the capaci-
tor is discharged to 0V.
Gate Drive
(pin 16)
ISNS
(pin 14)
MIC9131 R2
R1
C1 RSENSE
Figure 12
The procedure outlined below demonstrates how to calculate
the component values.
Compute the inductor current downslope as seen at the cur-
rent sense input.
For a flyback, buck or forward mode topology the
inductor downslope is equal to:
Mdi
dt
V V
L
OD
2 = = +
where :
VO is the output voltage
VD is the forward voltage drop of the rectifier diode
L is the inductance of the output inductor (or the
secondary winding inductance for the flyback
topology)
M2 is the inductor current downslope
For a boost topology, the inductor downslope is:
Mdi
dt
V V V
L
OUT IN D
2 = = +
In a transformer isolated topology, the downslope must be
reflected back to the primary by the turns ratio of the trans-
former. The reflected downslope is:
M M Ns
Np
REFLECTED
2 2= ×
where : Ns/Np is the turns ratio of the secondary winding
to the primary winding.
M2REFLECTED is the inductor curent downslope
reflected to the secondary side of the current
sense transformer.
The reflected downslope is multiplied by the current sense
resistor to obtain the downslope at the current sense input
pin (ISNS).
I M R
SNS SLOPE REFLECTED S_ = ×2
where Rs is the value of the current sense resistor.
The required downslope of the compensation ramp at the
ISNS input is:
M ISNS SLOPE
3 0 67= ×
_.
R1 is know if a value for the resistor between the current
sense resistor and the Isns pin, has already been selected.
If not chose a value of 1k, which will minimize any offset
and signal degradation at the ISNS pin. Select a value of
C1 to minimize signal degradation from the cutoff frequency
of R1/C1. The bandwidth should be at least six times the
switching frequency.
Cf R
S
11
2 1
=× × ×
ππ
where: fS is the switching frequency of the power
supply (not the oscillator frequency)
The slope of the generated compensation ramp is:
M V R1
R2 R1
1
R2 C1
GATE_DRIVE
3 = × +××
Solving for R2 and assuming R2 is much greater than R1.
RV R
M C
GATE DRIVE
21
3 1
=×
×
_
where: VGATE_DRIVE is the amplitude of the gate
drive waveform
August 2006 17 M9999-080206
MIC9131 Micrel, Inc.
Error Amplifier
The error amplifier is part of the voltage control loop of the
power supply. The FB pin is the inverting input to the error
amplifier. The non-inverting input is internally connected to
a 2.5V reference. The output of the error amplifier, COMP,
is connected to the PWM comparator. The error amplifier
provides the reference to limit and control the peak current
of the power supply. There is a 1.2V level shift between the
output of the error amplifier and the PWM comparator. This
allows the output of the error amplifier to operate in a linear
region and prevents loading on the COMP pin from interfering
with proper control of the current signal.
MIC9131 Micrel, Inc.
M9999-080206 18 August 2006
Package Information
16-Pin SOP (M)
16-Pin QSOP (QS)
August 2006 19 M9999-080206
MIC9131 Micrel, Inc.
MICREL INC. 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA
TEL + 1 (408) 944-0800 FAX + 1 (408) 474-1000 WEB http://www.micrel.com
This information furnished by�
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