Bulletin I27116 rev. C 03/02 SERIES IRK.166, .196, .236 STANDARD RECOVERY DIODES NEW INT-A-pak Power Modules Features 165 A 195 A 230 A High Voltage Electrically Isolated by DBC Ceramic ( Al 2 O 3) 3500 V RMS Isolating Voltage Industrial Standard Package High Surge Capability Glass Passivated Chips Modules uses High Voltage Power diodes in four Basic Configurations Simple Mounting UL E78996 approved Applications DC Motor Control and Drives Battery Charges Welders Power Converters Major Ratings and Characteristics Parameters IF(AV) CASE STYLE NEW INT-A-PAK IRK.166.. IRK.196.. IRK.236.. Units 165 195 230 A IF(RMS) 100 260 100 305 100 360 C A IFSM @ 50Hz @ 60Hz I 2t @ 50Hz 4000 4200 80 4750 4980 113 5500 5765 151 A A KA2s @ TC @ 60Hz I2t 73 103 138 KA2s 798 1130 1516 KA2s VRRM 400 to 1600 V TJ range - 40 to 150 C www.irf.com 1 IRK.166, .196, .236 Series Bulletin I27116 rev. C 03/02 Electrical Specifications Voltage Ratings Type number Voltage Code VRRM , Maximum repetitive VRSM , Maximum non-repetitive peak reverse voltage peak reverse voltage V V IRK.166 04 400 500 IRK.196 08 800 900 IRK.236 12 1200 1300 14 1400 1500 16 1600 1700 IRRM 150C mA 20 Forward Conduction Parameter IRK.166 IRK.196 IRK.236 Units Conditions IF(AV) Max. average on-state current 165 195 230 A @ Case temperature 100 100 100 C IF(RMS) Max. RMS on-state current 260 305 360 A Maximum peak, one-cycle 4000 4750 5500 A on-state, non-repetitive 4200 4980 5765 surge current 3350 4000 4630 t = 10ms 3500 4200 4850 t = 8.3ms reapplied 80 113 151 73 103 138 t = 8.3ms reapplied t = 10ms 100% VRRM IFSM I 2t I2t Maximum I2t for fusing Maximum I2t for fusing VF(TO)1 Low level value of threshold 56 80 107 52 73 98 798 1130 1516 0.73 0.69 0.7 0.88 0.78 0.83 1.5 1.3 1.2 1.26 1.2 1.07 1.43 1.38 1.46 180 conduction, half sine wave t = 10ms No voltage t = 8.3ms reapplied KA2s 100% VRRM t = 10ms No voltage Sine half wave, Initial TJ = TJ max. t = 8.3ms reapplied KA2s t = 0.1 to 10ms, no voltage reapplied V (16.7% x x IF(AV) < I < x IF(AV)), @ TJ max. voltage VF(TO)2 High level value of threshold (I > x IF(AV)), @ TJ max. voltage rt1 Low level value on-state m (16.7% x x IF(AV) < I < x IF(AV)), @ TJ max. slope resistance rt2 High level value on-state (I > x IF(AV)), @ TJ max. slope resistance VFM Maximum forward voltage drop V IFM = x IF(AV), TJ = 25C, 180conduction Av. power = VF(TO) x IF(AV) + rf x (IF(RMS))2 Blocking 2 IRRM Maximum peak reverse and off-state leakage current VINS RMS isolation voltage 20 mA 3500 V TJ = 150oC 50Hz, circuit to base, all terminals shorted, t = 1s www.irf.com IRK.166, .196, .236 Series Bulletin I27116 rev. C 03/02 Thermal and Mechanical Specifications Parameter TJ IRK.166 IRK.196 Max. junction operating IRK.236 Units Conditions -40 to 150 C -40 to 150 C temperature range Tstg Max. storage temperature range RthJC Max. thermal resistance, 0.2 0.16 0.14 K/W DC operation, per junction K/W Mounting surface smooth, flat and greased junction to case RthCS Max. thermal resistance, 0.05 case to heatsink Per module T Mounting torque 10% IAP to heatsink busbar to IAP wt Approximate weight A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the g (oz) compound. Lubricated threads. 4 to 6 4 to 6 Nm 200 (7.1) Case Style New Int-A-Pak R Conduction (per Junction) (The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC) Devices Sinusoidal conduction @ TJ max. 180o Rectangular conduction @ TJ max. 120o 90o 60o 30o 180o 120o 90o 60o 30o IRK.166 0.025 0.03 0.038 0.055 0.089 0.018 0.031 0.041 0.057 0.089 IRK.196 0.016 0.019 0.024 0.034 0.053 0.012 0.02 0.026 0.035 0.054 IRK.236 0.009 0.010 0.014 0.018 0.025 0.008 0.012 0.015 0.019 0.025 Units K/W Ordering Information Table Device Code www.irf.com IRK D 236 1 2 3 / 16 4 1 - Module Type 2 - Circuit Configuration 3 - Current Rating: IF(AV) 4 - Voltage Code: Code x 100 = VRRM 3 IRK.166, .196, .236 Series Bulletin I27116 rev. C 03/02 Outline Table Dimensions are in millimeters and [inches] IRKD 1 2 3 IRKC 1 IRKJ 1 2 2 3 3 IRKE 1 2 NOTE: To order the Optional Hardware see Bulletin I27900 4 www.irf.com IRK.166, .196, .236 Series 150 IRK.166.. Series R thJC (D C ) = 0.20 K/W 140 130 120 C o nd uction Angle 110 100 30 90 60 90 120 80 180 70 0 40 80 12 0 160 2 00 M axim um Allow a ble C ase Tem perature ( C ) M axim um A llow a ble C a se Tem p era ture ( C ) Bulletin I27116 rev. C 03/02 15 0 IRK.166.. Series R thJC (D C ) = 0.20 K/W 14 0 13 0 12 0 C o nd u ctio n P e rio d 11 0 30 10 0 60 90 90 120 80 180 0 50 Averag e Forw a rd C urren t (A ) RM S Lim it 1 00 C o nd uc tio n Angle 50 IRK.166.. Series T J = 15 0 C 0 0 40 80 12 0 16 0 20 0 M a xim um A vera ge Forw a rd Pow er Loss (W ) M a xim u m Ave ra ge Forw ard Pow er Loss (W ) 1 50 2 5 00 2 0 00 1 5 00 IRK .1 6 6 .. Se rie s 1 0 00 1 10 100 N u m b e r O f Eq ua l A m p litude Ha lf C yc le C urre nt Pu lses (N) Fig.5 - Maximum Non-Repetitive Surge Current www.irf.com 300 DC 180 120 90 60 30 25 0 20 0 R M S Lim it 15 0 10 0 C o n d uc tio n P e rio d IR K .1 6 6.. Se rie s Pe r Ju n ctio n T J = 15 0 C 50 0 0 50 1 00 15 0 20 0 25 0 3 00 Fig. 4 - On-State Power Loss Characteristics Peak Ha lf Sine W av e F or w ard C urren t (A) Pea k H alf Sin e W a ve Forw ard C urrent (A) At An y Ra ted Lo a d C o nd ition A nd W ith Ra ted V R R M A p plied Follow ing Surge. In itia l T J = 1 5 0 C @ 6 0 H z 0 .0 0 8 3 s @ 5 0 H z 0 .0 1 0 0 s 3 0 00 250 A vera ge Forw ard C urrent (A) Fig. 3 - On-State Power Loss Characteristics 3 5 00 2 00 30 0 Averag e Forw ard C urren t (A ) 4 0 00 15 0 Fig. 2 - Current Ratings Characteristics 2 50 2 00 100 A vera ge Forw ard C urrent (A) Fig. 1 - Current Ratings Characteristics 180 120 90 60 30 DC 70 4 0 00 3 5 00 3 0 00 M axim um N on Repetitive Surg e Current Versus P ulse Train Dura tio n. Initial TJ = 150 C N o V oltag e Rea pp lied Ra te d VR R M Rea pp lied 2 5 00 2 0 00 1 5 00 1 0 00 50 0 0 .01 IRK.166.. Se ries 0 .1 1 Pulse Train D ura tion (s) Fig. 6 - Maximum Non-Repetitive Surge Current 5 IRK.166, .196, .236 Series 300 200 75 10 0 W W e -D K/ 150 W 0 .7 K/ .12 =0 K/ SA R th 5 W W K/ K/ W DC 4 K/ 0. 0 .2 0. 250 3 0. lt a R M axim um Tota l Forw a rd Pow e r Loss (W ) Bulletin I27116 rev. C 03/02 100 IRK.166.. Se rie s Pe r Junc tion T J = 150 C 50 0 0 50 100 150 200 250 0 Tota l R M S O utp ut C urre nt (A) 25 50 12 5 15 0 M axim um Allowab le Am b ient Tem perature ( C ) Fig.7 - On State Power Loss Characteristics 16 0 0 180 (Sine) 180 (Rect) 12 0 0 R 0. SA 14 0 0 th M a xim u m To ta l P o w e r Lo ss (W ) 18 0 0 04 0. 0 6 10 0 0 0. 1 8 00 2 x IR K.1 6 6.. Serie s Sin g le P h a se B rid g e C o n n ec te d T J = 150 C 4 00 2 00 W K/ W K/ 0 .1 6 6 00 K/ 0 . 25 = 0. 02 K/ W -D el ta W R K /W K /W 0 .5 K / W 0 0 10 0 20 0 30 0 40 0 To ta l O u tp u t C u rre nt (A) 500 0 25 50 75 10 0 125 1 50 M a xim um Allowa b le A m b ient Tem pe rature ( C ) Fig.8 - On State Power Loss Characteristics 0. 50 75 0. = W SA K/ W /W W 1K K/ 0. 02 10 0 0 06 K/ 120 (Rect) 12 0 0 R th 14 0 0 04 0. -D 0 .1 6K /W R 6 00 ta 8 00 el M a xim um To ta l Po wer Lo ss (W ) 16 0 0 0 .2 5K /W 3 x IRK.166.. Series Three Pha se Bridge 0 .5 K/W C onnected T J = 150 C 4 00 2 00 0 0 1 00 2 00 30 0 40 0 50 00 25 10 0 12 5 150 M a xim um Allow a ble A m b ien t Te m p era tu re ( C ) Total O utp ut C urre nt (A) Fig.9- On State Power Loss Characteristics 6 www.irf.com IRK.166, .196, .236 Series 15 0 IRK.196.. Series RthJC (D C ) = 0.16 K/W 14 0 13 0 C o nd uctio n Angle 12 0 11 0 10 0 30 60 90 90 120 80 180 70 0 50 1 00 150 2 00 2 50 M axim um A llow ab le C a se Tem p e ra ture ( C ) M a xim um A llow ab le C ase Tem perature ( C ) Bulletin I27116 rev. C 03/02 15 0 IRK.196.. Series R thJC (D C ) = 0.16 K/W 14 0 13 0 12 0 C o nd u ctio n P e rio d 11 0 30 10 0 60 90 90 120 180 80 DC 70 0 50 Averag e Forw a rd C urrent (A) 180 120 90 60 30 2 50 2 00 RM S Lim it 1 50 1 00 C o nd uc tio n A ngle IRK.196.. Series T J = 15 0 C 50 0 0 40 80 12 0 16 0 20 0 3 00 0 2 50 0 2 00 0 1 50 0 IRK.196.. Se ries 1 00 0 1 10 1 00 N umber O f Equal A m plitude Half C ycle Current Pulses (N) Fig.14 - Maximum Non-Repetitive Surge Current www.irf.com 30 0 350 DC 180 120 90 2 50 60 30 2 00 RM S Lim it 3 00 1 50 C o n d uc tio n P eriod 1 00 IRK.1 96.. Series Pe r Junctio n T J = 150 C 50 0 0 50 1 00 1 50 2 00 25 0 30 0 350 Fig. 13 - On-State Power Loss Characteristics Peak H alf Sine W ave Fo rw a rd C urren t (A) Pea k H alf Sin e W a ve Forw ard C urrent (A) At Any Ra ted Lo ad C o n dition A nd W ith R ated V A pp lied Follow in g Surge. RRM Initial T J = 150 C @ 60 H z 0.00 83 s @ 50 H z 0.01 00 s 3 50 0 250 Averag e Forw a rd C urren t (A ) Fig. 12 - On-State Power Loss Characteristics 4 00 0 20 0 3 50 Averag e Forw a rd C urren t (A ) 4 50 0 1 50 Fig. 11 - Current Ratings Characteristics M a xim um A vera ge Forw a rd Pow er Loss (W ) M axim um A verag e F orw ard P ow er Loss (W ) Fig. 10 - Current Ratings Characteristics 3 00 10 0 A vera ge Forw ard C urrent (A) 5 0 00 4 5 00 4 0 00 M axim um N on Repetitive Surg e Current Versus Pulse Tra in D u ra tion. Initial T J = 150 C N o V oltag e Rea pp lied Ra ted V R R M Rea pp lied 3 5 00 3 0 00 2 5 00 2 0 00 1 5 00 1 0 00 0 .0 1 IRK.196.. Se ries 0 .1 1 Pulse Train D ura tion (s) Fig. 15 - Maximum Non-Repetitive Surge Current 7 IRK.166, .196, .236 Series 350 2 .12 =0 W K/ W W e lt -D K/ A K/ K/ W 0 .7 4 W 200 K/ 0 .5 K/ 3 0. 250 S R th 0. DC 300 0. W a 150 R M a xim um Tota l F orw a rd Pow e r Loss (W ) Bulletin I27116 rev. C 03/02 100 IRK.196.. Se rie s Pe r Junc tion T J = 150 C 50 0 0 50 100 150 200 250 Tota l R M S O utp ut C urre nt (A) 300 0 25 50 75 1 00 125 150 M a xim um A llo w a b le A m b ie n t Te m p era tu re ( C ) Fig.16 - On State Power Loss Characteristics hS R t 04 A 0 .0 W = K/ W W -D ta el R 0 .2 K/ W 6K /W W 60 0 / 2K 12 0.1 40 0 K/ K/ 08 0. 0. 80 0 06 0. 180 (Sin e ) 180 (Re ct) 1 00 0 0. M axim u m To tal Po wer Lo ss (W) 1 20 0 5K /W 0 .4 K /W 2 x IRK.196.. Series Single Phase Brid ge 0 .7 K / W C o nnected T J = 15 0 C 20 0 0 0 10 0 20 0 4 000 300 Total Outp ut Current (A ) 25 50 75 100 1 25 15 0 M axim um Allowab le Am bient Tem p era ture ( C ) Fig.17 - On State Power Loss Characteristics R th 16 0 0 0. W W -D 2K / el W 6K /W ta R 600 K/ 0. 1 W 02 800 K/ 0. 0.1 K/ = 10 0 0 8 SA 12 0 0 06 W 0 .0 K/ 0. 120 (Re ct) 14 0 0 04 M a xim u m To ta l Po wer Loss (W ) 18 0 0 0 .2 5 K 3 x IRK .196.. Series /W Three Pha se Brid ge 0 .4 K /W C onnected T J = 150 C 400 200 0 0 1 00 2 00 300 400 5 00 Tota l Output Current (A) 6 000 25 50 75 100 125 1 50 M axim um A llowab le Am bient Tem perature ( C ) Fig.18- On State Power Loss Characteristics 8 www.irf.com IRK.166, .196, .236 Series 160 IRK.236.. Series R thJC (D C ) = 0.14 K/W 150 140 130 C o nd uction Angle 120 110 30 100 60 90 90 120 180 80 0 50 100 15 0 200 2 50 M a xim um A llow a b le C ase Tem p erat ure ( C ) M axim um A llow a ble C a se Tem p era ture ( C ) Bulletin I27116 rev. C 03/02 1 50 IRK.236.. Series R th JC (D C ) = 0.14 K/W 1 40 1 30 1 20 C o nd u ctio n P e rio d 1 10 30 1 00 60 90 90 120 80 180 0 50 35 0 180 120 90 60 30 RM S Lim it 20 0 15 0 C o nd uc tio n Angle 10 0 IRK.236.. Series T J = 15 0 C 50 0 0 50 10 0 15 0 20 0 25 0 Fig. 20 - Current Ratings Characteristics M axim um Averag e Forw a rd Pow er Loss (W ) M ax im um A verag e Fo rw a rd Pow er Loss (W ) Fig. 19 - Current Ratings Characteristics 25 0 450 DC 180 120 90 60 30 400 350 300 2 5 0 RM S Lim it 200 150 C o n du c tio n Pe rio d 100 IRK.2 36.. Series Per Junctio n T J = 150 C 50 0 0 A vera ge Forw a rd C urren t (A ) 4 0 00 3 5 00 3 0 00 2 5 00 2 0 00 IRK.236.. Se ries 1 5 00 1 10 10 0 N umber O f Equal A m plitude Half C ycle Current Pulses (N) Fig.23 - Maximum Non-Repetitive Surge Current www.irf.com 1 00 15 0 2 0 0 25 0 30 0 3 50 4 00 Fig. 22 - On-State Power Loss Characteristics Pea k Ha lf Sin e W a ve Forw ard C urrent (A) P ea k Ha lf Sin e W ave Forw ard C ur rent (A) At Any Ra ted Lo ad C o n dition A nd W ith R ated V R R M A pp lied Follow in g Surge. Initia l T J = 150 C @ 60 H z 0.0083 s @ 50 H z 0.0100 s 4 5 00 50 A vera ge Forw ard C urrent (A) Fig. 21 - On-State Power Loss Characteristics 5 0 00 1 0 0 1 50 2 00 2 50 30 0 35 0 40 0 Averag e Forw ard C urren t (A ) Averag e Forw a rd C urren t (A ) 30 0 DC 70 5 5 00 5 0 00 4 5 00 4 0 00 M axim um N on Repetitive Surg e Current Versus P ulse Tra in D uratio n. Initial T J = 150 C No V oltage Rea pp lie d Rate d V R R M Rea pp lie d 3 5 00 3 0 00 2 5 00 2 0 00 1 5 00 1 0 00 0 .0 1 IRK .236.. Se ries 0.1 1 Pu lse Tra in D uration (s) Fig. 24 - Maximum Non-Repetitive Surge Current 9 IRK.166, .196, .236 Series 450 0 .1 /W lt a R 150 e -D 0 .7 W W 200 5K K/ K/ 0. = 35 250 W A 300 W K/ K/ 25 350 0. S R th 0. DC 16 400 0. M axim um Tota l Forw a rd Pow e r Loss (W ) Bulletin I27116 rev. C 03/02 K /W IRK.236.. Se rie s Pe r Junc tion T J = 150 C 100 50 0 0 50 100 150 200 250 300 350 0 Tota l R M S Outp ut C urre nt (A) 25 50 75 100 125 1 50 M axim um A llowab le Am bie nt Tem perature ( C ) Fig.25 - On State Power Loss Characteristics = 02 K/ W W K/ K/ 0. W 10 0 0 06 8 K/ 0. 0 .0 A 04 12 0 0 hS Rt 180 (S in e ) 180 (Re ct) 14 0 0 0. W 0.1 200 R 2 x IRK.236.. Series Single Phase Brid ge C onnected T J = 15 0 C 400 ta 600 2K /W 0.1 6K /W 0 . 25 K /W 0 .4 K /W el 800 -D M axim u m To ta l Po wer Loss (W ) 16 0 0 0 0 100 200 30 0 40 0 Total O utp ut C urrent (A ) 50 00 25 50 75 100 125 150 M axim um A llowab le Am bient Tem pe ra ture ( C ) Fig.26 - On State Power Loss Characteristics 0. 04 W -D el ta K /W 0 . 16 R 1 00 0 W 0.1 K/ W 6K / 02 1 50 0 K/ 0. 0. 0 = 120 (Rect) SA 2 00 0 h Rt M a ximu m To ta l Po wer Loss (W ) 2 50 0 K /W 3 x IRK .236.. Series Three P hase Brid ge 0 .3 K / W C onnected 0 .7 K/ W T J = 15 0 C 50 0 0 0 1 00 2 00 30 0 40 0 5 00 6 00 Total Outp ut C urrent (A ) 7 000 25 50 75 100 125 150 M axim um A llowab le Am bient Tem pe ra ture ( C ) Fig.27- On State Power Loss Characteristics 10 www.irf.com IRK.166, .196, .236 Series Bulletin I27116 rev. C 03/02 10000 Instantaneous On-state Current (A) Instantaneous On-state Current (A) 10000 1000 TJ = 25C 100 T J = 150C 10 IRK.166.. Series Per Junction T = 25C J 1000 J 100 10 1 IRK.196.. Series Per Junction 1 0 0 0.5 1 1.5 2 2.5 3 3.5 4 Instantaneous On-state Voltage (V) Fig.28 - On State Voltage Drop Characteristics 1 2 3 4 5 Instantaneous On-state Voltage (V) Fig.29 - On State Voltage Drop Characteristics 10000 thJC 1 T = 25C J 1000 Transient Thermal Impedance Z Instantaneous On-state Current (A) T = 150C TJ = 150C 100 10 IRK.236.. Series Per Junction 1 0 1 2 3 4 Steady State Value (DC Operation) 0.1 IRK.166.. Series 0.01 0.01 5 Fig.30 - On State Voltage Drop Characteristics 10 1 Steady State Value (DC Operation) 0.1 IRK.196.. Series 0.01 0.01 0.1 1 10 Square Wave Pulse Duration (s) Fig.32 - Thermal Impedance ZthJC Characteristics Instantaneous On-state Current (A) Instantaneous On-state Current (A) 1 Fig.31 - Thermal Impedance ZthJC Characteristics 1 www.irf.com 0.1 Square Wave Pulse Duration (s) Instantaneous On-state Voltage (V) Steady State Value (DC Operation) 0.1 IRK.236.. Series 0.01 0.01 0.1 1 Square Wave Pulse Duration (s) 10 Fig.33 - Thermal Impedance ZthJC Characteristics 11 IRK.166, .196, .236 Series Bulletin I27116 rev. C 03/02 Data and specifications subject to change without notice. This product has been designed and qualified for Multiple Level. Qualification Standards can be found on IR's Web site. IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7309 Visit us at www.irf.com for sales contact information. 03/02 12 www.irf.com