Instruction Sheet 408-4765 OSM Straight Cable Plug Direct Solder Attachment 1063637-1, 1311054-1, (was A.P. 20-007) AM -_ 1050769-1, 1050770-1, 1313727-1, and 1091921-1 14FEB00 RevO EC 0990-0137-00 CONNECTOR DIELECTRIC ene SUB-ASSEMBLY CENTER CONTACT CONNECTOR CABLE TYPE TOOLS REQUIRED: TYPE OSM STRAIGHT CABLE PLUG FIXTURE BASE: 2098-S206-54 17-4567) CLAMP INSERT: 2068-G2t8-Ge (T-4700-20 CENTER CONTACT HOLDER: 2098-5221-0 (T5761 SOLCER GAGE: 2098-55102 (T-4562-5) 085 SR DIRECT SOLDER COAXIAL CABLE DIE NSERT TOOL: 2098-0295-02 ATTACHMENT LOCATOR TOOL: 2058-0307-02 1.G@ PREPARATION OF CABLE. 1.1 1.2 1.5 INSERT SQUARED CABLE END INTO FIXTURE BASE HOLE PATTERN #2. PLACE SAW IN SAW SLOT AND CUT THROUGH QUTER CONDUCTOR AND INTO DIELECTRIC WHILE ROTATING CABLE. REMOVE CABLE FROM FIXTURE AND FINISH CUTTING DIELECTRIC WITH CUTTING BLADE. BARE INNER CONDUCTOR BY PRYING CUT OUTER CONDUCTOR AND DIELECTRIC FROM CABLE. TRIM CABLE INNER CONDUCTOR TO LENGTH. +010 - 110 HOLE PATTERN NO. 2 CABLE en CABLE OUTER CONDUCTOR CONDUCTOR ga FIXTURE BASE T-4567 2.0 SOLDERING OF CENTER CONTACT TO CABLE 2.1 2.2 Z.3 INNER CONDUCTOR TIN INNER CONDUCTOR OF CABLE. PLACE SOLDER GAGE ON INNER CONDUCTOR, FLUSH WITH END OF OUTER CONDUCTOR. PLACE CENTER CONTACT IN HOLDER, HEAT CENTER CONTACT AND PUSH IT OVER INNER CONDUCTOR OF CABLE TO REST FIRMLY AGAINST SOLDER GAGE. REMOVE SOLDER GAGE AND EXCESS SOLDER. SOLDER GAGE HEAT HERE T-562-5 CENTER CENTER CONTACT CONTACT CABLE HOLDER 004 T-4578 * 3.1 3.2 3.3 3. 3. NOTE : SOLDERING OF CABLE TO HOUSING SCREW HOUSING ASSEMBLY ONTO LOCATOR TOOL . CAREFULLY INSERT CABLE ASSEMBLY INTO PRE-ASSEMBLED DIELECTRIC OF HOUSING ASSEMBLY . PLACE LOOSE ASSEMBLY IN FIXTURE BASE AS SHOWN. 3.1 BOTTOM LOCATOR TOOL AGAINST FIXTURE BASE AS SHOWN. 3.2 MAINTAINING PRESSURE ON CABLE TO KEEP LOCATOR TOOL BOTTOMED. TIGHTEN CLAMP SCREW TO SECURE CABLE. SOLDER CABLE TO HOUSING. FIXTURE SHOULD BE CLAMPED VERTICALLY IN VISE (30 THAT CONNECTOR INTERFACE 1S FACING DOWN). CLAMP SCREW . TMM SOLDER HERE [I 60/40 -- ee LJ : i LOCATOR roo! cave wsert/ CABLE 2098-0307-02 T-4700-2 SUB-ASSY FIXTURE BASE (T-4567) | 2000 Tyco Electronics Corporation, Harrisburg, PA. All International Rights Reserved. Trademark Dimensions are in inches. This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 1 of 2 For latest revision call the AMP FAX* number. AMP FAX/PRODUCT INFO 1-800-822-6752 LOC BOSM Straight Cable Plug 408-4765 4.0 PRESSING OF DIELECTRIC INTO HOUSING SUB-ASSEMBLY DIELECTRIC INSERT 4.1 THREAD INSERT TOOL INTO HOUSING f N TOOL 2098-0295-02 SUB-ASSEMBLY 4.2 INSERT DIELECTRIC INTG INSERT TOOL FE _ _Tl re HOUSING. ll 4.3 PLACE INSERT TOOL PLUNGER INTO POSITION AND PRESS UNTIL FLANGE BOTTOMS ON TOOL HOUSING DIELECTRIC HOUSING 4.4 ASSEMBLY |S NOW COMPLETE. SUB-ASSMEBLY NOTES INTERFACE DIMENSIONS PER MIL-STD-384A-310-1 20f2 Rev O