Catalog C-001 Rev. G o r Positronic P ility apab C e t e l p m o vides C Mission Statemen t "To utilize prod assistance to presen uct lexibility and application t quality interconne ct so which represent va lue to customers wo lutions rldwide." Experience * Founded in 1966 * Involvement in the development of international connector specifications through EIA(R), IEC and ISO as well as PICMG(R). * Introduction of new and unique connector products to the electronics industry. * Patent holder for many unique connector features and manufacturing techniques. * Vertically integrated manufacturing - raw materials to finished connectors. Technology * Expertise with solid machined contacts provides a variety of high reliability connectors including high current density power connectors. * Quality Assurance lab is capable of testing to IEC, EIA, UL, CUL, military and customer-specified requirements. * In-house design and development of connectors based on market need or individual customer requirements. * Internal manufacturing capabilities include automatic precision contact machining, injection molding, stamping, plating operations and connector assembly. * Manufacturing locations in southwest Missouri, U.S.A. (headquarters); Puerto Rico, France, China, Singapore, and India. Total square footage: 407,441. Support * Quality Systems: Select locations qualified to ISO 9001, ISO 14001, AS9100, MIL-STD-790 and customer "dock to stock" programs. Applicable products qualified to MIL-DTL-24308, SAE AS39029, DSCC 85039, MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10. * Compliance to a variety of international and customer specific environmental requirements. * Large in-house inventory of finished connectors. Customer specific stocking programs. * Factory direct technical sales support in major cities worldwide. * One-on-one customer support from worldwide factory locations. * World class web site. * Value-added solutions and willingness to develop custom products with reasonable price and delivery. Regional Headquarters Springield, MO Products described within this catalog may be protected by one or more of the following US patents: #4,900,261 #5,255,580 #5,329,697 #6,260,268 #6,835,079 #7,115,002 Patented in Canada, 1992 Other Patents Pending POSITRONIC(R) IS AN ITAR REGISTERED COMPANY Auch, France Singapore Positronic Industries' FEDERAL SUPPLY CODE (Cage Code) FOR MANUFACTURERS is 28198 Unless otherwise specified, dimensional tolerances are: 1) 2) 3) 4) 0.001 inches [0.03 mm] for male contact mating diameters. 0.003 inches [0.08 mm] for contact termination diameters. 0.005 inches [0.13 mm] for all other diameters. 0.015 inches [0.38 mm] for all other dimensions. Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. The following trademarks are registered to Positronic Industries, Inc. in the United States and many other countries: Positronic Industries, Inc.(R), Positronic(R), Connector Excellence(R), P+ logo(R), PosiBand(R), PosiShop(R), Positronic Global Connector Solutions(R), Global Connector Solutions(R). The color blue as it appears on various connectors is a trademark of Positronic Industries, Inc., Registered in U.S. Patent and Trademark Office. CONNECTOR DESCRIPTIONS MELO-D and EURO-D CONNECTORS MD series and ED series, professional level, fixed contacts. Solder cup, wrap post, and printed board contact terminations for inch and metric printed board hole patterns. Six connector variants, 9 through 50 contacts. Female open entry contacts. Connectors conform to IEC 60807-2, Performance Level Two. MDX SERIES CONNECTORS MDX series, industrial level, fixed contacts. Solder cup, straight and right angle (90) printed board mount contact terminations. Five connector variants, 9 through 50 contacts. PosiBand closed entry female contacts. Connectors conform to IEC 60807-2, Performance Level One. SOLI-D CONNECTORS SD series, professional level, removable contacts. Solder cup, crimp and straight printed board mount contact terminations. Five connector variants, 9 through 50 contacts. PosiBand(R) closed entry female contacts. Connectors conform to IEC 807-3, Performance Level Two. ORD SERIES CONNECTORS ORD series, professional and industrial levels, removable contacts. Crimp contact terminations. Thermocouple contact options available. Six connector variants, 9 through 50 contacts. IEC 60807-3, Performance Level One or Two. HARMO-D CONNECTORS HDC series, MIL-DTL-24308 level, fixed contact. Solder cup, wrap post and straight and right angle (90) printed board contact terminations. Thermocouple contact options available. Five connector variants, 9 through 50 contacts. RHAPSO-D CONNECTORS RD series, MIL-DTL-24308 / SAE AS39029 levels, removable contacts. Crimp contact terminations. Thermocouple contact options available. Six connector variants, 9 through 50 contacts. ODD SERIES CONNECTORS ODD series, professional and industrial levels, removable c ontacts. Solder cup, crimp and straight and right angle (90) printed board contact terminations. Thermocouple contact options available. Six connector variants, 15 through 104 contacts. DENSI-D CONNECTORS DD series, MIL-DTL-24308 / SAE AS39029 levels, removable contacts. Solder cup, crimp and straight and right angle (90) printed board contact terminations. Thermocouple contact options available. Six connector variants, 15 through 104 contacts. STANDARD DENSITY COMPLIANT PRESS-FIT CONNECTORS PCD series, professional, industrial and military levels, machined contact, compliant termination. Five connector variants, 9 through 50 contacts. IEC 60807-2, Performance Levels One or Two. Military contact plating optional. HIGH DENSITY COMPLIANT PRESS-FIT CONNECTORS PCDD series, professional, industrial and military levels, machined contact, compliant termination. Five connector variants, 15 through 104 contacts. Military contact plating optional. i GENERAL INFORMATION TABLE OF CONTENTS D-Sub Positronic connectpositronic.com Connector Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wire Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other D-subminiature Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G E N E R A L I N F O R M A T I O N MD SERIES What Makes Positronic's New "PosiBand(R)" Contact Interface a Significant Improvement? . . . . . . . . . . . . . . . The PosiBand(R) contact system has many advantages over the legacy split tine design . . . . . . . . . . . . . . . . . . Exploded Views of Typical Mated D-subminiature Connector Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Component Description and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M D i v 95 1 2 3 4 series MDX SERIES Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 33; Ferrite Inductor Bar For EMI/RFI Noise Suppression - Code F and Q; and Wrap Post Termination - Code 6 . . . . . . . . . . . . . 7 Right Angle (90) Printed Board Mount Termination - Code 5 and Code 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Right Angle (90) Printed Board Mount Termination - Code 4; and Right Angle (90) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 M D X series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 33; and Right Angle (90) Printed Board Mount Termination - Code 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90) Printed Board Mount Termination - Code 5; and Right Angle (90) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E D 14 15 ED SERIES 16 17 18 19 20 series SD SERIES Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - Code 1 and 12; and Removable Crimp Contacts - 18 AWG . . . . . . . . . . . . . . . . Straight Printed Board Mount Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii 13 series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 36; and Right Angle (90) Printed Board Mount Termination - Code 42 and 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90) Printed Board Mount Termination - Code 44; and Right Angle (90) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S D 11 12 21 22 23 24 25 26 continued on next page . . . . Positronic connectpositronic.com series series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - Code 1 and 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - 18 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O R D 38 39 40 41 42 series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . Removable Solder Cup Contacts - Code 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fixed Solder Cup Termination - Code 21; and Straight Printed Board Mount Termination - Code 3 and 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90) Printed Board Mount Termination - Code 5 and Code 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90) Printed Board Mount Termination - Contact Variant 104 - Code 5 and Code 4 . . . . . . . . . . . Right Angle (90) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D D 33 34 35 36 37 series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - 18 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O D D 29 30 31 32 ORD SERIES R D 27 28 RD SERIES Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32, 33 and 36; and Wrap Post Termination - Code 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90) Printed Board Mount Termination - Code 5 and Code 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 44 45 46 47 48 49 50 51 52 ODD SERIES H D C HDC SERIES TABLE OF CONTENTS series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . Removable Solder Cup Contacts - Code 2; and Straight Printed Board Mount Contacts - Code 3, 32 and 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90) Printed Board Mount Termination - Code 4; and Contact Variant 104 - Code 4 . . . . . . . . . . Right Angle (90) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 54 55 56 57 58 59 60 continued on next page . . . . iii DD SERIES D-Sub PCD SERIES D-Sub TABLE OF CONTENTS Positronic connectpositronic.com P C D series PCDD SERIES Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Right Angle (90) Compliant Press-Fit Termination - Code 62; and Straight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 64 65 P C D D series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Right Angle (90) Compliant Press-Fit Termination - Code 62; and Straight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Angle (90) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 69 70 CONNECTOR SAVERS C onnector S a v ers / G ender C hangers AD and HAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 AD and HAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . 72 Jackscrew Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 AD and HAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 DAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 DAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 DAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 application tools APPLICATION TOOLS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Reels for Automatic Pneumatic Crimp Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Contact Application Tools Cross Reference List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Compliant Press-fit Connectors Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Suggested Printed Hole Sizes for Compliant Press-Fit Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Q P L L ist I ng Positronic offers a wide variety of QPL connector products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . QPL LISTING Visit our website for the latest c atalog updates and supplements at www.connectpositronic.com/dsub/catalog iv 82 Wire harness CONNECTORS SAVE TIME AND MONEY! Let Positronic support you by cablizing your SD / RD / ORD / ODD / DD connector selection. Cable Assembly Design Support We work closely with customers to: 1.Design assemblies in accordance with customer specifications. 2.Prepare wire harness c onnector configuration and performance specifications. 3.Design each system in accordance with applicable customer, domestic, and international standards. ort a le s S u p p S l a ic n h Tec 4. Define and conduct performance and verification testing. E n g in e e r in g Support P u e r to R ic o C a b le A s s e m b ly FOR MORE DETAILS CONTACT TECHNICAL SALES OR VISIT OUR WEB SITE AT: connectpositronic.com/cable-assemblies nce Q u a li ty A ss u ra v GENERAL INFORMATION D-Sub GENERAL INFORMATION Positronic connectpositronic.com What Makes Positronic's New "PosiBand(R)" Contact Interface a Significant Improvement? NEW! High reliability connectors utilize female closed entry contacts that provide an unbroken ring of solid material at the face of the contact. The closed entry f eature is crucial in preventing damage to female contacts used in harsh environments, repeated mating cycles, blind mate applications and applications requiring highest reliability. F igure "Split tine" contact design Sleeve 1 The most common closed entry design utilized by connector m anufacturers is a split tine and sleeve concept. See figure 1. With this design, both the mechanical forces and F igure Sleeve placed on contact 2 Front view "True closed entry" contact design PosiBand(R) electrical interface are provided only at the tip of the female contact. Positronic's new PosiBand PosiBand placed on contact Front view technology takes a unique approach to closed entry female contacts. PosiBand contacts utilize a two-piece contact design. See figure 2. Each piece serves a separate function, p roviding a more mechanically robust contact and more consistent e lectrical performance. (R) The main body of the PosiBand contact provides a true closed entry opening to enhance robustness. The PosiBand spring clip provides normal force on the male contact. Consistent e lectrical performance is supported through a larger area of contact interface between the male and female contact along the entire "floor" of the contact body. PosiBand contacts are QPL listed under SAE AS39029 and qualified under GSFC S-311-P4 to the higher 40 gram contact separation test requirement. continued on next page . . . 1 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. GENERAL INFORMATION D-Sub GENERAL INFORMATION Positronic connectpositronic.com continued from previous page . . . The PosiBand(R) contact system has many a dvantages over the legacy split tine design. osiBand is more robust than the split tine contact, which can be pried open in harsh 7 Pe nvironments, resulting in reduced normal force and degradation of e lectrical performance. PosiBand has greater surface area at the male and female contact interface, resulting in 7 more consistent electrical performance. has lower average insertion forces, resulting in greater ease in mating, e specially 7 inPosiBand larger high density connectors. The average lower insertion force is a ccomplished while meeting or exceeding performance requirements. PosiBand's contact body does not require annealing of the crimp barrels, 7 asThedoes the split tine design. This eliminates concern of unintentionally heat-treating the mating end of the contact, which can cause electrical failure. osiBand is qualified under SAE AS39029 specification. PosiBand is also qualified under 7 PGSFC S-311-P4/08 Rev C and GSFC S-311-P4/10 Rev C to the higher 40 gram contact separation test requirement. 7 PosiBand is protected by US Patent 7,115,002. For more details about the advantages of the PosiBand system, please view the d etailed white paper at www.connectpositronic.com/white-papers or visit our web site at www.connectpositronic.com. TEMPERATURE RISE CURVES Test conducted in accordance with UL1977. Size 20 PosiBand Contacts Initial Contact Resistance: 0.005 ohms, maximum. RATED CURRENT (AMPERES) RATED CURRENT (AMPERES) urve developed using High Density D-subminiature connectors loaded C with size 22 crimp contacts terminated to size 22 AWG wire. 14 12 CONTACTS LOADED IN POSITIONS 1-6 10 8 6 4 2 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 CONTACTS LOADED IN POSITIONS 1-2 TEMPERATURE RISE (C) CONTACTS LOADED IN POSITIONS 1 - 26 14 12 10 CONTACTS LOADED IN POSITIONS 1 - 62 8 6 4 2 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 TEMPERATURE RISE (C) CONTACTS LOADED IN POSITIONS 1 - 104 20 RATED CURRENT (AMPERES) Initial Contact Resistance: 0.004 ohms, maximum. urve developed using Standard Density D-subminiature connectors loadC ed with size 20 crimp contacts terminated to size 20 AWG wire. 18 16 CONTACTS LOADED IN POSITIONS 1-6 14 12 10 CONTACTS LOADED IN POSITIONS 1-2 8 6 4 2 0 RATED CURRENT (AMPERES) Size 22 PosiBand Contacts 0 10 20 30 40 50 60 70 80 90 100 110 120 130 TEMPERATURE RISE (C) CONTACTS LOADED IN POSITIONS 1 - 15 14 12 10 8 CONTACTS LOADED IN POSITIONS 1 - 25 6 4 2 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 TEMPERATURE RISE (C) CONTACTS LOADED IN POSITIONS 1 - 50 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 2 GENERAL INFORMATION D-Sub GENERAL INFORMATION Positronic connectpositronic.com EXPLODED VIEWS OF TYPICAL MATED D-subminiature CONNECTOR ASSEMBLIES C8 A1 B1 B1 C2 C4 C7 DD62M000E6X A1 DD62F0S50T6X C5 A2 B1 B2 B2 C5 RD25M10LVL0 HDC25F5R7NV30 B1 A2 B2 C3 M24308/25-6 C1 A2 M24308/4-3F M24308/26-1 B1 M24308/23-39F A1 C6 C6 B2 DD44M0000X-759.1 C2 3 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. DD44F3S000-759.0 GENERAL INFORMATION D-Sub GENERAL INFORMATION Positronic connectpositronic.com EXPLODED VIEWS OF TYPICAL MATED D-subminiature CONNECTOR ASSEMBLIES C3 A2 SD9M00Z0Z C1 B2 B1 MD9F5R80TX C7 A2 CONNECTOR COMPONENT DESCRIPTION AND TERMINOLOGY A1 -Male and female signal contacts, size 22. Terminations may be crimp, solder cup and printed board mount. A2 -Male and female signal contacts, size 20. Terminations may be crimp, solder cup, wrap post, compliant press-fit and printed board mount. B1 -Unloaded connector insulators, male and female. Insulator retention system retains all contact termination types. Insulator may be used as a free or fixed connector. B2 -Loaded connector insulators, male and female. Insulators may be preloaded per customer requirements with contacts having terminations of right angle (90) or straight solder printed board mount, wrap post, solder cup and press-fit. Insulator contact positions may be selectively loaded with contacts. Connectors are normally fixed panel or printed board connectors. C1 -Fixed female jackscrews are the stationary threaded members of the non-polarized jackscrew system. C2 -Fixed male and female jackscrews are the stationary threaded members of the polarized jackscrew system. C3 -Rotating male jackscrews and screwlocks are the rotating threaded members of the non-polarized jackscrew system. C4 -Rotating male and female jackscrews are the rotating threaded members of the polarized jackscrew system. C5 -Vibration locking system consists of lock tabs on fixed connector and slide lock lever on free cable connector. C6 -Blind mating connector system with pilot probes on free connector and receptacle guides on panel mounted fixed connector. C7 -Cable adapters [Hoods] are used on the free cable connector to provide cable support and contact protection. C8 - Knobs of the polarized rotating jackscrew system are affixed to the rotating jackscrew by a set screw. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 4 PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Size 20 Contacts, Fixed IEC Publication 60807-2 Performance Level Two UL Recognized File #E49351 CSA Recognized File #LR54219 MD SERIES Telecommunication UL File #E140980 Melo-D series connectors are professional quality connectors recommended for use in sheltered, non-corrosive indoor or outdoor environments having normal ventilation, but without temperature or humidity controls. These fixed imensional and performance contact connectors meet the d requirements of IEC 60807-2, Performance Level Two. Melo-D series connectors utilize precision machined contacts which are fixed within the connector body. The female contact is an open entry design contact, precision machined of high tensile phosphor bronze. Six standard connector variants are offered in arrangements of 9, 15, 25, 29, 37 and 50 contacts. Each Melo-D connector variant is available with contact terminations for solder cup, wrap post, and straight and right angle (90) printed board mount terminations featuring a choice of connectors three printed board footprints. Melo-D series are mateable and c ompatible with all D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308. A wide assortment of printed board mounting hardware, cable support hoods and locking systems is available from stock. MELO-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator:Nylon resin, UL 94V-0, black color. Contacts: Precision machined copper alloy. Contact Plating: Professional performance Gold flash over nickel plate. Other finishes available upon request. Shells: Steel with tin plate; zinc plate with c hromate seal, stainless steel passivated. Other mat rials and finishes available upon request. Mounting Spacers and Brackets: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated; polyester. Push-On Fasteners: Phosphor bronze or beryllium copper with tin plate. Jackscrew Systems:Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts:Size 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female contact - rugged open entry design. Contact Retention In Insulator: 6 lbs. [27N] Resistance To Solder500F [260C] for 10 seconds duration per Iron Heat: IEC 60512-6. 5 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Contact Terminations: Solder cup contacts - 0.042 inch [1.06mm] minimum hole diameter for 20 AWG [0.5mm2] wire maximum. Straight Printed Board Mount - 0.028 inch [0.71mm] termination diameter. R ight Angle (90) Printed Board Mount 0.028 inch [0.71mm] termination diameter for all printed board footprints. Wrap Post - 0.025 inch [0.64mm] square. Shells: Male shells may be dimpled for EMI/ESD ground paths. Polarization: Trapezoidally shaped shells and polarized jackscrews. Mounting To Angle Brackets: Jackscrews and riveted fasteners with a 0.120 inch [3.05mm] clearance hole, and threaded riveted fasteners with 4-40 threads and polyester lock inserts. Mounting To Printed Board: Rapid installation push-on fasteners and threaded posts. Locking Systems: Jackscrews and vibration locking systems. 500 operations minimum per IEC 60512-5. Mechanical Operations: ELECTRICAL CHARACTERISTICS: Contact Current Rating: 7.5 amperes nominal. Initial Contact Resistance: 0.008 ohms maximum. Insulation Resistance: 5 G ohms. Proof Voltage: 1000 V r.m.s. Clearance and Creepage Distance [minimum]:0.039 inch [1.0mm]. 300 V r.m.s. Working Voltage: CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: -55C to +125C. 10 days. MD series connectors can be supplied with interfacial seals and sealed between shell and insulator. This provides an additional degree of moisture resistance. See Accessories catalog for details. PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 6 3 7 4 8 5 2 1 9 9 2 3 4 5 6 7 8 5 6 7 1 8 10 11 12 13 14 15 MD 9 1 4 3 3 4 5 6 10 1 1 2 3 4 5 6 7 8 9 8 9 10 11 12 13 23 24 25 MD 25 MD 15 9 7 14 15 16 17 18 19 20 21 22 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 11 12 13 14 15 16 17 18 19 20 2 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 21 22 23 24 25 26 27 28 29 MD 29 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 MD 37 MD SERIES 2 1 MD 50 STANDARD SHELL ASSEMBLY B B1 K D1 E M D H 0.0360.008 [0.910.20] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.220 [5.59] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.050.25] 0.0500.020 [1.270.51] O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) CONNECTOR VARIANT SIZES A 0.015 [0.38] 9M 1.213 [30.81] 9F 1.213 [30.81] 15 M 1.541 [39.14] 15 F 1.541 [39.14] 25 M 2.088 [53.04] 25 F 2.088 [53.04] 29 M 1.770 [44.96] 29 F 1.770 [44.96] 37 M 2.729 [69.32] 37 F 2.729 [69.32] 50 M 2.635 [66.93] 50 F 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.643 [16.33] 0.984 [24.99] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 1.251 [31.78] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.605 [15.37] 1.322 [33.58] 0.539 [13.69] 0.230 [5.84] 0.426 [10.82] 0.605 [15.37] 1.322 [33.58] 0.539 [13.69] 0.237 [6.02] 0.429 [10.90] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.230 [5.84] 0.426 [10.82] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.243 [6.17] 0.429 [10.90] 0.329 [8.36] 0.311 [7.90] 0.450 [11.43] 0.431 [10.95] 0.329 [8.36] 0.311 [7.90] 2.406 [61.11] 2.406 [61.11] G 0.010 [0.25] 0.311 [7.90] 2.500 [63.50] 2.500 [63.50] E 0.015 [0.38] 0.329 [8.36] 1.534 [38.96] 1.534 [38.96] D1 0.005 [0.13] 0.311 [7.90] 1.852 [47.04] 1.852 [47.04] 1.274 [32.36] D 0.005 [0.13] 1.312 [33.32] 1.312 [33.32] [ 0.441 [11.20] 0.423 [10.74] ] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places 0.032 [0.81] Total diametral float DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 6 PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub SOLDER CUP TERMINATION CODE 2 Fixed female jackscrews 20 AWG max. 2 [0.5 mm ] Fixed female jackscrew For solder cup contacts, specify code 2 in step 4 of ordering information. 0.135 [3.43] 0.352 [8.94] Fixed male jackscrew Fixed male and female polarized jackscrews available. Specify code T6 in step 7 of ordering information. MD SERIES Typical Part Number:MD15M200T6Z Typical Part Number:MD15M200T2Z STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 3, 32 AND 33 CODE NUMBER L OD 3 0.150 [3.81] 0.028 [0.71] 32 0.375 [9.53] 0.028 [0.71] 33 0.500 [12.70] 0.028 [0.71] Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze 0.225 [5.71] 0.010 [0.25] NOMINAL For straight printed board mount ontacts, specify code number in c step 4 of ordering information. L OD Typical Part Number:MD25F3S60T0 FERRITE INDUCTOR BAR FOR EMI/RFI NOISE SUPPRESSION CODE F AND Q FILTERING CHARACTERISTICS STRAIGHT PRINTED BOARD MOUNT CONNECTOR Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze IMPEDANCE [OHMS] ATTENUATION [dB] 0.010 [0.25] Nominal IMPEDANCE ATTENUATION* FREQUENCY SERIES CODE NO. MD, MDX, HDC ODD A L A 0.375 [9.53] 0.240 [6.10] 32 DD 0.375 [9.53] 0.165 [4.19] 0.515 [13.08] 0.165 [4.19] ED, HDC 36 MD, MDX 4 ---------- ---------- ODD 5 ---------- ---------- MD 59 ---------- ---------- MD, HDC 6 0.375 [9.53] 0.101 [2.57] Ferrite Inductor Bar L right angle (90) PRINTED BOARD MOUNT CONNECTOR Ferrite inductor bar 0.1350.005 [3.430.13] 0.375 [9.53] 0.360 [9.14] Specify code F or Q in step 6 of ordering information. F for ferrite inductor and Q for ferrite inductor with push-on fastener. * NO-LOAD CONDITION Material:Nickel zinc ceramic WRAP POST TERMINATION Fixed female jackscrews 0.025 [0.64] Sq. 0.495 [12.57] CODE 6 For wrap post contacts, specify code 6 in step 4 of ordering information. 0.720 [18.29] Typical Part Number: MD15F600T20 7 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. MD25M6S50T0 PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com right angle (90) PRINTED BOARD MOUNT TERMINATION CODE 5, 0.283 [7.19] CONTACT EXTENSION MD**5**** 0.283 [7.19] CONTACT EXTENSION B 0.008 [0.20] Fixed female jackscrews A *1 PART NUMBER A*1 B C D MD9*5**** 1.204 [30.58] 0.984 [24.99] 0.339 [8.61] 0.283 [7.19] MD15*5**** 1.532 [38.91] 1.312 [33.32] 0.339 [8.61] 0.283 [7.19] MD25*5**** 2.072 [52.63] 1.852 [47.04] 0.339 [8.61] 0.283 [7.19] MD29*5**** 1.754 [44.55] 1.534 [38.96] 0.395 [10.03] 0.283 [7.19] MD37*5**** 2.720 [69.09] 2.500 [63.50] 0.339 [8.61] 0.283 [7.19] MD50*5**** 2.626 [66.70] 2.406 [61.11] 0.395 [10.03] 0.283 [7.19] NOTE: MD SERIES C *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. 0.112 [2.84] Typ. Specify code 5 in step 4 of ordering information 0.112 [2.84] Typ. Numbering shown is rear view of male and face view of female. D D 0.112 [2.84] Typ. 13 12 25 Typical Part Number: MD25M5R4NT2X 11 24 10 23 9 22 7 8 21 20 Push-on fastener beryllium copper 6 19 5 4 18 17 3 16 2 15 0.160 [4.06] Nominal 1 14 Typical Part Number: MD50M5R4NT2X O0.028 [0.71] right angle (90) PRINTED BOARD MOUNT TERMINATION 0.125 [3.18] X 0.233 [5.92] Oval hole Typ. CODE 59, 0.545 [13.84] CONTACT EXTENSION MD**59**** 0.545 [13.84] CONTACT EXTENSION B 0.008 [0.20] Fixed female jackscrews PART NUMBER A*1 B C D E MD9*59**** 1.204 [30.58] 0.984 [24.99] 0.275 [6.99] 0.545 [13.84] 0.601 [15.27] MD15*59**** 1.532 [38.91] 1.312 [33.32] 0.275 [6.99] 0.545 [13.84] 0.601 [15.27] MD25*59**** 2.072 [52.63] 1.852 [47.04] 0.275 [6.99] 0.545 [13.84] 0.601 [15.27] MD29*59**** 1.754 [44.55] 1.534 [38.96] 0.275 [6.99] 0.545 [13.84] 0.657 [16.69] MD37*59**** 2.720 [69.09] 2.500 [63.50] 0.275 [6.99] 0.545 [13.84] 0.601 [15.27] MD50*59**** 2.626 [66.70] 2.406 [61.11] 0.275 [6.99] 0.545 [13.84] 0.657 [16.69] A*1 C E Specify code 59 in step 4 of ordering information *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. Typical Part Number: MD29M59B0T2X 0.112 [2.84] Typ. Numbering shown is rear view of male and face view of female. D 0.112 [2.84] Typ. D 0.112 [2.84] Typ. 13 12 25 Typical Part Number: MD25M59B0T2X NOTE: 11 24 10 23 9 22 7 8 21 20 6 19 5 18 4 17 3 16 2 15 O0.028 [0.71] 1 14 0.125 [3.18] Nominal DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 8 PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub right angle (90) PRINTED BOARD MOUNT TERMINATION C O0.125 [3.18] Typ. B 0.008 [0.20] MD SERIES Fixed female jackscrews Specify code 4 in step 4 of ordering information CODE 4, 0.450 [11.43] CONTACT EXTENSION A *1 MD**4**** 0.450 [11.43] CONTACT EXTENSION PART NUMBER A *1 B C D MD9*4**** 1.204 [30.58] 0.984 [24.99] 0.506 [12.85] 0.450 [11.43] MD15*4**** 1.532 [38.91] 1.312 [33.32] 0.506 [12.85] 0.450 [11.43] MD25*4**** 2.072 [52.63] 1.852 [47.04] 0.506 [12.85] 0.450 [11.43] MD29*4**** 1.754 [44.55] 1.534 [38.96] 0.562 [14.27] 0.450 [11.43] MD37*4**** 2.720 [69.09] 2.500 [63.50] 0.506 [12.85] 0.450 [11.43] MD50*4**** 2.626 [66.70] 2.406 [61.11] 0.562 [14.27] 0.450 [11.43] NOTE: *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. 0.112 [2.84] Typ. Numbering shown is rear view of male and face view of female. D 0.112 [2.84] Typ. D 0.112 [2.84] Typ. 13 12 25 11 24 10 23 9 22 7 8 21 Typical Part Number: MD25M4B0T20 20 6 19 5 18 4 17 3 16 2 15 1 14 0.160 [4.06] Nominal Typical Part Number: MD50M4B0T20 O0.028 [0.71] right angle (90) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN Mount connector with mating face positioned to follow direction of arrow. Sym. 0.492 [12.50] Sym. 0.216 [5.49] 0.108 [2.74] Typ. 0.112 [2.84] 0.054 [1.37] Typ. 0.162 [4.11] 0.656 [16.66] 0.767 [19.48] Sym. 0.224 [5.69] 0.112 [2.84] 0.054 [1.37] Typ. 0.112 [2.84] 0.108 [2.74] Typ. MD9 0.378 [9.60] 0.054 [1.37] Typ. 0.324 [8.23] MD15 0.432 [10.97] 0.108 [2.74] Typ. 0.486 [12.34] MD29 1.250 [31.75] 0.055 [1.40] Typ. 0.652 [16.56] 0.109 [2.77] Typ. 0.112 [2.84] 0.055 [1.40] Typ. 0.598 [15.19] MD25 Sym. 1.203 [30.56] 0.109 [2.77] Typ. 0.978 [24.84] 0.109 [2.77] Typ. 0.112 [2.84] 0.924 [23.47] MD37 Sym. 0.926 [23.52] Sym. 0.870 [22.10] 0.224 [5.69] 0.112 [2.84] 0.055 [1.40] Typ. 0.815 [20.70] MD50 SUGGESTED PRINTED BOARD HOLE SIZES: 9 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest 0.045 [1.14] O hole for contact termination positions. Suggest 0.123 0.003 [3.12 0.08] O hole for mounting connector with push-on fasteners. PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 EXAMPLE 1 2 3 4 5 6 7 8 9 10 MD 25 F 59 R7 N T6 X /AA -14 STEP 1 - Basic series STEP 10 - SPECIAL OPTIONS MD series. -14 - 0 .000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. STEP 2 - Connector Variants 9, 15, 25, 29, 37, 50 CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 3 - Connector Gender M - Male F - Female STEP 9 - E nvironmental Compliance options STEP 4 - Contact TerminationType 2 - Solder cup. 3 - Solder, Straight Printed Board Mount with 0.150 [3.81] Tail Length. 32 - Solder, Straight Printed Board Mount with 0.375 [9.52] Tail Length. 33 - Solder, Straight Printed Board Mount with 0.500 [12.70] tail length. 4 - Solder, Right Angle (90) Printed Board Mount with 0.450 [11.43] Contact Extension. 5 - Solder, Right Angle (90) Printed Board Mount with 0.283 [7.19] Contact Extension. 59 - Solder, Right Angle (90) Printed Board Mount with 0.545 [13.84] Contact Extension. 6 - Wrap Post. /AA - RoHS Compliant Note: If compliance to environmental legislation is not required, this step will not be used. Example: MD25F59R7NT6X STEP 8 - Shell Options 0 *4 S X Z *1 STEP 5 -Mounting Style 0 02 B B3 B7 B8 F P P2 R - R2 R3R4 R5 R6 R7 R8 S S2 S5 S6 - S7 - Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Bracket, Mounting, Right Angle (90) Metal. Bracket, Mounting, Right Angle (90) Metal with Cross Bar. Bracket, Mounting, Right Angle (90) Plastic. Bracket, Mounting, Right Angle (90) Plastic with Cross Bar. Float Mounts, Universal. Threaded Post, Brass, 0.225 [5.71] Length. Threaded Post, Nylon, 0.225 [5.71] Length. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar. Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer with Push-on Fastener for use with Ferrite Inductor, 4-40 Threads, 0.375 [9.53] Length. *1For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2Ferrite inductor is available on contact types 32, 33, 4, 59 and 6 only. For more information on ferrite inductors, see page 7. *3 VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. *4 For stainless steel dimpled male versions contact Technical Sales. *5 AN and AC hood are not available for connector variant 29. Consult Technical Sales for availability. MD SERIES STEP - Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). *1 STEP 7 - Locking and Polarizing Systems 0 *3 V3 3 * V5 *3 VL T T2 T6 E E2 E3 E6 - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with Internal Hex for 3/32 Hex Drives Rotating Male and Female Polarized Jackscrews. *1 STEP 6 - Hoods and Push-On FastenerS 0 J L Y - None. - Hood, Top Opening, Plastic. - Hood, Side Opening, Plastic. -Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. Y6 -Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. Z -Hood, Top or Side Opening, Robust and Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 9, 15, 25, 37, and 50 only. H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only. G -Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37, and 50 only. 5 * AN - Lightweight Aluminum Hood, nickel finish. *5 AC - Lightweight Aluminum Hood, no finish. W -Hood, Top or Side Opening, Plastic. Available in size 9, 15, and 25 only. N - Push-on fastener for right angle (90) mounting brackets. 2 * F - Ferrite inductor. *2 Q -Ferrite inductor for use with push-on fastener and right angle (90) mounting brackets. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 10 INDUSTRIAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Size 20 Contacts, Fixed PosiBand(R) Closed Entry IEC Publication 60807-2 Performance Level One Consult Technical Sales for UL Recognition MDX SERIES MDX series connectors are industrial quality connectors recommended for use in sheltered, non-corrosive indoor or outdoor environments having normal ventilation, but without temperature or humidity controls. These fixed contact connectors meet the dimensional and performance requirements of IEC 60807-2, Performance Level One. MDX series connectors utilize precision machined contacts which are fixed within the connector body. The female utilizes Positronic's unique PosiBand closed entry contact system, see page 1 for details. Five standard connector variants are offered in arrangements of 9, 15, 25, 37 and 50 contacts. Each variant is available with contact terminations for solder cup and straight and right angle (90) printed board mount terminations. MDX series connectors are mateable and compatible with all D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308. A wide assortment of printed board mounting hardware, cable support hoods and locking systems is available from stock. MDX SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Glass filled polyester per ASTM D5927, UL 94V-0, blue color. Contacts: Precision machined copper alloy. Contact Plating: Professional performance Gold flash over nickel plate. Other finishes available upon request. Steel with tin plate; zinc plate with chroShells: mate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers and Brackets: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated; polyester. Push-On Fasteners: Phosphor bronze or beryllium copper with tin plate. Jackscrew Systems:Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts:Size 20 contact, female contact - PosiBand closed entry design, see page 1 for details. Contact Retention In Insulator: 6 lbs. [27N] Contact Terminations: Solder cup contacts - 0.042 inch [1.06mm] minimum hole diameter for 20 AWG [0.5mm2] wire maximum. Straight Printed Board Mount - 0.028 inch [0.71mm] termination diameter. Right Angle (90) Printed Board Mount 0.028 inch [0.71mm] termination diameter for all printed board footprints. Polarization: Trapezoidally shaped shells and polarized jackscrews. Mounting To Jackscrews and riveted fasteners with a Angle Brackets: 0.120 inch [3.05mm] clearance hole, and threaded riveted fasteners with 4-40 threads and polyester lock inserts. Mounting To Printed Board: Rapid installation push-on fasteners and threaded posts. Locking Systems: Jackscrews and vibration locking systems. Mechanical Operations: 1000 operations minimum per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating, Tested per UL 1977: 18 amperes, 2 contacts energized. 14 amperes, 6 contacts energized. 11 amperes, 15 contacts energized. 10 amperes, 25 contacts energized. 9 amperes, 50 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.004 ohms maximum. Insulation Resistance: 5 G ohms. Proof Voltage: 1000 V r.m.s. Clearance and Creepage Distance [minimum]:0.039 inch [1.0mm]. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: 11 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Temperature Range: -55C to +125C. Damp Heat, Steady State: 10 days. INDUSTRIAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF FEMALE 4 5 9 3 8 2 7 1 8 6 7 15 14 MDX 9 5 6 4 3 2 13 12 11 10 13 12 11 10 9 1 25 9 9 8 7 6 5 4 3 2 4 5 6 3 2 1 MDX 25 17 16 15 14 13 12 11 10 7 24 23 22 21 20 19 18 17 16 15 14 MDX 15 19 18 17 16 15 14 13 12 8 11 10 9 8 7 6 5 4 3 2 1 1 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 MDX 37 MDX 50 STANDARD SHELL ASSEMBLY B K M D H 0.0360.008 [0.910.20] C A MDX SERIES E 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.220 [5.59] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.050.25] 0.0500.020 [1.270.51] O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) [ ] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places 0.032 [0.81] Total diametral float CONNECTOR VARIANT SIZES A 0.015 [0.38] B 0.005 [0.13] C 0.005 [0.13] D 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 9S 1.213 [30.81] 0.643 [16.33] 0.984 [24.99] 0.311 [7.90] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 15 S 1.541 [39.14] 0.971 [24.66] 1.312 [33.32] 0.311 [7.90] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 25 S 2.088 [53.04] 1.511 [38.38] 1.852 [47.04] 0.311 [7.90] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 37 S 2.729 [69.32] 2.159 [54.84] 2.500 [63.50] 0.311 [7.90] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 50 S 2.635 [66.93] 2.064 [52.43] 2.406 [61.11] 0.423 [10.74] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.243 [6.17] 0.429 [10.90] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 12 INDUSTRIAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub SOLDER CUP TERMINATION CODE 2 Fixed female jackscrews 20 AWG max. 2 [0.5 mm ] Fixed female jackscrew For solder cup contacts, specify code 2 in step 4 of ordering information. 0.135 [3.43] 0.352 [8.94] Fixed male jackscrew Fixed male and female polarized jackscrews available. Specify code T6 in step 7 of ordering information. Typical Part Number:MDX15S200T6Z Typical Part Number:MDX15S200T2Z STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 3, 32 AND 33 CODE NUMBER L 3 0.170 [4.32] 0.028 [0.71] 32 0.375 [9.53] 0.028 [0.71] 33 0.500 [12.70] 0.028 [0.71] Fixed female jackscrews OD Swaged spacer with push-on fastener phosphor bronze 0.225 [5.71] MDX SERIES 0.010 [0.25] NOMINAL For straight printed board mount contacts, specify code number in step 4 of ordering information. L OD Typical Part Number:MDX25S3S60T0 right angle (90) PRINTED BOARD MOUNT TERMINATION C O0.125 [3.18] Typ. CODE 4, 0.450 [11.43] CONTACT EXTENSION MDX**4**** 0.450 [11.43] CONTACT EXTENSION B 0.008 [0.20] Fixed female jackscrews A*1 PART NUMBER A*1 B C D MDX9S4**** 1.204 [30.58] 0.984 [24.99] 0.506 [12.85] 0.450 [11.43] MDX15S4**** 1.532 [38.91] 1.312 [33.32] 0.506 [12.85] 0.450 [11.43] MDX25S4**** 2.072 [52.63] 1.852 [47.04] 0.506 [12.85] 0.450 [11.43] MDX37S4**** 2.720 [69.09] 2.500 [63.50] 0.506 [12.85] 0.450 [11.43] MDX50S4**** 2.626 [66.70] 2.406 [61.11] 0.562 [14.27] 0.450 [11.43] NOTE: *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. 0.112 [2.84] Typ. Specify code 4 in step 4 of ordering information Numbering shown is rear view of female. D 0.112 [2.84] Typ. 1 2 14 Typical Part Number: MDX25S4B0T20 13 0.112 [2.84] Typ. D DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24 13 25 O0.028 [0.71] 0.170 [4.32] Nominal Typical Part Number: MDX50S4B0T20 INDUSTRIAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com right angle (90) PRINTED BOARD MOUNT TERMINATION CODE 5, 0.283 [7.19] CONTACT EXTENSION C MDX**5**** 0.283 [7.19] CONTACT EXTENSION Specify code 5 in step 4 of ordering information A*1 B C D MDX9S5**** 1.204 [30.58] 0.984 [24.99] 0.339 [8.61] 0.283 [7.19] MDX15S5**** 1.532 [38.91] 1.312 [33.32] 0.339 [8.61] 0.283 [7.19] MDX25S5**** 2.072 [52.63] 1.852 [47.04] 0.339 [8.61] 0.283 [7.19] MDX37S5**** 2.720 [69.09] 2.500 [63.50] 0.339 [8.61] 0.283 [7.19] MDX50S5**** 2.626 [66.70] 2.406 [61.11] 0.395 [10.03] 0.283 [7.19] A *1 NOTE: *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. 0.112 [2.84] Typ. 0.112 [2.84] Typ. Numbering shown is rear view of female. D D 0.112 [2.84] Typ. 1 2 3 14 4 15 16 5 17 Push-on fastener beryllium copper Typical Part Number: MDX25S5R4NT2X 7 6 18 19 8 20 9 21 10 22 11 23 12 24 13 25 0.170 [4.32] Nominal O0.028 [0.71] MDX SERIES B 0.008 [0.20] Fixed female jackscrews PART NUMBER Typical Part Number: MDX50S5R4NT2X right angle (90) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN Mount connector with mating face positioned to follow direction of arrow. 0.492 [12.50] Sym. Sym. 0.216 [5.49] 0.108 [2.74] Typ. 0.112 [2.84] 0.054 [1.37] Typ. 0.162 [4.11] 0.656 [16.66] 0.112 [2.84] 0.108 [2.74] Typ. MDX9 0.378 [9.60] 0.054 [1.37] Typ. 0.324 [8.23] MDX15 1.250 [31.75] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.123 0.003 [3.12 0.08] O hole for mounting connector with pushon fasteners. 0.055 [1.40] Typ. 0.112 [2.84] MDX37 0.112 [2.84] 0.055 [1.40] Typ. 0.598 [15.19] 1.203 [30.56] 0.109 [2.77] Typ. 0.978 [24.84] 0.109 [2.77] Typ. 0.924 [23.47] 0.652 [16.56] 0.109 [2.77] Typ. MDX25 Sym. Suggest 0.045 [1.14] O hole for contact termination positions. Sym. 0.926 [23.52] Sym. 0.870 [22.10] 0.224 [5.69] 0.112 [2.84] 0.055 [1.40] Typ. 0.815 [20.70] MDX50 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 14 INDUSTRIAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 MDX 25 S 5 R7 N T6 X /AA -14 STEP 1 - Basic series MDX series. STEP 10 - SPECIAL OPTIONS STEP 2 - Connector Variants -14 - 0 .000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. 9, 15, 25, 37, 50 CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 3 - Connector Gender S - Female - Industrial Level PosiBand closed entry contacts STEP 9 - E nvironmental Compliance options STEP 4 - Contact TerminationType MDX SERIES 2 - Solder cup. 3 - Solder, Straight Printed Board Mount with 0.170 [4.32] Tail Length. 4 * 32 - Solder, Straight Printed Board Mount with 0.375 [9.52] Tail Length. *4 33 - Solder, Straight Printed Board Mount with 0.500 [12.70] tail length. *4 4 - Solder, Right Angle (90) Printed Board Mount with 0.450 [11.43] Contact Extension. 5 - Solder, Right Angle (90) Printed Board Mount with 0.283 [7.19] Contact Extension. /AA - RoHS Compliant Note: If compliance to environmental legislation is not required, this step will not be used. Example: MDX25S5R7NT6X STEP 8 - Shell Options 0 - Zinc plated, with chromate seal. S - Stainless steel, passivated. X - Tin plated. Z - Tin plated and dimpled (male connectors only). * STEP 5 -Mounting Style 1 0 02 B B3 B7 B8 F P P2 R - R2 R3R4 R5 R6 R7 R8 S S2 S5 S6 - S7 - Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Bracket, Mounting, Right Angle (90) Metal. Bracket, Mounting, Right Angle (90) Metal with Cross Bar. Bracket, Mounting, Right Angle (90) Plastic. Bracket, Mounting, Right Angle (90) Plastic with Cross Bar. Float Mounts, Universal. Threaded Post, Brass, 0.225 [5.71] Length. Threaded Post, Nylon, 0.225 [5.71] Length. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar. Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer with Push-on Fastener for use with Ferrite Inductor, 4-40 Threads, 0.375 [9.53] Length. *1For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2Ferrite inductor is available on contact types 32, 33, 4, 59 and 6 only. For more information on ferrite inductors, see page 7. *3 VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. *4 Consult technical sales for availability. 15 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. *1 STEP 7 - Locking and Polarizing Systems 0 *3 V3 3 * V5 *3 VL T T2 T6 E E2 E3 E6 - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with Internal Hex for 3/32 Hex Drives Rotating Male and Female Polarized Jackscrews. *1 STEP 6 - Hoods and Push-On FastenerS 0 J L Y Y6 Z H G AN AC W N *2 F *2 Q - None. - Hood, Top Opening, Plastic. - Hood, Side Opening, Plastic. -Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. -Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. -Hood, Top or Side Opening, Robust and Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 9, 15, 25, 37, and 50 only. - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only. -Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37, and 50 only. - Lightweight Aluminum Hood, nickel finish. - Lightweight Aluminum Hood, no finish. -Hood, Top or Side Opening, Plastic. Available in size 9, 15, and 25 only. - Push-on fastener for right angle (90) mounting brackets. - Ferrite inductor. -Ferrite inductor for use with push-on fastener and right angle (90) mounting brackets. PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com Size 20 Contacts, Fixed European Standard Printed Circuit Board Layout IEC Publication 60807-2 Performance Level Two UL Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication UL File #E140980 Euro-D series connectors are professional quality connectors recommended for use in sheltered, noncorrosive indoor or outdoor environments having normal ventilation, but without temperature or humidity controls. These fixed contact connectors meet the dimensional and performance requirements of IEC 60807-2, Performance Level Two. Euro-D series connectors utilize precision machined contacts which are fixed within the connector body. The female contact is an open entry design contact, precision machined of high tensile phosphor bronze. Six standard connector variants are offered in arrangements of 9, 15, 25, 29, 37 and 50 contacts. Each Euro-D connector variant is available with contact terminations for solder cup, wrap post and straight and right angle (90) printed board mount terminations per standard European metric footprints. Euro-D series connectors are mateable and compatible with all D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308. A wide assortment of printed board mounting hardware, cable support hoods and locking systems is available from stock. MATERIALS AND FINISHES: Insulator:Nylon resin, UL 94V-0, black color. Contacts: Precision machined copper alloy. Contact Plating: Professional performance Gold flash over nickel plate. Other finishes available upon request. Shells:Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers and Brackets:Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated; polyester. Push-On Fasteners: Phosphor bronze or beryllium copper with tin plate. Jackscrew Systems:Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems:Slide lock and lock tabs, steel with nickel plate. Hoods:Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts:Size 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female contact - rugged open entry design. Contact Retention In Insulator: 6 lbs. [27N] Resistance To Solder500F [260C] for 10 seconds duration per Iron Heat: IEC 60512-6. ContactSolder cup contacts - 0.042 inch [1.06mm] Terminations:minimum hole diameter for 20 AWG [0.5mm2] wire maximum. Straight Printed Board Mount - 0.024 inch [0.61mm] termination diameter. Right Angle (90) Printed Board Mount 0.024 inch [0.61mm] termination diameter for European Metric Footprints. Shells: Male shells may be dimpled for EMI/ESD ground paths. Polarization: Trapezoidally shaped shells and polarized jackscrews. Mounting To Jackscrews and riveted fasteners with a Angle Brackets: 0.120 inch [3.05mm] clearance hole, and threaded riveted fasteners with 4-40 threads and polyester lock inserts. Mounting ToRapid installation push-on fasteners and Printed Board: threaded posts. Jackscrews and vibration locking systems. Locking Systems: Mechanical Operations: 500 operations minimum per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 7.5 amperes nominal. Initial Contact Resistance: 0.008 ohms maximum. Insulation Resistance: 5 G ohms. Proof Voltage: 1000 V r.m.s. Clearance and Creepage Distance [minimum]:0.039 inch [1.0mm]. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: -55C to +125C. Damp Heat, Steady State: 10 days. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 16 ED SERIES EURO-D SERIES TECHNICAL CHARACTERISTICS PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 2 3 4 5 6 7 8 5 6 7 1 8 10 11 12 13 14 15 ED 9 1 4 3 3 4 5 6 9 1 3 4 5 6 7 8 9 8 9 10 11 12 13 23 24 25 ED 25 10 2 7 14 15 16 17 18 19 20 21 22 ED 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 11 12 13 14 15 16 17 18 19 20 2 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 21 22 23 24 25 26 27 28 29 ED 29 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 ED 37 ED 50 STANDARD SHELL ASSEMBLY B B1 K D1 E M D H 0.0360.008 [0.910.20] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.220 [5.59] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.050.25] 0.0500.020 [1.270.51] ED SERIES 17 O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) CONNECTOR VARIANT SIZES A 0.015 [0.38] 9M 1.213 [30.81] 9F 1.213 [30.81] 15 M 1.541 [39.14] 15 F 1.541 [39.14] 25 M 2.088 [53.04] 25 F 2.088 [53.04] 29 M 1.770 [44.96] 29 F 1.770 [44.96] 37 M 2.729 [69.32] 37 F 2.729 [69.32] 50 M 2.635 [66.93] 50 F 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.643 [16.33] 0.984 [24.99] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 1.251 [31.78] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] 0.494 [12.55] 1.625 [41.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.605 [15.37] 1.322 [33.58] 0.539 [13.69] 0.230 [5.84] 0.426 [10.82] 0.605 [15.37] 1.322 [33.58] 0.539 [13.69] 0.237 [6.02] 0.429 [10.90] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.230 [5.84] 0.426 [10.82] 0.605 [15.37] 2.178 [55.32] 0.534 [13.56] 0.243 [6.17] 0.429 [10.90] 0.329 [8.36] 0.311 [7.90] 0.450 [11.43] 0.431 [10.95] 0.329 [8.36] 0.311 [7.90] 2.406 [61.11] 2.406 [61.11] G 0.010 [0.25] 0.311 [7.90] 2.500 [63.50] 2.500 [63.50] E 0.015 [0.38] 0.329 [8.36] 1.534 [38.96] 1.534 [38.96] D1 0.005 [0.13] 0.311 [7.90] 1.852 [47.04] 1.852 [47.04] 1.274 [32.36] D 0.005 [0.13] 1.312 [33.32] 1.312 [33.32] [ 0.441 [11.20] 0.423 [10.74] ] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places 0.032 [0.81] Total diametral float PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com SOLDER CUP TERMINATION CODE 2 Fixed female jackscrews 20 AWG max. 2 [0.5 mm ] Fixed female jackscrew For solder cup contacts, specify code 2 in step 4 of ordering information. 0.135 [3.43] 0.352 [8.94] Fixed male jackscrew Fixed male and female polarized jackscrews available. Specify code T6 in step 7 of ordering information. Typical Part Number:ED15M200T6Z Typical Part Number:ED15M200T2Z STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 36 CODE NUMBER L OD 36 0.236 [5.99] 0.024 [0.61] Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze For straight printed board mount contacts, specify code number in step 4 of ordering information. 0.225 [5.71] 0.010 [0.25] NOMINAL L OD Typical Part Number:ED25F36S60T0 right angle (90) PRINTED BOARD MOUNT TERMINATION CODE 42 AND 52, 0.370 [9.40] CONTACT EXTENSION Fixed female jackscrews Specify code 42 or 52 in step 4 of ordering information ED**(42 or 52)**** 0.370 [9.40] CONTACT EXTENSION PART NUMBER A*1 B C D ED9*(42 or 52)**** 1.204 [30.58] 0.984 [24.99] 0.420 [10.67] 0.370 [9.40] ED15*(42 or 52)**** 1.532 [38.91] 1.312 [33.32] 0.420 [10.67] 0.370 [9.40] 2.072 B ED25*(42 or 52)**** [52.63] 0.008 A *1 [0.20] 1.852 [47.04] 0.420 [10.67] 0.370 [9.40] ED29*(42 or 52)**** 1.754 [44.55] 1.534 [38.96] 0.470 [11.94] 0.370 [9.40] ED37*(42 or 52)**** 2.720 [69.09] 2.500 [63.50] 0.420 [10.67] 0.370 [9.40] ED50*(42 or 52)**** 2.626 [66.70] 2.406 [61.11] 0.470 [11.94] 0.370 [9.40] D 0.100 [2.54] Typ. for code 42 contacts 0.112 [2.84] Typ. for code 52 contacts Numbering shown is rear view of male and face view of female. 13 12 25 Typical Part Number: ED25M42B0T2X 11 24 10 23 9 22 7 8 21 20 6 19 5 18 *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. 0.100 [2.54] Typ. for code 42 contacts 0.112 [2.84] Typ. for code 52 contacts 0.100 [2.54] Typ. for code 42 contacts 0.112 [2.84] Typ. for code 52 contacts D 4 17 NOTE: ED SERIES O0.125 [3.18] Typ. C 3 16 2 15 1 14 O0.024 [0.60] 0.197 [5.01] Max. Typical Part Number: ED50M52B0T2X DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 18 PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com C D-Sub right angle (90) PRINTED BOARD MOUNT TERMINATION CODE 44, 0.370 [9.40] CONTACT EXTENSION ED**44**** 0.370 [9.40] CONTACT EXTENSION B 0.008 [0.20] Fixed female jackscrews Specify code 44 in step 4 of ordering information D A *1 0.100 [2.54] Typ. PART NUMBER A*1 B C D ED9*44**** 1.204 [30.58] 0.984 [24.99] 0.420 [10.67] 0.370 [9.40] ED15*44**** 1.532 [38.91] 1.312 [33.32] 0.420 [10.67] 0.370 [9.40] ED25*44**** 2.072 [52.63] 1.852 [47.04] 0.420 [10.67] 0.370 [9.40] ED29*44**** 1.754 [44.55] 1.534 [38.96] 0.470 [11.94] 0.370 [9.40] ED37*44**** 2.720 [69.09] 2.500 [63.50] 0.420 [10.67] 0.370 [9.40] ED50*44**** 2.626 [66.70] 2.406 [61.11] 0.470 [11.94] 0.370 [9.40] Push-on fastener beryllium copper 13 12 11 25 Typical Part Number: ED25M44B0NT2X 24 10 23 9 7 8 22 21 20 O0.024 [0.60] 6 19 5 18 4 17 3 16 2 15 NOTE: *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. 0.100 [2.54] Typ. 0.100 [2.54] Typ. D 0.197 [5.01] Max. 1 14 Typical Part Number: ED29M44B0NT2X Numbering shown is rear view of male and face view of female. right angle (90) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN For code 42 and 52 contacts, mount connector with mating face positioned to follow direction of arrow. For code 44 contacts, mount connector with mating face positioned to oppose direction of arrow. Sym. 0.492 [12.50] Sym. 0.216 [5.49] 0.108 [2.74] Typ. X ED SERIES 0.054 [1.37] Typ. 0.162 [4.11] 0.656 [16.66] 0.767 [19.48] Sym. Y X 0.054 [1.37] Typ. 0.324 [8.23] 0.432 [10.97] 0.108 [2.74] Typ. 0.486 [12.34] 1.250 [31.75] 0.055 [1.40] Typ. X ED25 Sym. Sym. 1.203 [30.56] 0.109 [2.77] Typ. 0.978 [24.84] 0.109 [2.77] Typ. X 0.924 [23.47] Suggest 0.040 [1.02] O hole for contact termination positions. Suggest 0.123 0.003 [3.12 0.08] O hole for mounting connector with push-on fasteners. 0.870 [22.10] Y X 0.055 [1.40] Typ. 0.815 [20.70] ED50 ED37 SUGGESTED PRINTED BOARD HOLE SIZES: DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.652 [16.56] 0.109 [2.77] Typ. 0.598 [15.19] ED15 ED29 19 Sym. 0.926 [23.52] 0.055 [1.40] Typ. X 0.108 [2.74] Typ. ED9 0.378 [9.60] 0.054 [1.37] Typ. CODE NUMBER X Y 36 0.112 [2.84] 0.224 [5.69] 42 0.100 [2.54] 0.200 [5.08] 44 0.100 [2.54] 0.200 [5.08] 52 0.112 [2.84] 0.224 [5.69] PROFESSIONAL QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 ED 9 M 36 0 0 0 0 /AA -14 STEP 10 - SPECIAL OPTIONS STEP 1 - Basic series -14 - 0 .000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. ED series. STEP 2 - Connector Variants CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS 9, 15, 25, 29, 37, 50 STEP 3 - Connector Gender STEP 9 - E nvironmental Compliance options M - Male F - Female /AA - RoHS Compliant STEP 4 - Contact TerminationType Note: If compliance to environmental legislation is not required, this step will not be used. Example: ED9M360000 2 - Solder cup. 36 - Solder, Straight Printed Board Mount with 0.236 [5.99] Tail Length. 42 - Solder, Right Angle (90) Printed Board Mount with 0.370 [9.40] Contact Extension. 44 - Solder, Inverted Right Angle (90) Printed Board Mount with 0.370 [9.40] Contact Extension. 52 - Solder, Right Angle (90) Printed Board Mount with 0.370 [9.40] Contact Extension. STEP 8 - Shell Options 0 *4 S X Z *1 STEP 5 -Mounting Style - R2 R3R4 R5 R6 R7 R8 S S2 S5 S6 S7 - Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Bracket, Mounting, Right Angle (90) Metal. Bracket, Mounting, Right Angle (90) Metal with Cross Bar. Bracket, Mounting, Right Angle (90) Plastic. Bracket, Mounting, Right Angle (90) Plastic with Cross Bar. Float Mounts, Universal. Threaded Post, Brass, 0.225 [5.71] Length. Threaded Post, Nylon, 0.225 [5.71] Length. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar. Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer with Push-on Fastener for use with Ferrite Inductor, 4-40 Threads, 0.375 [9.53] Length. *1 F or additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. 2 * Ferrite inductor is available on contact types 36 only. For more information on ferrite inductors, see page 7. *3 VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. *4 For stainless steel dimpled male versions contact Technical Sales. *5 AN and AC hood are not available for connector variant 29. Consult Technical Sales for availability. Zinc plated with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). *1 STEP 7 - Locking and Polarizing Systems 0 *3 V3 3 * V5 *3 VL T T2 T6 E E2 E3 E6 - None. - Lock Tab, connector front panel mounted. - Lock Tab, connector rear panel mounted. - Lock Lever, used with Hoods only. - Fixed Female Jackscrews. - Fixed Female Jackscrews. - Fixed Male and Female Polarized Jackscrews. - Rotating Male Jackscrews. - Rotating Male Screw Locks. - Rotating Male with Internal Hex for 3/32 Hex Drives - Rotating Male and Female Polarized Jackscrews. ED SERIES 0 02 B B3 B7 B8 F P P2 R - *1 STEP 6 - Hoods and Push-On FastenerS 0 J L Y - None. - Hood, Top Opening, Plastic. - Hood, Side Opening, Plastic. -Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. Y6 -Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. Z -Hood, Top or Side Opening, Robust and Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 9, 15, 25, 37, and 50 only. H -Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only. G -Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37, and 50 only. *5 AN - Lightweight Aluminum Hood, nickel finish. *5 AC - Lightweight Aluminum Hood, no finish. W -Hood, Top or Side Opening, Plastic. Available in size 9, 15, and 25 only. N - Push-on Fastener, for Right Angle (90) Mounting Brackets. *2 F - Ferrite inductor. *2 Q -Ferrite inductor for use with Push-on Fastener and Right Angle (90) Mounting Brackets. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 20 PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Size 20 Contacts, Removable IEC Publication 60807-3 Performance Level Two UL Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication UL File #E140980 Soli-D series connectors are professional quality connectors recommended for use in sheltered, noncorrosive indoor or outdoor environments having normal ventilation, but without temperature or humidity controls. This crimp removable contact connector will meet the Performance Level Two requirements of IEC 60807-3. Soli-D series connectors utilize precision machined contacts with closed barrel, crimp terminations. The female contact features a rugged open entry design. Other contact terminations such as solder cup and printed board terminations are also available. The removable contact feature provides for rapid assembly and permits contact repairs or wiring changes. Five standard contact variants are offered in arrangements of 9, 15, 25, 37 and 50 contacts. Soli-D series connectors are mateable and compatible with all D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308. A wide assortment of cable support hoods and locking systems is available from stock. SOLI-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS: Insulator: Removable Contacts: Glass filled nylon resin, UL 94V-0, black color. Contacts: Precision machined copper alloy. Contact Plating: Professional performance - gold flash over nickel plate. Other finishes available upon request. Shells: Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Push-On Fasteners: Phosphor bronze with tin plate. Jackscrew Systems:Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Hoods: Composite and plastic, UL 94V-0; brass or SD SERIES steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: 21 -55C to +125C. 10 days. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Contact Retention In Insulator: Insert contact to rear face of insulator and release from rear face of insulator. Size 20 contacts, male - 0.040 inch [1.02mm] mating diameter. Female - rugged open entry design. 6 lbs. [27 N]. Contact Terminations: Closed barrel crimp, wire sizes 18 AWG [1.0mm2] through 32 AWG [0.03mm2]. Straight printed board mount terminations. Shells: Male shells may be dimpled for EMI/ESD ground paths. Polarization: Trapezoidally shaped shells and polarized jackscrews. Printed Board Mount:Rapid installation push-on fasteners. Locking Systems: Jackscrews and vibration locking systems. Mechanical Operations: 500 operations minimum per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 7.5 amperes nominal. Initial Contact Resistance: 0.008 ohms maximum. Proof Voltage: 1000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]:0.039 inch [1.0mm]. Working Voltage: 300 V r.m.s. PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 3 4 5 6 7 8 1 2 3 4 4 5 SD 15 5 6 7 8 9 6 7 8 9 10 11 12 13 23 24 25 SD 25 1 1 3 14 15 16 17 18 19 20 21 22 10 11 12 13 14 15 SD 9 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 34 SD 50 SD 37 STANDARD SHELL ASSEMBLY B B1 K D1 E M H D 0.0360.008 [0.910.20] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.437 [11.10] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.050.25] CONNECTOR VARIANT SIZES SD 9 M SD 9 F SD 15 M SD 15 F SD 25 M SD 25 F SD 37 M SD 37 F SD 50 M SD 50 F O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 0.032 [0.81] Total diametral float D 0.005 [0.13] ] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] [ +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SD SERIES 0.0500.020 [1.270.51] 22 PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. REMOVABLE CRIMP CONTACTS CODE 1 AND 12 contacts may be supplied with connector or ordered separately. FEMALE CONTACT MALE CONTACT A A oC oB oC O0.040 [1.02] 0.170 [4.32] 0.170 [4.32] oB PART NUMBER WIRE SIZE AWG/[mm2] A OB OC PART NUMBER WIRE SIZE AWG/[mm2] A OB OC FC7520D 20 / 22 / 24 [0.5/0.3/0.25] 0.612 [15.54] 0.045 [1.14] 0.066 [1.68] MC7520D 20 / 22 / 24 [0.5/0.3/0.25] 0.618 [15.70] 0.045 [1.14] 0.066 [1.68] FC7526D 26 / 28 / 30 [0.12/0.08/0.05] 0.612 [15.54] 0.026 [0.66] 0.066 [1.68] MC7526D 26 / 28 / 30 [0.12/0.08/0.05] 0.618 [15.70] 0.026 [0.66] 0.066 [1.68] Note: *C75**D contacts can not be used in the RD series. PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76 ] gold over nickel by adding "-14" s uffix onto part number. Example: FC7520D-14 0.000050 inch [1.27] gold over nickel by adding "-15" s uffix onto part number. Example: MC7526D-15 The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Wire cannot be removed from molding after insertion. Not suitable for fully loaded c onnector. REMOVABLE CRIMP CONTACTS Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. 18 AWG CRIMP CONTACTS 18 AWG [1.0mm2] contacts may be supplied with connector or ordered separately. MALE CONTACT FEMALE CONTACT 0.915 [23.25] O0.080 [2.03] O0.055 [1.40] 0.927 [23.55] O0.040 [1.02] 0.170 [4.32] FC7518D O0.080 [2.03] 0.170 [4.32] O0.055 [1.40] MC7518D SD SERIES PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76 ] gold over nickel by adding "-14" s uffix onto part number. Example: FC7518D-14 0.000050 inch [1.27] gold over nickel by adding "-15" s uffix onto part number. Example: MC7518D-15 F or i nfo rma tion regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 8 . 23 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 3 AND 32 CODE NUMBER L 3 0.125 [3.18] 32 0.188 [4.78] For straight printed board mount contacts specify code number in Step 4 of ordering information. Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze. 0.437 [11.10] L Nominal 0.024 [0.61] Typical Part Number: SD37F3S60T2X Connectors Designed To Customer Specifications Positronic D-subminiature connectors can be modified to customer specifications. SD SERIES Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer printed circuit board terminations; customer specified hardware; sealing for water resistance. Contact Technical Sales with your particular requirements. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 24 PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN Sym. Sym. 0.492 [12.50] 0.656 [16.66] 0.216 [5.49] 0.108 [2.74] Typ. 0.112 [2.84] 0.054 [1.37] Typ. 0.162 [4.11] 0.324 [8.23] Sym. 0.926 [23.52] Sym. 0.598 [15.19] SD25 Sym. 1.203 [30.56] 0.109 [2.77] Typ. 0.978 [24.84] 0.109 [2.77] Typ. 0.112 [2.84] 0.924 [23.47] SD37 0.870 [22.10] 0.224 [5.69] 0.112 [2.84] 0.055 [1.40] Typ. 0.815 [21.70] SD50 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.045 [1.14] O hole for contact termination positions. Suggest 0.123 0.003 [3.12 0.08] O hole for mounting connector with push-on fasteners. SD37M3S600Z SD SERIES 25 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.652 [16.56] 0.109 [2.77] Typ. 0.112 [2.84] 0.055 [1.37] Typ. SD15 1.250 [31.75] 0.055 [1.40] Typ. 0.112 [2.84] 0.108 [2.74] Typ. SD9 0.378 [9.60] 0.054 [1.37] Typ. SD25F3S600X PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 SD 15 F 0 0 0 0 X /AA -14 STEP 1 - Basic series STEP 10 - SPECIAL OPTIONS SD series. 9, 15, 25, 37, 50 -14 - 0 .000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. STEP 3 - Connector Gender CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - Connector Variants M - Male F - Female STEP 9 - E nvironmental Compliance options STEP 4 - Contact TerminationType - Contacts ordered separately, see page 23. - Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2]. - Crimp, 26 AWG-30 AWG [0.12mm2-0.05mm2]. - Solder, Straight Printed Board Mount with 0.125 [3.18] Tail Length. 32 -Solder, Straight Printed Board Mount with 0.188 [4.78] Tail Length. /AA - RoHS Compliant 0 1 12 3 *1 STEP 5 -Mounting Style 0 02 F P P2 S S2 S5 S6 - Mounting Hole, 0.120 [3.05] O. - Mounting Hole, 0.154 [3.91] O. - Float Mounts, Universal. - Threaded Post, Brass, 0.437 [11.10] Length. -Threaded Post, Nylon, 0.437 [11.10] Length. - Swaged Spacer, 4-40 Threads, 0.437 [11.10] Length. - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. - Swaged Locknut, 4-40 Threads. -Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.437 [11.10] Length. *1 STEP 6 - Hoods 0 - None. J - Hood, Top Opening, Plastic. L - Hood, Side Opening, Plastic. Y -Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. Y6 -Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. Z -Hood, Top or Side Opening, Robust and Extended Height, Composite and Plastic with Rotating Male Jackscrews. H -Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only. G - Hood, EMI/RFI, Die Cast Zinc. AN - Lightweight Aluminum Hood, nickel finish. AC - Lightweight Aluminum Hood, no finish. W -Hood, Top or Side Opening, Plastic. Available in size 9,15, and 25 only. Note: If compliance to environmental legislation is not required, this step will not be used. Example: SD15F0000X STEP 8 - Shell Options 0 *3 S X Z - Zinc Plated, with Chromate Seal. Stainless steel, passivated. Tin Plated. Tin Plated and Dimpled (male connectors only). *1 STEP 7 - Locking and Polarizing Systems 0 - None. *2 V3- Lock Tab, connector front panel mounted. 2 * V5- Lock Tab, connector rear panel mounted. *2 VL - Lock Lever, used with Hoods Only. T - Fixed Female Jackscrews. T2 - Fixed Female Jackscrews. T6 - Fixed Male and Female Polarized Jackscrews. E - Rotating Male Jackscrews. E2 - Rotating Male Screw Locks. E3 - Rotating Male with internal hex for 3/32 hex drives E6 - Rotating Male and Female Polarized Jackscrews. NOTE: Once you have made a connector selection, c ontact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. 2-D Drawing For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78 . SD SERIES *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2 VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. *3 For stainless steel dimpled male versions contact Technical Sales. 3-D Model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 26 HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Size 20 Signal and Thermocouple Contacts, Fixed PosiBand(R) Closed Entry IEC Publication 60807-2 Performance Level One MIL-DTL-24308 UL Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication UL File #E140980 Harmo-D series connectors are military quality connectors designed for use in sheltered, mildly corrosive environments having a wide range of temperature, pressure and humidity changes. Applicable fixed contact connectors are qualified to MIL-DTL-24308 (see page 82 for more information) and meet the performance requirements of IEC 60807-2, Performance Level One. Harmo-D series connectors utilize precision machined contacts which are fixed within the connector body. The female contact features Positronic's unique PosiBand closed entry design, see page 1 for details. Five standard connector variants are offered in arrangements of 9, 15, 25, 37 and 50 contacts. Each connector variant is available with contact terminations for solder cup, wrap post and straight and right angle (90) printed board mount terminations with Inch and Metric footprints. Harmo-D series connectors are mateable and compatible with all D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308. A wide assortment of printed board mounting hardware, cable support hoods and locking systems is available from stock. HARMO-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator:Glass filled DAP per ASTM-D-5948, SDG-F, UL 94V-0, green color. Contacts:Precision machined copper alloy. Contact Plating: Military performance - 0.000050 inch [1.27 ] gold over copper plate. IEC 60807-2, Performance Level One - gold flash over nickel plate. Other finishes available upon request. Shells:Steel with tin plate; zinc and cadmium plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers and Brackets: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated; polyester. Push-On Fasteners:Phosphor bronze or beryllium copper with tin plate. Jackscrew Systems:Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with n ickel plate. Hoods:Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts: S ize 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female contact - PosiBand closed entry design, see page 1 for details. Contact Retention In Insulator: 9 lbs. [40 N]. Resistance To Solder 650F [350C] for 10 seconds duration per Iron Heat: IEC 60512-6. Contact Terminations: Solder cup contacts - 0.042 inch [1.06mm] minimum hole diameter in solder style contact for 20 AWG [0.5mm2] wire maximum. Straight Printed Board Mount - 0.028 inch [0.71mm] termination diameter and 0.024 inch [0.61mm] termination diameter. 27 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Right Angle (90) Printed Board Mount - 0.028 [0.71mm] termination diameter for Inch System footprint, and 0.024 [0.61mm] termination diameter for European Metric footprint. Wrap Post - 0.025 inch [0.64mm] square Shells: Male shells may be dimpled for EMI/ESD ground paths. Polarization: Trapezoidally shaped shells and polarized jackscrews. Mounting To AngleJackscrews and riveted fasteners with Brackets:0.120 inch [3.05mm] clearance hole, and threaded riveted fasteners with 4-40 threads and polyester lock inserts. Mounting To Rapid installation push-on fasteners an Printed Board: mounting posts. Jackscrews and vibration locking s ystems. Locking Systems: Mechanical Operations: 1000 operations minimum per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating, Tested per UL 1977: 18 amperes, 2 contacts energized. 14 amperes, 6 contacts energized. 11 amperes, 15 contacts energized. 10 amperes, 25 contacts energized. 9 amperes, 50 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.004 ohms maximum. Proof Voltage: 1000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]:0.039 inch [1.0mm]. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: -55C to +125C. 56 days. THERMOCOUPLE CONTACTS: Straight and right angle (90) printed circuit board mount contacts are available, please contact Technical Sales for details. Size 20 crimp contacts are available in RD series, see page 36 for details. D-Sub HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 HDC 9 3 4 5 6 7 8 1 10 11 12 13 14 15 2 3 4 5 3 4 HDC 15 6 7 8 9 5 6 7 8 9 10 11 12 13 23 24 25 HDC 25 1 1 2 14 15 16 17 18 19 20 21 22 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 HDC 37 HDC 50 STANDARD SHELL ASSEMBLY B B1 K D1 E M D H 0.0360.008 [0.910.20] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.220 [5.59] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.050.25] 0.0500.020 [1.270.51] CONNECTOR VARIANT SIZES HDC 9 M HDC 9 S HDC 15 M HDC 15 S HDC 25 M HDC 25 S HDC 37 M HDC 37 S HDC 50 M HDC 50 S O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 0.032 [0.81] Total diametral float D 0.005 [0.13] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] [ ] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 28 HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub SOLDER CUP TERMINATION CODE 2 For solder cup contacts, specify code 2 in step 4 of ordering information. Fixed male and female polarized jackscrews available. Specify code T6 in step 7 of ordering information. Typical Part Number: HDC15M200T6Z Typical Part Number: HDC15M200T2Z STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 3, 32, 33, AND 36 CODE NUMBER L OD 3 0.170 [4.32] 0.028 [0.71] 32 0.375 [9.53] 0.028 [0.71] 33 0.500 [12.70] 0.028 [0.71] 36 0.236 [6.00] 0.024 [0.61] Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze 0.225 [5.71] 0.010 [0.25] NOMINAL For straight printed board mount contacts, specify code no. in step 4 of ordering information. L OD Typical Part Number: HDC25S3S60T0 WRAP POST TERMINATION CODE 6 Fixed female jackscrews 0.025 [0.64] Sq. For wrap post contacts, specify code 6 in step 4 of ordering information. 0.495 [12.57] 0.720 [18.29] Typical part number: HDC15S600T0 29 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. HDC25M6S50T0 D-Sub HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com right angle (90) PRINTED BOARD MOUNT TERMINATION CODE 5, 0.283 [7.19] CONTACT EXTENSION C HDC**5**** 0.283 [7.19] CONTACT EXTENSION B 0.008 [0.20] Fixed female jackscrews A *1 PART NUMBER A*1 B C D E HDC9*5**** 1.204 [30.58] 0.984 [24.99] 0.339 [8.61] 0.283 [7.19] 0.112 [2.84] HDC15*5**** 1.532 [38.91] 1.312 [33.32] 0.339 [8.61] 0.283 [7.19] 0.112 [2.84] HDC25*5**** 2.072 [52.63] 1.852 [47.04] 0.339 [8.61] 0.283 [7.19] 0.112 [2.84] HDC37*5**** 2.720 [69.09] 2.500 [63.50] 0.339 [8.61] 0.283 [7.19] 0.112 [2.84] HDC50*5**** 2.626 [66.70] 2.406 [61.11] 0.395 [10.03] 0.283 [7.19] 0.112 [2.84] NOTE: *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. 0.112 [2.84] Typ. Specify code 5 in step 4 of ordering information 0.112 [2.84] Typ. Numbering shown is rear view of male and face view of female. D D 0.112 [2.84] Typ. 13 12 25 11 24 10 23 9 22 Push-on fastener beryllium copper Typical Part Number: HDC25M5R7NT2X 7 8 21 20 6 19 5 18 4 17 3 16 2 15 0.160 [4.06] Nominal 1 14 Typical Part Number: HDC50S5R7NTX O0.028 [0.71] right angle (90) PRINTED BOARD MOUNT TERMINATION CODE 42, 0.370 [9.40] CONTACT EXTENSION O0.125 [3.18] Typ. C B 0.008 [0.20] Fixed female jackscrews Specify code 42 in step 4 of ordering information HDC**42**** 0.370 [9.40] CONTACT EXTENSION A *1 PART NUMBER A*1 B C D E HDC9*42**** 1.204 [30.58] 0.984 [24.99] 0.420 [10.67] 0.370 [9.40] 0.100 [2.54] HDC15*42**** 1.532 [38.91] 1.312 [33.32] 0.420 [10.67] 0.370 [9.40] 0.100 [2.54] HDC25*42**** 2.072 [52.63] 1.852 [47.04] 0.420 [10.67] 0.370 [9.40] 0.100 [2.54] HDC37*42**** 2.720 [69.09] 2.500 [63.50] 0.420 [10.67] 0.370 [9.40] 0.100 [2.54] HDC50*42**** 2.626 [66.70] 2.406 [61.11] 0.470 [11.94] 0.370 [9.40] 0.100 [2.54] *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. E Numbering shown is rear view of male and face view of female. D NOTE: E D E 15 1 0.197 [5.00] Nominal Typical Part Number: HDC50M42B30T2X Typical Part Number: HDC25M42B30T2X O0.024 [0.61] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 30 HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub right angle (90) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN Mount connector with mating face positioned to follow direction of arrow. Sym. 0.492 [12.50] Sym. 0.656 [16.66] 0.216 [5.49] 0.108 [2.74] Typ. X 0.054 [1.37] Typ. 0.162 [4.11] 0.055 [1.40] Typ. 0.324 [8.23] 0.652 [16.56] 0.109 [2.77] Typ. 0.926 [23.52] 0.055 [1.40] Typ. 0.598 [15.19] HDC 15 HDC 9 1.250 [31.75] X 0.108 [2.74] Typ. Sym. 0.378 [9.60] 0.054 [1.37] Typ. X HDC 25 Sym. 1.203 [30.56] 0.109 [2.77] Typ. 0.978 [24.84] 0.109 [2.77] Typ. X Sym. 0.870 [22.10] Y 0.055 [1.40] Typ. 0.924 [23.47] X 0.815 [20.70] HDC 37 HDC 50 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.039 [0.99] O hole for 0.024 [0.61] O contact termination positions. Suggest 0.045 [1.14] O hole for 0.028 [0.71] O contact termination positions. Suggest 0.123 0.003 [3.12 0.08] O hole for mounting connector with push-on fasteners. *Metric system, European contact hole pattern. CODE NUMBER X Y 3, 5, 32, 33, 36 0.112 [2.84] 0.224 [5.69] *42 0.100 [2.54] 0.200 [5.08] NOTE: Once you have made a connector selection, c ontact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. 31 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 2-D Drawing 3-D Model D-Sub HDC SERIES MILITARY QUALITY FIXED CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 HDC 37 S 5 B3 0 T 0 /AA -50 STEP 10 - SPECIAL OPTIONS STEP 1 - Basic series -14 - 0.000030 [0.76] gold over n ickel. -15 - 0 .000050 [1.27] gold over nickel. -50 - 0.000050 [1.27] gold over copper. HDC series. STEP 2 - Connector Variants CONTACT TECHNICAL SALES FOR ORDERING DETAILS OF THE FOLLOWING: Other Special Requirements. Straight and Right Angle (90) Thermocouple printed circuit board mount contacts 9, 15, 25, 37, 50 STEP 3 - Connector Gender M - Male S - Female - PosiBand closed entry contacts STEP 4 - Contact TerminationType 2 3 32 33 36 42 5 6 STEP 9 - E nvironmental Compliance options - Solder cup. - Solder, Straight Printed Board Mount with 0.170 [4.32] Tail Length. - Solder, Straight Printed Board Mount with 0.375 [9.52] Tail Length. - Solder, Straight Printed Board Mount with 0.500 [12.70] tail length. - Solder, Straight Printed Board Mount with 0.236 [5.99] Tail Length. - Solder, Metric System Right Angle (90) Printed Board Mount with 0.370 [9.40] Contact Extension. - Solder, Right Angle (90) Printed Board Mount with 0.283 [7.19] Contact Extension. - Wrap Post. /AA - RoHS Compliant Note: If compliance to environmental legislation is not required, this step will not be used. Example: HDC37S5B30T0 STEP 8 -SHELL OPTIONS 0 *3 S X Z C *1 STEP 5 - Mounting STYLE 0 02 B3 B8 F P P2 R2 - R6 R7 R8 S S2 S5 S6 - S7 - Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Bracket, Mounting, Right Angle (90) Metal with Cross Bar. Bracket, Mounting, Right Angle (90) Plastic with Cross Bar. Float Mounts, Universal. Threaded Post, Brass, 0.225 [5.71] Length. Threaded Post, Nylon, 0.225 [5.71] Length. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar. Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar. Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225 [5.71] Length. Swaged Spacer with Push-on Fastener for use with Ferrite Inductor, 4-40 Threads, 0.375 [9.53] Length. *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. 2 * Ferrite inductor is available on contact types 32, 33, 36 and 6 only. For more information on ferrite inductors, see page 7. *3 For stainless steel dimpled male versions contact Technical Sales. - Zinc Plated with Chromate Seal. Stainless steel, passivated. Tin Plated. Tin Plated and Dimpled (male connectors only). Cadmium plated with Chromate Seal *1 STEP 7 -Locking and Polarizing Systems 0 V3 V5 VL T T2 T6 E E2 E3 E6 - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods Only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with internal hex for 3/32 hex drives Rotating Male and Female Polarized Jackscrews. *1 STEP 6 - Hoods AND PUSH-ON FASTENERS 0 J L Y Y6 Z H G AN AC W N 2 * F - None. - Hood, Top Opening, Plastic. - Hood, Side Opening, Plastic. -Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. -Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. -Hood, Top or Side Opening, Robust and Extended Height, Composite and Plastic with Rotating Male Jackscrews. - Hood, Top Opening, Metal. Available in size 15, 25, 37 and 50 only. - Hood, EMI/RFI, Die Cast Zinc. - Lightweight Aluminum Hood, nickel finish. - Lightweight Aluminum Hood, no finish. - Hood, Top or Side Opening, Plastic. Available is size 9, 15, and 25 only. - Push-on Fastener, for Right Angle (90) Mounting Brackets. - Ferrite Inductor. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 32 MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Size 20 Signal and Thermocouple Contacts, Crimp Removable PosiBand(R) Closed Entry RD SERIES IEC Publication 60807-3 Performance Level One, MIL-DTL-24308 & SAE AS39029 UL Recognized CSA Recognized File #E49351 File #LR54219 Telecommunication UL File #E140980 Rhapso-D series connectors are military quality connectors designed for use in sheltered, mildly corrosive environments having a wide range of temperature, pressure and humidity changes. Applicable crimp removable contact connectors are qualified to MIL-DTL-24308 and SAE AS39029 (see page 82 for more information), and will meet the performance requirements of IEC 60807-3, Performance Level One. Rhapso-D series connectors utilize precision machined contacts with closed barrel, crimp terminations. The female utilizes Positronic's unique PosiBand closed entry system, see page 1 for details. Rugged open entry female contacts are also available. Six standard connector variants are offered in arrangements of 9, 15, 25, 29, 37 and 50 contacts. Rhapso-D series connectors are mateable and compatible with all D-subminiature connectors conforming to MIL-DTL-24308, IEC 60807-2 and IEC 60807-3. A wide assortment of cable support hoods and locking systems is available from stock. RHAPSO-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Glass filled DAP per ASTM-D-5948, SDG-F, UL 94V-0, green color. Precision machined copper alloy. Contacts: Contact Plating: Military performance - 0.000050 inch [1.27 ] gold over nickel plate. IEC 60807-3, Performance Level One - gold flash over nickel plate. Other finishes available upon request. Steel with tin plate; zinc and cadmium Shells: plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Jackscrew Systems:Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Removable Contacts:Insert contact to rear face of insulator and release from rear face of insulator. Size 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female - PosiBand closed entry design, see page 1 for details. 33 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Contact Retention In Insulator: Contact Terminations: lbs. [40 N]. 9 Closed barrel crimp, wire sizes 18 AWG [1.0mm2] through 30 AWG [0.05mm2]. Shells:Male shells may be dimpled for EMI/ESD ground paths. Polarization:Trapezoidally shaped shells and polarized jackscrews. Locking Systems: Jackscrews and vibration locking systems. Mechanical Operations: 1000 operations minimum per IEC 60512-5 for PosiBand closed entry female contact. ELECTRICAL CHARACTERISTICS: Contact Current Rating, Tested per UL 1977: 18 amperes, 2 contacts energized. 14 amperes, 6 contacts energized. 11 amperes, 15 contacts energized. 10 amperes, 25 contacts energized. 9 amperes, 50 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.004 ohms maximum. Proof Voltage: 1000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]:0.039 inch [1.0mm]. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: -55C to +125C. 21 days. THERMOCOUPLE CONTACTS: Size 20 crimp contacts are available, see page 36 for details. Printed circuit board mount contacts are available in HDC series, see page 27 for details. MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 6 3 7 4 8 5 2 1 9 9 2 3 4 5 6 5 6 7 1 8 10 11 12 13 14 15 RD 9 1 4 3 3 4 5 6 7 8 9 1 3 4 5 6 7 8 9 8 9 10 11 12 13 23 24 25 RD 25 10 2 7 14 15 16 17 18 19 20 21 22 RD 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 11 12 13 14 15 16 17 18 19 20 2 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 21 22 23 24 25 26 27 28 29 RD 29 34 RD SERIES 2 1 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 RD 37 RD 50 STANDARD SHELL ASSEMBLY B B1 K D1 E M D H 0.0360.008 [0.910.20] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.375 [9.53] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.080.25] 0.0500.020 [1.270.51] CONNECTOR VARIANT SIZES RD 9 M RD 9 S RD 15 M RD 15 S RD 25 M RD 25 S RD 29 M RD 29 S RD 37 M RD 37 S RD 50 M RD 50 S O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 1.770 [44.96] 1.770 [44.96] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 1.534 [38.96] 1.534 [38.96] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 1.274 [32.36] 1.251 [31.78] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 0.032 [0.81] Total diametral float D 0.005 [0.13] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 1.322 [33.58] 1.322 [33.58] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.539 [13.69] 0.539 [13.69] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.237 [6.02] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.450 [11.43] 0.431 [10.95] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] [ ] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 34 MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub REMOVABLE CRIMP CONTACTS CODE 1 AND 12 contacts may be supplied with connector or ordered separately. QUALIFIED TO SAE AS39029 Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. *MILITARY SPECIFICATION CONTACTS FEMALE contact "CLOSED ENTRY" DESIGN RD SERIES STANDARD FINISH: per SAE AS39029 specifications MALE contact 0.538 [13.67] 0.066 [1.68] Color Code: Male Contact: ORANGE/BLUE/WHITE FEMALe Contact: ORANGE/BLUE/GRAY 0.550 [13.97] * Color Code Stainless Steel Shroud 0.045 [1.14] 0.066 [1.68] * Color Code 0.045 [1.14] O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] FEMALE PART NUMBER MALE 20 / 22 / 24 [0.5/0.3/0.25] *M39029/63-368 PART NUMBER Positronic is qualified to supply the legacy design, as well as, the PosiBand design. If the requirement is for the PosiBand design exclusively, notify sales at time of quotation for order placement when requesting M39029 contacts. *M39029/64-369 WIRE SIZE AWG/[mm2] 20 / 22 / 24 [0.5/0.3/0.25] REMOVABLE CRIMP CONTACTS CODE 1 AND 12 contacts may be supplied with connector or ordered separately. Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76] gold over nickel by adding "-14" s uffix onto part number. Example: FC6020D2-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC6026D-15 FEMALE contact 0.066 [1.68] 0.538 [13.67] 0.550 [13.97] OA O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] OA FC6020D2 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] FC6026D2 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] FEMALE PART NUMBER MALE contact "CLOSED ENTRY" DESIGN 0.066 [1.68] OA 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] OA MC6020D 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] MC6026D 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] MALE PART NUMBER Note: FC602*D2 and MC602*D contacts can be used in the SD series. F or i nfo rma tion regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 8 . 35 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Wire cannot be removed from molding after insertion. Not suitable for fully loaded c onnector. REMOVABLE CRIMP CONTACTS 18 AWG CRIMP CONTACTS 18 AWG [1.0mm2] contacts may be supplied with connector or ordered separately. Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. O0.080 [2.03] "CLOSED ENTRY" DESIGN 0.915 [23.24] Note: FC6018D2 and MC6018D contacts can be used in the ORD series. 0.179 [4.55] O0.055 [1.40] MALE contact O0.080 [2.03] 0.927 [23.55] O0.040 [1.02] 0.179 [4.55] O0.055 [1.40] PART NUMBER WIRE SIZE AWG/[mm2] PART NUMBER WIRE SIZE AWG/[mm2] FC6018D2 18 [1.0] max MC6018D 18 [1.0] max FEMALE MALE RD SERIES FEMALE contact optional FINISHES: 0.000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC6018D2-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC6018D-15 PLating: STANDARD FINISH: Gold flash over nickel plate. REMOVABLE THERMOCOUPLE CRIMP CONTACT Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number.. contacts may be supplied with connector or ordered separately. FEMALE contact "CLOSED ENTRY" DESIGN male contact 0.538 [13.67] 0.550 [13.97] * Color Code OA * Color Code OB O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] TYPE MATERIAL CHROMEL (+) K ALUMEL (-) COPPER (+) with gold flash T CONSTANTAN (-) CHROMEL (+) E CONSTANTAN (-) FEMALE MALE PART NUMBER PART NUMBER FC6020D2CH MC6020DCH FC6026D2CH MC6026DCH FC6020D2AL MC6020DAL FC6026D2AL MC6026DAL FC6020D2CU MC6020DCU FC6026D2CU MC6026DCU FC6020D2CO MC6020DCO FC6026D2CO MC6026DCO FC6020D2CH MC6020DCH MC6026DCH FC6020D2CO MC6020DCO FC6026D2CO MC6026DCO WIRE SIZE AWG [mm2] 20 / 22 / 24 [0.5 / 0.3 / 0.25] OA OB 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] GREEN 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] RED 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] YELLOW 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] WHITE 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] OB 0.170+0.015-0.020 [4.32+0.38-0.51] WHITE FC6026D2CH Dimensionally equivalent to M39029/64-369 COLOR CODE OA For more information on the availability of Type J thermocouple contacts, and information about thermocouple contacts with printed circuit board solder termination, please contact Technical Sales. Chromel(R) and (R) Alumel are registered trademarks of Hoskins Manufacturing Company. 0.066 [1.68] 0.045 [1.14] YELLOW 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] Dimensionally equivalent to M39029/63-368 F or i nfo rma tion regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 8 . DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 36 MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 RD 25 S 1 0 J VL 0 /AA -50 STEP 10 - SPECIAL OPTIONS STEP 1 - Basic series 9, 15, 25, 29, 37, 50 -14 - 0 .000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. -50 - 0.000050 [1.27] gold over copper. STEP 3 - Connector Gender CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS RD series. RD SERIES STEP 2 - Connector Variants M - Male S - Female - PosiBand closed entry contacts STEP 9 - E nvironmental Compliance options /AA - RoHS Compliant STEP 4 - Contact TerminationType 0 - Contacts ordered separately, see pages 35-36. 1 - Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2]. 12 - Crimp, 26 AWG-30 AWG [0.12mm2-0.05mm2]. Note: If compliance to environmental legislation is not required, this step will not be used. Example: RD25S10JVLO *1 STEP 5 -Mounting Style 0 02 F S2 S5 - Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Float Mounts, Universal. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. STEP 8 -SHELL OPTIONS 0 *2 S X Z C - Zinc Plated with Chromate Seal. Stainless steel, passivated. Tin Plated. Tin Plated and Dimpled (male connectors only). Cadmium plated with Chromate Seal. *1 STEP 6 - Hoods 0 J L Y - None. Hood, Top Opening, Plastic. Hood, Side Opening, Plastic. Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. Y6 -Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. Z -Hood, Top or Side Opening, Robust Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 9, 15, 25, 37, and 50 only. H -Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only. G -Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37, and size 50 only. *3 AN - Lightweight Aluminum Hood, nickel finish. *3 AC - Lightweight Aluminum Hood, no finish. W -Hood, Top or Side Opening, Plastic. Available in size 9,15, and 25 only. *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. 2 * For stainless steel dimpled male versions contact Technical Sales. *3 AN and AC hood are not available for connector variant 29. Consult Technical Sales for availability. *1 STEP 7 -Locking and Polarizing Systems 0 V3 V5 VL T T2 T6 E E2 E3 E6 - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods Only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with internal hex for 3/32 hex drives Rotating Male and Female Polarized Jackscrews. NOTE: Once you have made a connector selection, c ontact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78 . 37 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 2-D Drawing 3-D Model PROFESSIONAL / INDUSTRIAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com Size 20 Signal and Thermocouple Contacts, Crimp Removable Two Performance Levels For Best Cost / Performance Ratio ORD series connectors are professional / industrial quality connectors with closed barrel crimp removable contacts. ORD series connectors are recommended for use in sheltered, mildly corrosive environments having a wide range of temperatures with normal ventilation where high performance is required. ORD series connectors utilize precision-machined contacts to provide durability. Female contacts feature the low cost, high performance rugged open entry design, meeting the performance requirements of IEC 60807-3, Performance Level Two. Female PosiBand closed entry contacts are optional and meet IEC 807-3, Performance Level One. Six standard contact variants are offered in arrangements of 9, 15, 25, 29, 37, and 50 contacts. ORD series connectors are mateable and compatible with all D-Subminiature connectors conforming to MIL-DTL-24308, IEC 60807-2, and IEC 60807-3. A wide assortment of cable support hoods and locking systems is available from stock. ORD SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulators: Glass filled DAP per ASTM-D-5948, SDG-F, UL 94V-0, green color. Precision machined copper alloy. Contacts: Contact Plating: Industrial performance - gold flash over nickel plate. Other finishes available upon request. Shells:Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Vibration Lock Systems:Slide lock and lock tabs, steel with nickel plate. Jackscrew Systems:Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Composite and plastic, UL 94V-0; brass Hoods: or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Removable Contacts:Insert contact to rear face of insulator and release from rear face of insulator. Size 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female contacts - rugged open entry design or PosiBand closed entry design, see page 1 for details. Contact Retention In Insulator: 9 lbs. [40 N]. Contact Terminations: Closed barrel crimp, wire sizes 18 AWG [1.0mm2] through 24 AWG [0.25mm2]. Shells:Tin-plated male shells may be dimpled for EMI/ ESD ground paths. Polarization: Trapezoidally shaped shells and polarized jackscrews. Jackscrews and vibration locking systems. Locking Systems: Mechanical Operations: 500 operations minimum per IEC 60512-5 for rugged open entry design. 1000 operations minimum per IEC 60512-5 for PosiBand closed entry female contact. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Open Entry Contacts: 7.5 amperes nominal Closed Entry Contacts, tested per UL 1977: 18 amperes, 2 contacts energized. 14 amperes, 6 contacts energized. 11 amperes, 15 contacts energized. 10 amperes, 25 contacts energized. 9 amperes, 50 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.008 ohms maximum for open entry 0.004 ohms maximum for closed entry Proof Voltage: 1000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]:0.039 inch [1.0mm]. Working Voltage: 300 V r.m.s. CLIMACTIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: -55C to +125C. 10 days. THERMOCOUPLE CONTACTS: Size 20 crimp contacts are available. See page 41 for details. Printed circuit board mount contacts are available in HDC series, see page 27 for details. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 38 ORD SERIES IEC Publication 60807-3 Performance Level Two - Professional Performance Level One - Industrial PROFESSIONAL / INDUSTRIAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 2 3 4 5 6 7 8 5 6 7 3 4 9 1 2 3 4 5 6 7 8 9 6 7 8 9 10 11 12 13 23 24 25 ORD 25 10 1 5 14 15 16 17 18 19 20 21 22 ORD 15 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 11 12 13 14 15 16 17 18 19 20 2 1 8 10 11 12 13 14 15 ORD 9 1 4 3 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 21 22 23 24 25 26 27 28 29 ORD 29 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 ORD 37 ORD 50 STANDARD SHELL ASSEMBLY B B1 K D1 E M D H 0.0360.008 [0.910.20] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.375 [9.53] Max. ORD SERIES OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.080.25] 0.0500.020 [1.270.51] CONNECTOR VARIANT SIZES ORD 9 M ORD 9 F ORD 9 S ORD 15 M ORD 15 F ORD 15 S ORD 25 M ORD 25 F ORD 25 S ORD 29 M ORD 29 F ORD 29 S ORD 37 M ORD 37 F ORD 37 S ORD 50 M ORD 50 F ORD 50 S 39 O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 1.770 [44.96] 1.770 [44.96] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 1.534 [38.96] 1.534 [38.96] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 1.274 [32.36] 1.251 [31.78] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.032 [0.81] Total diametral float D 0.005 [0.13] ] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 1.322 [33.58] 1.322 [33.58] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.539 [13.69] 0.539 [13.69] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.237 [6.02] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.450 [11.43] 0.431 [10.95] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] [ +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places PROFESSIONAL / INDUSTRIAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com REMOVABLE CRIMP CONTACTS CODE 1 contacts may be supplied with connector or ordered separately. Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. FEMALE contact MALE contact "CLOSED ENTRY" DESIGN 0.538 [13.67] 0.550 [13.97] OA O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] OA FC6020D2 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] FC6026D2 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] FEMALE PART NUMBER 0.066 [1.68] OA 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] OA MC6020D 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] MC6026D 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] MALE PART NUMBER ORD SERIES 0.066 [1.68] PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC6120D2-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC6026D-15 REMOVABLE CRIMP CONTACTS CODE 1 contacts may be supplied with connector or ordered separately. FEMALE contact "RUGGED Open Entry" DESIGN O0.045 [1.14] Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. 0.538 [13.67] FEMALE O0.066 [1.68] 0.170+0.015-0.020 [4.32+0.38-0.51] PART NUMBER FC6120D WIRE SIZE AWG/[mm2] 20 / 22 / 24 [0.5/0.3/0.25] PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC6120D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: FC6120D-15 F or i nfo rma tion regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 8 . DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 40 PROFESSIONAL / INDUSTRIAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Wire cannot be removed from molding after insertion. Not suitable for fully loaded c onnector. REMOVABLE CRIMP CONTACTS 18 AWG CRIMP CONTACTS D-Sub Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. 18 AWG [1.0mm2] contacts may be supplied with connector or ordered separately. *FEMALE contact MALE CONTACT "Rugged Open Entry" DESIGN O0.080 [2.03] O0.080 [2.03] FC6118D MC6018D * FEMALE POSIBAND CLOSED ENTRY Contacts ARE AVAILABLE, SEE PAGE 36 FOR DETAILS. PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC6118D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC6018D-15 ORD SERIES REMOVABLE THERMOCOUPLE CRIMP CONTACTS contacts may be supplied with connector or ordered separately. FEMALE contact Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. "CLOSED ENTRY" DESIGN male contact 0.538 [13.67] 0.550 [13.97] * Color Code OA * Color Code OB O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] TYPE MATERIAL CHROMEL (+) K ALUMEL (-) T COPPER (+) with gold flash CONSTANTAN (-) CHROMEL (+) E CONSTANTAN (-) FEMALE MALE PART NUMBER PART NUMBER FC6020D2CH MC6020DCH COLOR CODE FC6026D2CH MC6026DCH FC6020D2AL MC6020DAL FC6026D2AL MC6026DAL FC6020D2CU MC6020DCU FC6026D2CU MC6026DCU FC6020D2CO MC6020DCO FC6026D2CO MC6026DCO FC6020D2CH MC6020DCH FC6026D2CH MC6026DCH FC6020D2CO MC6020DCO FC6026D2CO MC6026DCO Dimensionally equivalent to M39029/64-369 WIRE SIZE AWG [mm2] 20 / 22 / 24 [0.5 / 0.3 / 0.25] OA OB 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 0.066 [1.68] 0.045 [1.14] GREEN 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] RED 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] OB 0.170+0.015-0.020 [4.32+0.38-0.51] WHITE 20 / 22 / 24 [0.5 / 0.3 / 0.25] OA 0.066 [1.68] 0.045 [1.14] YELLOW For more information on the availability of Type J thermocouple contacts, and information about thermocouple contacts with printed circuit board solder termination, please contact Technical Sales. 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] WHITE 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] YELLOW Chromel(R) and (R) Alumel are registered trademarks of Hoskins Manufacturing Company. 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] Dimensionally equivalent to M39029/63-368 F or i nfo rma tion regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 8 . 41 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PROFESSIONAL / INDUSTRIAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 EXAMPLE 1 2 3 4 5 6 7 8 9 10 ORD 9 M 0 0 0 0 Z /AA -14 STEP 1 - Basic series STEP 10 - SPECIAL OPTIONS ORD series 9, 15, 25, 29, 37, 50 -14 - 0 .000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. STEP 3 - Connector Gender CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - Connector Variants M - Male Level F - Female - Professional open entry contacts S - Female - Industrial Level PosiBand closed entry contacts STEP 9 - E nvironmental Compliance options /AA - RoHS Compliant Note: If compliance to environmental legislation is not required, this step will not be used. Example: ORD9M0000Z STEP 4 - Contact TerminationType 0 1 - Contacts ordered separately, see pages 40-41. - Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2]. *1 STEP 5 -Mounting Style STEP 8 - Shell Options 0 02 F S2 S5 0 C * S X Z - Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Float Mounts, Universal. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. *1 STEP 6 - Hoods 0 J L Y - Y6 ZHG* AN *4 AC W4 None. Hood, Top Opening, Plastic. Hood, Side Opening, Plastic. Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. Hood, Top or Side Opening, Robust Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 9, 15, 25, 37, and 50 only. Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only. Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37, and 50 only. Lightweight Aluminum Hood, nickel finish. Lightweight Aluminum Hood, no finish. Hood, Top or Side Opening, Plastic. Available in size 9, 15, and 25 only. 3 - ORD SERIES STEP Zinc plated, with chromate seal. Cadmium plated with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). *1 STEP 7 - Locking and Polarizing Systems 0*2 V3 *2 V5 *2 VL TT2 T6 EE2 E3 E6 - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods Only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with internal hex for 3/32 hex drives Rotating Male and Female Polarized Jackscrews. NOTE: Once you have made a connector selection, c ontact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. *1 F or additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. 2 * VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. 3 * For stainless steel dimpled male versions contact Technical Sales. *4 AN and AC hood are not available for connector variant 29. Consult Technical Sales for availability. For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78 . 2-D Drawing 3-D Model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 42 PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Size 22 Contacts, Removable Crimp and Solder Printed Board Mount Two Performance Levels For Best Cost / Performance Ratio UL Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication UL File #E140980 ODD series connectors are professional / industrial ensity connectors recommended for use quality high d in sheltered, non-corrosive indoor environments having normal ventilation. ODD series connectors utilize precision machined, ontacts having closed barrel crimp removable c terminations and solder cup wire terminations. For printed board mount application, straight solder printed board mount and right angle (90) angled solder terminations are available. Six standard contact variants are offered in arrangements of 15, 26, 44, 62, 78, and 104 contacts. ODD series connectors are mateable and compatible with other high density D-subminiature connectors conforming to MIL-DTL-24308, and are UL and CSA recognized. A wide variety of unique accessories are available. ODD SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: ODD SERIES Insulators:Glass filled polyester per ASTM D5927, UL 94V-0, black color. Contacts: Precision machined copper alloy. Contact Plating: Professional quality - gold flash over nickel plate. Other finishes available upon request. Shells:Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Push-On Fasteners: Phosphor bronze or beryllium copper with tin plate. Jackscrew Systems:Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Removable Contacts:Insert contact to rear face of insulator and release from rear face of insulator. Size 22 contact, male - 0.030 inch [0.76mm] mating diameter. Female - rugged open entry design or PosiBand closed entry design, see page 1 for details. Fixed Contacts, Board Female open entry contacts - both rugged Mounted Applications: and standard design available to customer requirements. Closed entry contacts are PosiBand design, see page 1 for details. Contact Retention In Insulator: 9 lbs. [40 N]. Contact Terminations: Closed barrel crimp, wire sizes 22 AWG 43 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. [0.3mm2] through 30 AWG [0.05mm2]. Solder cup wire, 0.035 inch [0.89mm] hole diameter for 22 AWG [0.3mm2] wire maximum. 0.020 inch [0.5mm] or 0.030 inch [0.76mm] termination diameter straight and Right Angle (90) printed board mount contact terminations. Male shells may be dimpled for EMI/ESD ground Shells: paths. Trapezoidally shaped shells and p olarized Polarization: jackscrews. Mounting ToJackscrews and riveted fasteners with 0.120 inch [3.05mm] clearance hole, and threaded Angle Brackets: riveted fasteners with 4-40 threads and polyester lock inserts. Mounting To Printed Board: Rapid installation push-on fasteners and mounting posts. Locking Systems: Jackscrews and vibration locking systems. 500 operations minimum per IEC 60512-5 for Mechanical Operations: open entry female contact. 1000 operations minimum per IEC 60512-5 for PosiBand closed entry female contact. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Open Entry Contacts: 5 amperes nominal Closed Entry Contacts, tested per UL 1977: 12 amperes, 2 contacts energized. 10 amperes, 6 contacts energized. 7.5 amperes, 26 contacts energized. 6.5 amperes, 62 contacts energized. 5.0 amperes, 104 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.010 ohms maximum for open entry. 0.005 ohms maximum for closed entry. Proof Voltage: 1000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]: 0.042 inch [1.06mm]. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: -55C to +125C. Damp Heat, Steady State: 10 days. PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 5 1 6 11 10 10 15 1 19 ODD 15 1 16 9 18 15 30 31 26 44 ODD 26 ODD 44 1 1 22 21 42 43 20 21 39 60 78 ODD 62 21 42 63 22 43 59 40 62 1 64 84 85 104 ODD 78 ODD 104 STANDARD SHELL ASSEMBLY B B1 K D1 E M D H 0.0360.008 [0.910.20] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.375 [9.53]* Max. * This dimension is for crimp removable connectors. 0.220 [5.59] maximum for all other connectors. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS [F] OPTIONAL SHELL ASSEMBLY [0, 02] 0.1200.010 [3.080.25] CONNECTOR VARIANT SIZES ODD 15 M ODD 15 F ODD 15 S ODD 26 M ODD 26 F ODD 26 S ODD 44 M ODD 44 F ODD 44 S ODD 62 M ODD 62 F ODD 62 S ODD 78 M ODD 78 F ODD 78 S ODD 104 M ODD 104 F ODD 104 S O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] [ 0.032 [0.81] Total diametral float D 0.005 [0.13] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] ] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. ODD SERIES 0.0500.020 [1.270.51] 44 PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub REMOVABLE CRIMP CONTACTS CODE 1 contacts may be supplied with connector or ordered separately. Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. MALE CONTACT FEMALE CONTACT A A OC OB OB O0.030 [0.76] 0.150 [3.81] 0.150 [3.81] Part Number: FC8122D FEMALE PART NUMBER FC8122D OC Part Number: MC8022D WIRE SIZE AWG/[mm2] A OB OC 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] 0.529 [13.44] 0.035 [0.89] 0.047 [1.19] MALE WIRE SIZE AWG/[mm2] A OB OC 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] 0.531 [13.49] 0.035 [0.89] 0.047 [1.19] PART NUMBER MC8022D PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC8122D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC8022D-15 REMOVABLE CRIMP CONTACTS CODE 1 contacts may be supplied with connector or ordered separately. Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. O0.047 [1.19] 0.531 [13.49] FEMALE contact ODD SERIES "CLOSED ENTRY" DESIGN O0.047 [1.19] O0.035 [0.89] FEMALE PART NUMBER FC8022D2 0.520 [13.21] 0.150 [3.81] O0.030 [0.76] 0.150 [3.81] O0.035 [0.89] WIRE SIZE AWG/[mm2] 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76 I] gold over nickel by adding "-14" suffix onto part number. Example: FC8022D2-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: FC8022D2-15 F or i nfo rma tion regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 8 . 45 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Wire cannot be removed from molding after insertion. Not suitable for fully loaded c onnector. REMOVABLE CRIMP CONTACTS 20 AWG CONTACTS 20 AWG [0.5 mm2] Positronic connectpositronic.com Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. contacts may be supplied with connector or ordered separately. MALE CONTACT *FEMALE CONTACT A A OC OB 0.179 [4.55] OB O0.0300.001 [0.750.03] Part Number: FC8120D FEMALE WIRE SIZE AWG/[mm2] PART NUMBER 20 max [0.5] FC8120D Part Number: MC8020D MALE A OB OC 0.852 [21.64] 0.045 [1.14] 0.066 [1.68] 0.179 [4.55] PART NUMBER MC8020D WIRE SIZE AWG/[mm2] 20 max [0.5] OC A OB OC 0.853 [21.66] 0.045 [1.14] 0.066 [1.68] * FEMALE POSIBAND CLOSED ENTRY Contacts ARE AVAILABLE, SEE PAGE 56 FOR DETAILS. PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC8120D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC8020D-15 REMOVABLE THERMOCOUPLE CRIMP CONTACTS contacts may be supplied with connector or ordered separately. FEMALE contact male Contact O0.047 [1.19] Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. TYPE O0.035 [0.89] 0.520 [13.21] * Color Code * Color Code 0.150 [3.81] O0.030 [0.76] MALE PART NUMBER PART NUMBER COLOR CODE* WIRE SIZE AWG [mm2] CHROMEL (+) FC8022D2CH MC8022DCH WHITE 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] ALUMEL (-) FC8022D2AL MC8022DAL GREEN COPPER (+) with gold flash FC8022D2CU MC8022DCU RED CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW CHROMEL (+) FC8022D2CH MC8022DCH WHITE CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW MATERIAL FEMALE K T 0.531 [13.49] E [ [ [ [ [ 22 / 24 / 26 0.3 / 0.25 / 0.12] 22 / 24 / 26 0.3 / 0.25 / 0.12] 22 / 24 / 26 0.3 / 0.25 / 0.12] 22 / 24 / 26 0.3 / 0.25 / 0.12] 22 / 24 / 26 0.3 / 0.25 / 0.12] 0.150 [3.81] O0.047 [1.19] ODD SERIES "CLOSED ENTRY" DESIGN O0.035 [0.89] For more information on the availability of Type J thermocouple contacts, please contact Technical Sales. For more information about thermocouple contacts with printed circuit board s older termination, please contact Technical Sales. Chromel(R) and Alumel(R) are registered trademarks of Hoskins Manufacturing Company F or i nfo rma tion regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 8 . DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 46 Positronic connectpositronic.com PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub REMOVABLE SOLDER CUP CONTACTS CODE 2 contacts may be supplied with connector or ordered separately. Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. FEMALE CONTACT MALE CONTACT 0.529 [13.44] O0.047 [1.20] O0.035 [0.90] 0.531 [13.48] o0.030 [0.77] 0.150 [3.81] Part Number: FS8122D o0.047 [1.20] 0.150 [3.81] Part Number: MS8122D o0.035 [0.88] PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FS8122D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MS8122D-15 REMOVABLE SOLDER CUP CONTACTS CODE 2 contacts may be supplied with connector or ordered separately. Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. FEMALE contact "CLOSED ENTRY" DESIGN ODD SERIES O0.047 [1.19] O0.035 [0.89] 0.520 [13.21] O0.030 [0.76] 0.150 [3.81] PART NUMBER WIRE SIZE AWG/[mm2] FS8022D2 22 [0.3] max FEMALE 0.531 PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FS8022D2-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: FS8022D2-15 F or in formation regardin g I NS E R TI O N & R E MO V A L TO O L S , s ee p a g e 7 8 . 47 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.150 [ PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com FIXED SOLDER CUP TERMINATION CODE 21 0.220 [5.59] Max. Fixed female jackscrews 22 AWG max. [0.5 mm ] 9 Fixed female jackscrew 10 26 0.082 [2.08] 0.145 [3.68] Fixed female jackscrew 9 1 10 18 10 26 19 Fixed male jackscrew 1 10 18 19 26 19 Fixed male and female polarized jackscrews available. Specify code T6 in step 7 of ordering information. Typical Part Number: ODD26F2100T6X STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 3 AND 32 Fixed male jackscrew Fixed female jackscrew Swaged spacer with push-on fastener phosphor bronze. ODD SERIES 26 1 18 19 Typical Part Number: ODD26F2100T2X Fixed female jackscrews 9 9 1 18 Fixed ma jackscrew 0.225 [5.72] 0.010 [0.25] Nominal L O0.020 [0.51] Code No. L 3 0.150 [3.81] 32 0.300 [7.62] Typical Part Number: ODD62F3S60T6X For straight printed board mount contacts specify code no. in step 4 of ordering information DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 48 PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub right angle (90) PRINTED BOARD MOUNT TERMINATION CODE 5, 0.450 [11.43] CONTACT EXTENSION C 0.220 [5.59] Max. ODD**5**** 0.450 [11.43] CONTACT EXTENSION B C D 1.204 [30.58] 0.984 [24.99] 0.528 [13.41] 0.450 [11.43] ODD26*5**** 1.532 [38.91] 1.312 [33.32] 0.528 [13.41] 0.450 [11.43] ODD44*5**** 2.072 [52.63] 1.852 [47.04] 0.528 [13.41] 0.450 [11.43] ODD62*5**** 2.720 [69.09] 2.500 [63.50] 0.528 [13.41] 0.450 [11.43] ODD78*5**** 2.626 [66.70] 2.406 [61.11] 0.573 [14.55] 0.450 [11.43] ODD15*5**** Fixed female jackscrews B 0.008 [0.20] Specify code 5 in step 4 of ordering information A *1 See next page for size 104 Right Angle (90) Connectors. A*1 PART NUMBER NOTE: *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. 0.082 [2.08] Typ. 0.082 [2.08] Typ. 0.082 [2.08] Typ. Numbering shown is rear view of male and face view of female. D D 15 1 Typical Part Number: ODD44M5R7NT2X 0.078 [1.98] Typ. 0.078 [1.98] Typ. 0.220 [5.59] Max. C 0.125 [3.18] Nominal O0.020 [0.51] Push-on fastener beryllium copper Typical Part Number: ODD78M5R7NT20 right angle (90) PRINTED BOARD MOUNT TERMINATION CODE 4, 0.314 [7.98] CONTACT EXTENSION ODD**4**** 0.314 [7.98] CONTACT EXTENSION ODD SERIES Fixed female jackscrews B 0.008 [0.20] Specify code 4 in step 4 of ordering information A* 1 49 B C D ODD15*4**** 1.204 [30.58] 0.984 [24.99] 0.414 [10.52] 0.314 [7.98] ODD26*4**** 1.532 [38.91] 1.312 [33.32] 0.414 [10.52] 0.314 [7.98] ODD44*4**** 2.072 [52.63] 1.852 [47.04] 0.414 [10.52] 0.314 [7.98] ODD62*4**** 2.720 [69.09] 2.500 [63.50] 0.414 [10.52] 0.314 [7.98] ODD78*4**** 2.626 [66.70] 2.406 [61.11] 0.414 [10.52] 0.314 [7.98] 15 Typical Part Number: ODD44S4R7NT2X 0.100 [2.54] Typ. A*1 Push-on fastener beryllium copper DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. See next page for size 104 Right Angle (90) Connectors. NOTE: *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. 0.100 [2.54] Typ. 0.100 [2.54] Typ. 0.100 [2.54] Typ. Numbering shown is rear view of male and face view of female. D 0.100 [2.54] Typ. PART NUMBER D 1 O0.030 [0.76] 0.125 [3.18] Nominal Typical Part Number: ODD78M4R7NT20 PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com right angle (90) PRINTED BOARD MOUNT TERMINATION CODE 5, 0.450 [11.43] CONTACT EXTENSION CONTACT VARIANT 104 Fixed female jackscrews 0.220 [5.59] Max. 0.614 [15.60] Typical Part Number: ODD104M5R7NT2X 2.5000.008 [63.500.20] 2.720 [69.09] * 1 Specify code 5 in step 4 of ordering information 0.450 [11.43] Numbering shown is rear view of male and face view of female 21 42 1 22 NOTE: *1 Dimension applies for 0.125 [3.18] Nominal 0.082 [2.08] Typ. O0.020 [0.51] Push-on fastener, beryllium copper metal angle brackets only. Consult Accessories D-subminiature catalog for dimension when plastic brackets are used. right angle (90) PRINTED BOARD MOUNT TERMINATION CODE 4, 0.314 [7.98] CONTACT EXTENSION CONTACT VARIANT 104 ODD SERIES Fixed female jackscrews 0.220 [5.59] Max. 0.514 [13.06] Typical Part Number: ODD104M4R7NT2X 2.5000.008 [63.500.20] Specify code 4 in step 4 of ordering information 2.720 [69.09] * 1 0.314 [7.98] 21 42 Numbering shown is rear view of male and face view of female 1 22 NOTE: 0.100 [2.54] Typ. 0.125 [3.18] Nominal *1 Dimension applies for Push-on fastener, beryllium copper O0.030 [0.76] metal angle brackets only. Consult Accessories D-subminiature catalog for dimension when plastic brackets are used. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 50 PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub right angle (90) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN Mount connector with mating face positioned to follow direction of arrows. ODD15 MALE 0.984 [24.99] ODD15 FEMALE 0.984 [24.99] 0.492 [12.50] 0.492 [12.50] 0.190 [4.83] 0.215 [5.46] A 0.090 [2.29] Typ. A A C 0.090 [2.29] Typ. A C ODD26 FEMALE ODD26 MALE 1.312 [33.32] 1.312 [33.32] 0.656 [16.66] 0.380 [9.65] 0.656 [16.66] 0.385 [9.78] A 0.090 [2.29] Typ. A A C 0.090 [2.29] Typ. ODD44 MALE ODD44 FEMALE 1.852 [47.04] 1.852 [47.04] 0.926 [23.52] A C 0.926 [23.52] 0.650 [16.51] 0.655 [16.64] A A 0.090 [2.29] Typ. A C ODD62 MALE 0.090 [2.29] Typ. ODD62 FEMALE 2.500 [63.50] 1.250 [31.75] A C 2.500 [63.50] 1.250 [31.75] 0.973 [24.71] 0.975 [24.77] A A C 0.095 [2.41] Typ. A A C 0.095 [2.41] Typ. ODD78 FEMALE ODD78 MALE 2.406 [61.11] ODD SERIES 1.203 [30.56] 2.406 [61.11] 0.903 [22.94] 1.203 [30.56] B 0.903 [22.94] B B D C 0.095 [2.41] Typ. ODD104 MALE B B D 2.500 [63.50] 1.250 [31.75] ODD104 FEMALE 2.500 [63.50] 0.981 [24.92] B C 0.095 [2.41] Typ. 1.250 [31.75] 0.967 [24.56] B Typ. 0.095 [2.41] Typ. C B Typ. 0.095 [2.41] Typ. SUGGESTED PRINTED BOARD HOLE SIZES: C CODE NUMBER A B OC D 4 0.100 [2.54] 0.100 [2.54] 0.045 [1.14] 0.100 [2.54] 3, 32, 5 0.078 [1.98] 0.082 [2.08] 0.035 [0.89] 0.123 [3.12] Suggest 0.123 0.003 [3.12 0.08] O hole for mounting connector with push-on fasteners. 51 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PROFESSIONAL / INDUSTRIAL QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 EXAMPLE 1 2 3 4 5 6 7 8 9 10 ODD 62 F 5 R7 N T6 S /AA -14 STEP 1 - Basic series STEP 10 - SPECIAL OPTIONS ODD series -14 - 0 .000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. STEP 2 - Connector Variants 15, 26, 44, 62, 78, 104 CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 3 - Connector Gender M - Male F - Female - Professional Level open entry contacts S - Female - Industrial Level PosiBand closed entry contacts STEP 9 - E nvironmental Compliance options /AA - RoHS Compliant STEP 4 - Contact TerminationType Note: If compliance to environmental legislation is not required, this step will not be used. Example: ODD62F5R7NT6S 0 1 2 - Contacts ordered separately, see pages 45-47. - Crimp, 22 AWG-30 AWG [0.3mm2-0.05mm2]. - Removable, solder cup, 22 AWG-30 AWG [0.3mm20.05mm2]. 21 - Fixed , solder cup, 22 AWG-30 AWG [0.3mm2-0.05mm2]. 3 - Solder, Straight Printed Board Mount with 0.150 [3.81] Tail Length. 32 - Solder, Straight Printed Board Mount with 0.300 [7.62] Tail Length. 4 - Solder, Right Angle (90) Printed Board Mount with 0.314 [7.98] Contact Extension. 5 - Solder, Right Angle (90) Printed Board Mount with 0.450 [11.43] Contact Extension. STEP 8 - Shell Options 0 *4 S X Z *1 STEP 7 - Locking and Polarizing Systems 0 - None. *3 V3 - Lock Tab, connector front panel mounted. 3 * V5 - Lock Tab, connector rear panel mounted. *3 VL - Lock Lever, used with Hoods Only. T - Fixed Female Jackscrews. T2 - Fixed Female Jackscrews. T6 - Fixed Male and Female Polarized Jackscrews. E - Rotating Male Jackscrews. E2 - Rotating Male Screw Locks. E3 - Rotating Male with internal hex for 3/32 hex drives E6 - Rotating Male and Female Polarized Jackscrews. *1 STEP 5 -Mounting Style 0 02 B3 B8 F P P2 R2 R6 R7 R8 S S2 S5 S6 S7 - Mounting Hole, 0.120 [3.05] O. - Mounting Hole, 0.154 [3.91] O. - Bracket, Mounting, Right Angle (90) Metal with Cross Bar. - Bracket, Mounting, Right Angle (90) Plastic with Cross Bar. - Float Mounts, Universal. - Threaded Post, Brass, 0.225 [5.71] Length. -Threaded Post, Nylon, 0.225 [5.71] Length. - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar. - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar. - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar. - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length. - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. - Swaged Locknut, 4-40 Threads. -Swaged Spacer with Push-on Fasteners, 4-40 Threads, 0.225 [5.71] Length. - Swaged Spacer with Push-on Fastener for use with Ferrite Inductor, 4-40 Threads, 0.375 [9.53] Length. *1 F or additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. 2 * Ferrite inductor is available on contact types 32 and 5 only. For more information on ferrite inductors, see page 7. V3 and V5 locking systems are not available for connector variants *3 VL, 62, 78 and 104. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. *4 For stainless steel dimpled male versions contact Technical Sales. For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78 . - Zinc plated with chromate seal. - Stainless steel, passivated. - Tin plated. - Tin plated and dimpled (male connectors only). ODD SERIES STEP *1 STEP 6 - Hoods 0 J L Y Y6 Z H G AN AC W N *2 F *2 Q - None. - Hood, Top Opening, Plastic. - Hood, Side Opening, Plastic. -Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 78 and 104 only. -Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 78 and 104 only. -Hood, Top or Side Opening, Robust Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 15, 26, 44, 62 and 78 only. -Hood, Top Opening, Metal. Available in size 26, 44, 62, and 78 only. - Hood, EMI/RFI, Die Cast Zinc. - Lightweight Aluminum Hood, nickel finish. - Lightweight Aluminum Hood, no finish. -Hood, Top or Side Opening, Plastic. Available in size 15, 26, and 44 only. - Push-on Fastener, for Right Angle (90) Mounting. - Ferrite Inductor. -Ferrite Inductor with Push-on Fastener, for Right Angle (90) Mounting Brackets. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 52 MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub Size 22 Signal and Thermocouple Contacts, Removable Crimp and Printed Board Mount PosiBand(R) Closed Entry MIL-DTL-24308 and SAE AS39029 UL Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication UL File #E140980 Densi-D series connectors are military quality, high density onnectors designed for use in sheltered, mildly corrosive c environments having a wide range of temperature, pressure and humidity changes. Applicable connectors are qualified to MIL-DTL-24308 and SAE AS39029 (see page 82 for more information). Densi-D series connectors utilize precision machined contacts with closed barrel crimp terminations, solder cup termi- nations, straight and right angle (90) printed board mount. All female contacts utilize Positronic's unique PosiBand closed entry design, see page 1 for details. Six standard contact variants are offered in arrangements of 15, 26, 44, 62, 78 and 104 contacts. Densi-D series connectors are mateable and compatible with other high density D-subminiature connectors conforming to MIL-DTL-24308. A wide variety of unique accessories are available. DENSI-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulators: Glass filled polyester per ASTM D5927, UL 94V-0, blue color. Precision machined copper alloy. Contacts: Contact Plating:Military performance - 0.000050 inch [1.27 ] gold over nickel plate. Industrial performance - gold flash over nickel plate. Other finishes available upon request. Steel with tin plate; zinc plate with chromate Shells: seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Push-On Fastener:Phosphor bronze or beryllium copper with tin plate. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Jackscrew Systems:Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: DD SERIES Removable Contacts:Insert contact to rear face of insulator and release from rear face of insulator. Size 22 contacts, male - 0.030 inch [0.76mm] mating diameter. Female contacts - PosiBand closed entry design, see page 1 for details. Contact Retention In Insulator: 9 lbs. [40 N]. Contact Terminations: Closed barrel crimp, wire sizes 22 AWG 53 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. [0.3mm2] through 30 AWG [0.05mm2] per IEC 352-2. Right Angle (90) Printed Board Mount contact terminations. Male shells may be dimpled for EMI/ESD Shells: ground paths. Polarization: Trapezoidally shaped shells and polarized jackscrews. Mounting To Jackscrews and riveted fasteners with 0.120 inch [3.05mm] clearance hole, and Angle Brackets: threaded riveted fasteners with 4-40 threads and polyester lock inserts. Mounting To Rapid installation push-on fasteners and mounting posts. Printed Board: Locking Systems: Jackscrews and vibration locking systems. Mechanical Operations: 1000 operations minimum per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating, Tested per UL 1977: 12 amperes, 2 contacts energized. 10 amperes, 6 contacts energized. 7.5 amperes, 26 contacts energized. 6.5 amperes, 62 contacts energized. 5.0 amperes, 104 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.005 ohms maximum. Proof Voltage: 1000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]:0.042 inch [1.06mm]. 300 V r.m.s. Working Voltage: CLIMATIC CHARACTERISTICS: Temperature Range: -55C to +125C. Damp Heat, Steady State: 21 days. THERMOCOUPLE CONTACTS: Size 22 crimp contacts are available, see page 56 for details. Printed circuit board mount contacts are available, please Consult Accessories D-subminiature catalog for details. MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 5 1 6 10 10 15 11 1 15 30 31 26 19 DD 15 1 16 9 18 44 DD 26 DD 44 1 1 22 21 42 43 62 1 20 21 39 60 78 43 59 40 DD 62 21 42 63 22 64 84 85 104 DD 104 DD 78 STANDARD SHELL ASSEMBLY B B1 K D1 E M D H 0.0360.008 [0.910.020] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.375 [9.53] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.080.25] CONNECTOR VARIANT SIZES DD 15 M DD 15 S DD 26 M DD 26 S DD 44 M DD 44 S DD 62 M DD 62 S DD 78 M DD 78 S DD 104 M DD 104 S O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] 0.032 [0.81] Total diametral float D 0.005 [0.13] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] [ ] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. DD SERIES 0.0500.020 [1.270.51] 54 MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub REMOVABLE CRIMP CONTACT CODE 1 contacts may be supplied with connector or ordered separately. QUALIFIED TO SAE AS39029 Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. *MILITARY SPECIFICATION CONTACTS FEMALE contact STANDARD FINISH: per SAE AS39029 specifications MALE contact "CLOSED ENTRY" DESIGN Color Code: Male Contact: ORANGE/BLUE/BLACK FEMALe Contact: ORANGE/GREEN/YELLOW 0.518 [13.16] O0.047 [1.19] * Color Code Stainless Steel Shroud O0.035 [0.89] O0.030 [0.76] 0.150 [3.81] O0.035 [0.89] WIRE SIZE AWG/[mm2] MALE PART NUMBER 22 / 24 / 26 / 28 [0.3/0.25/0.12/0.08] *M39029/57-354 O0.047 [1.19] * Color Code 0.150 [3.81] WIRE SIZE AWG/[mm2] FEMALE PART NUMBER 0.531 [13.49] 22 / 24 / 26 / 28 [0.3/0.25/0.12/0.08] *M39029/58-360 Positronic is qualified to supply the legacy design, as well as, the PosiBand design. If the requirement is for the PosiBand design exclusively, notify sales at time of quotation for order placement when requesting M39029 contacts. REMOVABLE CRIMP CONTACT CODE 1 contacts may be supplied with connector or ordered separately. Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. FEMALE contact MALE contact "CLOSED ENTRY" DESIGN O0.047 [1.19] 0.520 [13.21] O0.035 [0.89] 0.150 [3.81] WIRE SIZE AWG/[mm2] FEMALE PART NUMBER FC8022D2 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] 0.531 [13.49] O0.030 [0.76] 0.150 [3.81] MALE PART NUMBER MC8022D O0.047 [1.19] O0.035 [0.89] WIRE SIZE AWG/[mm2] 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] DD SERIES PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC8022D2-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC8022D-15 F or i nfo rma tion regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 8 . 55 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Wire cannot be removed from molding after insertion. Not suitable for fully loaded c onnector. REMOVABLE CRIMP CONTACT 20 AWG CONTACTS 20 AWG [0.5 mm2] contacts may be supplied with connector or ordered separately. Note: FC8020D2 and MC8020D contacts can be used in the ODD series. FEMALE contact Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. "CLOSED ENTRY" DESIGN O0.066 [1.68] MALE CONTACT 0.843 [21.41] O0.030 [0.76] 0.179 [4.55] O0.045 [1.14] O0.066 [1.68] 0.853 [21.67] 0.179 [4.55] O0.045 [1.14] Crimp area extends above connector molding. PART NUMBER WIRE SIZE AWG/[mm2] PART NUMBER WIRE SIZE AWG/[mm2] FC8020D2 20 [0.5] max MC8020D 20 [0.5] max FEMALE MALE PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC8020D2-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC8020D-15 REMOVABLE THERMOCOUPLE CRIMP CONTACT contacts may be supplied with connector or ordered separately. FEMALE contact O0.047 [1.19] O0.035 [0.89] TYPE male Contact "CLOSED ENTRY" DESIGN 0.520 [13.21] 0.531 [13.49] * Color Code 0.150 [3.81] * Color Code O0.030 [0.76] MALE PART NUMBER PART NUMBER COLOR CODE* WIRE SIZE AWG [mm2] CHROMEL (+) FC8022D2CH MC8022DCH WHITE 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] ALUMEL (-) FC8022D2AL MC8022DAL GREEN COPPER (+) FC8022D2CU MC8022DCU RED CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW CHROMEL (+) FC8022D2CH MC8022DCH WHITE CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW MATERIAL FEMALE K T E 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 0.150 [3.81] O0.047 [1.19] O0.035 [0.89] For more information on the availability of Type J thermocouple contacts, please contact Technical Sales. For more information about thermocouple contacts with printed circuit board s older termination, please contact Technical Sales. Chromel(R) and Alumel(R) are registered trademarks of Hoskins Manufacturing Company DD SERIES Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. F or i nfo rma tion regardin g CRIM P TO O L S & CR I MP I NG TO O L TE CH NI Q U E S , s ee p a g e 7 8 . DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 56 MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub REMOVABLE SOLDER CUP CONTACTS CODE 2 contacts may be supplied with connector or ordered separately. Note: C onnectors can be kitted with all applicable crimp/solder contacts, contact Technical Sales for connector part number. MALE CONTACT FEMALE contact "CLOSED ENTRY" DESIGN 0.520 [13.21] O0.047 [1.19] 0.531 [13.49] O0.030 [0.76] O0.035 [0.89] O0.047 [1.19] O0.035 [0.89] 0.150 [3.81] 0.150 [3.81] PART NUMBER WIRE SIZE AWG/[mm2] PART NUMBER WIRE SIZE AWG/[mm2] FS8022D2 22 [0.3] max MS8022D 22 [0.3]max FEMALE MALE PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FS8022D2-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MS8022D-15 F or in formation regardin g I NS E R TI O N & R E MO V A L TO O L S , s ee p a g e 7 8 . STRAIGHT PRINTED BOARD MOUNT TERMINATION CODE 3, 32 AND 33 CODE NUMBER L 3 0.150 [3.81] 32 0.300 [7.62] 33 0.500 (12.70] Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze. DD SERIES For straight printed board mount contacts specify code no. in step 4 of ordering information. 57 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.047 [1.19] Nominal 0.375 [9.53] L 0.020 [0.51] Typical Part Number: DD62S3S60T2X MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub C Positronic connectpositronic.com right angle (90) PRINTED BOARD MOUNT TERMINATION CODE 4, 0.450 [11.43] CONTACT EXTENSION DD**4**** 0.450 [11.43] CONTACT EXTENSION B 0.008 [0.20] Fixed female jackscrews Specify code 4 in step 4 of ordering information A*1 PART NUMBER A*1 B C D DD15*4**** 1.204 [30.58] 0.984 [24.99] 0.528 [13.41] 0.450 [11.43] DD26*4**** 1.532 [38.91] 1.312 [33.32] 0.528 [13.41] 0.450 [11.43] DD44*4**** 2.072 [52.63] 1.852 [47.04] 0.528 [13.41] 0.450 [11.43] DD62*4**** 2.720 [69.09] 2.500 [63.50] 0.528 [13.41] 0.450 [11.43] DD78*4**** 2.626 [66.70] 2.406 [61.11] 0.573 [14.55] 0.450 [11.43] D NOTE: *1 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature catalog for "A" dimension when plastic brackets are used. 0.082 [2.08] Typ. 0.082 [2.08] Typ. 0.082 [2.08] Typ. Numbering shown is rear view of male and face view of female. D 20 1 21 Typical Part Number: DD44M4R7NT2X 0.078 [1.98] Typ. 0.078 [1.98] Typ. Push-on fastener beryllium copper 0.125 [3.18] Nominal O0.020 [0.51] Typical Part Number: DD78M4R7NT2X right angle (90) PRINTED BOARD MOUNT TERMINATION, SIZE 104 CODE 4, 0.450 [11.43] CONTACT EXTENSION Fixed female jackscrews NOTE: *1 Dimension applies for 0.375 [9.52] Max. 0.614 [15.60] 2.5000.008 [63.500.20] Typical Part Number: DD104M4R7NT20 Specify code 4 in step 4 of ordering information 2.720 [69.09] * 1 Numbering shown is rear view of male and face view of female 0.450 [11.43] 21 1 42 0.082 [2.08] Typ. 0.125 [3.17] Nominal 22 DD SERIES metal angle brackets only. Consult Accessories D-subminiature catalog for dimension when plastic brackets are used. Push-on fastener beryllium copper O0.020 [0.51] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 58 MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub right angle (90) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN Mount connector with mating face positioned to follow direction of arrows. DD15 FEMALE DD15 MALE 0.984 [24.99] 0.492 [12.50] 0.984 [24.99] 0.492 [12.50] 0.190 [4.83] 0.215 [5.46] 0.078 [1.98] 0.078 [1.98] 0.078 [1.98] 0.090 [2.29] Typ. 0.078 [1.98] 0.090 [2.29] Typ. DD 26 FEMALE DD 26 MALE 1.312 [33.32] 1.312 [33.32] 0.656 [16.66] 0.380 [9.65] 0.656 [16.66] 0.385 [9.78] 0.078 [1.98] 0.078 [1.98] 0.078 [1.98] 0.090 [2.29] Typ. 0.078 [1.98] 0.090 [2.29] Typ. DD44 FEMALE DD44 MALE 1.852 [47.04] 1.852 [47.04] 0.926 [23.52] 0.926 [23.52] 0.650 [16.51] 0.655 [16.64] 0.078 [1.98] 0.078 [1.98] 0.078 [1.98] 0.090 [2.29] Typ. 0.078 [1.98] 0.090 [2.29] Typ. DD62 FEMALE DD62 MALE 2.500 [63.50] 1.250 [31.75] 2.500 [63.50] 1.250 [31.75] 0.973 [24.71] 0.975 [24.77] 0.078 [1.98] 0.078 [1.98] 0.078 [1.98] 0.078 [1.98] 0.095 [2.41] Typ. 0.095 [2.41] Typ. DD78 FEMALE DD78 MALE 2.406 [61.11] 1.203 [30.56] 2.406 [61.11] 0.903 [22.94] 0.041 [1.04] 0.082 [2.08] 0.082 [2.08] 0.082 [2.08] 0.095 [2.41] Typ. 1.203 [30.56] 0.903 [22.94] 0.041 [1.04] 0.082 [2.08] 0.095 [2.41] Typ. DD104 MALE 2.500 [63.50] 1.250 [31.75] 0.082 [2.08] 0.082 [2.08] DD104 FEMALE 2.500 [63.50] 0.981 [24.92] 1.250 [31.75] 0.967 [24.56] 0.082 [2.08] Typ. DD SERIES 0.095 [2.41] Typ. 0.082 [2.08] Typ. 0.095 [2.41] Typ. SUGGESTED PRINTED BOARD HOLE SIZES: 59 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest 0.035 [0.89] O hole for contact termination positions. Suggest 0.123 0.003 [3.12 0.08] O hole for mounting connector with push-on fasteners. MILITARY QUALITY FIXED AND REMOVABLE CONTACTS HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 EXAMPLE 1 2 3 4 5 6 7 8 9 10 DD 62 S 4 R7 N T6 S /AA -50 STEP 1 - Basic series STEP 10 - SPECIAL OPTIONS DD series -14 - 0.000030 [0.76] gold over n ickel. -15 - 0 .000050 [1.27] gold over n ickel. -50 - 0.000050 [1.27] gold over copper. STEP 2 - Connector Variants 15, 26, 44, 62, 78, 104 CONTACT TECHNICAL SALES FOR ORDERING DETAILS OF THE FOLLOWING: Other Special Requirements. Straight and Right Angle (90) Thermocouple printed circuit board mount contacts STEP 3 - Connector Gender M - Male S - Female - PosiBand closed entry contacts STEP 4 - Contact TerminationType STEP 9 - E nvironmental Compliance options 0 1 2 - Contacts ordered separately, see pages 55-57. - Crimp, 22 AWG-30 AWG [0.3mm2-0.05mm2]. -Removable, Solder cup, 22 AWG-30 AWG [0.3mm20.05mm2]. 3 -Solder, Straight Printed Board Mount with 0.150 [3.81] Tail Length. 32 -Solder, Straight Printed Board Mount with 0.300 [7.62] Tail Length. 33 -Solder, Straight Printed Board Mount with 0.500 [12.70] Tail Length. 4 - Solder, Right Angle (90) Printed Board Mount with 0.450 [11.43] Contact Extension. /AA - RoHS Compliant Note: If compliance to environmental legislation is not required, this step will not be used. Example: DD62S4R7NT6S STEP 8 -SHELL OPTIONS 0 *4 S X Z C *1 STEP 5 - Mounting STYLE 0 02 B3 B8 F P P2 R2 R6 R7 R8 S S2 S5 S6 S7 - Mounting Hole, 0.120 [3.05] O. - Mounting Hole, 0.154 [3.91] O. - Bracket, Mounting, Right Angle (90) Metal with Cross Bar. - Bracket, Mounting, Right Angle (90) Plastic with Cross Bar. - Float Mounts, Universal. - Threaded Post, Brass, 0.375 [9.53] Length. -Threaded Post, Nylon, 0.375 [9.53] Length. - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar. - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar. - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar. - Swaged Spacer, 4-40 Threads, 0.375 [9.53] Length. - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. - Swaged Locknut, 4-40 Threads. -Swaged Spacer with Push-on Fasteners, 4-40 Threads, 0.375 [9.53] Length. - Swaged Spacer with Push-on Fastener for use with Ferrite Inductor, 4-40 Threads, 0.515 [13.08] Length. *1 F or additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2 Ferrite inductor is available on contact types 32 and 33 only. For more information on ferrite inductors, see page 7. *3 VL, V3 and V5 locking systems are not available for connector variants 62, 78 and 104. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. 4 * For stainless steel dimpled male versions contact Technical Sales. For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78 . - Zinc plated with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). Cadmium with chromate seal. *1 STEP 7 -Locking and Polarizing Systems 0 - None. *3 V3 - Lock Tab, connector front panel mounted. *3 V5 - Lock Tab, connector rear panel mounted. *3 VL - Lock Lever, used with Hoods only. T - Fixed Female Jackscrews. T2 - Fixed Female Jackscrews. T6 - Fixed Male and Female Polarized Jackscrews. E - Rotating Male Jackscrews. E2 - Rotating Male Screw Locks. E3 - Rotating Male with internal hex for 3/32 hex drives E6 - Rotating Male and Female Polarized Jackscrews. *1 STEP 6 - Hoods AND PUSH-ON FASTENERS 0 J L Y Y6 Z H G AN AC W N *2 F - None. - Hood, Top Opening, Plastic. - Hood, Side Opening, Plastic. -Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 78 and 104 only. -Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 78 and 104 only. -Hood, Top or Side Opening, Robust and Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 15, 26, 44, 62, and 78 only. - Hood, Top Opening, Metal. Available in size 26, 44, 62, and 78 only. - Hood, EMI/RFI, Die Cast Zinc. - Lightweight Aluminum Hood, nickel finish. - Lightweight Aluminum Hood, no finish. - Hood, Top or Side Opening, Plastic. Available in size 15, 26, and 44 only. - Push-on Fastener, for Right Angle (90) Mounting Brackets. - Ferrite Inductor DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 60 DD SERIES STEP PCD SERIES Positronic connectpositronic.com PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT STANDARD DENSITY D-SUBMINIATURE D-Sub Size 20 Contacts, Fixed Machined Compliant Press-Fit Three Performance Levels For Best Cost / Performance Ratio Professional Quality IEC 60807-2 & IEC 60352-5 UL Recognized File #E49351 Telecommunication UL File #E140980 PCD series connectors are quality connectors with ompliant terminations. The low press-in force required c to install the contacts into the board eliminates printed board pressure-warp and twisting stresses which can result in expensive repair or replacement of printed boards and back panels. Five standard connector variants are offered in arrangement of 9, 15, 25, 37, and 50 contacts. PCD connectors are mateable and compatible with all D-subminiature c onnectors conforming to IEC 60807-2, IEC 60807-3, and dimensional requirements of MIL-DTL-24308. PCD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS: Insulator: Glass filled polyester per ASTM D5927, UL 94V-0, blue color. Precision machined copper alloy. Contacts: Contact Plating: Professional performance - Gold flash over nickel plate. Other finishes available upon request. Steel with tin plate; zinc plate with Shells: chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers Copper alloy or steel with zinc plate and and Brackets: chromate seal or tin plate; stainless steel, passivated. Brass or steel with zinc plate and Jackscrew System: chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Lock tabs, nickel plated steel. Low magnetic versions are available, contact Technical Sales. Contact Current Rating: Open Entry Contacts: MECHANICAL CHARACTERISTICS: ELECTRICAL CHARACTERISTICS OF COMPLIANT CONNECTION TO PLATED-THROUGH-HOLE OF PRINTED BOARD: Contacts Solid MetalSize 20 contact, male - 0.040 inch Construction: [1.02mm] mating diameter. Female contact - rugged open entry design or PosiBand closed entry design, see page 1 for details. Contact Retention In Insulator: 5 lbs. [21 N] minimum. Trapezoidal shaped shells and polarized Connector Polarization: jackscrews. Locking System: Jackscrews and vibration locking systems. Mechanical Operations: 500 operations per IEC 60512-5 for open entry 1000 operations per IEC 60512-5 for closed entry 61 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 7.5 amperes nominal Closed Entry Contacts, tested per UL 1977: 18 amperes, 2 contacts energized. 14 amperes, 6 contacts energized. 11 amperes, 15 contacts energized. 10 amperes, 25 contacts energized. 9 amperes, 50 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: Proof Voltage: Insulation Resistance: Clearance and Creepage Distance [minimum]: Working Voltage: Initial Contact Resistance of Connection: 0.008 ohms maximum per IEC 60512-2, Test 2a for open entry. 0.004 ohms maximum for closed entry. 1000 V r.m.s. 5 G ohms. 0.039 inch [1.0mm]. 300 V. Less than 0.001 ohms per IEC 60512-2, Test 2a. Change in Contact Resistance of Connection after Mechanical, Electrical Less than 0.001 ohms increase per or Climatic Conditioning: IEC 60512-2, Test 2a. Gas-tight Less than 0.001 ohms increase in Connections Test:contact resistance after 1 hour per EIA 364, TP36, Method One. CLIMATIC CHARACTERISTICS: Temperature Range: -55C to +125C. D-Sub PCD SERIES PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE CONNECTOR OR REAR VIEW OF FEMALE CONNECTOR 2 1 6 3 7 4 8 5 2 1 9 9 PCD 9 3 4 5 6 7 8 1 2 3 4 5 3 4 PCD 15 6 7 8 9 5 6 7 8 9 14 15 16 17 18 19 20 21 22 10 11 12 13 14 15 10 11 12 13 23 24 25 PCD 25 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 PCD 50 PCD 37 STANDARD SHELL ASSEMBLY B M B1 K D1 E H D 0.0360.008 [0.910.20] C 0.220 [5.59] Max. A CONNECTOR VARIANT SIZES PCD 9 M PCD 9 F PCD 9 S PCD 15 M PCD 15 F PCD 15 S PCD 25 M PCD 25 F PCD 25 S PCD 37 M PCD 37 F PCD 37 S PCD 50 M PCD 50 F PCD 50 S 10 Typ. G 0.265 [6.73] A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] D 0.005 [0.13] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 62 PCD SERIES PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub right angle (90) COMPLIANT PRESS-FIT TERMINATION CODE 62*1 Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. 0.112 [2.84] 0.146 [3.71] Nominal D *2 A B 0.008 [0.20] 0.112 [2.84] D Typical Part Number: PCD25S62R7000 Typical Part Number: PCD50S62R7000 PCD*S62**** 0.283 [7.19] CONTACT EXTENSION PART NUMBER*1 A*2 B C D PCD25S62**** 2.072 [52.63] 1.852 [47.04] 0.339 [8.61] 0.283 [7.19] PCD50S62**** 2.626 [66.70] 2.406 [61.11] 0.395 [10.03] 0.283 [7.19] 0.112 [2.84] For right angle (90) compliant press-fit contacts, specify code 62 in step 4 of ordering information. NOTE: *1 C urrently available in 25 and 50 female variants only, contact Technical Sales for availability of other variants. *2 "A" dimension applies for metal angle brackets only. Consult Accessories D-subminiature Catalog for "A" dimension when plastic brackets are used. SUGGESTED PRINTED BOARD HOLE SIZES: C For right angle (90) printed board contact hole pattern, see page 64. STRAIGHT COMPLIANT PRESS-FIT TERMINATION CODE 98 Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Fixed female jackscrews 0.225 [5.72] max. thread length in mounting post For straight compliant press-fit contacts, specify code 98 in step 4 of ordering information. Swage mounting post, 4-40 threads 0.265 [6.73] NOTE: Screw, 4-40 threads, customer supplied *1*0.167 [4.24] O0.049 [1.24] contact termination O0.027 [0.69] lead-in Typical Part Number: PCD25F98S0T20 Detail of Omega contacts 63 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. *1 The effective length of the compliant section may also be varied (longer or shorter) and can be selectively positioned and centered at several points along the contact termination length, permitting high or low profile mounting of the connector on printed boards. SUGGESTED PRINTED BOARD HOLE SIZES: For right angle (90) printed board contact hole pattern, see page 64. D-Sub PCD SERIES PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com right angle (90) and Straight Compliant Press-fit PrINTED BOARD CONTACT HOLE PATTERN Mount connector with mating face positioned to follow direction of arrow. Sym. Sym. 0.492 [12.50] 0.656 [16.66] 0.216 [5.49] 0.108 [2.74] Typ. 0.112 [2.84] 0.054 [1.37] Typ. PCD 9 0.926 [23.52] 0.112 [2.84] 0.108 [2.74] Typ. 0.162 [4.11] Sym. 0.378 [9.60] 0.054 [1.37] Typ. 0.598 [15.19] PCD 15 1.250 [31.75] 0.055 [1.40] Typ. PCD 25 Sym. 0.978 [24.84] 0.109 [2.77] Typ. 0.924 [23.47] Sym. 1.203 [30.56] 0.109 [2.77] Typ. 0.112 [2.84] 0.112 [2.84] 0.054 [1.37] Typ. 0.324 [8.23] 0.652 [16.56] 0.109 [2.77] Typ. 0.870 [22.10] 0.224 [5.69] 0.112 [2.84] 0.055 [1.40] Typ. PCD 37 0.815 [20.70] PCD 50 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.120 [3.05] O hole for connector mounting holes NOTE: For suggested printed board recommended drill hole sizes, p lating and finished hole sizes for compliant contact termination positions, see page 81. For compliant press-fit connector installation tools, see page 80. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 64 PCD SERIES PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT STANDARD DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 PCD 2 25 3 4 F 98 5 S 6 7 0 8 0 X 9 10 /AA -14 STEP 10 - SPECIAL OPTIONS STEP 1 - Basic series -14 - 0 .000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. PCD series STEP 2 - Connector Variants CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS 9, 15, 25, 37, 50 STEP 3 - Connector Gender M - Male F - Female - P rofessional Level open entry contacts S - Female - Industrial Level PosiBand closed entry contacts Military plating options available. STEP 9 - E nvironmental Compliance options /AA - RoHS Compliant Note: If compliance to environmental legislation is not required, this step will not be used. Example: PCD25F98S00X STEP 4 - Contact TerminationType *1 62 -Right angle (90) printed circuit board mount, compliant press-fit 98 -Straight printed circuit board mount, compliant press-fit STEP 8 - Shell Options 0 *3 S X Z STEP 5 -Mounting Style B3 - Bracket, Mounting, Right Angle (90) Metal with Cross Bar. R2 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. R6 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar. R7 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar. R8 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar. S - Swaged Mounting Post 4-40 Threads 0.265 [6.73] Length. - Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). STEP 7 - Locking and Polarizing Systems 0 *2 V3 T6 T2 - None. Lock Tab. Fixed Male and Female Polarized Jackscrews. Fixed Female Jackscrews, 4-40 Thread. Note: These options must be ordered with connector and cannot be ordered separately. STEP 6 - Hoods 0 NOTE: Once you have made a connector selection, c ontact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. - None. *1 Available in 25 and 50 female variants only, contact Technical Sales for availability of other variants. *2 V3 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. *3 For stainless steel dimpled male versions contact Technical Sales. 2-D Drawing 65 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 3-D Model For information regarding COMPLIANT PRESS-FIT INSTALLATION TOOLS, see pages 80 . D-Sub PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com Size 22 Contacts Machined Compliant Press-Fit PCDD SERIES Three Performance Levels For Best Cost / Performance Ratio UL & CUL Recognized Telecommunication File #E49351 UL File #E140980 PCDD series connectors are quality connectors with compliant terminations. The low press-in force required to install the contacts into the board eliminates printed board pressure-warp and twisting stresses which can result in expensive repair or replacement of printed boards and back panels. Six standard connector variants are offered in arrangements of 15, 26, 44, 62, 72, and 104 contacts. PCDD connectors are mateable and compatible with all D-subminiature connectors conforming to dimensional requirements of MIL-DTL-24308. PCDD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS OF CONNECTOR: Insulator: Glass filled polyester per ASTM D5927, UL 94V-0, blue color. Contacts: P recision machined copper alloy. Contact Plating: Professional performance - Gold flash over nickel plate. Other finishes available upon request. Shells: Steel with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers Copper alloy or steel with zinc plate and and Brackets: chromate seal or tin plate; stainless steel, passivated. Jackscrew System: B rass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Lock tabs, nickel plated steel. Low magnetic versions are available, contact Technical Sales. Contact Current Rating: Open Entry Contacts: 5 amperes nominal Closed Entry Contacts, tested per UL 1977: 12 amperes, 2 contacts energized. 10 amperes, 6 contacts energized. 7.5 amperes, 26 contacts energized. 6.5 amperes, 62 contacts energized. 5.0 amperes, 104 contacts energized. See temperature rise curves on page 2 for details. MECHANICAL CHARACTERISTICS: ELECTRICAL CHARACTERISTICS OF COMPLIANT CONNECTION TO PLATED-THROUGH-HOLE OF PRINTED BOARD: Contacts Solid Metal Size 22 contact, male - 0.030 inch Construction: [0.76 mm] mating diameter. Female contact - rugged open entry design or PosiBand closed entry design, see page 1 for details. Contact Retention In Insulator: 5 lbs. [21 N] minimum. Connector Polarization: Trapezoidal shaped shells and polarized jackscrews. Locking System: Jackscrews and vibration locking s ystems. Mechanical Operations: 500 operations per IEC 60512-5 for open entry contacts. 1,000 operations per IEC 60512-5 for PosiBand closed entry contacts. CLIMATIC CHARACTERISTICS: Temperature Range: Initial Contact Resistance: 0.010 ohms maximum per IEC 60512-2, Test 2a for open entry. 0.005 ohms maximum for closed entry. Proof Voltage: 1000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]: 0.042 inch [1.02 mm]. Working Voltage: 300 V. Initial Contact Resistance of Connection: Less than 0.001 ohms per IEC 60512-2, Test 2a. Change in Contact Resistance of Connection after Mechanical, Electrical or Climatic Conditioning: Less than 0.001 ohms increase per IEC 60512-2, Test 2a. Gas-tight Connections Test: Less than 0.001 ohms increase in contact resistance after 1 hour per EIA 364, TP36, Method One. -55C to +125C. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 66 Positronic connectpositronic.com PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT HIGH DENSITY D-SUBMINIATURE D-Sub CONTACT VARIANTS FACE VIEW OF MALE AND REAR VIEW OF FEMALE 5 1 6 11 10 10 15 1 PCDD 15 1 16 9 18 19 15 30 31 26 44 PCDD 26 PCDD 44 PCDD SERIES 1 1 22 21 42 43 20 21 39 60 78 40 62 59 PCDD 62 1 21 42 63 22 43 64 84 85 104 PCDD 78 PCDD 104 STANDARD SHELL ASSEMBLY B M B1 D1 E H D 0.0360.008 [0.910.20] C 0.220 [5.59] Max. A CONNECTOR VARIANT SIZES PCDD 15 M PCDD 15 F PCDD 15 S PCDD 26 M PCDD 26 F PCDD 26 S PCDD 44 M PCDD 44 F PCDD 44 S PCDD 62 M PCDD 62 F PCDD 62 S PCDD 78 M PCDD 78 F PCDD 78 S PCDD 104 M PCDD 104 F PCDD 104 S 67 10 Typ. G K 0.265 [6.73] A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. D 0.005 [0.13] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com right angle (90) COMPLIANT PRESS-FIT TERMINATION CODE 62*1 PCDD SERIES Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. 0.100 [2.54] 78X 0.146 [3.71] 0.100 [2.54] 0.314 [7.98] 0.100 [2.54] For right angle (90) compliant press-fit contacts, specify code 62 in step 4 of ordering information. 0.414 [10.52] 2.406 [61.11] *2 NOTE: Typical Part Number: PCDD78S62R7000 *1 C urrently available in 78 female variants only, contact Technical Sales for availability of other variants. * Dimension applies for metal angle brackets only. 2 Consult Accessories D-subminiature Catalog for dimension when plastic brackets are used. SUGGESTED PRINTED BOARD HOLE SIZES: For right angle (90) printed board contact hole pattern, see page 69. STRAIGHT COMPLIANT PRESS-FIT TERMINATION CODE 98 Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Fixed female jackscrews 0.225 [5.72] max. thread length in mounting post Swage mounting post, 4-40 threads For straight compliant press-fit contacts, specify code 98 in step 4 of ordering information. 0.265 [6.73] Screw, 4-40 threads, customer supplied O0.049 [1.24] contact termination Typical Part Number: PCDD44F98S0T20 Detail of Omega contacts O0.027 [0.69] lead-in 1 [4.24] **0.167 NOTE: *1 The effective length of the compliant s ection may also be varied (longer or s horter) and can be selectively positioned and centered at several points along the contact termination length, permitting high or low profile mounting of the connector on printed boards. SUGGESTED PRINTED BOARD HOLE SIZES: For right angle (90) printed board contact hole pattern, see page 69. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 68 PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT HIGH DENSITY D-SUBMINIATURE Positronic connectpositronic.com D-Sub right angle (90) and Straight Compliant Press-fit PrINTED BOARD CONTACT HOLE PATTERN Mount connector with mating face positioned to follow direction of arrow. PCDD15 MALE 0.984 [24.99] PCDD15 FEMALE 0.984 [24.99] 0.492 [12.50] 0.492 [12.50] 0.190 [4.83] 0.215 [5.46] A A PCDD SERIES A 0.090 [2.29] Typ. A 0.090 [2.29] Typ. PCDD26 MALE PCDD26 FEMALE 1.312 [33.32] 1.312 [33.32] 0.656 [16.66] 0.380 [9.65] 0.656 [16.66] 0.385 [9.78] A A A 0.090 [2.29] Typ. A 0.090 [2.29] Typ. PCDD44 MALE PCDD44 FEMALE 1.852 [47.04] 1.852 [47.04] 0.926 [23.52] 0.926 [23.52] 0.650 [16.51] 0.655 [16.64] A A A 0.090 [2.29] Typ. A 0.090 [2.29] Typ. PCDD62 FEMALE PCDD62 MALE 2.500 [63.50] 1.250 [31.75] 2.500 [63.50] 1.250 [31.75] 0.973 [24.71] 0.975 [24.77] A A A A 0.095 [2.41] Typ. 0.095 [2.41] Typ. PCDD78 FEMALE PCDD78 MALE 2.406 [61.11] 1.203 [30.56] 2.406 [61.11] 0.903 [22.94] 1.203 [30.56] B 0.903 [22.94] B B C B 0.095 [2.41] Typ. PCDD104 MALE B C B 0.095 [2.41] Typ. 2.500 [63.50] 0.981 [24.92] 1.250 [31.75] PCDD104 FEMALE 2.500 [63.50] 1.250 [31.75] 0.967 [24.56] B Typ. B Typ. 0.095 [2.41] Typ. 69 CODE NUMBER A B C 62 0.100 [2.54] 0.100 [2.54] 0.100 [2.54] 98 0.078 [1.98] 0.082 [2.08] 0.123 [3.12] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.095 [2.41] Typ. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.120 [3.05] O hole for connector mounting holes. NOTE: For suggested printed board recommended drill hole sizes, p lating and finished hole sizes for compliant contact termination positions, see page 81. For compliant press-fit connector installation tools, see page 80. PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY COMPLIANT PRESS-FIT HIGH DENSITY D-SUBMINIATURE D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 EXAMPLE 1 PCDD 2 15 3 M 4 98 5 S 6 7 0 8 T2 0 9 10 /AA -14 STEP 10 - SPECIAL OPTIONS STEP 1 - Basic series -14 - 0 .000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. PCDD series STEP 2 - Connector Variants PCDD SERIES STEP CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS 15, 26, 44, 62, 78, 104 STEP 3 - Connector Gender STEP 9 - E nvironmental Compliance options M - Male F - Female - P rofessional Level open entry contacts S - Female - Industrial Level PosiBand closed entry contacts. /AA - RoHS Compliant Note: If compliance to environmental legislation is not required, this step will not be used. Example: PCDD15M98S0T20 Military plating options available. STEP 4 - Contact TerminationType *1 62 -Right angle (90) printed circuit board mount, compliant press-fit 98 -Straight printed circuit board mount, compliant press-fit STEP 8 - Shell Options 0 *3 S X Z STEP 5 -Mounting Style B3 - Bracket, Mounting, Right Angle (90) Metal with Cross Bar. R2 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. R6 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar. R7 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar. R8 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar. S - Swaged Mounting Post 4-40 Threads 0.265 [6.73] Length. - Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). STEP 7 - Locking and Polarizing Systems 0*2 V3 T6 T2 - None. Lock Tab. Fixed Male and Female Polarized Jackscrews. Fixed Female Jackscrews, 4-40 Thread. Note: These options must be ordered with connector and cannot be ordered separately. STEP 6 - Hoods 0 NOTE: Once you have made a connector selection, c ontact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. - None. *1 Available in 78 female variant only, contact Technical Sales for availability of other variants. *2 V3 locking systems are not available for connector variants 62 and 78. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. *3 For stainless steel dimpled male versions contact Technical Sales. 2-D Drawing 3-D Model For information regarding COMPLIANT PRESS-FIT INSTALLATION TOOLS, see pages 80 . DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 70 Positronic connectpositronic.com STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub AD Series Size 20 "Open Entry" Contact Design HAD Series Size 20 PosiBand(R) "Closed Entry" Contact Design Connector Saver CONNECTOR SAVERS AD and HAD series connectors are suitable for use in any applications requiring high performance characteristic. The normal density AD and HAD series are available in five standard connector variants of 9, 15, 25, 37 and 50 contacts. AD and HAD series connectors utilize precision machined contacts for strength and durability. AD series female contact features a rugged open entry design. HAD series female contact features the PosiBand closed entry design for even higher reliability, see page 1 for details. AD and HAD series connectors can be mated to a connector which would normally experience high numbers of mating cycles. The AD/HAD connector can be easily replaced, "saving" a connector which is not easily replaced. These connectors can also be used as a "gender changer". Connectors are available in high density versions, see page 75. TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: AD series:Nylon resin, UL 94V-0, black color. HAD series: Glass-filled DAP per ASTM-D-5948, UL 94V-0. Contacts: Precision machined copper alloy. Contact Plating: Gold flash over nickel plate. Other finishes available upon request. Shells: Steel with tin plate; zinc plate with c hromate seal, stainless steel passivated. Other materials and finishes available upon request. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts: Size 20 contacts, male - 0.040 inch [1.02 mm] mating diameter. AD series female contact offers open entry design. HAD series female contact features PosiBand closed entry design, see page 1 for details. Connector Saver:Male to female or male to male. Contact Retention: 9 lbs. [40 N]. Shells:Male shells may be dimpled for EMI/ESD ground paths. 71 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Polarization:Trapezoidally shaped shells. Mechanical Operations: AD series: HAD series: 500 operations, minimum, per IEC 60512-5. 1,000 operations, minimum, per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Open Entry Contacts: 7.5 amperes nominal Closed Entry Contacts, tested per UL 1977: 18 amperes, 2 contacts energized. 14 amperes, 6 contacts energized. 11 amperes, 15 contacts energized. 10 amperes, 25 contacts energized. 9 amperes, 50 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance:0.008 ohms, maximum for AD series. 0.004 ohms, maximum for HAD series. Proof Voltage: 1,000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance: 0.039 inch [1.0 mm], minimum. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: -55C to +125C. STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub Positronic connectpositronic.com A D AN D H A D series S ize 2 0 C ontact C onnector S a v er CONTACT VARIANTS FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 SIZE 9 3 4 5 6 7 8 1 2 3 4 3 4 SIZE 15 5 6 7 8 9 5 6 7 9 8 10 11 12 13 23 24 25 SIZE 25 1 1 2 14 15 16 17 18 19 20 21 22 10 11 12 13 14 15 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 SIZE 50 SIZE 37 Standard Shell Assembly Dimensions 0.020[0.51] Maximum Rollover 0.290[7.37] B1 A D Molding Spacer Female Contacts Typical Part Number: AD9F0X9M0X 0.018[0.46] 0.008 0.036[0.91] CONNECTOR VARIANT SIZES A 0.015 [0.38] 9M 1.213 [30.81] 9F 1.213 [30.81] 15 M 1.541 [39.14] 15 F 1.541 [39.14] 25 M 2.088 [53.04] 25 F 2.088 [53.04] 37 M 2.729 [69.32] 37 F 2.729 [69.32] 50 M 2.635 [66.93] 50 F 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.643 [16.33] 0.984 [24.99] 0.994 [25.25] 0.971 [24.66] 1.511 [38.38] 2.159 [54.84] 2.079 [52.81] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.311 [7.90] 0.311 [7.90] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.494 [12.55] 0.494 [12.55] 0.230 [5.84] 0.243 [6.17] 0.605 [15.37] 0.605 [15.37] K1 0.005 [0.13] 0.233 [5.92] 0.494 [12.55] 0.494 [12.55] 0.329 [8.36] K 0.005 [0.13] 0.494 [12.55] 0.494 [12.55] 0.329 [8.36] 2.406 [61.11] 2.406 [61.11] E 0.015 [0.38] 0.329 [8.36] 2.500 [63.50] 2.500 [63.50] D1 0.005 [0.13] 0.311 [7.90] 1.852 [47.04] 1.852 [47.04] 2.182 [55.42] D 0.005 [0.13] 1.312 [33.32] 1.312 [33.32] 1.534 [38.96] 2.064 [52.43] B C Male Contacts E 0.005 0.120 [3.05] O Thru Hole,2 places K K1 D1 CONNECTOR SAVERS SIZE 20 CONTACTS 0.230 [5.84] 0.243 [6.17] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 72 STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS Positronic connectpositronic.com D-Sub JACKSCREW SYSTEMS CODE E, E6, T AND T6 ROTATING MALE AND FEMALE JACKSCREWS ROTATING MALE AND FEMALE POLARIZED JACKSCREWS FIXED MALE AND FEMALE JACKSCREWS FIXED MALE AND FEMALE POLARIZED JACKSCREWS E E6 T T6 4-40UNC-2B 4-40UNC-2A Female contacts 4-40UNC-2A 0.754 [19.15] 4-40UNC-2A 4-40UNC-2A 4-40UNC-2B Male contacts Female contacts 4-40UNC-2B Male contacts Female contacts 4-40UNC-2B Male contacts Female contacts 4-40UNC-2B 4-40UNC-2B 4-40UNC-2A CONNECTOR SAVERS Example Part Number: Example part number: AD9FEX9M0X AD9FEX9M0X 0.754 [19.15] 4-40UNC-2B Example Number: ExamplePart part number: AD9FE6X9M0X AD9FE6X9M0X 4-40UNC-2A Male contacts 4-40UNC-2A 0.754 [19.15] 4-40UNC-2A Example Part Number: Example part number: AD9FTX9M0X AD9FTX9M0X 4-40UNC-2B 0.754 [19.15] Example Number: ExamplePart part number: AD9FT6X9M0X AD9FT6X9M0X MATERIAL: B rass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Connectors Designed To Customer Specifications Positronic D-subminiature connectors can be modified to customer specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer printed circuit board terminations; customer specified hardware; sealing for water resistance. Contact Technical Sales with your particular requirements. 73 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 11 AD 9 F S X 9 M S X /AA -14 STEP 1 - Basic series STEP 11 - SPECIAL OPTIONS AD series - O pen entry female contacts, nylon insulator HAD series - PosiBand closed entry female contacts, DAP insulator. -14 - 0 .000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS Military plating options available. STEP 10 - E nvironmental Compliance options STEP 2 - Connector Variant 9, 15, 25, 37, 50 /AA - RoHS Compliant M - Male F - Female CONNECTOR SAVERS Note: If compliance to environmental legislation is not required, this step will not be used. Example: AD9FSX9MSX STEP 3 - 1st Connector Gender STEP 9 -2nd connector shell option * STEP 4 - 1 connector mating style 1 st 0 - Swaged spacer 0.120 [3.05] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E -Rotating male and female jackscrews (Select 0 in Step 8) *3 E6 -Rotating male and female polarized jackscrew (Select 0 in Step 8) *3 T -Fixed male and female jackscrews (Select 0 in Step 8) *3 T6 -Fixed male and female polarized jackscrew (Select 0 in Step 8) STEP 5 -1st connector shell option 0 *4 S X Z - Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). 0 *4 S X Z - Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). *1 STEP 8 - 2nd connector mating style 0 - Swaged spacer 0.120 [3.05] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E -Rotating male and female jackscrews (Select 0 in Step 4) *3 E6 -Rotating male and female polarized jackscrew (Select 0 in Step 4) *3 T -Fixed male and female jackscrews (Select 0 in Step 4) *3 T6 -Fixed male and female polarized jackscrew (Select 0 in Step 4) STEP 7 - 2nd Connector Gender M - Male NOTE: Once you have made a connector selection, c ontact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. *2 STEP 6 - 2nd Connector Variant 9, 15, 25, 37, 50 onnector mating style for both connectors must be the same if 0 or S is *1 C used. If E, E6, T or T6 is used in either Step 4 or 8 the other step must be 0. *2Connector variant for both connectors must be the same. *3 For hardware information, see page 73. *4 For stainless steel dimpled male versions contact Technical Sales. 2-D Drawing 3-D Model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 74 Positronic connectpositronic.com HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub DAD Series Size 22 "Open Entry" or PosiBand(R) "Closed Entry" Contact Design Connector Saver CONNECTOR SAVERS DAD series connectors are suitable for use in any DAD series connectors can be mated to a connector applications requiring high performance characteristic. which would normally experience high numbers of mat- The high density DAD series is available in six standard ing cycles. The DAD connector can be easily replaced, connector variants of 15, 26, 44, 62, 78 and 104 contacts. "saving" a connector which is not easily replaced. DAD series connectors utilize precision machined contacts for strength and durability. The female contact Connectors are available in standard density versions, see page 71. features a rugged open entry design. Female PosiBand closed entry contacts can be chosen for even higher reliability, see page 1 for details. TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator:Polyester glass-filled per ASTM D5927, UL 94V-0. Contacts: Precision machined copper alloy. Contact Plating: Gold flash over nickel plate. Other finishes available upon request. Shells:Steel or brass with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts: Size 22 contacts - male 0.030 inch [0.76 mm] mating diameter. Female contact: open entry or PosiBand closed entry design, see page 1 for details. Connector Saver:Male to female. Contact Retention: 9 lbs. [40 N]. Shells:Male shells may be dimpled for EMI/ESD ground paths. Polarization:Trapezoidally shaped shells. Mechanical Operations:500 operations, minimum, per IEC 60512-5 for open entry. 1000 operations, minimum, per IEC 60512-5 for closed entry. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Open Entry Contacts: 5 amperes nominal Closed Entry Contacts, tested per UL 1977: 12 amperes, 2 contacts energized. 10 amperes, 6 contacts energized. 7.5 amperes, 26 contacts energized. 6.5 amperes, 62 contacts energized. 5.0 amperes, 104 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance:0.010 ohms, maximum for open entry 0.005 ohms, maximum for closed entry Proof Voltage: 1,000 V r.m.s. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance: 0.042 inch [1.06 mm], minimum. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: 75 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Temperature Range: -55C to +125C. HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub Positronic connectpositronic.com D a D series S ize 2 2 C ontact C onnector S a v er CONTACT VARIANTS FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE 5 1 10 10 15 11 1 1 16 9 18 DAD 15 15 30 31 26 19 44 DAD 26 DAD 44 1 1 22 21 42 43 39 60 78 DAD 62 21 42 63 22 43 59 40 62 1 20 21 64 84 85 104 DAD 78 DAD 104 Standard Shell Assembly Dimensions SIZE 22 CONTACTS Typical Part Number: DAD15M0X15F0X 0.290[7.37] 0.005 0.120 [3.05] O Thru Hole, 2 places E A C B1 K D K1 B Molding Spacer Female Contacts Male Contacts 0.018[0.46] D1 CONNECTOR SAVERS 6 0.020[0.51] Maximum Rollover 0.008 0.036[0.91] CONNECTOR VARIANT SIZES 15 M 15 F 15 S 26 M 26 F 26 S 44 M 44 F 44 S 62 M 62 F 62 S 78 M 78 F 78 S 104 M 104 F 104 S A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] D 0.005 [0.13] D1 0.005 [0.13] E 0.015 [0.38] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] K 0.005 [0.13] K1 0.005 [0.13] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 76 HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS Positronic connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 11 DAD 15 M S X 15 F S X /AA -14 STEP 11 - SPECIAL OPTIONS STEP 1 - Basic series -14 - 0 .000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. DAD series CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - Connector Variant 15, 26, 44, 62, 78, 104 nvironmental STEP 10 - E Compliance options STEP 3 - 1st Connector Gender M - Male /AA - RoHS Compliant * STEP 4 - 1 connector mating style 2 st CONNECTOR SAVERS Note: If compliance to environmental legislation is not required, this step will not be used. Example: DAD15MSX15FSX 0 - Swaged spacer 0.120 [3.05] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E -Rotating male and female jackscrews (Select 0 in Step 8) *3 E6 -Rotating male and female polarized jackscrew (Select 0 in Step 8) *3 T -Fixed male and female jackscrews (Select 0 in Step 8) *3 T6 -Fixed male and female polarized jackscrew (Select 0 in Step 8) STEP 5 -1st connector shell option 0 *5 S X Z - Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). *1 Male option available only on connector variant 78. *2 Connector mating style for both connectors must be the same if 0 or S is used. If E, E6, T or T6 is used in either Step 4 or 8 the other step must be 0. *3 For hardware information, see page 73. *4 Connector variant for both connectors must be the same as in Step 2. *5 For stainless steel dimpled male versions contact Technical Sales. NOTE: Once you have made a connector selection, c ontact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. STEP 9 -2nd connector shell option 0 *5 S X Z 77 3-D Model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). **STEP 8 - 2nd connector mating style 0 - Swaged spacer 0.120 [3.05] mounting hole S - Swaged spacer 4-40 UNC-2B threads * E -Rotating male and female jackscrews (Select 0 in Step 4) *3 E6 -Rotating male and female polarized jackscrew (Select 0 in Step 4) *3 T -Fixed male and female jackscrews (Select 0 in Step 4) *3 T6 -Fixed male and female polarized jackscrew (Select 0 in Step 4) 3 STEP 7 - 2nd Connector Gender *1 M - Male F - Female - Professional Level - open entry contacts S - Female - Industrial Level - PosiBand closed entry contacts Military plating options available. *4 STEP 6 - 2nd Connector Variant 15, 26, 44, 62, 78, 104 2-D Drawing - D-Sub APPLICATION TOOLS Positronic connectpositronic.com A P P L I C A T I O N T O O L S S E C T I O N SD / RD / ORD / ODD / DD connectors are offered with removable crimp contacts. Positronic recognizes the importance of supplying application tooling to support our customers' use of our products. Information on application tooling is available on our web site at www.connectpositronic.com/design-tools/tooling There you will find downloadable PDF cross reference charts for removable and compliant press-fit contacts. These charts will supply part numbers for insertion, removal and crimping tools, APPLICATION TOOLS along with information regarding use of tools and techniques. REELS FOR AUTOMATIC PNEUMATIC CRIMP TOOLS Contacts may be supplied in plastic carriers, packaged in reels holding 2,000 contacts for use with the automatic pneumatic crimp tools, catalog part number 9550-1. The same type carrier is used for both male and female c ontacts. All male and female crimp contacts can be ordered in Enlarged section of plastic contact carriers reels by adding letter "R" after the contact part number, such as MC6020DR for a male contact and FC6020D2R for female contact. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 78 Positronic connectpositronic.com Positronic Contact P/N MC7520D MC7526D MC7518D FC7520D FC7526D FC7518D MC6020D MC6026D MC6018D M39029/63-368 FC6020D2 FC6026D2 FC6018D2 M39029/64-369 MC602*D** thermocouple FC602*D2** thermocouple MC6020D MC6018D MC6026D FC6020D2 FC6026D2 FC6120D FC6118D MC602*D** thermocouple thermocouple FC602*D2** MC8022D MC8020D MS8122D FC8022D2 FC8122D FC8120D FS8022D2 FS8122D MC8022D** thermocouple FC8022D2** thermocouple MC8022D MC8020D MS8022D M39029/58-360 FC8022D2 FC8020D2 FS8022D2 M39029/57-354 MC8022D** thermocouple thermocouple FC8022D2** Handle & Positioner P/N Mfg. Cross Mil Equiv Positioner Mfg. Cross Mil Equiv Insertion Tool Mfg. Cross Mil Equiv M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 Removal Tool 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 Mfg. Cross M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 Mil Equiv Automatic Crimp Tool *1 See Note 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 9550-1-0-0 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 M81969/1-02 9550-1-0-0 M22520/2-08 M81969/1-02 91067-2 91067-2 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M22520/2-08 M81969/1-02 M22520/2-08 M81969/1-02 M81969/1-02 M22520/2-08 M81969/1-02 M22520/2-08 M81969/1-02 M22520/2-08 M81969/1-02 M81969/1-02 M22520/2-08 M81969/1-02 M81969/1-02 M81969/1-02 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 9550-1-0-0 K13-1 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 K694 K694 K774 K694 K694 K774 K13-1 K13-1 K774 K13-1 K13-1 K13-1 K774 K13-1 K13-1 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9502-10-0-0 9502-10-0-0 9502-11-0-0 9502-10-0-0 9502-10-0-0 9502-11-0-0 9502-5-0-0 9502-5-0-0 9502-11-0-0 9502-5-0-0 9502-5-0-0 9502-5-0-0 9502-11-0-0 9502-5-0-0 M22520/2-01 9502-5-0-0 K13-1 K774 K13-1 K13-1 K13-1 K13-1 K774 M81969/1-02 M81969/1-02 91067-2 M22520/2-01 9502-5-0-0 9502-5-0-0 9502-11-0-0 9502-5-0-0 9502-5-0-0 9502-5-0-0 9502-5-0-0 9502-11-0-0 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 AFM8 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 K13-1 M22520/2-08 M81969/1-02 91067-2 AFM8 9507-0-0-0 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 M22520/2-01 9502-5-0-0 K13-1 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K-42 K1665 9507-0-0-0 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 M22520/2-01 9502-29-0-0 K-41 K-41 K1665 Hand Crimp Tool P/N 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 AFM8 AFM8 M22520/2-01 9502-3-0-0 M22520/2-01 9502-3-0-0 M22520/2-01 9502-29-0-0 M22520/2-08 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 K-42 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M22520/2-08 M22520/2-08 M22520/2-08 M22520/2-08 M22520/2-01 9502-4-0-0 K-41 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 91067-2 AFM8 M22520/2-01 9502-3-0-0 K-42 K1665 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 91067-1 M81969/1-04 91067-1 M22520/2-09 M81969/1-04 91067-1 M22520/2-06 M81969/1-04 91067-1 91067-1 91067-1 91067-1 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 M22520/2-01 9502-29-0-0 K-42 K-41 K1665 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 9550-1-0-0 9507-0-0-0 AFM8 AFM8 M22520/2-01 9502-4-0-0 M22520/2-01 9502-3-0-0 M22520/2-01 9502-29-0-0 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 91067-1 M22520/2-06 M81969/1-04 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 91067-1 9550-1-0-0 9507-0-0-0 9507-0-0-0 AFM8 AFM8 AFM8 M22520/2-08 M81969/1-02 91067-2 9507-0-0-0 9507-0-0-0 9507-0-0-0 M22520/2-09 M81969/1-04 M81969/1-04 M81969/1-04 M22520/2-06 M81969/1-04 M22520/2-06 M81969/1-04 M81969/1-04 M81969/1-04 M81969/1-04 9507-0-0-0 9507-0-0-0 AFM8 AFM8 AFM8 K-42 K-41 M81969/1-04 9550-1-0-0 9550-1-0-0 9550-1-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 M22520/2-01 9502-4-0-0 91067-1 M22520/2-01 9502-3-0-0 M81969/1-04 M81969/1-04 APPLICATION TOOLS M22520/2-06 M81969/1-04 91067-1 AFM8 K-41 AFM8 M22520/2-01 9502-3-0-0 9507-0-0-0 AFM8 9507-0-0-0 9507-0-0-0 *1 All male and female crimp contacts can be ordered on reels in quantities of 2,000 by adding letter "R" after the contact part number, see page 78 for more information. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 79 SD SERIES RD SERIES ORD SERIES ODD SERIES DD SERIES D-Sub APPLICATION TOOLS CONTACT APPLICATION TOOLS CROSS REFERENCE LIST USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS D-Sub APPLICATION TOOLS Positronic connectpositronic.com COMPLIANT PRESS-FIT CONNECTORS INSTALLATION TOOLS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS POSITRONIC RECOMMENDED TOOLS FOR PCD SERIES AND PCDD SERIES CONNECTORS AND CONTACTS Male Female PCD 9 9512-1-0-41 9512-6-0-41 PCD 15 9512-2-0-41 9512-7-0-41 PCD 25 9512-3-0-41 9512-8-0-41 PCD 37 9512-4-0-41 9512-9-0-41 PCD 50 9512-5-0-41 9512-10-0-41 PCDD 15 9512-1-0-41 9512-11-0-41 PCDD 26 9512-2-0-41 9512-12-0-41 PCDD 44 9512-3-0-41 9512-13-0-41 PCDD 62 9512-4-0-41 9512-14-0-41 PCDD 78 9512-5-0-41 9512-15-0-41 PCDD 104 9512-16-0-41 9512-17-0-41 Arbor press for connector seating tools-9530-1-0 1 ton capacity PCD series - Replacement pins for connector seating tools. PCDD series - Replacement pins for connector seating tools. APPLICATION TOOLS Connector Seating series 4 inch throat Female - 855-658-0-41 Female - 855-751-0-41 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 80 APPLICATION TOOLS D-Sub Positronic connectpositronic.com SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT TERMINATION Traditionally, tin-lead has been a popular plating for printed circuit board (PCB) holes. However, many PCB hole platings must now be RoHS compliant. Positronic is pleased to offer PCB hole size for RoHS PCB plating as shown below. "Omega" Termination Omega Compliant Press-Fit Contact Hole BOARD TYPE CONTACT SIZE / TYPE RECOMMENDED DRILL HOLE SIZE 22 OMEGA o0.04530.0010 [o1.1500.025] 20 OMEGA o0.04530.0010 [o1.1500.025] TIN-LEAD SOLDER PCB RECOMMENDED PLATING 0.0006 [15] minimum solder over 0.0010 [25] min. copper FINISHED HOLE SIZES o0.0394+0.0035-0.0024 [o1.000+0.090-0.060] o0.0394+0.0035-0.0024 [o1.000+0.090-0.060] COMPLIANT PRESS-FIT TERMINATION CONTACT HOLE RoHS PCB PLATING OPTIONS 22 OMEGA o0.0470.001 [o1.190.025] COPPER PCB 0.0010 [25] min. copper 20 OMEGA o0.0470.001 [o1.190.025] APPLICATION TOOLS 22 OMEGA o0.0470.001 [o1.190.025] 20 OMEGA o0.0470.001 [o1.190.025] 22 OMEGA o0.0470.001 [o1.190.025] 20 OMEGA o0.0470.001 [o1.190.025] 22 OMEGA o0.0470.001 [o1.190.025] 20 OMEGA o0.0470.001 [o1.190.025] IMMERSION TIN PCB IMMERSION SILVER PCB ELECTROLESS NICKEL / IMMERSION GOLD PCB 81 o0.0430.002 [o1.090.05] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. o0.0430.002 [o1.090.05] 0.0000330.000006 [0.850.15] immersion tin over 0.0010 [25] min. copper 0.0000130.000007 [0.340.17] immersion silver over 0.0010 [25] min. copper 0.000002 [0.05] min. immersion gold over 0.0001770.000059 [4.51.5] electroless nickel per IPC-4552 over 0.0010 [25] min. copper o0.0430.002 [o1.090.05] o0.0430.002 [o1.090.05] o0.0430.002 [o1.090.05] o0.0430.002 [o1.090.05] o0.0430.002 [o1.090.05] o0.0430.002 [o1.090.05] Note: For PCB plating c ompositions not shown, consult Technical Sales. Compliant press-fit user information When properly used, Positronic Omega signal compliant press-fit terminations provide r eliable service even under severe conditions. Connectors utilizing this leading technology compliant press-fit contact are easy to install: 1.Inexpensive installation tooling is available from Positronic, to choose the proper installation tool refer to page 83 for part number ordering information. 2. Insert the connector into the printed circuit board or backplane and seat connector fully. 3. Secure the connector to the printed circuit board or back plane using two self-tapping screws. The screws should be 4-40 threads supplied by customer. Positronic(R) offers a variety of QPL connector products D-SUBMINIATURE CONNECTORS MIL PREFIX POSITRONIC SERIES MIL PREFIX POSITRONIC SERIES MIL-DTL-24308/1 HDC MIL-DTL-24308/24 HDC, DD MIL-DTL-24308/2 RD, DD MIL-DTL-24308/25 HDC, RD, DD MIL-DTL-24308/3 HDC MIL-DTL-24308/26 HDC, RD, DD MIL-DTL-24308/4 RD, DD GSFC S-311-P4 SND, SDD, SCBC, SCBM MIL-DTL-24308/5 HDC GSFC S-311-P10 SND, SCBM MIL-DTL-24308/6 RD, DD SAE AS39029/57 DD MIL-DTL-24308/7 HDC SAE AS39029/58 DD MIL-DTL-24308/8 RD, DD SAE AS39029/63 RD MIL-DTL-24308/23 HDC, DD SAE AS39029/64 RD RECTANGULAR CONNECTORS MIL PREFIX POSITRONIC SERIES MIL PREFIX POSITRONIC SERIES MIL-DTL-28748/3 GMCT MIL-DTL-28748/8 SGM MIL-DTL-28748/4 GMCT MIL-C-28748/13 SGMC MIL-DTL-28748/5 GM MIL-C-28748/14 SGMC MIL-DTL-28748/6 GM SAE AS39029/34 SGMC, GMCT MIL-DTL-28748/7 SGM SAE AS39029/35 SGMC, GMCT For a complete QPL listing available to download in PDF format, visit the desired connector family home page and click on link "Qualified Product Listing (PDF)" on our website at: QPL LISTING www.connectpositronic.com or enter the URL link below to download the QPL PDF file www.connectpositronic.com/qpl/catalog DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 82 Other D-subminiature Products Positronic offers full line of D-subminiature connectors in a wide variety of contact variants and package sizes with compliant press-fit, solder and cable terminations. All Positronic connector products provide quality, reliability, and flexibility. HIGH PERFORMANCE D-SUBMINIATURE CONNECTORS Standard and high density connectors manufactured to MIL-PRF-24308, Class M; Goddard Space Flight Center S-311-P-4 and Goddard Space Flight Center S-311-P-10. ENVIRONMENTAL-D CONNECTORS Standard and high density connectors with environmental protection features to IP67. Straight and right angle (90), and cable terminations available. COMBO-D CONNECTORS Connectors with signal, shielded, power, thermocouple or high voltage contacts in a single package. Power compliant press-fit terminations now available. DUAL PORT CONNECTORS Right angle (90) p.c. board mount connectors assembled stacked to maximize real estate; contact variants 9 through 62; available in standard density, high density, and mixed density. 83 cts rodu P Y T I L I B A H RELI IG Positronic H R P O W E FEATURES y saving density * Energ * High current ap capability sw t Ho * ce istan low contact res n in a single connector tio * AC/DC opera for hardware management cts * Signal conta ting * Sequential ma ting system * Blind mating area contact ma ce rfa su e rg * La ies or ss ce of ac * Wide variety arrangements cified contact * Customer-spe which produces ng * Modular tooli connector insert a single piece Contact Sizes: : Current Ratings : ns tio ina Term : Configurations Compliance: R , 22 and 24 0, 8, 12, 16, 20 (90) per contact res pe lder, right angle nt To 200 am tor, straight so lia ec mp nn co co ) ble (90 ca d gle Crimp and fixe s-in and right an compliant pres solder, straight press-in ckage sizes in a variety of pa S-311-P-4, Multiple variants , DSCC, GSFC 41 A VIT , 3.0 MG PIC 1, PICMG 2.1 10 GSFC S-311-P- E C T A N G U L D - S U B M I N I A T U R E : A FEATUR Contact Sizes: Current Ratings : Terminations: Configurations : Qualifications : ES: * Four perform ance best cost/perfo levels available for rmance ratio: pr ofessional, industrial, milita ry and space-fl ight quality * Options includ e high voltage, coax, thermocouple an d air coupling co ntacts; environmentally sealed and dual port connector pack ages including mixed density * Broad selectio n of accessories * Size 20 and 22 contacts su itable for use in carrying power * IP65, IP67 8, 16, 20 and 22 To 100 amperes Crimp, wire so lder, straight so lde compliant pres s-in and right an r, right angle (90) solder, str aight gle (90) comp Multiple variants liant press-in in both standard housing sizes and high dens ities, seven co nnector MIL-DTL-2430 8, GSFC S-31 1-P-4, GSFC SSAE AS39029, 311-P-10, DSCC U L A R C I R C R FEATURES Contact Sizes: Current Ratings : Terminations: Configurations : Qualifications : : * Two perform ance levels avail able: industrial quali ty and military quality * A wide variety of accessories * Broad selectio n of contact arr angement and package siz es * Connector co ding device (ke ying) options 16, 20 and 22 To 13 amperes nominal Crimp, wire so lder, straight so lder, right angle straight complia (90) solder, an nt press-in d Multiple variants in both standard thirty package an d hig h densities, sizes MIL-DTL-2874 8, SAE AS3902 9, CCITT V.35 E C A B L FEATURES Contact Sizes: : Current Ratings Terminations: : Configurations : Qualifications ns. er specificatio ce with custom cations. an rm ce specifi ration and perfo gu nfi co r to ec rness conn er, domestic, Prepare wire ha cable custom ance with appli rd co ac in m ste Design each sy standards. nal and internatio cation testing. ance and verifi nduct perform Define and co es in accordan 22 12, 16, 20 and nominal (90) solder To 25 amperes and right angle straight solder, r, lde so re wi Crimp, e sizes in four packag Multiple variants 7 IP6 to on protecti Environmental H E R M E T I C : d reduce supply chain an "cablizing" * Shorten the s by lay de d an sts additional co tion connector selec your Positronic available * Overmolding sealed environmentally d an d de * Shiel le ab ail av s on versi xes which s and access bo * Power cable tion ca ifi ec sp 6 49 J2 meet the SAE bli Design assem : composite le / lightweight * Non-corrodib construction ded versions * EMI/RFI shiel contacts * Thermocouple s sealed version lly nta me le * Environ se of removab ea rel nt fro / * Rear insertion contacts quential mating * Two level se l assemblies available on ful * Overmolding FEATURES FEATURES Contact Sizes: Current Ratings : Terminations: Configurations : Compliance: : * Intended for use as an electr ical feedthrough in high vacuum ap plications * Helium leaka ge rate at ambie nt temperature: < -9 5x10 mbar.l/s under a vacuum 1.5x1 -2 0 mbar * Signal, powe r, coax and hig h voltage versions availab le * Connectors can be assembly per cu mounted on flange stomer specifica tion 8, 12, 16, 20 an d 22 To 40 amperes nominal Feedthrough is standard; flying leads and board upon request mount available See D-submini ature and circu lar configurations Space-D32 above For more information, visit www.connectpositronic.com or call your nearest Positronic sales office listed on the back of this catalog. Regional Headquarters Positronic | Americas 423 N Campbell Ave Springfield MO 65806 USA +1 800 641 4054 info@connectpositronic.com Positronic | Europe Z.I. d'Engachies 46, route d'Engachies F-32020 Auch Cedex 9 France +33 5 6263 4491 contact@connectpositronic.com Positronic | Asia 3014A Ubi RD 1 #07-01 Singapore 408703 +65 6842 1419 singapore@connectpositronic.com Sales Offices Positronic has local sales representation all over the world. To find the nearest sales office, please visit www.connectpositronic.com/locations