SINGLE TURN CERMET TRIMMERS CT-6 CT-6 RoHS 1 2 3 4 5 L E D INTERNAL STRUCTURE RoHS compliant !0 6 9 8 Part name FEATURES RoHS 14 RoHS compliant Various configurations to choose from Wide variety (14 types) "O"ring sealed and washable 7 Material Flammability 1 2 3 4 5 O "O" ring Silicone rubber 6 RuO2 7 8 Housing Rotor PBT UL94V-0 Polybutyleneterephthalate Wiper Rubber cushion Multi metal alloy Resistive element -- Silicone rubber UL94HB RuO2 cermet -- UL94V-0 9 !0 Terminal pin Adhesive Copper, Tin-plated Epoxy Base element Ceramic Ag-Pd Electrode Ag-Pd cermet PART NUMBER DESIGNATION C T - 6 E T V 5 k ( 5 0 2 ) Series name Terminal pin E Sn (Lead-free) T Taping (Ammo pack type) M Magazine (stick) Blank Bulk in plastic bag Top adjustment Top adjustment Top adjustment Top adjustment Rear adjustment Please refer to the LIST OF PART NUMBERS when placing orders. 694 Resistance code Resistance value Product shape P W R V F Form of packaging S X H N Side adjustment Side adjustment Side adjustment Side adjustment -- CT-6 Shape of terminal (Top2 view) 2 Top adjustment Side adjustment ( Adjustment direction) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Rear adjustment 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 CT-6ETP Ammo pack type Magazine (stick) CT-6EMP CT-6ETV 3 3 3 3 3 3 3 3 3 Ammo pack type CT-6EMS Pieces in package -- A CT-6ER -- CT-6ES CT-6ETH CT-6EH Ammo pack type 1000 pcs./taping 75 pcs./stick Not manufactured CT-6EMS CT-6ES The pin length of CT-6EMS is different from CT-6ES. -- A 10 A The products indicated by A mark are manufactured upon receipt of order basis. CT-6ETH CT-6EH The pin length of CT-6ETH is different from CT-6EH. CT-6EN -- A CT-6EF -- 50 pcs./pack -- Nominal resistance values A 20 L E D -- CT-6EX 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CT-6EW The pin length of CT-6ETP & CT-6EMP is different from CT-6EP. CT-6EV 3 3 3 3 3 3 3 3 1 3 1 1 1 1 1 1 1 1 CT-6EP CT-6ETPCT-6EMP CT-6EP Plastic bag 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Remarks Fig. 1 50 100 200 500 50 k 1 k 2 k 5 k 10 k 20 k 100 k 200 k 500 k 1 M 2 M The above par t numbers are all available with the respective combination of <Nominal resistance values> (Fig. 1). Verify the above part numbers when placing orders. Taping and magazine specifications are not sold separately and must be purchased in taping or stick units. Fig. 1 695 1 1 1 1 1 1 1 1 3 1 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Taping 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 Form of packaging Adjustment position LIST OF PART NUMBERS CERMET TRIMMERS CT-6 CERMET TRIMMERS ELECTRICAL CHARACTERISTICS 10 ~ 2 M Nominal resistance range L E D 50 mN*m {510 gf*cm} minimum 10 N {1.02 kgf} minimum Tensile strength B DC200 V Resistance law 200 cycles [R/R (2 +3 %)] Rotational life Teminal strength Linear law 10 N {1.02 kgf} minimum Thrust to rotor DC200 V or power rating, whichever is smaller 245 3 C, 2 ~ 3 s Solderability 100 mA { } Reference only 100 mA or power rating, whichever is smaller Effective electrical angle End resistance C.R.V. Operating temp. range Temp. coefficient Insulation resistance Dielectric strength 2 ~ 20 mN*m {20 ~ 204 gf*cm} Operating torque 0.5 W (70 C) 0 W (120 C) Power ratings Maximum wiper current Stop strength 260 (1 turn) Mechanical angle 10 % Resistance tolerance Maximum input voltage MECHANICAL CHARACTERISTICS 220 (1 turn) ENVIRONMENTAL CHARACTERISTICS 1 % 2 1 % or 2 , whichever is greater Test item 1 % 3 1 % or 3 , whichever is greater -65 ~ 125 C (0.5 h), 5 cycles -10 ~ 65 C ( 80 ~ 98 %), 10 cycles, 240 h 981 m/s2, 6 ms 6 directions for 3 times each Humidity 10 ~ 20 : 250 10-6/C maximum 50 ~ 2 M : 100 10-6/C maximum Shock 1000 M minimum (DC500 V) AC900 V, 60 s 10 ~ 2000 Hz, 3 directions, 12 times each 70 C, 0.5 W, 1000 h -55 C, 2 h High temp. exposure 120 C, 250 h 85 C, 60 s Low temp. operation Immersion seal Soldering heat (Amplitude) 1.52 mm or (Acceleration) 196 m/s2, Vibration Load life Approx. 0.51 g (CT-6EP, EW, ER, EV) Approx. 0.65 g (CT-6ES, EX, EH, EN) Approx. 0.92 g (CT-6EF) Net weight Thermal shock -55 ~ 120 C Test conditions MAXIMUM INPUT RATINGS Flow260 3 5 ~ 6 s, two times maximum Manual soldering380 10 C, 3 ~ 4 s R/R S.S. Nominal resistance values () Resistance code Maximum input voltage (V) Maximum wiper current (mA) 10 20 50 100 200 500 100 200 500 101 201 501 1.00 2.00 5.00 7.07 10.0 15.8 100 100 100 70.7 50.0 31.6 1k 2k 5k 10 k 20 k 50 k 102 202 502 103 203 503 22.4 31.6 50.0 70.7 100 158 22.4 15.8 10.0 7.07 5.00 3.16 100 k 200 k 500 k 1M 2M 104 204 504 105 205 200 200 200 200 200 2.00 1.00 0.40 0.20 0.10 A A 696 Specifications [R/R 1 %] [S.S. 1 %] [R/R 2 %] [R/R 1 %] [S.S. 1 %] [R/R 3 %] [S.S. 1 %] [R/R 2 %] [S.S. 2 %] [R/R 3 %] [S.S. 2 %] No leaks (No continuous bubbles) [R/R 1 %] Change in total resistance Setting stability A The products indicated by A mark are manufactured upon receipt of order basis. CT-6 CT-6P OUTLINE DIMENSIONS Unless otherwise specified, tolerance: 0.3 (Unit: mm) T-6W 1 260 Nom. 2 2 7 2.5 Lead-free Identification mark 3 CW rotation 3 - 0.45 0.6 W x 2.6 L x 1.6 D 1 3 7 72 2.5 2.5 CT-6EW 5.8 Resistance code & Production date code CT-6V L E D 3 - 0.45 0.6 W x 2.6 L x 1.6 D 260 Nom. 2 0.6 7 1.3 Lead-free Identification mark Top adjustment 7 CT-6EV 5.8 Resistance code & Production date code 3 72 CT-6S 0.6 W x 2.6 L x 1.6 D 3 - 0.45 260 Nom. 1 2 3 7 Lead-free Identification mark 1 1.8 1.8 P Pin pitch in W type is different from P type. Top adjustment 13.52 7 CT-6ES Resistance code & Production date code 5.8 2.5 2.5 162 Side adjustment 0.6 W x 2.6 L x 1.6 D Adjustment 7 +- 0.4 0.1 1 3 2.5 8.2 2 2.5 3 - 0.45 697 3.5 Resistance code & Production date code 4.6 Lead-free Identification mark 7.52 7 + 00.4 CT-6EP Top adjustment CERMET TRIMMERS 2.5 OUTLINE DIMENSIONS Unless otherwise specified, tolerance: 0.3 (Unit: mm) CT-6EX 1 Resistance code & Production date code Side adjustment 7 + 00.4 2 Adjustment 2 7 +- 0.4 0.1 8.2 3.5 0.6 W x 2.6 L x 1.6 D 3 CW rotation 4.6 T-6H 2.5 CT-6 -6X CERMET TRIMMERS 102 3 Lead-free Identification mark 2.5 1 2.5 3 - 0.45 L E D CT-6EH Side adjustment 7 + 00.4 Resistance code & Production date code Adjustment 2 7 +- 0.4 0.1 1 2.5 2.5 9.52 72 4.6 8.2 T-6N 3 3.5 Lead-free Identification mark 0.6 W x 2.6 L x 1.6 D 3 - 0.45 CT-6EN Side adjustment 0.6 W x 2.6 L x 1.6 D 2 7 +- 0.4 0.1 Adjustment 3.5 Resistance code & Production date code 2.5 8.2 7 + 00.4 1 7.52 Lead-free Identification mark 4.6 2.5 2.5 3 3 - 0.45 X 1 3 Terminals 1 & 3 position in N type is different from X type. 698 CT-6F CT-6 OUTLINE DIMENSIONS CT-6EF Rear adjustment 1 3 CW rotation 3 - 0.45 0.6 W x 2.6 L x 1.6 D 2 Unless otherwise specified, tolerance: 0.3 (Unit: mm) Semi-standard products CT-6R 2 10.5 max. 1 4.4 Lead-free Identification mark 3 4.4 0.3 4.4 5.52 7.6 Resistance code& Production date code Semi-standard products Top adjustment CT-6ER L E D 3 - 0.45 0.6 W x 2.6 L x 1.6 D CT-6 260 Nom. 1 2 3 2.5 7 Lead-free Identification mark 7 Resistance code & Production date code 5.8 72 2.5 2.5 PACKAGING SPECIFICATIONS <Taping packaging specifications> Taping version is packaged in 1000 pcs. per reel. Orders will be accepted for units of 1000 pcs., i.e., 1000, 2000, 3000 pcs., etc. Taping version (ammo pack type) is boxed with one reel (1000 pcs.). 1000 / 1000 1000 2000 3000 ... 1000 Direction of feed 45 #1 terminal 1 3 Direction of feed 33 0 0 33 Ammo pack type #3 terminal Ammo Pack 330 mm x 330 mm x 45 mm 300 mm Package size: 330 mm x 330 mm x 45 mm The leader and end of the tape have an empty par t of minimum 300 mm respectively. There are two tape outlets on the package for different terminal alignment directions, for which details refer to the sketch above. (e.g.) When the tape is fed from the right outlet marked 3, #3 terminal comes out first. Gross weight of the boxing version ETV : Approx. 840 g ETH : Approx. 930 g ETP : Approx. 850 g 2 1 1 3 3 ETV 840 g ETH 930 g ETP 850 g 699 CERMET TRIMMERS CT-6 CT-6TV CT-6ETV Lead-free Identification mark Top adjustment 0.6 W x 2.6 L x 1.6 D 260 Nom. 1 2 max. 2.5 5.8 180.5 0.5 max. 2 max. 60.5 3 min. 9 +- 0.7 0.5 190.75 24.81 7 1 2 7 12.71 L E D 3 CW rotation Resistance code & Production date code 3 2.5 0.9 6.350.5 12.70.3 CT-6TH 40.2 0.450.02 CT-6ETH 0.6 W x 2.6 L x 1.6 D 12.71 7 + 00.4 260 Nom. 9 +- 0.7 0.5 3.5 2.5 180.5 3 min. 190.75 27.21 1 3 2.5 6.350.5 12.70.3 7 +- 0.4 0.1 2 max. 8.2 Lead-free Identification mark Resistance code & Production date code 0.450.02 700 4.6 Side adjustment 60.5 Unless otherwise specified, tolerance: 0.3 (Unit: mm) 0.5 max. CERMET TRIMMERS 40.2 0.9 2 max. CT-6 Unless otherwise specified, tolerance: 0.3 (Unit: mm) CT-6ETP Top adjustment Lead-free Identification mark 0.6W x 2.6L x 1.6D 260 Nom. 1 3 CW rotation 2 12.71 7 2 max. 2 max. 60.5 0.5 max. 3 min. L E D 2.5 40.2 6.350.5 12.70.3 0.450.02 <Magazine packaging specifications> Magazine is packaged 75 pcs. per stick. Orders will be accepted for units of 75 pcs. i.e., 150, 225 pcs., etc. Magazine is packed 3000 pcs. sticks per box. 75 / 75 CT-6MP 2 0.9 3 CT-6MS 2 150 225 ... 3000 <Typical> Plastic magazine length = 580 mm (Without rubber cap) 9.1 7.4 9.8 16.6 16.6 9.1 CT-6EMP Plastic magazine type 701 CT-6EMS 2.5 1 180.5 9 +0.7 -0.5 161 190.75 2.5 24.81 5.8 7 Resistance code & Production date code CERMET TRIMMERS CT-6 CERMET TRIMMERS CT-6MP Unless otherwise specified, tolerance: 0.3 (Unit: mm) CT-6EMP 260 Nom. 1 2 3 CW rotation Lead-free Identification mark 2 2.5 7 CT-6MS 1 3 7 Resistance code & Production date code 5.8 3.1 2.5 2.5 Side adjustment 0.6 W x 2.6 L x 1.6 D Adjustment 7 +0.4 -0.1 1 8.2 3 2 2.5 Lead-free Identification mark 3 - 0.45 3.5 7 +0.4 0 3.1 CT-6EMS 4.6 L E D 3 - 0.45 0.6 W x 2.6 L x 1.6 D Top adjustment 2.5 2.5 Resistance code & Production date code <Bulk pack specifications> Unit of bulk pack in a plastic bag is 50 pcs. per pack. Boxing of bulk in a plastic bag is performed with 200 pcs. (CT-6EF is 100 pcs.) per box. 50 / 200 CT-6EF 100 TA- ADJUSTMENT TOOL, MODEL TA-64 Unless otherwise specified, tolerance: 0.3 (Unit: mm) 1 2 + bit Tip thickness 0.50.05 0 Tip 2.4 -0.1 Good for both minus and cross slot rotors / shafts. Recommended for use with the following copal trimmers. - bit Tip thickness 0.50.05 Tip 2.0 130 12 12 2 + bit Recommended models - bit CT-6 ST-4 FT-63 RJ-4 2 COPAL ELECTRONICS 2.7 10 POM RJ-6 Material : Polyoxymethylene TM-7 Note : Please do not use the tool for purposes other than adjustment of electronic components. 702 2.7