HV9805 230VAC SEPIC Evaluation Board User's Guide 2015 Microchip Technology Inc. DS50002362A Note the following details of the code protection feature on Microchip devices: * Microchip products meet the specification contained in their particular Microchip Data Sheet. * Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. * There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip's Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. * Microchip is willing to work with the customer who is concerned about the integrity of their code. * Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as "unbreakable." Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip's code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer's risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, dsPIC, FlashFlex, flexPWR, JukeBlox, KEELOQ, KEELOQ logo, Kleer, LANCheck, MediaLB, MOST, MOST logo, MPLAB, OptoLyzer, PIC, PICSTART, PIC32 logo, RightTouch, SpyNIC, SST, SST Logo, SuperFlash and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. The Embedded Control Solutions Company and mTouch are registered trademarks of Microchip Technology Incorporated in the U.S.A. Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet, KleerNet logo, MiWi, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation, PICDEM, PICDEM.net, PICkit, PICtail, RightTouch logo, REAL ICE, SQI, Serial Quad I/O, Total Endurance, TSHARC, USBCheck, VariSense, ViewSpan, WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries. GestIC is a registered trademarks of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries. All other trademarks mentioned herein are property of their respective companies. (c) 2015, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. ISBN: 978-1-63277-336-4 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == DS50002362A-page 2 Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company's quality system processes and procedures are for its PIC(R) MCUs and dsPIC(R) DSCs, KEELOQ(R) code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip's quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 2015 Microchip Technology Inc. Object of Declaration: HV9805 230VAC SEPIC Evaluation Board 2015 Microchip Technology Inc. DS50002362A-page 3 NOTES: DS50002362A-page 4 2015 Microchip Technology Inc. HV9805 230VAC SEPIC EVALUATION BOARD USER'S GUIDE Table of Contents Preface ........................................................................................................................... 7 Introduction............................................................................................................ 7 Document Layout .................................................................................................. 7 Conventions Used in this Guide ............................................................................ 8 Recommended Reading........................................................................................ 9 The Microchip Web Site ........................................................................................ 9 Customer Support ................................................................................................. 9 Revision History .................................................................................................... 9 Chapter 1. Product Overview 1.1 Introduction ................................................................................................... 11 1.2 Specifications ............................................................................................... 11 1.3 Device Summary .......................................................................................... 11 1.4 What Does the HV9805 230VAC SEPIC Evaluation Board Include? ........... 12 Chapter 2. Installation and Operation 2.1 Safety Caution .............................................................................................. 13 2.2 Getting Started ............................................................................................. 13 2.2.1 Additional Tools Required or Desirable for Evaluation .............................. 13 2.3 Setup Procedure .......................................................................................... 14 2.3.1 AC Input Considerations ........................................................................... 14 2.3.2 LED Load Considerations ......................................................................... 14 2.4 Evaluating the Application ............................................................................ 14 Appendix A. Schematic and Layouts A.1 Introduction .................................................................................................. 15 A.2 Board - Schematic ....................................................................................... 16 A.3 Board - Top Silk Screen, Paste Mask, Copper Pads .................................. 17 A.4 Board - Top Assembly, Copper Pads .......................................................... 17 A.5 Board - Top Copper, Paste Mask ................................................................ 17 A.6 Board - Bottom Silk Screen, Paste Mask, Copper Pads ............................. 18 A.7 Board - Bottom Assembly, Copper Pads .................................................... 18 A.8 Board - Bottom Copper, Paste Mask .......................................................... 18 Appendix B. Bill of Materials (BOM) Appendix C. Performance Data C.1 Performance Data versus AC Line Voltage ................................................. 21 C.2 Performance Graphs ................................................................................... 21 C.2.1 Efficiency Vs. Line Voltage ....................................................................... 21 C.2.2 Total Harmonic Distortion Vs. Line Voltage .............................................. 22 2015 Microchip Technology Inc. DS50002362A-page 5 HV9805 230VAC SEPIC Evaluation Board User's Guide C.2.3 Power Factor Vs. Line Voltage ..................................................................22 Appendix D. Test Points and Waveforms D.1 Test Points Description ................................................................................ 24 D.2 Waveform Examples .................................................................................... 24 D.2.1 Line Current, LED Current .........................................................................24 D.2.2 BUS, BVS ..................................................................................................27 D.2.3 DRN, CAP .................................................................................................27 D.2.4 DRN, REC .................................................................................................28 D.2.5 DRN, DRV .................................................................................................29 D.2.6 Inductor Currents .......................................................................................32 D.2.7 BUS, REG, HVS, CRG, CRS ....................................................................34 D.2.8 HVR ...........................................................................................................36 D.2.9 CSH ...........................................................................................................37 D.2.10 VDD .........................................................................................................39 Appendix E. EMI E.1 CISPR15 Conducted Emissions .................................................................. 41 E.1.1 Line ............................................................................................................41 E.1.2 Neutral .......................................................................................................41 Worldwide Sales and Service .....................................................................................42 DS50002362A-page 6 2015 Microchip Technology Inc. HV9805 230VAC SEPIC EVALUATION BOARD USER'S GUIDE Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a "DS" number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is "DSXXXXXXXXA", where "XXXXXXXX" is the document number and "A" is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB(R) IDE online help. Select the Help menu, and then Topics to open a list of available online help files. INTRODUCTION This chapter contains general information that will be useful to know before using the HV9805 230VAC SEPIC Evaluation Board. Items discussed in this chapter include: * * * * * * Document Layout Conventions Used in this Guide Recommended Reading The Microchip Web Site Customer Support Revision History DOCUMENT LAYOUT This document describes how to use the HV9805 230VAC SEPIC Evaluation Board. The document is organized as follows: * Chapter 1. "Product Overview" - Includes general information about the HV9805 230VAC SEPIC Evaluation Board. * Chapter 2. "Installation and Operation" - Includes instructions for connecting and using the board. * Appendix A. "Schematic and Layouts" - Shows the schematic and layout diagrams for the HV9805 230VAC SEPIC Evaluation Board. * Appendix B. "Bill of Materials (BOM)" - Lists the parts used to build the HV9805 230VAC SEPIC Evaluation Board. * Appendix C. "Performance Data"- Includes performance data on the HV9805 230VAC SEPIC Evaluation Board by way of tables and graphs. * Appendix D. "Test Points and Waveforms" - Describes test points and waveforms for the HV9805 230VAC SEPIC Evaluation Board. * Appendix E. "Electromagnetic Interference" - Includes conducted EMI measurements of the HV9805 230VAC SEPIC Evaluation Board. 2015 Microchip Technology Inc. DS50002362A-page 7 Preface CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N`Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB(R) IDE User's Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer "Save project before build" A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4`b0010, 2`hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly brackets and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text Represents code supplied by user 2015 Microchip Technology Inc. Examples File>Save Press <Enter>, <F1> #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, `A' file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} var_name [, var_name...] void main (void) { ... } DS50002362A-page 8 Preface RECOMMENDED READING This user's guide describes how to use the HV9805 230VAC SEPIC Evaluation Board. Other useful documents are listed below. The following Microchip document is available and recommended as a supplemental reference resource. * HV9805 Data Sheet - "Off-Line LED Driver with True DC Output Current" (DS20005374). THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: * Product Support - Data sheets and errata, application notes and sample programs, design resources, user's guides and hardware support documents, latest software releases and archived software * General Technical Support - Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing * Business of Microchip - Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: * * * * Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://www.microchip.com/support. REVISION HISTORY Revision A (April 2015) * This is the initial release of this document. 2015 Microchip Technology Inc. DS50002362A-page 9 Preface NOTES: 2015 Microchip Technology Inc. DS50002362A-page 10 HV9805 230VAC SEPIC EVALUATION BOARD USER'S GUIDE Chapter 1. Product Overview 1.1 INTRODUCTION The HV9805 230VAC SEPIC Evaluation Board is suited for driving a 125V/100 mA LED load from a 230VAC source. The single-ended primary-inductor converter (SEPIC) configuration extends the application range of the HV9805 driver Integrated Circuit (IC) to lower LED load voltages than otherwise possible with the boost configuration. Many features of the boost configuration are retained, such as a true direct current drive of the LED load, high input power factor, high efficiency and simple magnetics. The SEPIC configuration can be used to advantage with any of the common AC voltage levels, such as 100VAC, 120VAC, 230VAC, 277VAC and 24VAC. Note that the boost topology can process more power than the SEPIC topology for a given current rating of the converter switch. Whereas the switch of the boost topology carries the line current only during on-time of the switch, the switch of the SEPIC topology carries both the line current (inductor current L51) and the load current (inductor current L50) during on-time of the switch. Accordingly, the power handling capability of the SEPIC converter is lower than the boost converter for a given current rating of the switch. It is also worth noting that the SEPIC power rating drops with output voltage, since a lower output voltage translates into a larger load current and thereby a larger switch current. 1.2 BOARD FEATURES The HV9805 230VAC SEPIC Evaluation Board has the following features: * * * * * AC Line Voltage: 230 VRMS ( 15%) DC Load Voltage: 125 VDC DC Load Current: 100 mADC Output Power: 12.5W Power Factor (PF): 98.9% * Total Harmonic Distortion (THD): 9.6% * * * * * Efficiency: 86.9% Output overvoltage protection: Yes Electromagnetic Interference (EMI): Satisfies CISPR 15 limits THD: Satisfies EN 61000-3-2 Class C limits Board Dimensions: 6.400 x 2.000 inches 2015 Microchip Technology Inc. DS50002362A-page 11 HV9805 230VAC SEPIC Evaluation Board User's Guide 1.3 HV9805 DEVICE SUMMARY The evaluation board features the HV9805 LED driver IC. The HV9805 device is described in the HV9805 Data Sheet - "Off-Line LED Driver with True DC Output Current" (DS20005374). The standard HV9805 application circuit supplies a true DC current to the LED load by using a converter for AC to DC power conversion, and a linear post regulator for constant current regulation of the LED load current. By nature of the boost converter, the LED load voltage should be higher than the peak AC line voltage. A lower LED load voltage can be accommodated by the use of a SEPIC converter. The SEPIC provides a solution where the LED load voltage is either higher or lower than the peak AC line voltage; as the SEPIC converter is capable of bucking and boosting the input voltage. 1.4 NOTES ON THE EVALUATION BOARD DESIGN 1.4.1 Surge Protection and Voltage Withstand Capability The evaluation board demonstrates the basic functionality of the HV9805 in a SEPIC configuration. No special effort was made to include measures for transient overvoltage protection. Such protection typically involves the addition of at least one stage of metal-oxide varistor (MOV) protection and the coordination of the voltage withstand capability of components exposed to line voltage transients. 1.4.2 LED Current Regulator Oscillation The first-released evaluation board exhibits high-frequency oscillation of the drain voltage of pass transistor M2. This oscillation does not affect the functionality of the board significantly. The drain voltage oscillation can be suppressed by including 100 k in series with the gate lead of pass transistor M2. The traces relating to the headroom voltage (test points REG and HVS), as shown in Appendix D, were captured with the suppression resistor in place. 1.4.3 Harmonic Distortion Harmonic distortion can be lowered by increasing the capacitance of the compensation capacitor C4. 1.5 WHAT DOES THE HV9805 230VAC SEPIC EVALUATION BOARD INCLUDE? The HV9805 230VAC SEPIC Evaluation Board includes: * HV9805 230VAC SEPIC Evaluation Board (ADM00656) * Information Sheet DS50002362A-page 12 2015 Microchip Technology Inc. HV9805 230VAC SEPIC EVALUATION BOARD USER'S GUIDE Chapter 2. Installation and Operation 2.1 SAFETY CAUTION WARNING Working with this board can cause serious bodily harm or death. Connecting the board to a source of line voltage will result in the presence of hazardous voltage throughout the system including the LED load and any attached instrumentation. The board should only be handled by persons well aware of the dangers involved with working on live electrical equipment. Extreme care should be taken to protect against electric shock. Disconnect the board before attempting to make any changes to the system configuration. Always work with another person nearby who can offer assistance in case of an emergency. Wear safety glasses for eye protection. NOTICE The electrolytic capacitor C50 carries a hazardous voltage for an extended time after shutdown of the LED driver board. Capacitor C50 will slowly discharge by way of resistors R18 and R19, as well as test point W3, the LED load, test point W4 and resistors R15 and R11, or at a faster rate if a resistor is purposely added across the terminals of capacitor C50. Check the capacitor voltage before handling the board. Observe polarity for all steps to prevent board damage. 2.2 GETTING STARTED The HV9805 230VAC SEPIC Evaluation Board is fully assembled and tested. The board requires the use of an external AC source (230VAC) and an external LED load (125VDC, 100 mADC). The board features metal loop-style test points for making connections to the AC line and the LED load and test vias for probing certain circuit nodes. 2.2.1 Additional Tools Required or Desirable for Evaluation A list of additional tools that are required or may be used during evaluation include: * * * * * DC and AC voltage and current meters A power analyzer for measuring the AC power and the AC power factor An oscilloscope for characterizing waveforms A variable transformer for adjusting the AC line voltage An isolation transformer (if an oscilloscope is attached to board circuitry) 2015 Microchip Technology Inc. DS50002362A-page 13 HV9805 230VAC SEPIC Evaluation Board User's Guide 2.3 SETUP PROCEDURE To operate the HV9805 230VAC SEPIC Evaluation Board, the following steps must be completed: 1. Attach the LED load to the output test points W3 and W4, labeled as POS and NEG on the board. Observe the polarity of connections. Connect the anode of the LED load to test point W3 (POS) and the cathode to test point W4 (NEG). 2. Connect the AC source to the input test points W1 and W2. Both terminals are also marked as `AC'. 2.3.1 AC Input Considerations The AC voltage can either be applied in full or be brought up gradually with a variable transformer. The external circuit for the HV9805's BVS pin has been adapted to the SEPIC topology, offering protection against line undervoltage and against output overvoltage or an open load condition. The undervoltage lockout circuit (R12, R13, R14, C6, D1) disables the driver when the line voltage is less than approximately 200VAC when the bus voltage is zero. The threshold changes to a lower value when a non-zero bus voltage is present. A non-zero bus voltage can be the result of driver operation prior to a shutdown event, or can be caused by a gradual build-up when the line voltage is gradually increased by a variable transformer. A more sophisticated circuit is required if the undervoltage threshold dependency on bus voltage is undesirable. The overvoltage protection circuit disables the driver when the output voltage rises above 150VDC. The output overvoltage protection is non-latching, meaning that the driver will cyclically turn on and off when an LED load overvoltage condition or an output open circuit condition is present. 2.3.2 LED Load Considerations The driver is designed for a load voltage of 125VDC and a load current of 100 mADC. The load current is fixed and set by the resistors R17 and R20. The board can be operated with substantially lower LED voltage. Operation at lower LED voltage results in loss of efficiency, lower power factor and higher harmonic distortion, as shown in Table 2-1. TABLE 2-1: 2.4 Test VLED ILED PLED VAC IAC PAC EFF THD PF # VDC mADC W VRMS mARMS W % % % 1 124.5 104.0 12.93 230.3 63.7 14.62 88.5 6.33 99.6 2 113.6 104.0 11.81 230.3 58.4 13.39 88.2 7.34 99.5 3 102.8 104.0 10.69 230.3 53.3 12.19 87.7 8.76 99.4 4 92.4 104.0 9.61 230.3 48.4 11.05 87.0 10.7 99.1 5 81.4 104.0 8.47 230.3 43.2 9.83 86.1 13.3 98.8 6 70.5 103.9 7.32 230.3 38.1 8.62 85.0 16.7 98.2 7 59.6 103.9 6.19 230.3 33.1 7.42 83.4 21.2 97.2 EVALUATING THE APPLICATION Typical voltage and waveforms are provided in Appendix D. "Test Points and Waveforms". DS50002362A-page 14 2015 Microchip Technology Inc. HV9805 230VAC SEPIC EVALUATION BOARD USER'S GUIDE Appendix A. Schematic and Layouts A.1 INTRODUCTION This appendix contains the following schematics and layouts for the HV9805 230VAC SEPIC Evaluation Board: * * * * * * * Board - Schematic Board - Top Silk Screen, Paste Mask, Copper Pads Board - Top Assembly, Copper Pads Board - Top Copper, Copper Pads Board - Bottom Silk Screen, Paste Mask, Copper Pads Board - Bottom Assembly, Copper Pads Board - Bottom Copper, Copper Pads 2015 Microchip Technology Inc. DS50002362A-page 15 HV9805 230VAC SEPIC Evaluation Board User's Guide A.2 BOARD - SCHEMATIC L52 5.6m W1 AC BR1 MB6S F50 1A L51 10m REC C51 10n DRN 2 C52 10n C53 10n BUS W3 POS R1 1M R2 1M W2 AC D2 US1K CAP C50 100u L50 1.5m 1 M1 3 IPD65R1K4C6 CMC1 4.7m Z1 18V C1 100n W4 NEG R12 1.1M R13 1.1M 1 R14 10k D1 D914 3 3 R18 909k D3 D914 1 C8 100n C6 2.2u R16 100k R19 10k C7 10n REG R15 15k Z2 18V DRV 10p C2 CSH R3 2.7 R11 10k R5 33 R8 10k 10 3 DRV BVS Z3 4.7V 4 4 BVS HVS CRG CSH 7 CRG R4 33 R7 10k R10 270 HV9805 CSL CRS VDD GND HVR 1 9 5 VDD C5 10u GND M2 BSP130 3 6 CRS R17 20 HVR R9 1k 2 1 IC1 2 CSL 1 HVS 8 R6 2.7 3 R20 20 C3 100n C4 2.2u DS50002362A-page 16 2015 Microchip Technology Inc. Schematic and Layouts A.3 BOARD - TOP SILK SCREEN, PASTE MASK, COPPER PADS A.4 BOARD - TOP ASSEMBLY, COPPER PADS A.5 BOARD - TOP COPPER, COPPER PADS 2015 Microchip Technology Inc. DS50002362A-page 17 HV9805 230VAC SEPIC Evaluation Board User's Guide A.6 BOARD - BOTTOM SILK SCREEN, PASTE MASK, COPPER PADS A.7 BOARD - BOTTOM ASSEMBLY, COPPER PADS A.8 BOARD - BOTTOM COPPER, COPPER PADS DS50002362A-page 18 2015 Microchip Technology Inc. HV9805 230VAC SEPIC EVALUATION BOARD USER'S GUIDE Appendix B. Bill of Materials (BOM) TABLE B-1: Qty. BILL OF MATERIALS (BOM) Reference Description Manufacturer Part Number 1 BR1 Diode Bridge 600V 0.5A MBS Fairchild Semiconductor(R) MB6S 3 C1, C3, C8 Capacitor Ceramic X7R 10% 50VDC 0805 100 nF Yageo Corporation CC0805KRX7R9BB104 1 C2 Capacitor Ceramic C0G 5% 1000VDC 1206 10 pF Kemet(R) CL31C100JIFNNNE 2 C4, C6 Capacitor Ceramic X7R 10% 16VDC 0805 2.2 F TDK Corporation C2012X7R1C225K125AB 1 C5 Capacitor Ceramic X7R 10% 25VDC 1206 10 F Samsung Electro-Mechanics America, Inc. CL31B106KAHNFNE 1 C7 Capacitor Ceramic X7R 10% 50VDC 0805 10 nF Yageo Corporation CC0805KRX7R9BB103 1 C50 Capacitor Electrolytic 105C 20% 100 F 200V Nichicon Corporation UCS2D101MHD 3 C51, C52, C53 Capacitor Film 630VDC 20% 10 nF EPCOS AG B32521N8103M 1 CMC1 Common Mode Line Filter 4.7 mH Wurth Elektronik 744220 2 D1, D3 Diode Switching 75V 200 MA SOT23 Diodes(R) Incorporated MMBD914-7-F 1 D2 Diode Ultra-Fast 800V 1A SMA Diodes Incorporated US1K-13-F 1 F50 1A Radial Leaded T Fuse, 300VAC Littelfuse(R) 1 IC1 IC LED Driver MSOP-10L HV9805 Microchip Technology Inc. 1 L50 Inductor 1.5 mH 600 mA Axial Bourns(R), Inc. 5900-152-RC 1 L51 Inductor 10 mH 250 mA Axial Bourns, Inc. 5900-103-RC 1 L52 Inductor Radial 5.6 mH Wurth Elektronik 744731562 1 M1 MOSFET N-Ch. 650V 8.3A DPAK Infineon Technologies AG IPD65R1K4C6 1 M2 MOSFET N-Ch. 300V 350 mA NXP Semiconductors SC73 BSP130, 115 1 PCB HV9805 230VAC SEPIC Evaluation Board - Printed Circuit Board Microchip Technology Inc. 04-10394 2 R1, R2 Resistor ThkF, 1/8W 100 ppmC 5% 0805 1M Panasonic(R) - ECG ERJ-6ENF1004V 2 R3, R6 Resistor ThkF, 1/4W 100 ppmC 1% 1206 2.7 Yageo Corporation RC1206FR-072R7L 2 R4, R5 Resistor ThkF, 1/8W 100 ppmC 1% 0805 33 Yageo Corporation RC0805FR-0733RL Note: 38311000000 HV9805MG-G The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2015 Microchip Technology Inc. DS50002362A-page 19 Bill of Materials (BOM) TABLE B-1: Qty. BILL OF MATERIALS (BOM) (CONTINUED) Reference Description Manufacturer Part Number 5 R7, R8, R11, R14, R19 Resistor ThkF, 1/8W 100 ppmC 1% 0805 10k Yageo Corporation RC0805FR-0710KL 1 R9 Resistor ThkF, 1/8W 100 ppmC 1% 0805 1k Panasonic - ECG ERJ-6ENF1001V 1 R10 Resistor ThkF, 1/8W 100 ppmC 1% 0805 270 Panasonic - ECG ERJ-6ENF2700V 2 R12, R13 Resistor ThkF, 1/8W 100 ppmC 5% 0805 1.1M Panasonic - ECG ERJ-6ENF1104V 1 R15 Resistor ThkF, 1/8W 100 ppmC 1% 0805 15k Panasonic - ECG ERJ-6ENF1502V 1 R16 Resistor ThkF, 1/8W 100 ppmC 1% 0805 100k Yageo Corporation RC0805FR-07100KL 2 R17, R20 Resistor ThkF, 1/4W 100 ppmC 1% 1206 20 Yageo Corporation RC1206FR-0720RL 1 R18 Resistor ThkF, 1/8W 100 ppmC 1% 0805 909 k Panasonic - ECG ERJ-6ENF9093V 4 W1, W2, W3, W4 Test Point multi-purpose white Keystone Electronics Corp. 5012 2 Z1, Z2 Diode Zener, 18V 500MW SOD123 Diodes Incorporated DDZ18C-7 1 Z3 Diode Zener, 4.7V 350MW SOT23 Diodes Incorporated BZX84C4V7-7-F Note: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2015 Microchip Technology Inc. DS50002362A-page 20 HV9805 230VAC SEPIC EVALUATION BOARD USER'S GUIDE Appendix C. Performance Data C.1 PERFORMANCE DATA VERSUS AC LINE VOLTAGE The following performance data was gathered with a representative sample of the evaluation board connected to a 125V/100 mA LED load. The performance graphs are a graphical representation of the measurement data of Table C-1. TABLE C-1: PERFORMANCE DATA VAC (VRMS) IAC (mARMS) PAC (W) THD (%) PF (%) VLED (VDC) ILED (mADC) PLED (W) EFF (%) 190.9 77.0 14.63 6.0 99.5 123.7 103.3 12.78 87.3 210.6 70.0 14.65 7.3 99.3 123.7 103.3 12.77 87.2 230.7 64.4 14.69 9.6 98.9 123.6 103.3 12.77 86.9 250.6 59.8 14.74 12.5 98.4 123.6 103.2 12.76 86.6 270.3 56.0 14.81 15.8 97.7 123.6 103.2 12.76 86.1 PERFORMANCE GRAPHS Efficiency (%) C.2 100 90 80 70 60 50 40 30 20 10 0 180 190 200 210 220 230 240 250 260 270 280 Line Voltage (VRMS) FIGURE C-1: 2015 Microchip Technology Inc. Efficiency vs. Line Voltage. DS50002362A-page 21 THD (%) Performance Data 50 45 40 35 30 25 20 15 10 5 0 180 190 200 210 220 230 240 250 260 270 280 Line Voltage (VRMS) PF (%) FIGURE C-2: Total Harmonic Distortion vs. Line Voltage. 100 99 98 97 96 95 94 93 92 91 90 180 190 200 210 220 230 240 250 260 270 280 Line Voltage (VRMS) FIGURE C-3: 2015 Microchip Technology Inc. Power Factor vs. Line Voltage. DS50002362A-page 22 Performance Data NOTES: 2015 Microchip Technology Inc. DS50002362A-page 23 HV9805 230VAC SEPIC EVALUATION BOARD USER'S GUIDE Appendix D. Test Points and Waveforms D.1 TEST POINTS DESCRIPTION TABLE D-1: TEST POINTS Name Note: Description BUS Power stage, bus capacitor, output voltage BVS Control IC input, bus capacitor, output sense voltage CAP Power stage, second switching node, switching voltage CRG Control IC output, constant current regulator, gate control voltage CRS Control IC input, constant current regulator, LED current sense voltage CSH Control IC input, current sense resistor voltage, high side CSL Control IC input, current sense resistor voltage, low side DRN Power stage, external FET, drain voltage DRV Control IC output, external FET control voltage GND Ground HVR Control IC output, headroom voltage regulator, amplifier output voltage HVS Control IC input, headroom voltage regulator, headroom sense voltage REC Power stage, rectified line voltage REG Power stage, constant current regulator, headroom voltage VDD VDD supply voltage The naming of test points on this board does not follow the TP1, TP2 format. Test points on the board are identified by the names as given in Table D-1. 2015 Microchip Technology Inc. DS50002362A-page 24 Test Points and Waveforms D.2 WAVEFORM EXAMPLES The voltage waveforms in the following oscillograms are marked with the name of the corresponding test points. Current waveforms were taken with a DC current probe. Line current was measured by attaching the probe to an AC input lead and the LED current was measured by attaching the probe to an output lead. The inductor currents L50 and L51 were measured by inserting temporary leads in series with the inductors and attaching the probe to the temporary leads. D.2.1 Line Current, LED Current 77 mARMS Line Current LED Current FIGURE D-1: 103 mADC AC Input Voltage at 190VAC. 70 mARMS 103 mADC FIGURE D-2: 2015 Microchip Technology Inc. AC Input Voltage at 210VAC. DS50002362A-page 25 Test Points and Waveforms 64 mARMS 103 mADC FIGURE D-3: AC Input Voltage at 230VAC. 60 mARMS 103 mADC FIGURE D-4: 2015 Microchip Technology Inc. AC Input Voltage at 250VAC. DS50002362A-page 26 Test Points and Waveforms 56 mARMS 103 mADC FIGURE D-5: 2015 Microchip Technology Inc. AC Input Voltage at 270VAC. DS50002362A-page 27 Test Points and Waveforms D.2.2 BUS, BVS BUS Voltage 125 VDC Line Current BVS Voltage FIGURE D-6: 230VAC. D.2.3 950 mVDC Test Points BUS, BVS and the Line Current at a Line Voltage of DRN, CAP Line Current 480V DRN Voltage FIGURE D-7: 2015 Microchip Technology Inc. Test Point DRN and the Line Current at a Line Voltage of 230VAC. DS50002362A-page 28 Test Points and Waveforms Line Current +125V -360V CAP Voltage FIGURE D-8: D.2.4 Test Point CAP and the Line Current at a Line Voltage of 230VAC. DRN, REC Line Current REC Voltage FIGURE D-9: of 230VAC. 2015 Microchip Technology Inc. DRN Voltage Test Points DRN and REC and the Line Current at a Line Voltage DS50002362A-page 29 Test Points and Waveforms DRN REC FIGURE D-10: Test Points DRN and REC Near the Peak of the Line Voltage at a Line Voltage of 230VAC. D.2.5 DRN, DRV E DRN Voltage D C B A DRV Voltage FIGURE D-11: 2015 Microchip Technology Inc. Test Points DRN and DRV at a Line Voltage of 230VAC. DS50002362A-page 30 Test Points and Waveforms DRN DRV FIGURE D-12: Figure D-11. Test Points DRN and DRV at Point A with Reference to M2, DRV Fet Off M2, Fet On DRN DRV Fet On DRV FIGURE D-13: Figure D-11. 2015 Microchip Technology Inc. Test Points DRN and DRV at Point B with Reference to DS50002362A-page 31 Test Points and Waveforms DRN DRV FIGURE D-14: Figure D-11. Test Points DRN and DRV at Point C with Reference to DRN DRV FIGURE D-15: Figure D-11. 2015 Microchip Technology Inc. Test Points DRN and DRV at Point D with Reference to DS50002362A-page 32 Test Points and Waveforms DRN DRV FIGURE D-16: Figure D-11. D.2.6 Test Points DRN and DRV at Point E with Reference to Inductor Currents L51 Current L50 Current FIGURE D-17: 2015 Microchip Technology Inc. 230VAC Inductor Currents L50 L51 Current at a Line Voltage of 230VAC. DS50002362A-page 33 Test Points and Waveforms L51 Current L50 Current FIGURE D-18: Inductor Currents L50 and L51 Near the Peak of Line Voltage at a Line Voltage of 230VAC. L51 Current L50 Current FIGURE D-19: Inductor Currents L50 and L51 Near the 45 Point of the Line Voltage at a Line Voltage of 230VAC. 2015 Microchip Technology Inc. DS50002362A-page 34 Test Points and Waveforms DRN Voltage FIGURE D-20: Inductor Currents L50 and L51 and the Drain Voltage DRN Near the 45 Point of the Line Voltage at a Line Voltage of 230VAC. D.2.7 BUS, REG, HVS, CRG, CRS BUS Voltage (BUS) LED Voltage (125VDC) Line Current Headroom Voltage (REG) FIGURE D-21: 230VAC. 2015 Microchip Technology Inc. Test Points BUS, REG and Line Current at a Line Voltage of DS50002362A-page 35 Test Points and Waveforms BUS Voltage (BUS) (20VDIV) 3VPP Headroom Voltage (REG) (1VDIV) FIGURE D-22: 230VAC. Test Points BUS, REG and Line Current at a Line Voltage of Headroom Voltage at REG, HVS (REG) 3.125V 1.25V (HVS FIGURE D-23: 2015 Microchip Technology Inc. Test Points REG and HVS at a Line Voltage of 230VAC. DS50002362A-page 36 Test Points and Waveforms 3.12V (REG) 3.2V (CRG 1.0V (CRS) FIGURE D-24: D.2.8 Test Points REG, CRG and CRS at a Line Voltage of 230VAC. HVR Line Current HVR FIGURE D-25: 2015 Microchip Technology Inc. Test Point HVR and the Line Current at a Line Voltage of 230VAC. DS50002362A-page 37 Test Points and Waveforms D.2.9 CSH Line Current LED Current CSH Voltage (L50 Current + L1 Current) FIGURE D-26: Test Point CSH and the Line Current at a Line Voltage of 230VAC. LED Current FIGURE D-27: 2015 Microchip Technology Inc. Test Point CSH and the Line Current at a Line Voltage of 230VAC. DS50002362A-page 38 Test Points and Waveforms LED Current FIGURE D-28: Test Point CSH and the Line Current at a Line Voltage of 230VAC. LED Current FIGURE D-29: 2015 Microchip Technology Inc. Test Point CSH and the Line Current at a Line Voltage of 230VAC. DS50002362A-page 39 Test Points and Waveforms D.2.10 VDD Line Current VDD Supply Voltage 7.4V FIGURE D-30: 6.3V Test Point VDD and the Line Current at a Line Voltage of 15VAC. Line Current VDD Supply Voltage FIGURE D-31: 2015 Microchip Technology Inc. Test Point VDD and the Line Current at a Line Voltage of 30VAC. DS50002362A-page 40 Test Points and Waveforms Line Current VDD Supply Voltage 8.2V FIGURE D-32: 2015 Microchip Technology Inc. Test Point VDD and the Line Current at a Line Voltage of 230VAC. DS50002362A-page 41 Test Points and Waveforms NOTES: 2015 Microchip Technology Inc. DS50002362A-page 42 HV9805 230VAC SEPIC EVALUATION BOARD USER'S GUIDE Appendix E. Electromagnetic Interference E.1 CISPR15 CONDUCTED EMISSIONS E.1.1 Line E.1.2 Neutral 2015 Microchip Technology Inc. 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