2015 Microchip Technology Inc. DS50002362A
HV9805
230VAC SEPIC
Evaluation Board
Users Guide
DS50002362A-page 2 2015 Microchip Technology Inc.
Information contained in this publication regarding device
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Note the following details of the code protection feature on Microch ip devices:
Microchip products meet the specification contained in their particular Microchip Data Sheet.
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the
intended manner and under normal conditions.
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our
knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data
Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
Microchip is willing to work with the customer who is concerned about the integrity of their code.
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Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our
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Microchip received ISO/TS-16949:2009 certification for its worldwide
headquarters, design and wafer fabrication facilities in Chandler and
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and India. The Company’s quality system processes and procedures
are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping
devices, Serial EEPROMs, microperiph erals, nonvolatile memory and
analog products. In addition, Microchip’s quality system for the design
and manufacture of development systems is ISO 9001:2000 certified.
QUALITY MANAGEMENT S
YSTEM
CERTIFIED BY DNV
== ISO/TS 16949 ==
Trademarks
The Microchip name and logo, the Microchip logo, dsPIC,
FlashFlex, flexPWR, JukeBlox, KEELOQ, KEELOQ logo, Kleer,
LANCheck, MediaLB, MOST, MOST logo, MPLAB,
OptoLyzer, PIC, PICSTART, PIC32 logo, RightTouch, SpyNIC,
SST, SST Logo, SuperFlash and UNI/O are registered
trademarks of Microchip Technology Incorporated in the
U.S.A. and other countries.
The Embedded Control Solutions Company and mTouch are
registered trademarks of Microchip Technology Incorporated
in the U.S.A.
Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo,
CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit
Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet,
KleerNet logo, MiWi, MPASM, MPF, MPLAB Certified logo,
MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code
Generation, PICDEM, PICDEM.net, PICkit, PICtail,
RightTouch logo, REAL ICE, SQI, Serial Quad I/O, Total
Endurance, TSHARC, USBCheck, VariSense, ViewSpan,
WiperLock, Wireless DNA, and ZENA are trademarks of
Microchip Technology Incorporated in the U.S.A. and other
countries.
SQTP is a service mark of Microchip Technology Incorporated
in the U.S.A.
Silicon Storage Technology is a registered trademark of
Microchip Technology Inc. in other countries.
GestIC is a registered trademarks of Microchip Technology
Germany II GmbH & Co. KG, a subsidiary of Microchip
Technology Inc., in other countries.
All other trademarks mentioned herein are property of their
respective companies.
© 2015, Microchip Technology Incorporated, Printed in the
U.S.A., All Rights Reserved.
ISBN: 978-1-63277-336-4
2015 Microchip Technology Inc. DS50002362A-page 3
Object of Declaration: HV9805 230VAC SEPIC Evaluation Board
DS50002362A-page 4 2015 Microchip Technology Inc.
NOTES:
HV9805 230VAC SEPIC
EVALUATION BOARD
USERS GUIDE
2015 Microchip Technology Inc. DS50002362A-page 5
Table of Contents
Preface ...........................................................................................................................7
Introduction............................................................................................................ 7
Document Layout .................................................................................................. 7
Conventions Used in this Guide ............................................................................ 8
Recommended Reading........................................................................................ 9
The Microchip Web Site ........................................................................................ 9
Customer Support ................................................................................................. 9
Revision History .................................................................................................... 9
Chapter 1. Product Overview
1.1 Introduction ................................................................................................... 11
1.2 Specifications ............................................................................................... 11
1.3 Device Summary .......................................................................................... 11
1.4 What Does the HV9805 230VAC SEPIC Evaluation Board Include? ........... 12
Chapter 2. Installation and Operation
2.1 Safety Caution .............................................................................................. 13
2.2 Getting Started ............................................................................................. 13
2.2.1 Additional Tools Required or Desirable for Evaluation .............................. 13
2.3 Setup Procedure .......................................................................................... 14
2.3.1 AC Input Considerations ........................................................................... 14
2.3.2 LED Load Considerations ......................................................................... 14
2.4 Evaluating the Application ............................................................................ 14
Appendix A. Schematic and Layouts
A.1 Introduction .................................................................................................. 15
A.2 Board – Schematic ....................................................................................... 16
A.3 Board – Top Silk Screen, Paste Mask, Copper Pads .................................. 17
A.4 Board – Top Assembly, Copper Pads .......................................................... 17
A.5 Board – Top Copper, Paste Mask ................................................................ 17
A.6 Board – Bottom Silk Screen, Paste Mask, Copper Pads ............................. 18
A.7 Board – Bottom Assembly, Copper Pads .................................................... 18
A.8 Board – Bottom Copper, Paste Mask .......................................................... 18
Appendix B. Bill of Materials (BOM)
Appendix C. Performance Data
C.1 Performance Data versus AC Line Voltage ................................................. 21
C.2 Performance Graphs ................................................................................... 21
C.2.1 Efficiency Vs. Line Voltage ....................................................................... 21
C.2.2 Total Harmonic Distortion Vs. Line Voltage .............................................. 22
HV9805 230VAC SEPIC Evaluation Board User’s Guide
DS50002362A-page 6 2015 Microchip Technology Inc.
C.2.3 Power Factor Vs. Line Voltage ..................................................................22
Appendix D. Test Points and Waveforms
D.1 Test Points Description ................................................................................ 24
D.2 Waveform Examples .................................................................................... 24
D.2.1 Line Current, LED Current .........................................................................24
D.2.2 BUS, BVS ..................................................................................................27
D.2.3 DRN, CAP .................................................................................................27
D.2.4 DRN, REC .................................................................................................28
D.2.5 DRN, DRV .................................................................................................29
D.2.6 Inductor Currents .......................................................................................32
D.2.7 BUS, REG, HVS, CRG, CRS ....................................................................34
D.2.8 HVR ...........................................................................................................36
D.2.9 CSH ...........................................................................................................37
D.2.10 VDD .........................................................................................................39
Appendix E. EMI
E.1 CISPR15 Conducted Emissions .................................................................. 41
E.1.1 Line ............................................................................................................41
E.1.2 Neutral .......................................................................................................41
Worldwide Sales and Service .....................................................................................42
HV9805 230VAC SEPIC
EVALUATION BOARD
USERS GUIDE
2015 Microchip Technology Inc. DS50002362A-page 7
Preface
INTRODUCTION
This chapter contains general information that will be useful to know before using the
HV9805 230VAC SEPIC Evaluation Board. Items discussed in this chapter include:
Document Layout
Conventions Used in this Guide
Recommended Reading
The Microchip Web Site
Customer Support
Revision History
DOCUMENT LAYOUT
This document describes how to use the HV9805 230VAC SEPIC Evaluation Board.
The document is organized as follows:
Chapter 1. “Product Overview” – Includes general information about the
HV9805 230VAC SEPIC Evaluation Board.
Chapter 2. “Installation and Operation” – Includes instructions for connecting
and using the board.
Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams for the HV9805 230VAC SEPIC Evaluation Board.
Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
HV9805 230VAC SEPIC Evaluation Board.
Appendix C. “Performance Data”– Includes performance data on the HV9805
230VAC SEPIC Evaluation Board by way of tables and graphs.
Appendix D. “Test Points and Waveforms” – Describes test points and
waveforms for the HV9805 230VAC SEPIC Evaluation Board.
Appendix E. “Electromagnetic Interference” – Includes conducted EMI
measurements of the HV9805 230VAC SEPIC Evaluation Board.
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level
of the document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help.
Select the Help menu, and then Topics to open a list of available online help files.
Preface
2015 Microchip Technology Inc. DS50002362A-page 8
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB® IDE User’s Guide
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog
A menu selection select Enable Programmer
Quotes A field name in a window or
dialog
“Save project before build”
Underlined, italic text with
right angle bracket
A menu path File>Save
Bold characters A dialog button Click OK
A tab Click the Power tab
N‘Rnnnn A number in verilog format,
where N is the total number of
digits, R is the radix and n is a
digit.
4‘b0010, 2‘hF1
Text in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Filenames autoexec.bat
File paths c:\mcc18\h
Keywords _asm, _endasm, static
Command-line options -Opa+, -Opa-
Bit values 0, 1
Constants 0xFF, ‘A’
Italic Courier New A variable argument file.o, where file can be
any valid filename
Square brackets [ ] Optional arguments mcc18 [options] file
[options]
Curly brackets and pipe
character: { | }
Choice of mutually exclusive
arguments; an OR selection
errorlevel {0|1}
Ellipses... Replaces repeated text var_name [,
var_name...]
Represents code supplied by
user
void main (void)
{ ...
}
Preface
2015 Microchip Technology Inc. DS50002362A-page 9
RECOMMENDED READING
This user's guide describes how to use the HV9805 230VAC SEPIC Evaluation Board.
Other useful documents are listed below. The following Microchip document is avail-
able and recommended as a supplemental reference resource.
HV9805 Data Sheet – “Off-Line LED Driver with True DC Output Current”
(DS20005374).
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software
General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support.
REVISION HISTORY
Revision A (April 2015)
This is the initial release of this document.
Preface
2015 Microchip Technology Inc. DS50002362A-page 10
NOTES:
HV9805 230VAC SEPIC
EVALUATION BOARD
USERS GUIDE
2015 Microchip Technology Inc. DS50002362A-page 11
Chapter 1. Product Overview
1.1 INTRODUCTION
The HV9805 230VAC SEPIC Evaluation Board is suited for driving a 125V/100 mA LED
load from a 230VAC source.
The single-ended primary-inductor converter (SEPIC) configuration extends the appli-
cation range of the HV9805 driver Integrated Circuit (IC) to lower LED load voltages
than otherwise possible with the boost configuration. Many features of the boost con-
figuration are retained, such as a true direct current drive of the LED load, high input
power factor, high efficiency and simple magnetics.
The SEPIC configuration can be used to advantage with any of the common AC voltage
levels, such as 100VAC, 120VAC, 230VAC, 277VAC and 24VAC.
Note that the boost topology can process more power than the SEPIC topology for a
given current rating of the converter switch. Whereas the switch of the boost topology
carries the line current only during on-time of the switch, the switch of the SEPIC
topology carries both the line current (inductor current L51) and the load current
(inductor current L50) during on-time of the switch. Accordingly, the power handling
capability of the SEPIC converter is lower than the boost converter for a given current
rating of the switch. It is also worth noting that the SEPIC power rating drops with output
voltage, since a lower output voltage translates into a larger load current and thereby
a larger switch current.
1.2 BOARD FEATURES
The HV9805 230VAC SEPIC Evaluation Board has the following features:
AC Line Voltage: 230 VRMS (± 15%)
DC Load Voltage: 125 VDC
DC Load Current: 100 mADC
Output Power: 12.5W
Power Factor (PF): 98.9%
Total Harmonic Distortion (THD): 9.6%
Efficiency: 86.9%
Output overvoltage protection: Yes
Electromagnetic Interference (EMI): Satisfies CISPR 15 limits
THD: Satisfies EN 61000-3-2 Class C limits
Board Dimensions: 6.400 x 2.000 inches
HV9805 230VAC SEPIC Evaluation Board User’s Guide
DS50002362A-page 12 2015 Microchip Technology Inc.
1.3 HV9805 DEVICE SUMMARY
The evaluation board features the HV9805 LED driver IC. The HV9805 device is
described in the HV9805 Data Sheet – “Off-Line LED Driver with True DC Output Cur-
rent” (DS20005374).
The standard HV9805 application circuit supplies a true DC current to the LED load by
using a converter for AC to DC power conversion, and a linear post regulator for con-
stant current regulation of the LED load current. By nature of the boost converter, the
LED load voltage should be higher than the peak AC line voltage.
A lower LED load voltage can be accommodated by the use of a SEPIC converter. The
SEPIC provides a solution where the LED load voltage is either higher or lower than
the peak AC line voltage; as the SEPIC converter is capable of bucking and boosting
the input voltage.
1.4 NOTES ON THE EVALUATION BOARD DESIGN
1.4.1 Surge Protection and Voltage Withstand Capability
The evaluation board demonstrates the basic functionality of the HV9805 in a SEPIC
configuration. No special effort was made to include measures for transient overvoltage
protection. Such protection typically involves the addition of at least one stage of
metal-oxide varistor (MOV) protection and the coordination of the voltage withstand
capability of components exposed to line voltage transients.
1.4.2 LED Current Regulator Oscillation
The first-released evaluation board exhibits high-frequency oscillation of the drain volt-
age of pass transistor M2. This oscillation does not affect the functionality of the board
significantly.
The drain voltage oscillation can be suppressed by including 100 k in series with the
gate lead of pass transistor M2.
The traces relating to the headroom voltage (test points REG and HVS), as shown in
Appendix D, were captured with the suppression resistor in place.
1.4.3 Harmonic Distortion
Harmonic distortion can be lowered by increasing the capacitance of the compensation
capacitor C4.
1.5 WHAT DOES THE HV9805 230VAC SEPIC EVALUATION BOARD INCLUDE?
The HV9805 230VAC SEPIC Evaluation Board includes:
HV9805 230VAC SEPIC Evaluation Board (ADM00656)
Information Sheet
HV9805 230VAC SEPIC
EVALUATION BOARD
USERS GUIDE
2015 Microchip Technology Inc. DS50002362A-page 13
Chapter 2. Installation and Operation
2.1 SAFETY CAUTION
2.2 GETTING STARTED
The HV9805 230VAC SEPIC Evaluation Board is fully assembled and tested. The
board requires the use of an external AC source (230VAC) and an external LED load
(125VDC, 100 mADC).
The board features metal loop-style test points for making connections to the AC line
and the LED load and test vias for probing certain circuit nodes.
2.2.1 Additional Tools Required or Desirable for Evaluation
A list of additional tools that are required or may be used during evaluation include:
DC and AC voltage and current meters
A power analyzer for measuring the AC power and the AC power factor
An oscilloscope for characterizing waveforms
A variable transformer for adjusting the AC line voltage
An isolation transformer (if an oscilloscope is attached to board circuitry)
WARNING
Workin g with this boa rd can cause serious bodily harm or dea th. Connecting the board
to a source of line voltage will result in the presence of hazardous voltage throughout
the syste m incl uding the L ED load a nd any at t ached instru ment atio n. The board should
only be handled by persons well aware of the dangers involved with working on live
electri cal equi pme nt.
Extreme care should be taken to protect against electric shock. Disconnect the board
before attempting to make any changes to the system configuration. Always work with
another person nearby who can offer assistance in case of an emergency.
Wear safety glasses for eye protection.
NOTICE
The electrolytic capacitor C50 carries a hazardous voltage for an extended time after
shutdown of the LED driver board. Capacitor C50 will slowly discharge by way of
resistors R18 and R19, as well as test point W3, the LED load, test point W4 and
resistors R15 and R11, or at a faster rate if a resi stor is purposely added across th e
terminals of capacitor C50. Check the capacitor voltage before handling the board.
Observe pola r ity for all steps to prevent board dama ge.
HV9805 230VAC SEPIC Evaluation Board User’s Guide
DS50002362A-page 14 2015 Microchip Technology Inc.
2.3 SETUP PR OCEDURE
To operate the HV9805 230VAC SEPIC Evaluation Board, the following steps must be
completed:
1. Attach the LED load to the output test points W3 and W4, labeled as POS and
NEG on the board. Observe the polarity of connections. Connect the anode of
the LED load to test point W3 (POS) and the cathode to test point W4 (NEG).
2. Connect the AC source to the input test points W1 and W2. Both terminals are
also marked as ‘AC’.
2.3.1 AC Input Considerations
The AC voltage can either be applied in full or be brought up gradually with a variable
transformer.
The external circuit for the HV9805’s BVS pin has been adapted to the SEPIC topology,
offering protection against line undervoltage and against output overvoltage or an open
load condition.
The undervoltage lockout circuit (R12, R13, R14, C6, D1) disables the driver when the
line voltage is less than approximately 200VAC when the bus voltage is zero. The
threshold changes to a lower value when a non-zero bus voltage is present. A non-zero
bus voltage can be the result of driver operation prior to a shutdown event, or can be
caused by a gradual build-up when the line voltage is gradually increased by a variable
transformer. A more sophisticated circuit is required if the undervoltage threshold
dependency on bus voltage is undesirable.
The overvoltage protection circuit disables the driver when the output voltage rises
above 150VDC. The output overvoltage protection is non-latching, meaning that the
driver will cyclically turn on and off when an LED load overvoltage condition or an out-
put open circuit condition is present.
2.3.2 LED Load Considerations
The driver is designed for a load voltage of 125VDC and a load current of 100 mADC.
The load current is fixed and set by the resistors R17 and R20.
The board can be operated with substantially lower LED voltage. Operation at lower
LED voltage results in loss of efficiency, lower power factor and higher harmonic distor-
tion, as shown in Tab l e 2- 1.
2.4 EVALUATING THE APPLICATION
Typical voltage and waveforms are provided in Appendix D. “Test Points and
Waveforms”.
TABLE 2-1:
Test VLED ILED PLED VAC IAC PAC EFF THD PF
#V
DC mADC WV
RMS mARMS W%%%
1 124.5 104.0 12.93 230.3 63.7 14.62 88.5 6.33 99.6
2 113.6 104.0 11.81 230.3 58.4 13.39 88.2 7.34 99.5
3 102.8 104.0 10.69 230.3 53.3 12.19 87.7 8.76 99.4
4 92.4 104.0 9.61 230.3 48.4 11.05 87.0 10.7 99.1
5 81.4 104.0 8.47 230.3 43.2 9.83 86.1 13.3 98.8
6 70.5 103.9 7.32 230.3 38.1 8.62 85.0 16.7 98.2
7 59.6 103.9 6.19 230.3 33.1 7.42 83.4 21.2 97.2
HV9805 230VAC SEPIC
EVALUATION BOARD
USERS GUIDE
2015 Microchip Technology Inc. DS50002362A-page 15
Appendix A. Schematic and Layouts
A.1 INTRODUCTION
This appendix contains the following schematics and layouts for the HV9805 230VAC
SEPIC Evaluation Board:
Board – Schematic
Board – Top Silk Screen, Paste Mask, Copper Pads
Board – Top Assembly, Copper Pads
Board – Top Copper, Copper Pads
Board – Bottom Silk Screen, Paste Mask, Copper Pads
Board – Bottom Assembly, Copper Pads
Board – Bottom Copper, Copper Pads
HV9805 230VAC SEPIC Evaluation Board User’s Guide
DS50002362A-page 16 2015 Microchip Technology Inc.
A.2 BOARD – SCHEMATIC
BR1
MB6S
BUS
BVS
C1
100n
C2
10p
C3
100n
C4
2.2u
C5
10u
C6
2.2u
C7
10n
C8
100n
C50
100u
C51
10n
C52
10n
C53
10n
CAP
CMC1
4.7m
CRG
CRS
CSH
CSL
1 3
D1
D914
D2
US1K
13
D3
D914
DRN
DRV
F50
1A
GND HVR
HVS
BVS
8
CRG 7
CRS 6
CSH
3
CSL
2
DRV
10
GND
9
HVR
5
HVS
4
VDD
1
IC1
HV9805
L50
1.5m
L51
10m
L52
5.6m
2
1
3
M1
IPD65R1K4C6
24
1
3
M2
BSP130BSP130
R1
1M
R2
1M
R3
2.7
R4
33
R5
33
R6
2.7
R7
10k
R8
10k
R9
1k
R10
270
R11
10k
R12
1.1M
R13
1.1M
R14
10k
R15
15k
R16
100k
R17
20
R18
909k
R19
10k
R20
20
REC
REG
VDD
W1
AC
W2
AC
W3
POS
W4
NEG
Z1
18V
Z2
18V 1
3Z3
4.7V
Schematic and Layou ts
2015 Microchip Technology Inc. DS50002362A-page 17
A.3 BOARD – TOP SILK SCREEN, PASTE MASK, COPPER PADS
A.4 BOARD – TO P ASSEMBLY, COPPER PAD S
A.5 BOARD – TO P COPPER, COPPER PADS
HV9805 230VAC SEPIC Evaluation Board User’s Guide
DS50002362A-page 18 2015 Microchip Technology Inc.
A.6 BOARD – BOTTOM SILK SCREEN, PASTE MASK, COPPER PADS
A.7 BOARD – BOTTOM ASSEMBLY, COPPER PADS
A.8 BOARD – BOTTOM COPPER, COPPER PADS
HV9805 230VAC SEPIC
EVALUATION BOARD
USERS GUIDE
2015 Microchip Technology Inc. DS50002362A-page 19
Appendix B. Bill of Materials (BOM)
TABLE B-1: BILL OF MATERIALS (BOM)
Qty. Reference Description Manufacturer Part Number
1 BR1 Diode Bridge 600V 0.5A MBS Fairchild Semiconductor®MB6S
3 C1, C3, C8 Capacitor Ceramic X7R 10%
50VDC 0805 100 nF
Yageo Corporation CC0805KRX7R9BB104
1 C2 Capacitor Ceramic C0G 5%
1000VDC 1206 10 pF
Kemet®CL31C100JIFNNNE
2 C4, C6 Capacitor Ceramic X7R 10%
16VDC 0805 2.2 µF
TDK Corporation C2012X7R1C225K125AB
1 C5 Capacitor Ceramic X7R 10%
25VDC 1206 10 µF
Samsung Electro-Mechan-
ics America, Inc.
CL31B106KAHNFNE
1 C7 Capacitor Ceramic X7R 10%
50VDC 0805 10 nF
Yageo Corporation CC0805KRX7R9BB103
1 C50 Capacitor Electrolytic 105C
20% 100 µF 200V
Nichicon Corporation UCS2D101MHD
3C51, C52,
C53
Capacitor Film 630VDC 20%
10 nF
EPCOS AG B32521N8103M
1 CMC1 Common Mode Line Filter 4.7
mH
Würth Elektronik 744220
2 D1, D3 Diode Switching 75V 200 MA
SOT23
Diodes® Incorporated MMBD914-7-F
1 D2 Diode Ultra-Fast 800V 1A SMA Diodes Incorporated US1K-13-F
1 F50 1A Radial Leaded T Fuse,
300VAC
Littelfuse®38311000000
1 IC1 IC LED Driver MSOP-10L
HV9805
Microchip Technology Inc. HV9805MG-G
1 L50 Inductor 1.5 mH 600 mA Axial Bourns®, Inc. 5900-152-RC
1 L51 Inductor 10 mH 250 mA Axial Bourns, Inc. 5900-103-RC
1 L52 Inductor Radial 5.6 mH Würth Elektronik 744731562
1 M1 MOSFET N-Ch. 650V 8.3A
DPAK
Infineon Technologies AG IPD65R1K4C6
1 M2 MOSFET N-Ch. 300V 350 mA
SC73
NXP Semiconductors BSP130, 115
1 PCB HV9805 230VAC SEPIC Eval-
uation Board – Printed Circuit
Board
Microchip Technology Inc. 04-10394
2 R1, R2 Resistor ThkF, 1/8W 100
ppmC 5% 0805 1M
Panasonic® – ECG ERJ-6ENF1004V
2 R3, R6 Resistor ThkF, 1/4W 100
ppmC 1% 1206 2.7
Yageo Corporation RC1206FR-072R7L
2 R4, R5 Resistor ThkF, 1/8W 100
ppmC 1% 0805 33
Yageo Corporation RC0805FR-0733RL
Note: The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
Bill of Materials (BOM)
2015 Microchip Technology Inc. DS50002362A-page 20
5 R7, R8, R11,
R14, R19
Resistor ThkF, 1/8W 100
ppmC 1% 0805 10k
Yageo Corporation RC0805FR-0710KL
1 R9 Resistor ThkF, 1/8W 100
ppmC 1% 0805 1k
Panasonic – ECG ERJ-6ENF1001V
1 R10 Resistor ThkF, 1/8W 100
ppmC 1% 0805 270
Panasonic – ECG ERJ-6ENF2700V
2 R12, R13 Resistor ThkF, 1/8W 100
ppmC 5% 0805 1.1M
Panasonic – ECG ERJ-6ENF1104V
1 R15 Resistor ThkF, 1/8W 100
ppmC 1% 0805 15k
Panasonic – ECG ERJ-6ENF1502V
1 R16 Resistor ThkF, 1/8W 100
ppmC 1% 0805 100k
Yageo Corporation RC0805FR-07100KL
2 R17, R20 Resistor ThkF, 1/4W 100
ppmC 1% 1206 20
Yageo Corporation RC1206FR-0720RL
1 R18 Resistor ThkF, 1/8W 100
ppmC 1% 0805 909 k
Panasonic – ECG ERJ-6ENF9093V
4 W1, W2, W3,
W4
Test Point multi-purpose white Keystone Electronics Corp. 5012
2 Z1, Z2 Diode Zener, 18V 500MW
SOD123
Diodes Incorporated DDZ18C-7
1 Z3 Diode Zener, 4.7V 350MW
SOT23
Diodes Incorporated BZX84C4V7-7-F
TABLE B-1: BILL OF MATERIALS (BOM) (CONTINUED)
Qty. Reference Description Manufacturer Part Number
Note: The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
HV9805 230VAC SEPIC
EVALUATION BOARD
USERS GUIDE
2015 Microchip Technology Inc. DS50002362A-page 21
Appendix C. Perfor mance Data
C.1 PERFORMANCE DATA VERSUS AC LINE VOLTAGE
The following performance data was gathered with a representative sample of the eval-
uation board connected to a 125V/100 mA LED load. The performance graphs are a
graphical representation of the measurement data of Ta b l e C - 1 .
C.2 PERFORMANCE GRAPHS
FIGURE C-1: Efficiency vs. Line Voltage.
TABLE C-1: PERFORMANCE DATA
VAC
(VRMS)IAC
(mARMS)PAC
(W) THD
(%) PF
(%) VLED
(VDC)ILED
(mADC)PLED
(W) EFF
(%)
190.9 77.0 14.63 6.0 99.5 123.7 103.3 12.78 87.3
210.6 70.0 14.65 7.3 99.3 123.7 103.3 12.77 87.2
230.7 64.4 14.69 9.6 98.9 123.6 103.3 12.77 86.9
250.6 59.8 14.74 12.5 98.4 123.6 103.2 12.76 86.6
270.3 56.0 14.81 15.8 97.7 123.6 103.2 12.76 86.1
0
10
20
30
40
50
60
70
80
90
100
180 190 200 210 220 230 240 250 260 270
280
Efficiency (%)
Line Voltage (VRMS)
Performance Data
2015 Microchip Technology Inc. DS50002362A-page 22
FIGURE C-2: Total Harmonic Distortion vs. Line Voltage.
FIGURE C-3: Power Factor vs. Line Voltage.
0
5
10
15
20
25
30
35
40
45
50
180 190 200 210 220 230 240 250 260 270
280
THD (%)
Line Voltage (VRMS)
90
91
92
93
94
95
96
97
98
99
100
180 190 200 210 220 230 240 250 260 270
280
PF (%)
Line Voltage (V
RMS
)
Performance Data
2015 Microchip Technology Inc. DS50002362A-page 23
NOTES:
HV9805 230VAC SEPIC
EVALUATION BOARD
USERS GUIDE
2015 Microchip Technology Inc. DS50002362A-page 24
Appendix D. Test Points and Wave forms
D.1 TEST POINTS DESCRIPTION
TABLE D-1: TEST POINTS
Name Description
BUS Power stage, bus capacitor, output voltage
BVS Control IC input, bus capacitor, output sense voltage
CAP Power stage, second switching node, switching voltage
CRG Control IC output, constant current regulator, gate control voltage
CRS Control IC input, constant current regulator, LED current sense voltage
CSH Control IC input, current sense resistor voltage, high side
CSL Control IC input, current sense resistor voltage, low side
DRN Power stage, external FET, drain voltage
DRV Control IC output, external FET control voltage
GND Ground
HVR Control IC output, headroom voltage regulator, amplifier output voltage
HVS Control IC input, headroom voltage regulator, headroom sense voltage
REC Power stage, rectified line voltage
REG Power stage, constant current regulator, headroom voltage
VDD VDD supply voltage
Note: The naming of test points on this board does not follow the TP1, TP2 format. Test points on the
board are identified by the names as given in Tab le D -1 .
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 25
D.2 WAVEFORM EXAMPLES
The voltage waveforms in the following oscillograms are marked with the name of the
corresponding test points. Current waveforms were taken with a DC current probe.
Line current was measured by attaching the probe to an AC input lead and the LED
current was measured by attaching the probe to an output lead. The inductor currents
L50 and L51 were measured by inserting temporary leads in series with the inductors
and attaching the probe to the temporary leads.
D.2.1 Line Current, LED Current
FIGURE D-1: AC Input Voltage at 190VAC.
FIGURE D-2: AC Input Voltage at 210VAC.
Line Current
LED Current
77 mARMS
103 mADC
70 mARMS
103 mADC
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 26
FIGURE D-3: AC Input Voltage at 230VAC.
FIGURE D-4: AC Input Voltage at 250VAC.
64 mARMS
103 mADC
60 mARMS
103 mADC
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 27
FIGURE D-5: AC Input Voltage at 270VAC.
56 mARMS
103 mADC
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 28
D.2.2 BUS, BVS
FIGURE D-6: Test Points BUS, BVS and the Line Current at a Line Voltage of
230VAC.
D.2.3 DRN, CAP
FIGURE D-7: Test Point DRN and the Line Current at a Line V oltage of 230VAC.
125 VDC
950 mVDC
BVS Voltage
Line
Current
BUS Voltage
Line Current
DRN Volt age
480V
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 29
FIGURE D-8: Test Point CAP and the Line Current at a Line V oltage of 230V AC.
D.2.4 DRN, REC
FIGURE D-9: Test Points DRN and REC and the Line Current at a Line V oltage
of 230VAC.
Line Current
CAP Voltage
+125V
-360V
Line
Current
REC Voltage DRN Voltage
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 30
FIGURE D-10: Test Points DRN and REC Near the Peak of the Line V oltage at a
Line Voltage of 230VAC.
D.2.5 DRN, DRV
FIGURE D-11: Test Points DRN and DRV at a Line Voltage of 230VAC.
DRN
REC
DRN Voltage
DRV Voltage
A
B
C
D
E
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 31
FIGURE D-12: Test Points DRN and DRV at Point A with Reference to
Figure D-11.
FIGURE D-13: Test Points DRN and DRV at Point B with Reference to
Figure D-11.
DRN
DRV
M2, DRV Fet Off
M2, Fet On
DRV Fet On
DRN
DRV
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 32
FIGURE D-14: Test Points DRN and DRV at Point C with Reference to
Figure D-11.
FIGURE D-15: Test Points DRN and DRV at Point D with Reference to
Figure D-11.
DRN
DRV
DRN
DRV
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 33
FIGURE D-16: Test Points DRN and DRV at Point E with Reference to
Figure D-11.
D.2.6 Inductor Currents
FIGURE D-17: Inductor Currents L50 L51 Current at a Line Voltage of 230VAC.
DRN
DRV
L51 Curr ent
L50 Curre nt 230VAC
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 34
FIGURE D-18: Inductor Currents L50 and L51 Near the Peak of Line V oltage at a
Line Voltage of 230VAC.
FIGURE D-19: Inductor Currents L50 and L51 Near the 45° Point of the Line
Voltage at a Line Voltage of 230VAC.
L51 Current
L50 Current
L51 Current
L50 Current
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 35
FIGURE D-20: Inductor Currents L50 and L51 and the Drain Voltage DRN Near
the 45° Point of the Line Voltage at a Line Voltage of 230VAC.
D.2.7 BUS, REG, HVS, CRG, CRS
FIGURE D-21: Test Points BUS, REG and Line Current at a Line Voltage of
230VAC.
DRN Voltage
BUS Voltage (BUS)
Line Current
Headroom Voltage (REG)
LED Voltage (125VDC)
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 36
FIGURE D-22: Test Points BUS, REG and Line Current at a Line Voltage of
230VAC.
FIGURE D-23: Test Points REG and HVS at a Line Voltage of 230VAC.
BUS Voltage (BUS) (20VDIV)
Headroom Voltage (REG) (1VDIV)
3VPP
Headroom Voltage at REG, HVS
(REG)
(HVS
3.125V
1.25V
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 37
FIGURE D-24: Test Points REG, CRG and CRS at a Line Voltage of 230VAC.
D.2.8 HVR
FIGURE D-25: Test Point HVR and the Line Current at a Line V oltage of 230VAC.
(REG)
(CRG
(CRS)
3.12V
3.2V
1.0V
HVR
Line
Current
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 38
D.2.9 CSH
FIGURE D-26: Test Point CSH and the Line Current at a Line V oltage of 230VAC.
FIGURE D-27: Test Point CSH and the Line Current at a Line Voltage of 230VAC.
Line
Current
LED Current
CSH Voltage (L50 Current + L1 Current)
LED Current
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 39
FIGURE D-28: Test Point CSH and the Line Current at a Line Voltage of 230VAC.
FIGURE D-29: Test Point CSH and the Line Current at a Line Voltage of 230VAC.
LED Current
LED Current
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 40
D.2.10 VDD
FIGURE D-30: Test Point VDD and the Line Current at a Line Voltage of 15VAC.
FIGURE D-31: Test Point VDD and the Line Current at a Line Voltage of 30VAC.
Line Current
VDD Supply Voltage
6.3V7.4V
Line Current
VDD Supply Voltage
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 41
FIGURE D-32: Test Point VDD and the Line Current at a Line Voltage of 230VAC.
Line Current
VDD Supply Voltage
8.2V
Test Points an d Waveforms
2015 Microchip Technology Inc. DS50002362A-page 42
NOTES:
HV9805 230VAC SEPIC
EVALUATION BOARD
USERS GUIDE
2015 Microchip Technology Inc. DS50002362A-page 43
Appendix E. Electromagnetic Interference
E.1 CISPR15 CONDUCTED EMISSIONS
E.1.1 Line
E.1.2 Neutral
DS50002362A-page 44 2015 Microchip Technology Inc.
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