E3MCA41 - OMRON - Datasheet.Directory

RGB Color Sensor E3MC

RGB Color Sensor Discriminates

Delicate Differences in Color.

Best Color Sensor in the Industry.

Built-in LED light source ensures long service life

and maintenance-free operation.

Discriminates differences in color without being

influenced by changes in ambient temperature,

brightness of sensing objects, or positioning of

sensing objects.

Models with built-in amplifiers for long-distance

sensing and those with fiber heads for tiny spot

sensing are available.

Incorporates easy-to-see detection level and

threshold level indicators.

Degree

of protection to

IP66 and easy to maintain.

4-color registration/4-output models are also

available.

Ordering Information

RGB Color Sensor

Type Model Appearance Sensing

distance

Spot

diameter No. of

outputs Output

Built-in

A lifi

E3MC-A11

12 mm

1NPN

Amplifier

E3MC-A41 PNP

ype E3MC-MA11 4NPN

E3MC-MA41

(See note 1)

PNP

Optical

Fiber T

ype E3MC-X11

3 mm

1NPN

E3MC-X41 PNP

E3MC-MX11

The shape of the

lifier section is

(See note 1)

4NPN

E3MC-MX41

amplifier section is

the same as for the

E3MC-(M)Ajj.

()

PNP

General-

purpose E3MC-Y11 Standard sensing distance V

aries with

the recom

-1NPN

ur ose

Optical Fi

ber T

pe E3MC-Y41 E32-CC200 (See note 2)

the

recom

mended fi

ber. PNP

ber

E3MC-MY11

ber

.4NPN

E3MC-MY41 E32-T16

200 mm

PNP

Note: 1.

Refer to

Specifications

on page

2. Eleven

colors are discriminated at this distance. For

a typical example, nine colors are discriminated at a sensing distance of 12

mm.

Refer to page

6 for the definition of sensing distance.

E3MC E3MC

Accessories (Order Separately)

Name Sensor

I/O Connector

Use

A replacement or cord extension for a total

of 5 m.

Model

E39-C1 2M (2 m)

(Included)

E39-C1 5M (5 m)

(Separately sold)

Appearance

Name

Sensor Mounting

Bracket

DIN-track Mounting

Bracket

Use

When mounting the

E3MC. (Can be

inclined to 15

When mounting to

the DIN track.

Model E39-L114 E39-L115

Appearance

Application Examples

Detection

of internal yellow resin plates of battery

Pattern positioning

Discrimination of front and back sides of objects

Discrimination of the color order of tissue paper boxes

Red

Black

Yellow

Green

E3MC E3MC

Specifications

Ratings/Characteristics

Item Built-in

amplifier type

Optical fiber type General-purpose optical fiber

type

E3MC-Aj

1, E3MC-MA

j1 E3MC-Xj

1, E3MC-MX

j1 E3MC-Yj

1, E3MC-MY

Light source

Red (680 nm), green (525 nm), and blue (450 nm) LEDs

Sensing distance

60±

10 mm (see note 1)

20±

4 mm (see note 1)

aries with the recommended

fiber

. Refer to page 5 for details.

Spot diameter

12 dia. 3 dia.

---

Supply voltage

12 to 24 VDC

10%, ripple (p-p) 10% max.

Current consumption

100 mA max.

Discriminating color

registration

Possible to register four colors in teaching operation with manual threshold level adjustments.

Control output

Load current: 100 mA max.

NPN open collector output with a maximum residual voltage of 1.2 V for the E3MC-(M)A1

1, E3MC-(M)X1

and E3MC-(M)Y1

PNP open collector output with a maximum residual voltage of 2.0 V for the E3MC-(M)A41, E3MC-(M)X41,

and E3MC-(M)Y41.

Color discrimination

mode

Mode C:

RGB ratio detection

Mode I:

RGB light intensity detection

Switch selectable

Response time

1-output model:

Standard mode:

3 ms max.

High-speed mode:

1 ms max. (switch selectable)

4-output model:

Standard mode:

6 ms max.

High-speed mode:

2 ms max. (switch selectable)

imer function

40-ms OFF-delay timer (ON/OFF switch selectable)

Output type

Conformity output:

Output is ON when the detected color coincides with the registered color

Non-conformity output: Output is ON when the detected color does not coincide with the registered color

(switch selectable)

Mode selection

E3MC-j11/-j41

Mode A (Factory-set)

Mode B (for remote teaching)

Control output (white)

Not used (gray)

Bank selection input 1 (yellow)

Bank selection input 2 (green)

External synchronous input (pink)

VCC (brown)

0 V (blue)

Colors in parentheses are lead wire colors.

Control output (white)

Answer-back output (gray)

Remote control input (yellow)

Not used

External synchronous input (pink)

VCC (brown)

0 V (blue)

Colors in parentheses are lead wire colors.

E3MC-Mj11/-jM41

Mode A (Factory-set)

Mode B (for remote teaching)

Control output 1 (white)

Control output 2 (gray)

Control output 3 (yellow)

Control output 4 (green)

External synchronous input (pink)

VCC (brown)

0 V (blue)

Colors in parentheses are lead wire colors.

Control output 1 (white)

Control output 2 (gray)

Control output 3 (yellow)

VCC (brown)

0 V (blue)

Colors in parentheses are lead wire colors.

Answer-back output (green)

Remote control input (pink)

3 outputs

Remote

control input

(see note 6)

(mode B only)

The following control is performed according to the control signal input.

E3MC-j11/-j41

Bank selection, remote teaching, or threshold selection

E3MC-Mj11/-Mj41

Channel selection, remote teaching, or threshold selection

Answer-back output

(see note 6)

(mode B only)

Load current: 100 mA max.

NPN open collector output with a residual voltage of 1.2 V max.

E3MC-(M)A11/-(M)X11/-(M)Y11

PNP open collector output with a residual voltage of 2.0 V max.

E3MC-(M)A41/-(M)X41/-(M)Y41

External synchronous

input

Response time: 1 ms max. (The 4-output model is not available in mode B.)

E3MC E3MC

Item

General-purpose optical fiber

type

Optical fiber typeBuilt-in amplifier type

Item

E3MC-Yj

1, E3MC-MY

j1E3MC-Xj

1, E3MC-MX

j1E3MC-Aj

1, E3MC-MA

Discriminating color

selection (1-output

model only)

4 banks selectable (either by bank selection input or by using the SELECT button)

Input response time for bank selection: 50 ms max.

Indicator

Operation indicator (orange LED), 4-level bank indicator (green LED, see note 2), 7-level threshold indicator

(red LED), 8-level detection indicator (green LED), and four channel indicators (orange LED, see note 3)

Protection

Protection from reversed power supply connection and output short-circuit

Ambient illumination

Incandescent lamp:

Illumination on optical spot: 3,000

ȏx max.

Sunlight:

Illumination on optical spot: 10,000

ȏx max.

Ambient temperature

Operating: –25

C to 55

C (with no icing)

Ambient humidity

Operating: 35% to 85% (with no condensation)

Permissible fiber

bending radius

---

10 mm min.

aries with the type of

recommended fiber

Insulation resistance

20 M

Ω

min. (at 500 VDC)

Dielectric strength

1,000 V

AC, 50/60 Hz for 1 min.

ibration resistance

Destruction: 10 to 55 Hz, 1.0-mm double amplitude or 150 m/s

for 2 hrs each in X, Y, and Z directions (see

note 4)

Shock resistance

Destruction: 500 m/s

for 3 times each in X, Y, and Z directions (see note 5)

Degree of protection

IEC IP66 (with protective cover in place)

Material Case: Zinc die-cast

Cover: PES Case: Zinc die-cast

Cover: PES

Fiber head:

ABS

Case: Zinc die-cast

Cover: PES

eight (with 2-m cord)

Approx. 350 g Approx. 400 g Approx. 350 g

Note: 1.

Definition of Sensing Distance

Refer to the following table and the diagram to the right.

Item E3MC-(M)Ajj E3MC-(M)Xjj

Color

discrimination

mode

Mode C

Response time

Standard mode

olerance (

θ) 15°10°

Detectable colors

1 standard colors

E3MC-(M)Xjj

Fiber Head

Sensing object

E3MC-(M)Ajj

Sensing object

2. 1-output

models only: E3MC-A

jj/-Xjj/-Yjj

4-output models only: E3MC-MA

jj/-MXjj/-MYjj

0.75-mm double amplitude or 100 m/s

when using a Mounting Bracket.

300 m/s

when using a Mounting Bracket.

Refer to page

13 for

Remote T

eaching

Standard Sensing Objects

Color

1 standard colors) Munsell color notation

White N9.5

Red 4R 4.5/12.0

Yellow/red 4YR 6.0/11.5

Yellow 5Y 8.5/11.0

Yellow/green 3GY 6.5/10.0

Green 3G 6.5/9.0

Blue/green 5BG 4.5/10.0

Blue 3PB 5.0/10.0

Blue/purple 9PB 5.0/10.0

Purple 7P 5.0/10.0

Red/purple 6RP 4.5/12.5

E3MC E3MC

Engineering Data

Sensing Distance vs. Color

Differences (Typical)

E3MC-(M)Ajj

Angle Characteristics

(Typical)

E3MC-(M)Ajj (X Direction)

Angle Characteristics

(When Teaching at an

Inclination of 15_)

E3MC-(M)Ajj (Y Direction)

Sensing distance (mm)

Detection level

Angle

(

°) Angle (°)

Detection

level Detection

level

Detection level

White

Red

Yellow/red

Yellow

Yellow/green

Green

Blue/green

Blue

Blue/purple

Purple

Red/purple

Sensing object:

Blue/Green

30 x 27 mm

Sensing object:

Blue/Green

30 x 27 mm

Sensing Distance vs. Color

Differences (Typical)

E3MC-(M)Xjj

Angle Characteristics

(Typical)

E3MC-(M)Xjj (X Direction)

Angle Characteristics

(When Teaching at an

Inclination of 10_)

E3MC-(M)Xjj (Y Direction)

Sensing distance (mm)

Angle

(

°) Angle (°)

Detection

level Detection

level

Detection level

White

Red

Yellow/red

Yellow

Yellow/green

Green

Blue/green

Blue

Blue/purple

Purple

Red/purple

Sensing object:

Blue/Green

30 x 27 mm

Sensing object:

Blue/Green

30 x 27 mm

General-purpose Optical Fiber Type

Recommended Fiber: Reflective Optical Fiber

The following optical fibers are recommended for use with the

E3MC-(M)Yjj.

Model Sensing

distance (see note 1)

E32-DC200

5 mm

E32-CC200

(see note 2)

5 mm

E32-D32L

(see note 3)

4.5 mm

E32-D11L

5 mm

Note: 1. The

E3MC-(M)Y

discriminates eleven colors at the

above

distances. For a typical example, nine colors are

discriminated

at a sensing distance of 12 mm.

2. The

fiber

to be inserted into the emitter is indicated with

white

lines. Insert

the amplifier fiber into the lower emit

ter

section.

3. The

fiber

to be inserted into the emitter is indicated with

dotted

yellow lines.

Insert the amplifier fiber into the low

emitter section.

E3MC E3MC

Definition of Sensing Distance of a Reflective Fiber

The

sensing distance of reflective fiber is the sensing distance of the

Sensor

located obliquely to the sensing object as shown in the fol

lowing

illustration.

Set

to C mode and standard mode (response time), and threshold

set to the standard level with an inclination angle of 20 degrees

(θ=20_).

Sensing

distance

Sensing object

E32-CC200, etc.

Recommended Fiber: Through-beam Fiber

The following optical fibers are recommended for use with the

E3MC-(M)Yjj.

Model Sensing

distance (see note)

E32-TC200

30 mm

E32-T11L

60 mm

E32-T16

200 mm

E32-T17L

1.1 m

Note: The E3MC-(M)Yjj discriminates red, blue, and yellow

films

in stable operation at the above distances.

Operating Range Characteristics (Typical)

E32-DC200 E32-CC200 E32-D32L

Distance Y

(mm)

Distance Y

(mm)

Distance Y

(mm)

Sensing object: Blue/Green 38 x 38 mm Sensing object: Blue/Green

38 x 38 mm Sensing object: Blue/Green 38 x 38 mm

Distance

X (mm)

Distance X (mm) Distance X (mm)

E32-D11L

Sensing Objects:

Red, Blue, and Y

ellow Films

Sensing Object: Bottle

E32-T17L

Chromatic Sensitivity (Typical)

Distance Y

(mm)

Sensing object: Blue/Green 38 x 38 mm

Sensing object: Film in red (Rosco/UX, scarlet)

Sensing object: Film in blue (Rosco/UX, sky blue)

Sensing object: Film in yellow (Rosco/UX, straw)

The above color films are made by Rosco.

Sensing object: 63-dia. green bottle

Sensing object: 60-dia. brown bottle

Sensing object: 63-dia. dark-brown

bottle

Green

bottle

Brown

bottle

Dark-

brown

bottle

Distance

X (mm)

Distance X (mm) Distance X (mm)

E32

-TC200

E32

-T11L

E32

-T16

E32

-T17L

E3MC E3MC

Available Optical Fibers

addition to the previous recommended optical fibers, the following optical fibers are available

for the E3MC-(M)Y

. Refer to the

E3X-NH

Datasheet

(E258-E1)

for the following optical fibers in detail. Optical fibers other than the following are not available.

Model

Sensing method

Remarks

E32-TC200A Through-beam

Not dif

ferent from

th E32 TC200 i

E32-TC200B

oug bea

ee o

the E32-TC200 in

tical

E32-TC200C op

characteristics.

E32-TC200D

characteristics

E32-T12L

Not dif

ferent from

the E32-T1

1L in

optical

characteristics.

E32-T14 ---

E32-T11

E32-T11R

Through-beam

(R1 fiber)

---

Model

Sensing method

Remarks

E32-DC200B Reflective

Not dif

ferent from

th E32 DC200 i

E32-DC200C

eec e

ee o

the E32-DC200 in

tical

E32-DC200D op

characteristics.

E32-D12

characteristics

E32-D11

E32-D11R

Through-beam

(R1 fiber)

---

E32-G14 Groove ---

Nomenclature

Operation Indicator (Orange)

lit when output is ON.

Under mode B, the indicator will be lit when

mode B is started or when the mode

selector is set to TEACH.

Bank Indicator (Green)

Displays selected bank.

TEACH Button

Registers discriminating color.

Detection Level Indicator (Green)

Displays similarity level between registered and

detectable colors.

Threshold Indicator (Red)

Displays threshold level.

SELECT UP Button, SELECT DOWN Button

Bank selection

Threshold adjustment

Mode Selector

Selects TEACH, ADJ, or RUN mode.

Function Switch*

Color discrimination mode selection

Response time selection

OFF-delay timer setting

Conformity/Non-conformity output selection

E3MC-Ajj (1-output Models)

E3MC-Xjj (1-output Models)

E3MC-Yjj (1-output Models)

Channel Indicator (Orange)

Displays selected channels.

lit when the output of each channel is

ON.

TEACH Button

Registers discriminating color.

Used to check the number of channels that

are indicated by both the operation indicator

and channel indicator.

E3MC-MAjj (4-output Models)

E3MC-MXjj (4-output Models)

E3MC-MYjj (4-output Models) Detection Level Indicator (Green)

Displays similarity level between registered and

detectable colors.

Threshold Indicator (Red)

Displays threshold level.

SELECT UP Button

SELECT DOWN Button

Channel selection

Threshold adjustment

Mode Selector

Selects TEACH, ADJ, or RUN mode.

Function Switch*

Color discrimination mode selection

Response time selection

OFF-delay timer setting

Conformity/Non-conformity output selection

Operation Indicator (Orange)

lit when output is ON.

E3MC E3MC

*Function Switch

The

following settings are possible in RUN or ADJ mode. In case of 4-output models, all channels are subject to the selection of the following

settings.

Each pin of the function switch is factory-set to the upper position.

Color Discrimination Mode Selection (Mode C is Recommended for Normal Applications)

Mode C: Color discrimination is performed according to R (red), G (green), and B (blue) ratio of the

reflection light even if the sensing objects fluctuate up and down within the rated sensing range.

Mode I:

Color discrimination is performed according to RGB light intensity of reflection light.

This mode ensures more delicate color discrimination than mode C.

Response Time Selection (Note: Figures in parentheses are for the 4-output models.)

3 ms (6 ms):

The E3MC can stably detect minute differences of color

. Set the

response time to 3 ms for usual applications.

1 ms (2 ms):

The E3MC will be in quick-response operation. Set the

response time to 1 ms if high-speed response is required.

OFF-delay Timer Setting

---: No OFF-delay timer is set.

TMR: A 40-ms OFF-delay timer is set for control output.

Conformity/Non-conformity Output

=: Output is ON when the detected color coincides with the registered color.

≠: Output is ON when the detected color does not coincide with the registered color.

Note: Figures

in parentheses are for the 4-output models.

1 ms

(2 ms)

(6 ms)

3 ms

Note:

Each pin of the function switch is factory-set to the upper position.

Operation

Output Circuits

E3MC-j11 with NPN Output (1-output Models)

Connector Pin Arrangement

8-level detection

indicator (green)

4-level

bank

indicator

(green)

7-level

threshold

indicator

(red)

Main

circuit

Operation indicator

(orange) Brown

White

Yellow

Green

Pink

Blue

Load

Control

output

Not used/Answer-

back output

Bank selection input 1/

Remote control input

Bank selection input 2/

Not used

12 to 24 VDC

E3MC-Mj11 with NPN Output (4-output Models)

8-level detection

indicator (green)

Operation indicator

(orange)

7-level

threshold

indicator

(red)

12 to 24 VDC

Control

output/

Answer back output

Load

External

synchronous

input/Remote

control input

Brown

White

Yellow

Main

circuit Control

output

Control

output

Control

output

Gray

Green

Pink

Blue

4-level

channel

indicator

(orange)

Gray Load

External

synchronous input

Note: Pin

8 is not used.

Load

E3MC E3MC

E3MC-j41 with PNP Output (1-output Models)

E3MC-Mj41 with PNP Output (4-output Models)

Main

circuit

Load

Brown

Green

Pink

White

Blue

Control

output

Operation indicator

(orange)

12 to 24 VDC

8-level detection

indicator (green)

4-level bank

indicator

(green)

7-level

threshold

indicator

(red)

Yellow

12 to 24 VDC

Main

circuit

7-level

threshold

indicator

(red)

8-level detection

indicator (green)

Operation indicator

(orange)

Load

Control

output

Control

output

Control

output

Brown

White

Yellow

Gray

Green

Pink

Blue

4-level

channel

indicator

(orange)

Gray

Load

External

synchro

nous input/Remote

control input

Control output/

Answer-back

output

Not used/Answer-

back output

Bank selection input 1/

Remote control input

Bank selection

input 2/Not used

External

synchronous input

E3MC E3MC

Settings

1-output Models (E3MC-Ajj/E3MC-Xjj/E3MC-Yjj)

1. Bank

Selection

Set the Mode Selector to the TEACH mode and then select

the

BANK using the SELECT button.

2. Color Registration

Locate the registered object at the detection

point and press the TEACH button.

All the red threshold indicators

will flash if registration has not

been completed.

Refer to

echnical Guide

page

12.

All the detection level

indicators are ON.

The threshold is set to 4.

Registered object

Good

Sensor

Threshold Adjustment (If Required)

Sensor

Sensing object

Press the SELECT button in ADJ mode with or without the

sensing object located at the detection point. The bank se-

lected in the TEACH mode or RUN mode will become the

bank

for the ADJ mode.

Detection Level and T

olerance

As the detected color becomes closer to the registered color, the

number

of lit detection level indicators increase. The control

output

of the E3MC will be ON if the detection level exceeds the threshold

level

and OFF if the detection level does not exceed the threshold

level provided that the E3MC is in conformity output mode.

Set

the threshold to a higher

level for highly-precise color discrimi

nation and to a lower level to ignore minor tint differences or dirt

retention.

Detection level

Operation

indicator: ON

Control output:

Tolerance

Threshold

value

Detection level

Threshold

value

Operation

indicator: OFF

Control output:

OFF

4. Operation

The detection operation is performed in RUN

mode. The reg

istered

color is selected with bank selection input.

E3MC E3MC

4-output Models (E3MC-MAjj/E3MC-MXjj/E3MC-MYjj)

1. Channel

Selection

Set the Mode Selector to the TEACH mode and then select

the

channel using the SELECT button.

2. Color Registration

Locate the registered object at the detection

point and press the TEACH button.

All the red threshold indicators

will flash if registration has not

been completed.

Refer to

echnical Guide

page

12.

All the detection level

indicators are ON.

The threshold is set to 4.

Registered object

Good

Sensor

Threshold Adjustment (If Required)

Sensor

Sensing object

Press the SELECT button in ADJ mode with or without the

sensing

object located at the detection point. The channel se

lected in the TEACH mode or RUN mode will become the

channel

for the ADJ mode.

Detection Level and T

olerance

As the detected color becomes closer to the registered color, the

number

of lit detection level indicators increase. The control

output

of the E3MC will be ON if the detection level exceeds the threshold

level

and OFF if the detection level does not exceed the threshold

level provided that the E3MC is in conformity output mode.

Set

the threshold to a higher

level for highly-precise color discrimi

nation and to a lower level to ignore minor tint differences or dirt

retention.

Detection level

Operation

indicator: ON

Control output:

Tolerance

Threshold

value

Detection level

Threshold

value

Operation

indicator: OFF

Control output:

OFF

4. Operation

For

indicating detection level and threshold value for other channels

Press the SELECT button.

For checking which channel

is indicated with the operation

indicator.

Press the

TEACH button.

Displays the channel whose detection

level is currently indicated in the chan

nel indicator for three seconds.

Displays the selected channel in the

channel indicator for three seconds

and indicates detection level and

threshold value of the selected chan

nel.

The detection operation is performed in RUN

mode. ON/OFF status of each channel is dis

played on the channel indicators. Doubly dis

played channels (operation indicator and

channel indicator) can be checked and se

lected by pressing the TEACH button and se

lected by pressing the SELECT button.

E3MC E3MC

Detection Level and Indicator

Indicator

Detection

level 12345678

Technical Guide

Detection

of Metal or Glossy Objects

If the E3MC does not detect metal or glossy objects accurately,

change the mounting angle of the E3MC so that it will not receive

regular

reflection light directly reflected from the objects.

The mounting angle of the E3MC-(M)Xjj can be adjusted to

approximately

with the mounting holes.

Sensing object

E3MC-(M)Xjj

E3MC-(M)Ajj

Sensing object

E3MC-(M)Yjj

(reflective optical fiber)

5 to 20°

5 to 10°

5 to 15°

On the other hand, sensing objects such as metal or transparent

plastic

cases may be detected by allowing regular reflection.

Detection of White, Gray

, or Black Objects

When

registering white, gray

or black objects, change the color dis

crimination mode to “Mode I” to achieve

a more stable color discrim

ination.

External

Light

The

E3MC may malfunction if it directly receives external light inter

ference.

Provide a cover to shut-out such external light interference.

Adjustment

of Sensing Distance of General-purpose Optical

Fiber T

ype

Unlike the E3MC-A or E3MC-X, the E3MC-Y may require adjust-

ment

of its sensing distance depending on the reflection rate. This

also

applies to the thru-beam type.

Bring the fiber head as

close as possible to the workpiece

and conduct teaching.

Feed workpieces and

check if they are detected.

Excessive light. Move the

head away from the work-

piece and find a position

where teaching is accepted.

The distance slightly away

from this position is the opti-

mum distance.

Move the head away by

approximately 20% of the

sensing distance.

OK: All Detection Level

Indicators (green) lit.

NG: All Threshold

Indicators (red)

flashing.

Registered Color Selection

(Bank Selection Input)

1-output

Models Only

The

E3MC in RUN mode allows bank selection with external bank

selection

input by combining the bank selection input 1 (yellow) and

input

2 (green). The selected bank is indicated with the bank selec

tion

indicator

NPN (E3MC-A11/-X11/-Y11)

Bank

Input 1 Input 2

1 OPEN OPEN

2 GND OPEN

3 OPEN GND

4 GND GND

PNP (E3MC-A41/-X41/-Y41)

Bank

Input 1 Input 2

1 OPEN OPEN

2 Vcc OPEN

3 OPEN Vcc

4 Vcc Vcc

E3MC E3MC

External Synchronous Input Function

The

measurement results will be directly output to the control output if the input from the external synchronous input terminal (pink) is set to OFF

The

output will hold the previous status if the input of the external synchronous input terminal is

set to ON. External synchronous input is valid in

RUN

or ADJ mode. As for the 4-output models, this function applies to the output of all the channels.

Condition NPN (E3MC-j11) PNP (E3MC-j41)

ON (Status on hold)

GND Vcc

OFF (Result output)

OPEN OPEN

External synchronous input

Control output

Sensing object

Discrimination result

Same color Different color Same color Same

color

Output on hold Output on hold

This status can be on hold by

an external synchronous input.

It will be released by setting the

external synchronous input to

OFF. This status can be on hold so

that unwanted color objects can

be ignored while they are

passing the sensing range.

Remote Teaching (Remote Control Function)

Mode Setting

When using the remote control function of the Sensor for remote

teaching,

be sure to set the Sensor to mode B.

Setting Method

Apply

power to the Sensor while pressing the SELECT DOWN

but

ton

and TEACH button together

Checking Method

Mode

A or B of the E3MC will be displayed for 3 s after mode setting.

When the mode selector is set to TEACH, the mode can be checked

from

the operation indicator

. The indicator will be lit when the mode

set to B.

Mode

Operation indicator

is OFF.

Mode B:

Operation indicator

is ON.

Note: 1. The

Sensor is set to mode A before shipping.

2. The current mode selected does not change after the

Sensor

is turned OFF

3. The remote control function is available in RUN mode

and

ADJ mode only

4. The

E3MC-M

has three outputs in mode B and no ex

ternal

synchronous input will be accepted.

5. The

same switching procedure can be used for chang

ing

to mode A.

Remote Teaching Method

Function

1: Remote teaching with manual input through a

mechanical switch

Short-circuit

the remote control input for 1.5 s or more to either of the

following

terminals according to the E3MC model.

NPN type

(E3MC-jj11)

Short-circuit to GND (blue) terminal.

PNP type

(E3MC-jj41)

Short-circuit to Vcc (Brown) terminal.

Function 2: Remote control of teaching and bank selection

through the PLC or PT

Input one of the following signals as a remote control input. There

will be an answer-back output for 0.3 s if the signal is correctly re-

ceived.

No.

Control signal

E3MC-jE3MC-Mjj

Bank 1

selected.

Channel 1

selected.

Bank 2

selected.

Channel 2

selected.

Bank 3

selected.

Channel 3

selected.

Bank 4

selected.

Not used.

5 T

eaching of

selected

bank.

eaching of

selected

channel.

E3MC E3MC

The following is an example of ladder programming.

TIM000 set value

No.1: 0003

No.2: 0006

No.3: 0009

No.4: 00012

No.5: 00015

Input: 00000

Output: 00100

Others: W

ork bits

TIM000

#XXXX

00100

00000

TIM000

END

The

following is an example of a timing chart of teaching after bank selection.

Remote control input

Answer-back output

OFF

Input detection.

Operates in

bank 2.

Bank 1 designated.

An interval of

0.6 s min.

Bank

select-

ing.

Sensing

restarts.

Teaching specified

in bank 1.

Answer-back output with

normal signal reception.

Teach-

ing.

Answer-back output with teaching OK.

(No output if teaching fails.)

Sensing

restarts

Input detection.

Function

3: Remote control of threshold adjustments

through the PLC or PT

Input either one of the following signals as remote control input.

There

will be an answer-back output for 0.3 s if the signal is correctly

accepted.

No. Control

signal

All E3MC models

Threshold 1 selected.

Threshold 2 selected.

Threshold 3 selected.

Threshold 4 selected.

Threshold 5 selected.

Threshold 6 selected.

Threshold 7 selected.

Threshold and Display

Threshold

Threshold 2

Threshold 3

Threshold 4

Threshold 5

Threshold 6

Threshold 7

The

following is an example of ladder programming for setting con

trol

signals. Full control of the E3MC is possible using this function

together

with function 2.

TIM000, TIM001, TIM002

set values

(XXXX, YYYY, ZZZZ)

No.1: (0000, 0000, 0003)

No.2: (0000, 0000, 0006)

No.3: (0000, 0000, 0009)

No.4: (0000, 0000, 00012)

No.5: (0000, 0000, 00015)

No.6: (0003, 0003, 0003)

No.7: (0003, 0006, 0003)

No.8: (0003, 0009, 0003)

No.9: (0003, 0003, 0006)

No.10: (0003, 0006, 0006)

No.11: (0003, 0003, 0009)

No.12: (0006, 0003, 0003)

Input: 00000

Output: 00100

Others: W

ork bits

TIM000

#XXXX

05000

00000

END

TIM001

#YYYY

05001

T000

TIM000

TIM001

TIM002

#ZZZZ

05002

T001 TIM002

00100

05002

05000

Note: 1. The

permissible error of each signal pulse is

0.1 s max.

2. A

minimum interval of 0.6 s is required between signals.

3. Threshold

4 is set after teaching.

E3MC E3MC

Dimensions

Note:

All units are in millimeters unless otherwise indicated.

RGB Color Sensors

E3MC-Ajj

E3MC-MAjj

Receiver

Emitter

Optical axis

Four, M5 holes on both

sides (depth: 5.5)

M12 connector

Four, M5 holes (depth: 5.5)

Mounting

Dimensions

Side Mounting

Bottom Mounting

Two, 5.5-dia. holes

Four, 5.5-dia. holes

Two, M2.6 x 6

E3MC-Xjj

E3MC-MXjj

Receiver

Emitter

Sensing face

(9.1 x 22.9)

Two, R1.65

mounting holes

Optical axis

3.3-dia. mounting holes

Sensing head

(heat-resistive ABS) 6-dia. optical fiber

(standard length: 1 m)

Mounting

Dimensions

(Fiber Head)

Four, M5 holes on both

sides (depth: 5.5)

M12 connector

Four, M5 holes (depth: 5.5)

Mounting

Dimensions

(Amplifier Unit)

Side Mounting

Bottom Mounting

Two,

M2.6 x 6

Two, 5.5-dia. holes

Four, 5.5-dia. holes

Two, M3 holes

E3MC E3MC

E3MC-Yjj

E3MC-MYjj

Four, M5 holes on both

sides (depth: 5.5)

M12 connector

Four, M5 holes (depth: 5.5)

Mounting

Dimensions

(Amplifier Unit)

Side Mounting

Bottom Mounting

Two,

M2.6 x 6

Two, 5.5-dia. holes

Four, 5.5-dia. holes

Two, 2.4 dia.

Receiver section

Emitter section

Fiber Unit mounting screw

Accessories (Order Separately) (2-m Cord is Provided with the E3MC)

Sensor I/O Connector

E39-C1 2M: 2 m*

E39-C1 5M: 5 m*

6 dia.

8.8 dia. 10.5 dia.

Sensor

Mounting Bracket

E39-L114

Emitter Optical sensing axis

Receiver

When

using the E3MC-

Mounting Bracket

Mounting Dimensions

Six, R2.6

Four

, M5

Four

, M5

Material: Stainless steel (SUS430)

E3MC E3MC

DIN-track

Mounting Bracket

E39-L115

When using the E3MC-

A Mounting Bracket

DIN

track

Four, 5.5 dia.

Four

, M5

Two, M3 Two, M3

Material: Stainless steel (SUS430)

Installation

Plug (Sensor I/O Connector)

E39-C1

E39-C1 5M

Internal W

iring

White

Brown

Green

Yellow

Pink

Blue

Lead wire color

Gray

Note:

Pin 8 is not used.

Connection

Pin no.

Wire

Purpose

color E3MC-j11

E3MC-j41 E3MC-Mj11

E3MC-Mj41

1 White Output

Output 1

2 Brown Power supply (+V)

3 Green

Bank selection

input 2

Output 4

4 Yellow

Bank selection

input 1

Output 3

5 Gray ---

Output 2

6 Pink

External synchronous input

7 Blue Power supply (0V)

E3MC E3MC

Precautions

General

Do not impose any voltage exceeding the rated voltage on the

E3MC,

otherwise the E3MC may be damaged.

When

supplying power to the E3MC, make sure that the polarity

the

power is correct, otherwise the E3MC may be damaged.

not

short-circuit the load connected to the E3MC, otherwise the

E3MC

may be damaged.

Optical Fiber Type

Tightening

orque

The Fiber Unit must be tightened to a maximum torque of

0.54 N

Mounting

When

Fiber

Units are mounted to face each other

, make sure to ad

just

the optical axes so that the Fiber Units will not be mutually

interf

ered.

Handling

the Fiber Unit

Do not pull or press the Fiber Unit.

Do not bend the Fiber Unit beyond 10 mm.

Do not bend the edge of the Fiber Unit.

Sensor head

20 mm min.

Amplifier Unit

Sensor head

Correct

Incorrect

not apply excess force on the Fiber Unit.

Fiber Unit

Nylon wire holder

Correct

Incorrect

The Fiber Head could be broken by excessive vibration. T

o prevent

this,

the following is ef

fective:

A one-turn loop can

absorb vibrations.

Tape

General-purpose Optical Fiber Type

Insertion

The inserted Fiber Unit comes in contact with the internal rubber

packing first. Insert the Fiber Unit further until it comes in contact

with

the innermost end.

Mounting

ighten the Fiber Unit with a screwdriver to a torque of 0.2N

Fibers

Among the recommended fibers, the E32-CC200 and E32-D32L

have

white or dotted yellow lines on the fiber to be inserted into the

emitter. When using the E3MC-(M)Yjj, insert the fiber with the

line

into the emitter section at the bottom of the amp.

Fiber Unit

Tightening

orque

When

mounting the Fiber Unit, refer to the following table and make

sure

that the tightening torque applied is correct.

Column T

ype

Screw-mounting T

ype Mounting bracket

Toothed washer

Lock nuts (provided

with the E3MC)

Flat or pan head set screw (M3 max.)

Fiber Unit T

ightening torque

M3 screw

M4 screw

0.78 N

m max.

M6 screw

0.98 N

m max.

2-dia. column

0.29 N

m max.

3-dia. column

0.29 N

m max.

E32-T16

0.49 N

m max.

Make

sure that the size of the wrench applied to the nut is correct.

Fiber Cutting

Insert

the fiber into one of the insertion holes of the Cutting T

ool to

cut

the fiber to the desired length.

Press

down the blade of the Cutting T

ool

to cut the fiber in a single

stroke.

Do not stop the Cutting T

ool midway

View hole

Each insertion hole can be used only once. Do not use it again,

otherwise

the fiber may not be cut properly and the sensing distance

may

decrease.

E3MC E3MC

Connection

Do not pull the Fiber Unit with force exceeding 9.8 N or press the

Fiber

Unit with force exceeding 29.4 N.

The

fiber is so thin that the utmost attention will be required to handle

the

fiber

not

bend the Fiber Unit beyond the permissible bending radius

provided

Ratings/Characteristics.

Do not bend the end of the Fiber Unit.

Fiber Unit Amplifier

20 mm min.

not press or place a load on the Fiber Unit.

Fiber Unit

Nylon wire holder

Correct

Incorrect

The Fiber Head can be broken by excessive vibration. To prevent

this,

the following is ef

fective.

A one-turn loop can absorb vibrations.

Tape

Built-in Amplifier Type

Tightening

orque

The Amplifier Unit must be tightened to a maximum torque of

2.3 N

Mounting

When

Sensors are mounted to face each

other

, make sure to adjust

the

optical axes so that the Sensors will not be mutually interfered.

Installation

Power

Reset T

ime

The

E3MC is ready to sense objects from 100 ms after the E3MC is

turned ON, until when no devices connected the E3MC can be

used.

Be sure to

turn ON the E3MC first if power is supplied to the

E3MC

and the load independently

When

the E3MC is

turned ON or OFF

, the operation indicator will be

for an instant but no control output will be turned ON.

When

using the Sensor for fine sensing, allow the system to

warm

for approximately 15 min after turning ON the power supply

Power OFF

The

E3MC may output a single pulse when the control power

supply

is turned OFF. If the E3MC is connected to a timer or counter to

which power is supplied from an independent power supply, the

E3MC

will be more likely to output a single pulse when the control

power

supply is turned OFF

. Therefore, supply

power to the timer or

counter

from the same power supply for the E3MC.

ypes of Power Supplies

No full-wave or half-wave rectified power supplies can be con-

nected

to the E3MC.

Power Supplies

sure to ground the FG (frame ground) and G (ground) terminals if

a switching regulator is connected to the E3MC, otherwise the

E3MC

may malfunction due to the switching noise of the

switching

regulator.

Wiring

Cord

The

cord can be extended up to 100 m provided that the thickness of

the

cord is 0.3 mm

maximum.

Repeated Bending

The cord must not be bent repeatedly

High-tension Lines

The power supply lines of the Photoelectric Sensor must not be

wired

alongside power lines

or high-tension lines in the same con

duit,

otherwise the Photoelectric Sensor may become damaged

malfunction due to induction noise that may be generated from the

power

lines or high-tension lines. Route the lines separately or in a

single

conduit.

Cord Pulling Force

Do not pull cords with pulling forces exceeding 50 N.

Others

EEPROM Error

EEPROM error may result if power supply

to the Sensor fails or

the

Sensor is influenced by static noise. The operation and bank

dicators will flash and the buzzer will beep if there is an EEPROM

error,

in which case

perform teaching and make threshold level set

tings

again.

M12 Metal Connector

Make

sure to connect or disconnect the metal connector after turn

ing

f the E3MC.

Make

sure to hold the connector cover when connecting or discon

necting

the metal connector

Tighten

the metal connector securely by hand.

Do not use any tool,

such

as pliers, otherwise the metal connector may be damaged.

the metal connector is not tightened securely

the metal connector

may be disconnected by vibration or the proper

degree of protection

the E3MC may not be maintained.

ater Precaution

void using the Sensor in water

, rain, or outdoors.

Protective Cover

Tighten

the operation cover to a torque of 0.2 to 0.3

m to ensure

proper

waterproofing.

E3MC E3MC

DIN Track Mounting/Removal with the E39-L115

Mounting

1. Attach

the E39-L1

15 Mounting Bracket to the E3MC with four

M5 screws.

E3MC

E39-L115 Mounting Bracket

M5 screws

2. When

mounting the E3MC with the E39-L1

15, loosen the

screw of the E39-L115 and slide part A in the direction

indicated

by arrow (1) as shown in the following illustration.

M3 screw

(1)

3. Mount

part (2) to the DIN track.

DIN

track

(2)

4. Press the E3MC in the direction indicated by arrow (3) and

slide

part A in the direction indicated by arrow (4) as shown

the following

illustration

until the E39-L1

15 correctly engages

with the DIN track.

M3 screw

DIN track

(3)

(4)

5. Tighten the M3 screw of the E39-L115 to secure the

E39-L115.

Removal

Loosen

the M3 screw

of the E39-L1

15, press the E3MC in the direc

tion

indicated by arrow (5) and slide part A in the direction

indicated

arrow (6). Then lift up the E3MC in the direction indicated by ar

row

(7) to remove the E3MC with the E39-L1

15.

M3 screw

(5)

(6)

(7)

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

convert millimeters into inches, multiply by 0.03937. T

o convert grams into ounces, multiply by 0.03527.

Cat. No. E256-E1-4 In the interest of product improvement, specifications are subject to change without notice.

Printed

in Japan

0601-0.7M (0297) (A)

Industrial Automation Company

Industrial Sensors Division

Sensing Devices and Components Division H.Q.

Shiokoji Horikawa, Shimogyo-ku,

Kyoto, 600-8530 Japan

Tel: (81)75-844-7068/Fax: (81)75-344-7107

OMRON Corporation

The

product has been produced at OMRON A

yabe which obtained ISO9001-approval for its quality system

and ISO14001-approval for its environmental management system from international certification bodies.