TSDMTX-19V3-EVM Wireless Charging Transmitter WIRELESS CHARGING User Guide LinkChargeTM 20 Series Wireless Charging 3rd Generation (V3) Transmitter www.semtech.com Introduction The Semtech TSDMTX-19V3-EVM is an evaluation platform for test and experimentation of a wireless charging transmitter based on the Semtech TS80003 Wireless Power Transmitter Controller, TS61002 FET Driver, TS30011 DC/DC Converter, and TS94033 Current Sense Amplifier. This evaluation module provides a complete system solution and is compatible with the Wireless Power Consortium (WPC) or Qi standards of power transmission, making this transmitter an ideal platform for powering the majority of wireless receivers in use today. Objectives The objective of this User Guide is to provide a fast, easy and thorough method to fully test and evaluate the Semtech solutions for wireless charging systems. Semtech offers a range of solutions to meet the needs of a wide range of system developers. Developers are provided with all the information on how this EVM was built as a starting point for their own designs using the TS80003 and other Semtech components. Features 19V Input / 20W Output Power WPC1.2.2 compliant Supports various smartphones fast charging protocols (with latest firmware) Supports up to 15W output power with WPC1.2 receivers Supports up to 20W output power with Semtech receivers Please make sure to download the latest software visit www.semtech.com/wireless-charging to download the latest EVM software for your evaluation board Table of Contents Wireless Charging Concepts ...................................................................................................................2 Product Description ............................................................................................................................... 3 Standard Use ........................................................................................................................................5 Firmware Management ........................................................................................................................ 10 FOD Test ............................................................................................................................................. 14 Documentation.................................................................................................................................... 15 A. Block Diagram........................................................................................................................ 15 B. Schematic .............................................................................................................................. 16 C. Bill Of Materials "BOM" .......................................................................................................... 19 D. Board Layout ......................................................................................................................... 21 E. Board Layers .......................................................................................................................... 21 FAQs ................................................................................................................................................... 25 Next Steps...........................................................................................................................................26 User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 1 of 27 Semtech Wireless Charging Concepts Wireless power transfer is, essentially, a transformer. Current is provided to a primary coil which produces an electromagnetic (EM) field. In this field, a secondary coil is placed. The EM field induces a current into the secondary coil, providing power to whatever it is connected to. However, unlike a conventional power transformer that operates at line frequencies and requires an iron core for efficiency, wireless power systems are designed to operate in the 100 kHz range, and thus can perform efficiently with an air core. As such, the primary and secondary windings, if closely spaced, can be in separate devices, the primary being part of a transmitter and the secondary within a receiver. This implementation can also be described as a radio broadcast process, and as such, these transformer coils can also be seen as antennas with equal validity, and the two terms will be used interchangeably in this text. Receiver Rectifier Controller FET Array Transmitter Power Supply Control Supply Regulation Power End Equipment Electromagnetic Flux Wireless power systems differ in another major aspect from conventional transformers, in that they are intelligently managed. A transmitter will only provide power when a receiver is present, and only produce the amount of power requested by the receiver. In addition, the system is capable of recognizing when the electromagnetic field has been interrupted by an unintended element, a 'foreign object', and will shut down the transfer to prevent any significant amount of power being absorbed by anything but a proper receiver. The intelligent management of the wireless power transmission process is achieved though the programming of the TS80003, which first searches for a receiver. Once found, the receiver informs the transmitter of its power requirements, and transmission begins. The system then verifies the right amount of power being sent, and that no power is being lost to foreign objects. The receiver will continually provide ongoing requests for power to maintain the transaction. If the requests cease, the transaction terminates. Via this protocol, even complex charging patterns can be supported, as the transmitter can provide varying amounts of power at different times, as requested by the receiver. If the receiver requires no further power, such as when a battery is fully charged, it can request no further power being sent, and the transmitter will reduce its output accordingly. Wireless power systems have been broken into three power categories. "Wearable" devices, such as headsets, wrist-band devices, medical sensors etc - operate in the low power range, up to 3 watts. Medium power devices, in the 5- to 15-watt range, include handheld devices, such as cell phones, tablets, and medical electronics. High power systems support devices such as power tools, radio controlled ("RC") devices such as drones, and other equipments requiring 15 to 100 watts of power. www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 2 of27 Semtech Product Description The TSDMTX-19V3-EVM Evaluation Module is a ready-to-use demonstration platform allowing testing of up to 15 watts of wireless power transmission compliant with the dominant industry WPC/Qi standard. The transmitter may be coupled with any Qi receiver module to form a complete wireless power transmission system. For the system designer, a likely choice might be the complementary Semtech TSDMRX-19V/20W-EVM, which can allow a variety of experiments to easily be performed in order to learn more about the behavior of the system. There are a number of other Semtech Receiver EVMs that support different power levels and output voltages, any of which can be used as they are compatible with Qi standard and therefore are compatible with the TSDMTX19V3-EVM transmitter. In addition, the evaluator can also use any existing Qi compliant product, though the limited access these devices offer may make the range of experiments that can be performed more limited. Those who wish to develop their own board, or integrate this functionality into an existing system can use the EVM as a starting point for their design, as it demonstrates a working model from which to proceed. Toward this end, all documentation for the EVM is provided to make the process as efficient as possible. The key technology in the EVM is the Semtech TS80003 integrated circuit, which controls the system and implements the Qi protocol. Developers can vary the supporting componentry to meet their goals as desired. In this user guide, an introduction will be provided to the evaluator about how to use the EVM for wireless power transmission as well as how the TSDMRX-19V/20W-EVM can be used in conjunction with it. Once the system is set up and working, a selection of tests and activities will be described that the evaluator can choose to perform. User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 3 of 27 Semtech LED Behavior The red and green LEDs on the EVM let the user know what the transmitter is doing as it operates. As seen in the diagram below, when power is applied, the transmitter initializes as indicated by the green LED lighting for about a half second. Next, as the transmitter searches for a nearby receiver, no LED is lit, keeping power to a minimum level in this standby state. When a receiver is located, the transmitter receives instructions on the upcoming transaction to perform. Power is then transmitted and the green LED flashes each second indicating an ongoing charging event. During charging, if a foreign object is detected, charging is aborted and the red LED will flash each second indicating the fault detected, and will continue to do so until the receiver is removed from the target zone. Similarly, any other detected error will also abort the charging process, indicated by a steady red LED that remains lit until the receiver is taken away. Error conditions include communication errors between receiver and transmitter, and detection of excess voltage, current, power, or temperature on the receiver or transmitter. Absent an error, charging continues until the receiver indicates no further power is required, usually when an attached battery is fully recharged. At this point, the transmitter enters the charge complete state, as indicated by the green LED being lit steadily, which it continues to do until the receiver is removed from the transmitter. Whenever the receiver is removed from the target area, the transmitter returns to the standby state, searching for another transaction to begin. Apply Power 1/2 sec Startup Sequence - off - Standby (ping...) Blinking Charging if FOD Blinking Solid Charge Complete if Error Solid Green LED Receiver Removed www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 Red LED 4 of27 Semtech Standard Use The TSDMTX-19V3-EVM is easy to set up and use. Use the power supply module and line cord that comes with the EVM kit to apply power to the EVM via "J2", the 19V power input jack. Once input power is provided, the green LED should light for about a half-second and then turn off. At this point, the EVM is ready to transmit power. A few times each second, the transmitter emits a `ping' of energy in search of a compliant receiver in range. When receiver is in range (usually 4mm~6mm), the receiver is powered sufficiently during the ping-phase and is able to announce its presence to the transmitter, and a transaction begins. The transmitter provides a small amount of power to the newly discovered receiver, so receiver can tell the transmitter what its power requirements are. At the completion of the handshake, the transmitter begins providing the requested power, indicated by a blinking green LED. During power transfer, the receiver continuously communicates with the transmitter, actively directing the process. In this way, it is assured that power is only sent by how much it is required by an available and desirous receiver - and in the way that is compatible to the requirements of the receiver. If required, a receiver can actively increase or decrease its power request, and the transmitter will act accordingly. As such, equipment with complex charging requirements can be precisely supported and only the desired amount of power is provided. Once charging is completed, the LED stops blinking and displays a steady green `completed' state. If at any time an error is detected, the red LED is lit and transmission is halted. To restart, the receiver must be removed from the range of the transmitter and put back to the target zone to start a new transaction. Productized Receiver Test If you have a product that is Qi compliant, simply place it on the circular target of the black plastic antenna cover. The transmitter should demonstrate the above actions, and the device receiving power should indicate it is taking a charge in whatever manner its users guide states. You can also perform foreign object detection (FOD) by following the steps in the "FOD Testing" section below. User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 5 of 27 Semtech EVM Receiver Tests Additional testing can be performed with the use of an EVM receiver module. There are a number of Semtech Receiver EVMs that support different power levels and output voltages, any of which can be used, as all support the Qi standard and therefore are compatible with the TSDMTX-19V3-EVM transmitter. In this User Guide, the TSDMRX-19V/20W-EVM has been selected as the receiver to experiment with. Other Semtech receiver EVMs may be used instead in a similar manner; refer to the user guide for the selected receiver for details specific to the selected device. Also, you can use phones which includes WPC wireless charging functions, like Samung phone S6 or above and Iphone 8 or above, to test TSDMTX-19V3-EVM. In order to use the TSDMRX-19V/20W-EVM as a target receiver, simply place the receiver over the target circle on the transmitter EVM module. You should see the LEDs on each EVM turn green, indicating a transaction has been established. The EVM's purpose is to receive power; next you can decide what to deliver that power to. The user has a number of possible options to choose from. The optimal load to select would be a Programmable DC Electronic Load. A `load box' can easily be set to draw a selected current or power at the turn of a knob, making them very flexible and easy to use in observing power supply operation in general. If a load box is not available, a power resistor decade box is nearly as convenient, as it can easily be set to any desired resistance to simulate a range of load conditions. In either case, please make sure the test load is rated for at least the amount of power being tested. If need be, a selection of power resistors could be used as test loads, though without the ease of modification of the prior options. Finally, any device that uses a 19 volt input up to 15 watts of power can be used as a desired test load. Whatever load is selected, wires must be run from the VOUT+ and GND pins of the receiver EVM to the selected test load, as per the illustration below. Once the load is added, the receiver EVM can be used to perform a variety of tests. Alternately, power can be drawn from the VBUS and GND lines of the USB port if desired. Connect a DC voltmeter across the VOUT+ and GND pins to monitor the voltage being output to the load, and a DC ammeter in series with the VOUT+ line. Set rating of those meters to allow for up to 19 volts and 1.1 amps to be observed. www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 6 of27 Semtech No load being connected is also fine, place the receiver on the center of the transmitter target circle. Once transmission begins, you should observe approximately 19 volts and 0 amperes on the meters. Apply a variety of loads to observe performance at 5, 10, and 15 watt levels. Voltage should remain nearly constant, and current should follow the P=V*I relationship. Experiment with the maximum power that can be drawn before the receiver detects an overload and cuts off power. You should be able to observe on a minor overload, the receiver will attempt to restore power by retesting the load intermittently. In the case of a major overload, the transmitter may register an error, as indicated by a red LED on the transmitter, which will halt further activity until the receiver is removed from the target area for several seconds before being placed back to start a new transaction. Observe Coil Signals The following information is provided for reviewing how the EVM works in detail, as what can be observed below is entirely managed by the Semtech TS80003 Wireless Controller. It allows the observer an opportunity to see how the receiver and transmitter actively manage the wireless power process. If you wish to observe the intrinsic wireless process, place an oscilloscope probe on one end of the antenna/coil, with the probe ground connected to the board ground (one of the fastener screws will suffice). Be sure the scope can handle signals up to 250 volts. While the EVM power supply is only 19 volts, the antenna is part of a resonant circuit where considerably higher voltages is developed. To observe the search ping, apply power to the transmitter and remove the receiver from the target zone. The scope should display a `chirp' of 0.5 to 1mSec in duration with an initial peak of 15 to 20 volts. The frequency within the envelope of the chirp is in the 100-205 kHz range, which is the normal range of Qi systems. Next, place the receiver on the transmitter target. With the scope set to 0.5 to 1 uSec and 10 to 20 volts per division, you should observe a signal that is a composite of the sinusoidal power signal with a digital `notch' in the sinewave which is produced by the communication between the receiver and transmitter. Note as you vary the load and the location of the receiver on the target that the amplitude and frequency of the coil signal changes. The greater the load, the more signal is sent to transfer the power required by the load. Similarly, the less well coupled the receiver antenna is to the transmitter coil, the more power must be sent to compensate for the inefficient misalignment. You may note voltages near 140 volts peak-to-peak in the most demanding conditions. User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 7 of 27 Semtech Measure Efficiency By measuring the power from the receiver's VOUT+ and GND pins in comparison to the power entering the transmitter EVM, you can calculate the efficiency of the power transfer through the system. For the EVMs used here, the diagram below demonstrates that efficiency is a function of output current, and runs about 83% at nominal power level (19V/1.0A), assuring good efficiency and minimal heat dissipation concerns. Rx is Semtech TSDMRX-19V/20W-EVM which can support up to 20W load under normal condition. Efficency VS current 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0.1 0.2 0.4 0.5 0.6 www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM 0.3 May-18 0.7 0.8 0.9 1 1.1 8 of27 Semtech Thermal Images Using TSDMRX-19V20W-EVM under 19V 20W condition Operation ambient temperature: 26.5C Rx: 60.6C Tx board: 54.1C Thermal Images Using TSDMRX-5V10W-EVM under 5V 10W condition Rx board: 46C User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 Tx board:43C www.semtech.com 9 of 27 Semtech Firmware Management The EVM is shipped with the latest released version of the firmware at the time it was manufactured. However, as the standard evolves, or enhancements are made to the board performance, the firmware updates will be available at https://www.semtech.com/power-management/wireless-charging-ics/wiireless-charging-evmfirmware/index.html. Equipments for FW update: Device Qty. TSDMTX-19V3-EVM 1 Semtech USB TO UART adapter 1 Semtech Wireless Power GUI software 1 GUI for TS80003 allows you install the latest firmware to your board, and also to interrogate the board as to which version of the firmware is currently installed. Here is the link in the Semtech website to download TS8000X GUI file, Docs& Resources item: https://www.semtech.com/products/wireless-charging/linkcharge-ics/TS80003 The following sequence is for FW program: 1. Run WirelessPowerGUI_setup.exe file to any desired location on your computer, then you can find the Semtech Wilreless Power GUI. 2. Make sure the 19V input is not connected. www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 10 of27 Semtech 3. Connect the USB-to-UART adapter board to EVM board, and connect the adapter board to PC. Figure 3 The wire connection of Semtech adapter and TS80003-based EVM 4. Run Wilreless Power GUI to start the user interface, click "Device", choose "TS80003". Figure 4 Device selection in the GUI User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 11 of 27 Semtech 5. Check if the status changes to "Connected". Figure 5 Status check in the GUI 6. If the status is connected, click "Firmware", and then click the browse button. Figure 6 Firmware upload window in the GUI 7. Choose the binary file, and click "Open". Figure 7 Firmware selection window in the GUI. www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 12 of27 Semtech 8. Click "Program", wait until the new window shows "Firmware is programmed successfully". (The programming process takes almost 20s.) 9. Close the GUI software, and then disconnect the USB-to-UART adapter board with EVM board. User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 13 of 27 Semtech FOD Test In a production device, FOD testing is an important feature, in that the transmission process is constantly inspected for the introduction of extraneous materials in the target area that could absorb the transmitted energy and become hot. When Foreign Objects are Detected ("FOD"), the TS80003 shuts down power transmission as a safety precaution, and indicates the detected problem by blinking the red status LED. This process is bypassed in the receiver EVM, however, in order to allow engineers to test different antennas and make other hardware modifications without triggering the FOD protocols and complicating the testing process. When such hardware changes are made, the parameters of the feedback measurements change, which the FOD protocol would perceive as a foreign object in the field, and cause the system to shut down. In order to test the FOD protocol, the experimenter can use any Qi products certified to WPC 1.2.2 or higher as a receiver. A list of such products can be found at: http://www.wirelesspowerconsortium.com/products/?brand_name=&product_name=&type_number=&product_ type=2&compliant_automotive=&sort=&direction=asc Experiments can be run on foreign objects on receivers with and without FOD management enabled to observe the differences. With FOD disabled, the metal object in the field will absorb some of the transmitted energy and become warm. Using a FOD-enabled production device, power transmission will be aborted when any significant interference in power transfer has been detected. Once a FOD abort takes place, the transaction is terminated, as indicated by a blinking red LED. To restart power transmission, the receiver must be removed from the target area and a new transaction must be initiated. If the FOD is still present, the transaction will fail again, and continue to do so until the FOD is removed from the target area. www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 14 of27 Semtech Documentation The following sections document the hardware design of the TSDMTX-19V3-EVM. This information can be used to better understand the functionality of the design, as well as assist in creating your own hardware solution based on this design. A. Block Diagram The TSDMTX-19V3-EVM may be divided into a number of sub-blocks as shown in the diagram below: 19 Volt Supply - the external `brick' that converts AC power to 19 volts 5 Volt Buck - based on the TS30011, converts 19 vdc to 5 vdc Controller - based on the TS80003 Wireless Power Controller. Includes I/O: USB, I2C, Temp Sensor, LED display FET Driver - based on the TS61002 Full-bridge FET Driver, powers the FETs based on inputs from controller, supply 3Vcc for Controller Bridge FETs - gates drive power from the 19v supply to drive the resonant tank circuit (antenna) Matching Network - array of capacitors to create the resonant tank along with the antenna Antenna: Transmit - acts as the primary of an air-core transformer in conjunction with the receiver antenna. Filters - adapt the antenna and drive values for use as feedback input to the controller, TS94033 as the current amplifier. User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 15 of 27 Semtech TSDMTX-19V3-EVM User Guide Rev 2.0 May-18 I2C/UART VCC SDA/RX SCL/TX GND PGND 1 2 3 4 C1 4.7uF 6.3V VCC3V AGND C5 4.7uF 6.3V AVCC C2 100nF R4 10K NP R5 10K NP C6 100nF C3 100nF J1: Pin 2 is connected to TX of PC; Pin 3 is connected to RX of PC 68000-104HLF NP J1 600 L1 R1 1.0 VCC3V C7 4.7nF SCL_TXD SDA_RXD TPC1 TPC2 GND C4 100nF 21 27 37 38 39 40 19 20 13 14 31 41 15 32 www.semtech.com LEDR LEDG TS80003 150 R7 BST_L TOUCH1/BST_VSET TOUCH2 TOUCH3 BT_RX/SWDIO BT_TX/SWDCLK I2C_SCL/RX I2C_SDA/TX AVSS AVDD VSS PAD VDD VDD U1 R8 150 1 2 3 4 PGND PGND D1 LEDG LEDR LEDB COIL_EN1 COIL_EN2 COIL_EN3 AC_GAIN1 AC_GAIN2 AC_PHASE AC_AMPL BATT_V AC_V DC_V DC_I AC_PEAK COIL_PHASE MATCH_PHASE TEMP DRV_EN SYNC1 SYNC2 BUCK_H BUCK_L PWM1_H PWM1_L PWM2_H PWM2_L 22 17 16 28 35 36 1 7 8 10 11 9 4 5 6 2 3 12 18 25 26 33 34 23 24 30 29 LEDG LEDR R0 TEMP 0 AC_V DC_VOLTAGE DC_CURRENT AC_PEAK AC_PHASE AC_AMPL DRV_EN SYNC1 SYNC2 PWM1_H PWM1_L PWM2_H PWM2_L AC_V AC_V DC_VOLTAGE DC_CURRENT AC_PEAK AC_PHASE AC_AMPL DRV_EN SYNC1 SYNC2 PWM1_H PWM1_L PWM2_H PWM2_L R2 AGND C8 100nF R6 10K AVCC 100K R3 47K AC_GAIN TEMP DC_CURRENT DC_VOLTAGE AC_V AC_PHASE AC_AMPL AC_PEAK AC_GAIN TP6 TP5 TP4 TP3 TP2 TP1 B. Schematic Below are the schematics for the TSDMTX-19V3-EVM. Annotation has been added to indicate which part of the block diagram each component is a member of. 16 of27 Semtech User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 17 of 27 Semtech 200K DC_I- DC_I+ DRV_EN AGND R27 7.5K R25 7.5K VCCIN 10 R35 AGND C54 10nF 10V AVCC C52 1uF 1 6 7 2 R32 10K AGND TS94033 VOS_REF INM INP EN U4 75K R31 AGND VSS OUT VDDR VDD AGND R30 1.5K AGND VCC3V 4 8 3 5 AGND 1K R33 DC_VOLTAGE C53 100nF C51 10nF 10V DC_CURRENT AGND AC_PEAK VDIODES VSENSE DC_CURRENT Place close to the TS80003. DC_VOLTAGE Place close to the TS80003. C48 100nF AC_PEAK VDIODES VSENSE Place close to the TS80003. AGND C50 4.7nF 100K C49 1nF 150V R29 D4 7.5K AGND C47 33pF D3 BAT54SW-7-F R28 Place close to the TS61002. 4.7nF 150V R26 Maintain clearances to other circuits. High Voltage. COIL C46 AVCC PGND C12 10uF 25V VCCIN J2 9 8 2 3 11 GND TIE1 PGND GND PGND VCC5V VCCIN FB VSW VSW VSW VSW BST GND 47nF C11 PGND R10 10K C10 100nF 50V AGND TP10 TP9 TP8 TP7 PGND PGND 4 14 15 17 5 1 12 13 16 10 TIE2 GND PGND PGND PAD TS30011-M000QFNR EN PG VCC VCC VCC U2 C9 22uF 25V VCCIN 47K R9 PGND C13 22uF 6.3V C14 22uF 6.3V FET Driver supply 4.7uH L2 VCC5V User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com High Voltage. PGND AGND 1nF 150V C43 CB 13 4 17 23 22 27 100K R24 AGND C42 4.7uF 6.3V VCC3V R20 100K C41 100nF 10V PGND C36 47pF NP RB 14 C45 220pF 10nF C44 TS61002 AGND VCCG VLDO VOUTB CB RB VOUTA CA PGND 29 5 6 8 7 9 AC_AMPL CB PAD PGND LO2 VS2 HO2 VB2 R23 0 1 R21 0 R19 0 R15 1 R13 0 R12 Q1B BSC0993ND 8 C24 47nF 1 Q1A BSC0993ND VBRIDGE DC_I+ DC_I- Q2B BSC0993ND 8 C37 47nF 1 Q2A BSC0993ND PGND PGND VBRIDGE 9 C40 10uF 16V VCC5V 100K NP R18 R17 100K 15 3 1 2 28 PGND PGND C38 2.2nF 50V NP PGND C39 2.7nF 50V R22 2.0 5A i C28 100nF 50V 5A i C26 2.7nF 50V R14 2.0 5A i C20 100nF 50V PGND SW2 C31 2.2nF 50V NP PGND C25 2.2nF 50V NP SW1 C23 2.2nF 50V NP 5A i C29 22uF 25V C21 22uF 25V C32 47nF 200V 5A i C33 47nF 200V C34 NP High Voltage. COIL 1 2 PGND SW2 1 2 Therm TEMP TP13 TP12 TP11 COIL COIL C35 NP AC AC J4 24uH Coil Thermistor J3 VBRIDGE SW1 Other coils are supported. Each coil needs special configurations in FW. The resonant capacitors(C32C35) need to be tuned to match the coil. Supported coils: A10, MP-A1 (19V) PGND C30 22uF 25V PGND C22 22uF 25V Do not allow high current to flow through the Kelvin connections. directly to the resistor pads. 9 VDIODES AC_AMPL AC_PHASE C27 47pF CA RA VIN LO1 VS1 HO1 VB1 TIE4 D2 22V NP Use a current sense resistor with a low temperature coefficient. C19 100nF Connect the current-sense amplifier using Kelvin connections 50V VBRIDGE 2, 3, 4 AC_AMPL AC_PHASE R16 AC_V HS1ON LS1ON HS2ON LS2ON DRV_EN LDO_EN SYNC1 SYNC2 GAIN U3 TIE3 0.020 1% 5A i 5, 6, 7 7.5K 21 19 VSENSE 11 10 18 12 26 16 20 25 24 C18 100nF 50V R11 9 AC_V C17 22uF 25V Place pin 19 close to the TS80003. VCC5V C16 22uF 25V 2A i 9 VSENSE PWM1_H PWM1_L PWM2_H PWM2_L SYNC1 SYNC2 AC_GAIN DRV_EN PGND C15 22uF 25V VCCIN 2, 3, 4 5, 6, 7 18 of27 Semtech C. Bill Of Materials "BOM" Below is a list of the parts used in the TSDMTX-19V3-EVM. An excel spreadsheet file with this information is available on the Semtech website as an additional convenience. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Designator Qt. ManufacturerCode C1, C5, C42 3 C10, C18, C19 3 C11, C24, C37 3 C12 1 C13, C14 2 JMK316B7226ML-T C2, C3, C4, C6, C8, C41, C48, 8 C53 C20, C28 2 C26, C39 2 C27 1 C32, C33 2 C1210C473J2GACAUTO C40 1 C43, C49 2 C44, C51, C54 3 C45 1 C46 1 C47 1 C52 1 C7, C50 2 C9, C15, C16, C17, C21, C22, 8 CL32B226KAJNFNE C29, C30 D1 1 APHB1608ZGSURKC D3 1 BAT54SW-7-F D4 1 BAS101S,215 J2 1 PJ-014DH-SMT J4 1 760308110 L1 1 BLM18AG601SN1D L2 1 MLP2012S4R7M Q1, Q2 2 BSC0993ND R0, R12, R15, 5 R19, R23 R1, R13, R21 3 R11 1 WSL0603R0200FEA R14, R22 2 R16, R25, R27 3 R2, R9 2 R26 1 R28 1 R29 1 R3, R17, R20, 4 R24 R30 1 R31 1 R33 1 R35 1 R6, R10, R32 3 R7, R8 2 U1 1 TS80003 U2 1 TS30011-M000QFNR U3 1 TS61002 U4 1 TS94033SKTRC User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 Footprint 0603 0402 0402 0805 1206 Description 0603 4.7uF 6.3V 0402 100nF 50V 0402 47nF 25V 0805 10uF 25V 1206 22uF 6.3V X7R 0402 0402 100nF 10V 0603 0805 0402 1210 0805 1206 0402 0402 1206 0402 0402 0402 0603 100nF 50V 0805 2.7nF 50V 0402 47pF 10V 1210 47nF 200V C0G 0805 10uF 16V 1206 1nF 150V 0402 10nF 10V 0402 220pF 10V 1206 4.7nF 150V 0402 33pF 10V 0402 1uF 10V 0402 4.7nF 10V 1210 1210 22uF 25V X7R Samsung APHB1608 SOT323-3N SOT23-3N CON_PWR Coil 0603 0805 QFN8-INF LED Dual Color Schottky Diode Diode Low Voltage Power Supply Connector 24uH10% 6A, Q=180, Typ. RDC=0.07ohm 0603 600R Beads 0805 4.7uH QFN8-INF DUAL MOSFET Kingbright Zetex NXP CUI Wurth Electronics Murata TDK 0402 0402 0R 0402 0805 0805 0402 0402 0603 0603 0805 0402 1R 0805 0R02 1% 75PPM/C 0805 2R 0402 7K5 0402 47K 0603 200K 0603 7K5 0805 100K 0402 0402 100K 0402 0402 0402 0402 0402 0402 VQFN QFN QFN SC70-8N 0402 1K5 0402 75K 0402 1K 0402 10R 0402 10K 0402 150R TS80003 PG-VQFN-40-17 Semtech Current-Mode Synchronous Buck DC/DC Converter Semtech Full-Bridge FET driver Semtech Current Sense Amplifier Semtech www.semtech.com Manufacturer Tayio Yuden Yageo Kemet Vishay 19 of 27 Semtech Tx coil Specifications: Vendor Part Number Inductance DCR(typ.) Wurth Electronics 760308110 24uH 0.07 Dimension 53.3mmX53.3mm Attention: 1. 2. Resonance capacitors (C32,C33) should be COG capacitor, it should any Qi products certified to WPC 1.2.2 or higher as a receiver; Current sense resistor (R11) should be 1% 75PPM/C or better. Coil size 53mmX53mm TSDMRX-19V20W-EVM coil specification: Vendor Part Number Inductance DCR(typ.) ABRACON AWCCA-RX350300-101 25uH10% www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 0.15 Dimension O35.00x3.15mm 20 of27 Semtech D. Board Layout The diagram below shows the locations of the components used in the TSDMTX-19V3-EVM PCB. E. Board Layers The TSDMTX-19V3-EVM PCB is based on a four layer design as shown below. The ground plane in layer two is recommended to reduce noise and signal crosstalk. All components are placed on the top of the board for easier evaluation of the system. End product versions of this design can be made significantly smaller by distributing components on both sides of the board. The Gerber files for this artwork can be downloaded from the Semtech web page. User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 21 of 27 Semtech Top Layer Ground Plane www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 22 of27 Semtech Signal Layer Bottom Layer Attention: Connect the current-sense amplifer using Kelvin connections directly to the Current sense resistor pads, and DO NOT allow high current to flow through the Kelvin connections. It is an example for the layout. User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 23 of 27 Semtech www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 24 of27 Semtech FAQs Q: What output voltage is provided by the TSDMTX-19V3-EVM system? A: It depends on which receiver is being used. For the TSDMRX-19V/20W-EVM, the output would be 19 volts, at up to 20 watts total power. If the TSDMRX-5W-EVM was used, the output would be 5 volts, at up to 5 watts. Q: Where can I find more information on the Qi standards? A: There are a number of websites that address this subject. A good starting point for Qi would be: http://www.wirelesspowerconsortium.com/technology/how-it-works.html. Q: Does the EVM part number represent something in particular? A: Yes. The part number is broken into a prefix, main body, and suffix, separated by dashes. The prefix is comprised of three two letter groupings that each help define the product represented. As such, the part number can be read as follows: Prefix characters: 1+2 = Company : TS = Triune/Semtech 3+4 = Environment : DM = Dual Mode WI = Wearable Infrastructure 5+6 = Type : TX = Transmit RX = Receive Mid-section = Device Voltage and/or Wattage Suffix = Equipment type: EVM = Evaluation Module MOD = Production Module Therefore, the TSDMTX-19V3-EVM is a Dual Mode, 19 volt Transmitter Evaluation Module provided by Semtech. Q: What if my questions weren't answered here? A: Please visit the Semtech website as described on the next page. An updated FAQ for the TSDMTX-19V3-EVM is maintained there and may contain the answers you're looking for. Your local Semtech FAE can also assist in answering your questions. User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 25 of 27 Semtech Next Steps For more information on Wireless Power, go to the Semtech webpage at: https://www.semtech.com/power-management/wireless-charging-ics/ You may also scan the bar code to the right to go to the above web page: There you can find the downloadable copies of the schematic, BOM, and board artwork, as well as additional information on how to obtain Semtech wireless power products, from the chip level all the way to complete board modules, as your needs require. www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 26 of27 Semtech IMPORTANT NOTICE Information relating to this product and the application or design described herein is believed to be reliable, however such information is provided as a guide only and Semtech assumes no liability for any errors in this document, or for the application or design described herein. Semtech the latest relevant information before placing orders and should verify that such information is current and complete. Semtech reserves the right to make changes to the product or this document at any time without notice. Buyers should obtain warrants performance of its products to the specifications applicable at the time of sale, and all sales are made in accordance with Semtech's standard terms and conditions of sale. SEMTECH PRODUCTS ARE NOT DESIGNED, INTENDED, AUTHORIZED OR WARRANTED TO BE SUITABLE FOR USE IN LIFE-SUPPORT APPLICATIONS, DEVICES OR SYSTEMS, OR IN NUCLEAR APPLICATIONS IN WHICH THE FAILURE COULD BE REASONABLY EXPECTED TO RESULT IN PERSONAL INJURY, LOSS OF LIFE OR SEVERE PROPERTY OR ENVIRONMENTAL DAMAGE. INCLUSION OF SEMTECH PRODUCTS IN SUCH APPLICATIONS IS UNDERSTOOD TO BE UNDERTAKEN SOLELY AT THE CUSTOMER'S OWN RISK. Should a customer purchase or use Semtech products for any such unauthorized application, the customer shall indemnify and hold Semtech and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs damages and attorney fees which could arise. The Semtech name and logo are registered trademarks of the Semtech Corporation. All other trademarks and trade names mentioned may be marks and names of Semtech or their respective companies. Semtech reserves the right to make changes to, or discontinue any products described in this document without further notice. Semtech makes no warranty, representation or guarantee, express or implied, regarding the suitability of its products for any particular purpose. All rights reserved. (c) Semtech 2018 Contact Information Semtech Corporation 200 Flynn Road, Camarillo, CA 93012 Phone: (805) 498-2111, Fax: (805) 498-3804 www.semtech.com User Guide Rev 2.0 TSDMTX-19V3-EVM May-18 www.semtech.com 27 of 27 Semtech