K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:39 PM Page 26 MIL-W-16878 wire MIL-W-16878 (NEMA HP3, HP4) wires are general-purpose, medium and high-temperature hookup wires, with PTFE or FEP insulation. Each insulation type is available in thin, medium, or heavy wall thickness, for voltage ratings from 250 to 1,000 volts. Conductor choices within MIL-W-16878 are solid or stranded copper, high-strength copper alloy, or copper-covered steel; with silver, nickel, or tin plating. Construction characteristics--MIL-W-16878 wires MIL-W-16878 Insulation Insulation Conductor Temperature Type Voltage Slant Sheet Material Wall Thickness Plating Rating (Max.) MIL-W-16878/4 E 600 PTFE (Extruded) .010 Silver 200 MIL-W-16878/5 EE 1,000 PTFE (Extruded) .015 Silver 200 MIL-W-16878/6 ET 250 PTFE (Extruded) .006 Silver 200 MIL-W-16878/11 K 600 FEP (Extruded) .010 Silver 200 MIL-W-16878/12 KK 1,000 FEP (Extruded) .015 Silver 200 MIL-W-16878/13 KT 250 FEP (Extruded) .006 Silver 200 MIL-W-16878/20 -- 250 PTFE (Tape) .006 Silver 200 MIL-W-16878/21 -- 600 PTFE (Tape) .010 Silver 200 MIL-W-16878/22 -- 1,000 PTFE (Tape) .015 Silver 200 MIL-W-16878/23 ET 250 PTFE (Extruded) .006 Nickel 260 MIL-W-16878/24 -- 250 PTFE (Tape) .006 Nickel 260 MIL-W-16878/25 E 600 PTFE (Extruded) .010 Nickel 260 MIL-W-16878/26 -- 600 PTFE (Tape) .010 Nickel 260 MIL-W-16878/27 EE 1,000 PTFE (Extruded) .015 Nickel 260 MIL-W-16878/28 -- 1,000 PTFE (Tape) .015 Nickel 260 Temperature in C. Wall thickness in inches. All values are nominal unless otherwise indicated. ** Contact factory for availability. *** Commercial equivalents (with tin-plated copper conductor). MIL-spec versions available. Page 27 28 29 30*** 31*** 32*** ** ** ** ** ** ** ** ** ** MIL-W-16878 part numbering and example MIL-W-16878/5 B C B 903 Insulation color, followed by color for up to two stripes. Conductor material Letter B C D 26 Material Coated copper Coated copper-clad steel Coated high-strength copper alloy www.thermaxconnects.com Conductor size Letter AWG Letter AWG M 10 A 32 N 8 B 30 P 6 C 28 R 4 D 26 S 2 E 24 T 1 F 22 U 0 G 20 W 2/0 H 18 Y 3/0 J 16 Z 4/0 K 14 L 12 Conductor stranding Letter A B C D E F G H J K Strands Letter L 1 M 7 N 10 P 16 R 19 S 26 T 37 V 41 W 65 105 Strands 133 168 259 665 817 1045 1330 1672 2109 Color code Number 0 1 2 3 4 5 6 7 8 9 Color Black Brown Red Orange Yellow Green Blue Violet Gray White Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:39 PM Page 27 MIL-W-16878/4 (Type E) wire--medium-wall extruded PTFE insulation MIL-W-16878/4 (type E) wires have extruded PTFE insulation (medium wall thickness) for hightemperature applications. PTFE insulation offers high reliability with excellent thermal stability and chemical resistance. Construction Details Insulation: Extruded PTFE, wall thickness .010 (.25 mm). Conductor: Silver-plated copper. Colors: Color coded to MIL-STD-104 (See page 26). Options: Nickel-plated copper conductor; silver or nickelplated high-strength copper alloy conductor; sodium napthalene etched insulation for bondability. Also available to NEMA HP-3-EX. For heavy-wall (type EE) versions of these wires, see M16878/5 (following page); for thin-wall (type ET) versions, see M16878/6 (page 29). Performance: Voltage rating: 600V. Temperature rating: Silver-plated conductor: -55 to 200 C; Nickel-plated conductor: -55 to 260 C. Ordering Information: Specify Thermax part number, M16878 number, and color. To order with optional conductor materials: For silver-plated high-strength copper conductor, change TE in Thermax part number to TETF. For nickel-plated copper conductor, change TE in Thermax part number to TEN. For nickel-plated high-strength copper conductor, change TE in Thermax part number to TETFN. Dimensions, Resistance, and Weights--M16878/4 M16878 AWG Conductor Insulation Diameter Maximum Thermax Weight P/N** Size Stranding Diameter Minimum Maximum Resistance P/N M16878/4 BMG-* 10 37/26 .108 (2.74) .127 (3.23) .141 (3.58) 34.9 (51.9) 1.19 (3.90) 10-TE-3726 M16878/4 BLE-* 12 19/25 .084 (2.13) .107 (2.72) .121 (3.07) 22.6 (33.6) 1.81 (5.94) 12-TE-1925 M16878/4 BKE-* 14 19/27 .067 (1.70) .088 (2.24) .102 (2.59) 14.7 (21.9) 2.88 (9.45) 14-TE-1927 M16878/4 BJE-* 16 19/29 .053 (1.35) .073 (1.85) .087 (2.21) 9.77 (14.5) 4.53 (14.8) 16-TE-1929 M16878/4 BHE-* 18 19/30 .047 (1.19) .064 (1.63) .074 (1.88) 7.60 (11.3) 5.79 (19.0) 18-TE-1930 M16878/4 BHB-* 18 7/26 .048 (1.22) .064 (1.63) .074 (1.88) 7.52 (11.2) 6.28 (20.6) 18-TE-726 M16878/4 BHA-* 18 SOLID .040 (1.02) .056 (1.42) .066 (1.68) 6.50 (9.67) 4.20 (13.8) 18-TE-118 M16878/4 BGE-* 20 19/32 .038 (.97) .054 (1.37) .062 (1.57) 5.12 (7.62) 9.19 (30.1) 20-TE-1932 M16878/4 BGB-* 20 7/28 .038 (.97) .054 (1.37) .062 (1.57) 5.05 (7.52) 10.0 (32.8) 20-TE-728 M16878/4 BGA-* 20 SOLID .032 (.81) .048 (1.22) .056 (1.42) 4.34 (6.46) 10.5 (34.4) 20-TE-120 M16878/4 BFE-* 22 19/34 .030 (.76) .046 (1.17) .054 (1.37) 3.47 (5.16) 15.1 (49.5) 22-TE-1934 M16878/4 BFB-* 22 7/30 .030 (.76) .046 (1.17) .054 (1.37) 3.44 (5.12) 15.9 (52.2) 22-TE-730 M16878/4 BFA-* 22 SOLID .025 (.64) .041 (1.04) .049 (1.24) 2.95 (4.39) 17.0 (55.8) 22-TE-122 M16878/4 BEE-* 24 19/36 .024 (.61) .040 (1.02) .048 (1.22) 2.44 (3.63) 24.3 (79.7) 24-TE-1936 M16878/4 BEB-* 24 7/32 .024 (.61) .040 (1.02) .048 (1.22) 2.44 (3.63) 25.2 (82.7) 24-TE-732 M16878/4 BEA-* 24 SOLID .020 (.51) .036 (.91) .044 (1.12) 2.09 (3.11) 26.8 (87.9) 24-TE-124 M16878/4 BDE-* 26 19/38 .019 (.48) .035 (.89) .043 (1.09) 1.83 (2.72) 38.4 (126) 26-TE-1938 M16878/4 BDB-* 26 7/34 .019 (.48) .035 (.89) .043 (1.09) 1.74 (2.59) 40.5 (133) 26-TE-734 M16878/4 BDA-* 26 SOLID .016 (.41) .032 (.81) .040 (1.02) 1.51 (2.25) 42.7 (140) 26-TE-126 M16878/4 (REF) 28 19/40 .015 (.38) .031 (.79) .039 (.99) 1.33 (1.98) 63.1 (207) 28-TE-1940 M16878/4 BCB-* 28 7/36 .015 (.38) .031 (.79) .039 (.99) 1.28 (1.90) 63.8 (209) 28-TE-736 M16878/4 BCA-* 28 SOLID .013 (.33) .029 (.74) .037 (.94) 1.14 (1.70) 68.0 (223) 28-TE-128 M16878/4 (REF) 30 19/42 .012 (.31) .028 (.71) .036 (.91) 1.01 (1.50) 96.1 (315) 30-TE-1942 M16878/4 BBB-* 30 7/38 .012 (.31) .028 (.71) .036 (.91) .990 (1.47) 101 (330) 30-TE-738 M16878/4 BBA-* 30 SOLID .010 (.25) .026 (.66) .034 (.86) .880 (1.31) 108 (354) 30-TE-130 M16878/4 (REF) 32 19/44 .010 (.25) .026 (.66) .034 (.86) .830 (1.24) 153 (502) 32-TE-3726 M16878/4 BAB-* 32 7/40 .009 (.23) .026 (.66) .034 (.86) .790 (1.18) 173 (567) 32-TE-1944 M16878/4 BAA-* 32 SOLID .008 (.20) .025 (.64) .033 (.84) .610 (.908) 169 (554) 32-TE-132 M16878/4 (REF) 34 7/42 .008 (.20) .024 (.61) .032 (.81) .660 (.982) 258 (846) 34-TE-742 M16878/4 (REF) 36 7/44 .006 (.15) .022 (.56) .030 (.76) .540 (.804) 412 (1351) 36-TE-744 Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 m). Resistance in /1,000 feet (/Km), @20 C. * Add color coding per MIL-STD-104 (see page 26). ** Complies with the latest issue of MIL-W-16878 having no surface marking, and NEMA HP-3. (REF) indicates alternate constructions conforming to, but not specifically contained in, MIL-W-16878. All values are nominal unless otherwise indicated. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 27 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:39 PM Page 28 MIL-W-16878/5 (Type EE) wire--heavy-wall extruded PTFE insulation MIL-W-16878/5 (type EE) wires have extruded PTFE insulation (heavy wall thickness) for hightemperature applications. PTFE insulation offers high reliability with excellent thermal stability and chemical resistance. For medium-wall (type E) versions of these wires, see M16878/4 (previous page); for thin-wall (type ET) versions, see M16878/6 (next page). Performance: Voltage rating: 1,000V. Temperature rating: Silver-plated conductor: -55 to 200 C; Nickel-plated conductor: -55 to 260 C. Construction Details Insulation: Extruded PTFE, wall thickness .015 (.38 mm). Conductor: Silver-plated copper. Colors: Color coded to MIL-STD-104 (See page 26). Options: Nickel-plated copper conductor; silver or nickelplated high-strength copper alloy conductor; sodium napthalene etched insulation for bondability. Also available to NEMA HP-3-EEX. Ordering Information: Specify Thermax part number, M16878 number, and color. To order with optional conductor materials: For silver-plated high-strength copper conductor, change XT in Thermax part number to XTTF. For nickel-plated copper conductor, change XT in Thermax part number to XTN. For nickel-plated high-strength copper conductor, change XT in Thermax part number to XTTFN. Dimensions, Resistance, and Weights--M16878/5 M16878 P/N** M16878/5 BNL-* M16878/5 BMG-* M16878/5 BLE-* M16878/5 BKE-* M16878/5 BJE-* M16878/5 BJA-* M16878/5 BHE-* M16878/5 BHB-* M16878/5 BHA-* M16878/5 BGE-* M16878/5 BGB-* M16878/5 BGA-* M16878/5 BFE-* M16878/5 BFB-* M16878/5 BFA-* M16878/5 BEE-* M16878/5 BEB-* M16878/5 BEA-* M16878/5 BDE-* M16878/5 BDB-* M16878/5 BDA-* M16878/5 (REF) M16878/5 BCB-* M16878/5 BCA-* M16878/5 (REF) M16878/5 BBB-* M16878/5 BBA-* M16878/5 (REF) M16878/5 BAB-* M16878/5 BAA-* AWG Size 8 10 12 14 16 16 18 18 18 20 20 20 22 22 22 24 24 24 26 26 26 28 28 28 30 30 30 32 32 32 Stranding 133/29 37/26 19/25 19/27 19/29 SOLID 19/30 7/26 SOLID 19/32 7/28 SOLID 19/34 7/30 SOLID 19/36 7/32 SOLID 19/38 7/34 SOLID 19/40 7/36 SOLID 19/42 7/38 SOLID 19/44 7/40 SOLID Conductor Diameter .162 (4.11) .108 (2.74) .084 (2.13) .067 (1.70) .053 (1.35) .051 (1.30) .047 (1.19) .048 (1.22) .040 (1.02) .038 (.97) .038 (.97) .032 (.81) .030 (.76) .030 (.76) .025 (.64) .024 (.61) .024 (.61) .020 (.51) .019 (.48) .019 (.48) .016 (.41) .015 (.38) .015 (.38) .013 (.33) .012 (.31) .012 (.31) .010 (.25) .010 (.25) .009 (.23) .008 (.20) Insulation Diameter Minimum Maximum .199 (5.05) .219 (5.56) .137 (3.48) .153 (3.89) .117 (2.97) .133 (3.38) .098 (2.49) .114 (2.90) .083 (2.11) .095 (2.41) .077 (1.96) .089 (2.26) .074 (1.88) .084 (2.13) .074 (1.88) .084 (2.13) .066 (1.68) .076 (1.93) .064 (1.63) .072 (1.83) .064 (1.63) .072 (1.83) .058 (1.47) .066 (1.68) .056 (1.42) .064 (1.63) .056 (1.42) .064 (1.63) .051 (1.30) .060 (1.52) .050 (1.27) .058 (1.47) .050 (1.27) .058 (1.47) .046 (1.17) .054 (1.37) .045 (1.14) .053 (1.35) .045 (1.14) .053 (1.35) .042 (1.07) .050 (1.27) .041 (1.04) .049 (1.24) .041 (1.04) .049 (1.24) .039 (.99) .047 (1.19) .038 (.97) .046 (1.17) .038 (.97) .046 (1.17) .036 (.91) .044 (1.12) .036 (.91) .044 (1.12) .036 (.91) .044 (1.12) .034 (.87) .042 (1.07) Weight 65.9 35.3 24.8 16.4 11.1 10.8 8.67 8.10 7.46 6.10 5.84 5.22 4.32 4.18 3.74 3.18 3.12 2.80 2.48 2.40 2.16 1.95 1.89 1.74 1.60 1.55 1.43 1.34 1.29 1.23 (98.1) (52.5) (36.9) (24.4) (16.5) (16.1) (12.9) (12.1) (11.1) (9.08) (8.69) (7.77) (6.43) (6.22) (5.57) (4.73) (4.64) (4.17) (3.69) (3.57) (3.21) (2.90) (2.81) (2.59) (2.38) (2.31) (2.13) (1.99) (1.92) (1.83) Maximum Resistance .658 (2.16) 1.19 (3.90) 1.81 (5.94) 2.88 (9.45) 4.52 (14.8) 6.60 (21.6) 5.79 (19.0) 6.28 (20.6) 4.20 (13.8) 9.19 (30.1) 10.0 (32.8) 10.5 (34.4) 15.1 (49.5) 15.9 (52.2) 17.0 (55.8) 24.3 (79.7) 25.2 (82.7) 26.8 (87.9) 38.4 (126) 40.5 (133) 42.7 (140) 63.1 (207) 63.8 (209) 68.1 (223) 96.1 (315) 101 (330) 108 (354) 153 (502) 173 (567) 169 (554) Thermax P/N 8-XT-13329 10-XT-3726 12-XT-1925 14-XT-1927 16-XT-1929 16-XT-116 18-XT-1930 18-XT-726 18-XT-118 20-XT-1932 20-XT-728 20-XT-120 22-XT-1934 22-XT-730 22-XT-122 24-XT-1936 24-XT-732 24-XT-124 26-XT-1938 26-XT-734 26-XT-126 28-XT-1940 28-XT-736 28-XT-128 30-XT-1942 30-XT-738 30-XT-130 32-XT-1944 32-XT-740 32-XT-132 Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 m). Resistance in /1,000 feet (/Km), @20 C. * Add color coding per MIL-STD-104 (see page 26). ** Complies with the latest issue of MIL-W-16878 having no surface marking, and NEMA HP-3. (REF) indicates alternate constructions conforming to, but not specifically contained in, MIL-W-16878. All values are nominal unless otherwise indicated. 28 www.thermaxconnects.com Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:39 PM Page 29 MIL-W-16878/6 (Type ET) wire--thin-wall extruded PTFE insulation MIL-W-16878/6 (type ET) wires have extruded PTFE insulation (thin wall thickness) for high-temperature applications and light weight. PTFE insulation offers high reliability with excellent thermal stability and chemical resistance. Construction Details Insulation: Extruded PTFE, wall thickness .006 (.15 mm). Conductor: Silver-plated copper. Colors: Color coded to MIL-STD-104 (See page 26). Options: Nickel-plated copper conductor; silver or nickelplated high-strength copper alloy conductor; sodium napthalene etched insulation for bondability. Also available to NEMA HP-3-ETX. For medium-wall (type E) versions of these wires, see M16878/4 (page 27); for heavy-wall (type EE) versions, see M16878/5 (previous page). Performance: Voltage rating: 250V. Temperature rating: Silver-plated conductor: -55 to 200 C; Nickel-plated conductor: -55 to 260 C. Ordering Information: Specify Thermax part number, M16878 number, and color. To order with optional conductor materials: For silver-plated high-strength copper conductor, change MT in Thermax part number to MTTF. For nickel-plated copper conductor, change MT in Thermax part number to MTN. For nickel-plated high-strength copper conductor, change MT in Thermax part number to MTTFN. Dimensions, Resistance, and Weights--M16878/6 M16878 AWG Conductor Insulation Diameter Maximum Thermax Weight P/N** Size Stranding Diameter Minimum Maximum Resistance P/N M16878/6 BGE-* 20 19/32 .038 (.97) .048 (1.22) .052 (1.32) 4.60 (6.85) 9.19 (30.1) 20-MT-1932 M16878/6 BGB-* 20 7/28 .038 (.97) .048 (1.22) .052 (1.32) 4.24 (6.31) 10.0 (32.8) 20-MT-728 M16878/6 BFE-* 22 19/34 .030 (.76) .040 (1.02) .044 (1.12) 3.98 (4.43) 15.1 (49.5) 22-MT-1934 M16878/6 BFB-* 22 7/30 .030 (.76) .040 (1.02) .044 (1.12) 2.80 (4.17) 15.9 (52.2) 22-MT-730 M16878/6 BEE-* 24 19/36 .024 (.61) .034 (.86) .038 (.97) 2.02 (3.01) 24.3 (79.7) 24-MT-1936 M16878/6 BEB-* 24 7/32 .024 (.61) .034 (.86) .038 (.97) 1.90 (2.83) 25.2 (82.7) 24-MT-732 M16878/6 BDE-* 26 19/38 .019 (.48) .029 (.74) .033 (.84) 1.40 (2.08) 38.4 (126) 26-MT-1938 M16878/6 BDB-* 26 7/34 .019 (.48) .029 (.74) .033 (.38) 1.30 (1.93) 40.5 (133) 26-MT-734 M16878/6 BDA-* 26 SOLID .016 (.41) .026 (.66) .030 (.76) 1.16 (1.73) 42.7 (140) 26-MT-126 M16878/6 (REF) 28 19/40 .015 (.38) .025 (.64) .029 (.74) .980 (1.46) 63.1 (207) 28-MT-1940 M16878/6 BCB-* 28 7/36 .015 (.38) .025 (.64) .029 (.74) .910 (1.35) 63.8 (209) 28-MT-736 M16878/6 BCA-* 28 SOLID .013 (.33) .023 (.58) .027 (.69) .800 (1.19) 68.0 (223) 28-MT-128 M16878/6 (REF) 30 19/42 .012 (.31) .022 (.56) .026 (.66) .680 (1.01) 96.1 (315) 30-MT-1942 M16878/6 BBB-* 30 7/38 .012 (.31) .022 (.56) .026 (.66) .660 (.982) 101 (331) 30-MT-738 M16878/6 BBA-* 30 SOLID .010 (.25) .020 (.51) .024 (.61) .590 (.878) 108 (354) 30-MT-130 M16878/6 (REF) 32 19/44 .010 (.25) .020 (.51) .024 (.61) .520 (.774) 153 (502) 32-MT-1944 M16878/6 BAB-* 32 7/40 .009 (.23) .020 (.51) .024 (.61) .480 (.714) 173 (567) 32-MT-740 M16878/6 (REF) 32 SOLID .008 (.20) .016 (.41) .022 (.56) .450 (.670) 169 (554) 32-MT-132 M16878/6 (REF) 34 7/42 .008 (.20) .015 (.38) .021 (.53) .380 (.566) 258 (846) 34-MT-742 M16878/6 (REF) 34 SOLID .006 (.15) .014 (.36) .020 (.51) .340 (.506) 270 (886) 34-MT-134 M16878/6 (REF) 36 7/44 .006 (.15) .014 (.36) .020 (.51) .300 (.446) 412 (1351) 36-MT-744 M16878/6 (REF) 36 SOLID .005 (.13) .013 (.33) .019 (.48) .270 (.402) 415 (1361) 36-MT-136 M16878/6 (REF) 38 7/46 .005 (.13) .013 (.33) .019 (.48) .180 (.268) 541 (1774) 38-MT-746 M16878/6 (REF) 38 SOLID .004 (.10) .012 (.31) .018 (.46) .170 (.253) 648 (2125) 38-MT-138 Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 m). Resistance in /1,000 feet (/Km), @20 C. * Add color coding per MIL-STD-104 (see page 26). **Complies with the latest issue of MIL-W-16878 having no surface marking, and NEMA HP-3. (REF) indicates alternate constructions conforming to, but not specifically contained in, MIL-W-16878. All values are nominal unless otherwise indicated. Toll Free: (800) 423-5873 International: +1 (661) 295-3100 www.thermaxconnects.com 29 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:39 PM Page 30 MIL-W-16878/11 (Type K) equivalent wire--extruded FEP insulation MIL-W-16878/11 (type K) equivalent wires have extruded FEP insulation (medium wall thickness) for high-temperature applications. These wires have tinplated copper conductors for economy. MIL-spec versions (silver-plated conductors) are also available. For heavy-wall (type KK) versions of these wires, see M16878/12 equivalent (following page); for thin-wall (type KT) versions, see M16878/13 equivalent (page 32). Performance: Voltage rating: 600V. Temperature rating: Tin-plated conductor: -55 to 150 C; Silver-plated conductor: -55 to 200 C; Nickel-plated conductor: -55 to 200 C. Construction Details Insulation: Extruded FEP, wall thickness .010 (.25 mm). Conductor: Tin-plated copper. Colors: Color coded to MIL-STD-104 (See page 26). Options: Silver- or nickel-plated copper conductor; silver or nickel-plated high-strength copper alloy conductor; sodium napthalene etched insulation for bondability. Also available to NEMA HP-4-K. Ordering Information: Specify Thermax part number and color. To order with optional conductor materials: For silver-plated copper conductor, change DXZ in Thermax part number to DX. For silver-plated high-strength copper conductor, change DXZ in Thermax part number to DXTF. For nickel-plated copper conductor, change DXZ in Thermax part number to DXN. For nickel-plated high-strength copper conductor, change DXZ in Thermax part number to DXTFN. Dimensions, Resistance, and Weights--M16878/11 equivalent--tin plated conductor Conductor Insulation Diameter Maximum Weight Diameter Minimum Maximum Resistance 8 133/29 .162 (4.11) .185 (4.70) .199 (5.05) 63.6 (9.46) .658 (2.16) 10 37/26 .108 (2.74) .127 (3.23) .141 (3.58) 33.1 (4.93) 1.26 (4.13) 12 19/25 .084 (2.13) .107 (2.72) .121 (3.07) 23.7 (3.53) 1.92 (6.30) 14 19/27 .067 (1.70) .088 (2.24) .102 (2.59) 15.5 (2.31) 3.06 (10.0) 16 19/29 .053 (1.35) .073 (1.85) .087 (2.21) 10.1 (1.50) 4.81 (15.8) 18 19/30 .047 (1.19) .064 (1.63) .074 (1.88) 7.74 (1.15) 6.23 (20.4) 18 7/26 .048 (1.22) .064 (1.63) .074 (1.88) 7.70 (1.15) 6.70 (22.0) 20 19/32 .038 (.97) .054 (1.37) .062 (1.57) 5.08 (.756) 9.88 (32.4) 20 7/28 .038 (.97) .054 (1.37) .062 (1.57) 5.97 (.740) 10.7 (35.1) 20 SOLID .032 (.81) .048 (1.22) .056 (1.42) 4.18 (.622) 10.9 (35.1) 22 19/34 .030 (.76) .046 (1.17) .054 (1.37) 3.42 (.509) 16.2 (53.1) 22 7/30 .030 (.76) .046 (1.17) .054 (1.37) 3.33 (.496) 17.1 (56.1) 22 SOLID .025 (.64) .041 (1.04) .050 (1.27) 2.92 (.435) 17.7 (58.1) 24 19/36 .024 (.61) .040 (1.02) .048 (1.22) 2.39 (.356) 26.2 (85.9) 24 7/32 .024 (.61) .040 (1.02) .048 (1.22) 2.35 (.350) 27.0 (88.6) 24 SOLID .020 (.51) .036 (.91) .044 (1.12) 2.12 (.315) 27.8 (91.2) 26 19/38 .019 (.48) .035 (.89) .043 (1.09) 1.70 (.253) 41.3 (135) 26 7/34 .019 (.48) .035 (.89) .043 (1.09) 1.66 (.247) 43.3 (142) 26 SOLID .016 (.41) .032 (.81) .040 (1.02) 1.55 (.231) 45.3 (149) 28 7/36 .015 (.38) .031 (.79) .039 (.99) 1.22 (.182) 68.6 (225) 28 SOLID .013 (.33) .029 (.74) .037 (.94) 1.17 (.174) 71.6 (235) 30 7/38 .012 (.31) .028 (.71) .036 (.91) .930 (.138) 114 (374) 30 SOLID .010 (.25) .026 (.66) .034 (.86) .900 (.134) 116 (380) 32 7/40 .009 (.23) .026 (.66) .034 (.86) .700 (.104) 189 (620) 32 SOLID .008 (.20) .024 (.61) .032 (.81) .730 (.109) 178 (584) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 m). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. AWG Size 30 Stranding www.thermaxconnects.com Thermax P/N 8-DXZ-13329 10-DXZ-3726 12-DXZ-1925 14-DXZ-1927 16-DXZ-1929 18-DXZ-1930 18-DXZ-726 20-DXZ-1932 20-DXZ-728 20-DXZ-120 22-DXZ-1934 22-DXZ-730 22-DXZ-122 24-DXZ-1936 24-DXZ-732 24-DXZ-124 26-DXZ-1938 26-DXZ-734 26-DXZ-126 28-DXZ-736 28-DXZ-128 30-DXZ-738 30-DXZ-130 32-DXZ-740 32-DXZ-132 Toll Free: (800) 423-5873 International: +1 (661) 295-3100 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:39 PM Page 31 MIL-W-16878/12 (Type KK) equivalent wire--extruded FEP insulation MIL-W-16878/12 (type KK) equivalent wires have extruded FEP insulation (heavy wall thickness) for high-temperature applications. These wires have tinplated copper conductors for economy. MIL-spec versions (silver-plated conductors) are also available. Construction Details Insulation: Extruded FEP, wall thickness .015 (.38 mm). Conductor: Tin-plated copper. Colors: Color coded to MIL-STD-104 (See page 26). Options: Silver- or nickel-plated copper conductor; silver or nickel-plated high-strength copper alloy conductor; sodium napthalene etched insulation for bondability. Also available to NEMA HP-4-KK. For medium-wall (type K) versions of these wires, see M16878/11 equivalent (previous page); for thin-wall (type KT) versions, see M16878/13 equivalent (next page). Performance: Voltage rating: 1,000V. Temperature rating: Tin-plated conductor: -55 to 150 C; Silver-plated conductor: -55 to 200 C; Nickel-plated conductor: -55 to 200 C. Ordering Information: Specify Thermax part number and color. To order with optional conductor materials: For silver-plated copper conductor, change XDXZ in Thermax part number to XDX. For silver-plated high-strength copper conductor, change XDXZ in Thermax part number to XDXTF. For nickel-plated copper conductor, change XDXZ in Thermax part number to XDXN. For nickel-plated high-strength copper conductor, change XDXZ in Thermax part number to XDXTFN. Dimensions, Resistance, and Weights--M16878/12 equivalent--tin plated conductor Conductor Insulation Diameter Maximum Weight Diameter Minimum Maximum Resistance 2 665/30 .330 (8.38) .395 (10.03) .415 (10.54) 268 (399) .183 (.600) 4 133/25 .260 (6.60) .349 (8.86) .369 (9.37) 175 (260) .280 (.918) 6 133/27 .202 (5.13) .286 (7.26) .301 (7.65) 116 (173) .445 (1.46) 8 133/29 .162 (4.11) .199 (5.05) .219 (5.56) 63.4 (94.4) .701 (2.30) 10 37/26 .108 (2.74) .137 (3.48) .153 (3.89) 36.0 (53.6) 1.26 (4.13) 12 19/25 .084 (2.13) .117 (2.97) .133 (3.38) 24.8 (36.9) 1.92 (6.30) 14 19/27 .067 (1.70) .098 (2.49) .114 (2.90) 16.4 (24.4) 3.06 (10.0) 16 19/29 .053 (1.35) .083 (2.11) .095 (2.41) 11.1 (16.5) 4.81 (15.8) 18 19/30 .047 (1.19) .074 (1.88) .084 (2.13) 8.67 (12.9) 6.23 (20.4) 18 7/26 .048 (1.22) .074 (1.88) .084 (2.13) 8.10 (12.1) 6.70 (22.0) 20 19/32 .038 (.97) .064 (1.63) .072 (1.83) 6.10 (9.08) 9.88 (32.4) 20 7/28 .038 (.97) .064 (1.63) .072 (1.83) 5.84 (8.69) 10.7 (35.1) 20 SOLID .032 (.81) .058 (1.47) .066 (1.68) 5.22 (7.77) 10.9 (35.8) 22 19/34 .030 (.76) .056 (1.42) .064 (1.63) 4.32 (6.43) 16.2 (53.1) 22 7/30 .030 (.76) .056 (1.42) .064 (1.63) 4.18 (6.22) 17.1 (56.1) 22 SOLID .025 (.64) .051 (1.30) .060 (1.52) 3.74 (5.57) 17.7 (58.1) 24 19/36 .024 (.61) .050 (1.27) .058 (1.47) 3.18 (4.73) 26.2 (85.9) 24 7/32 .024 (.61) .050 (1.27) .058 (1.47) 3.12 (4.64) 27.0 (88.6) 24 SOLID .020 (.51) .046 (1.17) .054 (1.37) 2.80 (4.17) 27.8 (91.2) 26 19/38 .019 (.48) .045 (1.14) .053 (1.35) 2.48 (3.69) 41.3 (135) 26 7/34 .019 (.48) .045 (1.14) .053 (1.35) 2.40 (3.57) 43.1 (141) 26 SOLID .016 (.41) .042 (1.07) .050 (1.27) 2.16 (3.21) 45.3 (149) 28 7/36 .015 (.38) .041 (1.04) .049 (1.24) 1.89 (2.81) 68.6 (225) 28 SOLID .013 (.33) .039 (.99) .047 (1.19) 1.74 (2.59) 71.6 (235) 30 7/38 .012 (.31) .038 (.97) .046 (1.17) 1.55 (2.31) 114 (374) 30 SOLID .010 (.25) .036 (.91) .044 (1.12) 1.43 (2.13) 116 (380) 32 7/40 .009 (.22) .035 (.89) .043 (1.09) 1.29 (1.92) 189 (620) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 m). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. AWG Size Stranding Toll Free: (800) 423-5873 International: +1 (661) 295-3100 Thermax P/N 2-XDXZ-66530 4-XDXZ-13325 6-XDXZ-13327 8-XDXZ-13329 10-XDXZ-3726 12-XDXZ-1925 14-XDXZ-1927 16-XDXZ-1929 18-XDXZ-1930 18-XDXZ-726 20-XDXZ-1932 20-XDXZ-728 20-XDXZ-120 22-XDXZ-1934 22-XDXZ-730 22-XDXZ-122 24-XDXZ-1936 24-XDXZ-732 24-XDXZ-124 26-XDXZ-1938 26-XDXZ-734 26-XDXZ-126 28-XDXZ-736 28-XDXZ-128 30-XDXZ-738 30-XDXZ-130 32-XDXZ-740 www.thermaxconnects.com 31 K060714-5_GUTS_090712_K060714-5 all pages.qxd 9/7/12 3:39 PM Page 32 MIL-W-16878/13 (Type KT) equivalent wire--extruded FEP insulation MIL-W-16878/13 (type KT) equivalent wires have extruded FEP insulation (thin wall thickness) for high-temperature applications. These wires have tinplated copper conductors for economy. MIL-spec versions (silver-plated conductors) are also available. For medium-wall (type K) versions of these wires, see M16878/11 equivalent (page 30); for heavy-wall (type KK) versions, see M16878/12 equivalent (previous page). Performance: Voltage rating: 250V. Temperature rating: Tin-plated conductor: -55 to 150 C; Silver-plated conductor: -55 to 200 C; Nickel-plated conductor: -55 to 200 C. Construction Details Insulation: Extruded FEP, wall thickness .006 (.15 mm). Conductor: Tin-plated copper. Colors: Color coded to MIL-STD-104 (See page 26). Options: Silver- or nickel-plated copper conductor; silver or nickel-plated high-strength copper alloy conductor; sodium napthalene etched insulation for bondability. Also available to NEMA HP-4-KT. Ordering Information: Specify Thermax part number and color. To order with optional conductor materials: For silver-plated copper conductor, change MDXZ in Thermax part number to MDX. For silver-plated high-strength copper conductor, change MDXZ in Thermax part number to MDXTF. For nickel-plated copper conductor, change MDXZ in Thermax part number to MDXN. For nickel-plated high-strength copper conductor, change MDXZ in Thermax part number to MDXTFN. Dimensions, Resistance, and Weights--M16878/13 equivalent--tin plated conductor Conductor Insulation Diameter Maximum Weight Diameter Minimum Maximum Resistance 20 19/32 .038 (.97) .048 (1.22) .052 (1.32) 4.60 (6.85) 9.88 (32.4) 20 7/28 .038 (.97) .048 (1.22) .052 (1.32) 4.24 (6.31) 10.7 (35.1) 22 19/34 .030 (.76) .040 (1.02) .044 (1.12) 2.98 (4.43) 16.2 (53.1) 22 7/30 .030 (.76) .040 (1.02) .044 (1.12) 2.80 (4.17) 17.1 (56.1) 24 19/36 .024 (.61) .034 (.86) .038 (.97) 2.02 (3.01) 26.2 (85.9) 24 7/32 .024 (.61) .034 (.86) .038 (.97) 1.90 (2.83) 27.0 (88.6) 26 19/38 .019 (.48) .029 (.74) .033 (.84) 1.40 (2.08) 41.3 (135) 26 7/34 .019 (.48) .029 (.74) .033 (.84) 1.30 (1.93) 43.1 (141) 26 SOLID .016 (.41) .026 (.66) .030 (.76) 1.16 (1.73) 45.3 (149) 28 7/36 .015 (.38) .025 (.64) .029 (.74) .910 (1.35) 68.6 (225) 28 SOLID .013 (.33) .023 (.58) .027 (.69) .800 (1.19) 71.6 (235) 30 7/38 .012 (.31) .022 (.56) .026 (.66) .660 (.982) 114 (374) 30 SOLID .010 (.25) .020 (.51) .024 (.61) .590 (.878) 116 (380) 32 7/40 .009 (.23) .020 (.51) .024 (.61) .480 (.714) 189 (620) 32 SOLID .008 (.20) .018 (.46) .022 (.56) .450 (.670) 178 (584) Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 m). Resistance in /1,000 feet (/Km), @20 C. All values are nominal unless otherwise indicated. AWG Size 32 Stranding www.thermaxconnects.com Thermax P/N 20-MDXZ-1932 20-MDXZ-728 22-MDXZ-1934 22-MDXZ-730 24-MDXZ-1936 24-MDXZ-732 26-MDXZ-1938 26-MDXZ-734 26-MDXZ-126 28-MDXZ-736 28-MDXZ-128 30-MDXZ-738 30-MDXZ-130 32-MDXZ-740 32-MDXZ-132 Toll Free: (800) 423-5873 International: +1 (661) 295-3100