Series III TV Series II JT Accessories, Contacts, and Tools Series I LJT SJT Amphenol Aerospace is the leader in Interconnect solutions and provides companies with a product portfolio of connectors, accessories, cable assemblies and system integration for most applications across various industries. With connectors conforming to Military, Aerospace and Industrial standards in US, Europe and Asia, Amphenol assumes the leadership in meeting the interconnect needs of these market segments. Options HD38999 Accessories EMI Filter/ Printed High Density App Tools Transient Circuit Board SJT SJT Series I LJT Series II JT Series III TV MIL-DTL-38999 Series III, II, I Amphenol Aerospace 178 MIL-DTL-38999 Series III TV Tri-Start MIL-DTL-38999 Series II JT MIL-DTL-38999 Series I LJT * * * * * * * * * * * * * Receptacle Protection Cap * Plug Protection Cap * Dummy Receptacle * Cable Clamps * Contacts-Printed Circuit Board Wire Wrap * Header Assembly Backshells Accessories Dummy Contacts Wire Combs Receptacle Protection Cap Plug Protection Cap Dummy Receptacle Cable Clamps Contacts-Printed Circuit Board Wire Wrap * Header Assembly Receptacle Protection Cap Plug Protection Cap Strain Relief (Solder/Crimp Type) Contacts-Printed Circuit Board Wire Wrap * Header Assembly Application Tools * Crimp Tools * Insertion Tools * Removal Tools Application Tools * Crimp Tools * Insertion Tools * Removal Tools Application Tools * Crimp Tools * Insertion Tools * Removal Tools SJT * Receptacle Protection Cap * Plug Protection Cap * Dummy Receptacle * Cable Clamps Application Tools * Crimp Tools * Insertion Tools * Removal Tools Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com 38999, Series III TV Breakaway Fail Safe Amphenol Aerospace Series III TV Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol Breakaway connectors. Low Profile Backshells in shell size 25 with the following features: * Olive drab cadmium finish * 90 degree termination * Low profile design with three heights ranging from 1.010 to 1.660 * Rear access covers to help ease harness assembly and repairability * Amphenol part numbers: 10-640000-XXX Series III TV Series II JT Series I LJT Backshells, Dummy Contacts, Wire Combs TJS SJT Dummy Contacts * Available in size 12 and size 8 * Provide a cost effective alternative for sealing unused contact cavities * Size 8 part number: T3-4008-59P * Size 12 part number: T3-4012-59P Wire Combs * Available for the 25-20 insert pattern to help to stabilize and prevent contact side loading * Amphenol part number: 21-33626-XXX For information on how to order these accessory products for Breakaway Fail Safe connectors consult Amphenol Aerospace. Options Accessory products for Breakaway Connectors: Dummy Contacts and Wire Combs EMI Filter/ Accessories HD38999 Printed Circuit Board Transient App Tools High Density Backshells are offered for use with Breakaway Fail Safe Connectors in three heights. 179 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com Series I LJT Series II JT Series III TV SJT SJT MIL-DTL-38999, Series III TV Amphenol Aerospace Receptacle Protection Cap Series III TV .797 MAX 20.24 MAX A .167 +.010 -.005 4.24 +.25 -.13 6.000 APPROX 152.40 APPROX B .578 MAX 14.68 MAX A *10-552943-XXX B .797 MAX 20.24 MAX A *10-553310-XXX D *10-553970-XXX 6.000 APPROX 152.40 APPROX B Options HD38999 Accessories EMI Filter/ Printed High Density App Tools Transient Circuit Board *10-553120-XXX 3.500 APPROX 88.90 APPROX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552943-119 Shell Size 9 11 13 15 17 19 21 23 25 A Thread Class 2B 0.1P-0.3L-TS .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 B Dia. Max. .875 1.000 1.125 1.250 1.438 1.500 1.625 1.750 1.875 Inches D Dia. +.010 -.000 .703 .844 1.016 1.141 1.266 1.391 1.516 1.641 1.766 Millimeters Finish 10-No Suffix Olive Drab, Cadmium, Nickel base -XX9 Electroless Nickel -XXG Consult Amphenol Aerospace for availability of stainless steel protection caps. All dimensions for reference only. For MS protection caps, see page 184. Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code B Dia. Max. D Dia. +.25 A B C D E F G H J 22.23 25.40 28.58 31.75 36.53 38.10 41.28 44.45 47.63 17.86 21.44 25.81 28.98 32.16 35.33 38.51 41.68 44.86 180 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com -.00 MIL-DTL-38999, Series III TV Series III TV 1.166 MAX 29.62 MAX B *10-552944-XXX .167 +.010 -.005 4.24 +.25 -.13 N 5.000 APPROX 127.00 APPROX D 1.166 MAX 29.62 MAX B TJS SJT *10-553998-XXX N 5.000 APPROX 127.00 APPROX Shell Size 9 11 13 15 17 19 21 23 25 A Thread Class 2B 0.1P-0.3L-TS .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 D Dia. +.010 -.000 .516 .641 .766 .891 1.016 1.141 1.266 1.343 1.516 Inches N Dia. Max. .895 1.000 1.171 1.299 1.436 1.543 1.670 1.787 1.914 Millimeters Finish 10-No Suffix Olive Drab, Cadmium, Nickel base -XX9 Electroless Nickel -XXG Consult Amphenol Aerospace for availability of stainless steel protection caps. MS Shell Size Code A B C D E F G H J D Dia. +.25 -.00 13.11 16.28 19.46 22.63 25.81 28.98 32.16 34.11 38.51 N Dia. Max. 22.73 25.40 29.74 32.99 36.47 39.19 42.42 45.39 48.62 Options All dimensions for reference only. For MS protection caps, see page 184. Shell Size 9 11 13 15 17 19 21 23 25 EMI Filter/ Accessories HD38999 Printed Circuit Board Transient App Tools High Density * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552944-119 Series III TV Series II JT Series I LJT Amphenol Aerospace Plug Protection Cap 181 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com Series I LJT Series II JT Series III TV Dummy Receptacle Series III TV Part number reference. See note below to complete. * 10-553974-XXX S 2 PLACES R1 2 PLACES M R2 2 PLACES SJT SJT HD38999 Accessories EMI Filter/ Printed High Density App Tools Transient Circuit Board Options MIL-DTL-38999, Series III TV Amphenol Aerospace TT 4 PLACES W T 4 PLACES .005 M B THREAD .13 M * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-553974-119 Shell Size 9 11 13 15 17 19 21 23 25 MS Shell B Thread Size Coded 0.1P-0.3L-TS (Plated) A .6250 B .7500 C .8750 D 1.0000 E 1.1875 F 1.2500 G 1.3750 H 1.5000 J 1.6250 Finish 10-No Suffix Olive Drab, Cadmium, Nickel base -XX9 Electroless Nickel -XXG M +.020 -.000 .822 .822 .822 .822 .822 .822 .791 .791 .791 Inches R1 R2 S .010 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 1.812 Shell Size MS Shell Size Coded 9 11 13 15 17 19 21 23 25 A B C D E F G H J M +.51 -.00 20.88 20.88 20.88 20.88 20.88 20.88 20.09 20.09 20.09 All dimensions for reference only T .008 W .010 .128 .128 .128 .128 .128 .128 .128 .154 .154 .098 .098 .098 .098 .098 .098 .125 .125 .125 -.006 TT .008 -.006 .216 .194 .194 .173 .194 .194 .194 .242 .242 R1 R2 S .25 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 23.83 26.19 28.58 30.96 33.32 36.53 39.67 42.88 46.02 T +.20 W .25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 2.49 2.49 2.49 2.49 2.49 2.49 3.18 3.18 3.18 -.15 Millimeters TT +.20 -.15 5.49 4.93 4.93 4.93 4.93 4.93 4.93 6.15 6.15 Designates true position dimensioning 182 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV Series III TV L Straight Style *10-552681-XXX metal coupling KK FF V THREAD .270 +.010 -.020 6.86 +.25 -.51 F1 F2 U KK Series III TV Series II JT Series I LJT Amphenol Aerospace Cable Clamps V THREAD LL .270 +.010 -.020 6.86 +.25 -.51 F1 F2 TJS SJT 90 Degree Elbow Style *10-552682-XXX metal coupling VIEW AT A FF * To complete order number, see suffix chart below. Examples: Clamp with metal coupling nut for shell size 11 with olive drab cadmium nickel base, 10-552681-119. Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J Finish Olive Drab, Cadmium Nickel Base Inches FF Dia. KK Dia. LL Max. Max. Max. F2 Max. Dia. Cable L Max. U Max. .094 .141 .172 .203 .234 .265 .297 .328 .359 .203 .250 .323 .422 .500 .562 .625 .703 .765 1.431 1.431 1.431 1.431 1.431 1.431 1.492 1.492 1.492 .656 .688 .750 .859 .937 1.000 1.062 1.141 1.203 .347 .394 .467 .566 .644 .706 .769 .847 .909 .629 .756 .883 1.011 1.138 1.265 1.393 1.488 1.616 1.015 1.062 1.125 1.328 1.392 1.453 1.609 1.656 1.719 Shell Size MS Shell Size Code A B C D E F G H J F1 Min. Dia. Cable F2 Max. Dia. Cable L Max. U Max. V Thread Metric 2.39 3.58 4.37 5.16 5.94 6.73 7.54 8.83 9.12 5.16 6.35 8.20 10.72 12.70 14.27 15.88 17.86 19.43 36.35 36.35 36.35 36.35 36.35 36.35 37.90 37.90 37.90 16.66 17.48 19.05 21.82 23.80 25.40 26.97 28.98 30.56 M12X1-6H M15X1-6H M18X1-6H M22X1-6H M25X1-6H M28X1-6H M31X1-6H M34X1-6H M37X1-6H 10-No Suffix -XX9 Electroless Nickel -XXG 9 11 13 15 17 19 21 23 25 Millimeters FF Dia. KK Dia. LL Max. Max. Max. 8.81 10.01 11.86 14.38 16.36 17.93 19.53 21.51 23.09 15.98 19.20 22.43 25.68 28.91 32.13 35.38 37.80 41.05 25.78 26.97 28.58 33.73 35.36 36.91 40.87 42.06 43.66 All dimensions for reference only. Options F1 Min. Dia. Cable EMI Filter/ Accessories HD38999 Printed Circuit Board Transient App Tools High Density A 183 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com Series I LJT Series II JT Series III TV SJT SJT HD38999 Accessories EMI Filter/ Printed High Density App Tools Transient Circuit Board Options MIL-DTL-38999, Series III TV Amphenol Aerospace Contacts, Sealing Plugs, Protective Caps Series III TV STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S Contact Size 8 (Coax)* 8 (Power) 8 (Twinax) 10 (Power) 12 16 20 22D 4 0 TV/CTV Pins Military No. Supersedes M39029/60-367 MS27536 Contact Factory " M39029/90-529** N/A M39029/58-528 N/A M39029/58-365 MS27493-12 M39029/58-364 MS27493-16 M39029/58-363 MS27493-20 M39029/58-360 MS27493-22D N/A N/A N/A N/A TV/CTV Sockets Military No. Supersedes M39029/59-366 MS27535 " " M39029/91-530 N/A M39029/56-527 N/A M39029/56-353 MS27490-12 M39029/56-352 MS27490-16 M39029/56-351 MS27490-20 M39029/56-348 MS27490-22D N/A N/A N/A N/A Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with MIL-C-39029. For other finish variations, consult Sidney, NY. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in MIL-DTL-38999 Series III connectors, see catalog 12-130 or consult Amphenol, Sidney, NY ** For use with M17/M176-00002 cable. Optional design - see slash sheet MS39029. For other contact options available for use in Tri-Start connectors, (wire wrap, thermocouple, fiber optic) consult Amphenol. Wire wrap data given on next page. 1500 CYCLE CONTACTS FOR CTV, CLASSES H & J Contact Size Commercial No. 10-597072-2X 10-597068-2X 10-597064-2X 10-597058-3X 12 16 20 22D CTV Pins Military No. M39029/107-623 M39029/107-622 M39029/107-621 M39029/107-620 Supersedes - - - - PLASTIC PROTECTION CAPS Plug Receptacle Commercial No. 10-597073-2X 10-597069-2X 10-597065-2X 10-597061-2X CTV Sockets Military No. M39029/106-617 M39029/106-616 M39029/106-615 M39029/106-614 Supersedes - - - - MS METAL PROTECTION CAPS Shell Size 9 11 13 15 17 19 10-70506-14 10-70506-16 10-70500-18 10-70500-20 10-70500-22 10-70500-24 10-70500-10 10-70500-12 10-70500-14 10-70500-16 10-70500-19 10-70500-20 21 10-70524-1 10-70500-22 21 G D38999/32W21X* D38999/33W21X* H D38999/32W23X* D38999/33W23X* J D38999/32W25X* D38999/33W25X* Shell Size 9 11 13 15 17 19 23 10-70506-28 10-70500-24 23 25 10-70500-28 10-70524-1 25 SEALING PLUGS Contact Size 8 (Coax) 8 (Twinax) 8 (Power) 10 (Power) 12 16 20 22D 4 0 Commercial No. 10-482099-8 T3-4008-59P 10-405996-83 T3-4010-59P 10-405996-122 10-405996-162 10-405996-202 10-405996-222 10-405996-43 10-405996-03 Military No. N/A N/A MS27488-8-3 M85049/81-10 MS27488-12-2 MS27488-16-2 MS27488-20-2 MS27488-22-2 MS27488-4-3 MS27488-0-3 MS Shell MS Plug Protection Cap Size Code A D38999/32W9X* B D38999/32W11X* C D38999/32W13X* D D38999/32W15X* E D38999/32W17X* F D38999/32W19X* MS Receptacle Protection Cap D38999/33W9X* D38999/33W11X* D38999/33W13X* D38999/33W15X* D38999/33W17X* D38999/33W19X* * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol, Sidney, NY for more detailed information on ordering MS Metal protection caps. 184 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series II JT Series II JT .812 MAX A N B C Series III TV Series II JT Series I LJT Amphenol Aerospace Plug Protection Cap +.010 .167 -.005 DIA. TJS SJT * 10-547138-XXX (MS27510XXXC) .562 MAX * 10-241853-XXX (MS27510XXXA) For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. * To complete order number, add shell size and suffix number. For example, shell size 10 with cadmium plate, nickel base would be 10-241801-107, MS27510A10C or MS27510A10A). A1 Dia. Max. B +.000 -.016 C Approx. N Dia. +.001 -.005 .719 .703 .563 3.000 .473 10 .844 .828 .680 3.000 .590 Anodic coating 12 1.000 .984 .859 3.500 .750 Cadmium Plate Nickel base 14 1.125 1.109 .984 3.500 .875 Olive Drab, Cadmium, Nickel base 16 1.250 1.234 1.108 3.500 1.000 Electroless Nickel 18 1.375 1.359 1.233 3.500 1.125 20 1.500 1.484 1.358 4.000 1.250 22 1.625 1.609 1.483 4.000 1.375 24 1.750 1.734 1.610 4.000 1.500 8 Finish Chromate treat MS Number Suffix with chain MS Number Suffix without chain -XX5 CXXC CXXA -XX7 AXXC AXXA -XX9 BXXC BXXA -XXG FXXC FXXA 10-Number Suffix -XX0 Options A Dia. Max. Shell Size EMI Filter/ Accessories HD38999 Printed Circuit Board Transient App Tools High Density A1 N All dimensions for reference only. 185 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com Series I LJT Series II JT Series III TV MIL-DTL-38999, Series II JT Amphenol Aerospace Receptacle Protection Cap Series II JT .812 MAX .531 MAX A A C D SJT SJT * 10-241856-XXX (MS27511XXXA) +.010 -.005 * 10-547136-XXX (MS27511XXXC) .167 DIA. Options HD38999 Accessories EMI Filter/ Printed High Density App Tools Transient Circuit Board .781 MAX A C * 10-241802-XXX For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. * To complete order number, add shell size and suffix number. For example, shell size 10 with cadmium plate, nickel base would be 10-241800-107, MS27511A10C, MS27511A10A Shell Size A Dia. Max. C Approx. D +.010 -.000 8 .719 3.000 .891 10 .844 3.000 1.016 12 1.000 3.500 1.141 14 1.125 3.500 1.266 16 1.250 3.500 1.391 18 1.375 3.500 1.516 20 1.500 4.000 1.641 22 1.625 4.000 1.766 24 1.750 4.000 1.891 Finish Chromate treat 10-Number Suffix MS Number Suffix with chain MS Number Suffix without chain -XX0 Anodic Coating -XX5 CXXC CXXA Cadmium Plate Nickel Base -XX7 AXXC AXXA Olive Drab, Cadmium, Nickel base -XX9 BXXC BXXA Electroless nickel -XXG FXXC FXXA 3.000 for MS27511 All dimensions for reference only. 186 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series I LJT, II JT Series I LJT Series II JT Series I LJT L B G BB Y GROMMET Series III TV Series II JT Series I LJT Amphenol Aerospace Strain relief (crimp type) * 10-405982-XXX (MS27506XXX-2 reference M85049/49) TJS SJT For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10-part number, they will be stamped with said number. *To complete order number, add shell size and suffix number. Chromate treat MS27506 Suffix M85049/49 Suffix -XX0 NA Anodic coating -XX5 CXX-2 (-2-XXA) Cadmium plate nickel base -XX7 AXX-2 NA Olive drab, cadmium, nickel base -XX9 BXX-2 (-2-XXW) Electroless nickel -XXG FXX-2 (-2-XXN) For example: Shell size 10 with cadmium plate, nickel base would be 10-405982-107 or M85049/49-2-10W Shell Size B Dia. +.010-.025 G Max. L Max. Y Thread (Modified) Size Class 2B Modified Minor Dia. BB Dia. +.000 -.011 Screw Size 8 .125 .775 .984 .4375-28UNEF .399 - .405 .250 6-32UNC 10 .188 .837 .984 .5625-24UNEF .524 - .529 .312 6-32UNC 12 .312 .963 .984 .6875-24UNEF .649 - .654 .438 6-32UNC 14 .375 1.087 1.234 .8125-20UNEF .766 - .771 .562 6-32UNC 16 .500 1.150 1.234 .9375-20UNEF .891 - .896 .625 6-32UNC 18 .625 1.400 1.234 1.0625-18UNEF 1.002 - 1.007 .750 8-32UNC 20 .625 1.400 1.234 1.1875-18UNEF 1.135 - 1.140 .750 8-32UNC 22 .750 1.587 1.359 1.3125-18UNEF 1.252 - 1.257 .938 8-32UNC 24 .800 1.681 1.281 1.4375-18UNEF 1.377 - 1.382 1.000 8-32UNC Options All dimensions for reference only. Note: For solder type cable clamp 10-241055-XXX (M85049/49) consult Amphenol, Sidney, NY. EMI Filter/ Accessories HD38999 Printed Circuit Board Transient App Tools High Density 10-Number Suffix Finish 187 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com Series I LJT Series II JT Series III TV SJT SJT MIL-DTL-38999, Series I LJT Amphenol Aerospace Plug Protection Cap Series I LJT 1.141 MAX D N 5.000 REF B * 10-421399-XXX .906 MAX .906 MAX D N Options HD38999 Accessories EMI Filter/ Printed High Density App Tools Transient Circuit Board .167 +.010 -.005 M D N * (MS27501XXXC) * 10-275196-XXX (MS27501XXXA) *To complete order number, add shell size and suffix number. For example, shell size 11 with cadmium plate, nickel base would be 10-421399-117, MS27501A11C, MS27501A11A. Shell Size B Dia. Ref D Dia. Max. M .250 N Dia. +.001 -.005 Finish 10- Number Suffix MS Number Suffix with chain MS Number Suffix without chain 9 .180 .812 3.000 .572 Chromate treat -XX0 11 .180 .938 3.000 .700 Anodic coating -XX5 13 .180 1.062 3.500 .850 Cadmium Plate Nickel base -XX7 AXXC AXXA 15 .180 1.188 3.500 .975 Olive Drab, Cadmium, Nickel base -XX9 BXXC BXXA 17 .180 1.312 3.500 1.100 Electroless nickel -XXG FXXC FXXA 19 .209 1.438 3.500 1.207 21 .209 1.562 4.000 1.332 23 .209 1.688 4.000 1.457 25 .209 1.812 4.000 1.582 All dimensions for reference only. 188 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series I LJT Series I LJT Series I LJT L1 D +.010 .167 -.005 L M * (MS27502XXXC) D Series III TV Series II JT Series I LJT Amphenol Aerospace Receptacle Protection Cap +.010 .167 -.005 6.000 APPROX B TJS SJT * 10-427406-XXX L1 L 3.500 APPROX * 10-275197-XXX (MS27502XXXA) * 10-427950-XXX For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. *To complete order number, add shell size and suffix number. For example, shell size 11 with cadmium plate, nickel base would be 10-427406-117, MS27502A11C, MS27502A11A. Shell Size B Dia. +.010 -.000 D Dia. Max. L Max. L1 Max M .250 Finish 10-Number Suffix MS Number Suffix with chain MS Number Suffix without chain 9 .703 .844 1.070 .844 3.000 Chromate treat -XX0 11 .844 .969 1.070 .844 3.000 Anodic coating -XX5 CXXC CXXA 13 1.016 1.125 1.070 .844 3.500 Cadmium Plate Nickel base -XX7 AXXC AXXA 15 1.141 1.250 1.070 .844 3.500 Olive Drab, Cadmium, Nickel base -XX9 BXXC BXXA 17 1.266 1.406 1.070 .844 3.500 Electroless Nickel -XXG FXXC FXXA 1.391 1.500 1.070 .844 3.500 1.516 1.625 1.070 .844 4.000 23 1.641 1.750 1.070 .844 4.000 25 1.766 1.875 1.089 .875 4.000 All dimensions for reference only. Options 19 21 EMI Filter/ Accessories HD38999 Printed Circuit Board Transient App Tools High Density D D 189 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com Series I LJT Series II JT Series III TV MIL-DTL-38999, Series I LJT Amphenol Aerospace Strain Relief (Solder Type) Series I LJT L BB GG Y B Options HD38999 Accessories EMI Filter/ Printed High Density App Tools Transient Circuit Board SJT SJT * 10-436792-XXX For military type cable clamp see MS27506 or M85049/49 on page 178. *To complete order number, add shell size and suffix number. Finish 10-Number Suffix Chromate treat -XX0 Anodic coating -XX5 Cadmium Plate Nickel base -XX7 Olive Drab, Cadmium, Nickel base -XX9 Electroless Nickel -XXG For example: Shell size 11 with cadmium plate, nickel base would be 10-436792-117. Shell Size B Dia. +.010 -.025 L Max. Y Thread Class 2B (Plated) GG Max. BB Dia. +.000 -.011 9 .125 .859 .4375-28 UNEF .775 .250 11 .188 .859 .5625-24 UNEF .837 .312 13 .312 .859 .6875-24 UNEF .963 .438 15 .375 1.109 .8125-20 UNEF 1.087 .562 17 .500 1.109 .9375-20 UNEF 1.150 .625 19 .625 1.109 1.0625-18 UNEF 1.400 .750 21 .625 1.109 1.1875-18 UNEF 1.400 .750 23 .750 1.234 1.3125-18 UNEF 1.587 .938 25 .800 1.234 1.4375-18 UNEF 1.681 1.000 All dimensions for reference only. 190 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series I LJT, II JT Sealing Plugs Series II JT Series I LJT THERMOCOUPLE CONTACTS Contact Size Material JT/LJT Pins JT Sockets LJT Sockets Chromel 10-407862-310 10-407863-310 10-407236-310 Alumel 10-407862-320 10-407863-320 10-407865-320 Iron 10-407862-335 10-407863-335 10-407865-335 Constantan 10-407862-342 10-407863-342 10-407865-342 20 Partial Listing. If you do not see the contact for your application, consult Amphenol Aerospace, Sidney, N.Y. THERMOCOUPLE CONTACTS PYLE VERSION Contact Size Pins (JT/LJT) Spec Number Sockets (LJT) Pyle Number Spec Number Material Pyle Number M39029/87-472 T3-4022-10P M39029/88-484 T3-4122-10P CHROMEL 22D M39029/87-471 T3-4022-10R M39029/88-483 T3-4122-10R ALUMEL CHROMEL M39029/87-476 T3-4020-10P M39029/88-488 TS-4120-10P M39029/87-475 T3-4020-10R M39029/88-487 T3-4120-10R ALUMEL 16 M39029/87-480 T3-4016-10P M39029/88-492 T3-4116-10P CHROMEL 16 M39029/87-479 T3-4016-10R M39029/88-491 T3-4116-10R ALUMEL PLASTIC PROTECTION CAPS Shell Size 8 9 10 11 12 13 14 15 16 17 18 19 20 Plug 10-70500-10 10-70506-14 10-70506-14 10-70506-16 10-70506-16 10-70506-18 10-70506-18 10-70506-20 10-70506-20 10-70506-22 10-70506-22 10-70506-24 Receptacle 10-70506-10S 10-70500-10 10-70506-12 10-70500-12 10-70506-14 10-70500-14 10-70506-16 10-70500-16 10-70506-18 10-70500-18 10-70506-20 10-70500-20 10-70506-24 10-70506-22 21 10-70576-24 10-70500-22 10-70576-24 10-70506-24 23 10-70506-28 10-70500-24 10-70506-28 10-70576-24 25 10-558651-25 10-70506-28 22 24 SEALING PLUGS Contact Size 8 (Coax) 8 (Twinax) 10 (Power) 12 16 20 22 22M 22D Commercial No. 10-482099-8 T3-4008-59P 10-576225 10-405996-12 10-405996-16 10-405996-20 10-405996-22 10-405996-22 10-405996-22 Military No. MS27488-8 N/A N/A MS27488-12 MS27488-16 MS27488-20 MS27488-22 MS27488-22 MS27488-22 EMI Filter/ Accessories HD38999 Printed Circuit Board Transient App Tools High Density 20 20 TJS SJT 22D Series III TV Series II JT Series I LJT Amphenol Aerospace Thermocouple Contacts, Plastic Protection caps - Options 191 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com Series I LJT Series II JT Series III TV Amphenol Aerospace SJT-Accessories Plug Protection Cap/Receptacle Protection Cap SJT PLUG PROTECTION CAP RECEPTACLE PROTECTION CAP *10-476801-XXX Options HD38999 Accessories EMI Filter/ Printed High Density App Tools Transient Circuit Board SJT SJT *10-325943-XXX *10-476810-XXX *To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476810-107. *To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-325943-107. Plug Shell Size D Dia. Max. N Dia. +.001 -.005 Receptacle Shell Size DD Dia. Max. L Max. 8 .734 .828 8 .688 .473 10 .844 .828 10 .812 .590 12 1.016 .828 12 .969 .750 14 1.141 .828 14 1.094 .875 16 1.265 .828 16 1.219 1.000 18 1.391 .828 18 1.344 1.125 20 1.500 .828 20 1.469 1.250 22 1.625 .828 22 1.594 1.375 24 1.750 .859 24 1.719 1.500 All dimensions for reference only Finish Bright Cadmium Plated Nickel Base Anodic Coating (Alumilite) Chromate Treated (Iridite 14-2) Olive Drab Cadmium Plate Nickel Base Electroless Nickel Coating Suffix XX7 XX5 XX0 XX9 XXG 192 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com SJT SJT DUMMY RECEPTACLE Finish Bright Cadmium Plated Nickel Base Anodic Coating (Alumilite) Chromate Treated (Iridite 14-2) Olive Drab Cadmium Plate Nickel Base Electroless Nickel Coating Suffix XX7 XX5 XX0 XX9 XXG * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476807-107. Dummy Receptacle Shell Size D Dia. Max. L Max. .828 .844 .828 12 1.016 .828 14 1.141 .828 16 1.265 .828 18 1.391 .828 20 1.500 .828 22 1.625 .828 24 1.750 .859 All dimensions for reference only CABLE CLAMP Finish Bright Cadmium Plated Nickel Base Anodic Coating (Alumilite) Chromate Treated (Iridite 14-2) Olive Drab Cadmium Plate Nickel Base Electroless Nickel Coating Suffix XX7 XX5 XX0 XX9 XXG * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476808-107. Cable Clamp Shell Size *10-476808-XXX A Dia. +.010 -.025 B Dia. +.000 -.011 L Max. Y Thread Class 2B UNEF (Plated) GG Max. .125 .250 .922 .4375-28 .775 .188 .312 .922 .5625-24 .837 12 .312 .438 .922 .6875-24 .963 14 .375 .562 1.172 .8125-20 1.087 16 .500 .625 1.172 .9375-20 1.150 18 .625 .750 1.172 1.0625-18 1.400 20 .625 .750 1.172 1.1875-18 1.400 22 .750 .938 1.297 1.3125-18 1.587 24 .800 1.000 1.297 1.4375-18 1.681 All dimensions for reference only Options 8 10 EMI Filter/ Accessories HD38999 Printed Circuit Board Transient App Tools High Density .734 TJS SJT *10-476807-XXX 8 10 Series III TV Series II JT Series I LJT Amphenol Aerospace Dummy Receptacle, Cable Clamp 193 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com Series I LJT Series II JT Series III TV SJT SJT Contacts, Sealing Plugs, Plastic Protection Caps SJT CONTACTS & SEALING PLUGS Contact Size SJT Pins SJT Sockets Sealing Plugs 8 (Coax) 21-33102-21** 21-33101-21** 10-482099-8 8 (Twinax) 21-33190-529 21-33191-530 10-482099-8 10 (Power) 10-251415-105 10-407035-105 Not Available 12 10-251415-12H 10-407035-125 10-405996-12 Yellow 16 10-251415-165 10-407035-165 10-405996-16 Blue 20 10-251415-205 10-407035-205 10-497403-205 10-405996-20 Red 22* 10-251415-225 10-407035-225 10-405996-22 Black 22M* 10-251415-235 10-407035-235 10-405996-22 Black 22D 10-251415-725 10-407035-725 10-405996-22 Black Above part numbers include standard finish designation - gold plating over suitable underplate in accordance with SAE AS39029. For other finish variations, consult Amphenol, Sidney, NY. * Inactive for new design. ** 21-33102-21 and 21-33101-21 are for use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in SJT connectors, see catalog 12-130 or consult Amphenol, Sidney, NY. 21-33190-529 and 21-33191-530 are for use with M17/176-00002 cable. Optional design - see slash sheet MS39029. For other contact options available for use in SJT connectors, (wire-wrap, ther mocouple, fiber optic) consult Amphenol, Sidney, NY. PLASTIC PROTECTION CAPS Shell Size Plug 8 10-70500-10 10-70506-10S 10 10-70500-14 10-70506-12 12 10-70500-16 10-70506-14 14 10-70500-18 10-70506-16 16 10-70500-20 10-70506-18 18 10-70500-22 10-70506-20 20 10-70500-24 10-70506-22 22 10-70524-1 10-70506-24 24 10-70506-28 10-70524-1 Receptacle Options HD38999 Accessories EMI Filter/ Printed High Density App Tools Transient Circuit Board SJT Amphenol Aerospace 194 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV, II JT, I LJT Series III TV Amphenol Aerospace Series II JT Series I LJT Mounts to all MIL-DTL-38999 and MIL-DTL-26482 Connectors Header Assemblies Provide Cost Savings Mounting Applications Shell modifications are recommended, but are not necessary. The header assembly can be attached to connectors with standard flange placement or directly to the circuit board. The ideal application would involve either a single flange moved all the way to the rear of the connector or a double flange. Cinch nuts can be installed in either flange to allow easier mounting to the panel or the header assembly. The forward flange would mount the connector to the panel; the rear flange would be used to mount the header assembly. Various types of captivated or loose attaching screws can be utilized for unique applications. Amphenol universal headers are slotted to allow mounting to all series of MIL-DTL-38999 or MIL-DTL-26482 connectors without special alterations. They are of similar dimension as the flange of the mounting connector and are approximately .185 inches (4.70 mm) thick. Cylindrical Configuration * 3 PCB stickout dimensions are available. * Size 22 contacts use .175 thick headers * Size 16 to 20 contacts use .195 thick headers * Consult Amphenol, Sidney NY for additional configurations. * Headers for cylindrical connectors accommodate up to 128 pins. See pages 6-9 for available insert arrangement charts and pages 10-16 for insert arrangement illustrations. Mounting to Rectangular ARINC Connectors * Headers for ARINC connector arrangements accommodate up to 150 pins * Consult Amphenol, Sidney, NY for ARINC configurations and detailed dimensions. Materials * Body is molded or machined from FR-4. * Electrical engagement areas of the header contact are plated with .00003 inches minimum of gold over .00005 inches minimum of nickel. See drawing of standard header on next page. EMI Filter/ Accessories HD38999 Printed Circuit Board Transient App Tools High Density Incorporation of the header assembly provides the user with time and cost saving potentials. These header assemblies can be vapor phase or wave soldered to flex or printed circuit boards prior to the receipt of the EMI/EMP connector. Headers can be installed to standard connectors, allowing for electrical testing that would adversely affect the sensitive diodes, MOV's or capacitors in the EMI/EMP connectors. Expensive connector assemblies can be easily removed from and reattached to the header assembly as the manufacturing process dictates. Headers provide easy separation of the connector from the PC board. TJS SJT Termination of PC tail connectors to a flex print or a printed circuit board represents a major cost in the manufacturing process for users. When adding flex or printed circuit board assemblies to an expensive filter or filter/transient protection connector, the total cost of a failed solder joint, a bent pin, or an unanticipated electrical failure becomes prohibitive. The universal header assembly from Amphenol provides for easy separation of the connector from the board on these occasions. The header assembly is comprised of a short pin/socket contact. The tail end of the contact is soldered to the through hole of the flex or printed circuit board. The socket is embedded in the insulator, making electrical contact with the printed circuit tail of the connector. Series III TV Series II JT Series I LJT Universal "Header Assembly" for flex print or PC Board Options 195 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com Series I LJT Series II JT Series III TV MIL-DTL-38999, Series III TV, II JT, I LJT Amphenol Aerospace Series III TV Universal "Header Assembly" for Flex Print or PC board connectors Series II JT Series I LJT The drawing below shows the standard header assembly for use with MIL-DTL-38999 connectors. Consult Amphenol Aerospace, Sidney NY for drawings of headers for ARINC configurations. S VISUAL INDICATOR NOTCH FOR TOP CL OF INSERT PATTERN (SIZE & CONFIGURATION OPTIONAL) R1 R2 T G SIZE 22 CONTACT VIEW .020 .001 TT Options HD38999 Accessories EMI Filter/ Printed High Density App Tools Transient Circuit Board SJT SJT F RADIUS Assembly Part Number 21-904008-XX( ) 21-904010-XX( ) 21-904012-XX( ) 21-904014-XX( ) 21-904016-XX( ) 21-904018-XX( ) 21-904020-XX( ) 21-904022-XX( ) 21-904024-XX( ) Shell Size 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 F Radius .094 .094 .094 .125 .125 .125 .125 .125 .125 See Suffix Chart T+ G .008 S .005 .005 - .006 .938 .128 1.031 .128 1.125 .128 1.219 .128 1.312 .128 1.438 .128 1.562 .128 1.688 .154 1.812 .154 R1 TP .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 R2 TP .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 TT + .008 - .006 .216 .194 .194 .173 .194 .194 .194 .242 .242 Assemblies containing Size 22 contacts only: .175 Assemblies containing Size16 or 20 contacts: .195 TP designates true position dimensioning. HOW TO ORDER INFORMATION For Header Assembly with MIL-DTL-38999 Connectors Use coded number as follows: 21-9040 XX - XX Designates Amphenol Header Assembly Shell size designation for MIL-DTL-38999 Series I, II, III and IV see Suffix chart. Arrangement number - See MIL-STD-1560 or MIL-STD-1669. See insert availability charts on pages 4-7. Contact PCB Stickout designation See Suffix chart. For how to order information on adapters to be used with ARINC connectors, consult Amphenol, Sidney NY. B PCB STICKOUT (SEE SUFFIX CHART BELOW) SIZE 16 AND 20 CONTACT VIEW B PCB STICKOUT (SEE SUFFIX CHART BELOW) .050 .040 .001 (SIZE 20) .0625 .0010 (SIZE 16) G NOTE: Size 22 accepts .018 to .022 dia. PCB tails. Size 16 accepts .048 to .064 dia. PCB tails. Size 20 accepts .037 to .043 dia. PCB tails. ASSEMBLY NUMBER SUFFIX CHART X Shell Size Designation* 08 10 12 14 16 18 20 22 24 Arrangement Number Suffix*** Insert Arrangement Suffix from MIL-STD-1560 or MIL-STD-1669 Contact PCB Stickout*** B .015 Suffix Stickout 1 .120 2 .185 3 .270 *Shell size designation for MIL-DTL-38999 Series I, II, III and IV and MIL-DTL-26482 Series 1 and 2. Examples: Shell size 9 use 08. Shell size 25 use 24. ** Size 22 contacts available in all 3 stickout lengths. Size 16 and 20 contacts available only in .185 and .270 lengths. *** Insert arrangement 14-97 and 15-97 are not available at this time. Consult Amphenol, Sidney NY for information. 196 Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series I LJT, II JT, III TV, & SJT Application Tools The following data includes information pertaining to the appli cation tools which have been established for crimping, inserting, and removing contacts incorporated in the TV, CTV and MILDTL-38999 Series III connectors. For additional information on coax, twinax and triax contact tools see catalog 12-130. All crimping tools included are the "full cycling" type and when Series II JT Series I LJT SJT used as specified in the installation instructions (L-624 and L-844) covering the TV, CTV and MS series connectors, will provide reliable crimped wire to contact terminations. There is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application. CRIMPING TOOLS Contact Size/Type 12 Pin and Socket 16 Pin and Socket Crimping Tool M22520/1-01 M22520/1-01 M22520/7-01 20 Pin and Socket 22, 22D, 22M Pin M22520/1-04 M22520/2-10 M22520/7-08 M22520/2-09 M22520/7-07 M22520/2-07 M22520/7-05 M22520/2-06 M22520/7-06 M22520/2-37 M22520/5-01 M22520/5-200 Crimping Tool M22520/2-01 M22520/5-01 M22520/5-05 Die Closure B M22520/5-01 M22520/2-01 M22520/5-41 Die Closure B M22520/10-07 Die Closure B M22520/2-35 M22520/4-01 M22520/4-02 M22520/2-01 M22520/2-34 M22520/31-01 M22520/31-02 M22520/10-01 16 Coaxial Inner Pin and Socket 16 Coaxial Outer Pin and Socket 12 Coaxial Inner Pin and Socket 12 Coaxial Outer Pin and Socket 10 (Power) Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. The above crimping tools and positioners are available from the approved tool manufacturer. Turret Die or Positioner M22520/2-31 TP-201423 INSERTION TOOLS Plastic Tools Use with Contact Size MS Part Number Color 10 (Power M81969/14-05* Gray / (White) 12 M81969/14-04* Yellow / (White) 16 M81969/14-03* Blue / (White) 20 M81969/14-10* Red / (Orange) 22 M81969/14-09 Brown/White 22D, 22M M81969/14-01* Green / (White) 8 Coaxial 8 Twinax None Metal Tools Angle Type Straight Type MS Part No. Commercial Part No. Commercial Part No. M81969/8-11 M81969/8-09 11-8674-12 11-8794-12 M81969/8-07 11-8674-16 11-8794-16 M81969/8-05 11-8674-20 11-8794-20 M81969/8-03 11-8674-22 11-8794-22 M81969/8-01 11-8674-24 11-8794-24 None Required M81969/46-06** None Color Green Yellow Blue Red Brown Black Red REMOVAL TOOLS Plastic Tools MS Part Number M81969/14-05* M81969/14-04* Metal Tools Angle Type Straight Type For Unwired Contacts Commercial Commercial Color Commercial Part No. MS Part No. Part No. Part No. Color (Gray) / White M81969/8-12 Green / White (Yellow) / White 11-10050-11 M81969/8-10 11-8675-12 11-8795-12 Yellow / White 16 20 22 22D, 22M 8 Coaxial 8 Twinax M81969/14-03* M81969/14-10* M81969/14-09* M81969/14-01* M81969/14-12 M81969/14-12 (Blue) / White (Orange) / Red (Brown)/White (Green) / White Green Green 11-10050-10 11-10050-9 11-10050-8 11-10050-7 None None M81969/8-08 M81969/8-06 M81969/8-04 M81969/8-02 None M81969/46-12** 11-8675-16 11-8675-20 11-8675-22 11-8675-24 11-9170 11-9170 11-8795-16 11-8795-20 11-8795-22 11-8795-24 DRK264-8 N/A Blue / White Red / Orange Brown/White Green / White N/A N/A The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those specified, the plastic tools must be used. * Double end insertion/removal tool. ** Twinax insertion tools are available only in a straight type, metal version. To be determined. Contact Daniels Manufacturing Co. for availability. Contact Amphenol Aerospace for more information 800-678-0141 * www.amphenol-aerospace.com Options Use with Contact Size 10 (Power) 12 EMI Filter/ Accessories HD38999 Printed Circuit Board Transient App Tools High Density 8 Twinax Center Pin and Socket 8 Twinax Intermediate Outer Pin & Socket M22520/1-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 Contact Size/Type 8 Coaxial Inner Pin and Socket 8 Coaxial Outer Pin and Socket TJS SJT 22, 22D, 22M Socket Series I, III 22D Socket Series II Turret Die or Positioner M22520/1-04 M22520/1-04 M22520/7-04 Series III TV Series II JT Series I LJT Series III TV Amphenol Aerospace 197