178
Amphenol
Aerospace
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
Series II JTSeries I LJT Series III TV
SJT
SJT
Printed
Circuit Board
Accessories
App Tools
HD38999
High Density EMI Filter/
Transient
Options
MIL-DTL-38999
Series III TV Tri-Start
• Backshells Accessories
• Dummy Contacts
• Wire Combs
• Receptacle Protection Cap
• Plug Protection Cap
• Dummy Receptacle
• Cable Clamps
• Contacts-Printed Circuit Board
Wire Wrap
• Header Assembly
Application Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
MIL-DTL-38999 Series III, II, I
Accessories, Contacts, and Tools
MIL-DTL-38999
Series I LJT
• Receptacle Protection Cap
• Plug Protection Cap
• Dummy Receptacle
• Cable Clamps
• Contacts-Printed Circuit Board
Wire Wrap
• Header Assembly
Application Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
MIL-DTL-38999
Series II JT
• Receptacle Protection Cap
• Plug Protection Cap
• Strain Relief (Solder/Crimp Type)
• Contacts-Printed Circuit Board
Wire Wrap
• Header Assembly
Application Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
Amphenol Aerospace is the leader in Interconnect solutions and provides companies with a product portfolio of connectors,
accessories, cable assemblies and system integration for most applications across various industries. With connectors conform-
ing to Military, Aerospace and Industrial standards in US, Europe and Asia, Amphenol assumes the leadership in meeting the
interconnect needs of these market segments.
Series III TV Series II JT Series I LJT SJT
SJT
• Receptacle Protection Cap
• Plug Protection Cap
• Dummy Receptacle
• Cable Clamps
Application Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
179
Amphenol
Aerospace
Contact Amphenol Aerospace for more information 800-678-0141 • www.amphenol-aerospace.com
Series II JT Series I LJT
Series III TV
SJT
SJT Printed
Circuit Board Accessories
App Tools HD38999
High Density
EMI Filter/
Transient Options
MIL-DTL-38999
Series I LJT
• Receptacle Protection Cap
• Plug Protection Cap
• Dummy Receptacle
• Cable Clamps
• Contacts-Printed Circuit Board
Wire Wrap
• Header Assembly
Application Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
Amphenol offers a full range of accessories
that are designed to enhance the performance
of Amphenol Breakaway connectors.
Low Profile Backshells in shell size 25 with
the following features:
• Olive drab cadmium nish
• 90 degree termination
• Low prole design with three
heights ranging from 1.010 to 1.660
• Rear access covers to help ease
harness assembly and repairability
• Amphenol part numbers:
10-640000-XXX
Backshells are offered for use with Breakaway
Fail Safe Connectors in three heights.
Dummy Contacts
• Available in size 12 and size 8
• Provide a cost effective alternative for sealing
unused contact cavities
• Size 8 part number: T3-4008-59P
• Size 12 part number: T3-4012-59P
Wire Combs
• Available for the 25-20 insert pattern to help to
stabilize and prevent contact side loading
• Amphenol part number: 21-33626-XXX
For information on how to order these accessory
products for Breakaway Fail Safe connectors consult
Amphenol Aerospace.
Accessory products for Breakaway Connectors:
Dummy Contacts and Wire Combs
38999, Series III TV Breakaway Fail Safe
Backshells, Dummy Contacts, Wire Combs
Series III TV
180
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Series II JTSeries I LJT Series III TV
SJT
SJT
Printed
Circuit Board
Accessories
App Tools
HD38999
High Density EMI Filter/
Transient
Options
Series III TV
B
A
.578 MAX
14.68 MAX
B
A
.167 +.010
–.005
4.24 +.25
–.13
6.000 APPROX
152.40 APPROX
.797 MAX
20.24 MAX
B
A
.797 MAX
20.24 MAX
D
6.000 APPROX
152.40 APPROX
*10-553310-XXX
*10-552943-XXX
*10-553970-XXX
3.500 APPROX
88.90 APPROX
*10-553120-XXX
Millimeters
Inches
Consult Amphenol Aerospace for availability
of stainless steel protection caps.
* To complete order number, add shell size and sufx number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-552943-119
All dimensions for reference only.
For MS protection caps, see page 184.
MIL-DTL-38999, Series III TV
Receptacle Protection Cap
Shell
Size
A Thread Class 2B
0.1P-0.3L-TS
B Dia. Max. D Dia.
+.010 –.000
9 .6250 .875 .703
11 .7500 1.000 .844
13 .8750 1.125 1.016
15 1.0000 1.250 1.141
17 1.1875 1.438 1.266
19 1.2500 1.500 1.391
21 1.3750 1.625 1.516
23 1.5000 1.750 1.641
25 1.6250 1.875 1.766
Shell
Size
MS Shell Size Code B Dia. Max. D Dia. +.25
–.00
9 A 22.23 17.86
11 B 25.40 21.44
13 C28.58 25.81
15 D 31.75 28.98
17 E 36.53 32.16
19 F 38.10 35.33
21 G41.28 38.51
23 H 44.45 41.68
25 J47.63 44.86
Finish 10-No Suffix
Olive Drab, Cadmium,
Nickel base
-XX9
Electroless Nickel -XXG
181
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Series II JT Series I LJT
Series III TV
SJT
SJT Printed
Circuit Board Accessories
App Tools HD38999
High Density
EMI Filter/
Transient Options
.167 +.010
–.005
4.24 +.25
–.13
5.000 APPROX
127.00 APPROX
N
B
1.166 MAX
29.62 MAX
5.000 APPROX
127.00 APPROX
N
B
1.166 MAX
29.62 MAX
D
*10-552944-XXX
*10-553998-XXX
* To complete order number, add shell size and sufx number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-552944-119 Inches
All dimensions for reference only.
For MS protection caps, see page 184.
Consult Amphenol Aerospace for availability
of stainless steel protection caps.
MIL-DTL-38999, Series III TV
Plug Protection Cap
Shell
Size
A Thread Class 2B
0.1P-0.3L-TS
D Dia. +.010
–.000
N Dia.
Max.
9 .6250 .516 .895
11 .7500 .641 1.000
13 .8750 .766 1.171
15 1.0000 .891 1.299
17 1.1875 1.016 1.436
19 1.2500 1.141 1.543
21 1.3750 1.266 1.670
23 1.5000 1.343 1.787
25 1.6250 1.516 1.914
Shell
Size
MS Shell Size Code D Dia.
+.25 –.00
N Dia.
Max.
9 A 13.11 22.73
11 B 16.28 25.40
13 C19.46 29.74
15 D 22.63 32.99
17 E 25.81 36.47
19 F 28.98 39.19
21 G32.16 42.42
23 H 34.11 45.39
25 J38.51 48.62
Finish 10-No Suffix
Olive Drab, Cadmium,
Nickel base
-XX9
Electroless Nickel -XXG
Millimeters
Series III TV
182
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Series II JTSeries I LJT Series III TV
SJT
SJT
Printed
Circuit Board
Accessories
App Tools
HD38999
High Density EMI Filter/
Transient
Options
Series III TV
Millimeters
Inches
* To complete order number, add shell size and sufx number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-553974-119
M
M
.005
.13
T
4 PLACES
TT
4 PLACES
S
2 PLACES
2 PLACES
2 PLACES
R
1
R
2
B THREAD
M
W
All dimensions for reference only Designates true position dimensioning
Part number reference.
See note below to complete.
* 10-553974-XXX
Shell
Size
MS Shell
Size Coded
B Thread
0.1P-0.3L-TS
(Plated)
M
+.020
–.000
R1R2
S
±.010
T
±.008
–.006
W
±.010
TT
±.008
–.006
9 A .6250 .822 .719 .594 .938 .128 .098 .216
11 B .7500 .822 .812 .719 1.031 .128 .098 .194
13 C .8750 .822 .906 .812 1.125 .128 .098 .194
15 D 1.0000 .822 .969 .906 1.219 .128 .098 .173
17 E 1.1875 .822 1.062 .969 1.312 .128 .098 .194
19 F 1.2500 .822 1.156 1.062 1.438 .128 .098 .194
21 G1.3750 .791 1.250 1.156 1.562 .128 .125 .194
23 H 1.5000 .791 1.375 1.250 1.688 .154 .125 .242
25 J1.6250 .791 1.500 1.375 1.812 .154 .125 .242
Shell
Size
MS Shell
Size Coded
M
+.51
–.00
R1R2
S
±.25
T
+.20
–.15
W
±.25
TT
+.20
–.15
9 A 20.88 18.26 15.09 23.83 3.25 2.49 5.49
11 B 20.88 20.62 18.26 26.19 3.25 2.49 4.93
13 C20.88 23.01 20.62 28.58 3.25 2.49 4.93
15 D 20.88 24.61 23.01 30.96 3.25 2.49 4.93
17 E 20.88 26.97 24.61 33.32 3.25 2.49 4.93
19 F 20.88 29.36 26.97 36.53 3.25 2.49 4.93
21 G20.09 31.75 29.36 39.67 3.25 3.18 4.93
23 H 20.09 34.93 31.75 42.88 3.91 3.18 6.15
25 J20.09 38.10 34.93 46.02 3.91 3.18 6.15
Finish 10-No
Suffix
Olive Drab, Cadmium,
Nickel base
-XX9
Electroless Nickel -XXG
MIL-DTL-38999, Series III TV
Dummy Receptacle
183
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Series II JT Series I LJT
Series III TV
SJT
SJT Printed
Circuit Board Accessories
App Tools HD38999
High Density
EMI Filter/
Transient Options
* To complete order number, see sufx chart below. Examples:
Clamp with metal coupling nut for shell size 11 with olive drab
cadmium nickel base, 10-552681-119.
Millimeters
Inches
All dimensions for reference only.
FF
L
KK
V THREAD
.270 +.010
–.020
6.86 +.25
–.51
.270 +.010
–.020
6.86 +.25
–.51
V THREAD
KK
FF
LL
U
VIEW AT A
F
1
F
2
F
1
F
2
A
Straight Style
*10-552681-XXX metal coupling
90 Degree Elbow Style
*10-552682-XXX metal coupling
Shell
Size
MS
Shell
Size
Code
F1 Min.
Dia.
Cable
F2 Max.
Dia.
Cable
L Max. U Max. FF Dia.
Max.
KK Dia.
Max.
LL Max.
9 A .094 .203 1.431 .656 .347 .629 1.015
11 B .141 .250 1.431 .688 .394 .756 1.062
13 C.172 .323 1.431 .750 .467 .883 1.125
15 D .203 .422 1.431 .859 .566 1.011 1.328
17 E .234 .500 1.431 .937 .644 1.138 1.392
19 F .265 .562 1.431 1.000 .706 1.265 1.453
21 G.297 .625 1.492 1.062 .769 1.393 1.609
23 H .328 .703 1.492 1.141 .847 1.488 1.656
25 J.359 .765 1.492 1.203 .909 1.616 1.719
Shell
Size
MS
Shell
Size
Code
F1 Min.
Dia.
Cable
F2 Max.
Dia.
Cable
L Max. U Max. V Thread
Metric
FF Dia.
Max.
KK Dia.
Max.
LL Max.
9 A 2.39 5.16 36.35 16.66 M12X1-6H 8.81 15.98 25.78
11 B 3.58 6.35 36.35 17.48 M15X1-6H 10.01 19.20 26.97
13 C4.37 8.20 36.35 19.05 M18X1-6H 11.86 22.43 28.58
15 D 5.16 10.72 36.35 21.82 M22X1-6H 14.38 25.68 33.73
17 E 5.94 12.70 36.35 23.80 M25X1-6H 16.36 28.91 35.36
19 F 6.73 14.27 36.35 25.40 M28X1-6H 17.93 32.13 36.91
21 G7.54 15.88 37.90 26.97 M31X1-6H 19.53 35.38 40.87
23 H 8.83 17.86 37.90 28.98 M34X1-6H 21.51 37.80 42.06
25 J9.12 19.43 37.90 30.56 M37X1-6H 23.09 41.05 43.66
Finish 10-No Suffix
Olive Drab,
Cadmium Nickel
Base
-XX9
Electroless Nickel -XXG
MIL-DTL-38999, Series III TV
Cable Clamps
Series III TV
184
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Series II JTSeries I LJT Series III TV
SJT
SJT
Printed
Circuit Board
Accessories
App Tools
HD38999
High Density EMI Filter/
Transient
Options
Series III TV
STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S
1500 CYCLE CONTACTS FOR CTV, CLASSES H & J
PLASTIC PROTECTION CAPS MS METAL PROTECTION CAPS
SEALING PLUGS
Above part numbers include standard 500 cycle nish designation - gold plating over suitable
underplate in accordance with MIL-C-39029. For other nish variations, consult Sidney, NY.
* For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12
and 16 coax contacts available for use in MIL-DTL-38999 Series III connectors, see catalog
12-130 or consult Amphenol, Sidney, NY
* To complete order number, replace X with applicable letter as follows:
R - designates eyelet type
N - designates washer type
MS metal protection caps are supplied with service class W which designates
corrosion resistant olive drab cadmium plate aluminum.
Consult Amphenol, Sidney, NY for more detailed information on ordering
MS Metal protection caps.
** For use with M17/M176-00002 cable.
† Optional design - see slash sheet MS39029.
For other contact options available for use in Tri-Start
connectors, (wire wrap, thermocouple, ber optic) consult
Amphenol. Wire wrap data given on next page.
MIL-DTL-38999, Series III TV
Contacts, Sealing Plugs, Protective Caps
Shell
Size
MS Shell
Size Code
MS Plug Protection Cap MS Receptacle
Protection Cap
9 A D38999/32W9X* D38999/33W9X*
11 B D38999/32W11X* D38999/33W11X*
13 CD38999/32W13X* D38999/33W13X*
15 D D38999/32W15X* D38999/33W15X*
17 E D38999/32W17X* D38999/33W17X*
19 F D38999/32W19X* D38999/33W19X*
21 GD38999/32W21X* D38999/33W21X*
23 H D38999/32W23X* D38999/33W23X*
25 JD38999/32W25X* D38999/33W25X*
Shell
Size
Plug Receptacle
9 10-70506-14 10-70500-10
11 10-70506-16 10-70500-12
13 10-70500-18 10-70500-14
15 10-70500-20 10-70500-16
17 10-70500-22 10-70500-19
19 10-70500-24 10-70500-20
21 10-70524-1 10-70500-22
23 10-70506-28 10-70500-24
25 10-70500-28 10-70524-1
Contact Size Commercial No. Military No.
8 (Coax) 10-482099-8 N/A
8 (Twinax) T3-4008-59P N/A
8 (Power) 10-405996-83 MS27488-8-3
10 (Power) T3-4010-59P M85049/81-10
12 10-405996-122 MS27488-12-2
16 10-405996-162 MS27488-16-2
20 10-405996-202 MS27488-20-2
22D 10-405996-222 MS27488-22-2
410-405996-43 MS27488-4-3
010-405996-03 MS27488-0-3
Contact Size CTV Pins CTV Sockets
Commercial No. Military No. Supersedes Commercial No. Military No. Supersedes
12 10-597072-2X M39029/107-623 –10-597073-2X M39029/106-617 –
16 10-597068-2X M39029/107-622 –10-597069-2X M39029/106-616 –
20 10-597064-2X M39029/107-621 –10-597065-2X M39029/106-615 –
22D 10-597058-3X M39029/107-620 –10-597061-2X M39029/106-614 –
Contact Size TV/CTV Pins TV/CTV Sockets
Military No. Supersedes Military No. Supersedes
8 (Coax)* M39029/60-367 MS27536 M39029/59-366 MS27535
8 (Power) Contact Factory “ “ “
8 (Twinax) M39029/90-529** N/A M39029/91-530 N/A
10 (Power) M39029/58-528 N/A M39029/56-527 N/A
12 M39029/58-365 MS27493-12 M39029/56-353 MS27490-12
16 M39029/58-364 MS27493-16 M39029/56-352 MS27490-16
20 M39029/58-363 MS27493-20 M39029/56-351 MS27490-20
22D M39029/58-360 MS27493-22D M39029/56-348 MS27490-22D
4N/A N/A N/A N/A
0N/A N/A N/A N/A
185
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Series II JT Series I LJT
Series III TV
SJT
SJT Printed
Circuit Board Accessories
App Tools HD38999
High Density
EMI Filter/
Transient Options
B
.812 MAX
A
N
C
.167
DIA.
+.010
–.005
N
.562 MAX
A
1
For MS stamping identification, accessories must be ordered by MS part number.
If ordered by 10- part number, they will be stamped with said number.
* To complete order number, add shell size and sufx number.
For example, shell size 10 with cadmium plate, nickel base would be 10-241801-107, MS27510A10C or MS27510A10A).
All dimensions for reference only.
* 10-547138-XXX (MS27510XXXC)
* 10-241853-XXX (MS27510XXXA)
MIL-DTL-38999, Series II JT
Plug Protection Cap
Shell
Size
A Dia.
Max.
A1 Dia.
Max.
B
+.000
–.016
C
Approx.
N Dia.
+.001
–.005
8 .719 .703 .563 3.000 .473
10 .844 .828 .680 3.000 .590
12 1.000 .984 .859 3.500 .750
14 1.125 1.109 .984 3.500 .875
16 1.250 1.234 1.108 3.500 1.000
18 1.375 1.359 1.233 3.500 1.125
20 1.500 1.484 1.358 4.000 1.250
22 1.625 1.609 1.483 4.000 1.375
24 1.750 1.734 1.610 4.000 1.500
Finish 10-Number
Suffix
MS Number
Suffix with
chain
MS Number
Suffix without
chain
Chromate treat -XX0
Anodic coating -XX5 CXXC CXXA
Cadmium Plate Nickel base -XX7 AXXC AXXA
Olive Drab, Cadmium, Nickel base -XX9 BXXC BXXA
Electroless Nickel -XXG FXXC FXXA
Series II JT
186
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Series II JTSeries I LJT Series III TV
SJT
SJT
Printed
Circuit Board
Accessories
App Tools
HD38999
High Density EMI Filter/
Transient
Options
A
.812 MAX
D
A
.167
DIA.
+.010
–.005
A
.531 MAX
.781 MAX
C
C
* 10-241856-XXX (MS27511XXXA)
* 10-547136-XXX (MS27511XXXC)
* 10-241802-XXX
For MS stamping identification, accessories must be ordered by MS part number.
If ordered by 10- part number, they will be stamped with said number.
* To complete order number, add shell size and sufx number.
For example, shell size 10 with cadmium plate, nickel base would be 10-241800-107, MS27511A10C, MS27511A10A
†3.000 for MS27511
All dimensions for reference only.
MIL-DTL-38999, Series II JT
Receptacle Protection Cap
Shell
Size
A Dia.
Max.
C
Approx.
D +.010
–.000
8 .719 3.000 .891
10 .844 3.000 1.016
12 1.000 3.500† 1.141
14 1.125 3.500 1.266
16 1.250 3.500 1.391
18 1.375 3.500 1.516
20 1.500 4.000 1.641
22 1.625 4.000 1.766
24 1.750 4.000 1.891
Finish 10-Number
Suffix
MS Number
Suffix with
chain
MS Number Suffix
without chain
Chromate treat -XX0
Anodic Coating -XX5 CXXC CXXA
Cadmium Plate Nickel Base -XX7 AXXC AXXA
Olive Drab, Cadmium, Nickel base -XX9 BXXC BXXA
Electroless nickel -XXG FXXC FXXA
Series II JT
187
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Aerospace
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Series II JT Series I LJT
Series III TV
SJT
SJT Printed
Circuit Board Accessories
App Tools HD38999
High Density
EMI Filter/
Transient Options
For MS stamping identification, accessories must be ordered by MS part number.
If ordered by 10- part number, they will be stamped with said number.
* To complete order number, add shell size and sufx number.
For example, shell size 10 with cadmium plate, nickel base would be 10-241800-107, MS27511A10C, MS27511A10A
* 10-405982-XXX (MS27506XXX-2 reference M85049/49)
For MS stamping identification, accessories must be ordered by
MS part number.
If ordered by 10-part number, they will be stamped with said number.
*To complete order number, add shell size and sufx number.
For example: Shell size 10 with cadmium plate, nickel base would be
10-405982-107 or M85049/49-2-10W
All dimensions for reference only.
Note: For solder type cable clamp 10-241055-XXX (M85049/49) consult Amphenol, Sidney, NY.
MIL-DTL-38999, Series I LJT, II JT
Strain relief (crimp type)
Shell
Size
B Dia.
+.010–.025
G Max. L Max. Y
Thread (Modified)
BB Dia.
+.000 –.011
Screw Size
Size Class 2B Modified Minor
Dia.
8.125 .775 .984 .4375-28UNEF .399 – .405 .250 6-32UNC
10 .188 .837 .984 .5625-24UNEF .524 – .529 .312 6-32UNC
12 .312 .963 .984 .6875-24UNEF .649 – .654 .438 6-32UNC
14 .375 1.087 1.234 .8125-20UNEF .766 – .771 .562 6-32UNC
16 .500 1.150 1.234 .9375-20UNEF .891 – .896 .625 6-32UNC
18 .625 1.400 1.234 1.0625-18UNEF 1.002 – 1.007 .750 8-32UNC
20 .625 1.400 1.234 1.1875-18UNEF 1.135 – 1.140 .750 8-32UNC
22 .750 1.587 1.359 1.3125-18UNEF 1.252 – 1.257 .938 8-32UNC
24 .800 1.681 1.281 1.4375-18UNEF 1.377 – 1.382 1.000 8-32UNC
Finish 10-Number
Suffix
MS27506
Suffix
M85049/49
Suffix
Chromate treat -XX0 NA
Anodic coating -XX5 CXX-2 (-2-XXA)
Cadmium plate nickel base -XX7 AXX-2 NA
Olive drab, cadmium, nickel base -XX9 BXX-2 (-2-XXW)
Electroless nickel -XXG FXX-2 (-2-XXN)
Series I LJT Series II JT Series I LJT
188
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Series II JTSeries I LJT Series III TV
SJT
SJT
Printed
Circuit Board
Accessories
App Tools
HD38999
High Density EMI Filter/
Transient
Options
Series I LJT
MIL-DTL-38999, Series I LJT
Plug Protection Cap
DN
.906 MAX
DN
1.141 MAX
5.000 REF
B
DN
.906 MAX
M
.167
+.010
–.005
* 10-421399-XXX
* (MS27501XXXC)
* 10-275196-XXX (MS27501XXXA)
*To complete order number, add shell size and sufx number.
For example, shell size 11 with cadmium plate, nickel base would be 10-421399-117, MS27501A11C, MS27501A11A.
All dimensions for reference only.
Shell
Size
B Dia.
Ref
D Dia.
Max.
M ±.250 N Dia.
+.001
–.005
9.180 .812 3.000 .572
11 .180 .938 3.000 .700
13 .180 1.062 3.500 .850
15 .180 1.188 3.500 .975
17 .180 1.312 3.500 1.100
19 .209 1.438 3.500 1.207
21 .209 1.562 4.000 1.332
23 .209 1.688 4.000 1.457
25 .209 1.812 4.000 1.582
Finish 10- Number
Suffix
MS Number
Suffix with
chain
MS Number
Suffix without
chain
Chromate treat -XX0
Anodic coating -XX5
Cadmium Plate Nickel base -XX7 AXXC AXXA
Olive Drab, Cadmium, Nickel base -XX9 BXXC BXXA
Electroless nickel -XXG FXXC FXXA
189
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Series II JT Series I LJT
Series III TV
SJT
SJT Printed
Circuit Board Accessories
App Tools HD38999
High Density
EMI Filter/
Transient Options
D
L
D
L
D
M
.167
+.010
–.005
B
3.500
APPROX
D
L
6.000 APPROX
L
1
1
.167
+.010
–.005
* (MS27502XXXC)
* 10-427406-XXX
* 10-427950-XXX
For MS stamping identification, accessories must be ordered by MS part number.
If ordered by 10- part number, they will be stamped with said number.
*To complete order number, add shell size and sufx number.
For example, shell size 11 with cadmium plate, nickel base would be 10-427406-117, MS27502A11C, MS27502A11A.
All dimensions for reference only.
* 10-275197-XXX (MS27502XXXA)
MIL-DTL-38999, Series I LJT
Receptacle Protection Cap
Shell
Size
B Dia.
+.010
–.000
D Dia.
Max. L Max. L1 Max M ±.250
9 .703 .844 1.070 .844 3.000
11 .844 .969 1.070 .844 3.000
13 1.016 1.125 1.070 .844 3.500
15 1.141 1.250 1.070 .844 3.500
17 1.266 1.406 1.070 .844 3.500
19 1.391 1.500 1.070 .844 3.500
21 1.516 1.625 1.070 .844 4.000
23 1.641 1.750 1.070 .844 4.000
25 1.766 1.875 1.089 .875 4.000
Finish 10-Number
Suffix
MS Number
Suffix with
chain
MS Number Suffix
without chain
Chromate treat -XX0
Anodic coating -XX5 CXXC CXXA
Cadmium Plate Nickel base -XX7 AXXC AXXA
Olive Drab, Cadmium, Nickel base -XX9 BXXC BXXA
Electroless Nickel -XXG FXXC FXXA
Series I LJT Series I LJT
190
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SJT
SJT
Printed
Circuit Board
Accessories
App Tools
HD38999
High Density EMI Filter/
Transient
Options
MIL-DTL-38999, Series I LJT
Strain Relief (Solder Type)
* 10-436792-XXX
For military type cable clamp see MS27506 or M85049/49
on page 178.
*To complete order number, add shell size and sufx number.
For example: Shell size 11 with cadmium plate,
nickel base would be 10-436792-117.
All dimensions for reference only.
GG
BB
B
Y
L
Shell
Size
B
Dia.
+.010
–.025
L
Max.
Y Thread Class
2B (Plated)
GG
Max.
BB Dia.
+.000
–.011
9 .125 .859 .4375-28 UNEF .775 .250
11 .188 .859 .5625-24 UNEF .837 .312
13 .312 .859 .6875-24 UNEF .963 .438
15 .375 1.109 .8125-20 UNEF 1.087 .562
17 .500 1.109 .9375-20 UNEF 1.150 .625
19 .625 1.109 1.0625-18 UNEF 1.400 .750
21 .625 1.109 1.1875-18 UNEF 1.400 .750
23 .750 1.234 1.3125-18 UNEF 1.587 .938
25 .800 1.234 1.4375-18 UNEF 1.681 1.000
Finish 10-Number Suffix
Chromate treat -XX0
Anodic coating -XX5
Cadmium Plate Nickel base -XX7
Olive Drab, Cadmium, Nickel
base -XX9
Electroless Nickel -XXG
Series I LJT
191
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Series III TV
SJT
SJT Printed
Circuit Board Accessories
App Tools HD38999
High Density
EMI Filter/
Transient Options
PLASTIC PROTECTION CAPS SEALING PLUGS
Shell Size Plug Receptacle
810-70500-10 10-70506-10S
9 10-70506-14 10-70500-10
10 10-70506-14 10-70506-12
11 10-70506-16 10-70500-12
12 10-70506-16 10-70506-14
13 10-70506-18 10-70500-14
14 10-70506-18 10-70506-16
15 10-70506-20 10-70500-16
16 10-70506-20 10-70506-18
17 10-70506-22 10-70500-18
18 10-70506-22 10-70506-20
19 10-70506-24 10-70500-20
20 10-70506-24 10-70506-22
21 10-70576-24 10-70500-22
22 10-70576-24 10-70506-24
23 10-70506-28 10-70500-24
24 10-70506-28 10-70576-24
25 10-558651-25 10-70506-28
Contact Size Commercial No. Military No.
8 (Coax) 10-482099-8 MS27488-8
8 (Twinax) T3-4008-59P N/A
10 (Power) 10-576225 N/A
12 10-405996-12 MS27488-12
16 10-405996-16 MS27488-16
20 10-405996-20 MS27488-20
22 10-405996-22 MS27488-22
22M 10-405996-22 MS27488-22
22D 10-405996-22 MS27488-22
Contact Size Material JT/LJT Pins JT Sockets LJT Sockets
20
Chromel 10-407862-310 10-407863-310 10-407236-310
Alumel 10-407862-320 10-407863-320 10-407865-320
Iron 10-407862-335 10-407863-335 10-407865-335
Constantan 10-407862-342 10-407863-342 10-407865-342
THERMOCOUPLE CONTACTS
Partial Listing. If you do not see the contact for your application, consult Amphenol Aerospace, Sidney, N.Y.
Contact Size Pins (JT/LJT) Sockets (LJT) Material
Spec Number Pyle Number Spec Number Pyle Number
22D M39029/87-472 T3-4022-10P M39029/88-484 T3-4122-10P CHROMEL
22D M39029/87-471 T3-4022-10R M39029/88-483 T3-4122-10R ALUMEL
20 M39029/87-476 T3-4020-10P M39029/88-488 TS-4120-10P CHROMEL
20 M39029/87-475 T3-4020-10R M39029/88-487 T3-4120-10R ALUMEL
16 M39029/87-480 T3-4016-10P M39029/88-492 T3-4116-10P CHROMEL
16 M39029/87-479 T3-4016-10R M39029/88-491 T3-4116-10R ALUMEL
MIL-DTL-38999, Series I LJT, II JT
Thermocouple Contacts, Plastic Protection caps -
Sealing Plugs
THERMOCOUPLE CONTACTS PYLE VERSION
Series II JT Series I LJT
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SJT
SJT
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Accessories
App Tools
HD38999
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PLUG PROTECTION CAP RECEPTACLE PROTECTION CAP
*10-476801-XXX
*10-476810-XXX
*10-325943-XXX
*To complete order number, add shell size and sufx
number. For example, shell size 10 with bright cadmium
plated nickel base, 10-476810-107.
Plug Shell
Size
D
Dia.
Max.
N Dia.
+.001
–.005
8 .688 .473
10 .812 .590
12 .969 .750
14 1.094 .875
16 1.219 1.000
18 1.344 1.125
20 1.469 1.250
22 1.594 1.375
24 1.719 1.500
*To complete order number, add shell size and sufx
number. For example, shell size 10 with bright cadmium
plated nickel base, 10-325943-107.
Receptacle
Shell Size
DD
Dia. Max.
L
Max.
8 .734 .828
10 .844 .828
12 1.016 .828
14 1.141 .828
16 1.265 .828
18 1.391 .828
20 1.500 .828
22 1.625 .828
24 1.750 .859
Finish Sufx
Bright Cadmium Plated Nickel Base XX7
Anodic Coating (Alumilite) XX5
Chromate Treated (Iridite 14-2) XX0
Olive Drab Cadmium Plate Nickel Base XX9
Electroless Nickel Coating XXG
All dimensions for reference only
SJT–Accessories
Plug Protection Cap/Receptacle Protection Cap
SJT
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Series III TV
SJT
SJT Printed
Circuit Board Accessories
App Tools HD38999
High Density
EMI Filter/
Transient Options
Finish Sufx
Bright Cadmium Plated Nickel Base XX7
Anodic Coating (Alumilite) XX5
Chromate Treated (Iridite 14-2) XX0
Olive Drab Cadmium Plate Nickel Base XX9
Electroless Nickel Coating XXG
DUMMY RECEPTACLE
*10-476807-XXX
CABLE CLAMP
*10-476808-XXX
* To complete order number, add shell size and sufx number. For
example, shell size 10 with bright cadmium plated nickel base,
10-476807-107.
Dummy Receptacle
Shell Size
D
Dia. Max.
L
Max.
8 .734 .828
10 .844 .828
12 1.016 .828
14 1.141 .828
16 1.265 .828
18 1.391 .828
20 1.500 .828
22 1.625 .828
24 1.750 .859
All dimensions for reference only
Finish Sufx
Bright Cadmium Plated Nickel Base XX7
Anodic Coating (Alumilite) XX5
Chromate Treated (Iridite 14-2) XX0
Olive Drab Cadmium Plate Nickel Base XX9
Electroless Nickel Coating XXG
* To complete order number, add shell size and sufx number. For
example, shell size 10 with bright cadmium plated nickel base,
10-476808-107.
Cable
Clamp
Shell
Size
A
Dia.
+.010
–.025
B
Dia.
+.000
–.011
L
Max.
Y
Thread
Class 2B
UNEF (Plated)
GG
Max.
8 .125 .250 .922 .4375-28 .775
10 .188 .312 .922 .5625-24 .837
12 .312 .438 .922 .6875-24 .963
14 .375 .562 1.172 .8125-20 1.087
16 .500 .625 1.172 .9375-20 1.150
18 .625 .750 1.172 1.0625-18 1.400
20 .625 .750 1.172 1.1875-18 1.400
22 .750 .938 1.297 1.3125-18 1.587
24 .800 1.000 1.297 1.4375-18 1.681
All dimensions for reference only
SJT
Dummy Receptacle, Cable Clamp
SJT
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SJT
SJT
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Accessories
App Tools
HD38999
High Density EMI Filter/
Transient
Options
CONTACTS & SEALING PLUGS
Contact
Size
SJT
Pins
SJT
Sockets
Sealing
Plugs
8 (Coax) 21-33102-21** 21-33101-21** 10-482099-8
8 (Twinax) 21-33190-529† 21-33191-530† 10-482099-8
10 (Power) 10-251415-105 10-407035-105 Not Available
12 10-251415-12H 10-407035-125 10-405996-12 Yellow
16 10-251415-165 10-407035-165 10-405996-16 Blue
20 10-251415-205 10-407035-205
10-497403-205†† 10-405996-20 Red
22* 10-251415-225 10-407035-225 10-405996-22 Black
22M* 10-251415-235 10-407035-235 10-405996-22 Black
22D 10-251415-725 10-407035-725 10-405996-22 Black
Above part numbers include standard nish designation – gold plating over suitable underplate in accordance with
SAE AS39029. For other nish variations, consult Amphenol, Sidney, NY.
* Inactive for new design.
** 21-33102-21 and 21-33101-21 are for use with RG180B/U and RG195A/U cable. For other size 8 coax or optional
sizes 12 and 16 coax contacts available for use in SJT connectors, see catalog 12-130 or consult Amphenol,
Sidney, NY.
† 21-33190-529 and 21-33191-530 are for use with M17/176-00002 cable.
†† Optional design – see slash sheet MS39029.
For other contact options available for use in SJT connectors, (wire-wrap, thermocouple, fiber optic)
consult Amphenol, Sidney, NY.
PLASTIC PROTECTION CAPS
Shell
Size Plug Receptacle
8 10-70500-10 10-70506-10S
10 10-70500-14 10-70506-12
12 10-70500-16 10-70506-14
14 10-70500-18 10-70506-16
16 10-70500-20 10-70506-18
18 10-70500-22 10-70506-20
20 10-70500-24 10-70506-22
22 10-70524-1 10-70506-24
24 10-70506-28 10-70524-1
SJT
Contacts, Sealing Plugs, Plastic Protection Caps
SJT
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Circuit Board Accessories
App Tools HD38999
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Transient Options
Mounts to all MIL-DTL-38999 and
MIL-DTL-26482 Connectors
Termination of PC tail connectors to a ex
print or a printed circuit board represents
a major cost in the manufacturing process
for users. When adding ex or printed
circuit board assemblies to an expensive
lter or lter/transient protection connec-
tor, the total cost of a failed solder joint,
a bent pin, or an unanticipated electrical
failure becomes prohibitive. The universal
header assembly from Amphenol provides
for easy separation of the connector from the board on these occasions. The
header assembly is comprised of a short pin/socket contact. The tail end of
the contact is soldered to the through hole of the ex or printed circuit board.
The socket is embedded in the insulator, making electrical contact with the
printed circuit tail of the connector.
Header Assemblies Provide Cost Savings
Incorporation of the header assembly provides the user with time and cost
saving potentials. These header assemblies can be vapor phase or wave
soldered to ex or printed circuit boards prior to the receipt of the EMI/EMP
connector. Headers can be installed to standard connectors, allowing for
electrical testing that would adversely affect the sensitive diodes, MOV’s or
capacitors in the EMI/EMP connectors. Expensive connector assemblies
can be easily removed from and reattached to the header assembly as the
manufacturing process dictates.
Mounting Applications
Shell modications are recommended, but are not necessary. The header
assembly can be attached to connectors with standard ange placement
or directly to the circuit board. The ideal application would involve either
a single ange moved all the way to the rear of the connector or a double
ange. Cinch nuts can be installed in either ange to allow easier mounting
to the panel or the header assembly. The forward ange would mount the
connector to the panel; the rear ange would be used to mount the header
assembly. Various types of captivated or loose attaching screws can be
utilized for unique applications.
Amphenol universal headers are slotted to allow mounting to all series of
MIL-DTL-38999 or MIL-DTL-26482 connectors without special alterations.
They are of similar dimension as the ange of the mounting connector and
are approximately .185 inches (4.70 mm) thick.
Cylindrical Configuration
• 3 PCB stickout dimensions are available.
• Size 22 contacts use .175 thick headers
• Size 16 to 20 contacts use
.195 thick headers
• Consult Amphenol, Sidney NY for
additional congurations.
• Headers for cylindrical connectors accommo-
date up to 128 pins. See pages 6-9 for avail-
able insert arrangement charts and pages
10-16 for insert arrangement illustrations.
Mounting to Rectangular ARINC
Connectors
• Headers for ARINC connector arrangements
accommodate up to 150 pins
• Consult Amphenol, Sidney, NY for ARINC
congurations and detailed dimensions.
Materials
• Body is molded or machined from FR-4.
• Electrical engagement areas of the header
contact are plated with .00003 inches
minimum of gold over .00005 inches
minimum of nickel.
See drawing of standard header on next page.
Headers provide easy
separation of the
connector from the PC board.
MIL-DTL-38999, Series III TV, II JT, I LJT
Universal “Header Assembly”
for ex print or PC Board
Series III TV Series II JT Series I LJT
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SJT
SJT
Printed
Circuit Board
Accessories
App Tools
HD38999
High Density EMI Filter/
Transient
Options
R2
R1
S
T
TT
VISUAL
INDICATOR NOTCH
FOR TOP C OF
INSERT PATTERN
(SIZE & CONFIGURATION
OPTIONAL)
L
F RADIUS B
PCB STICKOUT
(SEE SUFFIX CHART BELOW)
G
.020 ± .001
.040 ± .001 (SIZE 20)
.0625 ± .0010 (SIZE 16)
B
PCB STICKOUT
(SEE SUFFIX CHART BELOW)
.050
G
SIZE 22
CONTACT VIEW
SIZE 16 AND 20
CONTACT VIEW
NOTE:
Size 22 accepts .018 to .022 dia. PCB tails.
Size 16 accepts .048 to .064 dia. PCB tails.
Size 20 accepts .037 to .043 dia. PCB tails.
The drawing below shows the standard header assembly for use with MIL-DTL-38999 connectors.
Consult Amphenol Aerospace, Sidney NY for drawings of headers for ARINC congurations.
Assemblies containing Size 22 contacts only: .175
Assemblies containing Size16 or 20 contacts: .195
See Sufx Chart
† TP designates true position dimensioning.
ASSEMBLY NUMBER SUFFIX CHART
HOW TO ORDER INFORMATION
For Header Assembly with MIL-DTL-38999 Connectors
Use coded number as follows:
Designates Amphenol
Header Assembly
Shell size designation for
MIL-DTL-38999 Series I,
II, III and IV see Sufx chart.
Arrangement number - See MIL-STD-1560
or MIL-STD-1669. See insert availability charts on
pages 4-7.
Contact PCB Stickout designation
See Sufx chart.
For how to order information on adapters to be used
with ARINC connectors, consult Amphenol, Sidney NY.
* Shell size designation for MIL-DTL-38999 Series I, II, III and IV and
MIL-DTL-26482 Series 1 and 2.
Examples: Shell size 9 use 08. Shell size 25 use 24.
** Size 22 contacts available in all 3 stickout lengths.
Size 16 and 20 contacts available only in .185 and .270 lengths.
*** Insert arrangement 14-97 and 15-97 are not available at this time.
Consult Amphenol, Sidney NY for information.
MIL-DTL-38999, Series III TV, II JT, I LJT
Universal “Header Assembly” for Flex Print
or PC board connectors
Assembly Part
Number
Shell
Size
F Ra-
dius
G
± .005
S
± .005
T +
.008
– .006
R1
TP†
R2
TP†
TT
+ .008
– .006
21-904008-XX( ) 8/9 .094 .938 .128 .719 .594 .216
21-904010-XX( ) 10/11 .094 1.031 .128 .812 .719 .194
21-904012-XX( ) 12/13 .094 1.125 .128 .906 .812 .194
21-904014-XX( ) 14/15 .125 1.219 .128 .969 .906 .173
21-904016-XX( ) 16/17 .125 1.312 .128 1.062 .969 .194
21-904018-XX( ) 18/19 .125 1.438 .128 1.156 1.062 .194
21-904020-XX( ) 20/21 .125 1.562 .128 1.250 1.156 .194
21-904022-XX( ) 22/23 .125 1.688 .154 1.375 1.250 .242
21-904024-XX( ) 24/25 .125 1.812 .154 1.500 1.375 .242
Shell Size
Designation*
Arrangement
Number Suffix***
Contact PCB
Stickout***
Suffix
B ± .015
Stickout
08 Insert Arrangement
Sufx from
MIL-STD-1560 or
MIL-STD-1669
1.120
10 2 .185
12 3 .270
14
16
18
20
22
24
Series III TV Series II JT Series I LJT
21-9040 XX - XX X
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Series III TV
SJT
SJT Printed
Circuit Board Accessories
App Tools HD38999
High Density
EMI Filter/
Transient Options
Where 2 or 3 tools are listed for a contact size, only one tool and its die or
positioner are required to crimp the contact. The above crimping tools and
positioners are available from the approved tool manufacturer.
The following data includes information pertaining to the appli-
cation tools which have been established for crimping, inserting,
and removing contacts incorporated in the TV, CTV and MIL-
DTL-38999 Series III connectors. For additional information on
coax, twinax and triax contact tools see catalog 12-130.
All crimping tools included are the “full cycling” type and when
used as specied in the installation instructions (L-624 and
L-844) covering the TV, CTV and MS series connectors,
will pro vide reliable crimped wire to contact terminations.
There is a possibility of additional crimping tools other
than those included being available at present or in the
future for this specic appli cation.
CRIMPING TOOLS
INSERTION TOOLS
REMOVAL TOOLS
The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside
diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those
specied, the plastic tools must be used.
† To be determined.
†† Contact Daniels Manufacturing Co. for availability.
* Double end insertion/removal tool.
** Twinax insertion tools are available only in a straight type, metal version.
MIL-DTL-38999, Series I LJT, II JT, III TV, & SJT
Application Tools
Contact Size/Type Crimping Tool Turret Die or Positioner
12 Pin and Socket M22520/1-01 M22520/1-04
16 Pin and Socket M22520/1-01
M22520/7-01
M22520/1-04
M22520/7-04
20 Pin and Socket M22520/1-01
M22520/2-01
M22520/7-01
M22520/1-04
M22520/2-10
M22520/7-08
22, 22D, 22M Pin M22520/2-01
M22520/7-01
M22520/2-09
M22520/7-07
22, 22D, 22M Socket
Series I, III
M22520/2-01
M22520/7-01
M22520/2-07
M22520/7-05
22D Socket Series II M22520/2-01
M22520/7-01
M22520/2-06
M22520/7-06
8 Twinax Center Pin and
Socket
M22520/2-01 M22520/2-37
8 Twinax Intermediate
Outer Pin & Socket
M22520/5-01 M22520/5-200
Contact Size/Type Crimping Tool
Turret Die or
Positioner
8 Coaxial Inner
Pin and Socket
M22520/2-01 M22520/2-31
8 Coaxial Outer Pin
and Socket
M22520/5-01 M22520/5-05
Die Closure B
M22520/5-01 M22520/5-41
Die Closure B
M22520/10-01 M22520/10-07
Die Closure B
16 Coaxial Inner
Pin and Socket
M22520/2-01 M22520/2-35
16 Coaxial Outer
Pin and Socket
M22520/4-01 M22520/4-02
12 Coaxial Inner
Pin and Socket
M22520/2-01 M22520/2-34
12 Coaxial Outer
Pin and Socket
M22520/31-01 M22520/31-02
10 (Power) TP-201423
Use with
Contact Size
Plastic Tools Metal Tools
MS Part Number Color
Angle Type Straight Type
Commercial Part No. ColorMS Part No. Commercial Part No.
10 (Power M81969/14-05* Gray / (White) M81969/8-11 † † Green
12 M81969/14-04* Yellow / (White) M81969/8-09 11-8674-12 11-8794-12 Yellow
16 M81969/14-03* Blue / (White) M81969/8-07 11-8674-16 11-8794-16 Blue
20 M81969/14-10* Red / (Orange) M81969/8-05 11-8674-20 11-8794-20 Red
22 M81969/14-09 Brown/White M81969/8-03 11-8674-22 11-8794-22 Brown
22D, 22M M81969/14-01* Green / (White) M81969/8-01 11-8674-24 11-8794-24 Black
8 Coaxial None Required
8 Twinax None M81969/46-06** None Red
Use with
Contact
Size
Plastic Tools Metal Tools
MS Part
Number Color
For Unwired Contacts
Commercial Part No.
Angle Type Straight Type
Commercial
Part No. ColorMS Part No.
Commercial
Part No.
10 (Power) M81969/14-05* (Gray) / White † M81969/8-12 † † Green / White
12 M81969/14-04* (Yellow) / White 11-10050-11 M81969/8-10 11-8675-12 11-8795-12 Yellow / White
16 M81969/14-03* (Blue) / White 11-10050-10 M81969/8-08 11-8675-16 11-8795-16 Blue / White
20 M81969/14-10* (Orange) / Red 11-10050-9 M81969/8-06 11-8675-20 11-8795-20 Red / Orange
22 M81969/14-09* (Brown)/White 11-10050-8 M81969/8-04 11-8675-22 11-8795-22 Brown/White
22D, 22M M81969/14-01* (Green) / White 11-10050-7 M81969/8-02 11-8675-24 11-8795-24 Green / White
8 Coaxial M81969/14-12 Green None None 11-9170 DRK264-8†† N/A
8 Twinax M81969/14-12 Green None M81969/46-12** 11-9170 N/A N/A
Series III TV Series II JT Series I LJT SJT