XG5N-401 - OMRON ELECTRONIC COMPONENTS

New Product News

Crimped MIL Connector Sockets for Discrete Wires

XG5N/XG5N-U

Crimped Sockets for Discrete Wires

Join the MIL Connector Series

• XG5N-U Sockets with OMRON’s unique lock enable one-

hand insertion with a secure lock.

Save up to 24% of the space required for the XG4A.

■Conceptual Application Diagram

■Ordering Information

*1. Each XG5N-@@@ Connector requires two Lock Levers.

*2. Order the required number of reels (10,000 contacts).

Note: The pitch between the two polarity guides on Connectors with 50, 60, or 64 contacts is 22.86 mm.

Appear-

ance

Socket and Lock Set

Note: The Locks and Sockets

are provided separately. Socket Housing Lock Levers *1 Crimp Contacts, Type 1 Crimp Contacts, Type 2

No. of

contacts

No. of

polarity

guides Model Model Model Model Model

0XG5N-100-U XG5N-100

XG5U-0001

XG5W-0231

(loose contacts)

XG5W-0231-R*2

(reel contacts)

XG5W-0232

(loose contacts)

XG5W-0232-R*2

(reel contacts)

1XG5N-101-U XG5N-101

14 1XG5N-141-U XG5N-141

16 1XG5N-161-U XG5N-161

20 1XG5N-201-U XG5N-201

26 1XG5N-261-U XG5N-261

30 1XG5N-301-U XG5N-301

34 1XG5N-341-U XG5N-341

40 1XG5N-401-U XG5N-401

50 1XG5N-501-U XG5N-501

2XG5N-502-U XG5N-502

60 1XG5N-601-U XG5N-601

2XG5N-602-U XG5N602

64 1XG5N-641-U XG5N-641

2XG5N-642-U XG5N-642

XG5N-U

Discrete wires

XG4A

XG4C

XG5N

XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires

■Mating

■Ratings and Characteristics

■Materials and Finish

■Applicable Contacts and Wires

■Dimensions (Unit: mm)

Mate. Mate.

XG5N Socket XG4A Plug XG5N-U Socket with Lock XG4C Plug

Rated current 3 A/contact (with AWG22 wire)

2 A/contact (with AWG24 wire)

1 A/contact (with AWG26 or AWG28 wire)

Rated voltage 250 VAC

Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.)

Insulation resistance 1,000 MΩ min. (at 500 V DC)

Withstand voltage 500 VAC for 60 s (leakage current: 1 mA max.)

Total insertion force No. of contacts × 1.96 N max.

Individual pull-ou t force 0.29 N min.

Insertion durability 50 times

Ambient operati ng

temperature −55 to 105°C (with no icing)

Housing Fiber-glass reinforced PBT resin (UL94 V-2)/black

Lock Levers POM resin (UL94 HB)/black

Contacts Mating end Phosphor bronze/ni ck el base , gold p lated (0. 15 µm)

Crimped

section Phosphor bronze/nick el base, tin plated (2.0 µm)

Applicable

Contacts

Applicable wires

AWG No.

(UL1007 twisted wires)

Conductor construction

(elements/element diameter (mm))

XG5W-0231

22 17/0.16

24 11/0.16

26 7/0.16

XG5W-0232

24 11/0.16

26 7/0.16

28 7/0.127

(15.6)

(16.4)

(C)

(D)

14.4

6.10

2.54 B

2.54

6.10 7.90

2.54 B

2.54

Triangular mark Polarity guide

5N-U

(

with Lock Levers Attached

)

XG5N

Dimension (mm)

No. of contacts A B C D

10 17.26 10.16 26.80 26.20

14 22.34 15.24 31.88 31.28

16 24.88 17.78 34.42 33.82

20 29.96 22.86 39.50 38.90

26 37.58 30.48 47.12 46.52

30 42.66 35.56 52.20 51.60

34 47.74 40.64 57.28 56.68

40 55.36 48.26 64.90 64.30

50 68.06 60.96 77.60 77.00

60 80.76 73.66 90.30 89.70

64 85.84 78.74 95.38 94.78

XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires

■Specified Tools

●Manual Crimping To ol

XY2B-7007

●Contact Removal Tool

XY2E-0003

●Automatic Applicator

Use an Applicator that is manufactured by Japan Automatic

Machine Co., Ltd. Contact information is provided bel ow.

Japan:

Japan Automatic Machine Co., Ltd.

TEL 03-3756-1434

China:

Japan Automatic Machine Technology (Huizhou) Ltd.

6-1-B,Songshan Industrial Park, Huizhou Zhongkai Hi-Tech

Industrial Development Zone, Huizhou,Guangdong,China

TEL(86-752)2771-614 FAX(86-752)2771-619

South-eastern Asia:

Japan Automatic Machine Singapore Pte. Ltd.

HB Centre 12 Tannery Road #04-02, Singapore 347722

TEL 65-6545-8140 FAX 65-6545-8141

USA, Europe:

Toyojamco, Ltd.

8370 Burnahm Road Suite 200 EL Paso, TX 79907 USA

TEL (915)595-8825 FAX (915)595-8794

*1. Inquire for details.

*2. This model number is for standard specifications.

Inquire for other specifications.

■Safety Precautions

●Crimping Method

Always use the specified Crimping Tool or Applicator to wire the

crimped contacts.

Refer to the instruction sheet that is provided separately for

details.

●Contact Insertion Method

Confirm the orientation of the crimped contacts and then insert

them all the way to the back of the Socket. After insertion, con-

firm that the lances are securely set in the lance holes on the

socket housing.

●Contact Replacement Method

To remove contacts that have been incorrectly inserted, always

use the XY2E-0003 Contact Removal Tool.

(1) Insert the end of the Removal

Tool into the lance hole in the

socket housing and press the

lance all the way inside the

socket housing.

(2) While pressing in on the lance,

pull out the Contact.

(3) Insert a new Contact.

Note: Do not use any Contacts that have been removed.

●Attaching the Lock Levers

Attach the holes in the Lock Levers to the protrusions on both

sides of the housing and make sure that they are set securely.

●Precautions for Correct Use

When mating the Sockets with XG4C Box Plugs, always use the

XG5U-0001 Lock Levers. Otherwise the Connectors may

become disconnected due t o vibration or shock.

●Storage

(1) Do not store the Sockets in locations subject to dust or high

humidity.

(2) Do not store the Sockets in locations close to sources of gas-

ses such ammonia gas or sulfide gas.

Model Minimum orde ring quant ity

(pieces)

XY2B-7007 1

Model Minimum orde ring quant ity

(pieces)

XY2E-0003 1

Crimping Machine Strip Crimper

Crimp Contacts, Type 1 Planned for the near

future. *1 SCA-106700 *2

Crimp Contacts, Type 2

Before Insertion After Insertion (Set in Socket)

Lance holeLance

Note: Do not use this document to operate the Unit.

Authorized Distributor:

In the interest of product improvement,

specifications are subject to change without notice.

Cat. No. G023-E1-03 0713(0112) (O)

OMRON Corporation

Electronic and Mechanical Components Company

OMRON ELECTRONIC COMPONENTS TRADING

(SHANGHAI) LTD. SHANGHAI OFFICE

27F Xin Mei Union Square, 999 Pudong South Road,

Pudong New Area, Shanghai, CHINA 200120

Tel:(86)21-6859-5919/Fax:(86)21-6859-5911

OMRON ELECTRONIC COMPONENTS EUROPE B.V.

Wegalaan 57, 2132 JD Hoofddorp,THE NETHER LANDS

Tel:(31)23-568-1200/Fax:(31)23-568-1212

Contact: www.omron.com/ecb

OMRON ELECTRONIC COMPONENTS LLC

55 East Commerce Drive, Suite B, IL 60173 U.S.A.

Tel:(1)847-882-2288/Fax:(1)847-882-2192

OMRON ELECTRONIC COMPONENTS PTE LTD.

438A Alexandra Road #05-05/08 Alexandra

Technopark Singapore 119967

Tel:(65)6376-3200/Fax:(65)6376-3211

OMRON ELECTRONIC COMPONENTS CO., LTD.

307, Teheran Office Bldg. #707-38,

Yeoksam-dong, Gangnam-gu, Seoul, Korea

Tel:(82)2-567-5020/Fax:(82)2-567-5804

XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires