Panel Mount Datasheet HA / HD48 Series * Ratings from 12A to 125A @ 48-530 VAC * SCR output for heavy industrial loads * Zero Voltage or instantaneous turn-on outputs * UL/CSA/VDE Approved, CE Compliant to EN60950-1 * Improved SEMS screw and washer * Redesigned housing with anti-rotation barriers * AC or DC control * Direct bond copper substrate * EMC compliant to Level 3 * Direct power lead frame * Epoxy free design For Generation 3 datasheet click here PRODUCT SELECTION Control Voltage 4-32 VDC 90-280 Vrms 18-36 Vrms 12A 25A 50A 75A 90A 110A 125A HD4812 HA4812 HA4812E HD4825 HA4825 HA4825E HD4850 HA4850 HA4850E HD4875 HA4875 HA4875E HD4890 HA4890 HA4890E HD48110 HA48110 HA48110E HD48125 HA48125 HA48125E AVAILABLE OPTIONS Series H Control Voltage A: 90-280 VAC D: 4-32 VDC AxxxxE: 18-36 VAC A 48 Overvoltage Protection Blank: Not Included P: Included (3) 25 E K Rated Load Current Operating 12: 12 Amps Voltage 48: 48-530 VAC 25: 25 Amps 50: 50 Amps 75: 75 Amps 90: 90 Amps 110: 110 Amps 125: 125 Amps P G Snubber Blank: Not Included S: Included S H Termination Input Status LED Blank: Screw Blank: Not Included F: Quick Connect (1) G: Included (Up to 50 Amps models) K: Hex standoffs (2) Switching Type Blank: Zero Voltage Turn-On -10: Instantaneous Turn-On (4) -10 Thermal Pad Blank: Not Included H: Included Required for valid part number For options only and not required for valid part number * Not all part number combinations are available. Contact Crydom Technical Support for information on the availability of a specific part number. OUTPUT SPECIFICATIONS (5) Description Operating Voltage (47-440Hz) [Vrms] (6) Transient Overvoltage [Vpk] Maximum Off-State Leakage Current @ Rated Voltage [mArms] (7) Minimum Off-State dv/dt @ Maximum Rated Voltage [V/sec] Maximum Load Current [Arms] (2)(8) Minimum Load Current [mArms] Maximum 1 Cycle Surge Current (50/60Hz) [Apk] Maximum On-State Voltage Drop @ Rated Current [Vrms] Thermal Resistance Junction to Case (Rjc) [C/W] Maximum 1/2 Cycle I t for Fusing (50/60Hz) [A sec] Minimum Power Factor (at Maximum Load) (3) 12A 25A 50A 75A 90A 110A 125A 48-530 1200 1 500 12 150 134/140 1.15 1.03 66/60 0.5 48-530 1200 1 500 25 150 239/250 1.15 0.8 285/259 0.5 48-530 1200 1 500 50 150 597/625 1.15 0.45 1770/1629 0.5 48-530 1200 1 500 75 150 954/1000 1.15 0.3 4555/4150 0.5 48-530 1200 1 500 90 150 1145/1200 1.15 0.27 6560/5976 0.5 48-530 1200 1 500 110 150 1432/1500 1.15 0.25 10249/9338 0.5 48-530 1200 1 500 125 150 1670/1750 1.15 0.22 13950/12709 0.5 Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet INPUT SPECIFICATIONS (5) Description HD48xx Control Voltage Range Minimum Turn-On Voltage Must Turn-Off Voltage Maximum Reverse Voltage Minimum Input Current Maximum Input Current Nominal Input Impedance Maximum Turn-On Time [msec] Maximum Turn-Off Time [msec] 4-32 VDC (9) 4.0 VDC 1.0 VDC -32 VDC 7.0 mA 12 mA 1/2 Cycle (10) 1/2 Cycle HA48xx HA48xxE 90-280 Vrms 90 Vrms 10 Vrms 5 mA 10 mA Current Regulated 20 30 18-36 Vrms 18 Vrms 4.0 Vrms 16 mA 20 mA 20 30 GENERAL SPECIFICATIONS (5) Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) Minimum Insulation Resistance (@ 500 VDC) Maximum Capacitance, Input/Output Ambient Operating Temperature Range Ambient Storage Temperature Range Weight (typical) Housing Material Baseplate Material Input Terminal Screw Torque Range (in-lb/Nm) Load Terminal Screw Torque Range (in-lb/Nm) SSR Mounting Screw Torque Range (in-lb/Nm) Input/Load Terminal Screw Torque Range (in-lb/Nm) (2) Input/Output Terminal Screw Thread Size Humidity per IEC60068-2-78 LED Input Status indicatior MTBF (Mean Time Between Failures) at 40C ambient temperature (11) MTBF (Mean Time Between Failures) at 60C ambient temperature (11) 4000 Vrms 109 Ohm 8 pF -40 to 80 C -40 to 125 C 2.6 oz (74.9 g) UL94 V-0 Aluminum 13-15 /1.5-1.7 18-20 / 2.0-2.2 18-20 / 2.0-2.2 w/"K" option 8-10 / 0.9-1.13 #6-32 UNC / #8-32 UNC 93% non-condensing w/"G" option (green) 11,641,553 hours (1,328 years) 7,210,376 hours (823 years) WIRING DIAGRAM AC 2 ( ) Input 2 Output OUTPUT INPUT 4 (- / ) 24 AWG (0.2 mm2) / 0.2 [minimum] 10 [44.5] 2 x 12 AWG (3.3 mm2) / 3.3 [maximum] 90 [400] 20 AWG (0.5 mm2) / 0.518 [minimum] 30 [133] mm2) 110 [490] 2 x 10 AWG (5.3 / 5.3 2 x 8 AWG (8.4 mm2) / 8.4 [maximum] S O L I D S TAT E R E L AY 4 Wire Pull-Out Strength (lb)[N] 90 [400] 25 Input Current (mA) 1 Wire Size (Solid / Stranded) Terminals Load (12) 1 ( ) Input Current vs Input Voltage Recommended Wire Sizes V 20 15 10 5 0 0 3 5 10 15 20 25 DC Input Voltage 3 (+ / ) EQUIVALENT CIRCUIT BLOCK DIAGRAMS Diagram: HAxxxx Diagram: HDxxxx AC 4 1 AC AC/DC Converter Current Limiter Trigger Circuit (13) AC 3 -DC 4 1 AC (13) (14) (15) 2 AC Do not forget to visit us at: www.crydom.com +DC 3 Current Limiter Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. Trigger Circuit (14) (15) 2 AC 30 Panel Mount Datasheet MECHANICAL SPECIFICATIONS () Tolerances: 0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination 1.1 [27.9] 0.49 [12.4] 1 1.88 [47.6] OUTPUT INPUT 1.1 [27.9] 0.49 [12.4] 0.89 [22.6] Mounting Hole/Slot 0.19 [4.9] DIA. 1 2 2.25 [57.3] 1.7 [43.2] S O L I D S TAT E R E L AY 4 Hex Standoff Termination ("K" Option) (2) 1.88 [47.6] OUTPUT INPUT 1.58 [40.2] 0.49 [12.4] 1 1.88 [47.6] OUTPUT Faston Terminal(16) 0.25 x 0.032 INPUT 1.40 [35.6] 1.75 [44.5] (4 places) 1.0 [25.4] Quick Connect Termination ("F" Option) - Up to 50 Amp (1) 1.31 [33.4] 2 1.88 [47.6] 3 (2 places) 1.25 [31.8] GENERAL NOTES 1.31 [33.4] 0.45 [11.4] OUTPUT 2 INPUT 0.49 [12.4] 1.40 [35.6] 1.75 [44.5] 2.25 [57.3] 1.7 [43.2] S O L I D S TAT E R E L AY 4 Faston Terminal(16) 0.187 x 0.020 (4 places) (2 places) 1 2.25 [57.3] 1.7 [43.2] Faston Terminal(16) 0.25 x 0.032 1.58 [40.2] 0.63 [16.0] Mounting Hole/Slot 0.19 [4.9] DIA. (2 places) S O L I D S TAT E R E L AY 4 0.93 [23.6] (2 places) Quick Connect Termination ("F" Option) - Up to 25 Amp (1) Mounting Hole/Slot 0.19 [4.9] DIA. 3 1.75 [44.5] 1.75 [44.5] 2.25 [57.3] 1.70 [43.2] 1.0 [25.4] 1.0 [25.4] 1.04 [26.4] 2 S O L I D S TAT E R E L AY 4 3 Mounting Hole/Slot 0.19 [4.9] DIA. 3 Faston Terminal(16) 0.187 x 0.020 (2 places) 1.25 [31.8] (1) Single pair (up to 25A) Double pair* (up to 50A). *Caution: User must connect both pairs. (2) Option "K" is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps. For higher load currents, the "K" standoff temperature must not exceed 105C. For additional application assistance please contact Crydom Technical Support. (3) Output will self trigger between 900-1200Vpk, Min. power factor 0.7 or higher, not suituable for capacitive loads. (4) Instantaneous turn-on version is not recomended for capacitive loads. Use zero turn-on only. (5) All parameters at 25C unless otherwise specified. (6) For "S" option, operating voltage frequency is 47-63Hz. (7) For parts with option "S" maximum leakage current is 10mA. (8) Heat sinking required, see derating curves. (9) Increase minimum voltage by 1V for operations from -20 to -40C. (10) Turn-on time for instantaneous turn-on versions is 0.02 msec (DC Control Models) (11) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report). (12) Load can be wired to either SSR output terminal 1 or 2. (13) Elective Input Status LED, "G" option (14) Elective Overvoltage Protection, "P" option. (15) Elective Internal Snubber, "S" option. (16) Mechanical dimensions vary from G3 models. For additional information or specific questions, contact Crydom Technical Support. Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet SURGE CURRENT INFORMATION 25 A 250 100 200 Surge Current (Amp) Surge Current (Amp) 12 A 120 80 60 40 20 0 0.01 0.1 1 Surge Duration (Secs) 150 100 50 10 0 0.01 10 900 800 700 600 500 400 300 200 100 0 0.01 0.1 50 A Surge Current (Amp) Surge Current (Amp) 500 400 300 200 100 0.1 1 Surge Duration (Secs) 0.1 90 A 1 Surge Duration (Secs) 10 110 A 1500 Surge Current (Amp) 1200 Surge Current (Amp) 1200 1050 900 750 600 450 300 150 0 0.01 10 75 A 600 0 0.01 1 Surge Duration (Secs) 0.1 1 Surge Duration (Secs) 900 600 300 0 0.01 10 0.1 Surge Current (Amp) 125 A 1800 1600 1400 1200 1000 800 600 400 200 0 0.01 0.1 1 Surge Duration (Secs) Non repetitive peak surge current at Tj initial 40C. Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. 10 1 Surge Duration (Secs) 10 Panel Mount Datasheet THERMAL DERATE INFORMATION 12 A 3C/W 25 A 5C/W 1.5C/W No heatsink 8 6 4 2 20 30 40 50 60 70 Ambient Temperature (C) 20 15 10 5 0 80 20 30 40 50 60 70 Ambient Temperature (C) 1C/W 0.5C/W 1.5C/W Load Current (Amps) 60 45 30 15 0 20 30 40 50 60 70 Ambient Temperature (C) 80 90 80 70 60 50 40 30 20 10 0 20 10 20 30 40 50 60 70 Ambient Temperature (C) 0.7C/W 110 A 1C/W 0.5C/W 1.5C/W 20 30 40 50 60 70 Ambient Temperature (C) 80 125 A 0.7C/W 1C/W 120 100 80 60 40 20 0 80 0.7C/W 1C/W 1.5C/W 120 0.5C/W Load Current (Amps) Load Current (Amps) 75 2C/W 30 0 80 Load Current (Amps) 0.7C/W 1.5C/W 40 90 A 75 A 0.5C/W 1C/W 50 Load Current (Amps) 10 0 0.7C/W 3C/W 25 Load Current (Amps) Load Current (Amps) 12 50 A 2C/W 20 30 40 50 60 70 Ambient Temperature (C) Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. 80 100 80 60 40 20 0 20 30 40 50 60 70 Ambient Temperature (C) 80 Panel Mount Datasheet AGENCY APPROVALS Designed in accordance with the requirements of IEC 62314 IEC 61000-4-2 : Electrostatic Discharge - Level 3 IEC 61000-4-4 : Electrically Fast Transients - Level 3 IEC 61000-4-5 : Electrical Surges - Level 3 IEC 600068-2-6: Vibration 0.33mm and 0.75mm Amplitude over 10-55 Hz IEC 600068-2-27: Shock Resistance 15g/11ms E116949 E116950 (110 and 125A models) LR81689 (except 12, 110 and 125A models) 10143 UG ACCESORIES Recommended Accessories New Accessories! Protective Cover & Hardware Kits Protective Cover Part number: KS101 Clear plastic cover compatible with all new S1 designs. Safety covers provide added protection from electric shock when installing or checking equipment. Cover Hardware Kit KS101 HK1 HS501DR 5.0 TRM1 HSP-1 HK4 HS301 / HS301DR 3.0 TRM6 HSP-2 HS251 2.5 HS202 / HS202DR 2.0 HS201 / HS201DR 2.0 HS172 1.7 HS151 / HS151DR 1.5 HS122 / HS122DR 1.2 HS103 / HS103DR 1.0 HS101 1.0 HS073 0.7 HS072 0.7 Hardware Kit Part number: HK4 Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. Heat Sink Part No. Thermal Resistance Lug Terminal Thermal Pad [C/W] HS053 0.5 HS033 0.36 HS023 0.25 Rev. 040716 Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH. * Disconnect all power before installing or working with this equipment. * Verify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury. RIESGO DE DESCARGA ELECTRICA O EXPLOSION. * Desconectar todos los suministros de energia a este equipo antes de trabajar con este equipo. * Verificar todas las conexiones y colocar todas las tapas antes de energizer el equipo. El incumplimiento de estas instrucciones puede provocar la muerte o lesiones serias. RISQUE DE DESCHARGE ELECTRIQUE OU EXPLOSION * Eteindre toutes les sources d'energie de cet appareil avant de travailler dessus de cet appareil * Verifier tous connections, et remettre tous couverts en olace avant de mettre sous De non-suivi de ces instructions provoquera la mort ou des lesions serieuses serieuses. GEFAHR EINES ELEKTRISCHE N SCHLAGES ODER EINER EXPLOSION. * Stellen Sie jeglichen Strom ab, der dieses Gerat versorgt, bevor Sie an dem Gerat Arbeiten durchfuhren * Vor dem Drehen auf Energie alle Anschlusse uberprufen und alle Abdeckungen ersetzen. Unterlassung dieser Anweisungen konnen zum Tode oder zu schweren Verletzungen fuhren. RISCHIO DI SCOSSA ELETTRICA O DELL'ESPLOSIONE. * Spenga tutta l'alimentazione che fornisce questa apparecchiatura prima di lavorare a questa apparecchiatura * * Verificare tutti i collegamenti e sostituire tutte le coperture prima dell'accensione L'omissione di queste istruzioni provochera la morte o lesioni serie WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE RISQUE DE DOMMAGE MATERIEL ET DE SURCHAUFFE DU BOITIER GEFAHR VON MATERIALSCHADEN UND GEHAUSEERHITZUNG * The product's side panels may be hot, allow the product to cool before touching. * Follow proper mounting instructions including torque values. * Do not allow liquids or foreign objects to enter this product. * Les panneaux lateraux du produit peuvent etre chauds. Laisser le produit refroidir avant de le toucher. * Respecter les consignes de montage, et notamment les couples de serrage. * Ne pas laisser penetrer de liquide ni de corps etrangers a l'interieur du produit. * Die Seitenwande konnen hei sein. Lassen Sie das Produkt abkuhlen, bevor Sie es beruhren. * Beachten Sie die Montageanweisungen, * Fuhren Sie keine Flussigkeiten oder Fremdkorper in das Produkt ein. Le non-respect de cette directive peut entrainer, Failure to follow these instructions can result in des lesions corporelles graves ou des serious injury, or equipment damage. dommages materiels. Die Nichtbeachtung dieser Anweisung kann Korperverletzung oder Materialschaden zur Folge haben. RIESGO DE DANOS MATERIALES Y DE SOBRECALENTAMIENTO DE LA UNIDAD RISCHIO DI DANNI MATERIALI E D'INVOLUCRO CALDO * Los paneles laterales del producto pueden estar calientes. Esperar que el producto se enfrie antes de tocarlo. * Respetar las instrucciones de montaje, y en particular los pares de apretado. * No dejar que penetren liquidos o cuerpos extranos en el producto. * I pannelli laterali dell'apparecchio possono scottare; lasciar quindi raffreddare il prodotto prima di toccarlo. * Seguire le istruzioni di montaggio corrette. * Non far entrare liquidi o oggetti estranei in questo apparecchio. Si no se respetan estas precauciones pueden producirse graves lesiones, danos materiales. La mancata osservanza di questa precauzione puo causare gravi rischi per l'incolumita personale o danni alle apparecchiature. Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. * * * Panel Mount Datasheet ANNEX - ENVIROMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People's Republic of China Electronic Industry Standard SJ/T11364 - 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Name Toxic or hazardous Substance and Elements Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium (Cr (VI)) Polybrominated biphenyls (PBB) Polybrominated diphenyl ethers (PBDE) Semiconductor die Solder - SJ/T11364 - 2006, (Pb) (Hg) (Cd) (Cr (VI)) 50 Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. (PBB) (PBDE)