PRODUCT SPECIFICATION PRODUCT SPECIFICATION OF THE 1.00MM CENTER FFC JUMPER CABLE (LOW TEMPERATURE) Revision List REVISION A MODIFICATION First Release REVISION: ECR/ECN INFORMATION: TITLE: A SHEETS 1-5 EC No: USW2012-0078 DATE: 2011/09/29 DOCUMENT NUMBER: PS-21039-001 DATE 2011/09/29 PRODUCT SPECIFICATION 1.00MM CENTER FFC JUMPER CABLE (LOW TEMPERATURE) SHEET No. 1 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.IMIG D.ENGLISH S.FULTON TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 1 SCOPE This specification covers the 1.00mm center FFC (Flat Flexible Cable) jumper cable, low temperature style, using tin plated copper conductor. 2 PRODUCT DESCRIPTION 2.1 Product name and series number Product name: 1.00MM CENTER FFC JUMPER CABLE (LOW TEMP) Product material no: 21039-XXXX 2.2 Dimensions, materials and markings Product dimensions according SD-21039-001. Number of conductors ******************************* N: 4 to 99 Pitch ************************************************************** P: 1.00 0.08mm Span ************************************************************* E: 1.00 (N-I) 0.15mm Total width *************************************************** W: 1.00 (N+I) 0.10mm Margin width ************************************************ M: 1.0 0.20mm Strip length ***************************************************S: 2.00 to 10.00 0.80mm End thickness of the connection area ** Tc: 0.30 0.05mm Thickness of the insulated area ************** Ti: 0.32 0.05mm Insulated length *******************************************L: 20 to 60mm 2.00mm 61 to 100mm 3.00mm 101 to 200mm 4.00mm 201 to 3999mm 5.00mm 4000 to 5999mm 10.00mm 6000 to 9999mm 15.00mm Reinforcement length ******************************** F: 6.00 to 20.00 2.00mm End squareness ****************************************** s-s': 0.40mm max. S1' S2' P S1 Tc M F2 REVISION: ECR/ECN INFORMATION: TITLE: EC No: USW2012-0078 DATE: W Ti F1 A S2 L E 2011/09/29 DOCUMENT NUMBER: PS-21039-001 PRODUCT SPECIFICATION 1.00MM CENTER FFC JUMPER CABLE (LOW TEMPERATURE) SHEET No. 2 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.IMIG D.ENGLISH S.FULTON TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 2.3 COMPOSITION * Conductor: Material: Thickness: Tin plated copper conductor 0.10mm nominal (Standard) * Insulation tape: Material: Thickness: Color: Polyester + Flame retardant adhesive 0.115mm typical white * Reinforcement tape:Material: Thickness: Color: Polyester + Adhesive 0.23mm nominal Blue 2.4 Safety agency approvals Not applicable. 3 RATINGS 3.1 Current and applicable conductors Cross section 0.07mm Amps 1.2 3.2 Temperature Operating temperature: REVISION: ECR/ECN INFORMATION: TITLE: A EC No: USW2012-0078 DATE: 2011/09/29 DOCUMENT NUMBER: PS-21039-001 -40C to +80C PRODUCT SPECIFICATION 1.00MM CENTER FFC JUMPER CABLE (LOW TEMPERATURE) SHEET No. 3 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.IMIG D.ENGLISH S.FULTON TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 4 PERFORMANCE 4.1 Electrical requirements ITEM 1 2 3 4 DESCRIPTION Conductor resistance Insulation resistance cond. to cond. Dielectric test Continuity test TEST CONDITION REQUIREMENT ASTM B 193 280 ohms/km MAXIMUM 500 V DC 10 Mohms/km MINIMUM 400 V AC for 1 minute 3.0 V DC at 0.1mA No disruptive discharge passed 30 V AC MAXIMUM Voltage rating 5 Current rating at 23C increase in 10C at the surface (all conductors under load) 1.2 A MIN 4.2 Physical requirements ITEM DESCRIPTION 8 Temperature rating 9 Heat resistance 10 Thermal shock 11 Cold coiling 12 Wear by abrasion 13 Folding 14 Moisture resistance 15 Flame resistance 16 Solderability REVISION: ECR/ECN INFORMATION: TITLE: A EC No: USW2012-0078 DATE: 2011/09/29 DOCUMENT NUMBER: PS-21039-001 TEST CONDITION REQUIREMENT -40C to +80C Insulation resistance Dielelectric test 168 hours at 136C 30 minutes at -55C 5 minutes at +25C 30 minutes at +85C 5 minutes at +25C 96 hours at -40C / The sample will be wound on a 3mm dia. Mandrel Test following EN3475-503 Weight: 500g Speed: 60 cycles/min Abrasion tool: 0.13mm dia. The specimen shall be folded manually (Bending angle: 180 / Radius: 4mm) 96 hours at 60C, 95% RH UL 758 VW-1 Immersion of the area which is intended for soldering into a tin bath at 250 10C During 30 seconds Insulation resistance after 25 cycles Insulation resistance Dielectric test Visual inspection 10000 cycles (standard) 1000 cycles (shielded) MINIMUM 20 times MINIMUM Insulation resistance Dielectric test Passed No delamination Solder reflow below 1 mm PRODUCT SPECIFICATION 1.00MM CENTER FFC JUMPER CABLE (LOW TEMPERATURE) SHEET No. 4 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.IMIG D.ENGLISH S.FULTON TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5 PACKAGING According to MOLEX packaging specification: PK-21039-001 6 UL APPROVAL These products are UL compliant under: UL style 2896 Temperature rating: 80C Voltage rating: 30 V AC 7 ROHS COMPLIANCE Cable construction is RoHS compliant. This includes base FFC, shielded FFC and painted shielded FFC. REVISION: ECR/ECN INFORMATION: TITLE: A EC No: USW2012-0078 DATE: 2011/09/29 DOCUMENT NUMBER: PS-21039-001 PRODUCT SPECIFICATION 1.00MM CENTER FFC JUMPER CABLE (LOW TEMPERATURE) SHEET No. 5 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.IMIG D.ENGLISH S.FULTON TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC