202G221-55-0 - TE CONNECTIVITY - Datasheet.Directory

Wire and Cable, Harnessing

and Protection Products

te.com

1654025 GIC 7.5K MS 05/2012

TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks. Other logos, product and/or

company names might be trademarks of their respective owners.

TE Connectivity Catalog 1654025 Revised 5-12

Germany –

Raychem Products - Ottobrun

Phone: +49-89-6089-0

Fax: +49-89-6096-345

Product Information Center:

(Technical Support)

Phone: +49-6251-133-1999

Fax: +49-6251-133-1988

France –

Raychem Products - Cergy St. Christophe

Phone: +33-1-3420-2122

Fax: +32-1-3420-0312

Product Information Center:

(Technical Support)

Phone: +33-1-3420-8686

Fax: +33-1-3420-8623

United Kingdom – Swindon

Phone: +44-8706-080-208

Fax: +44-1793-572-516

Product Information Center:

(Technical Support)

Freephone GB: 0800-267-666

Phone: +44-8706-080-208

United Kingdom – Raychem Products

Phone: +44-1793-528-171

Fax: +44-1793-572-516

Wire and Cable, Harnessing and Protection Products

Need more information?

Technical Support is staffed

with specialists well versed

in all TE Connectivity

products. They can provide

you with:

nTechnical Support

nCatalogs

nTechnical Documents

nProduct Samples

nTE Connectivity

Authorized Distributor

Locations

Web Site

Visit www.te.com/ADM

for additional information on

all our products and market

segments for the Aerospace,

Defense and Marine markets.

and 2012 by TE Connectivity.

ATUM, ALTERA, CHEMINAX,

CRES-LOCK, DURASEAL, DYNALINK,

ELECTROLOSS FILTERLINE, FASTON,

FLEXLINE, FLEXLITE, HARNWARE,

HEXASHIELD, MICROFIT, MINIRAY,

MINISEAL, MTC, NF-100, PINPAK,

POLYCRIMP, QUADLITE, RAYATEN,

RAYBLOCK, RAYCHEM, RAYBRAID,

RAYFLEX, RAYFOAM, RAYOLIN,

RAYOLON, RAYRIM, RAYSPOOL,

RAYTHANE, SEALITE, SEALAN,

SHRINKHOOP, SOLDERGRIP,

SOLDERPAK, SOLDERSHIELD,

SOLDERSLEEVE, SOLDERTACTS,

SPEC 44, SPEC 55, SPEC 80,

SYSTEM 100, TE LOGO, THERMOGUN,

THERMORAD, THERMOCOUPLE, TINEL,

TINEL-LOCK, TE CONNECTIVITY, TYPE

99, UNIBOOT, VERSAFIT,

VERSAFLEX, and ZEROHAL are

trademarks.

Other products, logos, and company

names mentioned herein may be

trademarks of their respective owners.

Kevlar and Teflon are trademarks of

E.l. du Pont de Nemours and Company.

Mylar is a trademark of Dupont Teijin

Films U.S.

Kynar is a trademark of Atofina

Chemicals, Inc.

Skydrol is a trademark of Monsanto

Company.

Steinel is a trademark of Steinel GmBH.

LuxCis is a trademark of Radiall, S.A.

PROFIBUS is a trademark of Profibus

International.

Disclaimer

All information, including illustrations, is

believed to be reliable. Users, however,

should independently evaluate the

suitability of each product for their

application. TE Connectivity makes no

warranties as to the accuracy or

completeness of the information, and

disclaims any liability regarding its use.

TE Connectivity only obligations are

those in the Standard Terms and

Conditions of Sale for these products

and in no case will TE Connectivity be

liable for any incidental, indirect or

consequential damages arising from the

sale, resale, use, or misuse of the

product.

TE Connectivity specifications are

subject to change without notice. In

addition, TE Connectivity reserves the

right to make changes in materials or

processing without notification to the

Buyer which do not affect compliance

with any applicable specification.

Export of TE Connectivity products

may require licensing.

Markets Served

C4ISR Commercial Aerospace

Ground Defense Military Aerospace

Military Marine Missile Defense

Offshore / Civil Marine Space

www.te.com/ADM

TE Connectivity

Printed in the U.S.A. www.te.com

Global Contacts

Americas

Asia/Pacific

Canada – Toronto

Product Information Center:

(Technical Support)

Phone: +905-470-4425

Fax: +905-474-5525

United States – Harrisburg, PA

Product Information Center:

(Technical Support)

Phone: +800-522-6752

Fax: +717-986-7575

Singapore – Singapore

Phone: +65-6482-0311

Fax: +65-6482-1012

Raychem Products

Phone: +65-486-6151

Fax: +65-483-0631

Hong Kong — Raychem Products

Phone: +852-2738-3431

Fax: +852-2735-8726

Japan – Toyko

Phone: +81-44-844-8111

Fax: +81-44-812-3207

Raychem Products - Nagoya

Phone: +81-565-29-1401

Fax: +81-565-29-1465

Product Information Center:

(Technical Support)

Phone: +81-44-844-8013

Fax: +81-44-812-3200

China — Shanghai

Raychem Products

Phone: +86-21-6485-3288

Fax: +81-21-6485-0450

Product Information Center:

(Technical Support)

Phone: +86-400-820-6015

Menlo Park, CA 94025-1164

USA

Phone: +1-800-926-2425

+1-650-361-3860

Fax: +1-717-986-7575

Europe/Middle East

Table of Contents

Wire and Cable, Harnessing and Protection Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

TE Connectivity Embraces the Most Valued Brand Names Worldwide ………………………………ii

About TE’s Wire and Cable, Harnessing and Heat-Shrinkable Products ……………………………iii

How to Use this Catalog ……………………………………………………………………………iv

Application Overview

Seal It………………………………………………………………………………………………1-1

Connect It …………………………………………………………………………………………1-2

Insulate It …………………………………………………………………………………………1-3

Protect It …………………………………………………………………………………………1-4

Wire It………………………………………………………………………………………………1-5

Hold It ……………………………………………………………………………………………1-6

Join It ………………………………………………………………………………………………1-7

Beautify It …………………………………………………………………………………………1-8

Reduce It …………………………………………………………………………………………1-9

Repair It …………………………………………………………………………………………1-10

Flex It ……………………………………………………………………………………………1-11

All of It ……………………………………………………………………………………………1-12

Electrical Interconnection System Design

HarnWare™ V6 ……………………………………………………………………………2-2 to 2-7

Integrated Military Harness Systems …………………………………………………2-8 to 2-18

Product Sections

Heat-Shrinkable Tubing ……………………………………………………………………………3

Molded Parts ………………………………………………………………………………………4

Adhesives……………………………………………………………………………………………5

Adapters ……………………………………………………………………………………………6

Assemblies …………………………………………………………………………………………7

Electrical Interconnect Products …………………………………………………………………8

Wire and Cable ……………………………………………………………………………………9

Application Equipment……………………………………………………………………………10

Supporting Information

Equivalents and Conversions …………………………………………………………11-2, 11-3

Temperature Conversion ………………………………………………………………11-3, 11-4

Glossary ………………………………………………………………………………11-5 to 11-13

Part Index ……………………………………………………………………………11-14 to 11-26

iiii

TE Embraces the Most Valued Brand Names Worldwide

Wire and Cable, Harnessing and Protection Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

As a truly global player, TE Corporation

has facilities located throughout the world

serving customers in a wide range of

applications.

Tyco Electronics Corporation

was established in

September 1999 and

since then, the company

has rapidly grown and

strengthened its competen-

cies as an electrical and

electronic component

supplier, with product

offerings in 25 passive and

active product segments.

The company has facilities

located around the globe

serving customers in the

aerospace and defense,

automotive, commercial

electronics/ communica-

tions, industrial/energy,

marine, medical, military,

and rail industries. TE’s

product portfolio continues

to grow, encompassing

connector systems and

application tooling, active

and passive fiber optic

devices, complete power

systems, wireless compo-

nents (including IC's, radar

sensors, and complete

communications systems),

GPS and integrated

antenna systems, heat-

shrink products, circuit

protection devices,

magnetic components,

wire and cable systems,

touchscreens, PC boards

and backplanes, smart

cards, relays, sensors,

electronic modules, wire

harnessing and labeling

products, battery packs,

terminal blocks and

switches.

A significant result of this

continued growth, and a

real benefit to customers,

is that our technology lead-

ership becomes even

stronger. The synergies

of expertise in materials

science, product design,

and process engineering,

coupled with knowledge-

able application engineers,

sales representatives, and

customer service personnel

enables you to make your

next generation of products

successful.

iiiiii

About TE Wire and Cable, Harnessing, and Heat-Shrinkable Products

Wire and Cable, Harnessing and Protection Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

TE’s Raychem brand of

heat-shrinkable polymer

products is recognized

worldwide. It is backed by

a history of proven perfor-

mance, reliability, innovation

and superior quality. TE

manufactures the world’s

largest range of heat-shrink-

able tubing – tubing that

provides cable protection

offering exceptional insula-

tion, mechanical protection,

and strain relief. We are the

recognized world leader in

heat-shrinkable polymer

technology.

A broad-based product line

of wire and cable is engi-

neered to meet or exceed

the most rigorous technical

specifications. Performing

from -100°C to +260°C

[-148°F to +500°F], the

product line encompasses

fire-resistant cable, small-

size controlled electrical

cables, multi-conductor

cable, high-performance

radiation crosslinked ETFE

airframe wire, low fire

hazard wire, high-perfor-

mance automotive and

commercial wire, and

NASA-spec and other

space-application types.

Additionally, a variety of

low-cost, easy-to-install

components for wire

harnesses and cable

assemblies are available

including splices, adapters,

low-profile rectangular

connectors, and contacts.

These components are

approved to widely recog-

nized standards and

specifications that include

UL, SAE, MIL, Defense,

DNV, Lloyds, and ABS.

TE also provides customized

harnessing design supported

by a pioneering software

package, HarnWare, which

enables fast, optimum system

design with materials and

assembly labor estimates.

For over fifty years,

customers have recognized

the global capabilities of

Raychem products.

Combining these advanced

products with superior

technical support and a

global sales/service

organization, customers

with worldwide operations

count on TE to supply the

knowledge and products

they need to solve specific

problems and help them

take advantage of opportu-

nity, anywhere it arises. This

philosophy has earned TE a

reputation for leadership

in materials science tech-

nologies. Developed from

these technologies,

Raychem brand products

are sold into many indus-

tries including aerospace,

automotive, electronics,

construction, electrical

power, utilities, manufactur-

ing, pipeline, process, rail

and mass transit, and

telecommunications.

TE’s Raychem brand of products, pioneered the application of radiation

crosslinking and the development of heat-shrinkable polymer tubing.

iviv

How To Use This Catalog

Wire and Cable, Harnessing and Protection Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Application Overview

(Section 1) presents gener-

al design ideas based on

typical uses for Raychem-

brand wire and cable,

heat-shrinkable tubing

and protection products.

Application photos depict

examples of how customers

use our products to

enhance the performance

and improve the reliability

of their specific products

in one or more of these

generic applications; Seal

It, Connect It , Wire It,

Insulate It, Protect It, Hold

It, Join It, Beautify It,

Reduce It, Repair It, Flex It,

All of It.

Electrical Interconnection

System Design (Section 2)

describes wire harness

components and harness

protection issues and

provides a step-by-step

guide to selecting the right

components for a particular

wire harnessing system.

Products (Sections 3-10)

showcases our product

groups. Each section

provides:

nAn overview of the

product group.

nA table of contents that

lets you see at a glance

the product families in

that product group.

nA selection guide to help

you determine which

product family will satisfy

the requirements of your

application.

nAn explanation of the part

numbering system for

that product group.

nInformation pages on

each product family.

The product information

pages provide some or all

of the following information

(depending on the product

family):

nTypical applications for

the product family.

This catalog has four main

sections:

■Application Overview

■Electrical Interconnection

System Design

■Products

■Supporting Information

nProduct features/benefits.

nAbbreviated installation

guidelines.

nSpecifications and

agency approvals.

nPart number selection

information.

nProduct data (dimen-

sions, properties, and

materials).

nOrdering information.

nLocation availability.

Supporting Information

(Section 11) provides:

nEquivalents and

conversion tables.

nTemperature conversion

table.

nGlossary.

1-1

Application Overview

Seal It

Application Overview

■Heat-shrinkable,

adhesive-lined

products—tubings with

high shrink ratios, and

molded parts—environ -

mentally protect connec-

tor-to-cable transitions.

■Waterblocked and

anticapillary wire prevent

water and most fluids

from wicking between

the conductor strands.

Bundle sealing products

block multiconductor

cables.

■Adhesive-lined, heat-

shrinkable tubing and

end caps seal and

protect electronic

components and in-line

wire splices from fluids,

moisture, and corrosion

while also providing

strain relief.

■Heat-shrinkable caps

lined with an adhesive

or encapsulant form a

moisture-resistance

barrier around stub

splices and wire ends.

■Heat-shrinkable, moisture

blocking systems are

designed to provide

reliable sealing of wire

bundles preventing fluid

ingress.

Advanced materials and product design have resulted in a complete line of products offering the most

effective sealing available today: adhesive-lined tubing, molded parts, and a variety of solder and crimp

connection devices. These easy-to-use products provide superior waterproofing, resistance to hydrocarbons

and other chemicals, protection against corrosion and oxidation, and a barrier against dust and dirt.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

1-2

Application Overview

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Connect It

With our electrical

interconnect products,

you start with a precisely

engineered, fluxed solder

preform inside a trans -

parent, heat-shrinkable

sleeve. When the

product is heated, the

solder preform melts,

and the sleeve shrinks to

create a connection that

is fully insulated and

strain-relieved.

This ease of use expands

your options even as it

enhances the quality of

your end product, as in

these applications:

■Easy and reliable

termination of EMI

shields to ground,

ensuring effective EMI

attenuation. Shield

termination products are

available for computer,

data, and instrumentation

cable, communications

and video cable, and

heavy industrial cable.

■Splicing of one compo-

nent to another, such as

a diode connected to

one end of a LED.

■Coaxial terminations to

PCBs and terminals.

TE’s electrical interconnect products offer reliable, more cost-effective alternatives to traditional

connection methods—such as hand soldering, or crimping and then insulating by taping or overmolding.

1-3

Application Overview

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Insulate It

■When heated during

installation, our radiation-

crosslinked tubings shrink

to conform to a variety of

shapes, providing

dependable insulation.

■Heat-shrinkable end caps

insulate wire or cable

terminations, providing

protection from dust

and dirt. End caps with

adhesive or encapsulant

linings also provide

protection from moisture

because the lining,

when heated, melts and

flows to fill surface

irregularities of the

substrate.

■General-purpose

polyolefin tubing is

widely used to insulate

and strain-relieve wire

terminations and

connections.

■Delicate electrosurgical

instruments can be

insulated and protected

from abrasion by using

one of TE’s medical-

grade, heat-shrinkable

tubings specially

formulated to meet the

requirements of USP

Class VI for medical use.

■Components on a PCB,

such as capacitors and

fuses, can be insulated

with a UL VW-1-approved

heat-shrinkable tubing to

achieve a specific

product rating.

Solving an insulation problem can be easier than you think, especially when you consider the family of

Raychem brand products from TE that can provide superior alternatives to standard methods of insulation

such as hand-taping or molding-in-place.

1-4

Application Overview

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Protect It

Designing a brilliant solution is good. Protecting a brilliantly designed solution is even better. A whole family

of protection products, made from a wide variety of materials, can provide comprehensive protection:

mechanical protection, strain relief, resistance to abrasion and crushing, EMI and noise reduction, fluid

resistance, and thermal insulation.

■Tinel-Lock ring braid

terminations can be used

for applications where

shielding is critical. These

shape-memory-metal

products attach metal

braid shields to back-

shells and provide 360°

protection against EMI

and EMP.

■Heat-shrinkable tubings

provide mechanical

protection for hoses and

pipes, and also reduce

problems caused by wire

chafing or cable abrasion.

■Easy-to-install heat-shrink-

able tubing and molded

parts provide excellent

strain relief and electrical

insulation for connector-

to-cable transitions.

■A heat-shrinkable molded

part can relieve the strain

on a multiconductor cable

to a D-subminiature

connector.

■Heat-shrinkable

feedthroughs relieve the

strain on cables entering

junction boxes.

■Highly-flexible, heat-

shrinkable fabric tubing

provides outstanding

abrasion protection for

components such as

rubber hoses, plastic

pipes, and harness wiring

bundles, recovering

easily even over awkward

substrates such as bent

hoses.

■Heat-shrinkable MicroFit

tubing is used to provide

insulation and strain

relief for fine-gauge wire

(24 to 42 AWG) and fiber

optic cables in such end

products as medical

devices, computers,

communications equip-

ment, and commercial

electronic products.

1-5

Application Overview

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Wire It

All TE products offer out-

standing shop-handling

characteristics for efficient

stripping, wire termination,

and bundling. Cable design

software is available to

create custom multicore

cables with unique

components, tough but

lightweight jacket materials,

and optimized shielding.

TE can also design complete

wiring harnesses for indus-

trial or military applications.

■The FlexLite family of

hookup wire provides

economical alternatives to

fluoropolymers, silicones,

and crosslinked polyethyl-

ene insulations for appli-

cations such as motors,

appliances, and lighting,

and for applications

where thinner walls are

needed because of

space constraints.

■Raychem brand of high-

temperature, dual-wall

or single-wall aerospace

wire saves space and

weight on both military

and commercial aircraft

and space vehicles.

■Low-fire-hazard primary

wires and cable are made

from halogen-free, low-

smoke materials with a

low toxicity index. They

offer increased safety,

with reduced size and

weight, over traditional

materials in mass transit

and similar applications.

TE is a leader in the development of high-performance wire and cable products for demanding applications,

including aerospace, industrial equipment, instrumentation, marine, and automotive applications. Precision

extrusion capability, materials expertise, and design knowledge provide wire products that are lightweight;

smaller than comparable-performance constructions; highly flexible, yet mechanically tough; flame-retardant

and resistant to a variety of industrial fluids.

1-6

Application Overview

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Hold It

■Thin-wall tubings allow

bundling of wires to

create very flexible,

lightweight harnesses

that can withstand harsh

environments.

■Fiber and/or copper wire

com ponents can be

bundled for a custom

multicore cable.

■Cable legs can be

held together with a Y-

transition molded part.

■Multicore and film-

bonded cables hold wires

together and can also

provide EMI protection.

■Tubing can hold a cover-

ing (braid or convoluted

tubing) onto a substrate.

■Two components (such

as a resistor and fuse)

can be held together as

a package by enclosing

them with heat-shrinkable

tubing.

■Heat-shrinkable fabric

tubing will grip substrates,

such as harnesses, tightly

to provide secure wire

bundles without additional

fixing.

To help you arrive at the best way to securely hold and position a com ponent, take a look at the TE fam ily of

products and consider the many ways that you can use them: to keep components in place, bundle and route

wires, create a formed shape for potting, or package components securely before final assembly.

1-7

Application Overview

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Join It

■Join two dissimilar

materials, such as a

rubber flapper to the end

of a nylon tube, or the

handle of a medical

instrument to the instru-

ment’s moving parts.

■Assemble a bellows by

covering a spring with

heat-shrinkable tubing.

■Use Tinel ring adapters to

provide the even circum-

ferential force necessary

to attach a metal braid

shield to a backshell.

■Clear, adhesive-lined

tubing connects water

tubes in appliances to

provide a rugged and

aesthetically appealing

joint which is also

inspectable.

■Heat-shrinkable tubing

is used to join polyester

cords to heddles in

Jacquard weaving

loom harnesses.

When you have a mechanical connection to make, consider the uniform circumferential recovery

force of heat-shrinkable tubing and metals in your designs.

1-8

Application Overview

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Beautify It

■Heat-shrinkable tubing—

instead of tape—can

create a smooth covering

with no loose ends.

■Hot-stamp foils (gold or

silver) can attractively

showcase a company

logo.

■Heat-shrinkable tubing

can cover the mechanical

attachment of one part to

another.

■Tubing can attractively

cover a metal railing,

such as the type used

for crowd control.

■Tubing can be color-

matched to the original

color of fiber, wire insula-

tion, or other components

to enhance the appear-

ance of the final product.

■Handles of a variety of

tools can be covered with

colorful, heat-shrinkable

tubing to enhance the

appearance of the final

product.

Enhancing the appearance of your brilliantly designed solutions couldn’t be easier, when you use

TE products.

1-9

Application Overview

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Reduce It

With the trend toward minia tur ization and higher-density inter connections, products developed for

commercial electronics applications must downsize as well.

■SolderSleeve devices

feature a one-step

controlled solder

process for splicing

and terminating wires

down to 36 AWG—a

method that is more

reliable and less

craft-sensitive than

hand-soldering.

■TE can reliably produce

primary wire insulations

as thin as 4 mils. Our

design software optimizes

component placement

and shielding to produce

small, lightweight custom

multicore cables. These

cables can offer size and

weight reductions that

can range from 10 to

40 percent vs. com -

parable-performance

constructions of primary

wire or cable.

1-10

Application Overview

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Repair It

Whether for repair or retrofitting, TE offers a whole family of Raychem brand products that can provide

flexible, cost-effective solutions. For example, most failures in electrical wiring harnesses occur within the

first six inches of the connector. Raychem brand products make repairs in this area more reliable,

long-lived, and cost-effective.

■High-shrink-ratio tubing

can be slipped over the

connector without depin-

ning to reinsulate or strain

relieve the connector-to-

cable transition.

■SolderShield repair splice

kits provide the compo-

nents necessary to splice

shielded single-wire or

multicore cables.

■Adapters and Uniboot

molded parts can be

combined to allow reentry

to the back of the connec-

tor area for pin repair.

■Splash-resistant SCL

semirigid heat-shrinkable

tubing, with its meltable

inner wall, can be

stripped off the substrate

without leaving a sticky

residue, thus providing

access to connections

requiring reentry.

■Flexible, adhesive-lined

tubing can be used to

repair damaged wire

insulation, providing a

moisture seal that is

resistant to bending of

the wire substrate.

1-11

Application Overview

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Flex It

In applications where flexibility or flex life are important, TE products meet the need — many performing

even at low temperatures.

■NT tubing, which is

widely used for insulation,

strain relief, and abrasion

protection on cable

harnesses and wire

bundles, remains flexible

at low temperatures (as

low as -70°C [-94°F])

without cracking.

■Hi-Flex heat-shrinkable

tubing was developed

specifically for sealed

cable-jacketing applica-

tions where cable flexibili-

ty is an important concern.

It is also ideal for situa-

tions where the cable is

subject to motion, such

as in industrial machinery,

transportation equipment,

robotics, and welding.

■For applications where a

flexible 90° bend right

after the connector is

desired, Uniboot molded

parts can provide the

perfect fit.

■DynaLink wire and cable

is designed specifically

for applications where

flex life is critical: in the

robotics industry; in lifts,

typing machines, and

sewer inspection equip-

ment; and on ships where

wire must be capable of

unwinding from a large

cable reel and then

retracting smoothly

without strain.

1-12

Application Overview

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

All of It

At TE, we like the word “multitasking.” So it should come as no surprise that our products are designed to

help you integrate several tasks—seal, connect, insulate, protect, wire, hold, join, beautify, reduce, repair,

and flex.

In the pages of this

catalog, you will find

literally hundreds of

products designed to

provide thousands of

solutions—across a wide

variety of industries.

Although you will find the

catalog features an exten-

sive array of products,

keep in mind that, at

TE Connectivity, we’re

always coming up with new

ideas and new products—

so that we can help you put

together the precise solu-

tion you need. Also, when

you choose any Raychem

brand product, you’re auto-

matically backed by a

nationwide network of sales

engineers who can provide

application and engineering

assistance as well as on-

site training.

Table of Contents

2-1

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

HarnWare™ V6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 to 2-7

Integrated Military Harness Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 to 2-18

This section attempts to

provide assistance with

most of the considerations

applicable to the design

of cable and harness

assemblies. Caution must

be used to ensure that the

design is appropriate for a

particular application.

TE Connectivity provides

this information as a design

aid and assumes no

responsibility for and

makes no representation

regarding the suitability of

a design for a specific

application.

Electrical Interconnection System Design

Note: Users should independently

evaluate the suitability of the

product for their application.

Before ordering, check with

TE for most current data.

HarnWare™ V6

2-2

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Computer Aided Electrical

Wiring Harness Design

Software

Introduction

A new version of TE

Connectivity’s (TE’s) popular

harness design software

has been re-engineered

using the latest Microsoft

programming tools to offer

improvements in performance

and enhance the user inter-

face. Additional improvements

include new product ranges

added to the database, which

now includes over 100,000

TE products and several

thousand military standard

connectors. The HarnWare™

design wizard also has a

more modern appearance

and includes hyperlinks to

relevant product information.

The HarnWare™ computer-

aided design package

enables users to produce

high-quality wiring harness

assembly drawings, parts

lists/bill of materials, labor

estimates, RoHS compli-

ance codes for each com-

ponent, cable cross-section

designs, connector plan-

form drawings, wiring

schematics and schedules.

Data can also be exported

in a variety of formats to

allow transfer of information

into other computer systems.

HarnWare™ software to

guide the designer through

a series of design operations.

The harness system can be

specified and a range of

fully compatible compo-

nents can be selected.

Features

■Compare Design.

■Updated COP Listing.

■Materials and Equipment

Listing.

■Extended User Parts

Library editable by users.

■Improved export of Parts

Listing.

■Create Shape Function.

■Fiber Optic Module

including PRO BEAM

Connectors.

■Database File Path

Selection for Drawing

Translator, User Parts

Library and Weights.

■Users can supplement the

databases of preferred

parts by adding other

component data into the

HarnWare™ User Parts

Library.

TE's extensive product

ranges and systems

approach to harness design

provide complete harness

solutions to meet the

requirements of most mar-

kets, especially demanding

applications in the defence,

rail, aerospace, naval and

motor sport industries.

The HarnWare™ software

utilises a drag and drop

drawing interface that

enables the designer to

rapidly draw and designate

the overall parameters of

the harness. This drawing

combines with the

Benefits

■More detailed and accu-

rate design with the use of

preferred parts, helping

provide best delivery and

price.

■Designs and quotations

produced up to 20 times

faster.

■Promotes a systems

approach for choosing

components, materials,

adhesives, etc to help

confirm parts are compat-

ible with the intended

service conditions and

with mating parts.

■More cost effective

designs, minimised tran-

scription errors and a

more disciplined

approach to harness

design.

Electrical Interconnection System Design

2-3

HarnWare™ V6 (Continued)

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

HarnWare™ V6

Since the introduction of the

HarnWare™ software V1 in

December 1995 many key

changes and new features

have been introduced.

Version 6 of the software

contains design modules for

heat shrink sealed systems,

conduit systems, 1553 data

bus and fiber optical assem-

blies. The new V6 version

gives a smarter, faster, bet-

ter solution for harness

design and component

selection.

System Specifications

Microsoft Visio: For

HarnWare™ software V6

Visio 2007 or 2010 software

can be used. Only the 32

bit versions of Visio are sup-

ported for use with

HarnWare™.

Microsoft Windows:

HarnWare™ software is

compatible with the 32 bit

versions of Windows XP

Service Pack 3, Windows

Vista Service Pack 1 and

Windows 7. It is also com-

patible with the 64 bit ver-

sion of Windows 7.

New Products Included in

Version 6

■Micro Heat Shrink

Moulded Parts.

■Spin-Lock Adaptors.

■STXR Adaptors.

■ADK Rectangular

Backshells.

■Soldertact Contact

Devices.

■RF Connectors including

TNC, BNC and N Type

■GPR Rectangular

Connectors.

■AMPLIMITE Rectangular

Connectors.

■VG95218 Pt 28 Multicore

Cables.

■RG Coaxial Cables.

■D-SCE Range of

Identification Sleeves.

■RT-780 Heat Shrink

Tubing.

Computer Aided Electrical

Wiring Harness Design

Software

HarnWare™ V6 (Continued)

2-4

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Computer Aided Electrical

Wiring Harness Design

Software

Materials Selection

for given Applications

Wire Selection Advice

Wire Routes

Cable Lays

Links to Data Sheets and

an Extensive Help Section

Component Selection

User Parts Library

Design Checker

HarnWare™ V6 (Continued)

Electrical Interconnection System Design

2-5

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Computer Aided Electrical

Wiring Harness Design

Software

Export Parts List

Export Parts List menu options allow parts

lists contained in the current Visio docu-

ment or a selected set of documents to be

exported to the Windows clipboard or a

text file. This data can then be used in a

spread sheet, database.

Labor Estimates

HarnWare™ will total up the assembly

times for all of the products in a harness,

selected by using the database, and out-

put a grand total. The labor estimate

sheet, that forms part of the HarnWare™

document package, works like a spread

sheet, and the times and labor rates within

it can be adjusted to suit local conditions.

Export Wiring Data to ATE

HarnWare™ forms allow data such as

connectivity, connector references and

contact references to be exported to a text

file or to the Windows Clipboard. This data

can then be used in other systems, for

example, automatic test equipment or

other electrical design software.

Export Marker Data to TE Wintotal

Software System

A Marker Sleeve page can be generated

in Microsoft Visio software and or cable

marker text and formatting details can be

generated in an '.xmt' or COMMS file that

is suitable for import into the TE WinTotal

labelling software.

Codes of Practice

HarnWare™ can list the Codes of Practice

(COPs) TE uses to support its harnessing

products including information on laying

wires, shrinking tubing/moulded parts and

terminating connectors.

Design Comparison

This option is initiated from the

HarnWare™ Tools menu and is used

to analyse the changes between two

Visio design documents, typically two

different revisions of a harness design

or two similar designs.

Tooling and Equipment

The HarnWare™ Materials and Equipment

option analyses the drawing and wire list.

Materials and equipment that are relevant

to the parts contained in the harness design

are listed based on TE Codes of Practice.

RoHS Listing

The HarnWare™ Restriction on

Hazardous Substances (RoHS) Codes

option analyses the parts referenced in the

drawing and wire list. A list of RoHS com-

pliance codes for each part can be added

to a page in the Visio document

Weight Estimates

The HarnWare™ Weight option provides a

means of estimating the weight of a har-

ness. Where component weight data is not

available, users can add the relevant data

to the database.

Composite Weights and Parts Lists

This option generates a composite parts

or weights list for a number of drawings.

HarnWare™ V6 (Continued)

2-6

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Computer Aided Electrical

Wiring Harness Design

Software

The HarnVis™ 3D harness

design visualisation system

offers automatic generation

of to-scale 3D models of

wiring harnesses and com-

ponents. These 3D models

provide “virtual prototypes”

of harnesses allowing the

user to see the harness with

lengths, diameters and

parts shown to-scale. By

simply clicking on a part,

the user can access such

data as part numbers,

materials, finishes, adhe-

sives, etc.

These “virtual prototypes”

reduce the potential for

errors, harness lay-up

boards (also known as nail,

form and peg boards) can

be modelled and pegs can

be automatically positioned

along the harness legs.

When a long harness leg

makes it necessary, legs

can be bent to fit a lay-up

board.

3D models of harnesses

and of many TE parts can

be exported from the

HarnVis™ system in the

form of IGES files for use in

other CAD systems.

HarnWare™ V6 (Continued)

Electrical Interconnection System Design

2-7

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Computer Aided Electrical

Wiring Harness Design

Software

HarnWare™ V6 User

Friendly Forms

The forms for selecting

the wide range of TE com-

ponents are clear and easy

to use with many links to data

sheets and design help topics.

2-8

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Integrated Military Harness Systems

TE’s integrated harness

systems have been devel-

oped for a wide range of

defense and industrial

applications. Each system

consists of compatible com-

ponents, including cable

jackets, heat-shrinkable

components, and adhe-

sives. Perfor mance of these

parts is assured because all

components are tested

separately and as part of

an assembled system

(see photo top left).

A typical designed harness

consists of seven compo-

nent parts (pictured at right):

1. Primary wire and cable

2. Heat-shrinkable tubing

3. Backshell adapter

4. Molded part

5. Adhesive

6. Cable jacket

7. Marker sleeve*

Additional components for

harnessing systems include

the following:

■A wide range of special

devices, such as

SolderSleeve devices

for primary wire

interconnection.

■A selection of electrical

shielding (screening)

options, including braids

and termination

assemblies.

■Multiconductor (multi-

core) cables.

■Specialty adhesives and

sealants for complete

environmental sealing.**

Table 1 on the next page

serves as both a sum mary

of Raychem brand products

for specific harnessing

systems and a selection

table for harnessing

system components. An

explanation of how to select

components for a harness

system follows.

*TE Identification products information available at www.te.com

**TE Sealant product information available at www.te.com

Assembled military harness. Military harness system components.

Electrical Interconnection System Design

2-9

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Integrated Military Harness Systems (Continued)

Electrical Interconnection System Design

Selection Process

Selecting the components

for a harnessing system is a

four-step process:

Step 1: Select the material

system appropriate for the

operating conditions and

environment to which the

harness will be exposed.

Step 2: Select the adhe-

sive system appropriate for

the material system you

select in Step 1.

Step 3: Determine the level

of EMI shielding required.

Step 4: Select the

components.

Each step is described on

the pages that follow. A

selection table accompa-

nies each step. You can

also use HarnWare software

to design your harness.

Step 1. Select the Material

System.

Detailed in Table 2 on the

next page are the major

material systems for use in

a wide range of operating

conditions and environ-

ments.

Choose a material system

that:

■Has the physical charac-

teristics your harness

requires.

■Will accommodate the

operating temperature

and the fluids and abuse

to which the harness will

be exposed.

System System System System System System System

Components 10 20 25 30 100 200 300

Wire 44 44 44 55 99, 100A, 55 55

100G

Tubing Versafit NT-FR DR25 VPB ZHTM RW-200 RT555

Adapter material and plating finish chosen for compatibility with the connectors.

Molded part -3, -4, -71 -51 -25 -50 -100 -12 -55/-125

Preinstalled Rayaten molded part -35 — -25S — -100S ——

Adhesive S1017, S1124, S1048, S-1125, S1030, S1125, S1255-04

S1030 S1048 S1125 S-1255-04 S1125, S1255

Precoated adhesive /42, /180 /164,/86 /86, /225 — /180 ——

Conductive adhesive ——S1184 — S1184 ——

Cable jacket Thermorad NT-FR FDR-25 Thermorad Zerohal RW-200 RT555

VPB

Marker sleeve* TMS-SCE TMS-SCE TMS-SCE TMS-SCE HX-SCE HT-SCE HT-SCE

Table 1. Harnessing

Systems and Their

Components

*TE Identification products information available at www.te.com.

2-10

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Integrated Military Harness Systems (Continued)

Table 2. Material System Selection

System 10 System 20 System 25

Operating temperature -20°C to +60°C [-4°F to +140°F] -55°C to +121°C [-67°F to +250°F] -75°C to +150°C* [-103°F to +302°F]

Physical characteristics

• Environmentally sealable • Environmentally sealed • Environmentally sealed

• Lightweight • Tough • Rugged

• Small diameter • Flexible • Abrasion-resistant

• Flexible • Low profile • Very flexible

Flammability • Flame-retardant • Flame-retardant • Flame-resistant

• Self-extinguishing • Self-extinguishing • Self-extinguishing

Fluid resistance • Resists common industrial • Resists most commonly • Resists most common

and military cleaning used military fuels, oils, military fuels, oils,

solvents and degreasers. and greases and greases. up to 70°C

[158°F].

• Used in high-performance • Specially suited to • Specially suited to

Typical applications industrial applications, and military vehicles and military vehicles,

in military communication engine compartments, aerospace and marine

and test equipment. low profile shapes applications, and

save space and weight. communication and

test equipment.

System 30 System 100 System 200

Operating temperature -55°C to +150°C [-67°F to +302°F] -30°C to +105°C [-22°F to +221°F] -55°C to +200°C [-67°F to +392°F]

Physical characteristics •Environmentally sealed • Environmentally sealed • Environmentally sealed

•Tough • Flexible • Very flexible

•Flexible

• Low profile

Flammability • Flame-retardant • Low toxicity index • Highly flame-retardant

• Self-extinguishing (as defined by NES-13)

• Low smoke emission

(as defined by NES-711)

• Low corrosive gas evolution

Fluid resistance • Resists most of commonly • Resistant to a range of • Resists long-term

used military fuels, oils, military fuels, oils, immersion in military

and greases. and greases. fuels, oils, and greases

at elevated temperatures.

Typical applications

• Specifically suited to military • Specially suitable for • Used where there is

vehicles and engine compartments confined habitat areas prolonged exposure to

for higher temperature in military and civil high temperatures.

applications, low profile shapes applications. • Used where a harness

save space and weight. • Extensively used in surface may be permanently

and submarine vessels immersed in difficult

and underground railways fuels, such as in fuel tanks.

System 300

Operating temperature -55°C to +200°C [-67°F to +392°F]

Physical characteristics • Environmentally sealed

• Highly abrasion resistant

• Low profile

Flammability • Highly flame-retardant

Fluid resistance

• Performs in aggressive

fluids at extremely high

temperatures

Typical applications • Permanent immersion in

aggressive fluids

*Per VG 95343.

Electrical Interconnection System Design

2-11

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Integrated Military Harness Systems (Continued)

Harnessing Systems and

Their Components —

NBC Survivable Systems*

System System System

Components 770 780 790

Wire 44 55 55

Tubing RT-770 RT-780 RT-790

Molded part -770 -780 -790/-791

Adhesive S-1264 S-1255-04 S-1255-04

Marker sleeve cover RT-375 RT-375 RT-375

Marker sleeve** TMS-SCE NBC-SCE NBC-SCE

**TE Identification products information available at www.te.com.

Material System Selection

System 770 System 780 System 790

Operating temperature -55°C to +125°C [-67°F to +257°F] -65°C to +175°C [-85°F to +347°F] -65°C to 200°C [-85°F to +392°F]

• Environmentally sealed • Environmentally sealed • Environmentally sealed

Physical characteristics • NBC resistant • NBC resistant • NBC resistant

• Flexible • Flexible • Flexible

Flammability • Flame-retardant • Flame-retardant • Flame-retardant

• Self-extinguishing • Self-extinguishing • Self-extinguishing

Fluid resistance • Resistant to NBC uptake • Resistant to NBC uptake • Resistant to NBC uptake

and decontamination and decontamination and decontamination

Typical applications • Base-line system for • High temperature system for • Extreme high temperature

NBC resistant applications NBC resistant applications system for NBC resistant

applications

Material Adhesive Component Precoated Service

System Type Adhesive Adhesive Designation Temperature

System 770 Two-part Epoxy S-1264 — 150°C

System 780 Thermoset tape S-1255-04 — 200°C

System 790 Thermoset tape S-1255-04 — 200°C

Adhesive Selection

2-12

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Integrated Military Harness Systems (Continued)

Two types of adhesives are

used to bond heat-shrink-

able boots and transitions

to tubing or wire jacketing:

■Thermosets, which

include epoxies and other

two-part systems.

■Thermoplastics, which

include pre- coated

meltable adhesives

applied to parts during

manufacture and those

applied as meltable tapes

during assembly.

Table 3 below outlines

the differences between

thermosets and thermo-

plastics.

Table 4 shows which adhe-

sive type is appropriate for

each harness material

system.

Thermoset Thermoplastic

Method of adhesion Cures through chemical reaction. Melts, flows, and solidifies.

Application Two-part types require mixing and Precoated types require no preparation

application at assembly. at assembly.

Cure time Varies with cure temperature. Not required. Adhesive functional when

Oven cure usually desirable. cooled to room temperature.

Strength Retains most strength at Loses strength as melt temperature is

elevated temperatures. approached.

Disassembly Items can be forcibly peeled apart Items can be separated when heated

when heated sufficiently. to temperature of the adhesive.

Repair/reassembly Requires new adhesive or hot rollback Can be reheated to form new bond if

to reenter behind connector without sufficient adhesive remains.

affecting adhesive bonds.

Table 3. Comparison of

Adhesive Types

Material Adhesive Component Precoated Service

System Type Adhesive Adhesive Designation Temperature

System 10 Thermoplastic S-1030 /180 80°C

S-1017 /42 60°C

System 20 Thermoplastic S-1124 /164 105°C

S-1048 /86 120°C

System 25 Thermoplastic S-1048 /86 120°C

Two-part thermoset S-1125 /225 150°C

System 30 Thermoset Tape S-1255-04 — 200°C

Two-part thermoset S-1125 — 150°C

Thermoplastic S-1030 /180 80°C

System 100 S-1048 /86 120°C

Two-part thermoset S-1125 — 150°C

System 200 Two-part thermoset S-1125 — 150°C

Thermoset tape S-1255-04 — 200°C

System 300 Thermoset tape S-1255-04 — 200°C

System 770 — S-1264 ——

System 780 Thermoset tape S-1255-04 — 200°C

System 790 Thermoset tape S-1255-04 — 200°C

Table 4. Adhesive Selection

Step 2. Select the Adhesive

System.

Electrical Interconnection System Design

2-13

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Integrated Military Harness Systems (Continued)

TE offers several methods

and technologies for con-

trolling electromagnetic

interference (EMI) and noise

in cable harnesses.

Developed in response to

well-established threats in

military and other harsh

environments, these tech-

nologies can be employed

in compatible shielding

(screening) systems to

achieve the level of shield-

ing required for a harness

system. Table 5 on page 2-15

outlines the shielding

requirements for various

types of threat and levels of

interference.

Introduction

This section is intended as a

guide for the use of harness

designers who are required

to achieve a level of EMI

control in their design prac-

tices. It is not intended that

it should be a definitive

statement on all aspects of

EMI control for harnesses.

In case of difficulty contact

us for further clarification or

consultancy.

For well-designed EMI

control of electrical systems

it is essential that a detailed

knowledge of the system

requirements and suscepti-

bility be obtained. The

chosen level of shielding

will be dependent on the:

■Susceptibility of electrical

system.

■Types of components

used.

■Physical layout of the

system.

■Equipment practices

adopted.

■Anticipated EMI threat.

For the most cost effective

design of harnesses, which

offer a long-term stability in

performance, the system

should be designed to

achieve a balance of com-

ponent characteristics.

Components should only

be used if they are qualified

to a minimum level of EMI

performance and the per-

formance and test method

should be applicable to

the design technique

being used.

For quality assurance

purposes minimum EMI

characteristics should

always be specified and

for critical harnesses the

complete performance

should be measured. The

technique to be adopted

should always be specified.

Finally the inter-relationship

between harnesses and the

protection, termination and

grounding of equipment

boxes is vital for good sys-

tem performance against

EMI. All components form

part of the external shield

on the system and therefore

should be considered in the

overall EMI design process.

Subjects covered in this

topic are:

■Harness Types - point

to point and branched

■Shielding Levels -

calculations

Harness Types

Harnesses are divided into

two types, point-to-point

and branched. The advan-

tages and disadvantages of

each from an EMI control

standpoint are described

below. No attempt has been

made to analyze their rela-

tive merits in mechanical or

installation terms.

Point To Point:

The three major compo-

nents of this type of harness

are: connectors, cable, and

connector accessories.

Connectors

There are many different

types of circular military

connectors. However, for a

well-shielded harness only

those connectors having a

guaranteed performance

level should be used e.g.

MIL-C-26482 Series II and

MIL-C-38999 series 1 and

2, and series 3 and 4.

Cable

Cable used in this type

of harness is generally

machine made. Hand laid

cables may also be used

but generally the shields

incorporated in these

harnesses vary in consis-

tency of performance. In

the case of machine made

cables all shields should be

designed for optimum

shielding effectiveness at

radio frequency.

Step 3. Determine the

Level of EMI Shielding

Required.

2-14

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Integrated Military Harness Systems (Continued)

Connector Accessories

Connector accessories,

such as Raychem brand

adapters, are available in

many styles and therefore

their performance varies

with construction. For a

level of consistency in

performance it is essential

that, as with connectors, a

guarantee in performance

level be achieved.

Fittings not specified in

this way may significantly

degrade the overall system

performance.

Branched

In addition to those

components described

above, branched harnesses

include transitions. This

type of harness is usually

made by hand and it is

therefore difficult to

incorporate accurately

made machine fabricated

shields. The implications

of this are:

Shields

Cable shields may be put

on by hand or by feeding

through a braiding machine.

However, as braid optimiza-

tion depends on all the con-

structional parameters of

the braid being accurately

specified, unless braid is

well constructed the shield-

ing performance can suffer

dramatically. Reductions in

shield performance of 20-40

dB have been measured on

badly made branched har-

nesses. The alternative

method is to use pull on

braids. If the cable bundle

diameter is known the braid

may be designed for opti-

mized performance.

Transitions

Transitions, as with acces-

sories, are very susceptible

to performance variability

with construction type.

For high performance har-

nesses these components

should also have a guaran-

teed performance.

In general the use of tech-

niques such as hand sol-

dering or the use of butted

tape wraps are not recom-

mended except where only

a low performance of less

that 40dB is required.

Shielding Levels and

Component Performance

System Performance

To specify the overall

requirements of a complete

electronic system in terms

of its EMI characteristics it

is necessary to consider the

performance of the individ-

ual components parts. The

harnesses form one of the

major entry points for inter-

ference and this as such

can degrade a complete

system performance by a

significant amount. In gen-

eral terms, assuming that a

shielded harness system is

used, with the available

components on the market

the overall harness system

performance and typical

applications may be as

below.

■40 to 50 dB Standard

shielded systems for

insensitive systems.

■50 to 60 dB Military stan-

dard shielded systems for

general applications.

■60 to 80 dB As above but

where full threat EMP &

TEMPEST protection is

required.

■80 to 100 dB Severe

TEMPEST and very

sensitive systems.

■Over 100 dB Exceptional

shielding requirements

only.

Shield performance is

specified in two ways,

either as a power relation-

ship in decibels (dB) or as

an absolute measurement

of the shield performance in

terms of the surface transfer

impedance. Except for very

specific low frequency

problems it is general to

specify the performance at

frequencies in the range

0.1MHz to 100MHz.

Electrical Interconnection System Design

2-15

Electrical Interconnection System Design

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Integrated Military Harness Systems (Continued)

Safety Margins

As with all designs EMI sys-

tem design should not be

performed to the “limit of

performance safety margin

should always be incorpo-

rated when determining the

minimum shielding level

appropriate for consistent

operation of the system.

The inter-relationship of

shielding effectiveness

measured in decibels and

the surface transfer imped-

ance in ohms presents the

designer with a conversion

difficulty. External harness

circuits vary, as do the cou-

pling characteristics and it

is therefore only possible to

give an approximate con-

version. The normal conver-

sion from decibels to ohms

and vice versa is to a rea-

sonable approximation:

Screening Effectiveness

(dB) = 36 – 20 log 10 (ZT(Ohms))

The constant term is devel-

oped from the expressions

for the characteristic imped-

ance of the line formed by

the harness shield and the

ground plane and the inter-

nal characteristic imped-

ance of the inside of the

harness. The translation

from shielding effectiveness

to surface transfer imped-

ance is shown below in

Table 5 for S.E. from 20 to

105dB.

Connectors

A study of those connector

specifications having an

EMI test shows that they are

generally specified in the

frequency band 100MHz to

1GHz. For an assessment at

lower frequencies the low

frequency performance

as dictated by the d.c.

resistance of the connector

is required. These two

parameters enable the EMI

characteristic to be made

of the complete connector

performance. Typical values

for standard connectors are

65dB (MIL-C-26482 Series II)

and 90dB (MIL-C-38999

Series III) connectors.

S.E. (dB) ZT(ohms) S.E. (dB) ZT(ohms)

20 6.309 65 0.0355

25 3.548 70 0.0200

30 1.995 75 0.0112

35 1.122 80 0.0063

40 0.631 85 0.0036

45 0.355 90 0.0020

50 0.200 95 0.0011

55 0.112 100 0.0006

60 0.063 105 0.0004

Table 5 - Screening

Effectiveness (SE)/Surface

Transfer Impedance (Zt)

Relationships

Integrated Military Harness Systems (Continued)

Diameter under screen Surface transfer Impedance Zt

Type of Screen (mm) @ 30 Mhz (maximum)

Single optimized braid Up to 7.5 100 milli ohms/metre

7.6 and up 50 milli ohms/metre

Double optimized braid Up to 7.5 10 milli ohms/metre

7.6 and up 5 milli ohms/metre

Superscreened Up to 7.5 100 micro ohms/metre

(2 braids + 1 wrap) 7.6 and up 50 micro ohms/metre

Table 6 - Cable Performances

Cable

In accordance with most

common cable specification

the shielding performance

of a cable is specified at

30MHz. It is also well into

the band where inductive

leakage is the primary pen-

etration characteristic. For

frequencies above or below

30Mhz, approximations, as

for connectors, must be

made. It should be noted

that the performance speci-

fied at 30MHz in Table 6 for

different cable types is the

maximum that is allowed

using TE’s standard Q.C.

values. Actual performance

may be up to 20dB better.

Connector Accessories and

Transitions

In constructional terms the

performance of the connec-

tor accessory includes both

the resistive terminations to

the cable shield and the

connector. However, it is

most unusual to specify

the performance of an

accessory and this is a

distinct weakness in the

design of harnesses. The

reason is that the perform-

ance is extremely variable

as accessories have to fit a

variety of different cable

sizes and shapes. Where

specified at all the relation-

ship between the test

method and the coupling

mechanism for the EMI

must be considered.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Electrical Interconnection System Design

2-16

Integrated Military Harness Systems (Continued)

Complete Harness

When considering the com-

plete harness the coupling

calculations are relatively

simple. In general terms

they are the addition of all

the individual leakages

within the system from

connector to connector. The

analysis route is therefore

as follows:

1. Convert all decibel

values at the desired

frequency to surface

transfer impedance.

2. Choose components for

a ‘balanced’ system, i.e.

the components should

have approximately the

same performance.

3. Add the values deter-

mined for surface

transfer impedance of

the components at the

frequency chosen.

4. Reconvert to decibels if

necessary. (Table 5 can

be used for this purpose)

As a guide to the shielding

performance that can be

expected from a harness

that is constructed using

Raychem brand compo-

nents, Table 7 on the next

page has been compiled

to help in the product

selection process.

For branched harnesses it

is necessary to determine

whether every branch has

the same susceptibility

requirements or carries the

same signals of power. The

performance requirement

of each branch is then

determined and the matrix

for the harness established.

This is a more complex

subject and not discussed

here. System improvements

may be achieved by chang-

ing either the connectors or

cable. In general terms

changing from a single to a

double optimized braid

improves the performance

of that component by 20-25

dB. A similar advantage is

achieved by changing from

MIL-C-26482 Series II to

MIL-C-38999 Series I

connectors. However, the

relative significance, as

part of the system, of each

component must be consid-

ered to determine the true

weighting effect. For the

optimum in system design

a balance of component

performances should be

achieved wherever possible

such that each of the

components is of similar

performance level.

General Considerations

Although cables and har-

nesses are considered to

be the most significant in

terms of coupling into sys-

tems the construction of

equipment boxes can play

an important part in the

overall EMI performance of

a system. With the increas-

ing use of high speed digital

circuits and the generation of

harmonics having high

energy content relatively

short printed circuit board

tracks can radiate or pick

up energy as efficiently as

cables. If the boxes them-

selves are not adequately

protected these circuits

may constitute an EMI

threat. There is a further

area of significance in the

EMI protection of the boxes

and this is the connector/

box interface. The junction

may be considered to be a

part of the harness system

and any degradation in it

may cause an overall

harness degradation.

Connector Terminator Splice Transition Feedthrough

Cable Braid

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Electrical Interconnection System Design

2-17

Electrical Interconnection System Design

Integrated Military Harness Systems (Continued)

Harness System Components

Adapter Styles Termination Cable Braid

Shielding Tinel- (max. length in m/ft)

Level Band Lock Rayaten (by cable construction) Feed-

Required Connector Strap Braided System Assembly NO SO DO SSS DSS

Transition Splice through

<60 dB VG95328 ■■ ■ —<2/6.5 15/49 100/328 ——

Shield

Solder- Tinel or

VG95234

tape &

Sleeve solder

Solder-

device devices

Sleeve

device

60 to 80 dB

MIL-C-26482

—— ■——<2/6.5 7/22.9 100/328 —

Shield

Solder- Tinel or

Series 2 tape &

Sleeve Rayaten

VG96912 Solder-

device assembly

Series 1 Sleeve

device

>80 dB MIL-C-38999 —— — ■—— <0.5/1.6 50/164 65/213

Not Solder- Tinel or

recom - Sleeve Rayaten

mended device assembly

Table 7 - Screen System Guide

NO = Non Optimized, SO = Single Optimized, DO = Double Optimized, SSS = Single Super Shield, DSS = (TE must provide info)

Note:

1.The cable lengths are to be used as a guide.

Outside 30 MHz, the lengths that can be used will vary. For spe cific harness design outside 30 MHz, please consult TE.

2.Tinel-Lock use at shielding levels of 60–80 dB depends on the adapter entry, cable braid size, and design. For further details, contact TE.

3.Connectors commonly used but not mentioned in the table may not have a stated shielding performance in their specification. Contact the manufacturer for

guidance.

4.This guide makes no allowance for the possible effects of resonance. TE should be consulted for advice on compensating for resonance.

Step 4. Select Components Using the previous sections, you can now select all of the

components for an integrated harness assembly.

Please refer to the sections listed for more detailed

component information:

Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 3

Molded Parts . . . . . . . . . . . . . . . . . . . . . . . . .Section 4

Adhesives . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 5

Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 6

Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . .Section 7

Electrical Interconnect Products . . . . . . . . . .Section 8

Wire and Cable . . . . . . . . . . . . . . . . . . . . . . .Section 9

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Electrical Interconnection System Design

2-18

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

Tubing Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4, 3-5, 3-6, 3-7

Specification Cross-Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8, 3-9

Tubing Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

ATUM High-shrink-ratio, adhesive-lined polyolefin tubing . . . . . . . .3-11, 3-12

BSTS/BSTS-FR General purpose, heat-shrinkable tubing . . . . . . . . . . . . . . .3-13, 3-14

CGPE-105 Brightly colored, shiny, non-flame-retardant polyolefin tubing . .3-15, 3-16

CGPT General purpose, flame-retardant, polyolefin tubing . . . . . .3-17, 3-18

CRN Semirigid, flame-retardant, polyolefin tubing . . . . . . . . . . . .3-19, 3-20

DCPT Flexible, flame-retardant, dual-color, polyolefin tubing . . . . .3-21, 3-22

DR-25 Heat-shrinkable, flexible, chemical and abrasion

resistant tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23, 3-24

DR-25-TW Heat-shrinkable, flexible, thin wall, chemical and

abrasion resistant tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25, 3-26

DWP-125 Flexible, high-shrink-ratio, adhesive-lined, polyolefin tubing . . .3-27, 3-28

ES1000 Clear, high-shrink-ratio, adhesive-lined, semirigid

polyolefin tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29. 3-30

ES2000 Flame-retardant, high-shrink-ratio, adhesive-lined,

semirigid polyolefin tubing . . . . . . . . . . . . . . . . . . . . . . . . . .3-31, 3-32

ES Caps High-shrink-ratio, adhesive-lined, semirigid polyolefin caps . . .3-33, 3-34

FL2500 Fully flame-retardant, adhesive-lined, polyolefin

heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35, 3-36

HCTE Helical convolex tubing with a high crush resistance . . . . . .3-37, 3-38

HF High-flex, heavy-wall, heat-shrinkable tubing . . . . . . . . . . . .3-39, 3-40

HFT5000 Heat-shrinkable fabric tubing . . . . . . . . . . . . . . . . . . . . . . . .3-41, 3-42

HRHF/HRNF/HRSR High-ratio, heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . .3-43, 3-44

HRHT High-ratio, high-temperature, flexible,

thick wall polyolefin heat-shrinkable tubing . . . . . . . . . . . . .3-45, 3-46

HTAT Semiflexible, dual wall, moisture-resistant tubing . . . . . . . . .3-47, 3-48

Maulflex Conduit Lightweight, flexible, abrasion-resistant, shielded

System electrical conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49, 3-50

NT Flexible, general purpose modified elastomeric tubing . . . .3-51, 3-52

NT-MIL Flexible, rugged, modified elastomeric tubing . . . . . . . . . . .3-53, 3-54

NTFR Very flexible, rugged neoprene elastomer tubing . . . . . . . . .3-55, 3-56

PD Caps Semirigid, encapsulant-lined, polyolefin caps . . . . . . . . . . .3-57, 3-58

PTCM Very high-shrink-ratio, dual wall, flexible

heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-59, 3-60

RayBlock 85 Heat-shrinkable water-blocking system . . . . . . . . . . . . . . . .3-61, 3-62

RayBlock 105 Heat-shrinkable water-blocking system . . . . . . . . . . . . . . . .3-63, 3-64

Rayrim Commercial protective, self-adhering, edging material . . . .3-65, 3-66

RaySpool Convenient packaging and dispensing system

for heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . .3-67, 3-68, 3-69

RHW Rugged, heavy wall, adhesive-lined, polyolefin

heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-70, 3-71

RMW Medium wall, polyolefin heat-shrinkable tubing . . . . . . . . . .3-72, 3-73

RNF-100 Flexible, flame-retardant, general purpose,

polyolefin tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-74, 3-75

Heat-Shrinkable Tubing

Table of Contents

3-1

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

RNF-150 High-performance, flame-resistant, flexible,

fluoropolymer tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-76, 3-77

RNF-3000 Flexible, high-shrink-ratio, flame-retardant,

general purpose, polyolefin tubing . . . . . . . . . . . . . . . . . . . .3-78, 3-79

RP-4800 High-shrink-ratio, flame-retardant, polyolefin tubing . . . . . . .3-80, 3-81

RPPM Flexible, dual wall, moisture proof, heat-shrinkable tubing . .3-82, 3-83

RT-3 Semirigid, flame-retardant, polyolefin tubing . . . . . . . . . . . .3-84, 3-85

RT-375 Clear, flame-resistant, flexible, fluoropolymer tubing . . . . . .3-86, 3-87

RT555 Fluid-resistant, chemical-resistant, crosslinked

fluoropolymer tubing with extended temperature range . . . . .3-88, 3-89

High Temperature High temperature, heat shrinkable, fluid resistant

Sealing Sleeves sealing sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-90, 3-91

RT-770 NBCCS Harness Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-92, 3-93

RT-780 NBCCS Harness Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-94, 3-95

RT-790 NBCCS Harness Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-96, 3-97

RW-175 High-temperature, chemical-resistant, polyvinylidene

fluoride tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-98, 3-99

RW-200/RW-200-E Heat-shrinkable, chemical-resistant,

high-temperature tubing . . . . . . . . . . . . . . . . . . . . . . . . . .3-100, 3-101

SCL Semirigid, encapsulant-lined, polyolefin tubing . . . . . . . .3-102, 3-103

SCT Flame-retardant, adhesive-lined, semirigid polyolefin

heat-shrinkable tubing (extended temperature range} . . .3-104, 3-105

SFR Very flexible, flame-retardant, silicone elastomer tubing . . .3-106, 3-107

SRFR Highly flexible, silicone rubber tubing . . . . . . . . . . . . . . . .3-108, 3-109

SST/SST-FR Self-sealing, heat-shrinkable tubing . . . . . . . . . . . . . . . . .3-110, 3-111

TAT-125 Adhesive-lined, flexible polyolefin tubing . . . . . . . . . . . . .3-112, 3-113

TC Caps Semirigid, flame-retardant polyolefin caps . . . . . . . . . . . .3-114, 3-115

TFE and TFE-R High-temperature, chemically inert, modified tubing

made of PTFE®Fluoropolymer . . . . . . . . . . . . . . . . . . . . .3-116, 3-117

Tubing Kits and Smaller packaging options for single wall and

MiniSpools adhesive-lined tubing products . . . . . . . . . . . . . . . . . . . .3-118, 3-119

URHT Ultra high-ratio, flame-retardant, polyolefin

heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-120, 3-121

Versafit Highly flame-retardant, very flexible,

low-shrink-temperature, polyolefin tubing . . . . . . . . . . . . .3-122, 3-123

Versaflex Expandable, braided, polyester sleeving . . . . . . . . . . . . .3-124, 3-125

XFFR Halogen-free, flame-retardant, heat-shrinkable tubing . . .3-126, 3-127

ZH-100 Flexible, thin-wall, low-fire-hazard tubing . . . . . . . . . . . . .3-128, 3-129

ZHTM Heat-shrinkable, flexible tubing with low toxicity for

fire safety applications . . . . . . . . . . . . . . . . . . . . . . . . . . .3-130, 3-131

Heat-Shrinkable Tubing

Table of Contents (Continued)

3-2

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Heat-Shrinkable Tubing

Overview

3-3

TE Connectivity’s Raychem

brand of tubing was devel-

oped when our scientists

pioneered the application of

radiation crosslinking and

the development of heat-

shrinkable polymer prod-

ucts. Today TE is

recognized worldwide for

its expertise in these areas.

The Raychem brand of

tubings are made of

polyolefins, fluoropolymers,

and elastomers enhanced

by radiation crosslinking

and heat-shrinkability. When

heated during installation,

our tubings shrink to

conform to virtually any

shape. They provide

dependable insulation,

mechanical protection,

and strain relief, as well

as aesthetic appeal.

Single wall tubings are

available in thin-wall,

medium-wall, and thick-wall

versions. With dual wall

tubings, an inner wall —

either an encapsulant or

an adhesive — melts and

flows during installation

heating, to protect against

environmental damage.

Encapsulants protect

connections and compo-

nents from splashes and

corrosion. Adhesives go a

step further, sealing to

plastic, metal, rubber, or

other substrates.

You can choose from tub-

ings that are highly flexible

or semirigid, designed for

operation in high- or low-

temperature environments,

halogen-free and flame-

retardant to meet a range

of industry standards.

Available in many sizes,

constructions, lengths,

and colors to meet com-

mercial, military or medical

specifications, our tubings

can also be customized for

special applications.

Installation is fast and easy

with handheld heating tools

or bench-mounted heaters.

A range of automatic and

semi-automatic installation

equipment is available for

high-volume applications.

Polyolefin

Fluoropolymer

Elastomer

Shrink ratio

Min. shrink

temperature

(˚C)

Min. full

recovery

temperature

(˚C)

Operating

Temperature

˚C / [˚F]

Heat-Shrinkable Tubing

Tubing Selection Guide

3-4

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

PRODUCT

Single Wall Very flexible Versafit l-55 to 135 [-67 to 275] 70 90 2:1

Flexible CGPE-105 l-70 to 105 [-94 to 221] 85 110 2:1

CGPT l-40 to 135 [-40 to 275] 80 120 2:1

DCPT l-55 to 135 [-67 to 275] 95 120 2:1

RNF-100 l-55 to 135 [-67 to 275] 95 121 2:1

RNF-3000 l-55 to 135 [-67 to 275] 80 120 3:1

RP-4800 l-55 to 135 [-67 to 275] 95 121 4:1

Semirigid CRN l-55 to 135 [-67 to 275] 110 135 2:1

RT-3 l-55 to 135 [-67 to 275] 110 135 2.5:1

Dual wall Semiflexible ATUM l-55 to 110 [-67 to 230] 80 110 3:1

[adhesive-and 4:1

encapsulant-lined] DWP-125 l-40 to 110 [-40 to 230] 80 125 3:1

HTAT l-55 to 125 [-67 to 257] 80 110 4:1

Flexible PTCM l-40 to 85 [-40 to 185] 60 80 6:1

RPPM l-40 to 85 [-40 to 185] 60 80 4:1

TAT-125 l-55 to 110 [-67 to 230] 95 121 2:1

Semirigid ES1000 l-40 to 130 [-40 to 266] 110 135 4:1

ES2000 l-40 to 130 [-40 to 266] 110 135 4:1

FL2500 l-40 to 135 [-40 to 275] 110 135 4:1

SCL l-55 to 110 [-67 to 230] 125 135 3:1

SCT l-40 to 150 [-40 to 302] 110 135 4:1

Heavy Duty BSTS/BSTS-FR l-55 to 90 [-67 to 194] 90 121 3:1

HF l-55 to 90 [-67 to 194] 80 121 3:1

HRHF/HRNF/HRSR l-55 to 90 [-67 to 194] 80 121 5.6:1

RHW l-55 to 110 [-67 to 230] 110 125 3:1

RMW l-55 to 110 [-67 to 230] 110 125 3:1

SST/SST-FR l-55 to 90 [-67 to 194] 90 121 3:1

Special Purpose Elastomers DR-25 l-75 to 150 [-103 to 302] 150 175 2:1

HRHT

NT l-55 to 90 [-67 to 194] 90 135 1.8:1

NT-MIL l-70 to 121 [-94 to 250] 90 135 1.8:1

NTFR l-70 to 121 [-94 to 250] 90 135 2:1

RW-200 l-40 to 200 [-40 to 392] 100 175 2:1

RW-200-E l-55 to 200 [-67 to 392] 100 175 2:1

SFR l-75 to 180 [-103 to 356] 135 175 1.75:1

SRFR l-75 to 200 [-103 to 392] 135 175 1.5:1

URHT

Fluoropolymers RNF-150 l-55 to 150 [-67 to 302] 110 150 2:1

RT-375 l-55 to 150 [-67 to 302] 125 150 2:1

RT555 l-65 to 200 [-85 to 392] 150 220 2:1

RT-770 -55 to 125 [-67 to 257] 135 150 2:1

RT-780 -55 to 175 [-67 to 347] 180 200 2:1

RT-790 -55 to 200 [-67 to 392] 235 250 2:1

RW-175 l-55 to 175 [-67 to 347] 155 175 2:1

TFE and TFE-R l-67 to 250 [-89 to 482] 330 340 1.8:1/

3.2:1

Caps ES Caps l-40 to 105 [-40 to 221] 100 135 4:1

PD Caps l-55 to 110 [-67 to 230] 125 135 3:1

TC Caps l-55 to 135 [-67 to 275] 110 135 2.5:1

*For specific MIL-Spec information for each product, refer to individual product pages or the Tubing Cross-Reference Guide on page 3-8.

**Sizes 9/3 through 70/21 only. †Clear is not flame-retardant.

Flame-

retardant

UL 224

Clear

CSA

ABS

UL D486**

VW-1 (UL/CSA)

MIL Spec*

USP Class VI

Colored

Size range

(inside

diameter as

supplied)

Heat-Shrinkable Tubing

Tubing Selection Guide (Continued)

3-5

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

DESCRIPTION

3/64" to 4" llllll Highly flame-retardant, multi-spec polyolefin

3/64" to 2" ll Brightly colored, general purpose polyolefin

1.6 mm to 38 mm llll l General purpose, flame-retardant polyolefin†

3 mm to 38 mm llll Green and yellow striped polyolefin

3/64" to 5" llll l l High-performance flexible polyolefin†

1.5 mm to 39 mm llll l l 3:1 shrink ratio general-purpose polyolefin†

3/4" to 4 1/2" lll l 4:1 shrink ratio polyolefin

3/64" to 3/4" llll l l Flame-retardant polyolefin†

.240" to .485" llll Semirigid polyolefin for terminal insulation

3 mm to 40 mm llll l 3:1 and 4:1 shrink ratio adhesive-lined polyolefin†

4 mm to 52 mm lll

1/8" to 1" llll 3:1 shrink ratio adhesive-lined polyolefin

4 mm to 48 mm ll High-temperature adhesive-lined polyolefin9 mm

lVery high shrink ratio, dual wall, flexible

polyolefin tubing

4 mm to 16 mm ll Dual wall, moisture-proof polyolefin

1/8" to 1 1/2" llll l 2:1 adhesive-lined polyolefin†

.225" to .700" ll Clear high-shrink-ratio adhesive-lined polyolefin

.225" to .700" lll Flame-retardant adhesive-lined polyolefin

.300" to .700" ll Fully flame-retardant, adhesive-lined polyolefin

1/8" to 1" lll 3:1 shrink ratio encapsulant-lined polyolefin

.300" to .700" ll High-temperature adhesive-lined polyolefin

.3" to 4.5" lll lRugged, general purpose, thick-wall polyolefin†

.4" to 2.7" ll lHighly flexible, thick-wall polyolefin

.6" to 4" ll lHigh-shrink-ratio repair sleeve

9 mm to 180 mm l l Heavy wall adhesive-lined polyolefin

10 mm to 180 mm lMedium wall polyolefin

.3" to 4.5" ll l lSelf-sealing, dual wall polyolefin

1/8" to 3" ll l Diesel-resistant elastomer

1/8" to 4" ll Flexible general-purpose modified elastomer

1/8" to 4" ll l Flexible rugged modified elastomer

1/8" to 3" ll l Very flexible rugged neoprene

1/8" to 2" ll l High-temperature flexible elastomer

1/4" to 2" ll l Very flexible silicone

2.9 mm to 51 mm llll Very flexible silicone rubber

3/64" to 1" lllll High-performance flexible fluoropolymer

3/64" to 1 1/2" llll lll Clear high-performance flexible fluoropolymer

1/8" to 2" llll Fluid- and chemical-resistant fluoropolymer

3/64" to 1 1/2" llll lll High-performance fluoropolymer

0.8 mm to 11.9 mm/ ll lHigh-temperature PTFE®fluoropolymer resin

2 mm to 32 mm

1/8” to 2” lNBCCS tubing rated to 125˚C

1/8” to 2” lNBCCS tubing rated to 175˚C

1/8” to 2” lNBCCS tubing rated to 200˚C

1/16" to 1" ll lAutoclavable semirigid fluoropolymer

.225" to .427" llll High-ratio, adhesive-lined caps†

1/8" to 1/2" ll Semirigid encapsulant-lined polyolefin caps

1/16" to 1/4" lll Semirigid flame-retardant polyolefin caps

PTFE is a trademark of E. I. du Pont de Nemours and Company.

PRODUCT

Special Purpose Conduit HCTE l-55 to 200 [-67 to 392] N/A N/A N/A

(Continued) Kits RayBlock 85 l-40 to 85 [-40 to 185] 80 110 4:1

RayBlock 105 l-40 to 105 [-40 to 221] 80 110 4:1

Tubing Kits and lVarious; see page 139-140 See page See page 2:1 up

Mini-Spools 139-140 139-140 to 4:1

Low Toxicity XFFR l-55 to 105 [-67 to 221] 70 121 3:1

ZH-100 l-30 to 105 [-22 to 221] 80 120 2:1

ZHTM l-30 to 105 [-22 to 221] 80 121 2:1

Edging Matl Rayrim l-55 to 80 [-67 to 176] 120 150 N/A

Fiber & Fabric HFT5000 -40 to 125 [-40 to 257] 80 110 2:1

Braids Versaflex -50 to 150 [-58 to 302] N/A N/A N/A

*For specific MIL-Spec information for each product, refer to individual product pages or the Tubing Cross-Reference Guide on page 3-8.

**Sizes 9/3 through 70/21 only. †Clear is not flame-retardant.

Polyolefin

Fluoropolymer

Elastomer

Shrink ratio

Min. shrink

temperature

(˚C)

Min. full

recovery

temperature

(˚C)

Operating

Temperature

˚C / [˚F]

Heat-Shrinkable Tubing

Tubing Selection Guide (Continued)

3-6

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Flame-

retardant

UL 224

Clear

CSA

ABS

UL D486**

VW-1 (UL/CSA)

MIL Spec*

USP Class VI

Colored

Size range

(inside

diameter as

supplied)

DESCRIPTION

.187" to 2" ll Modified ETFE, helically convoluted tubing

12 mm to 32 mm ll Heat-shrinkable water blocking system

See page 139-140 llll lll Smaller packaging options for single wall

and adhesive-lined tubing

.4" to 3" ll lHalogen-free, flame-retardant polyolefin

1/8" to 2" ll Thin-wall, low-fire-hazard polyolefin

3 mm to 40 mm ll Low toxicity, flexible polyolefin

0.8 mm to 4.5 mm lProtective self-adhering edging material

12 mm to 80 mm lHeat-shrinkable, fabric tubing

3 mm to 50 mm lExpandable, braided polyester sleeving

Heat-Shrinkable Tubing

Tubing Selection Guide (Continued)

3-7

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Product UL CSA AMS-DTL-23053* MIL-PRF-46846 TE Page

Type File File Sheet Class Type Class Specification No.

ATUM E85381** /4 3 RW-2063 & RK-6024 3-11

BSTS RW-2017 3-13

BSTS-FR /15 1 & 2*** RW-2017 3-13

CGPE-105 CGPE-105 SCD 3-15

CGPT E35586 LR31929 RW-2059 3-17

CRN Type 1 (colors) E35586 LR31929† /6 1 RT-360, Type 1 3-19

CRN Type 2 (clear) /6 2 RT-360, Type 2 3-19

DCPT E35586 LR31929 RW-2056 3-21

DR-25 /16 RT-1116 3-23

DWP-125 E35586 LR31929 DWP-125 SCD 3-25

ES1000 E85381 RT-1113 3-27

ES2000 E85381 RT-1112 3-29

ES Caps E85381 RW-3006 3-31

FL2500 FL2500 SCD 3-33

HCTE RT-1162 3-35

HF /15 1*** RW-2023 3-37

HFT5000 E199379 RW-2060 3-39

HRHF RW-2013 3-41

HRNF RW-2013 3-41

HRSR RW-2013 3-41

HRHT HRHT SCD 3-43

HTAT RW-2052 3-45

NT RT-510 3-47

NT-MIL /1 1 & 2 RW-3030 3-49

NTFR RT-511 3-51

PD Caps E85381 PD Caps SCD 3-53

PTCM RK-6768 3-55

RayBlock 85 RW-2101 3-57

RayBlock 105 RW-2102 3-59

Rayrim Edging Material RK-6182 3-61

RaySpool 3-63

RHW E91151*** RHW SCD 3-66

RMW RMW SCD 3-68

RNF-100 Type 1 (colors) E35586 LR31929 /5 1 RT-350, Type 1 3-70

RNF-100 Type 2 (clear) /5 2 RT-350, Type 2 3-70

RNF-150 E35586 VW-1 /18 2 RT-370 3-72

RNF-3000 E35586 LR31929 RW-2053 3-74

RP-4800 E35586 /5 1†† RT-1122 3-76

RPPM RK-6214 3-78

RT-3 E35586 LR31929† RT-360††† 3-80

RT-375 E35586 VW-1 LR31929 VW-1 /18 2 RT-375 3-82

RT555 E85381 RT-555 3-84

RT-770 3-86

RT-780 3-88

RT-790 3-90

RW-175 E35586 VW-1 LR31929 VW-1 /8 RW-3029 3-92

RW-200 /13 RT-1146 3-94

RW-200-E RK-6014/1 3-94

SCL E85381 /4 1 RT-1301 3-96

SCT SCT SCD 3-98

SFR /10 ll 1 RT-1140 3-100

SRFR E85381 VW-1 RW-2057 3-102

SST RW-2011 3-104

SST-FR /15 1 & 2 RW-2011 3-104

TAT-125 Type 1 (colors) E85381 /4 2 RW-3032 3-106

Heat-Shrinkable Tubing

Specification Cross-Reference Guide

3-8

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Product UL CSA AMS-DTL-23053* MIL-PRF-46846 TE Page

Type File File Sheet Class Type Class Specification No.

TAT-125 Type 2 (clear) RW-3032 3-106

TC Caps E85381 TC Caps SCD 3-108

TFE/TFE-R RW-2054, RW-2055 3-110

Tubing Kits Various 3-112

URHT II URHT SCD 3-114

Versafit E35586 VW-1 LR31929 VW-1 /5 1 & 3 RW-3009 3-116

Versaflex RK-6772 3-118

Versaflex-FR E306976 3-118

XFFR RW-2016 3-120

ZH-100 RW-2031 3-122

ZHTM RW-2058 3-124

*Formerly MIL-I-23053 and MIL-DTL-23053 **Black only, except sizes 3/1 and 4/1. ***Sizes 9/3 through 70/21 only.

†Black only †† Overexpanded †††With exception to dimensions and longitudinal change.

Heat-Shrinkable Tubing

Specification Cross-Reference Guide (Continued)

3-9

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Heat-Shrinkable Tubing

Tubing Categories

3-10

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Single Wall

Dual Wall

Heavy Duty

Special Purpose

Very Flexible Versafit

Flexible CGPE-105

CGPT

DCPT

RNF-100

RNF-3000

RP-4800

BSTS/BSTS-FR

HRHT

HRHF/HRNF/HRSR

RMW

RHW

SST/SST-FR

URHT

DR-25

DR-25TH

NT-MIL

NTFR

RW-200

RW-200-E

SFR

SRFR

UPB

Semirigid

Semi-flexible ATUM DWP-125 HTAT

CRN RT-3

Flexible PTCM RPPM TAT-125

Semirigid

Elastomers

RNF-150

RT-375

RT555

RT-770

RT-780

RT-790

RW-175

RY-780

TFE and TFE-R

Fluoropolymers

ES1000

ES2000

FL2500

SCL

SCT

ES Caps

PD Caps

TC Caps

Caps

HCTB Maulflex

Conduit

RayBlock 85

RayBlock 105

RaySpool

Tubing Kits and Mini-Spools

Kits

XFFR ZH-100 ZHTM

Low toxicity

Rayrim

Edging material

HFT5000

Fiber and fabric

VersaflexBraid

Type Product Name

Heat-Shrinkable Tubing

3-11

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

ATUM

High-Shrink-Ratio,

Adhesive-Lined Polyolefin

Tubing

Product Facts

n3:1 and 4:1 shrink ratios

allow for connector-to-cable

sealing

nTubing environmentally

seals and protects

components and

interconnections

nMedium wall provides

increased mechanical

protection

nThe adhesive in ATUM

tubing bonds to a wide

variety of plastics, rubbers,

and metals, including

polyethylene, aluminum,

steel, and copper

nRoHS compliant

Applications

Environmentally seals and

protects a wide variety of

electrical applications,

including back end connec-

tor sealing, breakouts, and

connector-to-cable transi-

tions. High expansion ratio

makes it possible to repair

most damaged cable jackets

without removing connectors.

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 110°C [230°F]

Operating Temperature Range

-55°C to 110°C

[-67°F to 230°F]

Specifications/Approvals Series UL** Military TE

ATUM E85381 AMS-DTL-23053/4,* Class 3 RW-2063 — Black

600V, 110°C RK-6024 — Colors and clear

*Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Sizes 3/1, 6/2, 12/4, 24/8, and 40/13 only.

**Black only, except sizes 3/1 and 4/1.

Available in: Americas Europe Asia Pacific

nnn

ATUM (Continued)

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered Total Wall Adhesive Wall

as Supplied After Heating After Heating After Heating (Nominal)

3:1

3/1 3.0 [0.118] 1.0 [0.039] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020]

4.5/1.5 4.5 [0.177] 1.5 [0.059] 1.10 ± 0.25 [0.043 ± 0.011] 0.50 [0.020]

6/2 6.0 [0.236] 2.0 [0.079] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020]

9/3 9.0 [0.354] 3.0 [0.118] 1.40 ± 0.28 [0.055 ± 0.010] 0.61 [0.024]

12/4 12.0 [0.472] 4.0 [0.157] 1.78 ± 0.38 [0.070 ± 0.015] 0.76 [0.030]

19/6 19.0 [0.748] 6.0 [0.236] 2.25 ± 0.55 [0.088 ± 0.022] 0.76 [0.030]

24/8 24.0 [0.940] 8.0 [0.315] 2.54 ± 0.55 [0.100 ± 0.022] 1.02 [0.040]

40/13 40.0 [1.570] 13.0 [0.512] 2.54 ± 0.55 [0.100 ± 0.022] 1.02 [0.040]

4:1

4/1 4.0 [0.157] 1.0 [0.039] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020]

8/2 8.0 [0.315] 2.0 [0.079] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020]

12/3 12.0 [0.472] 3.0 [0.118] 1.40 ± 0.28 [0.055 ± 0.010] 0.61 [0.024]

16/4 16.0 [0.630] 4.0 [0.157] 1.78 ± 0.38 [0.070 ± 0.015] 0.76 [0.030]

24/6 24.0 [0.945] 6.0 [0.236] 2.25 ± 0.55 [0.088 ± 0.022] 0.76 [0.030]

32/8 32.0 [1.260] 8.0 [0.315] 2.54 ± 0.55 [0.100 ± 0.022] 1.02 [0.040]

52/13 52.0 [2.050] 13.0 [0.512] 2.54 ± 0.55 [0.100 ± 0.022] 1.02 [0.040]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Nonstandard Clear in 3:1 sizes only (-X, non-flame-retardant jacket);

other colors available on request.

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging*** In 1.2-meter [4-foot] lengths or on spools.

Ordering description**** Specify product name, size and color (for example, ATUM 8/2-0).

***Only 1.2 meter [4-foot] lengths are standard in the Americas. ATUM tubing on spools is nonstandard.

****For supply to MIL spec., add -MS to ordering description.

Product Dimensions

Ordering Information

3-12

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

BSTS heat-shrinkable tubing

is made of a rugged poly-

mer that resists moisture,

fungus, and weathering. It

also has excellent electrical

properties. This tubing is

useful in applications where

insulation, abrasion resist-

ance, and strain relief are

important. When used with

sealant tape (S-1305 for

flame-retardant or S-1278

for non-flame-retardant), it

can provide a watertight

system in nonpressurized

applications.

Installation

Minimum shrink

temperature: 90°C [194°F]

Minimum full recovery

temperature: 121°C [250°F]

Series Military Industry TE

BSTS —— RW-2017

BSTS-FR AMS-DTL-23053/15*, ASTM D 685, nonburning RW-2017

Class 1 and Class 2**

*Formerly MIL-I-23053/15 and MIL-DTL-23053/15.

**Except for coatings requirement. Refer to SST-FR when coating is required.

General Purpose,

Heat-Shrinkable Tubing

Product Facts

nExcellent thick-wall

insulation and abrasion

protection

nNo adhesive – can be

removed easily

nExpansion ratios as high as

3:1

nAvailability in flame-

retardant material with FR

callout (see “Ordering

information and Part

numbering system” on the

next page)

nBSTS has the following

agency approvals:

- ABS (American Bureau of

Shipping)

- Lloyd’s (Lloyd’s Register of

Shipping)

nRoHS compliant

Specifications/Approvals

Operating Temperature Range

-55°C to 110°C

[-67°F to 230°F]

Available in: Americas Europe Asia Pacific

nnn

Heat-Shrinkable Tubing

3-13

BSTS/BSTS-FR

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Inside Diameter Wall Thickness (Nominal)

Minimum Maximum

Size Expanded Recovered Expanded Recovered

as Supplied After Heating as Supplied After Heating***

BSTS-03 7.62 [0.300] 2.54 [0.100] 0.63 [0.025] 1.78 [0.070]

BSTS-04 10.16 [0.400] 3.81 [0.150] 0.63 [0.025] 1.78 [0.070]

BSTS-07 19.05 [0.750] 5.59 [0.220] 0.76 [0.030] 2.41 [0.095]

BSTS-11 27.94 [1.100] 9.52 [0.375] 1.02 [0.040] 3.05 [0.120]

BSTS-13 33.02 [1.300] 9.52 [0.375] 0.89 [0.035] 3.05 [0.120]

BSTS-15 38.10 [1.500] 12.70 [0.500] 1.27 [0.050] 3.56 [0.140]

BSTS-17 43.18 [1.700] 12.70 [0.500] 1.14 [0.045] 3.56 [0.140]

BSTS-20 50.80 [2.000] 19.05 [0.750] 1.27 [0.050] 3.94 [0.160]

BSTS-27 65.58 [2.700] 22.86 [0.900] 1.27 [0.050] 3.94 [0.160]

BSTS-30 76.20 [3.000] 31.75 [1.250] 1.27 [0.050] 3.94 [0.160]

BSTS-35 88.90 [3.500] 31.75 [1.250] 1.27 [0.050] 3.94 [0.160]

BSTS-40 101.60 [4.000] 44.45 [1.750] 1.27 [0.050] 3.94 [0.160]

BSTS-45 114.30 [4.500] 44.45 [1.750] 1.27 [0.050] 3.94 [0.160]

***Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black

Nonstandard White, Yellow, Red and Clear (Clear is non-flame retardant)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths.

Ordering description See below.

Product Dimensions

Ordering Information

Part Numbering System

“NM” - no mark

Color

Black / leave blank (standard)

White / WHT

Red / RED

Clear / CL

“FR” - flame-retardant

Length in feet (4 and 25 feet standard)

“M” medium wall

Size

Family

BSTS - _ _ x _ _ / _ / _

Example: BSTS-11X4/NM

3-14

BSTS/BSTS-FR (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Brightly Colored, Shiny,

Non-Flame-Retardant

Polyolefin Tubing

Product Facts

nBright, shiny surface; clear

version offers exceptional

clarity

nCan be easily hot-stamped

nEconomical, yet offers the

improved performance of a

crosslinked material

nConforms to substrates more

uniformly and with less

longitudinal change than

most PVC-based materials

nRoHS compliant

Applications

Attractive covering for many

automotive, appliance, and

consumer-goods applica-

tions. Commercial grade

tubing for applications where

a flame-retardant product is

not needed. Provides both

insulation and protection of

components and wires

while also providing a

smooth, glossy finish with a

choice of seven colors as

well as clear. Exceptional

transparency of clear

CGPE-105 makes it a well-

suite choice for protecting

marked surfaces.

Installation

Minimum shrink

temperature: 85°C [185°F]

Minimum full recovery

temperature: 110°C [230°F]

for black; 100°C [212°F] for

all other colors and clear

Operating Temperature Range

-70°C to 105°C

[-94°F to 221°F]

Specifications/Approvals Series TE

CGPE-105 CGPE-105 SCD

Available in: Americas Europe Asia Pacific

Heat-Shrinkable Tubing

3-15

CGPE-105

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered

as Supplied After Heating After Heating

3/64 1.2 [0.046] 0.6 [0.023] 0.40 ± 0.08 [0.016 ± 0.003]

1/16 1.6 [0.063] 0.8 [0.031] 0.43 ± 0.08 [0.017 ± 0.003]

3/32 2.4 [0.093] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003]

1/8 3.2 [0.125] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003]

3/16 4.8 [0.187] 2.4 [0.093] 0.51 ± 0.08 [0.020 ± 0.003]

1/4 6.4 [0.250] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003]

3/8 9.5 [0.375] 4.8 [0.187] 0.64 ± 0.08 [0.025 ± 0.003]

1/2 12.7 [0.500] 6.4 [0.250] 0.64 ± 0.08 [0.025 ± 0.003]

3/4 19.1 [0.750] 9.5 [0.375] 0.76 ± 0.08 [0.030 ± 0.003]

1 25.4 [1.000] 12.7 [0.500] 0.89 ± 0.12 [0.035 ± 0.005]

1 1/2 38.1 [1.500] 19.1 [0.750] 1.02 ± 0.15 [0.040 ± 0.006]

250.8 [2.000] 25.4 [1.000] 1.14 ± 0.18 [0.045 ± 0.007]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Black (-0), White (-9), Clear (-X), Red (-2), Bue (-6), Yellow (-4)

Green (-5), Violet (-7)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description Specify product name, size and color (for example, CGPE-105-1/4-0).

Product Dimensions

Ordering Information

3-16

CGPE-105 (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

General Purpose, Flame-

Retardant* Polyolefin

Tubing

Product Facts

n2:1 and 3:1 shrink ratio

nVery good chemical and

solvent resistance

nFlexible

nExcellent physical and

electrical performance

nRoHS compliant

Applications

CGPT is a tough, flexible,

general purpose polyolefin

tubing with good resistance

to common fluids and

solvents and a high dielectric

strength. Its unique blend of

chemical, electrical, and

physical properties makes it

suitable for a wide range

of applications, including

electrical insulation, strain

relief, cable bundling, color-

coding and identification

of wires, cables, pipes,

and electrical and electronic

components, and mechani-

cal protection.

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 120°C [248°F]

Operating Temperature Range

-40°C to 135°C

[-40°F to 275°F]

Specifications/Approvals Series UL CSA TE

CGPT E35586 LR31929 RW-2059

600 V, 125°C 600 V, 125°C

*Clear product (-X) is not flame-retardant.

Available in: Americas Europe Asia Pacific

®

Heat-Shrinkable Tubing

3-17

CGPT

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered

as Supplied After Heating After Heating

2:1

1.2/06 1.2 [0.046] 0.6 [0.023] 0.45 ± 0.12 [0.018 ± 0.005]

1.6/0.8 1.6 [0.062] 0.8 [0.031] 0.45 ± 0.12 [0.018 ± 0.005]

2.4/1.2 2.4 [0.093] 1.2 [0.046] 0.50 ± 0.12 [0.019 ± 0.005]

3.2/1.6 3.2 [0.125] 1.6 [0.062] 0.50 ± 0.12 [0.019 ± 0.005]***

4.8/2.4 4.8 [0.187] 2.4 [0.093] 0.50 ± 0.12 [0.019 ± 0.005]***

6.4/3.2 6.4 [0.250] 3.2 [0.125] 0.65 ± 0.15 [0.026 ± 0.006]***

9.5/4.8 9.5 [0.375] 4.8 [0.187] 0.65 ± 0.15 [0.026 ± 0.006]***

12.7/6.4 12.7 [0.500] 6.4 [0.250] 0.65 ± 0.15 [0.026 ± 0.006]***

19/9.5 19.0 [0.748] 9.5 [0.375] 0.75 ± 0.15 [0.029 ± 0.006]***

25.4/12.7 25.4 [1.000] 12.7 [0.500] 0.90 ± 0.20 [0.035 ± 0.008]***

32/16 32.0 [1.250] 16.0 [0.630] 0.95 ± 0.20 [0.037 ± 0.008]

38/19 38.0 [1.496] 19.0 [0.748] 1.00 ± 0.20 [0.039 ± 0.008]***

51/26 51.0 [2.000] 26.0 [1.000] 1.15 ± 0.25 [0.045 ± 0.010]

76/38 76.0 [2.992] 38.0 [1.496] 1.25 ± 0.25 [0.049 ± 0.010]

102/51 102.0 [4.016] 51.0 [2.008] 1.40 ± 0.30 [0.055 ± 0.012]

3:1

1.5/0.5 1.5 [0.059] 0.5 [0.020] 0.45 ± 0.12 [0.018 ± 0.005]

3/1 3.0 [0.118] 1.0 [0.040] 0.55 ± 0.12 [0.022 ± 0.005]

6/2 6.0 [0.236] 2.0 [0.079] 0.65 ± 0.12 [0.026 ± 0.005]

9/3 9.0 [0.354] 3.0 [0.118] 0.75 ± 0.15 [0.030 ± 0.006]

12/4 12.0 [0.472] 4.0 [0.157] 0.75 ± 0.15 [0.030 ± 0.006]

18/6 18.0 [0.709] 6.0 [0.236] 0.85 ± 0.15 [0.033 ± 0.006]

24/8 24.0 [0.945] 8.0 [0.315] 1.00 ± 0.20 [0.039 ± 0.008]

39/13 39.0 [1.540] 13.0 [0.512] 1.15 ± 0.25 [0.045 ± 0.010]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0), White (-9), Red (-2), Blue (-6), Yellow (-4), Green (-5),

Brown (-1), Grey (-8), Clear (-X), Yellow/Green (-45) as indicated by an ***

Nonstandard Orange (-3), Violet (-7), in 2:1 sizes, 1.2/0.6 through 51/26 only.

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging**** On spools.

Ordering description Specify product name, size and color (for example, CGPT 4.8/2.4-0).

****Available in the convenient RaySpool packaging/dispensing system for sizes:

2:1 - 2.4/1.2 up to 25.4/12.7

3:1 - 3/1 up to 24/8

Product Dimensions

Ordering Information

3-18

CGPT (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Applications

Well-suited for wire

strain-relief applications

such as soldered or

crimped connections, wire

splices, and terminations.

Provides mechanical

protection for delicate

components. Can be used

for component packaging

and for rugged marking of

cables.

Installation

Minimum shrink

temperature: 110°C [230°F]

Minimum full recovery

temperature: 135°C [275°F]

Series UL CSA Military TE

CRN Type 1 E35586 LR31929 AMS-DTL-23053/6*, Class l RT-360, Type 1

(black) 600 V, 125°C (black only) RK-6003

600 V, 125°C

CRN Type 2 (clear) ——AMS-DTL-23053/6*, Class 2 RT-360, Type 2

*Formerly MIL-I-23053/6 and MIL-DTL-23053/6.

Semirigid,

Flame-Retardant,

Polyolefin Tubing

Product Facts

n2:1 shrink ratio

nHigh abrasion resistance

nTransfer of flex stress away

from typically weak points

such as solder and crimp

joints, helping ensure a

reliable connection

nFlame-retardance (black

only)

nOutstanding physical and

electrical performance

nExcellent chemical and

solvent-resistance

properties

nRoHS compliant

Specifications/Approvals

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

®

Heat-Shrinkable Tubing

3-19

CRN

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered

as Supplied After Heating After Heating

3/64 1.2 [0.046] 0.6 [0.023] 0.51 ± 0.08 [0.020 ± 0.003]

1/16 1.6 [0.063] 0.8 [0.031] 0.51 ± 0.08 [0.020 ± 0.003]

3/32 2.4 [0.093] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003]

1/8 3.2 [0.125] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003]

3/16 4.8 [0.187] 2.4 [0.093] 0.64 ± 0.08 [0.025 ± 0.003]

1/4 6.4 [0.250] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003]

3/8 9.5 [0.375] 4.8 [0.187] 0.76 ± 0.08 [0.030 ± 0.003]

1/2 12.7 [0.500] 6.4 [0.250] 0.76 ± 0.08 [0.030 ± 0.003]

3/4 19.1 [0.750] 9.5 [0.375] 0.89 ± 0.12 [0.035 ± 0.005]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Nonstandard Clear (-X, not flame-retardant)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging In 1.2-meter [4-foot] lengths.

Ordering description*** Specify product name, size and color (for example, CRN 1/4-0).

***Europe only. For supply to MIL spec., add -MS to ordering description.

Product Dimensions

Ordering Information

3-20

CRN (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Applications

Used to identify “ground”

on wires and in cables,

and to jacket and insulate

light-duty harnesses.

Easily marked by conven-

tional techniques for

additional identification

of wires and cables.

Installation

Minimum shrink

temperature: 95°C [203°F]

Minimum full recovery

temperature: 120°C [248°F]

Series UL CSA Military Agency TE

DCPT E35586 LR31929 VG 95343 Pt 5 Type A AFS 2270 RW-2056

600 V, 125°C 600 V, 125°C DIN 29807

VDE 0341

Pt 9005 Type A

Flexible, Flame-Retardant,

Dual-Color, Polyolefin

Tubing

Product Facts

n2:1 and 3:1 shrink ratio

nDual colors (yellow/green)

for instant identification

nCo-extrusion of tubing

colors, giving color

permanence superior to that

of conventional ink marking

nFlame-retardance

nFlexibility: able to conform

to irregular shapes

nExcellent physical,

chemical, and electrical

properties that meet industry

standards for highly

reliable, general purpose

tubing

nRoHS compliant

Specifications/Approvals

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

®

Heat-Shrinkable Tubing

3-21

DCPT

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-22

DCPT (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered

as Supplied After Heating After Heating

2:1

3/1.5 3.0 [0.118] 1.5 [0.059] 0.51 ± 0.10 [0.020 ± 0.004]

6/3 6.0 [0.236] 3.0 [0.118] 0.58 ± 0.10 [0.023 ± 0.004]

8/4 8.0 [0.315] 4.0 [0.158] 0.64 ± 0.10 [0.025 ± 0.004]

10/5 10.0 [0.394] 5.0 [0.197] 0.64 ± 0.10 [0.025 ± 0.004]

12/6 12.0 [0.472] 6.0 [0.236] 0.64 ± 0.10 [0.025 ± 0.004]

19/9 19.0 [0.748] 9.0 [0.354] 0.76 ± 0.12 [0.030 ± 0.005]

26/13 26.0 [1.024] 13.0 [0.512] 0.89 ± 0.12 [0.035 ± 0.005]

38/19 38.0 [1.500] 19.0 [0.748] 1.00 ± 0.12 [0.039 ± 0.005]

51/19 51.0 [2.000] 19.0 [0.748] 1.02 ± 0.15 [0.040 ± 0.006]

3:1 (Europe only)

3/1 3.0 [0.118] 1.0 [0.039] 0.55 ± 0.10 [0.022 ± 0.004]

6/2 6.0 [0.236] 2.0 [0.079] 0.65 ± 0.10 [0.026 ± 0.004]

9/3 9.0 [0.354] 3.0 [0.118] 0.75 ± 0.15 [0.030 ± 0.006]

12/4 12.0 [0.472] 4.0 [0.157] 0.75 ± 0.15 [0.030 ± 0.006]

18/6 18.0 [0.709] 6.0 [0.236] 0.85 ± 0.15 [0.033 ± 0.006]

24/8 24.0 [0.945] 8.0 [0.315] 1.00 ± 0.20 [0.039 ± 0.008]

39/13 39.0 [1.535] 13.0 [0.512] 1.15 ± 0.20 [0.045 ± 0.008]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Yellow/green stripe (-45)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description Specify product name, size and color (for example, DCPT 8/4-45).

Product Dimensions

Ordering Information

3-23

DR-25

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Heat-Shrinkable, Flexible,

Chemical and Abrasion

Resistant Tubing

Product Facts

nFlame-retardant

nSystem 25 tubing

nShrink ratio 2:1

nRoHS compliant

Applications

Specially formulated for

optimum high-temperature

fluid resistance, and long

term heat resistance.

Resistant to aviation and

diesel fuels, hydraulic fluids

and lubricating oils.

Particularly suitable as a

jacketing material for

military ground vehicle

cables and harnesses. It is

also well suited for the

demands of motorsport

cable harnesses. When

used in conjunction with

System 25 heat-shrinkable

molded shapes and S1125

high performance adhesive,

these products provide a

complete cable harness

system.

Installation

Minimum shrink

temperature: 150°C [302°F]

Minimum full recovery

temperature: 175°C [347°F]

Operating Temperature Range

-75°C to 150°C

[-103°F to 302°F]

(per VG 95343 Part 5

Type D)

Specifications/Approvals Series Military TE

DR-25 AMS-DTL-23053/16* RT-1116

VG95343 Part 5 Type D RK-6008/1

VDE 0341/Pt 9005

Def Stan 59-97 Issue 3 Type 6B

BS 4G-198 Part 3 10A

*Formerly MIL-I-23053/16 and MIL-DTL-23053/16.

Available in: Americas Europe Asia Pacific

nnn

3-24

DR-25 (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

MIL Inside Diameter Recovered Wall Thickness**

Spec Size Minimum Expanded Maximum Recovered

No. as Supplied After Heating After Heating

—1/8 3.2 [0.125] 1.6 [0.062] 0.76 ± 0.15 [0.030 ± 0.006]

—3/16 4.8 [0.187] 2.4 [0.093] 0.84 ± 0.15 [0.033 ± 0.006]

-001 1/4 6.4 [0.250] 3.2 [0.125] 0.89 ± 0.15 [0.035 ± 0.006]

-002 3/8 9.5 [0.375] 4.8 [0.187] 1.02 ± 0.20 [0.040 ± 0.008]

-003 1/2 12.7 [0.500] 6.4 [0.250] 1.22 ± 0.20 [0.048 ± 0.008]

-004 3/4 19.0 [0.748] 9.5 [0.375] 1.45 ± 0.28 [0.057 ± 0.011]

-005 1 25.4 [1.000] 12.7 [0.500] 1.78 ± 0.28 [0.070 ± 0.011]

-006 1 1/2 38.0 [1.500] 19.1 [0.750] 2.41 ± 0.41 [0.095 ± 0.016]

-007 2 51.0 [2.000] 25.4 [1.000] 2.79 ± 0.41 [0.110 ± 0.016]

-008 3 76.0 [3.000] 38.0 [1.500] 3.18 ± 0.50 [0.125 ± 0.020]

-009 4 101.6 [4.000] 50.8 [2.00] 3.55 ± 0.50 [0.140 ± 0.020]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description*** Specify product name, size and color (for example, DR-25 1/8-0)

***Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description.

Product Dimensions

Ordering Information

3-25

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

DR-25-TW

Heat-Shrinkable, Flexible,

Thin Wall, Chemical and

Abrasion Resistant Tubing

The DR-25-TW flexible fluid

resistant elastomeric tubing,

developed from DR-25, is a

thin wall version ideal for

use where space and

weight saving are important.

It also offers excellent

resistance to fluids at high

temperature and to long-

term heat exposure. It is

fast to install and may be

used with other products

from the TE Raychem

System 25 range of compact

and tough harnessing

systems. The product is

printed with the product

description and size.

Key Features

nOperating temperature range

-75˚C to +150˚C (-103˚F to

+302˚F) (per VG 95343

Part 5 Type D)

nFlame-retardant

nSystem 25 tubing

nShrink ratio 2:1

nThin wall

ideally suited for the

demands of motorsport

cable harnesses. When

used in conjunction with

Raychem brand System 25

heat-shrinkable moulded

shapes and S1125 high

performance adhesive,

these products provide a

complete cable harness

system.

Installation

Minimum shrink

temperature: 125°C [257°F]

Minimum full recovery

temperature: 175°C [347°F]

Applications

Specially formulated for

optimum high temperature

fluid resistance and long

term heat resistance.

Resistant to aviation and

diesel fuels, hydraulic fluids

and lubricating oils.

Particularly suitable as a

jacketing material for mili-

tary ground vehicle cables

and harnesses. It is also

Specifications/Approvals Series Military Raychem

DR-25-TW VG95343 Part 5 Type D RK-6008/2

Available in: Americas Europe Asia Pacific

nnn

3-26

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

DR-25-TW (Continued)

Inside Diameter

Minimum Maximum Recovered

Size Inside Diameter Inside Diameter Wall Thickness

as Supplied After Recovery

3/32 2.4 (0.094) 1.2 (0.047) 0.51 ± 0.08

1/8 3.2 (0.125) 1.6 (0.062) 0.51 ± 0.10

3/16 4.8 (0.187) 2.4 (0.093) 0.51 ± 0.10

1/4 6.4 (0.250) 3.2 (0.125) 0.64 ± 0.10

3/8 9.5 (0.375) 4.8 (0.187) 0.64 ± 0.10

1/2 12.7 (0.500) 6.4 (0.250) 0.64 ± 0.10

3/4 19.0 (0.748) 9.5 (0.375) 0.76 ± 0.12

1 25.4 (1.000) 12.7 (0.500) 0.89 ± 0.16

1 1/2 38.0 (1.500) 19.0 (0.748) 1.02 ± 0.18

Product Dimensions

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools

Ordering description Specify product name, size and color (for example, DR-25-TW-1/8-0-SP).

Ordering Information

Heat-Shrinkable Tubing

3-27

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

DWP-125

Flexible, High-Shrink-

Ratio, Adhesive-Lined,

Polyolefin Tubing

Product Facts

n3:1 shrink ratio allows for

insulation and sealing of

irregular shapes

nMedium wall provides

increased mechanical

protection while maintaining

flexibility when installed

nAdhesive bonds to a wide

variety of plastics, rubber,

and metals, including

polyethylene, neoprene,

and steel

nRoHS compliant

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 125°C [257°F]

Operating Temperature Range

-40°C to 110°C

[-40°F to 230°F]

Specifications/Approvals

Applications

Environmentally seals and

protects a wide variety of

electrical applications,

including wire splices,

breakouts, and connector-

to-cable transitions. Suitable

for applications where UL

recognized/CSA certified

adhesive-lined tubing is

required.

Available in: Americas Europe Asia Pacific

nnn

Series UL CSA Military TE

DWP-125 E35586 LR31929 AMS-DTL-23053/4* DWP-125 SCD

600 V, 125°C 600 V, 125°C Class 3 (colors only)

*Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Meets the material properties except for Sealing Efficiency.

®

3-28

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

DWP-125 (Continued)

Inside Diameter Recovered Wall Thickness*

Minimum Maximum Nominal Nominal

Size Expanded Recovered Total Wall Adhesive Wall

as Supplied After Heating After Heating After Heating

1/8 3.2 [0.125] 1.0 [0.040] 1.07 [0.042] 0.07 [0.018]

3/16 4.8 [0.187] 1.5 [0.060] 1.32 [0.052] 0.17 [0.043]

1/4 6.4 [0.250] 2.0 [0.080] 1.45 [0.057] 0.56 [0.022]

3/8 9.5 [0.375] 3.1 [0.120] 1.65 [0.065] 0.68 [0.027]

1/2 12.7 [0.500] 4.0 [0.157] 1.70 [0.067] 0.27 [0.068]

3/4 19.1 [0.750] 5.8 [0.230] 2.03 [0.080] 0.76 [0.030]

125.4 [1.000] 8.1 [0.320] 2.50 [0.100] 0.76 [0.030]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Nonstandard White (-9), Red (-2), Blue (-6), Yellow (-4), Green (-5),

Clear (-X, non-flame-retardant jacket).

Other colors available upon request.

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging In 1.2-meter [4-foot] lengths.

Ordering description Specify product name, size and color (for example, DWP-125 1/4-0).

Product Dimensions

Ordering Information

3-29

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

ES1000

Available in: Americas Europe Asia Pacific

Applications

Specially designed for

environmental sealing and

electrical insulation of wire

splices, terminations, and

components where see-

through inspection is

required.

Installation

Minimum shrink

temperature: 110°C [230°F]

Minimum full recovery

temperature: 135°C [275°F]

Series UL* TE

ES1000 E85381 RT-1113

600 V, 125°C

Clear, High-Shrink-Ratio,

Adhesive-Lined, Semirigid

Polyolefin Tubing

Product Facts

n4:1 shrink ratio allows a few

sizes to cover a wide range

of splice and component

diameters

nMechanically tough tubing

provides strain relief and

abrasion protection of wire

splices, terminals and other

components

nThick adhesive liner forms

an effective barrier against

fluids and moisture and

performs well at an

extended temperature range

nUL recognized

nRoHS compliant

Specifications/Approvals

Operating Temperature Range

-40°C to 130°C

[-40°F to 266°F]

3-30

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

ES1000 (Continued)

Inside Diameter (Including Core) Recovered Wall Thickness*

Part Minimum Maximum Minimum Minimum Minimum

Number Expanded Recovered Total Wall Jacket Wall Adhesive Wall

as Supplied After Heating After Heating After Heating After Heating

ES1000-No.1 5.72 [0.225] 1.27 [0.050] 1.20 [0.047] 0.64 [0.025] 0.56 [0.022]

ES1000-No.2 7.44 [0.293] 1.65 [0.065] 1.52 [0.060] 0.76 [0.030] 0.76 [0.030]

ES1000-No.3 10.85 [0.427] 2.41 [0.095] 1.91 [0.075] 0.89 [0.035] 1.02 [0.040]

ES1000-No.4 17.78 [0.700] 4.45 [0.175] 2.41 [0.095] 1.04 [0.041] 1.37 [0.054]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Product Dimensions

Color Standard Clear (-X)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging Cut pieces.

Marking Tubing will be printed with its numbered size (such as ES-1, ES-2, ES-3, or ES-4).

Ordering description Specify product name, numbered size, color, and cut length

(for example, ES1000-NO. 2-X-50MM).

Ordering Information

3-31

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

ES2000

Available in: Americas Europe Asia Pacific

Applications

Specially designed for

environmental sealing and

electrical insulation of wire

splices, terminations, and

components.

Installation

Minimum shrink

temperature: 110°C [230°F]

Minimum full recovery

temperature: 135°C [275°F]

Series UL* TE

ES2000 E85381 RT-1112

600 V, 125°C

Flame-Retardant, High-

Shrink-Ratio, Adhesive-

Lined Semirigid Polyolefin

Tubing

Product Facts

n4:1 shrink ratio allows a few

sizes to cover a wide range

of splice and component

diameters

nFlame-retardant and

mechanically tough, the

tubing provides strain relief

and abrasion protection of

wire splices, terminals, and

other components

nThick adhesive liner forms

an effective barrier against

fluids and moisture and

performs well at an

extended temperature range

nUL recognized

nRoHS compliant

Specifications/Approvals

Operating Temperature Range

-40°C to 130°C

[-40°F to 266°F]

3-32

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

ES2000 (Continued)

Inside Diameter (Including Core) Recovered Wall Thickness*

Part Minimum Maximum Minimum Minimum Minimum

Number Expanded Recovered Total Wall Jacket Wall Adhesive Wall

as Supplied After Heating After Heating After Heating After Heating

ES2000-No.1 5.72 [0.225] 1.27 [0.050] 1.20 [0.047] 0.64 [0.025] 0.56 [0.022]

ES2000-No.2 7.44 [0.293] 1.65 [0.065] 1.52 [0.060] 0.76 [0.030] 0.76 [0.030]

ES2000-No.3 10.85 [0.427] 2.41 [0.095] 1.91 [0.075] 0.89 [0.035] 1.02 [0.040]

ES2000-No.4 17.78 [0.700] 4.45 [0.175] 2.41 [0.095] 1.04 [0.041] 1.37 [0.054]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Product Dimensions

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging Cut pieces.

Marking Tubing will be printed with its numbered size (such as ES-1, ES-2, ES-3, or ES-4).

Ordering description Specify product name, numbered size, color, and cut length

(for example, ES2000-NO. 2-0-50MM).

Ordering Information

3-33

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

ES Caps

Available in: Americas Europe Asia Pacific

nnn

Applications

Specially designed to

provide mechanical and

environmental protection of

stub splices in electrical

harnesses. Clear caps

allow see-through inspec-

tion; black caps are flame-

retardant.

Installation

Minimum shrink

temperature: 100°C [212°F]

Minimum full recovery

temperature: 135°C [275°F]

Series UL* TE

ES Caps E85381 RW-3006

600 V, 125°C

High-Shrink-Ratio,

Adhesive-Lined, Semirigid

Polyolefin Caps

Product Facts

n4:1 shrink ratio allows a few

sizes to cover a wide range

of splice and component

diameters

nMechanically tough jacket

provides strain relief and

abrasion protection

nThick adhesive liner forms

an effective barrier against

fluids and moisture and

performs well at an

extended temperature range

nRoHS compliant

Specifications/Approvals

Operating Temperature Range

-40°C to 105°C

[-40°F to 221°F]

3-34

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

ES Caps (Continued)

Inside Diameter Recovered Wall Thickness**

(Including Core)

Part Standard Minimum Maximum Minimum Minimum Minimum

Number Length* as Supplied Expanded Recovered Total Wall Jacket Wall Adhesive Wall

(Millimeters) as supplied After Heating After Heating After Heating After Heating

ES Cap-No.1 30, 35 5.72 [0.225] 1.27 [0.050] 1.20 [0.047] 0.64 [0.025] 0.56 [0.022]

ES Cap-No.2 30, 35 7.44 [0.293] 1.65 [0.065] 1.52 [0.060] 0.76 [0.030] 0.76 [0.030]

ES Cap-No.3 40, 50 10.85 [0.427] 2.41 [0.095] 1.91 [0.075] 0.89 [0.035] 1.02 [0.040]

*Other cap lengths available upon request.

**Wall thickness will be less if cap recovery is restricted during shrinkage.

Product Dimensions

Color Standard Black (-0), clear (-X)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Other cap lengths available on request.

Standard packaging In pieces.

Marking Caps will be marked with their numbered size (such as ES-1, ES-2, or ES-3).

Ordering description Specify product name, size, color, and length (for example, ES CAP-NO. 2-X-35MM).

Ordering Information

3-35

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

FL2500

Fully Flame-Retardant,

Adhesive-Lined, Polyolefin

Heat-Shrinkable Tubing

Product Facts

n4:1 shrink ratio allows a few

sizes to cover a wide range

of wire terminations and

components

nFlame-retardant tubing

jacket and adhesive provide

full flame-retardancy

nFully flame-retardant and

mechanically tough, the

tubing provides strain relief

and abrasion protection of

wire splices, terminals and

other components

nThick high-performance

adhesive lining offers

permanent sealing of

splices, fusible links,

terminals and in-line

components

nRoHS compliant

Applications

Tough flame-retardant

polyolefin tubing lined with

a flame-retardant adhesive

provides the optimum

solution for applications

where full flame-retardancy

is preferred or specified.

Rated to 135°C [275°F]

for 3000 hours, FL2500 is

suitable for use in the auto-

motive harness market and

other harsh environments.

As the tubing shrinks, the

adhesive lining melts and

flows to fill all voids and

create a complete seal

against moisture, oils,

chemicals and other fluids.

Installation

Minimum shrink

temperature: 110°C [230°F]

Minimum full recovery

temperature: 135°C [275°F]

Operating Temperature Range

-40°C to 135°C

[-40°F to 275°F]

Specifications/Approvals Series TE

FL2500 FL2500 SCD

Available in: Americas Europe Asia Pacific

nnn

3-36

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

FL2500 (Continued)

Inside Diameter (Including Core) Recovered Wall Thickness*

Part Minimum Maximum Total Minimum

Number Expanded Recovered Wall Adhesive Wall

as Supplied After Heating After Heating After Heating

FL2500-No. 1 7.62 [0.300] 1.65 [0.065] 1.52 ± 0.3 [0.060 ± 0.012] 0.71 [0.028]

FL2500-No. 2 9.02 [0.355] 2.29 [0.090] 1.52 ± 0.3 [0.060 ± 0.012] 0.71 [0.028]

FL2500-No. 3 11.56 [0.455] 2.54 [0.100] 2.29 ± 0.3 [0.090 ± 0.012] 1.32 [0.052]

FL2500-No. 4 17.79 [0.700] 4.45 [0.175] 2.54 ± 0.3 [0.100 ± 0.012] 1.35 [0.053]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Product Dimensions

Color Black (-0) with a white adhesive liner

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging Cut pieces.

Marking Tubing will be marked with its numbered size (such as FL-1, FL-2, FL-3, or FL-4).

Ordering description Specify product name, size, color, and cut length

(for example, FL2500-NO.2-0-50MM).

Ordering Information

3-37

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

HCTE

Available in: Americas Europe Asia Pacific

nnn

Applications

Used as a conduit to pro-

vide mechanical protection

for electrical wiring systems

in applications requiring

flexibility, high-temperature

performance and good

resistance to a variety of

fluids. Widely used in the

military and commercial

aerospace industries.

Can be used in conjunction

with other Raychem brand

components to form an

integrated harnessing

system.

Installation

It is recommended that

no more than 70% of the

internal area (“fill factor”)

of the HCTE conduit be

occupied by wires in any

application.

Series Military TE

HCTE VG 96936 Part 6 RT-1162

Helical Convolex Tubing

with a High Crush

Resistance

Product Facts

nHighly flame-retardant

nHighly flexible and fluid

resistant

nNot heat-shrinkable

nHigh crush resistance

nSystem 300 conduit tubing

nRoHS compliant

Specifications/Approvals

Operating Temperature Range

-55°C to 200°C

[-67°F to 392°F]

3-38

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

HCTE (Continued)

Inside Diameter Outside Diameter Maximum

Size Minimum Maximum Wall Thickness

0187 4.60 [0.181] 8.10 [0.320] 0.46 [0.018]

0281 6.90 [0.273] 10.50 [0.414] 0.46 [0.018]

0312 7.70 [0.306] 11.80 [0.450] 0.46 [0.018]

0375 9.20 [0.364] 12.90 [0.510] 0.46 [0.018]

0437 10.80 [0.427] 14.50 [0.571] 0.46 [0.018]

0500 12.30 [0.485] 16.50 [0.650] 0.58 [0.023]

0625 15.40 [0.608] 19.50 [0.770] 0.58 [0.023]

0750 17.90 [0.730] 23.60 [0.930] 0.58 [0.023]

0875 21.80 [0.860] 27.20 [1.073] 0.58 [0.023]

1000 24.70 [0.975] 31.10 [1.226] 0.58 [0.023]

1250 30.70 [1.210] 35.30 [1.539] 0.58 [0.023]

1500 36.50 [1.437] 46.50 [1.832] 0.58 [0.023]

1625 39.60 [1.562] 50.17 [1.975] 0.58 [0.023]

1750 42.67 [1.688] 52.88 [2.082] 0.58 [0.023]

2000 49.20 [1.937] 59.23 [2.332] 0.58 [0.023]

Product Dimensions

Color Standard Black (-0)

Size selection Always order a conduit size that will ensure that a “fill factor” of 70% is not exceeded.

Standard packaging On spools.

Ordering description Specify product name, size and color (for example, HCTE-0187-0).

Ordering Information

3-39

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Applications

Developed for cable

jacketing applications

where cable flexibility is

important, high-flex (HF)

tubing is good for jacketing

cables where sharp bends

or turns are required. Also

suitable for situations where

the cable is subject to

motion. Such situations are

common for industrial

machinery, transportation

equipment, robotics,

welding, and many other

cabling applications. To

complete the cable jacket

seal, the ends may be

sealed for further water and

corrosion protection by

using available tape

sealant or adhesive.

Series Military Agency TE

HF AMS-DTL-23053/15* Class 2** ABS, Lloyd’s RW-2023

*Formerly MIL-I-23053/15 and MIL-DTL-23053/15.

**Except for coatings requirement.

High-Flex, Heavy-Wall,

Heat-Shrinkable Tubing

Product Facts

nOffers high flexibility

nProvides excellent insulation

and abrasion protection, per

U.S. Mine Safety and Health

Administration (MSHA)

regulations

nFlame-retardant

nHF has the following agency

approvals:

- ABS (American Bureau of

Shipping)

- Lloyd’s (Lloyd’s Register of

Shipping)

nRoHS compliant

Specifications/Approvals

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 121°C [250°F]

Operating Temperature Range

-55°C to 90°C

[-67°F to 194°F]

3-40

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

HF (Continued)

Inside Diameter Wall Thickness**

Size Standard Minimum Maximum Nominal

Nominal Length Expanded Recovered Recovered

(m/ft) as Supplied After Heating After Heating

HF04 1.2, 7.5 [4, 25] 10.16 [0.400] 3.81 [0.150] 1.52 [0.060]

HF07 1.2, 7.5 [4, 25] 19.05 [0.750] 5.59 [0.220] 1.52 [0.060]

HF11 1.2, 7.5 [4, 25] 27.94 [1.100] 9.52 [0.375] 2.67 [0.105]

HF13 1.2, 7.5 [4, 25] 33.02 [1.300] 9.52 [0.375] 2.67 [0.105]

HF15 1.2, 7.5 [4, 25] 38.10 [1.500] 12.70 [0.500] 3.05 [0.120]

HF17 1.2, 7.5 [4, 25] 43.14 [1.700] 12.70 [0.500] 3.05 [0.120]

HF20 1.2, 7.5 [4, 25] 50.80 [2.000] 19.05 [0.750] 3.56 [0.140]

HF27 1.2, 7.5 [4, 25] 68.58 [2.700] 22.86 [0.900] 3.94 [0.155]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths. Nonstandard lengths are available upon

request.

Ordering description See below.

Product Dimensions

Ordering Information

Part Numbering System

“NM” - no mark

Length in feet (4 and 25 feet standard)

“FR” - flame-retardant

Size

Product Name

HF - _ FR X _ / _

Example: HF-17FRX25/NM

3-41

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

HFT5000

Available in: Americas Europe Asia Pacific

nnn

Applications

Designed primarily to

provide mechanical

abrasion protection for

components such as rub-

ber hoses, plastic pipes,

and harness wiring bun-

dles. Also suitable for other

applications, such as noise

and rattle suppression.

The woven construction

makes HFT5000 extremely

flexible and resistant to

trapping water, heat and

humidity. Provides

outstanding abrasion,

chafing and cutting

protection, even at high-

temperatures.

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 110°C [230°F]

Maximum storage

temperature: 60°C [140°F]

Series UL* TE

HFT5000 E199379 RW-2060

Rated 135°C

Heat-Shrinkable

Fabric Tubing

Product Facts

nHighly flexible woven fabric

tubing

nPolyethylene/polyester

construction for excellent

abrasion resistance

nHalogen free

nHeat-shrinkable to grip

substrates tightly without

additonal fixing

n2:1 shrink ratio for easy

installation onto different

substrate diameters and

sizes

nHighly flexible woven fabric

construction for easy,

compliant installation onto

awkward substrates such as

bent hoses

nOutstanding abrasion

resistance over a wide

temperature range

nEasily cut with standard

industrial cutting equipment

nResistant to harsh

environments

nMultifilament construction

that ensures soft, safe

handling

nLow shrink temperature for

safe installation onto heat

sensitive substrates

nRoHS compliant

Specifications/Approvals

Operating Temperature Range

3000 hours:

-40°C to 125°C

[-40°F to 257°F]

1000 hours:

-40°C to 150°C

[-40°F to 302°F]

HFT5000 (Continued)

Inside Diameter

Size Minimum Expanded Maximum Recovered

as Supplied After Heating

Standard

12/6 12 [0.47] 6 [0.24]

20/10 20 [0.79] 10 [0.39]

30/15 30 [1.18] 15 [0.59]

40/20 40 [1.57] 20 [0.79]

50/25 50 [1.97] 25 [0.98]

60/30 60 [2.36] 30 [1.18]

70/35 70 [2.76] 35 [1.38]

Non-Standard High Volume

25/12 25 [0.98] 12 [0.47]

34/17 34 [1.34] 17 [0.67]

80/40 80 [3.15] 40 [1.57]

Product Dimensions

Color Standard Black (-0)

Standard packaging On spools.

Ordering description Specify product name, size and color (for example, HFT5000-12/6-0)

Ordering Information

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Heat-Shrinkable Tubing

3-42

3-43

HRHF/HRNF/HRSR

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

High-Ratio,

Heat-Shrinkable Tubing

Product Facts

nOffers toughness and

durability

nProvides excellent insulation

and abrasion protection

nIs available in flame-

retardant material

nShrinks to fit (5.6:1)

nFR callouts meet all of

the requirements of

AMS-DTL-23053/15*,

except for some of the

tubing sizes, which do not

meet the exact recovered

wall thickness requirements

nHRHF and HRSR have the

following agency approvals:

- ABS (American Bureau of

Shipping)

- Lloyd’s (Lloyd’s Register of

Shipping

nRoHS compliant Applications

High-ratio (HR) heat-

shrinkable tubing, with

expansion ratios as high

as 5.6 to 1, is designed to

accommodate large size

differences between cables

and cable connectors and

backshells, thus simplifying

repair of damaged cable.

High-ratio tubing is

available in semirigid

flame-retardant (SR),

standard (NF), or high-flex

flame-retardant (HF)

material and with or without

factory-applied sealants

and adhesives. The water-

proofing sealant provides

environmental sealing and

is watertight in wet and

corrosive locations. The

thermoplastic adhesive

coating offers excellent

strain relief and environ-

mental sealing.

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 121°C [250°F]

Operating Temperature Range

-55°C to 110°C

[-67°F to 230°F]

Specifications/Approvals Series Agency TE

HRSR ABS, Lloyd’s RW-2013

HRHF ABS, Lloyd’s RW-2013

HRNF — RW-2013

Available in: Americas Europe Asia Pacific

nnn

3-44

HRHF/HRNF/HRSR (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Color Standard Black (-0)

Nonstandard Clear available on request (not flame-retardant; HRHF only)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Other sizes are available upon request.

Standard packaging Up to 18 inch lengths maximum.*

Ordering description See below.

*Cutting tolerance is ± 0.125".

Product Dimensions

Ordering Information

Part Numbering System

“NM” - no mark

Coating

Adhesive (/97)

Sealant (/226)

Blank for no coating

Length in inches (up to 18 inch length

maximum)

“FR” - flame-retardant for SR and HF

“CL” - Clear, non-flame-retardant; HF only

Size

Product Name

HRHF - high flex

HRNF - non-flame-retardant

HRSR - semirigid

HRHF - _ _ - _ / _ _

Example: HRHF-125FR-10/226-NM

Inside Diameter Recovered Wall Thickness††

Size† Minimum Expanded Maximum Recovered Nominal

as Supplied After Heating After Heating

HR**060 15.24 [0.600] 3.81 [0.150] 1.52 [0.060]

HR**125 31.75 [1.250] 6.10 [0.240] 1.52 [0.060]

HR**175 44.45 [1.750] 8.00 [0.315] 2.41 [0.095]

HR**200 50.80 [2.000] 9.52 [0.375] 2.67 [0.105]

HR**250 63.50 [2.500] 12.70 [0.500] 3.05 [0.120]

HR**300 76.20 [3.000] 19.05 [0.750] 3.05 [0.120]

HR**400 101.60 [4.000] 22.86 [0.900] 3.56 [0.140]

†For ** substitute HF, NF or SR for material required.

††Wall thickness will be less if tubing recovery is restricted during shrinkage.

3-45

HRHT

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Applications

High-ratio (HR), high–temp-

erature (HT) heat-shrinkable

tubing, with shrink ratios as

high as 6-to-1, is designed

to conform to odd shapes

and shrink over large transi-

tions, allowing for the repair

and sealing of cable con-

nectors and equipment.

This product can be used

to seal the back end of a

connector or simply repair

the damaged outer insula-

tion of a cable or wire.

Cable harnesses can be

repaired and released with-

out disassembly.

HRHT tubing is available

with an optional hot melt

adhesive lining. A high-

performance adhesive is

also available for more

demanding applications.

Series Military TE

HRHT SAE-AS81765/1, Type II* HRHT SCD

*heat-shrinkable, crosslinked, flexible polyolefin

High-Ratio, High-

Temperature, Flexible,

Thick Wall Polyolefin Heat-

Shrinkable Tubing

Product Facts

nShrink ratios as high as 6:1

nSpecially formulated for

thick wall insulation, strain

relief and abrasion

protection

nFlame retardant passing

ASTM D 635

nExcellent performance in

both hot and cold

environments

nOptional factory applied

adhesive provides watertight

environmental sealing in

wet and corrosive locations

nRoHS compliant

Specifications/Approvals

Installation

Minimum shrink

temperature: 135°C [275°F]

Minimum full recovery

temperature: 150°C [302°F]

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

3-46

HRHT (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging In pieces.

Ordering description Specify product name, size and cut length (for example, HRHT-1/3).

Product Dimensions

Ordering Information

Part Numbering System

Add “NA” to the end of the part number if

no adhesive is required

Unrestricted recovered length

Expanded inside diameter - as supplied

HRHT - _ / _ _

Inside Diameter Wall Thickness††

Size† Minimum Expanded Maximum Recovered Nominal Recovered

as Supplied After Heating After Heating

HRHT-1/X 19.05 [0.750] 3.05 [0.120] 3.94 [0.155]

HRHT-2/X 38.16 [1.500] 5.84 [0.230] 3.94 [0.155]

HRHT-3/X 50.80 [2.000] 9.14 [0.360] 3.94 [0.155]

HRHT-4/X 76.20 [3.000] 12.70 [0.500] 3.94 [0.155]

HRHT-5/X 114.30 [4.500] 19.05 [0.750] 3.94 [0.155]

†“X” indicates recovered length in inches (e.g. for 3.0-inch length: HRHT-2/3). The tolerance shall be +/- 10% of the

specified recovered length.

††Wall thickness will be less if tubing recovery is restricted during shrinkage.

3-47

HTAT

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Semiflexible, Dual Wall,

Moisture-Resistant,

Heat-Shrinkable Tubing

Product Facts

n4:1 shrink ratio

nEnvironmental sealing

nHigh-strength bonding

nWell-suited connector sealing

covering large diameter

differences

nRoHS compliant

Applications

Designed to provide

environmental sealing for

a range of substrates, at

elevated temperatures.

Manufactured by TE from

radiationcrosslinked poly-

olefins, the inner wall melts

when heated and is forced

into interstices by the

shrinking of the outer wall

so that, when cooled, the

substrate is encapsulated

by a tough, protective mois-

ture barrier.

An operating range of

-55˚C to 125˚C [-67˚F

to 257˚F] and a high-shrink-

ratio as standard, mean

that the tubing offers

superior environmental

protection to a wide range

of irregular shapes with

varying dimensions. The

jacket is flame-retardant to

reduce flame propagation.

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 110°C [230°F]

Operating Temperature Range

-55°C to 125°C

[-67°F to 257°F]

Specifications/Approvals Series TE

HTAT RW-2052

Available in: Americas Europe Asia Pacific

nnn

3-48

HTAT (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Inside Diameter Recovered Wall Thickness*

Minimum Maximum Nominal Nominal

Size Expanded Recovered Total Wall Adhesive Wall

as Supplied After Heating After Heating After Heating

4/1 4.0 [0.158] 1.0 [0.039] 1.00 [0.039] 0.40 [0.016]

8/2 8.0 [0.315] 2.0 [0.079] 1.00 [0.039] 0.50 [0.020]

12/3 12.0 [0.472] 3.0 [0.118] 1.40 [0.055] 0.60 [0.024]

16/4 16.0 [0.630] 4.0 [0.158] 1.75 [0.069] 0.75 [0.030]

24/6 24.0 [0.945] 6.0 [0.236] 2.25 [0.088] 0.80 [0.032]

32/8 32.0 [1.260] 8.0 [0.315] 2.50 [0.098] 1.00 [0.039]

48/13 48.0 [1.890] 13.0 [0.512] 2.55 [0.100] 1.00 [0.039]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging In 1.2-meter [4-foot] lengths.

Ordering description Specify product name, size and color (for example, HTAT 8/2-0).

Product Dimensions

Ordering Information

Heat-shrinkable Tubing

3-49

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Lightweight, Flexible,

Abrasion-Resistant,

Shielded Electrical Conduit

Mauflex conduit systems

protect integrated

harnessing systems while

allowing re-entry and repair.

Crosslinked outer

convoluted material is

highly durable and

abrasion-resistant

Maulflex conduit system is a

three-component integrated

harnessing system. Helical

conduit construction of the

outer layer provides crush-

resistant characteristics as

well as flexibility and

resistance to many

chemicals, fluids and

solvents. The shielding

layer provides EMI

protection. The internal

expando layer protects

wires from chafing.

Product Facts

nCircuit design flexibility

nWire-protective Expando®

lining

nReusability

nIncreased service life cycle

nLightweight

nCrush resistant

nStands up to heavy

abuse/abrasion

nStrain relief/strength

member

nTotal environmentally sealed

system

nLine of backshells are

available for reliable

termination

Electrical

RFI and EMI shielding:

Either one or two layers of

tinned-copper braid are

available to meet shielding

requirements.

Sizes of Maulflex conduit

range from .240 inches with

two layers of shielding to

1.430 inches with one layer

of shielding.

Materials

Harness fabrication

involves using TE specified

Mod M Tinel-Lock adapters,

and Uniboots with light-

weight Mauflex conduit.

Applications

To be used in ground sup-

port test equipment cables

which are constantly coiled

and uncoiled in and out of

metal boxes/cabinets

Part Numbers

Maulflex Conduit System

Dimensions are inches over millimeters

1 Layer Shield 2 Layer Shield

Size

Number

(A)

Minimum

Weight

per

100 Feet

(A)

Minimum

Weight

per

100 Feet

(B)

Maximum

Bend

Radius 7*

Helical

Convolex

Size

1 .240

(6,10)

4.1

(1,86)

.200

(5,08)

6.0

(2,72)

.510

(12,96)

.88

(22,35)

3/8

2 .312

(7,92)

5.0

(2,27)

.270

(6,86)

7.2

(3,27)

.571

(14,50)

.88

(22,35)

7/16

3 .360

(9,14)

5.8

(2,63)

.320

(8,13)

8.6

(3,90)

.650

(16,51)

1.25

(31,75)

1/2

4 .480

(12,19)

9.6

(4,35)

.440

(11,18)

13.4

(6,08)

.770

(19,56)

1.50

(38,10)

5/8

5 .600

(15,24)

11.3

(5,13)

.560

(14,22)

18.0

(8,16)

.930

(23,62)

1.75

(44,45)

3/4

6 .720

(18,29)

16.6

(7,53)

.680

(17,27)

24.1

(10,93)

1.073

(27,25)

2.00

(50,80)

7/8

7 .840

(21,34)

19.1

(8,66)

.800

(20,32)

27.7

(12,56)

1.226

(31,14)

2.37

(60,20)

8 1.050

(26,67)

28.8

(13,06)

1.000

(25,40)

43.6

(19,78)

1.539

(35,30)

2.75

(69,85

1-1/4

9 1.430

(36,32)

38.4

(17,42)

1.375

(34,93)

56.2

(25,49)

1.975

(50,17)

3.63

(92,20)

1-5/8

Available in:AmericasEuropeAsia Pacific

nnn

3-50

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Maulflex Conduit System (Continued)

Expando is a registered trademark of Federal Mogul.

Kevlar is a registered trademark of E.I. duPont de Nemours & Co.

1. Dimensions in table are in Inches ; lbs.

(millimeters) (kgms)

2. Service rating: -55°C (-67°F) to + 150°C (+302°F).

3. Two Kevlar® strength members placed longitudinally 180° apart between shield and convolex tubing.

These Kelvar strength members are to be a minimum of about 12 inches longer than the convolex tubing

with a minimum of 6 inches out each end and stored under the removable tubing.

4. Consult factory for optional configurations.

5. Standard lengths supplied: 4 feet minimum; 24 feet maximum (lengths to be specified when ordering).

6. Shield material, tin coated copper per A-A-59569 and QQ-B-575.

7.* The recommended minimum bend radius that can be achieved without cross sectional area reduction.

8. When used as Maulflex paragraphs 4.3.1, 4.3.2, 4.3.3, 4.3.4, 4.3.5, and Table 2 inside diameter of RT-

1162 are not applicable.

Notes:

Ordering Information

MAULFLEX - 6 X X – SM – XX

Product Family Name

Helical Convolex® type

-6 XLETFE per RT-1162 (see note 8)

Shield (see note 6)

1. Single layer tinned copper

2. Two layers tinned copper

Length in inches

Add if srength member is required

(see note 3)

Size number (see table for dimensions)

Heat-shrinkable Tubing

3-51

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Flexible, General Purpose

Modified Elastomeric

Tubing

Product Facts

nRemains flexible at

temperatures as low as

-55˚C [-67˚F]

nOffers good resistance to

abrasion and physical abuse

while providing the

flexibility and strain relief

needed in general-purpose

harnessing applications

nResistant to most common

fluids and solvents

nRoHS compliant

Installation

Minimum shrink

temperature: 90°C [194°F]

Minimum full recovery

temperature: 135°C [275°F]

Operating Temperature Range

-55°C to 90°C

[-67°F to 194°F]

Specifications/Approvals

Applications

Widely used for insulation,

strain relief, and abrasion

protection on cable

harnesses and wire

bundles in the commercial

electronics industries where

a reliable general-purpose

tubing is needed. Suitable

for applications requiring

some exposure to common

fluids and solvents.

Available in: Americas Europe Asia Pacific

nnn

Series TE

NT RT-510

3-52

NT (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered

as Supplied After Heating After Heating

1/8 3.2 [0.125] 1.6 [0.061] 0.69 ± 0.20 [0.027 ± 0.008]

3/16 4.8 [0.187] 2.5 [0.100] 0.84 ± 0.25 [0.033 ± 0.010]

1/4 6.4 [0.250] 3.6 [0.143] 0.89 ± 0.25 [0.035 ± 0.010]

3/8 9.5 [0.375] 5.5 [0.214] 1.01 ± 0.25 [0.040 ± 0.010]

1/2 12.7 [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015]

5/8 15.9 [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015]

3/4 19.1 [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015]

7/8 22.2 [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015]

125.4 [1.000] 14.5 [0.570] 1.77 ± 0.51 [0.070 ± 0.020]

1 1/4 31.8 [1.250] 18.1 [0.714] 2.20 ± 0.51 [0.087 ± 0.020]

1 1/2 38.1 [1.500] 21.8 [0.857] 2.41 ± 0.51 [0.095 ± 0.020]

1 3/4 44.5 [1.750] 25.4 [1.000] 2.71 ± 0.51 [0.107 ± 0.020]

2 50.8 [2.000] 29.0 [1.140] 2.79 ± 0.51 [0.110 ± 0.020]

3 76.2 [3.000] 43.4 [1.710] 3.17 ± 0.51 [0.125 ± 0.020]

4101.6 [4.000] 57.9 [2.280] 3.55 ± 0.51 [0.140 ± 0.020]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description Specify product name, size and color (for example, NT 1/4-0).

Heat-shrinkable Tubing

3-53

NT-MIL

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Applications

Widely used for insulation,

strain relief and abrasion

protection on cable

harnesses and wire

bundles in the military and

aerospace industries where

a reliable rugged tubing is

needed. Especially suitable

for applications requiring

exposure to common fluids

and solvents.

Installation

Minimum shrink

temperature: 90°C [194°F]

Minimum full recovery

temperature: 135°C [275°F]

Series Military TE

NT-MIL AMS-DTL-23053/1*, Classes 1 & 2 RW-3030

*Formerly MIL-I-23053/1 and MIL-DTL-23053/1

Flexible, Rugged,

Modified Elastomeric

Tubing

Product Facts

nRemains flexible at

temperatures as low as

-70°C [-94°F] without

cracking

nWithstands heat shock at

200°C [392°F] without

dripping, flowing or cracking

nOffers outstanding

resistance to abrasion

and physical abuse while

providing flexibility and

strain relief needed in

rugged harnessing

applications

nResistant to most fluids and

solvents, including aviation

and ground vehicle fuels,

lubricating oil, and hydraulic

fluids

nMeets the stringent

requirements of

SAE-AMS-DTL-23053/1,

Classes 1 and 2

nRoHS compliant

Specifications/Approvals

Operating Temperature Range

-70°C to 121°C

[-94°F to 250°F]

3-54

NT-MIL (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Product Dimensions

Ordering Information

MIL Inside Diameter Recovered Wall Thickness*

SPEC No. Size Minimum Expanded Maximum Recovered

(CL1/CL2) as Supplied After Heating After Heating

—1/8 3.2 [0.125] 1.6 [0.061] 0.69 ± 0.20 [0.027 ± 0.008]

—3/16 4.8 [0.187] 2.5 [0.100] 0.84 ± 0.25 [0.033 ± 0.010]

-101/-201 1/4 6.4 [0.250] 3.6 [0.143] 0.89 ± 0.25 [0.035 ± 0.010]

-102/-202 3/8 9.5 [0.375] 5.4 [0.211] 1.01 ± 0.25 [0.040 ± 0.010]

-103/-203 1/2 12.7 [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015]

-104/-204 5/8 15.9 [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015]

-105/-205 3/4 19.1 [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015]

-106/-206 7/8 22.2 [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015]

-107/-207 1 25.4 [1.000] 14.5 [0.570] 1.77 ± 0.51 [0.070 ± 0.020]

-108/-208 1 1/4 31.8 [1.250] 18.1 [0.714] 2.20 ± 0.51 [0.087 ± 0.020]

-109/-209 1 1/2 38.1 [1.500] 21.8 [0.857] 2.41 ± 0.51 [0.095 ± 0.020]

-110/-210 1 3/4 44.5 [1.750] 25.4 [1.000] 2.71 ± 0.51 [0.107 ± 0.020]

-111/-211 2 50.8 [2.000] 29.0 [1.140] 2.79 ± 0.51 [0.110 ± 0.020]

-112/-212 3 76.2 [3.000] 43.4 [1.710] 3.17 ± 0.51 [0.125 ± 0.020]

-113/-213 4 101.6 [4.000] 57.9 [2.280] 3.55 ± 0.51 [0.140 ± 0.020]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description Specify product name, size and color (for example, NT-MIL 1/4-0).

Heat-shrinkable Tubing

3-55

NTFR

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Very Flexible, Rugged

Neoprene Elastomer

Tubing

Product Facts

nRemains flexible at low

temperatures without

cracking

nOffers outstanding

resistance to abrasion and

physical abuse while

providing the flexibility and

strain relief needed for

rugged applications

nResistant to most fluids and

solvents, including aviation

and ground-vehicle fuels,

lubricating oil, and hydraulic

fluids (see TE Specification

RT-511)

nPerformance exceeds the

stringent requirements of

SAE-AMS-DTL-23053/1,

Class 2

nSystem 20

nRoHS compliant

Specifications/Approvals Series Specification Agency TE

NTFR SC-X-15112 AMS 3623 RT-511

Available in: Americas Europe Asia Pacific

nnn

Applications

Widely used for insulation,

strain relief, and abrasion

protection on cable

harnesses and wire

bundles in the military

and aerospace industries.

Especially suitable for

applications requiring

exposure to fluids and

solvents at elevated

temperatures.

Installation

Minimum shrink

temperature: 90°C [194°F]

Minimum full recovery

temperature: 135°C [275°F]

Operating Temperature Range

-70°C to 121°C

[-94°F to 250°F]

3-56

NTFR (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Product Dimensions

Ordering Information

SC-X15112 Inside Diameter Recovered Wall Thickness**

Spec. Size Minimum Expanded Maximum Recovered

No. as Supplied After Heating After Heating

-001 1/8 3.2 [0.125] 1.6 [0.061] 0.69 ± 0.20 [0.027 ± 0.008]

—3/16 4.8 [0.187] 2.5 [0.100] 0.84 ± 0.25 [0.033 ± 0.010]

-002 1/4 6.4 [0.250] 3.6 [0.143] 0.89 ± 0.25 [0.035 ± 0.010]

-003 3/8 9.5 [0.375] 5.5 [0.214] 1.01 ± 0.25 [0.040 ± 0.010]

-004 1/2 12.7 [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015]

-005 5/8 15.9 [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015]

-006 3/4 19.1 [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015]

-007 7/8 22.2 [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015]

-008 1 25.4 [1.000] 14.5 [0.570] 1.77 ± 0.51 [0.070 ± 0.020]

-009 1 1/4 31.8 [1.250] 18.1 [0.714] 2.20 ± 0.51 [0.087 ± 0.020]

-010 1 1/2 38.1 [1.500] 21.8 [0.857] 2.41 ± 0.51 [0.095 ± 0.020]

-011 1 3/4 44.5 [1.750] 25.4 [1.000] 2.71 ± 0.51 [0.107 ± 0.020]

-012 2 50.8 [2.000] 29.0 [1.140] 2.79 ± 0.51 [0.110 ± 0.020]

-013 3 76.2 [3.000] 43.4 [1.710] 3.17 ± 0.51 [0.125 ± 0.020]

-014 4 101.6 [4.000] 57.9 [2.280] 3.55 ± 0.50 [0.140 ± 0.020]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description Specify product name, size and color (for example, NTFR 1/4-0).

Heat-shrinkable Tubing

3-57

PD Caps

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Series UL TE

PD Caps E85381 PD Caps SCD

600 V, 125°C

Semirigid,

Encapsulant-Lined,

Polyolefin Caps

Product Facts

n3:1 shrink ratio

nPermanent or temporary way

to terminate wires

nRapid, simple installation

nRugged protection against

abrasion, vibration, and

flexing

nPD caps provide a splash-

resistant, moisture-resistant

covering (but not intended

for use where immersion in

fluids is required)

nRoHS compliant

Specifications/Approvals

Applications

PD Caps offer an improved,

inexpensive way to

encapsulate crimped

electrical connections,

including those on motor

coils. Their encapsulant

lining melts and flows to fill

surface irregularities of the

substrate. These vibration-

proof caps are used to

insulate and terminate

dead-end electrical

cables, fixtures,

connectors, and other

electrical components.

Installation

Minimum shrink

temperature: 125°C [257°F]

Minimum full recovery

temperature: 135°C [275°F]

Operating Temperature Range

-55°C to 110°C

[-67°F to 230°F]

3-58

PD Caps (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging In pieces.

Ordering description Specify product name, size and color (for example, PD Caps 1/4-0).

Product Dimensions

Ordering Information

Length Inside Diameter Recovered

Size Nominal Minimum Open Minimum Maximum Wall Thickness**

Overall as Barrel as Expanded Recovered Total Wall

Supplied Supplied* as Supplied After Heating After Heating

1/8 25.4 [1.00] 12.7 [0.50] 3.18 [0.125] 0.58 [0.023] 1.22 ± 0.15 [0.048 ± 0.006]

3/16 25.4 [1.00] 15.2 [0.60] 4.75 [0.187] 1.52 [0.060] 1.57 ± 0.20 [0.062 ± 0.008]

1/4 28.4 [1.12] 15.2 [0.60] 6.35 [0.250] 2.03 [0.080] 1.98 ± 0.25 [0.078 ± 0.010]

3/8 31.8 [1.25] 18.3 [0.72] 9.53 [0.375] 2.29 [0.090] 2.08 ± 0.25 [0.082 ± 0.010]

1/2 38.1 [1.50] 21.6 [0.85] 12.70 [0.500] 2.29 [0 .090] 2.54 ± 0.25 [0.100 ± 0.010]

*See glossary for definition of “barrel.”

**Wall thickness will be less if recovery is restricted during shrinkage.

Heat-shrinkable Tubing

3-59

PTCM

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Very High-Shrink-Ratio,

Dual Wall, Flexible Heat-

Shrinkable Tubing

Product Facts

n6:1 shrink ratio

nExceptional abrasion and cut

through resistance

nLow shrink temperature for

rapid installation

nExcellent mechanical

strength

nRoHS compliant

Applications

PTCM is a flexible, heat-

shrinkable, dual wall tubing

with an integrally bonded

meltable adhesive liner.

PTCM offers outstanding

mechanical and environ-

mental protection to wire

splices and terminals and is

used for moisture proof

encapsulation of a wide

variety of components. In

particular, it adheres well to

PVC. With an impressive

6:1 expansion ratio, one

product can protect and

insulate a wide range of

applications. PTCM also

offers exceptional clarity for

protection of substrates that

may need to be inspected

during service.

Installation

Minimum shrink

temperature: 60°C [140°F]

Minimum full recovery

temperature: 80°C [176°F]

Operating Temperature Range

-40°C to 85°C

[-40°F to 185°F]

Specifications/Approvals Series TE

PTCM RK-6768

Available in: Americas Europe Asia Pacific

3-60

PTCM (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness*

Size Minimum Expanded Maximum Recovered

as Supplied After Heating After Heating

9/1.5 9.0 [0.354] 1.5 [0.059] 1.60 ± 0.20 [0.062 ± 0.008]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Clear (-X)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging On spools.

Ordering description PTCM-9/1.5-X-SP

Heat-shrinkable Tubing

3-61

RayBlock 85

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Applications

Designed to provide

consistent sealing for cable

bundles and the back of

connectors. The wires are

placed within the channels

of a specially formulated

hot-melt adhesive profile,

then covered by dual-wall,

heat-shrinkable tubing with

a flame-retardant, radiation-

crosslinked outer wall and

hot-melt-adhesive inner

wall. When the tubing is

heated, the hot-melt

adhesive melts and the

tubing shrinks, forcing the

molten adhesive to fill all

the voids within the wire

bundle and tubing. The

result is a solid plug of

adhesive molded around

each wire in the bundle,

creating a moisture-

resistant seal.

Series TE

RayBlock 85 RayBlock 85 SCD

RW-2101

Heat-Shrinkable

Water-Blocking System

Product Facts

nEnvironmentally seals wire

bundles of up to 20 wires

nWithstands temperature

excursions to 105°C [221°F]

nProvides excellent strain

relief and reduces noise

nOffers a low-profile installed

product only marginally

larger than the cable bundle

itself

nRoHS compliant

Specifications/Approvals

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 110°C [230°F]

Operating Temperature Range

-40°C to 85°C

[-40°F to 185°F]

3-62

RayBlock 85 (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Product Dimensions Tubing

Part No. of Profile Inside Diameter

No. Channels Minimum Maximum

Outside Length Width Expanded Recovered Nominal

Height as Supplied After Heating Length

RayBlock 85 Kit 0102-A0 2 8.5 [0.335] 2.75 [0.108] 8.50 [0.335] 12.0 [0.472] 3.0 [0.118] 40 [1.57]

RayBlock 85 Kit 0203-A0 3 8.5 [0.335] 2.75 [0.108] 12.25 [0.482] 24.0 [0.945] 6.0 [0.236] 47 [1.85]

RayBlock 85 Kit 0504-A0 4 8.5 [0.335] 2.75 [0.108] 16.00 [0.630] 16.0 [0.630] 4.0 [0.158] 40 [1.57]

RayBlock 85 Kit 0405-A0 5 8.5 [0.335] 2.75 [0.108] 19.75 [0.778] 24.0 [0.945] 6.0 [0.236] 45 [1.77]

RayBlock 85 Kit 0107-A0 7 8.5 [0.335] 2.75 [0.108] 27.25 [1.070] 24.0 [0.945] 6.0 [0.236] 65 [2.56]

RayBlock 85 Kit 0510-A0 10 8.5 [0.335] 2.75 [0.108] 38.50 [1.520] 32.0 [1.260] 8.0 [0.315] 55 [2.17]

Ordering Information Color Standard Black (-0)

Size selection For wire with an outside diameter smaller than 2.8 [0.110] ,

use a maximum of two wires per channel.

For wire with an outside diameter of 2.8–3.5 [0.110 to 0.138],

use a maximum of one wire per channel.

Special order sizes are available upon request.

Standard packaging One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing).

Heat-shrinkable Tubing

3-63

RayBlock 105

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Applications

Designed to provide

consistent sealing for cable

bundles and the back of

connectors. The wires in the

bundle are placed within

the channels of a specially

formulated hot-melt

adhesive profile, and then

covered by dual wall, heat-

shrinkable tubing with a

flame-retardant radiation-

crosslinked outer wall and

hot-melt-adhesive inner

wall. When the tubing is

heated, the hot-melt

adhesive melts and the

tubing shrinks, forcing the

molten adhesive to fill all

the voids within the wire

bundle and tubing. The

result is a solid plug of

adhesive molded around

each wire in the bundle,

creating a moisture-resist-

ant seal.

Series TE

RayBlock 105 RayBlock 105 SCD

RW-2102

Heat-Shrinkable

Water-Blocking System

Product Facts

nEnvironmentally seals wire

bundles of up to 20 wires

nWithstands temperature

excursions to 120°C [248°F]

nProvides excellent strain

relief and reduces noise

nOffers a low-profile installed

product only marginally

larger than the cable bundle

itself

nRoHS compliant

Specifications/Approvals

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 110°C [230°F]

Operating Temperature Range

-40°C to 105°C

[-40°F to 221°F]

3-64

RayBlock 105 (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Product Dimensions Tubing

Part No. of Profile Inside Diameter

No. Channels Minimum Maximum

Outside Length Width Expanded Recovered Nominal

Height as Supplied After Heating Length

RayBlock 105 Kit 0102-A0 2 8.5 [0.335] 2.75 [0.108] 8.50 [0.335] 12.0 [0.472] 3.0 [0.118] 40 [1.57]

RayBlock 105 Kit 0103-A0 3 8.5 [0.335] 2.75 [0.108] 12.25 [0.482] 16.0 [0.630] 4.0 [0.158] 40 [1.57]

RayBlock 105 Kit 0504-A0 4 8.5 [0.335] 2.75 [0.108] 16.00 [0.630] 16.0 [0.630] 4.0 [0.158] 45 [1.77]

RayBlock 105 Kit 0105-A0 5 8.5 [0.335] 2.75 [0.108] 19.75 [0.778] 24.0 [0.945] 6.0 [0.236] 45 [1.77]

RayBlock 105 Kit 0107-A0 7 8.5 [0.335] 2.75 [0.108] 27.20 [1.070] 24.0 [0.945] 6.0 [0.236] 65 [2.56]

RayBlock 105 Kit 0110-A0 10 8.5 [0.335] 2.75 [0.108] 38.50 [1.520] 32.0 [1.260] 8.0 [0.315] 65 [2.56]

Ordering Information Color Standard Black (-0)

Size selection For wire with an outside diameter smaller than 2.8 [0.110], use a maximum of two

wires per channel.

For wire with an outside diameter of 2.8–3.5 [0.110–0.138], use a maximum of one

wire per channel.

Special order sizes are available upon request.

Standard packaging One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing).

Heat-shrinkable Tubing

3-65

Rayrim Edging Material

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Applications

Rayrim edging material is

an extruded strip internally

coated with a heat acti-

vated adhesive, so that on

heating the profile changes

from a "V" to a "U" section

and the adhesive bonds to

the substrate profile.

Manufactured from a

radiation cross-linked

polyolefin material, the

profile offers a clean and

rapid means of covering

metal, wood and glass

edges for all-round

protection.

The flexible nature of the

product allows application

to both internal and external

radii, as well as straight

edges, and the continuous

operating temperature

of -55°C to +80°C [-67°F

to 176°F] means that the

product can give protection

under the most testing

circumstances.

Series TE

Rayrim RK-6182

Commercial Protective,

Self-Adhering, Edging

Material

Product Facts

nFlexible to allow for

protection of curved edges

nRoHS compliant

Specifications/Approvals

Installation

Minimum shrink

temperature: 120°C [248°F]

Minimum full recovery

temperature: 150°C [302°F]

Operating Temperature Range

-55°C to 80°C

[-67°F to 176°F]

3-66

Rayrim Edging Material (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Product Dimensions

Size A (maximum) B (minimum) C (minimum) D (minimum) E (typical)

Nr. 6 0.6 [0.024] 0.5 [0.020] 3.5 [0.138] 0.8 [0.032] 1.25 [0.049]

Nr. 7 1.0 [0.039] 0.9 [0.035] 4.8 [0.189] 1.6 [0.063] 1.25 [0.049]

Nr. 8 2.0 [0.079] 0.9 [0.035] 6.6 [0.260] 2.5 [0.098] 2.25 [0.089]

Nr. 9 4.2 [0.165] 0.9 [0.035] 13.5 [0.532] 4.5 [0.177] 2.20 [0.087]

Application Range Plate SWG Thickness Recommended minimum bend radius

30-24 0.31-0.56 [0.012-0.022] 10 [0.394]

23-16 0.61-1.63 [0.026-0.064] 15 [0.591]

15-10 1.83-3.25 [0.072-0.128] 20 [0.787]

9-5 3.66-5.38 [0.144-0.212] 25 [0.984]

Ordering Information Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly on edge of the panel.

Standard packaging 1.2-meter [4-foot] lengths.

Ordering description Specify product name, size number and color (for example, Rayrim Nr.6-0).

Heat-shrinkable Tubing

3-67

RaySpool

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

Applications

The RaySpool system offers

a convenient packaging

and dispensing option for a

range of heat-shrinkable

tubings. The tubing is sup-

plied on small reels which

are overboxed and feature

a dispensing window allow-

ing the tubing to be easily

and readily accessed. The

RaySpool system is a suit-

able method of storing and

for use in the workshop,

service vehicle or labora-

tory. A varied selection of

tubings is offered which will

cover a diverse range of

See individual product pages.

applications including elec-

trical insulation, strain relief,

cable bundling and envi-

ronmental protection.

RaySpool packaging is

available for CGPT, LSTT

and CGAT.

Convenient packaging and

dispensing system for heat-

shrinkable tubing

Product Facts

nEasy to store

nEasy to dispense

nWell-suited for repairs

nSingle wall and adhesive-

lined tubings

nWide variety of colors, sizes

and kits available

nAlso available are RaySpool

kits comprised of 6 sizes and

supplied with a mounting

rack

nStand alone racks and

packaging sets also

available

nRoHS compliant

Installation

See individual product

pages.

Operating Temperature Range

See individual product

pages.

Specifications/Approvals

3-68

RaySpool (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Color Standard Black (-0)

Green/yellow (-45) available in sizes indicated by •

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging On mini spools.

Ordering description See above for description

CGPT 2:1

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall

Thickness*

Size Minimum Maximum After Spool Spool Ordering

Expanded Recovered Heating Quantity Quantity Description

as Supplied After Heating - Black - Green/Yellow

(meters) (meters)

1.6/0.8 1.6 (0.062) 0.8 (0.031) 0.45 ± 0.12 10.0 - CGPT-R-1.6-col code

2.4/1.2† 2.4 (0.093) 1.2 (0.046) 0.50 ± 0.12 10.0 - CGPT-R-2.4-col code

3.2/1.6†• 3.2 (0.125) 1.6 (0.062) 0.50 ± 0.12 10.0 5.0 CGPT-R-3.2-col code

4.8/2.4† 4.8 (0.187) 2.4 (0.093) 0.50 ± 0.12 9.0 - CGPT-R-4.8-col code

6.4/3.2†• 6.4 (0.250) 3.2 (0.125) 0.65 ± 0.15 8.0 3.5 CGPT-R-6.4-col code

9.5/4.8• 9.5 (0.375) 4.8 (0.187) 0.65 ± 0.15 6.0 3.0 CGPT-R-9.5-col code

12.7/6.4†• 12.7 (0.500) 6.4 (0.250) 0.65 ± 0.15 6.0 2.5 CGPT-R-12.7-col code

19/9.5• 19.0 (0.748) 9.5 (0.375) 0.75 ± 0.15 5.0 2.0 CGPT-R-19.0-col code

25.4/12.7†• 25.4(1.000) 12.7 (0.500) 0.90 ± 0.20 3.0 1.5 CGPT-R-25.4-col code

KIT CONTAINS SIZES INDICATED BY † CGPT-R-KIT-2

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0) Red (-2) Yellow (-4) Blue (-6)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging On mini spools.

Ordering description See above for description

CGPT 3:1

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall

Thickness*

Size Minimum Maximum After Spool Ordering

Expanded Recovered Heating Quantity Description

as Supplied After Heating (meters)

3/1† 3.0 (0.118) 1.0 (0.040) 0.55 ± 0.12 10.0 CGPT-R-3/1-col code

6/2† 6.0 (0.236) 2.0 (0.079) 0.65 ± 0.12 7.0 CGPT-R-6/2-col code

9/3† 9.0 (0.354) 3.0 (0.118) 0.75 ± 0.15 5.0 CGPT-R-9/3-col code

12/4† 12.0 (0.472) 4.0 (0.157) 0.75 ± 0.15 4.0 CGPT-R-12/4-col code

18/6† 18.0 (0.709) 6.0 (0.236) 0.85 ± 0.15 3.0 CGPT-R-18/6-col code

24/8† 24.0 (0.945) 8.0 (0.315) 1.00 ± 0.20 3.0 CGPT-R-24/8-col code

KIT CONTAINS SIZES INDICATED BY † (black only) CGPT-R-KIT-1

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Heat-shrinkable Tubing

3-69

RaySpool (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

LSTT 2:1

Product Dimensions

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging On mini spools.

Ordering description See above for description

CGAT 3:1

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall

Thickness*

Size Minimum Maximum After Spool Ordering

Expanded Recovered Heating Quantity Description

as Supplied After Heating (meters)

3/1† 3.0 (0.118) 1.0 (0.040) 1.00 ± 0.25 5.0 CGAT-R-3/1-0

6/2† 6.0 (0.236) 2.0 (0.079) 1.00 ± 0.25 3.5 CGAT-R-6/2-0

9/3† 9.0 (0.354) 3.0 (0.118) 1.35 ± 0.25 3.0 CGAT-R-9/3-0

12/4† 12.0 (0.472) 4.0 (0.157) 1.50 ± 0.25 2.5 CGAT-R-12/4-0

18/6† 18.0 (0.709) 6.0 (0.236) 1.70 ± 0.25 2.0 CGAT-R-18/6-0

24/8† 24.0 (0.945) 8.0 (0.315) 1.90 ± 0.25 1.5 CGAT-R-24/8-0

KIT CONTAINS SIZES INDICATED BY † (black only) CGAT-R-KIT-1

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging On mini spools.

Ordering description See above for description

Ordering Information

Inside Diameter Recovered Wall

Thickness*

Size Minimum Maximum After Spool Ordering

Expanded Recovered Heating Quantity Description

as Supplied After Heating - Black (meters)

2.4/1.2† 2.4 (0.093 1.2 (0.046) 0.55 ± 0.12 10.0 LSTT-R-2.4-0

3.2/1.6† 3.2 (0.125) 1.6 (0.062) 0.55 ± 0.12 10.0 LSTT-R-3.2-0

4.8/2.4† 4.8 (0.187) 2.4 (0.093) 0.55 ± 0.12 9.0 LSTT-R-4.8-0

6.4/3.2† 6.4 (0.250) 3.2 (0.125) 0.65 ± 0.15 8.0 LSTT-R-6.4-0

9.5/4.8 9.5 (0.375) 4.8 (0.187) 0.65 ± 0.15 6.0 LSTT-R-9.5-0

12.7/6.4† 12.7 (0.500) 6.4 (0.250) 0.65 ± 0.15 6.0 LSTT-R-12.7-0

19/9.5 19.0 (0.748) 9.5 (0.375) 0.80 ± 0.15 5.0 LSTT-R-19.0-0

25.4/12.7† 25.4(1.000) 12.7 (0.500) 0.95 ± 0.18 3.0 LSTT-R-25.4-0

KIT CONTAINS SIZES INDICATED BY † (black only) LSTT-R-KIT-1

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

3-70

RHW

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Series UL* TE

RHW File E91151 RHW SCD

*Sizes 9/3 through 70/21 only.

Rugged, Heavy Wall,

Adhesive-Lined, Polyolefin

Heat-Shrinkable Tubing

Product Facts

nWithstands mechanical

abuse for increased product

reliability

nHighly resistant to impact

and abrasion

nProvides high level of strain

relief when installed on

splices and joints

nResistant to chemicals,

moisture and oils

nProvides a complete

moisture-proof seal

preventing corrosion of

underlying components

nRoHS compliant

Specifications/Approvals

Applications

Rugged, heavy wall RHW

tubing is specifically

designed for insulating,

protecting and sealing

electrical connections and

joints in low-voltage cables.

It provides splice insulation

thickness equal to or

greater than standard wire

insulation manufactured to

common industry standards.

RHW is a suitable choice

for applications where

maximum reliability and

product performance, and

simplified installation are

required. Because RHW is

heat-shrinkable, a minimum

number of sizes are needed

to cover a wide range of

cables and splice diameters.

Installation

Minimum shrink

temperature: 110°C [230°F]

Minimum full recovery

temperature: 125°C [257°F]

Operating Temperature Range

-55°C to 110°C

[-67°F to 230°F]

Heat-shrinkable Tubing

3-71

RHW (Continued)

Heat-Shrinkable Tubing

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging*** 1200mm lengths

Marking Tubing will be marked with the product name, size and batch number.

Sizes 9/3 through 70/21 will also be marked with the UL Logo

Ordering description Specify product name, size, cut length, coating option and color (for example,

RHW 20/6-1200/ADH-0 (ADH = Adhesive-lined, 0= Black

***Europe only. Standard packaging 1000mm lengths

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness**

Minimum Recovered Nominal Nominal

Size Expanded After Heating Jacket Adhesive

as Supplied Wall Wall

9/3 9 [0.354] 3 [0.118] 2.0 [0.079] 0.25 [0.010]

13/4 13 [0.512] 4 [0.158] 2.4 [0.094] 0.30 [0.012]

20/6 20 [0.787] 6 [0.236] 2.5 [0.098] 0.35 [0.014]

33/8 33 [1.299] 8 [0.315] 3.2 [0.126] 0.35 [0.014]

43/12 43 [1.693] 12 [0.472] 4.3 [0.169] 0.40 [0.016]

51/16 51 [2.008] 16 [0.630] 4.5 [0.177] 0.40 [0.016]

70/21 70 [2.756] 21 [0.827] 4.4 [0.173] 0.40 [0.016]

85/25 85 [3.346] 25 [0.984] 4.3 [0.169] 0.40 [0.016]

105/30 105 [4.134] 30 [1.181] 4.3 [0.169] 0.45 [0.018]

130/36 130 [5.118] 36 [1.417] 4.3 [0.169] 0.45 [0.018]

160/50 160 [6.299] 50 [1.968] 4.3 [0.169] 0.45 [0.018]

180/50 180 [7.087] 50 [1.968] 4.3 [0.169] 0.50 [0.020]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-72

RMW

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Medium Wall, Polyolefin

Heat-Shrinkable Tubing

Product Facts

nWithstands mechanical

abuse for increased product

reliability

nHighly resistant to impact

and abrasion

nInstallation is fast and easy

nResistant to chemicals and

moisture

nAdhesive-lined version

provides a complete

moisture-proof seal

preventing corrosion of

underlying components

nRoHS compliant

Applications

Medium wall, general

purpose RMW tubing is

specifically designed for

use in a broad range of

low-voltage applications.

RMW is tough and flexible,

making it particularly suited

for the insulation and

protection of cable joints

as well as for cable repair.

Uncoated RMW provides

insulation and strain relief.

Adhesive-lined RMW also

provides an environmental

seal.

RMW is a suitable choice

for applications where

maximum reliability and

product performance, and

simplified installation are

required. Because RMW is

heat-shrinkable, a minimum

number of sizes are needed

to cover a wide range

of cables and splice

diameters.

Installation

Minimum shrink

temperature: 110°C [230°F]

Minimum full recovery

temperature: 125°C [257°F]

Operating Temperature Range

-55°C to 110°C

[-67°F to 230°F]

Specifications/Approvals Series TE

RMW RMW SCD

Available in: Americas Europe Asia Pacific

nnn

Heat-shrinkable Tubing

3-73

RMW (Continued)

Heat-Shrinkable Tubing

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Recovered Nominal

as Supplied After Heating Jacket Wall

10/3 10 [0.394] 3 [0.118] 1.0 [0.039]

16/5 16 [0.630] 5 [0.197] 1.4 [0.055]

25/8 25 [0.984] 8 [0.315] 2.0 [0.079]

35/12 35 [1.378] 12 [0.472] 2.0 [0.079]

50/16 50 [1.968] 16 [0.630] 2.0 [0.079]

63/19 63 [2.480] 19 [0.748] 2.4 [0.095]

75/22 75 [2.953] 22 [0.866] 2.7 [0.106]

85/25 85 [3.346] 25 [0.984] 2.8 [0.110]

95/29 95 [3.740] 29 [1.142] 3.1 [0.122]

115/34 115 [4.527] 34 [1.339] 3.1 [0.122]

140/42 140 [5.512] 42 [1.654] 3.1 [0.122]

160/50 160 [6.299] 50 [1.968] 3.2 [0.126]

180/60 180 [7.087] 60 [2.362] 3.2 [0.126]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging*** 1200mm lengths

Marking Tubing will be marked with the product name, size and batch number.

Ordering description Specify product name, size, cut length, coating option and color (for example, RMW 25/8-

1200/ADH-0 or RMW 75/22-1200/U-0 (ADH = Adhesive-lined, U = Uncoated, 0= Black)

***Europe only. Standard packaging 1000mm lengths

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-74

RNF-100

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Flexible, Flame-Retardant,

General Purpose,

Polyolefin Tubing

Product Facts

n2:1 shrink ratio

nSuperior abrasion and

solvent resistance when

compared with that of many

flexible, general purpose

polyolefin tubings

nExcellent physical,

chemical, and electrical

properties that meet or

exceed industrial and

military standards for highly

reliable, general purpose

tubing

nFlexible; conforms to

irregular shapes

nFlame-retardant (colors

only)

nWide range of sizes and

colors

nRoHS compliant Installation

Minimum shrink

temperature: 95°C [203°F]

Minimum full recovery

temperature: 121°C [250°F]

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

Specifications/Approvals

Applications

Designed to provide superior

mechanical (abrasion, cut-

through, and strain relief),

thermal, and fluid-resistance

performance in demanding

environments. Widely used

to provide insulation and

strain relief of wire termina-

tions and connections. Used

for jacketing wire bundles

and light-duty harnesses

where superior abrasion

resistance is a plus. Also

used to identify and color-

code electrical connections

and wire bundles.

Available in: Americas Europe Asia Pacific

nnn

Series UL CSA Military Industry TE

RNF-100 Type 1 E35586 LR31929 AMS-DTL-23053/5*, VDE 0341 Pt 9005 RT-350, Type 1

(colors) 600 V, 125°C 600 V, 125°C Class 1 Type A and B RK-6001

Def. Stan. 59-97 Type 2B

RNF-100 Type 2 AMS-DTL-23053/5*, RT-350, Type 2

(clear) ——Class 2 — RK-6001

VG 95343 Pt 5 Type B

*Formerly MIL-I-23053/5 and MIL-DTL-23053/5.

®

Heat-shrinkable Tubing

3-75

RNF-100 (Continued)

Heat-Shrinkable Tubing

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating

3/64 1.2 [0.046] 0.6 [0.023] 0.40 ± 0.08 [0.016 ± 0.003]

1/16 1.6 [0.063] 0.8 [0.031] 0.43 ± 0.08 [0.017 ± 0.003]

3/32 2.4 [0.093] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003]

1/8 3.2 [0.125] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003]

3/16 4.8 [0.187] 2.4 [0.093] 0.51 ± 0.08 [0.020 ± 0.003]

1/4 6.4 [0.250] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003]

3/8 9.5 [0.375] 4.8 [0.187] 0.64 ± 0.08 [0.025 ± 0.003]

1/2 12.7 [0.500] 6.4 [0.250] 0.64 ± 0.08 [0.025 ± 0.003]

3/4 19.1 [0.750] 9.5 [0.375] 0.76 ± 0.08 [0.030 ± 0.003]

1 25.4 [1.000] 12.7 [0.500] 0.89 ± 0.12 [0.035 ± 0.005]

1 1/4 31.8 [1.250] 15.9 [0.625] 1.02 ± 0.15 [0.040 ± 0.006]

1 1/2 38.1 [1.500] 19.1 [0.750] 1.02 ± 0.15 [0.040 ± 0.006]

2 50.8 [2.000] 25.4 [1.000] 1.14 ± 0.16 [0.045 ± 0.007]

3 76.2 [3.000] 38.1 [1.500] 1.27 ± 0.20 [0.050 ± 0.008]

4101.6 [4.000] 50.8 [2.000] 1.40 ± 0.23 [0.055 ± 0.009]

5127.0 [5.000] 63.5 [2.500] 1.52 ± 0.23 [0.060 ± 0.009]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard*** Black (-0, BK), white (-9, WH), red (-2, RD), blue (-6, BU),

yellow (-4, YO), green (-5, GN), clear (-X, CL)

Nonstandard Brown (-1, BN), orange (-3, OR), violet (-7, VT), gray (-8, GY)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request

Standard packaging**** On spools or in 1.2-meter [4-foot] lengths.

Ordering description***** Specify product name, size and color (for example, RNF-100 1/4-0 [Europe]

or RNF-100 1/4-BK [Americas].

***Green (-5, GN) is nonstandard in all sizes in Europe, and nonstandard in sizes 1-1/4 through 5-inches in Americas.

****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64” up to 1”.

*****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-76

RNF-150

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

High-Performance,

Flame-Resistant, Flexible,

Fluoropolymer Tubing

Product Facts

n2:1 shrink ratio

nApproximately 40 percent

thinner walls than most

general purpose polyolefin

tubings

nHigh flame-resistance

nExcellent physical and

electrical properties after

exposure to many chemicals

and solvents at 50°C [122°F]

(but not recommended for

use in direct contact with

ketones)

nRecommended maximum

temperature for use as a

primary insulator: 135°C

[275°F]

nRoHS compliant

Installation

Minimum shrink

temperature: 110°C [230°F]

Minimum full recovery

temperature: 150°C [302°F]

Operating Temperature Range

-55°C to 150°C

[-67°F to 302°F]

Specifications/Approvals

Applications

Can be used for jacketing

and bundling of wires to

form light-duty harnesses,

especially where a low

profile, abrasion resistance,

and flexibility are needed.

Can also be used to

provide insulation and

strain relief of electrical

connections and wire

terminations, identification

of wires, and packaging of

components.

Available in: Americas Europe Asia Pacific

nnn

Series UL Military TE

RNF-150 E35586 VW-1 AMS-DTL-23053/18*, RT-370

600 V, 150°C Class 2

*Formerly MIL-I-23053/18 and MIL-DTL-23053/18.

Heat-shrinkable Tubing

3-77

RNF-150 (Continued)

Heat-Shrinkable Tubing

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating

3/64 1.2 [0.046] 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002]

1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002]

3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002]

1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002]

3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002]

1/4 6.4 [0.250] 3.2 [0.125] 0.30 ± 0.08 [0.012 ± 0.003]

3/8 9.5 [0.375] 4.8 [0.187] 0.30 ± 0.08 [0.012 ± 0.003]

1/2 12.7 [0.500] 6.4 [0.250] 0.30 ± 0.08 [0.012 ± 0.003]

3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003]

1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Nonstandard White (-9)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description*** Specify product name, size and color (for example, RNF-150 1/4-0).

***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-78

RNF-3000

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Flexible, High-Shrink-

Ratio, Flame-Retardant,

General Purpose,

Polyolefin Tubing

Product Facts

n3:1 shrink ratio easily

accommodates awkward,

irregular shapes

nFew sizes cover a wide

range of diameters, allowing

reduced inventory

nExcellent physical,

chemical, and electrical

properties meet industry

standards for highly

reliable, general purpose

tubing

nFlame-retardant (colors

only)

nRoHS compliant

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 120°C [248°F]

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

Specifications/Approvals

Applications

Used for insulation

and strain relief of wire

terminations and electrical

connections. Also suitable

for light-duty harnessing,

jacketing, and identification

of wires, cables, and

electrical and electronic

components.

Available in: Americas Europe Asia Pacific

nnn

Series UL CSA Military Industry TE

RNF-3000 E35586 LR31929 Def. Stan. 59-97 Type 2B VDE 0341 Pt 9005 RW-2053

600 V, 125°C 600 V, 125°C VG 95343 Pt 5 Type A (color) Type A and B

VG 95343 Pt 5 Type B (clear)

®

Heat-shrinkable Tubing

3-79

RNF-3000 (Continued)

Heat-Shrinkable Tubing

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness*

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating

1.5/0.5 1.5 [0.060] 0.5 [0.019] 0.45 ± 0.10 [0.018 ± 0.003]

3/1 3 [0.118] 1 [0.039] 0.55 ± 0.10 [0.022 ± 0.003]

4.5/1.5 4.5 [0.177] 1.5 [0.059] 0.55 ± 0.10 [0.022 ± 0.003]

6/2 6 [0.236] 2 [0.079] 0.65 ± 0.10 [0.026 ± 0.003]

9/3 9 [0.354] 3 [0.118] 0.75 ± 0.12 [0.030 ± 0.004]

12/4 12 [0.472] 4 [0.157] 0.75 ± 0.12 [0.030 ± 0.004]

18/6 18 [0.709] 6 [0.236] 0.85 ± 0.12 [0.033 ± 0.004]

24/8 24 [0.944] 8 [0.315] 1.00 ± 0.18 [0.039 ± 0.007]

39/13 39 [1.534] 13 [0.512] 1.15 ± 0.20 [0.045 ± 0.008]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard** Black (-0),

white (-9), red (-2), blue (-6), yellow (-4), clear (-X)

Nonstandard Brown (-1), orange (-3), green (-5), violet (-7), gray (-8)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging*** On spools or in 1.2-meter [4-foot] lengths.

Ordering description**** Specify product name, size and color (for example, RNF-3000 6/2-0).

**Black is the only standard color in the Americas. All other colors are nonstandard.

***Only spools are standard in the Americas. 1.2 meter [4-foot] lengths are nonstandard.

****Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-80

RP-4800

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

High-Shrink-Ratio,

Flame-Retardant,

Polyolefin Tubing

Product Facts

n4:1 shrink ratio

nConforms well to highly

variable substrate

dimensions

nHas excellent physical,

chemical, and electrical

properties that meet or

exceed industrial and

military standards

nShows no significant

degradation when exposed

to common solvents and

chemicals, including

aviation fuel and hydraulic

fluid

nRoHS compliant

Installation

Minimum shrink

temperature: 95°C [203°F]

Minimum full recovery

temperature: 121°C [250°F]

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

Specifications/Approvals

Applications

Well-suited for repairing

harnesses or cables; will

pass over a large-diameter

connector or transition, and

then shrink down onto a

smaller-diameter jacket.

Can insulate or protect a

substrate of varying

dimensions. Also provides

the abrasion and fluid

resistance required in

harnessing applications.

Available in: Americas Europe Asia Pacific

nnn

Series UL Military Industry TE

RP-4800 E35586 AMS-DTL-23053/5*, VDE 0341 Pt 9005 Type A RT-1122

600V, 125°C Class 1 Overexpanded

(black only) VG 95343 Pt 5 Type A

*Formerly MIL-I-23053/5 and MIL-DTL-23053/5.

Heat-shrinkable Tubing

3-81

RP-4800 (Continued)

Heat-Shrinkable Tubing

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating

No. 1 25.4 [1.000] 7.0 [0.275] 1.14 ± 0.18 [0.045 ± 0.007]

No. 2 50.8 [2.000] 14.0 [0.550] 1.14 ± 0.18 [0.045 ± 0.007]

No. 3 76.2 [3.000] 20.6 [0.810] 1.14 ± 0.18 [0.045 ± 0.007]

No. 4 101.6 [4.000] 26.7 [1.050] 1.14 ± 0.18 [0.045 ± 0.007]

No. 5 25.4 [1.000] 11.7 [0.462] 1.14 ± 0.18 [0.045 ± 0.007]

No. 6 60.3 [2.375] 17.3 [0.680] 1.14 ± 0.18 [0.045 ± 0.007]

No. 7 76.2 [3.000] 21.3 [0.840] 1.14 ± 0.18 [0.045 ± 0.007]

No. 8 95.3 [3.750] 23.6 [0.930] 1.14 ± 0.18 [0.045 ± 0.007]

No. 9 114.3 [4.500] 36.8 [1.450] 1.14 ± 0.18 [0.045 ± 0.007]

No. 10 38.1 [1.500] 9.5 [0.375] 1.14 ± 0.18 [0.045 ± 0.007]

No. 11 19.1 [0.750] 4.6 [0.180] 1.14 ± 0.18 [0.045 ± 0.007]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5),

brown (-1), orange (-3), violet (-7), gray (-8)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools or in 1.2-meter [4-foot] lengths.

Ordering description*** Specify product name, size and color (for example, RP-4800 NO.1-0).

***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-82

RPPM

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Flexible, Dual Wall,

Moisture-Proof,

Heat-Shrinkable Tubing

Product Facts

nEnvironmental sealing

nExcellent mechanical

strength

nAbrasion resistance

n4:1 shrink ratio

nRoHS compliant

Applications

RPPM is a flexible, heat-

shrinkable, dual wall tubing

with an integrally bonded

meltable adhesive liner.

Available in clear and

black, the tough outer

jacket offers excellent

mechanical strength. RPPM

is used for moisture-proof

encapsulation of a wide

variety of components. In

particular, it adheres well to

PVC. The high-shrink-ratio

allows RPPM to be used

with a range of dimensions.

Clear RPPM offers excellent

clarity for protection of sub-

strates that may need to be

inspected during service.

Black RPPM has a high

gloss finish suitable for

cosmetic applications.

Installation

Minimum shrink

temperature: 60°C [140°F]

Minimum full recovery

temperature: 80°C [176°F]

Operating Temperature Range

-40°C to 85°C

[-40°F to 185°F]

Specifications/Approvals Series TE

RPPM RK-6214

Available in: Americas Europe Asia Pacific

nnn

Heat-shrinkable Tubing

3-83

RPPM (Continued)

Heat-Shrinkable Tubing

Product Dimensions Inside Diameter Recovered Wall Thickness*

Minimum Maximum Nominal Nominal

Size Expanded Recovered Total Wall Adhesive Wall

as Supplied After Heating After Heating After Heating

4/1 4.0 [0.158] 1.0 [0.039] 0.8 [0.032] 0.3 [0.012]

8/2 8.0 [0.315] 2.0 [0.079] 0.9 [0.035] 0.3 [0.012]

12/3 12.0 [0.472] 3.0 [0.118] 1.2 [0.047] 0.4 [0.016]

16/4 16.0 [0.630] 4.0 [0.158] 1.5 [0.059] 0.5 [0.020]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Clear (-X)

Nonstandard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools, in 1.2 meter [4-foot] lengths or cut pieces.

Ordering description Specify product name, size and color (for example, RPPM 4/1-X).

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-84

RT-3

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Semirigid, Flame-

Retardant, Polyolefin

Tubing

Product Facts

n2.5:1 shrink ratio

nTightly controlled expanded

diameters

nHigh abrasion resistance

nSemirigidity that transfers

flex stress away from

typically weak points such

as solder and crimp joints,

helping to ensure a reliable

connection

nExcellent chemical and

solvent resistance

nOutstanding physical and

electrical performance

nRoHS compliant

Installation

Minimum shrink

temperature: 110°C [230°F]

Minimum full recovery

temperature: 135°C [275°F]

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

Specifications/Approvals

Applications

Suitable for wire strain-relief

applications — soldered or

crimped connections, wire

splices, terminations.

Well-suited for use with

semiautomated production

equipment requiring tubing

with a tightly controlled

expanded diameter. Acts

as a tough covering for

delicate components;

provides mechanical

protection.

Available in: Americas Europe Asia Pacific

Series UL CSA TE

RT-3 E35586 LR31929 (black only) RT-360*

600 V, 125°C 600 V, 125°C

*Except dimensions and longitudinal change.

®

Heat-shrinkable Tubing

3-85

RT-3 (Continued)

Heat-Shrinkable Tubing

Product Dimensions Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating

No. 1 6.1 ± 0.4 [0.240 ± 0.015] 2.4 [0.095] 0.79 ± 0.08 [0.031 ± 0.003]

No. 2 8.1 ± 0.4 [0.320 ± 0.015] 3.2 [0.125] 0.79 ± 0.08 [0.031 ± 0.003]

No. 3 9.5 ± 0.5 [0.375 ± 0.020] 3.8 [0.150] 0.79 ± 0.08 [0.031 ± 0.003]

No. 4 12.3 ± 0.5 [0.485 ± 0.020] 5.1 [0.200] 0.79 ± 0.08 [0.031 ± 0.003]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Black (-0) only

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging In 1-inch cut pieces or in 1.2-meter [4-foot] lengths.

Ordering description Specify product name, size and color (for example, RT-3 No. 1-0).

Ordering Information

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-86

RT-375

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Clear, Flame-Resistant,

Flexible, Fluoropolymer

Tubing

Product Facts

n2:1 shrink ratio

nExceptional clarity and

clarity stability

nToughness, chemical

resistance, and

high-temperature

performance

nHigh flame-resistance

nApproximately 40 percent

thinner walls than most

general purpose polyolefin

tubings

nRecommended maximum

temperature for use as a

primary insulator: 135°C

[275°F]

nRoHS compliant

Installation

Minimum shrink

temperature: 125°C [257°F]

Minimum full recovery

temperature: 150°C [302°F]

Operating Temperature Range

-55°C to 150°C

[-67°F to 302°F]

Specifications/Approvals

Applications

Protects wire and cable

markers subject to extreme

abuse, while permitting full

inspectability of each item

covered. Provides bundling

and jacketing of wires and

cables, protecting them from

mechanical and chemical

abuse. Protects electronic

components while permitting

their identification and

inspection.

Available in: Americas Europe Asia Pacific

nnn

Series UL CSA Military TE

RT-375 E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/18*, Class 2 RT-375

600 V, 150°C 600 V, 150°C

*Formerly MIL-I-23053/18 and MIL-DTL-23053/18.

®

Heat-shrinkable Tubing

3-87

RT-375 (Continued)

Heat-Shrinkable Tubing

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating

3/64 1.2 [0.046) 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002]

1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002]

3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002]

1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002]

3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002]

1/4 6.4 [0.250] 3.2 [0.125] 0.30 ± 0.08 [0.012 ± 0.003]

3/8 9.5 [0.375] 4.8 [0.187] 0.30 ± 0.08 [0.012 ± 0.003]

1/2 12.7 [0.500] 6.4 [0.250] 0.30 ± 0.08 [0.012 ± 0.003]

3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003]

1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Clear (-X)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description*** Specify product name, size and color (for example, RT-375 1/4-X).

***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-88

RT555

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Fluid-Resistant, Chemical-

Resistant, Crosslinked

Fluoropolymer Tubing with

Extended Temperature

Range

Product Facts

nResistance to high

temperatures, solvents,

corrosive chemicals, and

radiation

nExtreme resistance to

hydrocarbons

nLow outgassing

(successfully tested for

NASA outgassing

requirements)

nHighly flame-retardant

n40 percent lighter weight

than tubing made with

Viton®fluoroelastomer

nSystem 300 tubing

nRoHS compliant

inks. Use for insulation and

strain relief on appliances

(electric ranges, microwave

ovens, gas grills, and

industrial paint-drying

equipment) and for

protection of delicate

electronic instruments in

down-hole applications.

Installation

Minimum shrink

temperature: 150°C [302°F]

Minimum full recovery

temperature: 220°C [428°F]

Operating Temperature Range

-65°C to 200°C

[-85°F to 392°F]

Specifications/Approvals

Applications

Suitable for commercial

applications requiring heat

resistance (electrical and

hydraulic systems near

aircraft or automotive

engines or in fuel tanks),

applications in chemically

exposed environments

(industrial process

equipment in the pulp and

paper, steel, and chemical

industries), and equipment

for handling caustic or

dangerous chemicals or

Series UL TE

RT555 Listed for 185°C for 100,000-hr continuous use (File E85381) RT-555

Listed for 200°C for 40,000-hr cumulative intermittent exposure

Available in: Americas Europe Asia Pacific

nnn

Viton is a trademark of Dupont

Performance Elastomers LLC.

Heat-shrinkable Tubing

3-89

RT555 (Continued)

Heat-Shrinkable Tubing

Product Dimensions

Ordering Information

Inside diameter Recovered wall thickness*

Size Minimum expanded Maximum recovered After heating

as supplied after heating Minimum Maximum Nominal

1/8 3.18 [0.125] 1.57 [0.062] 0.25 [0.010] 0.41 [0.016] 0.30 [0.012]

3/16 4.75 [0.187] 2.36 [0.093] 0.28 [0.011] 0.46 [0.018] 0.36 [0.014]

1/4 6.35 [0.250] 3.18 [0.125] 0.33 [0.013] 0.51 [0.020] 0.41 [0.016]

3/8 9.53 [0.375] 4.75 [0.187] 0.41 [0.016] 0.58 [0.023] 0.48 [0.019]

1/2 12.70 [0.500] 6.35 [0.250] 0.41 [0.016] 0.58 [0.023] 0.48 [0.019]

5/8 15.88 [0.625] 7.95 [0.313] 0.48 [0.019] 0.66 [0.026] 0.56 [0.022]

3/4 19.05 [0.750] 9.53 [0.375] 0.61 [0.024] 0.79 [0.031] 0.69 [0.027]

1 25.40 [1.000] 12.70 [0.500] 0.71 [0.028] 0.89 [0.035] 0.79 [0.031]

1 1/4 31.75 [1.250] 15.88 [0.625] 0.76 [0.030] 0.94 [0.037] 0.84 [0.033]

1 1/2 38.10 [1.500] 19.05 [0.750] 0.86 [0.034] 1.04 [0.041] 0.94 [0.037]

2 50.80 [2.000] 25.40 [1.000] 0.94 [0.037] 1.12 [0.044] 1.02 [0.040]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description Specify product name, size and color (for example, RT555 1/8-0-SP).

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Part Numbering RT555 - 1/8 -0 -SP

Material Size Color Package

3-90

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

High Temperature, Heat

Shrinkable, Fluid Resistant

Sealing Sleeves

High temperature

fluoropolymer sealing

sleeve provides a robust,

lightweight cover which

shrinks to environmentally

seal in-line compression

joints and terminal lugs.

Product Facts

nSealing material is pre-

installed in high temperature

heat shrink sleeve

nNo oven curing equipment

needed

nAvailable in four product

sizes in two different lengths

nLabor saving preinstall

sealing sleeves

nTemperature and fluid

resistant fluoropolymer

tubing rated to 200˚C

continuous with excursions

to 260˚C

nTE’s product is thin, tough

and lightweight with robust

fluid resistance

Materials

Insulation Sleeve:

Heat-shrinkable, radiation

cross-linked modified fluo-

ropolymer.

Color: Black

Meltable Insert:

Environmentally resistant

modified thermoplastic

fluoroelastomer.

Color: Light Blue

Standards & Specs

Meets TE RT-555 high

temperature fluoropolymer

fluid specification.

Meets FAR Part 25 appen-

dix F of the FAA standards.

Application Tooling

A heat gun rated at

2200 watts or greater is

recommended.

Applications

High temperature circuit

lug and splice covers

Aerospace

Ground Vehicles

Commercial Aviation

High Temperature Sealing Sleeves

Available in:AmericasEuropeAsia Pacific

nnn

Heat-shrinkable Tubing

3-91

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

High Temperature Sealing Sleeves (Continued)

Product Dimensions

Ordering Information Minimum Order Quantity: 200 pieces for all sizes

Product Dimensions

Part LBØA

Description Maximum Nominal Minimum

RT-555-3/8-2.75-A260-0 69.9 [2.75] 25.4 [1.00] 8.3 [0.33]

RT-555-3/8-4.75-A260-0 120.7 [4.75] 76.2 [3.00] 8.4 [0.33]

RT-555-1/2-2.75-A260-0 69.9 [2.75] 25.4 [1.00] 11.4 [0.45]

RT-555-1/2-5.75-A260-0 146.1 [5.75] 101.6 [4.00] 11.4 [0.45]

RT-555-3/4-3.00-A260-0 76.2 [3.00] 31.8 [1.25] 17.7 [0.70]

RT-555-3/4-6.75-A260-0 171.5 [6.75] 127.0 [5.00] 17.7 [0.70]

RT-555-1.0-3.75-A260-0 95.3 [3.75] 50.8 [2.00] 22.8 [0.90]

RT-555-1.0-6.75-A260-0 171.5 [6.75] 127.0 [5.00] 22.8 [0.90]

Dimensions are mm [inches]

ØA

3-92

RT-770

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

NBCCS Harness Tubing

Product Facts

nHardened to withstand

effect of NBC

decontamination agents

including DS-2 and STB

nTested in live agent tests

with HD, VX and TGD for

interior and exterior

exposure

nMeets the demands of

flammability and fluid

resistance of current military

ground vehicles

nOffered with compatible

adhesive, wire and other

harness components for a

survivable system

Installation

Tubing shrinks with temper-

atures in excess of 150°C

Product is provided with a

2:1 expansion ratio

Optimum application range

is 10% above recovered ID

to 85% of the expanded ID.

Operating Temperature Range

-55°C to 125°C

[-67°F to 257°F]

Applications

RT-770 heat-shrinkable tub-

ing is made of a chemically

resistant fluoroelastomer

that is suited for use where

moisture, fungus and

vehicle fluids and fuels are

a concern.

Chemical resistance has

been tested in accordance

with Army TOP 8-2-510

for NBC contamination

survivability.

Available in: Americas Europe Asia Pacific

nnn

Heat-shrinkable Tubing

3-93

RT-770 (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Product Dimensions Inside Diameter Recovered Wall Thickness

Size Minimum Expanded Maximum Recovered

as Supplied After Heating Minimum Maximum Nominal

1/8 3.17 [0.125] 1.57 [0.062] 0.28 [0.011] 0.43 [0.017] 0.35 [0.014]

3/16 4.74 [0.187] 2.36 [0.093] 0.33 [0.013] 0.48 [0.019] 0.41 [0.016]

1/4 6.35 [0.250] 3.17 [0.125] 0.38 [0.015] 0.56 [0.022] 0.46 [0.018]

3/8 9.50 [0.375] 4.74 [0.187] 0.46 [0.018] 0.61 [0.024] 0.51 [0.020]

1/2 12.70 [0.500] 6.35 [0.250] 0.51 [0.020] 0.66 [0.026] 0.56 [0.022]

5/8 15.90 [0.625] 7.93 [0.312] 0.58 [0.023] 0.76 [0.030] 0.66 [0.026]

3/4 19.05 [0.750] 9.50 [0.375] 0.74 [0.029] 0.91 [0.036] 0.81 [0.032]

125.40 [1.000] 12.70 [0.500] 0.86 [0.034] 1.04 [0.041] 0.99 [0.037]

1 1/4 31.75 [1.250] 15.87 [0.625] 0.94 [0.037] 1.12 [0.044] 1.01 [0.040]

1 1/2 38.10 [1.500] 19.05 [0.750] 1.04 [0.041] 1.22 [0.048] 1.14 [0.045]

2 50.80 [2.000] 25.40 [1.000] 1.12 [0.044] 1.32 [0.052] 1.22 [0.048]

Color Black (-0) only

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request and are subject to a minimum purchase.

Standard packaging On spools. Quantity varies by size.

Ordering description Specify product name, size and color (for example, RT-770-1/8-0-SP).

Ordering Information

Part Numbering RT-770 - 1/8 -0 -SP

Material Size Color Package

3-94

RT-780

Heat-Shrinkable Tubing

Catalog 1654025Dimensions are shown forDimensions are in millimetersCanada: +1 (905) 475-6222UK: +44 (0) 800-267666

Revised 5-12reference purposes only.unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200Netherlands: +31 (0) 73-6246-999

www.te.comto change.USA: +1 (800) 522-6752Germany: +49 (0) 6251-133-1999China: +86 (0) 400-820-6015

NBCCS Harness Tubing

Product Facts

nHardened to withstand

effect of NBC

decontamination agents

including DS-2 and STB

nTested in live agent tests

with HD, VX and TGD for

interior and exterior

exposure

nMeets the demands of

flammability and fluid

resistance of current military

ground vehicles

nOffered with compatible

adhesive, wire and other

harness components for a

survivable system

Installation

Tubing shrinks with temper-

atures in excess of 200°C

Product is provided with a

2:1 expansion ratio

Optimum application range

is 10% above recovered ID

to 85% of the expanded ID.

Operating Temperature Range

-55°C to 175°C

[-67°F to 347°F]

Applications

-780 heat-shrinkable tub-

ing is made of a chemically

resistant fluoroelastomer

that is suited for use where

moisture, fungus and

vehicle fluids and fuels are

a concern.

Chemical resistance has

been tested in accordance

with Army TOP 8-2-510

for NBC contamination

survivability.

Available in:AmericasEuropeAsia Pacific

nnn

Heat-shrinkable Tubing

3-95

RT-780 (Continued)

Heat-Shrinkable Tubing

Catalog 1654025Dimensions are shown forDimensions are in millimetersCanada: +1 (905) 475-6222UK: +44 (0) 800-267666

Revised 5-12reference purposes only.unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200Netherlands: +31 (0) 73-6246-999

www.te.comto change.USA: +1 (800) 522-6752Germany: +49 (0) 6251-133-1999China: +86 (0) 400-820-6015

Product DimensionsInside DiameterRecovered Wall Thickness

SizeMinimum ExpandedMaximum Recovered

as SuppliedAfter Heating MinimumMaximumNominal

1/83.17 [0.125]1.57 [0.062]0.28 [0.011]0.43 [0.017]0.35 [0.014]

3/164.74 [0.187]2.36 [0.093]0.33 [0.013]0.48 [0.019]0.41 [0.016]

1/46.35 [0.250]3.17 [0.125]0.38 [0.015]0.56 [0.022]0.46 [0.018]

3/89.50 [0.375]4.74 [0.187]0.46 [0.018]0.61 [0.024]0.51 [0.020]

1/212.70 [0.500]6.35 [0.250]0.51 [0.020]0.66 [0.026]0.56 [0.022]

5/815.90 [0.625]7.93 [0.312]0.58 [0.023]0.76 [0.030]0.66 [0.026]

3/419.05 [0.750]9.50 [0.375]0.74 [0.029]0.91 [0.036]0.81 [0.032]

125.40 [1.000]12.70 [0.500]0.86 [0.034]1.04 [0.041]0.99 [0.037]

1 1/431.75 [1.250]15.87 [0.625]0.94 [0.037]1.12 [0.044]1.01 [0.040]

1 1/238.10 [1.500]19.05 [0.750]1.04 [0.041]1.22 [0.048]1.14 [0.045]

250.80 [2.000]25.40 [1.000]1.12 [0.044]1.32 [0.052]1.22 [0.048]

Color Standard Black (-0)

Nonstandard Orange (-3)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request and are subject to a minimum purchase.

Standard packaging On spools. Quantity varies by size.

Ordering description Specify product name, size and color (for example, RT-780-1/8-0-SP).

Ordering Information

Part Numbering RT-780- 1/8-0-3-SP

MaterialSizeBlackOrangePackage

3-96

RT-790

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

NBCCS Harness Tubing

Product Facts

nHardened to withstand

effect of NBC

decontamination agents

including DS-2 and STB

nTested in live agent tests

with HD, VX and TGD for

interior and exterior

exposure

nMeets the demands of

flammability and fluid

resistance of current military

ground vehicles

nOffered with compatible

adhesive, wire and other

harness components for a

survivable system

Installation

Tubing shrinks with temper-

atures in excess of 250°C

Product is provided with a

2:1 expansion ratio

Optimum application range

is 10% above recovered ID

to 85% of the expanded ID.

Operating Temperature Range

-55°C to 200°C

[-67°F to 392°F]

Applications

RT-790 heat-shrinkable tub-

ing is made of a chemically

resistant fluoroelastomer

that is suited for use where

moisture, fungus and

vehicle fluids and fuels are

a concern.

Chemical resistance has

been tested in accordance

with Army TOP 8-2-510

for NBC contamination

survivability.

Available in: Americas Europe Asia Pacific

nnn

Heat-shrinkable Tubing

3-97

RT-790 (Continued)

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Product Dimensions Inside Diameter Recovered Wall Thickness

Size Minimum Expanded Maximum Recovered

as Supplied After Heating Minimum Maximum Nominal

1/8 3.17 [0.125] 1.57 [0.062] 0.25 [0.010] 0.41 [0.016] 0.30 [0.012]

3/16 4.74 [0.187] 2.36 [0.093] 0.28 [0.011] 0.46 [0.018] 0.36 [0.014]

1/4 6.35 [0.250] 3.17 [0.125] 0.33 [0.013] 0.51 [0.020] 0.41 [0.016]

3/8 9.50 [0.375] 4.74 [0.187] 0.41 [0.016] 0.58 [0.023] 0.48 ]0.019]

1/2 12.70 [0.500] 6.35 [0.250] 0.41 [0.016] 0.58 [0.023] 0.48 [0.019]

5/8 15.90 [0.625] 7.95 [0.313] 0.48 [0.019] 0.66 [0.026] 0.56 [0.022]

3/4 19.05 [0.750] 9.50 [0.375] 0.61 [0.024] 0.79 [0.031] 0.69 [0.027]

125.40 [1.000] 12.70 [0.500] 0.71 [0.028] 0.89 [0.035] 0.79 [0.031]

1 1/4 31.75 [1.250] 15.87 [0.625] 0.76 [0.030] 0.94 [0.037] 0.84 [0.033]

1 1/2 38.10 [1.500] 19.05 [0.750] 0.86 [0.034] 1.04 [0.041] 0.94 [0.037]

2 50.80 [2.000] 25.40 [1.000] 0.94 [0.037] 1.12 [0.044] 1.02 [0.040]

Color Black (-0) only

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request and are subject to a minimum purchase.

Standard packaging On spools. Quantity varies by size.

Ordering description Specify product name, size and color (for example, RT-790-1/8-0-SP).

Ordering Information

Part Numbering RT-790 - 1/8 -0 -SP

Material Size Color Package

3-98

RW-175

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

High-temperature,

Chemical-Resistant,

Polyvinylidene Fluoride

Tubing

Product Facts

n2:1 shrink ratio

nTough, semirigid, very-thin-

wall insulation

nHigh flame-resistance,

meeting the requirements of

AMS-DTL-23053*, Test C,

with UL and CSA VW-1

rating

nHigh-temperature

performance that meets or

exceeds military and

industrial standards

nProtection from most

industrial solvents, fuels,

and chemicals

nRecommended maximum

temperature for use as a

primary insulator: 135°C

[275°F]

nRoHS compliant Installation

Minimum shrink

temperature: 155°C [311°F]

Minimum full recovery

temperature: 175°C [347°F]

Operating Temperature Range

-55°C to 175°C

[-67°F to 347°F]

Specifications/Approvals

Applications

Especially suitable for

applications requiring high-

temperature performance,

outstanding abrasion

resistance and cut-through

resistance, or superior

chemical and solvent prop-

erties. Provides electrical

insulation and strain relief

of multipin connectors and

solder joints. Well-suited for

applications that require

dense packing of compo-

nents or visual inspection

of covered components.

Available in: Americas Europe Asia Pacific

nnn

Series UL CSA Military Industry TE

RW-175 E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/8* VDE 0341 Pt 9005 RW-3029/1

600 V, 150°C 600 V, 150°C Def. Stan. 59-97 Type 3 RW-3029/2

VG 95343 Pt 5 Type F

BS 3G 198 Pt4

*Formerly MIL-I-23053 and MIL-DTL-23053/8.

®

Heat-shrinkable Tubing

3-99

RW-175 (Continued)

Heat-Shrinkable Tubing

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating

3/64 1.2 [0.046] 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002]

1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002]

3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002]

1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002]

3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002]

1/4 6.4 [0.250] 3.2 [0.125] 0.33 ± 0.05 [0.013 ± 0.002]

3/8 9.5 [0.375] 4.8 [0.187] 0.33 ± 0.05 [0.013 ± 0.002]

1/2 12.7 [0.500] 6.4 [0.250] 0.33 ± 0.05 [0.013 ± 0.002]

3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003]

1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003]

1 1/2 38.1 [1.500] 19.1 [0.750] 0.51 ± 0.08 [0.020 ± 0.003]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Clear (-X)

Nonstandard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging In 1.2-meter [4-foot] lengths.

Ordering description*** Specify product name, size and color (for example, RW-175 3/64-X).

***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-100

RW-200/RW-200E

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Heat-Shrinkable,

Chemical-Resistant,

High-Temperature Tubing

Product Facts

nHigh resistance to impact

and abrasion

nResistance to a wide variety

of fuels, lubricants, acids,

and solvents at elevated

temperatures

nFlexibility at low

temperatures without

cracking

nRoHS compliant

Applications

Raychem brand premium

heat-shrinkable tubing is

fabricated from modified,

crosslinked fluroelastomeric

materials designed for a

wide range of applications.

It is available in two config-

urations. RW-200-E is the

heavy wall version. RW-200

meets the requirements of

23053/13.

Offering fluid resistance,

RW-200 tubing can be used

in applications up to 200°C

[392°F].

Installation

Minimum shrink

temperature: 100°C [212°F]

Minimum full recovery

temperature: 175°C [347°F]

Operating Temperature Range

RW-200: -40°C* to 200°C

[-40°F to 392°F]

RW-200-E: -55°C to 200°C

[-67°F to 392°F]

Specifications/Approvals Series Military TE

RW-200 AMS-DTL 23053/13* RW-3037

RW-200-E Def. Stan. 59-97 Issue 3 Type 4A RW-3037

VG 95343 Part 5 Type E

VDE 0341/Pt9005

BS 4G-198 Part 3 12A

*Formerly MIL-I-23053/13 and MIL-DTL-23053/13.

Available in: Americas Europe Asia Pacific

nnn

Heat-shrinkable Tubing

3-101

RW-200/RW-200E (Continued)

Heat-Shrinkable Tubing

MIL Inside Diameter Recovered Wall Thickness**

Spec Minimum Expanded Maximum Recovered After Heating (Nominal)

No. Size as Supplied After Heating RW-200-E RW-200

-012 1/8 3.2 [0.125] 1.6 [0.062] 0.76 [0.030] 0.76 [0.030]

-001 3/16 4.8 [0.187] 2.4 [0.093] 0.84 [0.033] 0.89 [0.035]

-002 1/4 6.4 [0.250] 3.2 [0.125] 0.89 [0.035] 0.89 [0.035]

-003 3/8 9.5 [0.375] 4.8 [0.187] 1.02 [0.040] 0.89 [0.035]

-004 1/2 12.7 [0.500] 6.4 [0.250] 1.22 [0.048] 0.89 [0.035]

-005 5/8 15.9 [0.625] 7.9 [0.312] — 1.07 [0.042]

-006 3/4 19.1 [0.750] 9.5 [0.375] 1.45 [0.057] 1.07 [0.042]

-007 7/8 22.2 [0.875] 11.1 [0.437] — 1.25 [0.049]

-008 1 25.4 [1.000] 12.7 [0.500] 1.78 [0.070] 1.25 [0.049]

-009 1 1/4 31.8 [1.250] 15.9 [0.625] — 1.40 [0.055]

-010 1 1/2 38.1 [1.500] 19.1 [0.750] 2.41 [0.095] 1.40 [0.055]

-011 2 50.8 [2.000] 25.4 [1.000] 2.79 [0.110] 1.65 [0.065]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Product Dimensions

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description*** Specify product name, size and color (for example, RW-200 1/4-0-SP).

***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.

Ordering Information

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-102

SCL

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Semirigid,

Encapsulant-Lined,

Polyolefin Tubing

Product Facts

n3:1 shrink ratio

nSplash-resistant, moisture-

resistant covering; not

intended for use where

immersion in fluids is

required

nRugged protection against

abrasion, vibration, and

flexing

nExcellent strain relief and

insulation of weak points

nRoHS compliant

Installation

Minimum shrink

temperature: 125°C [257°F]

Minimum full recovery

temperature: 135°C [275°F]

Operating Temperature Range

-55°C to 110°C

[-67°F to 230°F]

Specifications/Approvals

Applications

Encapsulates components,

splices, and terminations

where moisture resistance

and mechanical protection

are required. Encapsulant

melts and flows to fill

surface irregularities of the

substrate. While still hot,

the tubing can be blocked

to form a wire breakout.

Available in: Americas Europe Asia Pacific

nnn

Series UL Military TE

SCL E85381 AMS-DTL-23053/4*, Class 1 RT-1301

600 V, 125°C

*Formerly MIL-I-23053/4 and MIL-DTL-23053/4.

Heat-shrinkable Tubing

3-103

SCL (Continued)

Heat-Shrinkable Tubing

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness**

Size Additional Minimum Maximum Meltable Wall

Standard Color Expanded Recovered Total Wall After Heating

as Supplied After Heating After Heating (Nominal)

1/8 Brown 3.2 [0.125] 0.6 [0.023] 0.96 ± 0.15 [0.038 ± 0.006] 0.51 [0.020]

3/16 Gray 4.8 [0.187] 1.5 [0.060] 1.09 ± 0.15 [0.043 ± 0.006] 0.64 [0.025]

1/4 White 6.4 [0.250] 2.0 [0.080] 1.19 ± 0.15 [0.047 ± 0.006] 0.69 [0.027]

3/8 Red 9.5 [0.375] 3.4 [0.135] 1.27 ± 0.18 [0.050 ± 0.007] 0.76 [0.030]

1/2 Blue 12.7 [0.500] 5.0 [0.195] 1.39 ± 0.18 [0.055 ± 0.007] 0.89 [0.035]

3/4 Yellow 19.1 [0.750] 8.0 [0.313] 1.65 ± 0.18 [0.065 ± 0.007] 1.02 [0.040]

1N/A 25.4 [1.000] 10.2 [0.400] 1.90 ± 0.18 [0.075 ± 0.007] 1.02 [0.040]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0) for all sizes, plus one additional color per size per

Product Dimensions table.

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging In 1.2-meter [4-foot] lengths.

Ordering description*** Specify product name, size and color (for example, SCL 1/4-0).

***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-104

SCT

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Flame-Retardant,

Adhesive-Lined, Semirigid

Polyolefin Tubing (Extended

Temperature Range)

Product Facts

n4:1 shrink ratio allows a few

sizes to cover a wide range

of splice and component

diameters

nFlame-retardant and

mechanically tough, the

tubing provides strain relief

and abrasion protection of

wire splices, terminals, and

other components

nThick adhesive liner forms

an effective barrier against

fluids and moisture and

performs well at an

extended temperature range

nRoHS compliant

Applications

Specially designed to

insulate and seal

automotive wire splices

and components in an

under-the-hood automotive

environment. Specially

formulated to function at

an extended temperature

range.

Installation

Minimum shrink

temperature: 110°C [230°F]

Minimum full recovery

temperature: 135°C [266°F]

Operating Temperature Range

-40°C to 150°C

[-40°F to 302°F]

Specifications/Approvals Series TE

SCT SCT SCD

Available in: Americas Europe Asia Pacific

nnn

Heat-shrinkable Tubing

3-105

SCT (Continued)

Heat-Shrinkable Tubing

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness*

Part Minimum Maximum Total Wall Meltable Wall

Number Expanded Recovered After Heating After Heating

as Supplied After Heating (Nominal)

SCT No. 1 7.6 [0.300] 1.7 [0.065] 1.52 ± 0.30 [0.060 ± 0 .012] 0.76 [0.030]

SCT No. 2 9.0 [0.355] 2.3 [0.090] 1.52 ± 0.30 [0.060 ± 0 .012] 0.76 [0.030]

SCT No. 3 11.6 [0.455] 2.5 [0.100] 2.29 ± 0.30 [0.090 ± 0.012] 1.40 [0.055]

SCT No. 4 17.8 [0.700] 4.4 [0.175] 2.54 ± 0.30 [0.100 ± 0.012] 1.52 [0.060]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Black

Size selection Always order the largest size that will shrink snugly over the component being covered.

Special order sizes are available upon request.

Standard packaging Cut pieces.

Marking Tubing will be printed with its numbered size (such as SCT-1, SCT-2, SCT-3, SCT-4).

Ordering description Specify product name, numbered size, color and cut length

(for example, SCT-NO.3-0-75MM).

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-106

SFR

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Very Flexible,

Flame-Retardant,

Silicone Elastomer

Tubing

Product Facts

nOutstanding low-temperature

flexibility

nResistance to hydraulic fluids,

fuel, and lubricating oil

nVery good ablative

characteristics: when

exposed to flame, surface

turns to insulative char or

“ablates”

nRoHS compliant

Applications

Provides cable jacketing,

harness protection, and

strain relief for electronic

components, semi-

conductor leads, and

wire splices. Suitable for

applications that require

flexibility over a wide range

of operating temperatures.

Installation

Minimum shrink

temperature: 135°C [285°F]

Minimum full recovery

temperature: 175°C [347°F]

Operating Temperature Range

-75°C to 180°C

[-103°F to 356°F]

Specifications/Approvals Series Military TE

SFR AMS-DTL-23053/10* RT-1140

*Formerly MIL-I-23053/10 and MIL-DTL-23053/10.

Available in: Americas Europe Asia Pacific

nnn

3-107

SFR (Continued)

Heat-Shrinkable Tubing

Heat-shrinkable Tubing

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness**

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating

1/4 6.4 [0.250] 3.6 [0.143] 0.88 ± 0.25 [0.035 ± 0.010]

3/8 9.5 [0.375] 5.4 [0.214] 1.02 ± 0.25 [0.040 ± 0.010]

1/2 12.7 [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015]

5/8 15.9 [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015]

3/4 19.1 [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015]

7/8 22.2 [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015]

1 25.4 [1.000] 14.5 [0.570] 1.77 ± 0.51 [0.070 ± 0.020]

1 1/4 31.8 [1.250] 18.1 [0.714] 2.21 ± 0.51 [0.087 ± 0.020]

1 1/2 38.1 [1.500] 21.8 [0.857] 2.41 ± 0.51 [0.095 ± 0.020]

1 3/4 44.5 [1.750] 25.4 [1.000] 2.71 ± 0.51 [0.107 ± 0.020]

2 50.8 [2.000] 29.0 [1.140] 2.79 ± 0.51 [0.110 ± 0.020]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description*** Specify product name, size and color (for example, SFR 1/4-0-SP).

***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-108

SRFR

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Applications

Highly flexible and

resistant to high and low

temperatures. Unlike other

silicone materials, SRFR

displays outstanding

physical strength. It resists

extreme heat shocks, and

exhibits good thermal

insulation. SRFR is non-

burning and has

outstanding ablative

properties as well as

excellent physical and

electrical properties. SRFR

is used in medical

equipment where its key

properties are outstanding

flexibility and ability to

withstand exposure to

sterilization conditions.

Other applications include

thyristor power cable

insulation, heating element

and bus bar insulation, fiber

optic bundle sheathing,

and rocketry support cable

protection.

Series UL TE

SRFR E85381 VW-1 RW-2057

600V, 200°C

Highly Flexible, Silicone

Rubber Tubing

Product Facts

nHighly flame-retardant

nExtremely flexible at high

and low temperatures

nShrink ratio 1.5:1 minimum

except sizes 4/2.9 and 29/20

nRoHS compliant

Specifications/Approvals

Installation

Minimum shrink

temperature: 135°C [275°F]

Minimum full recovery

temperature: 175°C [347°F]

Operating Temperature Range

-75°C to 200°C

[-103°F to 392°F]

3-109

SRFR (Continued)

Heat-Shrinkable Tubing

Heat-shrinkable Tubing

Product Dimensions

Ordering Information

Inside Diameter Recovered Wall Thickness*

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating

2.9/1.7 2.9 [0.114] 1.7 [0.067] 1.0 ± 0.50 [0.039 ± 0.020]

4/2.9 4.0 [0.158] 2.9 [0.114] 1.0 ± 0.50 [0.039 ± 0.020]

7.8/4.6 7.8 [0.307] 4.6 [0.181] 1.0 ± 0.50 [0.039 ± 0.020]

10/6.5 10.0 [0.394] 6.5 [0.256] 1.5 ± 0.50 [0.059 ± 0.020]

15/9.6 15.0 [0.591] 9.6 [0.378] 1.5 ± 0.50 [0.059 ± 0.020]

21/13 21.0 [0.827] 13.0 [0.512] 2.0 ± 0.75 [0.079 ± 0.030]

29/20 29.0 [1.142] 20.0 [0.787] 2.0 ± 0.75 [0.079 ± 0.030]

41/27 41.0 [1.614] 27.0 [1.063] 3.0 ± 1.00 [0.118 ± 0.039]

51/33 51.0 [2.008] 33.0 [1.299] 3.0 ± 1.00 [0.118 ± 0.039]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Gray (-8)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging On spools.

Ordering description Specify product name, size and color (for example, SRFR 2.9/1.7-8-SP).

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-110

SST/SST-FR

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Self-Sealing,

Heat-Shrinkable Tubing

Product Facts

nThick adhesive liner forms

an effective barrier against

fluids and moisture

nThick-wall insulation,

strain relief and abrasion

protection

nNo need for greases, tape,

or epoxy

nExpansion ratios as high as

3:1

nAvailable in flame-retardant

material

nSST has the following

agency approvals:

- ABS (American Bureau of

Shipping)

- Lloyd’s (Lloyd’s Register of

Shipping)

nRoHS compliant

Specifications/Approvals Series Military Industry Agency TE

SST —— RW-2011

SST-FR AMS-DTL-23053/15*, ASTM D 685, nonburning ABS, Lloyd’s RW-2011

Classes 1 and 2

*Formerly MIL-I-23053/I5 and MIL-DTL-23053/15.

Applications

SST provides a simple,

positive splice-sealing

method that offers

protection under adverse

environmental conditions.

Tubing supplied with

standard sealant provides

water sealing and environ-

mental protection in wet or

underground applications.

The thermoplastic adhesive

not only seals, but also

provides mechanical strain

relief. The polymer tubing

has excellent insulating,

abrasion-resistance, and

strain-relief properties.

Installation

Minimum shrink

temperature: 90°C [195°F]

Minimum full recovery

temperature: 121°C [250°F]

Operating Temperature Range

-55°C to 110°C

[-67°F to 230°F]

Available in: Americas Europe Asia Pacific

nnn

3-111

SST/SST-FR (Continued)

Heat-Shrinkable Tubing

Heat-shrinkable Tubing

Product Dimensions

Inside Diameter Wall Thickness Recommended

Standard Minimum Maximum Nominal Wall Cable

Size† Nominal Expanded Recovered Expanded After Range for

Length as Supplied After Heating Heating†† 600-Volt Cable

SST*-03 30**, 48 0.300 0.100 0.025 0.070 18 through 14 AWG

SST*-04 30**, 48 0.400 0.150 0.025 0.070 14 through 10 AWG

SST*-07 48 0.750 0.220 0.030 0.095 8 through 1 AWG

SST*-11 48 1.100 0.375 0.040 0.120 2 through 4/0 AWG

SST*-13 48 1.300 0.375 0.035 0.120 2 through 4/0 AWG

SST*-15 48 1.500 0.500 0.050 0.140 2/0 AWG through 500 MCM

SST*-17 48 1.700 0.500 0.045 0.140 2/0 AWG through 500 MCM

SST*-20 48 2.000 0.750 0.050 0.160 350 MCM through 1000 MCM

SST*-27 48 2.700 0.900 0.050 0.160 500 MCM through 1250 MCM

SST*-30 48 3.000 1.250 0.050 0.160 900 MCM through 1500 MCM

SST*-40 48 4.000 1.750 0.050 0.160 1500 MCM through 2500 MCM

SST*-45 48 4.500 1.750 0.050 0.160 1500 MCM through 2500 MCM

†In place of asterisk* substitute length of tubing to be ordered. For example, SST*-11, as the second column indicates, comes

in 48-inch lengths, so a 48-inch cut piece of SST tubing would be SST 48-11.

††Wall thickness will be less if tubing recovery is restricted during shrinkage.

**30-inch length standard for /226 coating only.

Color Standard Black

Nonstandard White, Red, Yellow and Clear (Clear is non-flame-retardant)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging See Product Dimensions table.

Ordering description Specify product name, cut length, size and color (for example, SST 48-07/FR/97).

Ordering Information

Part Numbering System

“NM” - no marking

Color

Black/leave blank (standard)

White/WHT

Red/RED

Yellow/YLW

Clear/CL (non-flame retardant)

Adhesive/sealant

/97 standard with FR

/226 standard with Non FR

“FR” - flame-retardant

Size

Length in inches (48 inch max)

Family

SST - _ - _ / _ / _ / _ / _

Example: SST-48-07/FR/97/NM

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-112

TAT-125

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Adhesive-Lined,

Flexible,

Polyolefin Tubing

Product Facts

n2:1 shrink ratio

nThin adhesive lining that

bonds to outer tubing and

surface below, forming a

positive environmental seal

nFlexibility of both tubing and

adhesive

nMoisture seal that is

resistant to bending of the

substrate

nGood mechanical strength

and cut-through resistance

nAdhesive that bonds to a

wide variety of plastics,

rubbers, and metals,

including polyethylene,

neoprene, lead, and steel

nRoHS compliant

Installation

Minimum shrink

temperature: 95°C [203°F]

Minimum full recovery

temperature: 121°C [250°F]

Operating Temperature Range

-55°C to 110°C

[-67°F to 230°F]

Specifications/Approvals

Applications

Seals and protects simple

in-line splices, bimetallic

joints, and components

from fluids, moisture, and

corrosion. Repairs

damaged wire insulation,

especially where flexibility

is required. Provides one-

step electrical insulation

and moisture sealing.

Available in: Americas Europe Asia Pacific

Series UL* Military TE

TAT-125 Type 1 (colors) E85381 AMS-DTL-23053/4*, Class 2 RW-3032

600 V, 125°C

TAT-125 Type 2 (clear) —— RW-3032

*Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Sizes 1/4" through 1 1/2" only.

3-113

TAT-125 (Continued)

Heat-Shrinkable Tubing

Heat-shrinkable Tubing

Inside Diameter Recovered Wall Thickness**

Minimum Maximum Total Wall Adhesive Wall

Size Expanded Recovered After Heating After Heating

as Supplied After Heating (Nominal) (Nominal)

1/8 3.2 [0.125] 1.6 [0.062] 0.69 [0.027] 0.23 [0.009]

3/16 4.8 [0.187] 2.4 [0.093] 0.71 [0.028] 0.25 [0.010]

1/4 6.4 [0.250] 3.2 [0.125] 0.74 [0.029] 0.13 [0.005]

3/8 9.5 [0.375] 4.8 [0.187] 0.74 [0.029] 0.13 [0.005]

1/2 12.7 [0.500] 6.4 [0.250] 0.76 [0.030] 0.15 [0.006]

3/4 19.1 [0.750] 9.5 [0.375] 0.89 [0.035] 0.15 [0.006]

125.4 [1.000] 12.7 [0.500] 1.07 [0.042] 0.20 [0.008]

1 1/2 38.1 [1.500] 19.1 [0.750] 1.19 [0.047] 0.28 [0.011]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Product Dimensions

Color Standard Black (-0)

Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1),

orange (-3), violet (-7), gray (-8), clear (-X , not flame-retardant)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging In 1.2-meter [4-foot] lengths.

Ordering description Specify product name, size and color (for example, TAT-125 1/4-0).

Ordering Information

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-114

TC Caps

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Applications

Widely used for wire termi-

nations because of their

light weight, small size and

durability. Vibration-proof

caps are used to insulate

and terminate dead-end

electrical cables, fixtures,

connectors, and other elec-

trical equipment. Also used

to protect the ends of wire

during storage.

Installation

Minimum shrink

temperature: 110°C [230°F]

Minimum full recovery

temperature: 135°C [275°F]

Series UL TE

TC Caps E85381 TC Caps SCD

600 V, 125°C

Semirigid, Flame-

Retardant Polyolefin Caps

Product Facts

n2.5:1 shrink ratio

nFlame-retardant

nPermanent or temporary

method to terminate wires

nRapid, simple installation

nRugged protection against

abrasion, vibration, and

flexing

nRoHS compliant

Specifications/Approvals

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

3-115

TC Caps (Continued)

Heat-Shrinkable Tubing

Heat-shrinkable Tubing

Product Dimensions Color Length Inside Diameter Recovered Wall Thickness**

Nominal Minimum Open Minimum Maximum After Heating

Size Overall as Barrel after Expanded Recovered

Supplied Recovery* as Supplied After Heating

TC 4001 White (-9) 19.1 (0.750) 10.2 (0.400) 1.6 (0.063) 0.8 (0.030) 0.51 ± 0.12 (0.020 ± 0.005)

TC 4003 Red (-2) 25.4 (1.000) 14.0 (0.550) 3.2 (0.125) 1.3 (0.050) 0.64 ± 0.12 (0.025 ± 0.005)

TC 4005 Gray (-8) 28.6 (1.125) 14.0 (0.550) 6.4 (0.250) 2.5 (0.100) 0.69 ± 0.12 (0.027 ± 0.005)

*See glossary for definition of “barrel”.

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard One color per size per the Product Dimensions table.

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging In pieces.

Ordering description Specify product name, size and color (for example, TC-CAPS-4003-2).

Ordering Information

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-116

TFE and TFE-R

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

Series Military TE

TFE, TFE-R AMS-DTL-23053/12*, Classes 3 and 5 RW-2055 (TFE)

Def. Stan. 59-97 Type 5A (TFE) RW-2054 (TFE-R)

Def. Stan. 59-97 Type 5B (TFE-R)

*Formerly MIL-I-23053/12 and MIL-DTL-23053/12.

High-Temperature,

Chemically Inert, Modified

Tubing made with PTFE®

Fluoropolymer

Product Facts

nShrink ratio: 1.8:1 (TFE)

3.2:1 (TFE-R)

nHigh flame-resistance

nExcellent chemical

resistance

nRoHS compliant

Specifications/Approvals

Applications

Designed to provide

insulation and mechanical

protection in severe

chemical and thermal

environments. Used to

cover hydraulic hose and

couplings to prevent

contamination and

corrosion. The high

mechanical strength and

extremely low coefficient

of friction make it good for

reducing damage to

bearing shafts and similar

applications.

Installation

Minimum shrink

temperature: 330°C [625°F]

Minimum full recovery

temperature: 340°C [644°F]

Operating Temperature Range

-67°C to 250°C

[-88.6°F to 482°F]

PTFE is a trademark of E. I. du Pont de

Nemours and Company.

3-117

TFE and TFE-R (Continued)

Heat-Shrinkable Tubing

Heat-shrinkable Tubing

Product Dimensions

TFE

Inside Diameter Wall Thickness**

Size Minimum Expanded Maximum Recovered Nominal Recovered

as Supplied After Heating After Heating

30 0.8 [0.032] 0.38 [0.015] 0.23 [0.009]

28 0.9 [0.035] 0.46 [0.018] 0.23 [0.009]

26 1.1 [0.043] 0.56 [0.022] 0.25 [0.010]

24 1.2 [0.047] 0.68 [0.027] 0.25 [0.010]

22 1.4 [0.055] 0.81 [0.032] 0.30 [0.012]

20 1.5 [0.059] 0.99 [0.039] 0.30 [0.012]

18 1.9 [0.075] 1.24 [0.049] 0.30 [0.012]

16 2.3 [0.091] 1.55 [0.061] 0.30 [0.012]

14 3.0 [0.118] 1.83 [0.072] 0.30 [0.012]

12 3.8 [0.150] 2.26 [0.089] 0.30 [0.012]

10 4.8 [0.189] 2.84 [0.112] 0.30 [0.012]

86.1 [0.240] 3.58 [0.141] 0.38 [0.015]

6 7.6 [0.299] 4.52 [0.178] 0.38 [0.015]

4 9.4 [0.370] 5.69 [0.224] 0.38 [0.015]

210.9 [0.429] 7.06 [0.278] 0.38 [0.015]

011.9 [0.469] 8.81 [0.347] 0.38 [0.015]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

TFE-R Inside Diameter Wall Thickness**

Size Minimum Expanded Maximum Recovered Nominal Recovered

as Supplied After Heating After Heating

5/64 2.0 [0.079] 0.6 [0.024] 0.23 [0.009]

1/8 3.2 [0.126] 1.0 [0.039] 0.25 [0.010]

1/4 6.4 [0.252] 1.6 [0.063] 0.30 [0.012]

3/8 9.5 [0.374] 2.4 [0.095] 0.30 [0.012]

1/2 12.7 [0.500] 3.7 [0.146] 0.38 [0.015]

5/8 15.9 [0.626] 4.5 [0.177] 0.38 [0.015]

3/4 19.0 [0.748] 5.7 [0.224] 0.38 [0.015]

1 25.4 [1.000] 7.1 [0.230] 0.38 [0.015]

1-1/4 32.0 [1.260] 8.8 [0.347] 0.38 [0.015]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Color Standard Clear (-X)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging In 1.2-meter [4-foot] lengths.

Ordering description*** Specify product name, size and color (for example,TFE 22-X).

***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.

Ordering Information

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-118

Tubing Kits and Mini-Spools

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Smaller Packaging Options

for Single Wall and

Adhesive-Lined Tubing

Products

Product Facts

nVERSAFIT and RNF-100

tubing: 2:1 shrink ratio

nDWP-125: 3:1 shrink ratio

nES1000: 4:1 shrink ratio

nVERSAFIT tubing’s low full

recovery temperature

reduces installation time

and the risk of damage to

temperature-sensitive

components

nRNF-100 offers excellent

physical, chemical, and

electrical properties that

meet or exceed commercial,

industrial and military

standards for highly

reliable, general purpose

tubing

nDWP-125 and ES1000 have

high-shrink-ratios to allow

for insulation and sealing of

irregular shapes; few sizes

cover a wide range of

diameters

nRoHS compliant

wide variety of electrical

applications, including wire

splices, terminations, break-

outs and connector-to-

cable transitions.

Installation

Minimum full recovery

temperature:

VERSAFIT: 90°C [194°F]

RNF-100: 121°C [250°F]

DWP-125: 125°C [257°F]

ES1000: 135°C [275°F]

Operating Temperature Range

VERSAFIT and RNF-100:

-55°C to 135°C

[-67°F to 275°F]

DWP-125:

-40°C to 110°C

[-40°F to 230°F]

ES1000:

-40°C to 130°C

[-40°F to 266°F]

Specifications/Approvals

Applications

Single wall VERSAFIT and

RNF-100 tubing provide

electrical insulation and

strain relief of in-line com-

ponents, electrical connec-

tions, wire terminations, and

splices. They can be used

to bundle wires for flexible

light duty harnesses. Also

to identify or color code

wires, cables, terminals and

electronic components.

Adhesive-lined DWP-125

and ES1000 environmen-

tally seal and protect a

Available in: Americas Europe Asia Pacific

Series UL CSA Military TE

VERSAFIT E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/5*, RW-3009

600 V, 125°C 600 V, 125°C Classes 1 & 3

RNF-100 E35586 LR31929 AMS-DTL-23053/5*, RT-350

600 V, 125°C 600 V, 125°C Class 1

DWP-125 E35586 —— DWP-125 SCD

600 V, 125°C

ES1000 E85381 —— RT-1113

600 V, 125°C

*Formerly MIL-I-23053/5 and MIL-DTL-23053/5.

®

3-119

Tubing Kits and Mini-Spools (Continued)

Heat-Shrinkable Tubing

Heat-shrinkable Tubing

Single Wall Tubing

KIT 1 – 2 to 1 Shrink Ratio •

Black • 600V, 125°C,

UL/CSA VW-1

(KIT 1 PN: A55251-000)

Expanded I.D. Quantity (6 Inch Pieces) Fits Wire Gauge Size Refill Part Number

VERSAFIT-3/16” 30 18 – 14 AWG D76139-000

VERSAFIT-1/4” 28 12 – 10 AWG F37063-000

VERSAFIT-3/8” 24 8 AWG D27573-000

VERSAFIT-1/2” 20 6 –3 AWG C02462-000

VERSAFIT-3/4” 14 2 – 1/0 AWG A92664-000

VERSAFIT-1” 10 2/0 – 4/0 AWG C21270-000

KIT 2 – 2 to 1 Shrink Ratio •

7 Colors** • 600V, 125°C,

UL/CSA VW-1 (except clear)

(KIT 2 PN: D54859-000)

Expanded I.D. Quantity (6 Inch Pieces) Fits Wire Gauge Size Refill Part Number

VERSAFIT-3/32” 35 18 AWG E31091-000

VERSAFIT-1/8” 28 16 AWG 349256-000

VERSAFIT-3/16” 21 14 AWG C53800-000

VERSAFIT-1/4” 21 12 – 10 AWG C87605-000

VERSAFIT-3/8” 14 8 AWG A82691-000

VERSAFIT-1/2” 14 6 – 3 AWG E10896-000

Adhesive-Lined Tubing

KIT 3 – Black/White/Red/Clear

• 600V, 125°C, UL

(KIT 3 PN: E42160-000)

Expanded I.D. Quantity (6 Inch Pieces) Fits Wire Gauge Size Refill Part Number

DWP-125-1/8” 25 20 – 16 AWG (3 to 1 Shrink Ratio) D14889-000

DWP-125-3/16” 25 14 –10 AWG (3 to 1 Shrink Ratio) E87367-000

DWP-125-1/4” 24 12 –10 AWG (3 to 1 Shrink Ratio) F91864-000

DWP-125-1/2” 10 6 –3 AWG (3 to 1 Shrink Ratio) F41454-000

DWP-125-3/4” 5 2 – 1/0 AWG (3 to 1 Shrink Ratio) C67617-000

DWP-125-1” 3 2/0 – 4/0 AWG (3 to 1 Shrink Ratio) F66623-000

ES1000-NO.1 6 16 – 12 AWG (4 to 1 Shrink Ratio)

ES1000-NO.2 5 12 – 10 AWG (4 to 1 Shrink Ratio)

ES1000-NO.3 5 10 – 8 AWG (4 to 1 Shrink Ratio)

ES1000-NO.4 3 6 –3 AWG (4 to 1 Shrink Ratio)

KITS 1, 2 and 3 are comprised of a durable six section plastic box with hinged lid. Inside the lid are product selection

guidelines. Ask your Sales Representative about KIT 4 and KIT 6, our Economy Tubing Kits in a reclosable plastic

bag, also used on “point of sale” racks. Here are Part Numbers for those Kits and their content:

KIT 4: E32151-000 (Three pieces each of 3/16”, 1/4”, 3/8”, 1/2”, 3/4” and 1” Black tubing in 6 inch pieces)

KIT 6: C72402-000 (Three pieces each of 3/64”, 1/16”, 3/32” and 1/8” Black tubing in 6 inch pieces)

VERSAFIT MINI-SPOOLS

2 to 1 Shrink Ratio • Black •

600V, 125°C, UL/CSA VW-1

Expanded I.D. Quantity (Feet) Part Number

VERSAFIT-3/64” 100 C16404-000

VERSAFIT-1/16” 75 E40870-000

VERSAFIT-3/32 65 D70981-000

VERSAFIT-1/8” 60 C17600-000

VERSAFIT-3/16” 50 F27135-000

VERSAFIT-1/4” 40 F64479-000

VERSAFIT-3/8” 35 D57591-000

VERSAFIT-1/2” 30 E37316-000

VERSAFIT-3/4” 25 449582-000

VERSAFIT-1” 15 F27156-000

VERSAFIT is a very flexible, highly flame-retardant polyolefin tubing, 90°C full recovery temperature, good fluid

resistance with a UL 224/CSA VW-1 flammability rating.

RNF-100 MINI-SPOOLS

2 to 1 Shrink Ratio • Black •

600V, 125°C, UL/CSA

Expanded I.D. Quantity (Feet) Part Number

RNF-100-3/64” 100 D00409-000

RNF-100-1/16” 75 A66551-000

RNF-100-3/32 65 D42391-000

RNF-100-1/8” 60 F56629-000

RNF-100-3/16” 50 E77288-000

RNF-100-1/4” 40 F75818-000

RNF-100-3/8” 35 D12330-000

RNF-100-1/2” 30 A81736-000

RNF-100-3/4” 25 E40866-000

RNF-100-1” 15 E62131-000

RNF-100 is a flexible, flame-retardant polyolefin tubing, 121°C full recovery temperature, excellent fluid resistance

with a UL 224/CSA All Tubing flammability rating.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-120

URHT

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

nnn

Series Military TE

URHT SAE-AS81765/1, Type II* URHT SCD

*heat-shrinkable, crosslinked, flexible polyolefin

Ultra-High-Ratio, Flame-

Retardant, Polyolefin Heat-

Shrinkable Tubing

Product Facts

nShrink ratios as high as 8:1

nSpecially formulated for

thick wall insulation, strain

relief and abrasion

protection

nFlame retardant passing

ASTM D 635

nExcellent performance in

both hot and cold

environments

nOptional factory applied

adhesive provides watertight

environmental sealing in

wet and corrosive locations

nRoHS compliant

Specifications/Approvals

Applications

Ultra-high-shrink-ratio, heat-

shrinkable tubing, with

expansion ratios as high as

8-to-1, is designed to con-

form to odd shapes and

shrink over large transitions,

allowing for the repair and

sealing of cable connectors

and equipment. Cable

harnesses can be repaired

and released without

disassembly. This product

can be used to seal the

back end of a connector or

simply repair a damaged

outer insulation of a cable

or wire.

URHT tubing is available

with or without a hot melt

adhesive lining.

Installation

Minimum shrink

temperature: 135°C [275°F]

Minimum full recovery

temperature: 150°C [302°F]

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

3-121

URHT (Continued)

Heat-Shrinkable Tubing

Heat-shrinkable Tubing

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging In pieces.

Ordering description Specify product name, size, cut length and color (for example, URHT-200-10-0).

Ordering Information

Part Numbering System

42 = Std Adhesive

86 = High Performance Adhesive

Unrestricted recovered length

Expanded inside diameter - as supplied

URHT - _ / _ / _

Inside Diameter Wall Thickness

Minimum Maximum Nominal Unrestricted Full

Size Expanded Recovered Recovered Recovered Length

as Supplied After Heating After Heating ± 6.35 (.250)

URHT-200 50.80 (2.000) 5.84 (0.230) 3.56 (0.140) 7.62, 101.60, 152.40, 254.00

(3, 4, 6, 10)

URHT-300 76.20 (3.000) 8.64 (0.340) 3.56 (0.140) 7.62, 101.60, 152.40, 254.00

(3, 4, 6, 10)

Product Dimensions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-122

Versafit

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Highly Flame-Retardant,

Very Flexible, Low-Shrink-

Temperature, Polyolefin

Tubing

Product Facts

n2:1 shrink ratio

nLow shrink temperature

reduces installation time

and the risk of damage to

temperature-sensitive

components

nVery flexible; doesn’t easily

wrinkle when bent

nHighly flame-retardant

nHot stamps extremely well

nHigher temperature rating,

better thermal stability, and

higher resistance to physical

abuse than noncrosslinked

materials

nFree of polybrominated

biphenyls (PBBs) and

polybrominated biphenyl

oxides and ethers (PBBOs

and PBBEs), which are

classified as environmentally

hazardous substances

nRoHS compliant

Installation

Minimum shrink

temperature: 70°C [158°F]

Minimum full recovery

temperature: 90°C [194°F]

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

Specifications/Approvals

Applications

Cost-effective choice for

many commercial and

military applications;

electrically insulates

and protects in-line

components, disconnect

terminals, and splices.

Bundles wires for very

flexible light-duty

harnesses. Strain-relieves

electrical wire connections

for commercial applica-

tions. Identifies or color-

codes wires, cables,

terminals, and components.

Available in: Americas Europe Asia Pacific

nnn

Series UL CSA Military TE

Versafit E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/5* RW-3009

600 V, 125°C 600 V, 125°C Classes 1 & 3

*Formerly MIL-I-23053/5 and MIL-DTL-23053/5.

®

3-123

Versafit (Continued)

Heat-Shrinkable Tubing

Heat-shrinkable Tubing

Product Dimensions Inside Diameter Recovered Wall Thickness**

Size Expanded Maximum Recovered After Heating

as Supplied After Heating

3/64 1.63 ± 0.2 [0.064 ± 0.008] 0.6 [0.023] 0.40 ± 0.08 [0.016 ± 0.003]

1/16 1.85 ± 0.2 [0.073 ± 0.008] 0.8 [0.031] 0.43 ± 0.08 [0.017 ± 0.003]

3/32 2.79 ± 0.2 [0.110 ± 0.008] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003]

1/8 3.43 ± 0.2 [0.135 ± 0.008] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003]

3/16 5.21 ± 0.3 [0.205 ± 0.010] 2.4 [0.093] 0.51 ± 0.08 [0.020 ± 0.003]

1/4 7.11 ± 0.3 [0.280 ± 0.010] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003]

3/8 10.16 ± 0.4 [0.400 ± 0.015] 4.8 [0.187] 0.64 ± 0.08 [0.025 ± 0.003]

1/2 13.72 ± 0.4 [0.540 ± 0.015] 6.4 [0.250] 0.64 ± 0.08 [0.025 ± 0.003]

5/8*** 16.90 ± 0.4 [0.665 ± 0.015] 8.0 [0.315] 0.76 ± 0.08 [0.030 ± 0.003]

3/4 20.45 ± 0.4 [0.805 ± 0.015] 9.5 [0.375] 0.76 ± 0.08 [0.030 ± 0.003]

1 25.53 ± 0.4 [1.055 ± 0.015] 12.7 [0.500] 0.89 ± 0.12 [0.035 ± 0.005]

1 1/4*** 33.40 ± 0.7 [1.315 ± 0.025] 15.9 [0.625] 1.02 ± 0.15 [0.040 ± 0.006]

1 1/2 39.88 ± 0.8 [1.570 ± 0.030] 19.1 [0.750] 1.02 ± 0.15 [0.040 ± 0.006]

2 52.83 ± 1.0 [2.080 ± 0.040] 25.4 [1.000] 1.14 ± 0.16 [0.045 ± 0.007]

378.49 ± 1.0 [3.090 ± 0.040] 38.1 [1.500] 1.27 ± 0.20 [0.050 ± 0.008]

4104.14 ± 1.3 [4.100 ± 0.050] 50.8 [2.000] 1.40 ± 0.23 [0.055 ± 0.009]

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

***Nonstandard size; available by special order only.

Color Standard Black (-0), white (-9), red (-2), blue (-6), yellow (-4),

green (-5), sizes 3/64 through 1-inch only)

Nonstandard Brown (-1), orange (-3), violet (-7), gray (-8)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging**** On spools.

Ordering description***** Specify product name, size and color (for example, Versafit 1/4-0).

****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64” up to 1”.

*****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.

Ordering Information

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-124

Versaflex

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Available in: Americas Europe Asia Pacific

Applications

Versaflex sleeving is suited

for the mechanical protec-

tion of wire harnesses,

hoses, and all other appli-

cations where exceptional

flexibility combined with

superior abrasion/cut resist-

ance is required. It also

serves as an economical

means for wire bundling

that will not trap heat or

moisture; expanding easily

to fit over irregular shapes,

then contracting to conform

and grip. To prevent

fraying, these products

should be cut to length

using a hot knife.

Series UL TE

Versaflex-FR E306976 VW-1, 125°C

Versaflex — RK-6772

Expandable, Braided,

Polyester Sleeving

Product Facts

nExcellent abrasion and cut-

through resistance

nLightweight

nFlexible (even at low

temperatures)

nFungus proof

nNot affected by most

chemical and solvents,

non-hygroscopic

nVersaflex-FR sleeving

meets UL VW-1 and is self-

extinguishing

nWide range of sizes

available

nRoHS compliant

Specifications/Approvals

Installation

This product is cold

applied.

Operating Temperature Range

-50°C to 150°C

[-58°F to 302°F]

(220°C [-58°F to 302°F]

for short periods)

3-125

Versaflex (Continued)

Heat-Shrinkable Tubing

Heat-shrinkable Tubing

Versaflex (metric)

Nominal Size Size Range

Minimum Maximum

3 (0.118) 1 (0.039) 5 (0.197)

4 (0.158) 2 (0.079) 7 (0.276)

5 (0.197) 3 (0.118) 9 (0.354)

6 (0.236) 4 (0.158) 12 (0.472)

8 (0.315) 5 (0.197) 12 (0.472)

10 (0.394) 7 (0.276) 15 (0.591)

12 (0.472) 8 (0.315) 17 (0.669)

15 (0.591) 10 (0.394) 20 (0.787)

20 (0.787) 14 (0.551) 26 (1.024)

25 (0.984) 18 (0.709) 34 (1.339)

30 (1.181) 20 (0.787) 40 (1.575)

40 (1.575) 30 (1.181) 50 (1.969)

50 (1.969) 40 (1.575) 60 (2.362)

Versaflex (Imperial)

Size Nominal Size Size Range

1/8 3 (0.118) 2.4 – 6.4 (0.094 – 0.252)

1/4 6 (0.236) 3.2 – 9.5 (0.125 – 0.375)

3/8 10 (0.394) 4.7 – 16 (0.185 – 0.630)

1/2 13 (0.512) 6.4 – 19 (0.252 – 0.748)

3/4 19 (0.748) 13 – 32 (0.512 – 1.260)

1-1/4 32 (1.256) 19 – 45 (0.748 – 1.772)

1-3/4 45 (1.772) 32 – 70 (1.260 – 2.756)

2 51 (2.008) 38 – 76 (1.496 – 2.992)

Versaflex-FR flame retardant, expandable polyester braid

Size Nominal Size Size Range

1/8 3 (0.118) 2.4 – 6.4 (0.094 – 0.252)

1/4 6 (0.236) 3.2 – 9.5 (0.125 – 0.375)

3/8 10 (0.394) 4.7 – 16 (0.185 – 0.630)

1/2 13 (0.512) 6.4 – 19 (0.252 – 0.748)

3/4 19 (0.748) 13 – 32 (0.512 – 1.260)

1-1/4 32 (1.256) 19 – 45 (0.748 – 1.772)

1-3/4 45 (1.772) 32 – 70 (1.260 – 2.756)

2 51 (2.008) 38 – 76 (1.496 – 2.992)

Product Dimensions

Color Standard Versaflex (metric) : Black (-0) Grey (-8)

Versaflex (imperial) : Black (-0)

Versaflex-FR : Black with a white X tracer (-09)

Standard packaging On spools.

Ordering description Specify product name, size and color (for example, VERSAFLEX-FR-1/4-09-SP)

Ordering Information

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-126

XFFR

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Halogen-Free,

Flame-Retardant,

Heat-Shrinkable Tubing

Product Facts

nEmits minimal amounts of

toxic or acid gasses during

combustion

nMeets performance

requirements of

MIL-C-24640 and

MIL-C-24643 cable jackets

nResists moisture, fungus,

and weathering

nAvailable in expansion

ratios as high as 3:1

nXFFR has the following

approvals:

- ABS (American Bureau of

Shipping)

- Lloyd’s (Lloyd’s Register of

Shipping)

nRoHS compliant

Specifications/Approvals Series Military Industry TE

XFFR MIL-C-24640 NES 713 RW-2016

MIL-C-24643 NES 711

Applications

XFFR halogen-free tubing

can be used for rejacketing

and repairing halogen-free

cables in any enclosed area

where a flame-retardant,

halogen-free environment is

required. These environments

include tunnels, buildings,

mass transit vehicles, and

ships. When installed with

S-1305 tape, the tubing can

also be used in applica-

tions requiring water seal-

ing and protection from

abrasion and corrosion.

Installation

Minimum shrink

temperature: 70°C [158°F]

Minimum full recovery

temperature: 121°C [250°F]

Operating Temperature Range

-55°C to 110°C

[-67°F to 230°F]

Available in: Americas Europe Asia Pacific

nnn

Heat-shrinkable Tubing

3-127

XFFR (Continued)

Heat-Shrinkable Tubing

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Standard packaging 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths.

Ordering Information

Part Numbering System

“NM” - no mark



Length in feet (4 feet standard)



Size



Family

XFFR - 03 X 4 / NM

Product Dimensions Inside Diameter Recovered Wall Thickness*

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating (Nominal)

XFFR-03 7.62 [0.300] 2.54 [0.100] 2.03 [0.080]

XFFR-04 10.16 [0.400] 3.81 [0.150] 2.03 [0.080]

XFFR-07 19.05 [0.750] 5.59 [0.220] 2.03 [0.080]

XFFR-11 27.94 [1.100] 9.52 [0.375] 2.67 [0.105]

XFFR-15 38.10 [1.500] 12.70 [0.500] 3.05 [0.120]

XFFR-20 50.80 [2.000] 19.05 [0.750] 3.05 [0.120]

XFFR-30 76.20 [3.000] 31.75 [1.250] 4.06 [0.160]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-128

ZH-100

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Flexible, Thin-Wall, Low-

Fire-Hazard Tubing

Product Facts

n2:1 shrink ratio

nLow smoke emissions

nFlexible, flame-retardant

nNo added halogens

nLow evolution of acid gases

nRoHS compliant

Specifications/Approvals Series Industry TE

ZH-100 BR 1326A RW-2031

Applications

ZH-100 is a flexible,

thin-wall, heat-shrinkable

tubing designed for low-

fire-hazard applications.

ZH-100 contains no added

halogens, and exhibits

excellent fire safety

characteristics combined

with low evolution of acid

gases, while retaining good

mechanical and fluid

resistance properties.

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 120°C [248°F]

Operating Temperature Range

-30°C to 105°C

[-22°F to 221°F]

Available in: Americas Europe Asia Pacific

nnn

Heat-shrinkable Tubing

3-129

ZH-100 (Continued)

Heat-Shrinkable Tubing

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description Specify product name, size and color (for example, ZH-100 1/8-0).

Ordering Information

Product Dimensions Inside Diameter Recovered Wall Thickness*

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating

1/8 3.2 [0.125] 1.6 [0.062] 0.50 ± 0.10 [0.019 ± 0.004]

3/16 4.8 [0.187] 2.4 [0.093] 0.50 ± .0.10 [0.019 ± 0.004]

1/4 6.4 [0.250] 3.2 [0.125] 0.65 ± 0.15 [0.026 ± 0.006]

3/8 9.5 [0.375] 4.8 [0.187] 0.65 ± 0.15 [0.026 ± 0.006]

1/2 12.7 [0.500] 6.4 [0.250] 0.65 ± 0.15 [0.026 ± 0.006]

3/4 19.0 [0.750] 9.5 [0.375] 0.75 ± 0.15 [0.030 ± 0.006]

1 25.4 [1.000] 12.7 [0.500] 0.90 ± 0.15 [0.035 ± 0.006]

1 1/2 38.0 [1.500] 19.0 [0.750] 1.00 ± 0.20 [0.039 ± 0.008]

251.0 [2.000] 25.4 [1.000] 1.15 ± 0.25 [0.045 ± 0.010]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-130

ZHTM

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Heat-Shrinkable, Flexible

Tubing with Low Toxicity for

Fire Safety Applications

Product Facts

n2:1 shrink ratio

nLow smoke emission

nSystem 100 tubing

nRoHS compliant

Used for insulation and

protection of cables,

harnesses, and electrical

and electronic components

in enclosed spaces, such

as in marine applications,

mass transit systems, and

offshore installations, to

reduce toxicity risks, or

where equipment would

be irreparably damaged

by corrosive products

of combustion.

Installation

Minimum shrink

temperature: 80°C [176°F]

Minimum full recovery

temperature: 121°C [250°F]

Operating Temperature Range

-30°C to 105°C

[-22°F to 221°F]

Specifications/Approvals

Applications

A flexible, thick-wall,

heat-shrinkable tubing to

be used in conjunction with

-100 molded parts and

Zerohal cable to form

System 100. This material

exhibits excellent fire safety

characteristics combined

with low smoke emission

and low evolution of acid

gases while retaining good

mechanical and fluid-

resistance properties.

Available in: Americas Europe Asia Pacific

nnn

Series Military Agency Industry TE

ZHTM Def. Stan. 59-97 BS 4G-198 Part 3 Type 15 BR 1326A RW-2058

Issue 3 Type 8 VG 95343 Part 5 Type L

VDE 0341/Pt 9005

Heat-shrinkable Tubing

3-131

ZHTM (Continued)

Heat-Shrinkable Tubing

Color Standard Black (-0)

Size selection Always order the largest size that will shrink snugly over the component to be covered.

Special order sizes are available upon request.

Standard packaging On spools.

Ordering description** Specify product name, size and color (for example, ZHTM 8/4-0-SP).

**Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description.

Ordering Information

Product Dimensions Inside Diameter Recovered Wall Thickness*

Size Minimum Expanded Maximum Recovered After Heating

as Supplied After Heating

3/1.5 3.0 [0.118] 1.5 [0.059] 0.70 ± 0.10 [0.028 ± 0.004]

5/2.5 5.0 [0.197] 2.5 [0.098] 0.75 ± 0.12 [0.030 ± 0.005]

8/4 8.0 [0.315] 4.0 [0.157] 0.80 ± 0.15 [0.031 ± 0.006]

12/6 12.0 [0.472] 6.0 [0.236] 0.90 ± 0.15 [0.035 ± 0.006]

18/9 18.0 [0.709] 9.0 [0.354] 1.00 ± 0.18 [0.039 ± 0.007]

24/12 24.0 [0.945] 12.0 [0.472] 1.10 ± 0.20 [0.043 ± 0.008]

40/20 40.0 [1.575] 20.0 [0.789] 1.30 ± 0.23 [0.051 ± 0.009]

50/30 50.0 [1.969] 30.0 [1.181] 1.50 ± 0.28 [0.059 ± 0.011]

*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

3-132

Engineering Notes

Heat-Shrinkable Tubing

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Table of Contents

Molded Parts

4-1

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Overview ………………………………………………………………………………………………4-2

General Information ………………………………………………………………………………4-3, 4-4

Selection Tables …………………………………………………………………………………4-5, 4-6

Part Numbering System ………………………………………………………………………………4-7

Visual Selection Guide …………………………………………………………………………4-8 to 4-20

Boot Adapter Selection Tables ………………………………………………………………4-21 to 4-23

Material Selection Table ……………………………………………………………………………4-24

Materials

-3 Semirigid modified polyolefin …………………………………4-25, 4-26

-4 Flexible polyolefin ………………………………………………4-27, 4-28

-12 Modified fluoroelastomer ………………………………………4-29, 4-30

-25 Fluid-resistant modified elastomer ……………………………4-31, 4-32

-25S Fluid-resistant screened elastomer ……………………………4-33, 4-34

-50 Fluid-resistant modified elastomer ……………………………4-35, 4-36

-51 Chemical-resistant fluoroelastomer ……………………………4-37, 4-38

-55 Flexible fluoropolymer……………………………………………4-39, 4-40

-71 Semirigid modified polyolefin …………………………………4-41, 4-42

-100 Low-fire-hazard material…………………………………………4-43, 4-44

-100S Low-fire-hazard screened material ……………………………4-45, 4-46

-125 Flexible fluoropolymer……………………………………………4-47, 4-48

-770 CBRN fluoroelastomer…………………………………………4-49 to 4-51

-780 CBRN fluroelastomer …………………………………………4-52 to 4-54

-790 CBRN fluroelastomer …………………………………………4-55 to 4-57

Caps

101A011 to 094 End caps …………………………………………………………4-58, 4-59

SSC Heat-shrinkable end caps ………………………………………4-60, 4-61

Boots

202A111 to 196 Straight boot ……………………………………………………………4-62

202C611 to 663 Uniboot …………………………………………………………………4-63

202D121 to 196 Straight, lipped boot ……………………………………………………4-64

202D211 to 299 Straight, lipped boot ……………………………………………………4-65

202D921 to 963 Straight, lipped boot ……………………………………………………4-66

202F211 to 274 Straight, lipped boot ……………………………………………………4-67

202G211 to 253 Straight, lipped boot ……………………………………………………4-68

202G611 to 653 Uniboot …………………………………………………………………4-69

202K121 to 185 Straight, lipped boot ……………………………………………………4-70

214A011 to 052 D-subminiature, straight boot …………………………………………4-71

214A311 to 352 D-subminiature, straight boot …………………………………………4-72

222A111 to 196 Right-angled boot ………………………………………………………4-73

222D121 to 196 Right-angled, lipped boot ……………………………………………4-74

222D211 to 299 Right-angled, lipped boot ……………………………………………4-75

222D921 to 963 Right-angled, lipped boot ……………………………………………4-76

222F211 to 285 Right-angled, lipped boot ……………………………………………4-77

222K121 to 185 Right-angled, lipped boot ……………………………………………4-78

234A011 to 071 D-subminiature, right-angled boot ……………………………………4-79

234A111 to 152 D-subminiature, side-entry boot ………………………………………4-80

234A611 to 671 D-subminiature, 90˚ end-entry boot …………………………………4-81

242W042 to 063 45˚ angled boot …………………………………………………………4-82

Micro Molded Shapes Microboots ……………………………………………………4-83 to 4-87

Feedthroughs

207W213 to 256 Two-part feedthrough …………………………………………………4-88

CES Heat-shrinkable cable entry seals……………………………4-89 to 4-92

Transitions

301A011 to 048 T transition ………………………………………………………………4-93

301A511 to 514 Slimline T transition ……………………………………………………4-94

322A112 to 158 T transition ………………………………………………………………4-95

342A012 to 058 45˚ side-breakout transition ……………………………………………4-96

362A014 to 114 30˚ side-breakout transition ……………………………………………4-97

381A301 to 304 Slimline Y transition ……………………………………………………4-98

Note: Users should independently

evaluate the suitability of the

product for their application.

Before ordering, check with

TE Connectivity for most

current data.

Table of Contents (Continued)

Overview

4-2

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

TE heat-shrinkable molded

parts, with adhesive coating,

form a watertight seal, pro-

tecting cables and equipment

from corrosion

and mechanical abuse while

providing excellent electrical

insulating properties. Meeting

requirements for most mass-

transit, military, and

commercial marine

applications, Raychem brand

molded parts include:

■SSC end caps, which pro-

vide optimum waterproofing

and environmental protec-

tion for underwater, under-

ground, or outdoor applica-

tions. The end caps are

highly resistant to moisture,

fungus, and weathering.

■Heat-shrinkable boots and

transitions, which replace

tapes, mold-in-place epox-

ies, and grease. These

molded parts can be used

for cable breakouts, transi-

tions, and terminations. For

example, they provide reli-

able sealing to specific

altitudes on standard Navy

cable jackets and on lead,

steel, aluminum, copper,

and most elastomeric

insulation materials.

All of these molded parts fit a

wide variety of applications.

To select the right part for

your application, follow these

steps:

■Select the necessary shape.

■Match the shape with the

appropriate material.

■Select a compatible adhe-

sive, if needed, to provide

additional environmental

protection. Adhesives

come either preinstalled or

as separate components

(see Section 5).

Also available is an extensive

line of adapters (see Section

6) and heat-shrinkable

tubings (see Section 3) to

further integrate and strength-

en harness assemblies.

Whatever your application, TE

molded parts almost always

meet the performance char-

acteristics you require, includ-

ing operation in low- and

high-temperature environ-

ments; mechanical strength;

resistance to fluids, flame,

and mechanical abuse;

environmental sealing; and

strain relief.

382A012 to 046 Y transition ………………………………………………………………4-99

382C312, 322 & 332 Slimline Y transition……………………………………………………4-100

462A011 to 060 Transition, one to three cables ………………………………………4-101

462A421 to 424 Slimline transition, one to three cables………………………………4-102

562A011 to 067 Transition, one to four cables…………………………………………4-103

QFT Configurable heat-shrink transition …………………………4-104, 4-105

SSB, T, F to 8S Chem-X Heavy Duty Breakout Boots ………………………4-106, 4-107

Accessories

202W302 to 342 Heat-shrink bobbins …………………………………………4-108, 4-109

400W242 Heat-shrink

positioning ring ………………………………………………4-110, 4-111

RayOLOn Kits Roll-on sealing sleeve ………………………………………4-112, 4-113

SEB Raychem Side Entry Bushing ………………………………………4-114

shrinkHOoP Cable clamp

heat-shrink grommet ………………………………………4-115 to 4-117

XL Products Conversion Table ……………………………………………4-118, 4-119

Sigmaform Products Conversion Table………………………………………………………4-120

General Information

Molded Parts

4-3

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Bulbous Molded Parts

TE bulbous-shaped molded

parts provide rugged

mechanical and environ-

mental protection, meet

numerous specifications,

and have been used suc-

cessfully in military wire and

cable harnesses for more

than 30 years.

Most connector strain relief

boots come in two versions:

■With an adapter lip

molded into the “H” end,

which locks into the

groove on the backshell

adapter (part number is

identified with a “D” or

“K”).

■Without the adapter lip

(the boot may be installed

directly on the rear of

connector threads 12 mm

[.472] long or longer).

This part number is

identified with an “A.”

Many other optional fea-

tures are available, such

as molding ports and

drain holes. For other

modifications and custom

shapes, please contact TE.

Modifications

Certain variations of the

standard shapes, such

as shorter leg lengths or

specific over expansions,

are possible. Modifications

must be requested prior to

your order, for feasibility.

Molding Port

Modifications (-00)

Some specifications call for

potting the molded shape

with sealant to provide addi-

tional protection from mois-

ture. Most of the bulbous

boots and transitions can

be ordered with molding

ports for this purpose.

Drain Hole Modification (-88)

Some specifications require

drain holes in the molded

part to provide an exit for

condensation. Drain holes

must be requested when

you place your order.

Specials

Complete design, tooling,

and production of custom

molded shapes and special

adaptations are also possi-

ble. Estimates are made

upon request.

4-4

General Information (Continued)

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Breakout Boots

Heavy-duty breakouts

provide mechanical strain

relief and environmental

sealing for power cables

where the cable jacket is

cut back and conductors

broken out.

These boots are used

widely in ship building and

meet the requirements of

the following:

■Lloyd’s Register of

Shipping

■American Bureau of

Shipping (ABS)

■DOD-STD-2003

■SAE-AS-81765/1

Slim-Line Molded Parts

With their low profile, these

flexible molded parts

conform to cables better

and create less bulk at tran-

sition points and connectors

than bulbous molded parts.

TE molded parts are avail-

able in a variety of slim-line

shapes, including straight

and right-angle boots as

well as transitions. A small

family of parts can provide

a wide variety of expan-

sions (under expansion,

over expansion, cutoff).

Modifications are easily

provided.

Cable End Caps

Heat-shrinkable end caps

provide a reliable method of

sealing power cables,

pipes, conduit, and other

cylindrical objects against

corrosion and moisture

penetration.

Application Family Description Typical Shapes

202D121 to 196

222D121 to 196

Lipped boots for use with a circular adapter 202K121 to 185

222K121 to 185

242W042 to 063

Nonlipped boots for use directly on a 202A111 to 196

circular connector 222A111 to 196

202D211 to 299

Low-profile lipped boots for use with a 222D211 to 299

circular adapter 202F211 to 274

222F211 to 285

202G211 to 253

Lipped boots for use with a 202D921 to 963

circular adapter 222D921 to 963

Lipped boots with compressible design 202C611 to 663

for use with a circular adapter 202G611 to 653

214A011 to 052

Adapter boots for use with 234A011 to 071

D-subminiature connectors 214A311 to 352

234A111 to 152

234A611 to 671

Molded Parts

4-5

Selection Tables

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015



Boots

Application Family Description Typical Shapes

Feedthroughs 207W213 to 256

and

CES

D-Subminiatures 214A011 to 052

End Caps 101A011 to 094

and

SSC

4-6

Selection Tables (Continued)

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Application Family Description Typical Shapes

Breakout Boots SSB, T, F, 6S, 85

301A011 to 048

"T" Transitions 301A511 to 514

322A112 to 158

45° Transitions 342A012 to 058

30° Transitions 362A014 to 114

“Y” Transitions 381A301 to 304

382A012 to 046

3:1 Transitions 462A011 to 060

462A421 to 424

4:1 Transitions 562A011 to 067

Transitions

Shape Selection:

Other Products

H K Dia.

101A Series SSC Series

Molded Parts

4-7

Part Numbering System

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Color (0 = Black). Other colors factory quote

Optional Adhesive* Coating (precoated in factory)

Modification (available on request)

• Over expansion

• Cutoff

• Molding ports (injection and vent)

Material**

Size of Part in Family: From 11 (= smallest) to 99 (= largest)

Family Number

Type of Part:

A = Nonlipped boots/transitions

C = Lipped boot

D = Lipped boot

F = Lipped boot

K = Lipped boot

S = Rayaten

G = Lipped boot

W = Other shapes

Angle of Part:

All openings One opening

Circular Noncircular

0 = Straight 0 = Straight

2 = 90˚ 3 = 90˚

4 = 45˚ 5 = 45˚

6 = 30˚ 7 = 30˚

Number of openings in the part

2 0 2D 1 21 - 3 - 01 / 42 - 0

*See section 5 for details on adhesives.

**See page 4-24 for details on materials.

4-8

Visual Selection Guide

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Lipped Boots for Use

With an Adapter

As supplied

After recovery

202D121 through 196 202D211 through 299 202D921 through 963 202K121 through 185

As supplied

After recovery

222B012 through 063 222B112 and 123 222D121 through 196 222D211 through 299

As supplied

After recovery

222D921 through 963 222K121 through 185 242 A312 and 322

Boots:

Circular Connectors —

Lipped

Molded Parts

4-9

Visual Selection Guide (Continued)

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Boots:

Circular Connectors —

Nonlipped

Nonlipped Boots for Direct

Attachment on Connectors

As supplied

After recovery

202A011 through 096 202A111 through 196 202A212 through 264 202A312 through 364

As supplied

After recovery

202A915 202A921 203A021

As supplied

After recovery

203A211 203A312 204A011 204A311

As supplied

After recovery

204A511 204A612 208A011 through 086 222A011

Visual Selection Guide (Continued)

4-10

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Nonlipped Boots for Direct

Attachment on Connectors

As supplied

After recovery

222A111 through 196 222A213 through 255 234A313 through 355 223A213 through 233 224A012

As supplied

After recovery

226A075 228A011 through 097 242A142 243A012 & 022 246A166

As supplied

After recovery

202B521 through 598

As supplied

After recovery

202C611 through 633 202F211 through 274

202G621 through 653 202E334 through 346 202G211 through 253 222F211 through 285

Boots:

Circular Connectors —

Nonlipped (Continued)

Boots: Circular

Connectors–Slim-Line

Visual Selection Guide (Continued)

Molded Parts

4-11

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

As supplied

After recovery

As supplied

After recovery

214A814

As supplied

After recovery

As supplied

After recovery

Boots: Rectangular

Connectors

214A011 214A124 214A311 214A452

through 052 and 133 through 352

234A011 234A111 234A333 234A443

through 071

234B111

Visual Selection Guide (Continued)

4-12

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Transitions: Bulbous

As supplied

After recovery

301A011 through 048 302A012 through 037 302A214 322A012 through 037 322A112 through 158

As supplied

After recovery

322A315 322A412 through 434 322A514 322B813

As supplied

After recovery

323A222 341A015 342A012 through 058

As supplied

After recovery

342A112 through 138 342A215 342A313 and 323 343A014 through 027 362A014 through 114

Visual Selection Guide (Continued)

Molded Parts

4-13

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Transitions: Bulbous

(Continued)

As supplied

After recovery

363A018 381A015 381A115 382A012 through 046 402A013

As supplied

After recovery

403A123 through 155 413A013 and 024 422A011 422A414

As supplied

After recovery

422A616 422A716 422A813 423A014 423A117

As supplied

After recovery

462A011 through 060 462A214

Visual Selection Guide (Continued)

4-14

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Transitions: Bulbous

(Continued)

Transitions: Slim-Line

As supplied

After recovery

502A812 through 845 522A013 561A017

As supplied

After recovery

562A011 through 067 602A012 602A022 602A114 602A212

As supplied

After recovery

622A014 703A155 704A011 and 012 902A014

As supplied

After recovery

301A511 through 514 381A301 through 304 462A421 through 424

Visual Selection Guide (Continued)

Molded Parts

4-15

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

As supplied

After recovery

102A911 102A951 102A961 102A962 102A981

As supplied

After recovery

102A992 102A993 102A994 202A817

As supplied

After recovery

220A012 through 023 234A211 234B111 and 122 254A015

As supplied

After recovery

302A734 401A112 and 402A212

Covers

As supplied

After recovery

201A711 through 792 202B811 through 821

Visual Selection Guide (Continued)

4-16

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Covers (Continued)

As supplied

After recovery

401A212 and 403A312 401A414 403A016 501A012 and 502A212

As supplied

After recovery

601A012

Sleeves

As supplied

After recovery

207W213 through 264 207W213-x-01 through

with A-type nut 264-x-01 with B-type nut

As supplied

After recovery

101A011 thru 094

Miscellaneous

204A711 and 002A011

Riser and Plug

(Not heat-shrinkable)

Caps

Visual Selection Guide (Continued)

Molded Parts

4-17

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Visual Selection Guide (Continued)

4-18

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Selected Molded Shapes

Families

As supplied

After recovery

202A111 through 196 Nonlipped boot

As supplied

After recovery

202D121 through 196 Lipped boot

Visual Selection Guide (Continued)

Molded Parts

4-19

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Selected Molded Shapes

Families (Continued)

As supplied

After recovery

202A212 through 264 Nonlipped boot 202D211 through 299 Lipped boot

As supplied

After recovery

202D921 through 963 Lipped boot 202K121 through 185 Lipped boot

As supplied

After recovery

207W213 through 264 Feedthrough 214A011 through 052 Rectangular boot

As supplied

After recovery

222A111 through 196 90° boot nonlipped 222A213 through 255 90° boot nonlipped

4-20

Visual Selection Guide (Continued)

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Selected Molded Shapes

Families (Continued)

As supplied

After recovery

222A313 through 355 90° boot nonlipped 222D121 through 196 90° boot lipped

As supplied

After recovery

222D211 through 299 90° boot lipped 222D921 though 963 90° boot lipped

As supplied

After recovery

222K121 through 185 90° boot lipped 301A011 through 048 T transition

Molded Parts

4-21

Boot Adapter Selection Tables

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Dimensions Fits Adapter

Boot Material Part Cable Order Number

Type Dash No. Diameter Length Spin Entry Size

Number Range Solid Coupling Shielded Tinel-Lock

202C611 4.83-9.65 [.19-.38] 120.65 [4.75] —— 04 04

202C621 8.13-16.26 [.32-.64] 133.35 [5.25] 12 12—14 06-08 04-07

50, 51 202C632 12.70-25.40 [.50-1.00] 146.05 [5.75] 14-16 16-18 10-14 10-16

71 202C642 17.53-35.05 [.69-1.38] 158.75 [6.25] 18-20 20 12-18 12-18

202C653 22.35-44.20 [.88-1.74] 171.45 [6.75] 22-32 22-32 18-20 16-20

Uni-boot 202C663 22.86-55.63 [.90-2.19] 236.22 [9.30] 24, 28, 31 32, 36 ——

202G621 8.13-16.26 [.32-.64] 133.86 [5.27] 12-14 12-14 06-08 04-07

202G632 12.70-25.40 [.50-1.00] 151.13 [5.95] 16 16-18 10-14 08-12

55, 780, 790 202G642 17.53-35.05 [.69-1.38] 157.23 [6.19] 18-20 20 12-18 12-18

202G653 22.35-44.20 [.88-1.74] 170.18 [6.70] 22-32 22-32 18-20 16-22

———16-24, 61 22-28, 61 ——

202F211 6.60-15.75 [.26-.62] 105.16 [4.14] 10 08-10 04-07 04-07

202F221 7.62-19.30 [.30-.76] 123.95 [4.88] 12-14 12-14 07-10 05-08

202F232 8.89-22.86 [.35-.90] 146.30 [5.76] 16 16-18 10-14 08-12

50, 51 202F242 10.16-27.18 [.40-1.07] 172.21 [6.78] 18-20 20 12-18 12-16

Low-profile, 71 202F253 10.92-29.97 [.43-1.18] 185.16 [7.29] 22 22 18-20 16-18

Straight 770 202F263 12.70-36.83 [.50-1.45] 213.61 [8.41] 24-28 24-28 20 18-20

202F274 14.99-42.93 [.59-1.69] 203.20 [8.00] 24 32 ——

202G221 7.62-19.30 [.30-.76] 121.16 [4.77] 12-14 12-14 07-10 05-08

202G232 8.89-22.86 [.35-.90] 138.68 [5.46] 16 16-18 10-14 10-12

55 202G242 10.16-27.18 [.40-1.07] 159.51 [6.28] 18-20 20 14-18 12-16

780, 790 202G253 10.92-29.97 [.43-1.18] 177.80 [7.00] 22-28 22-24 16-20 16-18

———16-20 20-24 ——

222F211 6.60-15.75 [.26-.62] 105.16 [4.14] 10 08-10 04-07 04-07

222F221 7.62-20.83 [.30-.82] 123.95 [4.88] 12-14 12-14 07-10 05-10

222F232 8.89-22.86 [.35-.90] 146.30 [5.76] 16 16-18 10-14 08-12

Low-profile, 50, 51 222F242 10.16-27.18 [.40-1.07] 172.21 [6.78] 18-20 20 12-18 12-16

90° 71 222F253 10.92-29.97 [.43-1.18] 185.16 [7.29] 22 22 18, 20 16-18

770 222F263 12.70-36.83 [.50-1.45] 213.61 [8.41] 24-28 24-28 20 18, 20

222F274 14.99-42.43 [.59-1.69] 224.54 [8.84] 24 32 ——

222F285 17.53-61.21 [.69-2.41] 227.33 [8.95] 24-32 32-40 ——

Table 1. Boots

(continued on next page)

4-22

Boot Adapter Selection Tables (Continued)

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Dimensions Fits Adapter

Boot Material Part Cable Order Number

Type Dash No. Diameter Length Spin Entry Size

Number Range Solid Coupling Shielded Tinel-Lock

202D211 6.60-15.75 [.26-.62] 105.92 [4.17] 08 08-10 06-07 04-07

202D221 7.62-19.30 [.30-.76] 121.16 [4.77] 08-10 08-10 08 06-07

202D232 8.89-22.86 [.35-.90] 138.68 [5.46] 10-12 10-12 10-12 08-10

202D242 10.16-27.18 [.40-1.07] 159.51 [6.28] 12-14 12-14 12-14 10-12

Low-profile, 3,4,25 202D253 10.92-29.97 [.43-1.18] 177.80 [7.00] 16-18 16-18 16-18 14-16

Straight -12, -100 202D263 12.70-36.83 [.50-1.45] 203.20 [8.00] 20-22 20-22 18-20 18-20

202D274 14.99-42.93 [.59-1.69] 203.20 [8.00] 24 28 22-24 22-24

202D285 18.29-55.88 [.72-2.20] 203.20 [8.00] 28 32-34 28 —

202D296 20.07-59.69 [.79-2.35] 203.20 [8.00] — 40 ——

202D299 23.37-72.39 [.92-2.85] 203.20 [8.00] — 44 ——

222D211 6.60-15.75 [.26-.62] 105.16 [4.14] 08 08-10 06-07 04-07

222D221 7.62-19.30 [.30-.76] 123.95 [4.88] 08-10 08-10 08 06-08

222D232 8.89-22.86 [.35-.90] 146.30 [5.76] 10-12 10-12 10-12 08-10

222D242 10.16-27.18 [.40-1.07] 172.21 [6.78] 12-14 12-14 12-14 10-12

Low-profile, 3,4,25 222D253 10.92-29.97 [.43-1.18] 185.16 [7.29] 16-18 16-18 16-18 14-16

90° -12, -100 222D263 12.70-36.83 [.50-1.45] 213.61 [8.41] 20-22 20-22 18-20 18-20

222D274 14.99-42.93 [.59-1.69] 224.54 [8.84] 24 28 22-24 22-24

222D285 18.29-55.88 [.72-2.20] 227.33 [8.95] 28 32-34 28

222D296 20.07-59.69 [.79-2.35] 233.43 [9.19] — 40 ——

222D299 23.37-72.39 [.92-2.85] 203.20 [8.00] — 44 ——

202D121 6.10-19.05 [.24-.75] 38.10 [1.50] — 08 04-05 04-07

202D132 7.11-23.37 [.28-.92] 54.86 [2.16] 08 10 06-07 06-08

202D142 7.62-25.15 [.30-.99] 66.80 [2.63] 10 12-14 09-10 07-10

202D153 8.89-30.48 [.35-1.20] 80.10 [3.15] 12-14 16-18 11-14 10-12

202D163 10.41-34.29 [.41-1.35] 103.63 [4.08] 16-18 20-22 15-16 14-16

202D174 10.41-34.29 [.41-1.35] 103.63 [4.08] 16-18 20-22 15-16 14-16

Bulbous, 3,4,25 202D185 20.83-53.34 [.82-2.10] 165.10 [6.50] —— 24 24

Straight -12, -100 202D196 25.91-69.85 [1.02-2.75] 177.80 [7.00] —— — —

202K121 6.10-19.05 [.24-.75] 38.10 [1.50] — 08 04-05 04-07

202K132 7.11-23.37 [.28-.92] 54.86 [2.16] 08 10 06-07 06-08

202K142 7.62-25.15 [.30-.99] 66.80 [2.63] 10 12-14 09-10 07-10

202K153 8.89-30.48 [.35-1.20] 80.10 [3.15] 12-14 16-18 11-14 10-12

202K163 10.41-34.29 [.41-1.35] 103.63 [4.08] 16-18 20-22 15-16 14-16

202K174 10.41-34.29 [.41-1.35] 103.63 [4.08] 16-18 20-22 15-16 14-16

202K185 20.83-53.34 [.82-2.10] 165.10 [6.50] —— 24 24

222D121 6.10-19.05 [.24-.75] 21.34 [0.84] 08 04-05 04-07

222D132 7.11-23.37 [.28-.92] 33.78 [1.33] 08 10 06-07 05-08

222D142 7.62-25.15 [.30-.99] 36.58 [1.44] 10 12-14 09-10 08-10

Bulbous, 3,4,25 222D153 8.89-30.48 [.35-1.20] 43.69 [1.72] 12-14 16-18 11-14 10-14

90° -12, -100 222D163 10.41-34.29 [.41-1.35] 53.59 [2.11] 16-18 20-22 15-16 14-18

222D174 16.26-44.96 [.64-1.77] 77.98 [3.07] 20-24 24 18-22 18-22

222D185 20.83-53.34 [.82-2.10] 97.54 [3.84] —— 24 24

222D196 25.91-69.85 [1.02-2.75] 117.86 [4.64] —— — —

222K121 6.10-19.05 [.24-.75] 21.34 [0.84] 08 04-05 04-07

222K132 7.11-23.37 [.28-.92] 33.78 [1.33] 08 10 06-07 05-08

222K142 7.62-25.15 [.30-.99] 36.58 [1.44] 10 12-14 09-10 08-10

222K152 8.89-30.48 [.35-1.20] 43.69 [1.72] 12-14 16-18 11-14 10-14

222K163 10.41-34.29 [.41-1.35] 53.59 [2.11] 16-18 20-22 15-16 14-18

222K174 16.26-44.96 [.64-1.77] 77.98 [3.07] 20-24 24 18-22 18-22

222K185 20.83-53.34 [.82-2.10] 97.54 [3.84] —— 24 24

Table 1. Boots (Continued)

Molded Parts

4-23

Boot Adapter Selection Tables (Continued)

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Part No. Cable Range Requiring Shim Type of Shim

202C611 * 3.81-4.83 [.15-.19] Tubing

202C621 * 6.35-8.13 [.25-.32] Tubing

202C632 * 9.65-12.70 [.38-.50] Tubing

202C632 * 3.30-9.65 [.13-.38] 202E334

202C632 * 14.48-17.53 [.57-.69] Tubing

202C642 * 9.91-14.48 [.39-.57] 202E346

202C642 * 3.30-9.65 [.13-.38] 202E344

202C642 * 19.30-22.35 [.76-.88] Tubing

202C653 * 9.91-19.30 [.39-.76] 202E346

202C663 17.53-22.86 [.69-.90] Tubing

202D211/202F211 †5.08-6.60 [.20-.26] Tubing

222D211/222F211 †5.08-6.60 [.20-.26] Tubing

202D221/202F221 †5.84-7.62 [.23-.30] Tubing

222D221/222F221 †5.84-7.62 [.23-.30] Tubing

202D221/202F221 †5.92 [.233] Tubing

222D221/222F221 †5.92 [.233] Tubing

202D232/202F232 †6.86-8.89 [.27-.35] Tubing

222D232/222F232 †6.86-8.89 [.27-.35] Tubing

202D242/202F242 †7.87-10.16 [.31-.40] Tubing

222D242/222F242 †3.30-7.87 [.13-.31] 202E334

202D253/202F253 †8.38-10.92 [.33-.43] Tubing

222D253/222F253 †3.30-8.38 [.13-.33] 202E334

202D263/202F263 9.65-12.70 [.38-.50] Tubing

222D263/222F263 3.30-9.65 [.13-.38] 202E334

202D274/202F274 11.43-14.99 [.45-.59] Tubing

222D274/222F274 9.91-11.43 [.39-.45] 202E346

222D274/222F274 3.30-9.65 [.13-.38] 202E344

222D274/222F274 13.46-17.53 [.53-.69] Tubing

222D285/222F285 9.91-13.46 [.39-.53] 202E346

222D285/222F285 3.30-9.65 [.13-.38] 202E344

222D1XD/222D1XX — Use tubing as a shim if necessary

* These ranges also apply to the 202G6XX series of boots.

† These ranges also apply to the 202G2XX series of boots.

Table 2.

Determining when

Shims should be used

4-24

Material Selection Table

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

TE offers Raychem brand products in a variety of materials to enable designers and

material specifiers to obtain optimum performance.

Material* Characteristics

-3 Molded Part Material

A general purpose, heat-shrinkable semi rigid and flame retarded polyolefin molding compound with

good resistance to fluids and heat. -3 molded parts are ideal for use in applications where toughness

combined with resistance to occasional exposure to fluids or heat is required. -3 molded parts are

recommended for use in System 10.

-3S Molded Part Material

A general purpose, heat-shrinkable flame retarded, polyolefin compound used to make shielded

molded parts.-3S molded parts form part of the Rayaten shielding system and are ideal for use in

applications where toughness combined with resistance to occasional exposure to fluids or heat is

required. -3S molded parts are recommended for use in System 10.

-4 Molded Part Material

A general purpose, heat-shrinkable flexible and flame retarded polyolefin molding compound with good

resistance to fluids and heat. -4 molded parts are ideal for use in applications where toughness

combined with resistance to occasional exposure to fluids or heat is required. -4 molded parts are

recommended for use in System 10.

-6 Molded Part Material Designed for use in applications where extreme flexibility is required. The parts provide excellent strain

relief and sealing over a broad temperature range and remain flexible at very low temperatures. The

standard color is black.

-8 Molded Part Material For use in outer space, where use of low outgassing components is required. The parts provide

excellent strain relief at connector cable terminations. Please contact TE for available shapes. The

standard color is black.

-12 Molded Part Material A high temperature, heat-shrinkable, flexible, flame retarded, fluoroelastomeric molding compound with

excellent resistance to long term fluid immersion and heat exposure. A wide range of shapes are

available in this material. -12 molded parts are recommended for use in System 200.

-25 Molded Part Material

A heat-shrinkable, semi rigid, fluid and temperature resistant, elastomeric molding compound,

designed to offer excellent performance in harsh environments. Ideal for use in military vehicles where

high temperatures and long term exposure to hot fluids is expected. A wide range of shapes are

available in this material. -25 molded parts are recommended for use in System 25.

-25S Molded Part Material

A heat-shrinkable, semi rigid, fluid and temperature resistant, elastomeric compound, used to make

shielded molded parts. -25S molded parts form part of the Rayaten shielding system and are ideal for

use in military vehicles where high temperatures and long term exposure to hot fluids is expected.

-25S molded parts are recommended for use in System 25.

-50 Molded Part Material

A heat-shrinkable, highly flexible, fluid and temperature resistant, VPB molding compound, ideal for use

in general purpose and high temperature military applications where exposure to petroleum based

solvents is expected. Uniboots and a wide range of low profile shapes are available in this material.

-50 molded parts are recommended for use in System 30.

-51 Molded Part Material

A heat-shrinkable, rugged, flexible, fluid and temperature resistant, EPB molding compound, ideal for

use in general purpose applications where exposure to petroleum based solvents is expected.

Uniboots and a wide range of low profile shapes are available in this material. -51 molded parts are

recommended for use in System 20.

-55 Molded Part Material

A heat-shrinkable, flexible, flame retarded, fluid and high temperature resistant, modified fluoropolymer

molding compound. A wide range of shapes is available. -55 molded parts are recommended for use

in System 300.

-71 Molded Part Material A heat-shrinkable, flexible, fluid and temperature resistant, polyolefin molding compound, ideal for use

in general purpose applications where a good balance of fluid and heat resistance properties is

required. Uniboots and a wide range of low profile shapes are available. -71 molded parts are suitable

for use in System 10.

-100 Molded Part Material

A heat-shrinkable, semi flexible, low fire hazard molding compound designed to offer excellent fire

safety characteristics combined with low smoke and low acid gas emission -100 also exhibits good

mechanical and fluid resistance properties. A wide range of shapes are available in this material. -100

molded parts are recommended for use in System 100.

-100S Molded Part Material

A heat-shrinkable, semi flexible, low fire hazard compound used to make shielded molded parts. 100S

molded parts form part of the Rayaten shielding system and are designed to offer excellent fire safety

characteristics combined with low smoke and low acid gas emission. -100S also exhibits good mech-

anical and fluid resistance properties. -100S molded parts are recommended for use in System 100.

-125 Molded Part Material

A heat-shrinkable, flame retarded, fluid and high temperature resistant, modified fluoropolymer molding

compound. A range of shapes are available. -125 molded parts are recommended for use in System

300.

-130 Molded Part Material Non flame-retarded molded material. Low shrink temperature.

-770 Molded Part Material NBCCS resistant material rated to 125˚C, Part of System 770.

-780 Molded Part Material NBCCS resistant material rated to 175˚C, Part of System 780.

-790 Molded Part Material NBCCS resistant material rated to 200˚C, Part of System 790.

*Check with specific part page for applicable materials.

Applications

Molded Parts

4-25

-3

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Semi-Rigid Modified

Polyolefin

Applications

TE molded parts in -3

material are designed for

use in general harnessing

applications where tough-

ness is required and

systems are occasionally

exposed to fluids or heat.

The adhesive-lined parts

provide excellent sealing

and strain relief at connec-

tor-cable terminations and

transitions. A wide range of

shapes are available in this

material. The standard color

is black.

Installation

-3 molded parts will shrink

on the application of heat

above 125°C [257°F].

Recommended installation

temperature: 150°C [302°F]

Product Facts

■Heat-shrinkable

■Semi-Rigid

■Flame Retardant

■Good resistance to fluids

and heat

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

Available in: Americas Europe Asia Pacific

■■■

4-26

-3 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Military TE

SAE-AS81765/1, Type I

224, File E85381 Def. Stan. 59-97 Issue 3 Type DA (Europe) RT-301

BS-G-198-5-DA (Europe)

— SAE-AS85049/ 140, 141, 142 —

(material designator A)

Product Characteristics

Specification Requirements Test Method

Tensile strength 10.5 MPa (min.) ISO 37; ASTM D 412

Physical Ultimate elongation 250% (min.) ISO 37; ASTM D 412

2% secant modulus 80–160 MPa ASTM D 882

Specific gravity 1.4 (max.) ISO 1183; ASTM D 792

Heat aging for 168 h at 175°C [347°F] Ultimate elongation 150% (min.) ISO 188, ISO 37

Thermal Heat shock for 4 h at 225°C [437°F] No dripping, cracking, or flowing ASTM D 2671

Low-temperature flex at -55°C [-67°F] No cracking during mandrel bend RK-6703, CL 2.7: RT-301 Sec. 4.3.4

Flammability Self-extinguishing RK-6703, CL 2.8: ASTM D 635

Electrical Electric strength 8 MV/m (min.) IEC 243

Water absorption — 0.5% (max.) ISO 62

Aviation fuel F40 Tensile strength 8.5 MPa (min.) ISO 1817 and ISO 37

Ultimate elongation 200% (min.) after immersion for 24 h at 23°C [73°F]

Fluid resistance Lubricating oil O-149 Tensile strength 8.5 MPa (min.) ISO 1817 and ISO 37

Ultimate elongation 200% (min.) after immersion for 24 h at 23°C [73°F]

Phosphate ester hydraulic fluid Tensile strength 8.5 MPa (min.) ISO 1817 and ISO 37

(DTD 900/4881A) Ultimate elongation 200% (min.) after immersion for 24 h at 23°C [73°F]



Specifications/Approvals

Molded Parts

4-27

-4

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

TE molded parts in -4

material are designed for

use in general harnessing

applications where tough-

ness is required and systems

are occasionally exposed

tofluids or heat. The adhe-

sive-lined parts provide

excellent sealing and strain

relief at connector-cable

terminations and transitions.

A wide range of shapes are

available in this material.

The standard color is black.

Installation

-4 molded parts will shrink

on the application of heat

above 100°C [212°F].

Recommended installation

temperature: 150°C [302°F]

Product Facts

■Heat-shrinkable

■Flexible

■Flame Retardant

■Good resistance to fluids

and heat

Flexible Polyolefin

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

Available in: Americas Europe Asia Pacific

■■■

4-28

-4 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Military TE

224, File E85381 SAE-AS81765/1, Type II RT-1304

— SAE-AS85049/ 140, 141, 142 —

(material designator B)

Product Characteristics

Specification Requirements Test Method

Tensile strength 1800 psi (min.) ASTM D 412

Physical Ultimate elongation 400% (min.) ASTM D 412

Specific gravity 1.3 (max.) ASTM D 792

Heat aging for 168 h at 175°C [347°F] Ultimate elongation 300% (min.) RT 1304 Sec. 4.3.3

Thermal Heat shock for 4 h at 225°C [437°F] No dripping, flowing, or cracking RT 1304 Sec. 4.3.5

Low-temperature flex at -55°C [-67°F] No cracking RT 1304 Sec. 4.3.4

Flammability (burn time) Average flame time: 120 s (max.) ASTM D 635

Electrical Dielectric strength 350 V/mil (min.) ASTM D 149

Water absorption — 0.3% (max.) ASTM D 570

Fluid resistance JP-4 fuel, aviation gasoline, water, Tensile strength 8.5 MPa psi (min.) RT-1304 Sec. 4.3.3

hydraulic fluid Ultimate elongation 200% (min.)



Specifications/Approvals

Molded Parts

4-29

-12

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

TE -12 molded parts with

fluoroelastomers are

designed to be used in con-

junction with tubing made

from fluoroelastomers or

multi-conductor cable jack-

ets and a suitable adhesive

in System 200.

This system provides

excellent resistance to

elevated temperatures and

continuous fuel immersion.

Available in a wide range

of configurations, -12

molded parts will operate

from -55°C [-67°F] to 200°C

[392°F]. The standard color

is black.

Product Facts

■Heat-shrinkable, flexible,

fluid-resistant modified

fluoro-elastomer

■Excellent resistance to long-

term fuel immersion

Installation

-12 molded parts will shrink

on the application of heat

above 175°C [347°F].

Recommended installation

temperature: 220°C [428°F]

Modified Fluoroelastomer

Operating Temperature Range

-55°C to 200°C

[-67°F to 392°F]

Available in: Americas Europe Asia Pacific

■■■

4-30

-12 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Military TE

SAE-AS81765/4 RT-1312

Def. Stan. 59-97 Issue 3 Type DD (Europe) —

BS-G-198-5-DD-P (Europe) —

SAE-AS85049/ 140, 141, 142 —

(material designator D)

Product Characteristics

Specification Requirements Test Method

Tensile strength 12.4 MPa (min.) ISO 37

Physical Ultimate elongation 300% (min.) ISO 37

2% secant modulus 70 MPa (max.) ASTM D 882

Specific gravity 1.95 (max.) ISO 1183

Heat aging for 168 h at 250°C [482°F] Ultimate elongation 250% (min.) ISO 188, ISO 37

Thermal Heat shock for 4 h at 300°C [572°F] No dripping, cracking, or flowing ASTM D 2671

Low temperature flex at -55°C [-67°F] No cracking ASTM D 2671

Flammability (burn time) 30 s (max.) ASTM D 635

Electrical Electric strength 8 MV/m (min). IEC 243

Water absorption — 0.5% (max.) ISO 62

Aviation fuel F40 Tensile strength 11 MPa (min.) ISO 1817

Ultimate elongation 200% (min.) after immersion for 24 h at 23°C [73°F]

Fluid resistance Lubricating oil O-149 Tensile strength 11 MPa (min.) ISO 1817

Ultimate elongation 200% (min.) after immersion for 24 h at 93°C [200°F]

Hydraulic fluid H515 Tensile strength 11 MPa (min.) ISO 1817

Ultimate elongation 200% (min.) after immersion for 24 h at 93°C [200°F]

Specifications/Approvals

Molded Parts

4-31

-25

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

TE heat-shrinkable molded

parts in -25 material are

designed to be used in

conjunction with other

System 25 components

such as DR-25 tubing and

S1125 adhesive, providing

a complete cable harness

system capability.

-25 parts have been

specifically formulated

and designed to provide

optimum high-temperature

fluid resistance and long-

term heat resistance.

This unique balance of

properties makes -25 parts

particularly suitable for

sealing and strain relief

at connector-cable

terminations and cable-to-

cable transitions on military

vehicle cables and

harnesses. Available in a

wide range of configura-

tions, -25 parts will operate

from -75°C to 150°C [-103°F

to 302°F] for long periods.

The standard color is black.

Operating Temperature Range

-75°C to 150°C

[-103°F to 302°F]

Installation

-25 molded parts will shrink

on the application of heat

above 135°C [275°F].

Recommended installation

temperature: 175°C [347°F]

Product Facts

■Heat-shrinkable, semi-rigid,

chemical- and abrasion-

resistant molded shapes

■Excellent resistance to high-

temperature fluids

■Resistance to long-term

exposure at elevated

temperatures

Fluid-Resistant Modified

Elastomer

Available in: Americas Europe Asia Pacific

■■■

4-32

-25 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Military TE

VG95343 Parts 6, 7, 8 and 9 (Europe) RW-2070

Def Stan 59-97, Issue 3, Type DE (Europe) —

BSG-198-5-DE-P —

SAE-AS85049/ 140, 141, 142 —

(material designator H)

Product Characteristics

Specification Requirements Test Method

Tensile strength 15 MPa (min.) ASTM D 412

Physical Ultimate elongation 350% (min.) ASTM D 412

Specific gravity 1.5 (max.) ASTM D 792

Heat aging for 168 h at 150°C [302°F Ultimate elongation 300% (min.) ASTM D 412

Thermal Heat shock for 4 h at 225°C [437°F] No dripping, cracking, or flowing ASTM D 2671

Low-temperature flex for 4 h at -70°C [-94°F] No cracking during mandrel bend ASTM D 2671

Flammability (burn time) 120 s (max.) ASTM D 635

Electrical Electric strength 8 MV/m ASTM D 149

Aviation fuel JP-4 Tensile strength 12 MPa (min.) ASTM D 412

(MIL-T-5624) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F]

Hydraulic fluid Tensile strength 12 MPa (min.) ASTM D 412

Fluid resistance (MIL-H-6083) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F]

Diesel fuel Tensile strength 12 MPa (min.) ASTM D 412

(VV-F-800 No 2) Ultimate elongation 300% (min.) after immersion for 24 h at 50°C [122°F]

Automotive gasoline Tensile strength 12 MPa (min.) ASTM D 412

(MIL-G-3056) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F]

Specifications/Approvals

Molded Parts

4-33

-25S

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

Rayaten screened molded

parts in -25S material are

designed for use with

FDR-25 or DR-25 jacketed

screened multiconductor

cable and S1125 adhesive

to provide a complete high-

performance harness

system offering high levels

of RFI and EMI protection.

This -25 material provides

optimum high-temperature

fluid-resistance and long-

term heat-aging properties.

The material is particularly

suitable for providing

encapsulation, mechanical

protection, and strain

relief on terminations and

cable transitions in harsh

environments.The standard

color is black. Products

made from this material are

normally used in an assembly

(see section 7).

Operating Temperature Range

-55°C to 150°C

[-67°F to 302°F]

Product Facts

■Fuel and heat resistance

■RFI, EMI protection

Fluid-Resistant Screened

Elastomer

Available in: Americas Europe Asia Pacific

■■■

4-34

-25S (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Military TE

VG 95343 Pt. 20, Pt. 22 RW-2077

Product Characteristics

Screening effectiveness in dB at

Specification 3 KHz to >30 MHz to

Requirements* 30 MHz (min.) 100 MHz (min.)

Tensile strength: 12 MPa (min.) ——

Initial values Ultimate elongation: 400% (min.) ——

Metal adhesion: 15 N/cm (min.) ——

Shielding effectiveness 75 70

Tensile strength: 12 MPa (min.) ——

Heat shock (1/2 h at 200°C [392°F]) Ultimate elongation: 400% (min.) ——

Thermal Shielding effectiveness 75 70

Tensile strength: 12 MPa (min.) ——

Heat aging (168 h at 160°C [320°F]) Ultimate elongation: 400% (min.) ——

Shielding effectiveness 75 70

3 thermal cycles of -75°C to 150°C

[-103°F to 302°F] Shielding effectiveness 75 70

Immersion in the following fluids for 24 h:

Tensile strength: 10 MPa (min.) ——

Lubricating oil (O-156, at 100°C [212°F]) Ultimate elongation: 300% (min.) ——

Shielding effectiveness 75 70

Tensile strength: 10 MPa (min.) ——

Hydraulic fluid H515, at 50°C [122°F] Ultimate elongation: 300% (min.) ——

Shielding effectiveness 75 70

Chemical Tensile strength: 10 MPa (min.) ——

Aviation fuel JP4 F40, at 23°C [73°F] Ultimate elongation: 300% (min.) ——

Shielding effectiveness 75 70

Tensile strength: 10 MPa (min.) ——

Diesel fuel F54, at 23°C [73°F] Ultimate elongation: 300% (min.) ——

Shielding effectiveness 75 70

Tensile strength: 10 MPa (min.) ——

1, 1, 1, trichloroethane (1 h, at 23°C [73°F]) Ultimate elongation: 300% (min.) ——

Shielding effectiveness 75 70

*Values quoted are for the polymer/metal composite in all cases when terminated using epoxy adhesives.

Specifications/Approvals

Molded Parts

4-35

-50

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

A high-performance blend

of fluoroelastomers and

other polymers, TE -50

material offers excellent

fluid and temperature resist-

ance. It is suitable for use

in most areas of military

vehicle harnessing. This

material is available in the

Uniboot shape and should

be chosen in applications

that use System 30 compo-

nents. The standard color

is black.

Installation

-50 molded parts will shrink

on the application of heat

above 150°C [302°F].

Recommended installation

temperature is 175°C

[347°F]

Fluid-Resistant Modified

Elastomer

Product Facts

■Excellent heat and fluid

resistance

■Low profile

■Rugged

■Lightweight

Operating Temperature Range

-55°C to 150°C

[-67°F to 302°F]

Available in: Americas Europe Asia Pacific

■■■

4-36

-50 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Specification TE

SC-X-15111 (U.S.) RT-1313

Product Characteristics

Specification Requirements Test Method

Tensile strength 15 MPa (min.) ASTM D 412

Physical Ultimate elongation 350% (min.) ASTM D 412

Specific gravity 1.5 (max.) ASTM D 792

Heat aging for 168 h at 150°C [302°F] Ultimate elongation 300% (min.) ASTM D 412

Thermal Heat shock for 4 h at 225°C [437°F] No dripping, cracking, or flowing ASTM D 2671

Low-temperature flex for 4 h at -70°C [-94°F] No cracking during mandrel bend ASTM D 2671

Flammability (burn time) 120 s (max.) ASTM D 635

Electrical Electric strength 8 MV/m ASTM D 149

Aviation fuel JP-4 Tensile strength 12 MPa (min.) ASTM D 412

(MIL-T-5624) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F]

Hydraulic fluid Tensile strength 12 MPa (min.) ASTM D 412

Fluid resistance (MIL-H-6083) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F]

Diesel fuel Tensile strength 12 MPa (min.) ASTM D 412

(VV-F-800 No 2) Ultimate elongation 300% (min.) after immersion for 24 h at 50°C [122°F]

Automotive gasoline Tensile strength 12 MPa (min.) ASTM D 412

(MIL-G-3056) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F]

Specifications/Approvals

Molded Parts

4-37

-51

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

A high-performance

elastomeric blend of

polymers, TE -51 material

offers excellent fluid

resistance.

It is suitable for use in most

areas of military vehicle

harnessing. This material

is available in the Uniboot

range and other slimline

boots and transitions. The

standard color is black.

Installation

-51 molded parts will shrink

on the application of heat

above 135°C [275°F].

Recommended installation

temperature is 150°C

[302°F]

Product Facts

■Excellent fuel resistance

■Low profile

■Rugged

■Lightweight

Chemical-Resistant

Fluoroelastomer

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

Available in: Americas Europe Asia Pacific

■■■

4-38

-51 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Specification TE

SC-X-15112 (U.S.) RT-1321

Product Characteristics

Specification Requirements Test Method

Tensile strength 1500 psi (min.) ASTM D 412

Physical Ultimate elongation 300% (min.) ASTM D 412

Specific gravity 1.6 (max.) ASTM D 792

Heat aging for 168 h at 121°C [250°F] Tensile strength 1200 psi. (min.) RT-1321 Sec. 4.3.3

Elongation 250% (min.) RT-1321 Sec. 4.3.3

Thermal Heat shock for 4 h at 200°C [392°F] No dripping, flowing, or cracking RT-1321 Sec. 4.3.5

Low-temperature flex for 4 h at -55°C [-67°F] No cracking RT-1321 Sec. 4.3.4

Flammability (burn time) 120 seconds, 1 inch (max.) ASTM D 635

Electrical Dielectric strength 200 V/mil (min.) ASTM D 149

Lubricating oil, diesel oil, water for 24 h Tensile strength 1000 psi (min.)

at 25°C [77°F] Elongation 225% (min.) RT-1321 Sec. 4.3.3 and 4.3.7

Weight increase 10% (max.)

Tensile strength 800 psi (min.)

Gasoline for 24 h at 25°C [77°F] Elongation 225% (min.) RT-1321 Sec. 4.3.3 and 4.3.7

Fluid resistance Weight increase 25% (max.)

Isopropyl alcohol, cleaning fluid for 24 h Tensile strength 1400 psi (min.)

at 25°C 77°F] Elongation 225% (min.) RT-1321 Sec. 4.3.3 and 4.3.7

Weight increase 10% (max.)

Tensile strength 1000 psi (min.)

Hydraulic fluid for 24 h at 71°C [160°F] Elongation 225% (min.) RT-1321 Sec. 4.3.3 and 4.3.7

Weight increase 25% (max.)

Specifications/Approvals

Molded Parts

4-39

-55

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Flexible Fluoropolymer Applications

A heat-shrinkable, flexible,

flame retardant, fluid and

high temperature resistant,

modified fluoropolymer

molding compound. -55

molded parts are ideal for

use in applications where

chemical resistance and

abrasion resistance is

required. A wide range of

shapes are available. -55

molded parts are recom-

mended for use in System

300.

Use the System 300 family

of parts in military and

industrial applications

where excellent high

temperature performance

and good physical and

chemical properties are a

requirement.

System 300 jacketing is

based on a modified fluo-

ropolymer and features a

one part epoxy adhesive in

tape form.

Installation

This specification covers

the requirements for one

type of flexible, electrical

insulating molded compo-

nent whose expanded

dimensions will reduce to a

predetermined size upon

the application of heat in

excess of 220°C [428°F].

RT-1330

Tensile Strength psi (MPa) 3500 minimum (24.1) Section 4.3.3

Ultimate Elongation percent 200 minimum ASTM D 2671

Specific Gravity — 2.0 maximum ASTM D 792

Low Temperature Flexibility — No cracking Section 4.3.4

Physical 4 hours at -65 ± 2°C [-85 ± 4°F]

Heat Shock — No dripping, flowing or cracking Section 4.3.5

4 hours at 300°C [572°F]

Heat Resistance

336 hours at 250°C [482°F] —— Section 4.3.6

Followed by tests for:

Tensile Strength psi (MPa) 2000 minimum (13.8) Section 4.3.3

Elongation percent 150 minimum ASTM D 2671

Product Facts

■Flame retardant

■Abrasion and cut through

resistance

■Flexible

■High temperature resistance

■High fluid resistance

■Environmentally sealed

Operating Temperature Range

-65°C to 200°C

[-85°f to 392°F]

Specifications/Approvals

Product Characteristics

Available in: Americas Europe Asia Pacific

■■■

4-40

-55 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Electrical

Dielectric Strength volts/mil 200 minimum ASTM D 149

Volume Resistivity ohm-cm 1011 minimum ASTM D 257

Chemical

Corrosive Effect Section 4.3.7

16 hours at 200 ± 3°C [392 ± 5°F] — Noncorrosive ASTM D 2671

Procedure A

Flammability

Average Time of Burning seconds 15 maximum ASTM D 635

Average Extent of Burning inches (mm) 0.5 maximum (12.5)

Fungus Resistance — Rating of 1 or less ASTM G 21

Water Absorption percent 0.5 maximum ASTM D 570

24 hours at 23 ± 3°C [73 ± 5°F)]

Fluid Resistance ——Section 4.3.8

24 hours at 23 ± 3°C [73 ± 5°F] in:

Gasoline, Aviation Grade 100

(ASTM D 910)

1,1,1 Trichloroethane

(MIL-T-81533)

Coolanol 25

Followed by tests for:

Tensile Strength psi (MPa) 3000 minimum (20.7) Section 4.3.3

Ultimate Elongation percent 150 minimum ASTM D 2671

24 hours at 50 ± 3°C [122 ± 5°F] in:

JP-5 (MIL-T-5624)

Deicing Fluid (MIL-A-8243)

Cleaning Compound

(MIL-C-43616)

5% Salt Solution (O-S-1926)

Fuel Oil, Diesel (VV-F-800, DF-2)

Followed by tests for:

Tensile Strength psi (MPa) 3000 minimum (20.7) Section 4.3.3

Ultimate Elongation percent 150 minimum ASTM D 2671

24 hours at 75 ± 3°C [167 ± 5°F] in: ——Section 4.3.8

Hydraulic Fluid (MIL-H-5606)

Skydrol® 500

Lubricating Oil (MIL-L-2104)

Lubricating Oil (MIL-L-7808)

Followed by tests for:

Tensile Strength psi (MPa) 3000 minimum (20.7) Section 4,3.3

Ultimate Elongation percent 150 minimum ASTM D 2671

Fluid Resistance ——Section 4.3.8

5 hours at 23 ± 3°C [73± 5°F]

Tensile Strength psi (MPa) 3500 minimum (24.1) Section 4.3.3

Ultimate Elongation Percent 150 minimum ASTM D 2671

Nuclear Section 4.3.9

Radiation Resistance

Followed by tests for:

Tensile Strength psi (MPa) 3500 minimum (24.1) —

Ultimate Elongation percent 150 minimum

Product Characteristics

(Continued)

Molded Parts

4-41

-71

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

TE -71 material is a flexible,

flame-retardant polyolefin

suitable for use in general

harnessing applications.

The material is very flexible

and offers a good balance

of fluid and heat resistance.

If Uniboot molded parts are

required, -71 should be

chosen as a replacement

for -4. The standard color is

black.

Installation

-71 molded parts will shrink

on the application of heat

above 125°C [257°F].

Recommended installation

temperature is 150°C

[302°F]

Product Facts

■Flexible

■Flame-retardant

Semirigid Modified

Polyolefin

Operating Temperature Range

-55°C to 135°C

-67°F to 275°F]

Available in: Americas Europe Asia Pacific

■■■

4-42

-71 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Military TE

SAE-AS81765/1, Type II RT-1316

Specification Requirements Test Method

Tensile strength 10 MPa (min.) ASTM D 412

Physical Ultimate elongation 250% (min.) ASTM D 412

Specific gravity 1.40 (max.) ASTM D 792

Heat aging for 168 hr at 175°C [347°F] Ultimate elongation 200% (min.) ASTM D 412

Thermal Heat shock for 4 h at 250°C [482°F] No dripping, cracking, or flowing ASTM D 2671

Low-temperature flex for 4 h at -55°C [-67°F] No cracking during mandrel bend ASTM D 2671

Flammability (burn time) 90 s (max.) ASTM D 635

Electrical Electric strength 8 MV/m ASTM D 149

Water absorption — 0.5% (max.) ASTM D 570

Aviation fuel JP-4 Tensile strength 5 MPa (min.) ASTM D 412 after

(MIL-T-5624) Ultimate elongation 200% (min.) immersion for 24 h at 25°C [77°F]

Lubricating oil O-149 Tensile strength 5 MPa (min.) ASTM D 412 after

Fluid resistance (MIL-L-7808) Ultimate elongation 200% (min.) immersion for 24 h at 25°C [77°F]

Hydraulic fluid Tensile strength 5 MPa (min.) ASTM D 412 after

(MIL-H-5606) Ultimate elongation 200% (min.) immersion for 24 h at 25°C [77°F]

Skydrol® 500 Tensile strength 5 MPa (min.) ASTM D 412 after

Ultimate elongation 200% (min.) immersion for 24 h at 25°C [77°F]

Product Characteristics

Specifications/Approvals

Molded Parts

4-43

-100

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

TE heat-shrinkable molded

parts in -100 material form

part of System 100. The

molded parts are designed

for use in conjunction with

Zerohal cable and tubing

for applications where

hazard reduction in the

event of fire is crucial. The

material exhibits excellent

fire safety characteristics

combined with low-smoke

and low-acid-gas emission

while retaining good

mechanical and fluid-

resistant properties. -100

parts with adhesive lining

provide location, sealing,

and strain relief of cable-

connector terminations and

cable–cable transitions on

harnesses used where there

is a need to lower the risk

(such as in marine applica-

tions, mass transit systems,

and offshore installations),

or where equipment would

be irreparably damaged by

the corrosive products of

combustion. Available in a

wide range of configurations,

-100 parts will operate

continuously from -30°C

to 105°C [-22°F to 221°F].

The standard color is black.

Installation

-100 molded parts will

shrink on the application of

heat above 120°C [248°F].

Recommended installation

temperature: 150°C [302°F]

Product Facts

■Heat-shrinkable,

semiflexible molded shapes

for low fire hazard

applications

■Low-smoke index as defined

by BS G 198 Part 5

■Low-toxicity index as

defined by NES 713

■High-temperature index as

defined by ISO 4589-3

Low-Fire-Hazard Material

Operating Temperature Range

-30°C to 105°C

[-22°F to 221°F]

Available in: Americas Europe Asia Pacific

■■■

4-44

-100 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Military/NAVSEA TE

5617649 (U.S.) RW-2082

Def. Stan 59-97, Issue 3, Type DF (Europe) —

BSG 198 Part 5 Type DF (Europe) —

BR1326 listed Class C —

VG95343 Part 29 & 30

SAE-AS85049/ 140, 141, 142

(material designator G)

Specification Requirements Test Method

Tensile strength 8 MPa (min.) ISO 37

Physical Ultimate elongation 200% (min.) ISO 37

2% secant modulus 130 MPa (max.) ASTM D 882

Specific gravity 1.5 (max.) ISO 1183

Heat aging for 168 h at 150°C [302°F] Ultimate elongation 100% (min.) ISO 188, ISO 37

Thermal Heat shock for 4 h at 225°C [437°F] No dripping, cracking, or flowing ASTM D 2671

Low-temperature flex at -30°C [-22°F] No cracking during mandrel bend ASTM D 2671

Limiting oxygen index 29 min. ISO 4589-2

Temperature index 250

°C [482°F]

(min.) ISO 4589-3

Fire safety properties Flammability (burn time) 100 s (max.) ASTM D 635

Smoke index 20 (max.) BSG 198 Part 5

Toxicity index 5 (max.) per 100 g NES 713

Electrical Electric strength 15 MV/m (min.) IEC 243

Water absorption — 0.75% (max.) at 23°C [73°F] ISO 62

3.5% (max.) at 70°C [158°F]

ISO 1817 Gasoline fuel Tensile strength 5 MPa (min.) ISO 1817 and ISO 37

Ultimate elongation 150% (min.) after immersion for 24 h at 23°C [73°F]

Fluid resistance Lubricating oil O-149 Tensile strength 5 MPa (min.) ISO 1817 and ISO 37

Ultimate elongation 150% (min.) after immersion for 24 h at 50°C [122°F]

Hydraulic fluid H515 Tensile strength 5 MPa (min.) ISO 1817 and ISO 37

Ultimate elongation 150% (min.) after immersion for 24 h at 23°C [73°F]

Product Characteristics

Specifications/Approvals

Molded Parts

4-45

-100S

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

-100S is the Zerohal

material option in the

Rayaten shield (screen)

termination system. This

material combines the fire

safety properties of -100

with the excellent EMI and

RFI screening of Rayaten

screened molded parts

where there is a need to

lower the risk.

-100S is suitable for high-

performance screen

terminations in areas

where Zerohal materials

are required.

The standard color is black.

Products made from these

materials are normally

used in an assembly with

boot and adapter. See

KTKK, TCFS in section 7.

Low-Fire-Hazard Screened

Material

Product Facts

■Screened Zerohal material

■Low smoke index as defined

by NES 711

■Low toxicity index as defined

by NES 713

■High temperature index as

defined by NES 715

Operating Temperature Range

-30°C to 105°C

[-22°F to 221°F]

Available in: Americas Europe Asia Pacific

■■■

4-46

-100S (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Military TE

VG 95343 Pt. 20, Pt. 22 RW-2078

Screening Effectiveness

in dB at

Specification Requirements* 3 KHz to >30 MHz to

30 MHz 100 MHz

(min.) (min.)

Tensile strength: 7 MPa (min.)

Initial values Metal adhesion: 15 N/cm (min.) 75 70

Shielding effectiveness

Thermal

Heat shock (1/2 h at 200°C [392°F]) Metal adhesion: 15 N/cm (min.)

Shielding effectiveness 75 70

Heat aging (168 h at 150°C [302°F]) Metal adhesion: 15 N/cm (min.)

Shielding effectiveness 75 70

Immersion in the following fluids for 24 h:

Phosphate ester hydraulic fluid Tensile strength: 5 MPa (min.)

DTD900/4881 at 23°C [73°F] Shielding effectiveness 75 70

Fluids Water at 23°C [73°F] Tensile strength: 5 MPa (min.)

Shielding effectiveness 75 70

Lubricating oil O-149 at 50°C [122°F] Tensile strength: 5 MPa (min.)

Shielding effectiveness 75 70

Transformer oil S-756 at 50°C [122°F] Tensile strength: 5 MPa (min.)

Shielding effectiveness 75 70

*Values quoted are for the polymer/metal composite in all cases when terminated using epoxy adhesives. (Refer to section 5.)

Product Characteristics

Specifications/Approvals

Molded Parts

4-47

-125

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

A heat-shrinkable, flame

retardant, fluid and high

temperature resistant, modi-

fied fluoropolymer molding

compound. A range

of shapes is available.

-125 molded parts are

recommended for use in

System 300.

Use the System 300 family

of parts in military and

industrial applications

where excellent high

temperature performance

and good physical and

chemical properties are a

requirement.

System 300 jacketing is

based on a modified fluo-

ropolymer and features a

one part epoxy adhesive in

tape form.

Installation

-125 molded parts will

shrink upon the application

of heat in excess of 160°C

± 3°C [320°F ± 5°F].

Operating Temperature Range

-55°C to 175°C

[-67°F to 347°F]

RT-1334

Elastic Memory Percent 275 minimum expansion Section 4.3.2

90 minimum retraction

Tensile Strength psi (MPa) 4000 minimum (27.5) Section 4.3.3

Ultimate Elongation Percent 300 minimum ASTM D 412

Secant Modulus psi (MPa) 100,000 maximum (689) Section 4.3.4

ASTM D 882

Specific Gravity — 1.85 maximum ASTM D 792

Low Temperature Flexibility — No cracking Section 4.3.5

4 hours at -57 ± 3°C [-70 ± 5°F]

Heat Shock — No dripping, flowing or cracking Section 4.3.6

Physical 4 hours at 300 ± 5°C [572 ± 9°F]

Heat Resistance —— Section 4.3.7.1

168 hours at 250 ± 5°C [482 ± 9°F]

Followed by tests for:

Tensile Strength psi (MPa) 3500 minimum (24.1) Section 4.3.3

Ultimate Elongation Percent 250 minimum Section 4.3.3

2000 hours at 150 ± 3°C [302 ± 5°F] —— Section 4.3.7.2

Followed by tests for:

Tensile Strength psi (MPa) 3500 minimum (24.1) Section 4.3.3

Ultimate Elongation Percent 250 minimum Section 4.3.3

Product Facts

■Flame retardant

■Abrasion and cut through

resistance

■High temperature resistance

■High fluid resistance

■Environmentally sealed

Flexible Fluoropolymer

Product Characteristics

Specifications/Approvals

Available in: Americas Europe Asia Pacific

■■■

4-48

-125 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Electrical

Dielectric Strength Volts/mil (kV/mm) 300 minimum (11.9) ASTM D 149

Volume Resistivity ohm-cm 1013 minimum ASTM D 257

Chemical

Corrosive Effect Section 4.3.8

16 hours at 175 ± 3°C [347 ± 5°F] — Noncorrosive ASTM D 2671

Procedure A

Flammability

Initial

Average Time of Burning Seconds 15 maximum ASTM D 635

Average Extent of Burning Inches (mm) 1 maximum (25)

After Fluid Immersion

24 hours at 23 ± 3°C [73 ± 5°F]

Gasoline, Automotive, Section 4.3.10

Combat MIL-G-3056

Fuel Oil, Diesel VV-F-800 DF-2

Turbine Fuel, Aviation, JP-4 Seconds 30 maximum ASTM D 635

MIL-T-5624 Inches (mm) 1 maximum (25)

Average Time of Burning

Average Extent of Burning

Fungus Resistance — Rating of 1 or less ASTM G 21

Water Absorption Percent 0.5 maximum ASTM D 570

24 hours at 23 ± 3°C [73 ± 5°F]

Fluid Resistance ——Section 4.3.9

24 hours at 23 ± 3°C [73 ± 5°F]

Gasoline, Automotive, Combat MIL-G-3056

24 hours at 50 ± 3°C [122 ± 5°F]

Fuel Oil Diesel VV-F-800 DF-2

Turbine Fuel, Aviation, JP-4

MIL-T-5624

Electrolyte 10873919

5% Salt Solution O-S-1926

Anti-Icing & Defrosting Fluid MIL-A-8243

Lube Oil, Aircraft, Synthetic MIL-L-23699

Lube Oil MIL-L-2104

Lube Oil, Aircraft, Synthetic MIL-L-7808

24 hours at 100 ± 3°C [212 ± 5°F]

Hydraulic Fluid, Synthetic MIL-H-46170

4 hours at 50 ± 3°C [122 ± 5°F]

Cleaning Compound PC-437

5 hours at 23 ± 3°C [73 ± 5°F]

Decontaminating Agent, DS-2 MIL-D-50030

Decontaminating Agent STB MIL-D-12468

Followed by tests for:

Tensile Strength psi (MPa) 3000 minimum (20.7) Section 4.3.3

Ultimate Elongation Percent 250 minimum Section 4.3.3

Weight Increase Percent 3 maximum Section 4.3.9

Adhesive Compatibility

Lap Shear Strength psi (kPa) 100 minimum (689) Section 4.3.11

NSM to S-1264 to DCNS

Nuclear

Radiation Resistance Section 4.3.12

Followed by tests for:

Tensile Strength psi (MPa) 4000 (27.6) Section 4.3.3

Ultimate Elongation Percent 250

Product Characteristics

(Continued)

Molded Parts

4-49

-770

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

-770 heat shrinkable mold-

ed shapes are made of a

chemically resistant fluo-

ropolymer that is suited for

use where moisture, fungus

and vehicle fluids and fuels

are a concern. Chemical

resistance has been tested

in accordance with Army

TOP 8-2-510 for NBC

Contamination Survivability.

Installation

Boots shrink with tempera-

tures in excess of 150˚C

Product is provided with a

minimum 2:1 expansion

ratio

Optimum application range

is 10% above recovered ID

to 85% of the expanded ID

for all openings.

Product Facts

■Hardened to withstand effect

of NBC decontamination

agents including DS-2 and

STB

■Tested in live agent tests

with HD, VX and TGD for

interior and exterior

exposure

■Meets the demands of

flammability and fluid

resistance of current military

ground vehicles

■Offered with compatible

tubing, adhesive, wire and

other harness components

for a survivable system

CBRN Fluoroelastomer

Molded Component

Operating Temperature Range

-55°C to 125°C

[-67°F to 257°F]

Available in: Americas Europe Asia Pacific

■■■

4-50

-770 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Military TE

SC-X15112 RT-770 type II (Molded Parts)

TOP-8-2-510

Product Characteristics

Physical

Electrical

Nuclear

Specifications/Approvals

PROPERTY UNIT RT-770 TYPE I RT-770 TYPE II TEST

TUBING MOLDED PARTS METHOD

Dimensions Inches (mm) In accordance with In accordance with RT-770

Table 1 applicable SCD

Tensile Strength Psi (MPa) 2500 (17.2) minimum 2500 (17.2) minimum ASTM D 412

Ultimate Elongation Percent 300 minimum 300 minimum ASTM D 412

Secant Modulus (expanded), 2% Psi (MPa) 100,000 (689) maximum 100,000 (689) maximum ASTM 882

Specific Gravity -- 1.85 maximum 1.85 maximum ASTM D 792

Low Temperature Flexibility -- No cracking No cracking RT-770

4 hours at -55±3˚C (-67±5˚F)

Heat Shock -- No dripping, flowing No dripping, flowing RT-770

4 hours at 225±5˚C (437±9˚F) or cracking or cracking

Heat Resistance RT-770

336 hours at 175±3˚C (347±5˚F)

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

PROPERTY UNIT RT-770 TYPE I RT-770 TYPE II TEST

TUBING MOLDED PARTS METHOD

Dielectric Strength Volts/mil 400 (15.7) minimum 400 (15.7) minimum ASTM D 149

(kV/mm)

Volume Resistivity Ohm-cm 1 x 1011 minimum 1 x 1011 minimum ASTM D 257

PROPERTY UNIT RT-770 TYPE I RT-770 TYPE II TEST

TUBING MOLDED PARTS METHOD

Radiation Resistance -10 Mrads gamma RT-770

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 150 minimum 150 minimum

Molded Parts

4-51

-770 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

PROPERTY UNIT RT-770 TYPE I RT-770 TYPE II TEST

TUBING MOLDED PARTS METHOD

Copper Mirror Corrosion ASTM D 2671

16 hours at 175±3˚C (347±5˚F) -- Non Corrosive Non Corrosive Procedure A

Fungus Resistance Growth Rating of 1 or less Rating of 1 or less ASTM G21

Water Absorption

24 hours at 23±3˚C (73±5˚F) Percent 0.5 maximum 0.5 maximum ASTM D 570

Flammability ASTM D 2671

Average Burn Time Seconds 15 maximum -- Procedure A

Average Burn Time Seconds -- 15 maximum ASTM D 635-98

Average extent of burning Inches 1 maximum

Fluid Resistance RT-770

24 hours at 23±3˚C (73±5˚F)

a) JP-8 Jet Fuel (MIL-DTL-83133)

b) Diesel Fuel (VV-F-800, DF-2)

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

24 hours at 50±3˚C (122±5˚F)

a) Bore Cleaner (MIL-PRF-372

b) Anti-Icing Fluid (SAE-AMS-1424)

c) Salt-5% solution (ASTM D 632)

d) Lubricating Oil (MIL-PRF-2104)

e) Lubricating Oil (MIL-PRF-23699)

f) Arctic Lube (MIL-PRF-46167)

g) Cleaning Compound (A-A-59133)

h) Electrolyte (P/N 10873919)

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

24 hours at 71±3˚C (160±5˚F)

Hydraulic, synthetic

(MIL-PRF-46170)

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

4 hours at 23±3˚C (73±5˚F) RT-770

a) Decontaminating Agent, DS-2

(MIL-D-50030)

b) Decontaminating Agent, STB

(MIL-DTL-12468)

5% Solution

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

Chemical

4-52

-780

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

-780 heat shrinkable mold-

ed shapes are made of a

chemically resistant fluo-

ropolymer that is suited for

use where moisture, fungus

and vehicle fluids and fuels

are a concern. Chemical

resistance has been tested

in accordance with Army

TOP 8-2-510 for NBC

Contamination Survivability.

Installation

Boots shrink with tempera-

tures in excess of 150˚C

Product is provided with a

minimum 2:1 expansion

ratio

Optimum application range

is 10% above recovered ID

to 85% of the expanded ID

for all openings.

Product Facts

■Hardened to withstand effect

of NBC decontamination

agents including DS-2 and

STB

■Tested in live agent tests

with HD, VX and TGD for

interior and exterior

exposure

■Meets the demands of

flammability and fluid

resistance of current military

ground vehicles

■Offered with compatible

tubing, adhesive, wire and

other harness components

for a survivable system

CBRN Fluoroelastomer

Molded Component

Operating Temperature Range

-55°C to 175°C

[-67°F to 347°F]

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-53

-780 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Military TE

SC-X15112 RT-780 type II (Molded Parts)

TOP-8-2-510

Product Characteristics

Physical

Electrical

Nuclear

Specifications/Approvals

PROPERTY UNIT RT-780 TYPE I RT-780 TYPE II TEST

TUBING MOLDED PARTS METHOD

Dimensions Inches (mm) In accordance with In accordance with RT-770

Table 1 applicable SCD

Tensile Strength Psi (MPa) 3000 (20.7) minimum 3000 (20.7) minimum ASTM D 412

Ultimate Elongation Percent 300 minimum 300 minimum ASTM D 412

Secant Modulus (expanded), 2% Psi (MPa) 50,000 (345) maximum 50,000 (345) maximum ASTM 882

Specific Gravity -- 2.0 maximum 2.0 maximum ASTM D 792

Low Temperature Flexibility -- No cracking No cracking RT-780

4 hours at -55±3˚C (-67±5˚F)

Heat Shock -- No dripping, flowing No dripping, flowing RT-780

4 hours at 275±5˚C (527±9˚F) or cracking or cracking

Heat Resistance RT-780

336 hours at 200±3˚C (392±5˚F)

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

PROPERTY UNIT RT-780 TYPE I RT-780 TYPE II TEST

TUBING MOLDED PARTS METHOD

Dielectric Strength Volts/mil 200 (7.9) minimum 200 (7.9) minimum ASTM D 149

(kV/mm)

Volume Resistivity Ohm-cm 1 x 1011 minimum 1 x 1011 minimum ASTM D 257

PROPERTY UNIT RT-780 TYPE I RT-780 TYPE II TEST

TUBING MOLDED PARTS METHOD

Radiation Resistance -10 Mrads gamma RT-780

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 150 minimum 150 minimum

4-54

-780 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

PROPERTY UNIT RT-780 TYPE I RT-780 TYPE II TEST

TUBING MOLDED PARTS METHOD

Copper Mirror Corrosion ASTM D 2671

16 hours at 175±3˚C (347±5˚F) -- Non Corrosive Non Corrosive Procedure A

Fungus Resistance Growth Rating of 1 or less Rating of 1 or less ASTM G21

Water Absorption

24 hours at 23±3˚C (73±5˚F) Percent 0.5 maximum 0.5 maximum ASTM D 570

Flammability -- 1) 25% max. flag burn ASTM D 2671

Average Burn Time 2) No burning of cotton -- Procedure C

3) No flaming or glowing

longer than 30 seconds

Average Burn Time Seconds -- 15 maximum ASTM D 635-98

Average extent of burning Inches 1 maximum

Fluid Resistance RT-780

24 hours at 23±3˚C (73±5˚F)

a) JP-8 Jet Fuel (MIL-DTL-83133)

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

24 hours at 50±3˚C (122±5˚F)

a) Bore Cleaner (MIL-PRF-372

b) Diesel Fuel DF-2 (A-A-525571)

c) Anti-Icing Fluid (SAE-AMS-1424)

d) Salt-5% solution (ASTM D 632)

e) Lubricating Oil (MIL-PRF-2104)

f) Lubricating Oil (MIL-PRF-23699)

g) Arctic Lube (MIL-PRF-46167)

h) Cleaning Compound (A-A-59133)

i) Electrolyte (P/N 10873919)

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

24 hours at 71±3˚C (160±5˚F)

Hydraulic, synthetic

(MIL-PRF-46170)

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

4 hours at 23±3˚C (73±5˚F) RT-780

a) Decontaminating Agent, DS-2

(MIL-D-50030)

b) Decontaminating Agent, STB

(MIL-DTL-12468)

5% Solution

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

Chemical

Molded Parts

4-55

-790

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

-790 heat shrinkable mold-

ed shapes are made of a

chemically resistant fluo-

ropolymer that is suited for

use where moisture, fungus

and vehicle fluids and fuels

are a concern. Chemical

resistance has been tested

in accordance with Army

TOP 8-2-510 for NBC

Contamination Survivability.

Installation

Boots shrink with tempera-

tures in excess of 150˚C

Product is provided with a

minimum 2:1 expansion

ratio

Optimum application range

is 10% above recovered ID

to 85% of the expanded ID

for all openings.

Product Facts

■Hardened to withstand effect

of NBC decontamination

agents including DS-2 and

STB

■Tested in live agent tests

with HD, VX and TGD for

interior and exterior

exposure

■Meets the demands of

flammability and fluid

resistance of current military

ground vehicles

■Offered with compatible

tubing, adhesive, wire and

other harness components

for a survivable system

CBRN Fluoroelastomer

Molded Component

Operating Temperature Range

-55°C to 200°C

[-67°F to 392°F]

Available in: Americas Europe Asia Pacific

■■■

4-56

-790 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Military TE

SC-X15112 RT-790 type II (Molded Parts)

TOP-8-2-510

Product Characteristics

Physical

Electrical

Nuclear

Specifications/Approvals

PROPERTY UNIT RT-790 TYPE I RT-790 TYPE II TEST

TUBING MOLDED PARTS METHOD

Dimensions Inches (mm) In accordance with In accordance with RT-790

Table 1 applicable SCD

Tensile Strength Psi (MPa) 4000 (27.6) minimum 4000 (27.6) minimum ASTM D 412

Ultimate Elongation Percent 300 minimum 300 minimum ASTM D 412

Secant Modulus (expanded), 2% Psi (MPa) 50,000 (345) maximum 50,000 (345) maximum ASTM 882

Specific Gravity -- 2.0 maximum 2.0 maximum ASTM D 792

Low Temperature Flexibility -- No cracking No cracking RT-790

4 hours at -65±3˚C (-85±5˚F)

Heat Shock -- No dripping, flowing No dripping, flowing RT-790

4 hours at 300±5˚C (572±9˚F) or cracking or cracking

Heat Resistance RT-790

336 hours at 250±3˚C (482±5˚F)

Followed by tests for:

Tensile Strength Psi (MPa) 2000 (13.8) minimum 2000 (13.8) minimum

Ultimate Elongation Percent 150 minimum 150 minimum

PROPERTY UNIT RT-790 TYPE I RT-790 TYPE II TEST

TUBING MOLDED PARTS METHOD

Dielectric Strength Volts/mil 200 (7.9) minimum 200 (7.9) minimum ASTM D 149

(kV/mm)

Volume Resistivity Ohm-cm 1 x 1011 minimum 1 x 1011 minimum ASTM D 257

PROPERTY UNIT RT-790 TYPE I RT-790 TYPE II TEST

TUBING MOLDED PARTS METHOD

Radiation Resistance -10 Mrads gamma RT-790

Followed by tests for:

Tensile Strength Psi (MPa) 3000 (20.7) minimum 3000 (20.7) minimum

Ultimate Elongation Percent 150 minimum 150 minimum

Molded Parts

4-57

-790 (Continued)

Materials

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

PROPERTY UNIT RT-790 TYPE I RT-790 TYPE II TEST

TUBING MOLDED PARTS METHOD

Copper Mirror Corrosion ASTM D 2671

16 hours at 200±3˚C (392±5˚F) -- Non Corrosive Non Corrosive Procedure A

Fungus Resistance Growth Rating of 1 or less Rating of 1 or less ASTM G21

Water Absorption

24 hours at 23±3˚C (73±5˚F) Percent 0.5 maximum 0.5 maximum ASTM D 570

Flammability -- 1) 25% max. flag burn ASTM D 2671

2) No burning of cotton -- Procedure C

3) No flaming or glowing

longer than 30 seconds

Average Burn Time Seconds -- 15 maximum ASTM D 635-98

Average extent of burning Inches 1 maximum

Fluid Resistance RT-790

24 hours at 23±3˚C (73±5˚F)

a) JP-8 Jet Fuel (MIL-DTL-83133)

Followed by tests for:

Tensile Strength Psi (MPa) 3500 (24.1) minimum 3500 (24.1) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

24 hours at 50±3˚C (122±5˚F)

a) Bore Cleaner (MIL-PRF-372

b) Diesel Fuel DF-2 (A-A-525571)

c) Anti-Icing Fluid (SAE-AMS-1424)

d) Salt-5% solution (ASTM D 632)

e) Lubricating Oil (MIL-PRF-2104)

f) Lubricating Oil (MIL-PRF-23699)

g) Arctic Lube (MIL-PRF-46167)

h) Cleaning Compound (A-A-59133)

i) Electrolyte (P/N 10873919)

Followed by tests for:

Tensile Strength Psi (MPa) 3500 (24.1) minimum 3500 (24.1) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

24 hours at 71±3˚C (160±5˚F)

Hydraulic, synthetic

(MIL-PRF-46170)

Followed by tests for:

Tensile Strength Psi (MPa) 3500 (24.1) minimum 3500 (24.1) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

4 hours at 23±3˚C (73±5˚F) RT-790

a) Decontaminating Agent, DS-2

(MIL-D-50030)

b) Decontaminating Agent, STB

(MIL-DTL-12468)

5% Solution

Followed by tests for:

Tensile Strength Psi (MPa) 3500 (24.1) minimum 3500 (24.1) minimum

Ultimate Elongation Percent 250 minimum 250 minimum

Weight Increase Percent 3 maximum 3 maximum

Chemical

4-58

Caps

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

End Caps, 101A011 to 094

Use for protecting cables

and pipes or capping

unused outlets in transi-

tions. Provides an environ-

mental seal when used with

adhesive.

TE end caps provide opti-

mum waterproofing and

environmental protection for

underwater, underground,

or outdoor applications.

The end caps are highly

resistant to moisture,

fungus, and weathering.

HW P

H Dia.



H Dia.



After Unrestricted Recovery (b)

As Supplied (a)

Applications

Product Dimensions HPHW

Part Min. Max. Min. ±20%

No. ab b b

101A011 5.10 [.20] 2.00 [.08] 22.90 [.90] 1.02 [.04]

101A021 7.40 [.29] 3.30 [.13] 25.40 [1.00] 1.27 [.05]

101A031 10.20 [.40] 4.80 [.18] 30.50 [1.20] 1.52 [.06]

101A041 15.20 [.60] 6.40 [.25] 40.60 [1.60] 1.78 [.07]

101A062 25.40 [1.00] 11.40 [.45] 68.80 [2.70] 2.29 [.09]

101A083 50.80 [2.00] 22.90 [.90] 101.60 [4.00] 2.79 [.11]

101A094 83.80 [3.30] 38.10 [1.50] 114.30 [4.50] 3.05 [.12]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,

entry diameters will be reduced by 1.5 [.06] max.

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-59

End Caps, 101A011 to 094 (Continued)

Caps

Materials Available Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /180 S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-60

SSC

Caps

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

These SSC heat-shrinkable

end caps are made from

a thermally stabilized,

modified polyolefin, which

makes them highly resistant

to moisture, fungus, and

weathering. The end caps

also have excellent

electrical properties. End

caps coated with sealant

are available for underwater

Product Facts

■Self-sealing for

waterproofing (sealant-

coated parts only)

■Electrical insulation to

1000 V

■Abrasion-resistance

■Mechanical protection

■Easy installation, requiring

no special skills

■Operating temperature range

of -40°C to 85°C [-40°F to

185°F]

■Minimum shrink

temperature of 121°C

[250°F]

Heat-Shrinkable End Caps

or underground applica-

tions with a pressure differ-

ential up to 20 psi between

the inside of the cable and

the outside environment.

End caps may be used over

lead, steel, aluminum,

copper, polyethylene,

polyolefin, EPR, and PVC

jacketing materials.

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-61

SSC (Continued)

Caps

Type TE Military/Commercial

SSC-X and SSC-XTV SSC specification control drawing PPS-3011/6

— RW-2024 —

Adhesive is /239 = PPS = 3012/70

Military

SSC-XTV Sealing end cap with adhesive , w/ pressure valve

SSC-X Sealing end cap with adhesive

SSC-XU End cap, uncoated

Part Inner Diameter* Recovered Length Wall Thickness

No. As Supplied Inside Dia. Recovered Recovered

(min.) (max.) ± 10 % ± 20 %

SSC-1 10.00 [.390] 4.00 [.160] 33.50 [1.320] 2.00 [.080]

SSC-2 20.00 [.790] 7.50 [.300] 55.30 [2.180] 2.30 [.090]

SSC-3 35.00 [1.380] 15.00 [.590] 89.90 [3.540] 3.00 [.120]

SSC-4 55.00 [2.170] 25.00 [.980] 143.20 [5.640] 3.30 [.130]

SSC-5 75.00 [2.950] 32.00 [1.250] 150.10 [5.910] 3.30 [.130]

SSC-5M1 75.00 [2.950] 32.00 [1.250] 79.25 [3.120] 3.30 [.130]

SSC-6 100.00 [3.940] 45.00 [1.770] 162.50 [6.400] 4.00 [.160]

SSC-7 120.00 [4.720] 70.00 [2.760] 145.00 [5.710] 3.80 [.150]

*As-supplied dimensions appearing in table are for uncoated parts. When adhesive is added, entry diameters will be

reduced by 1.5 [.06] maximum.

Specifications/Approvals

Product Dimensions

Ordering Information

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-62

202A111 to 196

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

Use for mechanical protec-

tion and connector/cable

strain relief. This family of

boots has no lip, so that

a boot can be installed

directly onto the connector

accessory thread.

H Dia. J Dia.

Tan

RJO

Tan

H Dia. J Dia.

As Supplied (a)

After Unrestricted Recovery (b)

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

Part Min. Min. PRJO W

No. -3, -4, -25 -12, -100 Max. -3, -4, -25 -12, -100 Max. ±10% ±10% Ref. ±20%

baabbbbb

202A111 16.5 [.65] 16.5 [.65] 7.9 [.31] 16.5 [.65] 11.9 [.47] 3.8 [.15] 25.4 [1.00] 14.2 [.56] 5.8 [.23] 1.27 [.05]

202A121 24.6 [.97] 22.6 [.89] 9.9 [.39] 24.6 [.97] 17.8 [.70] 5.3 [.21] 38.1 [1.50] 21.8 [.86] 9.1 [.36] 1.52 [.06]

202A132 28.4 [1.12] 26.2 [1.03] 14.2 [.56] 28.4 [1.12] 20.3 [.80] 6.6 [.26] 51.3 [2.02] 27.9 [1.10] 13.0 [.51] 1.78 [.07]

202A142 31.0 [1.22] 31.0 [1.22] 17.8 [.70] 31.0 [1.22] 25.4 [1.00] 7.4 [.29] 66.8 [2.63] 35.6 [1.40] 17.8 [.70] 1.78 [.07]

202A153 36.1 [1.42] 36.1 [1.42] 21.9 [.86] 36.1 [1.42] 26.2 [1.03] 8.6 [.34] 73.7 [2.90] 41.4 [1.63] 16.0 [.63] 1.78 [.07]

202A163 42.7 [1.68] 42.7 [1.68] 27.4 [1.08] 42.7 [1.68] 27.2 [1.07] 9.4 [.37] 99.1 [3.90] 62.7 [2.47] 18.0 [.71] 2.03 [.08]

202A174 51.8 [2.04] 48.3 [1.90] 35.3 [1.39] 51.8 [2.04] 48.3 [1.90] 16.0 [.63] 130.0 [5.13] 64.8 [2.55] 41.9 [1.65] 3.30 [.13]

202A185 66.0 [2.60] 66.0 [2.60] 43.7 [1.72] 66.0 [2.60] 54.1 [2.13] 19.6 [.77] 161.3 [6.35] 90.2 [3.55] 47.8 [1.88] 3.81 [.15]

202A196 86.4 [3.40] 86.4 [3.40] 57.2 [2.25] 86.4 [3.40] 71.4 [2.81] 26.9 [1.06] 212.6 [8.37] 113.0 [4.45] 62.2 [2.45] 4.06 [.16]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.

Materials Available

Product Dimensions

Straight Boot

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-63

202C611 to 663

Boots

Applications

Use to provide abrasion

protection for connectors.

The flexibility of design

allows a variety of cable

outlet angles. When

installed on a spin-coupling

adapter, cold reentry to the

B (with 90° bend)

W Typ.

Tan

J Dia.

K Dia.

H Dia.

H Dia. J Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-50 Fluoroelastomer polymer blend N/A S-1125

-51 Elastomer polymer blend /164 S-1124

-71 Flexible polyolefin /42 or /86 S-1017 or S-1048

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

KPJO ST W B

Part Min. Max. Min. Max. Max. ±10% ±10% ±.03[0.76] ±.03[0.76] Min. Nom.

No. a -50, -51 a -71 b a -50, -51 a -71 b bb bbbb b

202C611 14.2 [.56] 17.5 [.69] 6.9 [.27] 11.2 [.44] 14.2 [.56] 4.8 [.19] 21.1 [.83] 120.7 [4.75] 17.5 [.69] 1.52 [.06] 1.27 [.05] 0.33 [.013] 62.5 [2.46]

202C621 22.4 [.88] 26.4 [1.04] 11.7 [.46] 17.8 [.70] 26.4 [1.04] 8.1 [.32] 26.7 [1.05] 133.4 [5.25] 19.0 [.78] 1.52 [.06] 1.27 [.05] 0.46 [.018] 67.8 [2.67]

202C632 34.0 [1.34] 38.1 [1.50] 17.5 [.69] 26.9 [1.06] 38.1 [1.50] 12.7 [.50] 32.8 [1.29] 146.1 [5.75] 22.4 [.88] 1.78 [.07] 1.27 [.05] 0.51 [.020] 73.4 [2.89]

202C642 44.2 [1.74] 47.8 [1.88] 22.4 [.88] 36.6 [1.44] 47.8 [1.88] 17.5 [.69] 37.8 [1.49] 158.8 [6.25] 25.4 [1.00] 1.78 [.07] 1.27 [.05] 0.61 [.024] 78.2 [3.08]

202C653 53.8 [21.2] 54.9 [2.16] 27.9 [1.10] 45.7 [1.80] 54.9 [2.16] 22.4 [.88] 42.9 [1.69] 171.5 [6.75] 28.4 [1.12] 1.78 [.07] 2.03 [.08] 0.61 [.024] 82.8 [3.26]

202C663 57.2 [22.5] 77.2 [3.04] 40.6 [1.60] 57.2 [2.25] 54.6 [2.15] 22.9 [.90] 62.2 [2.45] 236.2 [9.30] 35.1 [1.38] 2.03 [.08] 2.03 [.08] 0.66 [.026] 138.4 [5.45]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.

Uniboot

Materials Available

Product Dimensions

connector is possible by

compressing the molded

part. When used with

adhesive it provides

environmental sealing.

Available in: Americas Europe Asia Pacific

■■■

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-64

202D121 to 196

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

Use in conjunction with TE

adapters to provide strain

relief for harness systems

using circular connectors.

Boot is compatible with all

grooved adapters of appro-

priate shell size.

J Dia.

H Dia.

Tan



H Dia. J Dia.



Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal 186/180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

P JO WR

Part Min.

No. Min. Max. -3, -4, -25 -12, -100 Max. ±10% ±10% ±20% ±10%

abaabbbbb

202D121 23.3 [.92] 10.5 [.41] 23.3 [.92] 12.4 [.49] 5.6 [.22] 38.1 [1.50] 10.2 [.40] 1.78 [.07] —

202D132 28.4 [1.12] 14.3 [.56] 28.4 [1.12] 14.7 [.58] 6.6 [.26] 54.9 [2.16] 16.5 [.65] 1.78 [.07] 21.6 [.85]

202D142 31.0 [1.22] 17.8 [.70] 31.0 [1.22] 16.0 [.63] 7.2 [.28] 66.8 [2.63] 17.8 [.70] 2.03 [.08] 24.5 [.96]

202D153 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 18.5 [.73] 8.4 [.33] 80.0 [3.15] 20.8 [.82] 2.03 [.08] 29.7 [1.17]

202D163 42.7 [1.68] 28.2 [1.11] 42.7 [1.68] 22.0 [.87] 9.9 [.39] 103.6 [4.08] 24.6 [.97] 2.29 [.09] 36.7 [1.44]

202D174 51.8 [2.04] 35.1 [1.38] 51.8 [2.04] 35.3 [1.39] 15.8 [.62] 130.3 [5.13] 39.6 [1.56] 3.30 [.13] 53.8 [2.12]

202D185 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 45.7 [1.80] 20.4 [.80] 165.1 [6.50] 48.3 [1.90] 4.06 [.16] 65.6 [2.59]

202D196 81.7 [3.22] 57.6 [2.27] 81.7 [3.22] 57.1 [2.25] 25.4 [1.00] 177.8 [7.00] 47.8 [1.88] 4.06 [.16] 67.1 [2.64]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5

[.06] max.

Straight, Lipped Boot

Materials Available

Product Dimensions

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-65

202D211 to 299

Boots

Applications

Use with circular connec-

tors and the appropriate TE

backshell adapter to pro-

vide connector/cable strain

relief. Boot is used on

J Dia.

H Dia.

Tan

J Dia.

H Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

Part Min. P JO U HW JW

No. Min. Max. -3, -4, -12, -100 Max. ±10% ±10% ±10% ±20% ±20%

ab-25 abb b bbb

202D211 22.4 [.88] 11.4 [.45] 22.4 [.88] 14.0 [.55] 6.4 [.25] 105.9 [4.17] 86.4 [3.40] 14.2 [.56] 1.52 [.06] 1.14 [.045]

202D221 25.7 [1.01] 15.0 [.59] 25.7 [1.01] 16.0 [.63] 7.4 [.29] 121.2 [4.77] 98.6 [3.88] 15.0 [.59] 1.52 [.06] 1.14 [.045]

202D232 29.5 [1.16] 18.8 [.74] 29.5 [1.16] 18.3 [.72] 8.4 [.33] 138.7 [5.46] 112.8 [4.44] 15.5 [.61] 1.78 [.07] 1.14 [.045]

202D242 34.0 [1.34] 22.9 [.90] 34.0 [1.34] 21.3 [.84] 9.7 [.38] 159.5 [6.28] 130.8 [5.15] 15.7 [.62] 1.78 [.07] 1.14 [.045]

202D253 37.3 [1.47] 29.5 [1.16] 37.3 [1.47] 23.1 [.91] 10.4 [.41] 177.8 [7.00] 142.2 [5.60] 18.0 [.71] 2.0 [.08] 1.14 [.045]

202D263 43.7 [1.72] 34.0 [1.34] 43.7 [1.72] 27.2 [1.07] 12.2 [.48] 203.2 [8.00] 163.1 [6.42] 19.8 [.78] 2.0 [.08] 1.14 [.045]

202D274 50.0 [1.97] 41.2 [1.62] 50.0 [1.97] 31.5 [1.24] 14.2 [.56] 203.2 [8.00] 157.7 [6.21] 20.8 [.82] 2.3 [.09] 1.40 [.055]

202D285 62.7 [2.47] 47.0 [1.85] 62.7 [2.47] 39.1 [1.54] 17.5 [.69] 203.2 [8.00] 153.2 [6.03] 23.4 [.92] 2.5 [.10] 1.40 [.055]

202D296 69.3 [2.73] 59.7 [2.35] 69.3 [2.73] 43.2 [1.70] 19.6 [.77] 203.2 [8.00] 143.3 [5.64] 23.6 [.93] 2.5 [.10] 1.40 [.055]

202D299 81.8 [3.22] 67.1 [2.64] 81.8 [3.22] 51.1 [2.01] 22.9 [.90] 203.2 [8.00] 138.4 [5.45] 31.2 [1.23] 2.5 [.10] 1.40 [.055]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5

[.06] max.

Straight, Lipped Boot

Materials Available

Product Dimensions

open-wire-bundle airborne

harnesses, or applications

where the long tail replaces

cable jacketing removed

during termination.

Available in: Americas Europe Asia Pacific

■■■

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-66

202D921 to 963

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

Use with circular connec-

tors and the appropriate TE

backshell adapter to pro-

vide connector/cable strain

relief. Boot is used in appli-

cations where only a small

H Dia.

J Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

Product Dimensions

Part Min. P JO HW JW

No. Min. Max. -3, -4, -12, -100 Max. ±10% ±10% ±20% ±20%

ab-25 abbbbb

202D921 19.3 [.76] 13.0 [.51] 6.3 [.25] 4.5 [.18] 2.1 [.08] 60.2 [2.37] 37.6 [1.48] 1.52 [.06] 1.14 [.045]

202D932 26.1 [1.03] 19.1 [.75] 7.6 [.30] 5.5 [.22] 2.6 [.10] 74.2 [2.92] 45.0 [1.77] 1.78 [.07] 1.14 [.045]

202D953 34.2 [1.35] 26.0 [1.02] 9.6 [.38] 6.6 [.26] 3.1 [.12] 84.3 [3.32] 51.1 [2.01] 1.78 [.07] 1.14 [.045]

202D963 43.6 [1.72] 34.1 [1.34] 11.4 [.45] 7.8 [.31] 3.6 [.14] 99.6 [3.92] 57.7 [2.27] 1.78 [.07] 1.14 [.045]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5

[.06] max.

H Dia.

J Dia.

Tan JO

Straight, Lipped Boot

Materials Available

Available in: Americas Europe Asia Pacific

■■■

number of the available

contacts are utilized, thus

resulting in a high ratio

between the adapter and

cable diameters.

Molded Parts

4-67

202F211 to 274

Boots

Applications

Use in conjunction with TE

adapters to provide strain

relief for harness systems

using circular connectors.

Boot is compatible with all

grooved adapters of the

appropriate shell size.

H Dia.

HW R

Tan

J Dia.

H Dia. J Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-50 Flexible Fluoroelastomer polymer blend N/A S-1125

-51 Flexible elastomer polymer blend /164 S-1124

-71 Flexible polyolefin /42 or /86 S-1017 or S-1048

As Supplied (a)

After Unrestricted Recovery (b)

Product Dimensions

HJPJO HW JW

Part Min. Max. Min. Max. ±10% ±10% ±20% ±20%

No. ababbbbb

202F211 23.9 [.94] 9.9 [.39] 17.3 [.68] 6.6 [.26] 105.9 [4.17] 86.4 [3.40] 1.5 [.06] 1.5 [.06]

202F221 27.2 [1.07] 13.2 [.52] 20.8 [.82] 7.6 [.30] 121.2 [4.77] 98.6 [3.88] 1.5 [.06] 1.5 [.06]

202F232 31.0 [1.22] 18.5 [.73] 24.4 [.96] 8.9 [.35] 138.7 [5.46] 112.8 [4.44] 1.8 [.07] 1.5 [.06]

202F242 35.6 [1.40] 22.1 [.87] 28.7 [1.13] 10.2 [.40] 159.5 [6.28] 130.8 [5.15] 1.8 [.07] 1.5 [.06]

202F253 38.9 [1.53] 28.2 [1.11] 31.5 [1.24] 10.9 [.43] 177.8 [7.00] 142.2 [5.60] 1.8 [.07] 1.5 [.06]

202F263 45.2 [1.78] 32.3 [1.27] 38.4 [1.51] 12.7 [.50] 203.2 [8.00] 163.1 [6.42] 1.8 [.07] 1.5 [.06]

202F274 51.6 [2.03] 41.1 [1.62] 45.5 [1.79] 15.0 [.59] 203.2 [8.00] 157.7 [6.21] 1.8 [.07] 1.8 [.07]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be

reduced by 1.5 [.06] max.

Straight, Lipped Boot

Materials Available

Available in: Americas Europe Asia Pacific

■■■

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-68

202G211 to 253

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Coating (see note 3)

J Dia.

H Dia.

RTan

Tan JO

J Dia.

As Supplied (a)

After Unrestricted Recovery (b)

Product Dimensions

Part HJPRSTJO HW JW

Min. Max. Min. Max. ±10% ±10% Ref. Ref. ±10% Ref. Ref.

No. abab b bbbbbb

202G211 23.9 [.94] 9.9 [.39] 23.9 [.94] 7.4 [.29] 105.9 [4.17] 11.7 [.46] 1.0 [.04] 1.3 [.05] 86.4 [3.40] 1.0 [.04] 0.7 [.03]

202G221 27.2 [1.07] 13.2 [.52] 27.2 [1.07] 8.4 [.33] 121.2 [4.77] 12.2 [.48] 1.0 [.04] 1.3 [.05] 87.4 [3.44] 1.0 [.04] 0.7 [.03]

202G232 31.0 [1.22] 18.5 [.73] 31.0 [1.22] 9.4 [.37] 138.7 [5.46] 12.2 [.48] 1.0 [.04] 1.3 [.05] 104.4 [4.11] 1.0 [.04] 0.7 [.03]

202G242 31.7 [1.25] 22.1 [.87] 31.7 [1.25] 10.7 [.42] 159.5 [6.28] 12.2 [.48] 1.0 [.04] 1.5 [.06] 124.5 [4.90] 1.0 [.04] 0.7 [.03]

202G253 38.9 [1.53] 28.2 [1.11] 38.9 [1.53] 11.9 [.47] 177.8 [7.00] 10.6 [.42] 1.3 [.05] 1.8 [.07] 143.5 [5.65] 1.3 [.05] 1.0 [.04]

Material Dash No. Material Description Adhesive

-55 Fluoroploymer S-1255-04

Applications

Use in conjunction with TE

adapters to provide strain

relief for harness systems

using circular connectors.

This range of parts is com-

patible with all grooved

adapters of appropriate

shell or entry size. When

used with adhesive it

provides environmental

sealing.

Straight, Low Profile

Lipped Boot

Materials Available

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-69

202G611 to 653

Boots

H Dia. J Dia.

K Dia. H Dia.

.50±10%

Tan JO

J Dia.

(with 90˚ bend)

As Supplied (a)

After Unrestricted Recovery (b)

Product Dimensions

Part HJ

KPJO HW JW ST B

No. Min. Max. Min. Max. Max. ±10% ±10% Ref. Ref. Ref. Ref. Nom.

abab

bbbbbbbb

202G611 14.2 [.56] 6.9 [.27] 11.2 [.44] 4.8 [.19] 21.1 [.83] 120.7 [4.75] 17.5 [.69] 1.0 [.04] 0.7 [.03] 1.0 [.04] 1.3 [.05] 62.5 [2.46]

202G621 26.6 [1.05] 11.7 [.46] 26.6 [1.05] 8.1 [.32] 26.6 [1.05] 133.8 [5.27] 19.9 [.78] 1.0 [.04] 0.7 [.03] 1.0 [.04] 1.3 [.05] 67.8 [2.67]

202G632 33.0 [1.30] 17.5 [.69] 33.0 [1.30] 12.7 [.50] 32.7 [1.29] 151.1 [5.95] 22.4 [.88] 1.0 [.04] 0.7 [.03] 1.0 [.04] 1.3 [.05] 73.4 [2.89]

202G642 35.5 [1.40] 22.3 [.88] 35.5 [1.40] 17.5 [.69] 37.8 [1.49] 157.2 [6.19] 25.4 [1.00] 1.3 [.05] 1.0 [.04] 1.3 [.05] 1.3 [.05] 78.2 [3.08]

202G653 42.6 [1.68] 27.9 [1.10] 42.6 [1.68] 22.4 [.88] 42.9 [1.69] 170.2 [6.70] 28.4 [1.12] 1.3 [.05] 1.0 [.04] 1.3 [.05] 1.5 [.06] 82.8 [3.26]

Material Dash No. Material Description Adhesive

-55 Fluoroploymer S-1255-04

Applications

Use to provide abrasion

protection for connectors.

The flexibility of design

allows a variety of cable

outlet angles. When

installed on a spin-coupling

adapter, cold re-entry to the

connector is possible by

Uniboot

Materials Available

unscrewing the adapter

and compressing the

molded part. When used

with adhesive it provides

environmental sealing.

Available in: Americas Europe Asia Pacific

■■■

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-70

202K121 to 185

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

Use in conjunction with TE

adapters to provide strain

relief for harness systems

202K121 - 153 = 2 lips

202K163 - 185 = 3 lips

Mod 01 = 1 lip removed

Mod 02 = 2 lips removed

(only available in sizes 163, 174, 185).

For eyelet clip, order CS-1858 option.

Tan

Slight

taper

H Dia. J Dia.



Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

Product Dimensions

Part Min. Max. Min. Max. PRUJO HW JW XY

No. -3,-4,-12,-25 -100 -3, -4, -25 -12 -100 ±10% ±10% ±10% ±10% ±20% Min. ±20% ±20%

aabaaa

bb bbbbbbb

202K121 24.0 [.95] 24.0 [.95] 10.4 [.41] 24.0 [.95] 13.0 [.51] 14.0 [.55] 5.6 [.22] 38.0 [1.50] 21.0 [.83] 12.0 [.47] 8.5 [.33] 1.6 [.06] .41 [.016] 24.0 [.94] 13.0 [.51]

202K132 30.0 [1.18] 30.0 [1.18] 14.2 [.56] 30.0 [1.18] 14.0 [.55] 15.0 [.59] 5.9 [.23] 55.0 [2.17] 32.0 [1.26] 12.0 [.47] 11.5 [.45] 1.8 [.07] .81 [.032] 24.0 [.94] 18.0 [.71]

202K142 31.0 [1.22] 31.0 [1.22] 18.0 [.71] 31.0 [1.22] 16.0 [.63] 18.0 [.71] 7.1 [.28] 67.0 [2.64] 35.0 [1.38] 20.0 [.79] 17.0 [.67] 1.8 [.07] .81 [.032] 32.0 [1.26] 25.0 [.98]

202K153 36.0 [1.42] 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 19.0 [.75] 21.0 [.83] 8.4 [.33] 80.0 [3.15] 42.0 [1.65] 20.0 [.79] 19.5 [.76] 2.0 [.08] .81 [.032] 32.0 [1.26] 30.0 [1.18]

202K163 43.0 [1.69] 43.0 [1.69] 28.2 [1.11] 43.0 [1.69] 22.0 [.87] 25.0 [.98] 9.9 [.39] 99.0 [3.90] 61.0 [2.40] 20.0 [.79] 21.0 [.82] 2.2 [.08] .81 [.032] 52.0 [2.05] 30.0 [1.18]

202K174 60.0 [2.36] 52 [12.05] 35.1 [1.38] 60.0 [2.36] 35.0 [1.38] 39.0 [1.54] 15.7 [.62] 130.0 [5.12] 72.0 [2.83] 20.0 [.79] 39.0 [1.53] 3.3 [.13] 1.02 [.040] 52.0 [2.05] 50.0 [1.97]

202K185 66.0 [2.60] 66 [12.60] 44.5 [1.75] 66.0 [2.60] 38.0 [1.50] 42.0 [1.65] 16.8 [.66] 170.0 [6.69] 90.0 [3.54] 20.0 [.79] 51.5 [2.02] 3.8 [.15] 1.63 [.064] 52.0 [2.05] 70.0 [2.76]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by

1.5 [.06] max.

Straight, Lipped Boot

Materials Available

using circular connectors.

Boot is compatible with all

grooved adapters of the

appropriate shell size.

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-71

214A011 to 052

Boots

Applications

Provides strain relief and

mechanical protection on

D-subminiature connector

terminations.

X Typ.

K Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

HJK

PWX

This Boot Fits

Part ±5% ±5% ±5% ±5% Min. Max. ±10% ±20% ±20% Cannon/ Amphenol

No. abababbbb

Cinch Series 17

214A011 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 4.1 [.16] 33.3 [1.31] 1.0 [.04] 3.0 [.12] DE-9 XX09X

214A021 28.2 [1.11] 28.2 [1.11] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.3 [.21] 38.9 [1.53] 1.0 [.04] 3.0 [.12] DA-15 XX15X

214A032 42.2 [1.66] 42.2 [1.66] 10.7 [.42] 10.7 [.42] 14.0 [.55] 8.1 [.32] 45.0 [1.77] 1.0 [.04] 3.0 [.12] DB-25 XX25X

214A042 58.7 [2.31] 58.7 [2.31] 10.7 [.42] 10.7 [.42] 17.3 [.68] 8.6 [.34] 53.3 [2.10] 1.0 [.04] 3.0 [.12] DC-37 XX37X

214A052 57.9 [2.28] 57.9 [2.28] 13.7 [.54] 13.7 [.54] 19.1 [.75] 10.7 [.42] 61.0 [2.40] 1.0 [.04] 3.0 [.12] DD-50 XX50X

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by

1.5 [.06] max.

H K Dia.

D-Subminiature, Straight

Boot

Materials Available

Product Dimensions

Available in: Americas Europe Asia Pacific

■■■

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-72

214A311 to 352

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

Provides strain relief and

mechanical protection on

D-subminiature connector

terminations.

X Typ.

K Dia.

H & J K Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-25 Fluid-resistant elastomer /42 or /86 S-1017 or S-1048 or S-1125

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

HJK

PRWXThis Boot Fits

Part ±5% ±5% ±5% ±5% Min. Max. ±10% ±10% ±20% ±20% Cannon/ Amphenol

No. abababbbbb

Cinch Series 17

214A311 16.0 [.63] 20.3 [.80] 16.0 [.63] 10.7 [.42] 16.0 [.63] 4.1 [.16] 33.3 [1.31] 19.1 [.75] 1.02 [.04] 3.05 [.12] DE-9 XX09X

214A321 19.1 [.75] 28.2 [1.11] 19.1 [.75] 10.7 [.42] 19.1 [.75] 5.3 [.21] 38.9 [1.53] 22.1 [.87] 1.02 [.04] 3.05 [.12] DA-15 XX15X

214A332 29.2 [1.15] 42.2 [1.66] 29.2 [1.15] 10.7 [.42] 29.2 [1.15] 8.1 [.32] 45.0 [1.77] 25.4 [1.00] 1.02 [.04] 3.05 [.12] DB-25 XX25X

214A342 34.3 [1.35] 58.7 [2.31] 34.3 [1.35] 10.7 [.42] 34.3 [1.35] 8.6 [.34] 53.3 [2.10] 28.4 [1.12] 1.02 [.04] 3.05 [.12] DC-37 XX37X

214A352 37.6 [1.48] 57.9 [2.28] 37.6 [1.48] 13.7 [.54] 37.6 [1.48] 10.7 [.42] 61.0 [2.40] 31.8 [1.25] 1.02 [.04] 3.05 [.12] DD-50 XX50X

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by

1.5 [.06] max.

Materials Available

Product Dimensions

D-Subminiature, Straight

Boot

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-73

222A111 to 196

Boots

J Dia.

H Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or/180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

Part Min. Max. Min. Max. PRTUJO W

No. ab

-3, -4, -25 -100 -12 b±10% ±10% ±10% ±10% ±10% ±20%

aaa bbbbb b

222A111 17.8 [.70] 7.9 [.31] 17.8 [.70] 10.9 [.43] 9.9 [.39] 3.8 [.15] 17.3 [.68] 20.1 [.79] — 11.4 [.45] 4.3 [.17] 1.02 [.04]

222A121 24.9 [.98] 10.2 [.40] 24.9 [.98] 16.0 [.63] 18.0 [.71] 5.3 [.21] 21.3 [.84] 22.6 [.89] — 14.7 [.58] 5.8 [.23] 1.27 [.05]

222A132 30.0 [1.18] 14.2 [.56] 30.0 [1.18] 21.1 [.83] 20.6 [.81] 6.4 [.25] 26.9 [1.06] 26.7 [1.05] 19.1 [.75] 17.8 [.70] 7.1 [.28] 1.52 [.06]

222A142 32.5 [1.28] 17.3 [.68] 32.5 [1.28] 22.9 [.90] 22.9 [.90] 6.9 [.27] 36.6 [1.44] 30.5 [1.20] 19.1 [.75] 24.9 [.98] 10.2 [.40] 1.78 [.07]

222A152 36.1 [1.42] 21.8 [.86] 36.1 [1.42] 27.4 [1.08] 26.4 [1.04] 8.4 [.33] 43.7 [1.72] 35.1 [1.38] 19.1 [.75] 30.0 [1.18] 12.7 [.50] 1.78 [.07]

222A163 43.9 [1.73] 27.4 [1.08] 43.9 [1.73] 28.4 [1.12] 27.4 [1.08] 9.4 [.37] 53.6 [2.11] 43.9 [1.73] 19.1 [.75] 34.0 [1.34] 17.3 [.68] 2.03 [.08]

222A174 53.1 [2.09] 33.8 [1.33] 53.1 [2.09] 48.3 [1.90] 46.7 [1.84] 15.0 [.59] 75.7 [2.98] 52.8 [2.08] 25.4 [1.00] 53.3 [2.10] 32.0 [1.26] 3.30 [.13]

222A185 67.6 [2.66] 44.2 [1.74] 67.6 [2.66] 58.4 [2.30] 54.4 [2.14] 20.3 [.80] 97.5 [3.84] 66.0 [2.60] 25.4 [1.00] 71.1 [2.80] 40.6 [1.60] 3.81 [.15]

222A196 87.6 [3.45] 55.4 [2.18] 87.6 [3.45] 68.8 [2.71] 63.0 [2.48] 23.4 [.92] 128.0 [5.04] 79.2 [3.12] 25.4 [1.00] 87.6 [3.45] 56.4 [2.22] 4.57 [.18]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.

J Dia.

H Dia.

Applications

Use for mechanical protec-

tion and connector-cable

strain relief. This family of

boots has no lip, so a boot

can be installed directly

onto the connector acces-

sory thread.

Materials Available

Product Dimensions

Right-Angled Boot

Available in: Americas Europe Asia Pacific

■■■

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-74

222D121 to 196

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

Applications

Use in conjunction with TE

adapters to provide strain

relief for harness systems

using circular connectors.

Boot is compatible with all

grooved adapters of the

appropriate shell size.

J Dia.

Tan

As Supplied (a)

After Unrestricted Recovery (b)

Part Min. Max. Min. Max. PR

JO W KL

No. aa

-3, -4, -25 -100 -12 b±10% Ref. ±10% ±20% ±10% ±10%

bbb bb b b

222D121 23.4 [.92] 10.4 [.41] 23.4 [.92] 14.0 [.55] 12.4 [.49] 5.6 [.22] 21.3 [.84] 22.6 [.89] 5.8 [.23] 1.27 [.05] 15.2 [.60] 14.7 [.58]

222D132 28.4 [1.12] 14.2 [.56] 28.4 [1.12] 15.0 [.59] 14.7 [.58] 6.6 [.26] 33.8 [1.33] 27.2 [1.07] 15.5 [.65] 1.52 [.06] 19.1 [.75] 24.9 [.98]

222D142 31.0 [1.22] 17.8 [.70] 31.0 [1.22] 18.0 [.71] 16.0 [.63] 7.1 [.28] 36.6 [1.44] 31.0 [1.22] 12.7 [.50] 1.78 [.07] 19.1 [.75] 24.9 [.98]

222D152 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 21.0 [.83] 18.5 [.73] 8.4 [.33] 43.7 [1.72] 35.1 [1.38] 14.5 [.57] 1.78 [.07] 19.1 [.75] 30.0 [1.18]

222D163 42.7 [1.68] 28.2 [1.11] 42.7 [1.68] 25.0 [.98] 22.1 [.87] 9.9 [.39] 53.6 [2.11] 43.9 [1.73] 17.5 [.69] 2.03 [.08] 19.3 [.76] 33.0 [1.30]

222D174 51.8 [2.04] 35.1 [1.38] 51.8 [2.04] 39.0 [1.54] 35.3 [1.39] 15.7 [.62] 78.0 [3.07] 52.8 [2.08] 33.5 [1.32] 3.30 [.13] 25.4 [1.00] 53.8 [2.12]

222D185 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 42.0 [1.65] 45.7 [1.80] 20.3 [.80] 97.5 [3.84] 66.0 [2.60] 40.1 [1.58] 3.81 [.15] 25.4 [1.00] 71.1 [2.80]

222D196 81.8 [3.22] 60.5 [2.38] 81.8 [3.22] 57.2 [2.25] 57.2 [2.25] 25.4 [1.00] 117.9 [4.64] 83.8 [3.30] 38.1 [1.50] 4.06 [.16] 25.4 [1.00] 80.0 [3.15]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max.

H Dia.

J Dia.

Right-Angled, Lipped Boot

Materials Available

Product Dimensions

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-75

222D211 to 299

Boots

Applications

Provides strain relief and

mechanical protection

between cable and connec-

tor. Boot is usually used on

open-wire-bundle airborne

harnesses, or applications

where the long tail replaces

cable jacketing removed

during termination.

H Dia.

J Dia.

Tan

H Dia. J Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

Part Min. Max. Min. Max. R JO PP RR HW JW

No. -3, -4, -25 -12, -100 ±10% Ref ±10% ±10% 10%

abab

bbbbbb

±20% ±20%

222D211 22.4 [.88] 11.4 [.45] 22.4 [.88] 14.0 [.55] 6.4 [.25] 105.2 [4.14] 18.5 [.73] 87.6 [3.45] 6.9 [.27] 12.4 [.49] 1.52 [.06] 1.14 [.045]

222D221 25.7 [1.01] 15.0 [.59] 25.7 [1.01] 16.0 [.63] 7.4 [.29] 124.0 [4.88] 19.8 [.78] 99.1 [3.90] 8.4 [.33] 15.0 [.59] 1.52 [.06] 1.14 [.045]

222D232 29.5 [1.16] 18.8 [.74] 29.5 [1.16] 18.3 [.72] 8.4 [.33] 146.3 [5.76] 20.8 [.82] 114.3 [4.50] 10.4 [.41] 15.5 [.61] 1.78 [.07] 1.14 [.045]

222D242 34.0 [1.34] 22.9 [.90] 34.0 [1.34] 21.3 [.84] 9.7 [.38] 172.2 [6.78] 21.8 [.86] 132.6 [5.22] 12.2 [.48] 15.7 [.62] 1.78 [.07] 1.14 [.045]

222D253 37.3 [1.47] 29.5 [1.16] 37.3 [1.47] 23.1 [.91] 10.4 [.41] 185.2 [7.29] 24.4 [.96] 143.8 [5.66] 15.5 [.61] 17.8 [.70] 2.03 [.08] 1.14 [.045]

222D263 43.7 [1.72] 34.0 [1.34] 43.7 [1.72] 27.2 [1.07] 12.2 [.48] 231.6 [8.41] 27.4 [1.08] 169.2 [6.66] 18.3 [.72] 19.8 [.78] 2.03 [.08] 1.14 [.045]

222D274 50.0 [1.97] 41.1 [1.62] 50.0 [1.97] 31.5 [1.24] 14.2 [.56] 224.5 [8.84] 29.5 [1.16] 173.2 [6.82] 21.1 [.83] 20.8 [.82] 2.29 [.09] 1.40 [.055]

222D285 62.7 [2.47] 47.0 [1.85] 62.7 [2.47] 39.1 [1.54] 17.5 [.69] 227.3 [8.95] 33.3 [1.31] 168.1 [6.62] 24.1 [.95] 23.4 [.92] 2.54 [.10] 1.40 [.055]

222D296 69.3 [2.73] 59.7 [2.35] 69.3 [2.73] 43.2 [1.70] 19.6 [.77] 233.4 [9.19] 35.1 [1.38] 157.2 [6.19] 30.0 [1.18] 23.6 [.93] 2.54 [.10] 1.40 [.055]

222D299 81.8 [3.22] 67.1 [2.64] 81.8 [3.22] 51.1 [2.01] 22.9 [.90] 237.0 [9.33] 44.5 [1.75] 151.1 [5.95] 33.3 [1.31] 31.2 [1.23] 2.54 [.10] 1.40 [.055]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.

Right-Angled, Lipped Boot

Materials Available

Product Dimensions

Available in: Americas Europe Asia Pacific

■■■

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-76

222D921 to 963

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

Provides strain relief and

mechanical protection

between cable and connec-

tor. It is used in applications

where only a small number

of the available contacts are

utilized, resulting in a high

ratio between the adapter

and cable diameters.

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

As Supplied (a)

After Unrestricted Recovery (b)

Product Dimensions

Min. PRUJO HW JW

Part Min. Max. -3, -4, -12, Max. ±10% Ref. ±10% ±10% ±20% ±20%

No. ab-25 -100 bb b b b b b

222D921 19.3 [.76] 13.0 [.51] 6.3 [.25] 4.5 [.18] 2.1 [.08] 44.5 [1.75] 16.3 [.64] 5.6 [.22] 21.8 [.86] 1.52 [.06] 1.14 [.045]

222D932 26.1 [1.03] 19.1 [.75] 7.6 [.30] 5.6 [.22] 2.6 [.10] 67.3 [2.65] 18.0 [.71] 8.4 [.33] 29.2 [1.15] 1.78 [.07] 1.14 [.045]

222D953 34.2 [1.35] 26.0 [1.02] 9.6 [.38] 6.6 [.26] 3.0 [.12] 81.3 [3.20] 18.8 [.74] 11.4 [.45] 36.3 [1.39] 1.78 [.07] 1.14 [.045]

222D963 43.6 [1.72] 34.1 [1.34] 11.4 [.45] 7.8 [.31] 3.6 [.14] 115.6 [4.55] 21.3 [.84] 15.5 [.61] 47.0 [1.85] 1.78 [.07] 1.14 [.045]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 mm [.06"] max.

J Dia.

H Dia.

J Dia.

Right-Angled, Lipped Boot

Materials Available

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-77

222F211 to 285

Boots

Material* Material Description Precoating No. Adhesive Part No.**

-50 Fluoroelastomer polymer blend N/A S-1125

-51 Elastomer polymer blend /164 S-1124

-71 Flexible polyolefin /42 or /86 S-1017 or S-1048

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

PR JO HW JW

Part Min. Max. Min. Max. ±10% ±10% ±10% +.06 to -.03 ±.03

No. ababbb bbb

222F211 23.9 [.94] 9.9 [.39] 17.3 [.68] 6.6 [.26] 105.2 [4.14] 18.5 [.73] 87.6 [3.45] 1.52 [.06] 1.52 [.06]

222F221 27.2 [1.07] 13.2 [.52] 20.8 [.82] 7.6 [.30] 124.0 [4.88] 19.8 [.78] 99.1 [3.90] 1.52 [.06] 1.52 [.06]

222F232 31.0 [1.22] 18.5 [.73] 24.4 [.96] 8.9 [.35] 146.3 [5.76] 20.8 [.82] 114.3 [4.50] 1.78 [.07] 1.52 [.06]

222F242 35.6 [1.40] 22.1 [.87] 28.7 [1.13] 10.2 [.40] 172.2 [6.78] 21.8 [.86] 132.6 [5.22] 1.78 [.07] 1.52 [.06]

222F253 38.9 [1.53] 28.2 [1.11] 31.5 [1.24] 10.9 [.43] 185.2 [7.29] 24.4 [.96] 143.8 [5.66] 1.78 [.07] 1.52 [.06]

222F263 45.2 [1.78] 32.3 [1.27] 38.4 [1.51] 12.7 [.50] 213.6 [8.41] 27.4 [1.08] 169.2 [6.66] 1.78 [.07] 1.52 [.06]

222F274 51.6 [2.03] 41.1 [1.62] 44.5 [1.75] 15.0 [.59] 224.5 [8.84] 29.5 [1.16] 173.2 [6.82] 1.78 [.07] 1.78 [.07]

222F285 62.7 [2.47] 42.9 [1.69] 47.2 [1.86] 17.5 [.69] 227.3 [8.95] 33.3 [1.31] 168.1 [6.62] 2.03 [.08] 1.78 [.07]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.

Applications

Use in conjunction with TE

adapters to provide strain

relief for harness systems

using circular connectors.

Boot is compatible with all

grooved adapters of the

appropriate shell size.

Tan

J Dia.

H Dia.

J Dia.

As Supplied (a)

After Unrestricted Recovery (b)

Right-Angled, Lipped Boot

Materials Available

Product Dimensions

Available in: Americas Europe Asia Pacific

■■■

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-78

222K121 to 185

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

PRJO HW JW XY

Part Min. Max. Min. Max. ±10% ±10% ±10% ±20% ±20% ±20% ±20%

No. -3, -4, -12, -25 -100 -3, -4, -25 -12, -100 bbbbbbb

aabaa

222K121 24.0 [.95] 24.0 [.95] 10.4 [.41] 24.0 [.95] 14.0 [.55] 5.6 [.22] 25.0 [.98] 25.0 [.98] 8.5 [.33] 1.3 [.05] .41 [.016] 18.0 [.71] 16.0 [.63]

222K132 30.0 [1.18] 30.0 [1.18] 14.2 [.56] 30.0 [1.18] 15.0 [.59] 5.9 [.23] 32.0 [1.26] 27.0 [1.06] 8.5 [.33] 1.5 [.06] .61 [.024] 18.0 [.71] 20.0 [.79]

222K142 31.0 [1.22] 31.0 [1.22] 18.0 [.71] 31.0 [1.22] 18.0 [.71] 7.1 [.28] 39.0 [1.54] 31.0 [1.22] 15.0 [.59] 1.8 [.07] .81 [.032] 18.0 [.71] 20.0 [.79]

222K152 36.0 [1.42] 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 21.0 [.83] 8.4 [.33] 46.0 [1.81] 38.0 [1.50] 18.0 [.63] 1.8 [.07] .81 [.032] 25.0 [.98] 25.0 [.98]

222K163 43.0 [1.69] 43.0 [1.69] 28.2 [1.11] 43.0 [1.69] 25.0 [.98] 9.9 [.39] 55.0 [2.17] 45.0 [1.77] 17.5 [.69] 2.0 [.08] .81 [.032] 25.0 [.98] 30.0 [1.18]

222K174 60.0 [2.36] 52.0 [2.05] 35.1 [1.38] 60.0 [2.36] 39.0 [1.54] 15.7 [.62] 80.0 [3.15] 54.0 [2.13] 32.0 [1.26] 3.3 [.13] 1.02 [.040] 25.0 [.98] 45.0 [1.77]

222K185 66.0 [2.60] 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 42.0 [1.65] 16.8 [.66] 108.0 [4.25] 68.0 [2.68] 48.0 [1.89] 3.8 [.15] 1.63 [.064] 35.0 [1.38] 70.0 [2.76]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.

J Dia.

Slight

taper

J Dia.H Dia.



As Supplied (a)

After Unrestricted Recovery (b)

Applications

Use in conjunction with TE

adapters to provide strain

relief for harness systems

using circular connectors.

Boot is compatible with all

grooved adapters of the

appropriate shell size.

Right-Angled, Lipped Boot

Materials Available

Product Dimensions

Available in: Americas Europe Asia Pacific

■■■

For eyelet clip, order CS-1858 option.

Molded Parts

4-79

234A011 to 071

Boots

Applications

Provides strain relief and

mechanical protection on

D-subminiature connector

terminations.

K Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

Product Dimensions

HJK

PRWX

This

Part ±5% ±5% ±5% ±5% Min. Max. ±10% ±10% ±20% ±20% Boot Fits

No. Cannon/

ababab b bbb

Cinch

234A011 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 4.1 [.16] 25.9 [1.02] 21.6 [.85] 1.02 [.04] 3.05 [.12] DE-9

234A021 28.2 [1.11] 28.2 [1.11] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.3 [.21] 30.7 [1.21] 24.6 [.97] 1.02 [.04] 3.05 [.12] DA-15

234A032 42.2 [1.66] 42.2 [1.66] 10.7 [.42] 10.7 [.42] 14.0 [.55] 7.4 [.29] 42.9 [1.69] 27.9 [1.10] 1.02 [.04] 3.05 [.12] DB-25

234A042 58.7 [2.31] 58.7 [2.31] 10.7 [.42] 10.7 [.42] 17.3 [.68] 8.6 [.34] 53.3 [2.10] 30.5 [1.20] 1.02 [.04] 3.05 [.12] DC-37

234A052 57.9 [2.28] 57.9 [2.28] 13.7 [.54] 13.7 [.54] 19.1 [.75] 10.7 [.42] 55.9 [2.20] 32.3 [1.27] 1.02 [.04] 3.05 [.12] DD-50

234A061 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 3.8 [.15] 25.9 [1.02] 18.5 [.73] 1.02 [.04] 3.05 [.12] DE-9

234A071 28.2 [1.11] 28.2 [1.11] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.1 [.20] 30.7 [1.21] 19.8 [.78] 1.02 [.04] 3.05 [.12] DA-15

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max.

D-Subminiature,

Right-Angled Boot

Materials Available

Available in: Americas Europe Asia Pacific

■■■

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-80

234A111 to 152

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

Provides strain relief and

mechanical protection on

D-subminiature connector

terminations.

W K Dia.

K Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

HJK

PRWXThis

Part ±5% ±5% ±5% ±5% Min. Max. ±10% ±10% ±20% ±20% Boot Fits

No. ababab

bbbbCannon/Cinch

234A111 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 4.1 [.16] 27.9 [1.10] 18.5 [.73] 1.02 [.04] 3.05 [.12] DE-9

234A121 28.2 [1.11] 28.2 [1.11] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.3 [.21] 35.1 [1.38] 18.8 [.74] 1.02 [.04] 3.05 [.12] DA-15

234A132 42.2 [1.66] 42.2 [1.66] 10.7 [.42] 10.7 [.42] 14.0 [.55] 6.4 [.25] 47.5 [1.87] 20.1 [.79] 1.02 [.04] 3.05 [.12] DB-25

234A142 58.7 [2.31] 58.7 [2.31] 10.7 [.42] 10.7 [.42] 17.3 [.68] 7.9 [.31] 59.7 [2.35] 20.1 [.79] 1.02 [.04] 3.05 [.12] DC-37

234A152 57.9 [2.28] 57.9 [2.28] 13.7 [.54] 13.7 [.54] 19.1 [.75] 9.1 [.36] 63.2 [2.49] 26.4 [1.04] 1.02 [.04] 3.05 [.12] DD-50

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.

D-Subminiature,

Side-Entry Boot

Materials Available

Product Dimensions

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-81

234A611 to 671

Boots

Applications

Provides strain relief and

mechanical protection on

D-subminiature connector

terminations.

K Dia.

H & J

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-25 Fluid-resistant elastomer /42 or /86 S-1017 or S-1048 or S-1125

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

HJK

PRWXThis

Part ±5% ±5% ±5% ±5% Min. Max. ±10% ±10% ±20% ±20% Boot Fits

No. ababab

bbbbCannon/Cinch

234A611 16.0 [.63] 20.3 [.80] 16.0 [.63] 10.7[.42] 16.0 [.63] 4.1 [.16] 25.9 [1.02] 21.6 [.85] 1.02 [.04] 3.05 [.12] DE-9

234A621 19.1 [.75] 28.2 [1.11] 19.1 [.75] 10.7 [.42] 19.1 [.75] 5.3 [.21] 30.7 [1.21] 24.6 [.97] 1.02 [.04] 3.05 [.12] DA-15

234A632 29.2 [1.15] 42.2 [1.66] 29.2 [1.15] 10.7 [.42] 29.2 [1.15] 7.4 [.29] 42.9 [1.69] 27.9 [1.10] 1.02 [.04] 3.05 [.12] DB-25

234A642 34.3 [1.35] 58.7 [2.31] 34.3 [1.35] 10.7 [.42] 34.3 [1.35] 8.6 [.34] 53.3 [2.10] 30.5 [1.20] 1.02 [.04] 3.05 [.12] DC-37

234A652 37.6 [1.48] 57.9 [2.28] 37.6 [1.48] 13.7 [.54] 37.6 [1.48] 10.7 [.42] 55.9 [2.20] 32.3 [1.27] 1.02 [.04] 3.05 [.12] DD-50

234A661 16.0 [.63] 20.3 [.80] 16.0 [.63] 10.7 [.42] 16.0 [.63] 3.8 [.15] 25.9 [1.02] 18.5 [.73] 1.02 [.04] 3.05 [.12] DE-9

234A671 19.1 [.75] 28.2 [1.11] 19.1 [.75] 10.7 [.42] 19.1 [.75] 5.1 [.20] 30.7 [1.21] 19.8 [.78] 1.02 [.04] 3.05 [.12] DA-15

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.

D-Subminiature,

90° End-Entry Boot

Materials Available

Product Dimensions

Available in: Americas Europe Asia Pacific

■■■

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

4-82

242W042 to 063

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Applications

Designed for use in the

aggressive environments

found adjacent to engines

in automotive, aerospace

and military applications,

heat-shrinkable molded

parts provide rugged pro-

tection, strain relief and a

full 360°environmental seal.

The introduction of the 45°

option means there is now

a choice of three routes to

the connector for closer

positioning and greater

design freedom.

J Dia.

W Typ.

135˚

H Dia.

PJO

H Dia. J Dia.

As Supplied (a)

After Unrestricted Recovery (b)

Part Min. Max. Min. Max. PSTUJO W

No. ab

b± 10% ± 10% ± 10% ± 10% ± 10% ± 20%

-12, -100, bbbbbb

-12, -100 -3, -4, -25 -3, -25

242W042 31.0 [1.22] 17.9 [.70] 18.0 [.71] 31.0 [1.22] 7.0 [.28] 55.0 [2.17] 35.0 [1.38] 3.5 [.14] 2.0 [.08] 25.0 [.98] 1.8 [.07]

242W053 36.0 [1.42] 22.1 [.87] 21.0 [.83] 36.0 [1.42] 8.4 [.33] 60.0 [2.36] 40.0 [1.58] 3.5 [.14] 2.0 [.08] 30.0 [1.18] 2.0 [.08]

242W063 43.0 [1.69] 27.9 [1.10] 25.0 [.99] 43.0 [1.69] 9.9 [.39] 65.0 [2.56] 45.0 [1.77] 3.5 [.14] 2.0 [.08] 35.0 [1.38] 2.2 [.09]

As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.

Material Dash Number Material Description Precoating No. Adhesive Part No.

-3 Polyolefin, semirigid /42, /86 S-1017 or S-1048

-4 Polyolefin, flexible /42, /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Elastomer, fluid-resistant /42, /86, /225 S-1017, S-1125 or S-1048

-100 Polyolefin, Zerohal /180 S-1030

45° Angled Boot

Compatibility Chart

Product Dimensions

Available in: Americas Europe Asia Pacific

■■■

Molded Parts

4-83

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Micro Molded Heat-Shrink

Shapes

Connector manufacturers

are increasingly offering

smaller high performance,

rugged, micro circular

connectors for use in wiring

harnesses in both civilian

and defense markets.

The range of small heat-

shrink molded shapes from

TE Connectivity (TE) has

evolved in order to cater for

these requirements for

smaller, lighter-weight

products that still offer a

great balance of protection

properties at the connector-

wire interface.

Produced in a variety of

shapes and materials, TE’s

range of Raychem branded

molded shapes are supplied

in an expanded form. On

the application of heat, they

shrink to a pre-determined

size and shape, providing a

tough, protective covering

for the components over

which they are installed.

Benefits

■Weight and space savings

■Facilitates installation

■Environmental sealing

against fluid and dirt

ingression

■Provides protection against

mechanical abuse at the

cable-connector interface

■Suitable for a wide range of

application and environmental

requirements for low fire

hazard, flame retardance,

high temperatures and fluid

resistant characteristics.

Applications from underwater

to outer space, in military

vehicles to cars, rail and

mass transit

Product Facts

■Small size

■Supplied in expanded form

■Adhesive lined options

■Strain relief

■Available in a range of

different cross-linked

polymeric materials

Micro Molded Shapes

4-84

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

-25 Molded Part Material

A heat-shrinkable, semi-rigid, fluid and

temperature resistant, elastomeric molding

compound, designed to offer excellent per-

formance in harsh environments. Ideal for

use in military and commercial vehicles

where high temperatures and long-term

exposure to hot fluids is expected.

-12 Molded Part Material*

A high-temperature, heat-

shrinkable, flexible, flame-

retarded, fluoroelastomeric

molding compound with

excellent resistance to

long-term fluid immersion

and heat exposure.

-3 Molded Part Material*

A general purpose, heat-shrinkable semi

rigid and flame retarded polyolefin molding

compound with good resistance to fluids

and heat.

-100 Molded Part Material*

A heat-shrinkable, semi-flexible, low-fire-

hazard molding compound designed to

offer excellent fire safety characteristics

combined with low smoke and low acid gas

emission. 100 also exhibits good mechani-

cal and fluid resistance properties.

Min = Minimum inner diameter of the sup-

plied expanded shape. We would supply to

this dimension or greater.

Max = Recovered dimensions after heating.

The recommended usage range for the

part is from 10% less than minimum

expanded inside diameter to 10% greater

than the maximum recovered inside diameter.

For more information please search by Part

Number on: www.te.com/adm or contact

our TE sales representatives.

Material

Materials:

*As Supplied/Expanded dimensions may be slightly reduced due to the nature of the material.

After recovery sizes are not affected.

Micro Molded Shapes (Continued)

Molded Parts

4-85

Boots

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Micro Molded Shapes (Continued)

Selection Guide As Supplied (a) After Recovery (b)

H Min J Min

H Max J Max

Dimensions in millimeters (in inches, for reference)

As Supplied After Recovery

HJHJ PRSTJO HW JW

Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±20% ±20%

Number aabbbbbbbbb

204W201 10 [.39] 9.0 [.35] 5.2 [.20] 1.5 [.06] 20 [.79] 4.0 [.16] 0.8 [.03] 0.35 [.01] 6.6 [.26] 0.8 [.03] 0.6 [.02]

As Supplied (a) After Recovery (b)

H Min

J Min

H Max

J Max

Dimensions in millimeters (in inches, for reference)

As Supplied After Recovery

HJHJ PRSTJO HW JW

Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±20% ±20%

Number aabbbbbbbbb

203W301-*-G02 10 [.39] 6.0 [.24] 5.8 [.23] 2.2 [.09] 19 [.75] 11 [.43] 1.5 [.06] 0.5 [.02] 4.5 [.18] 0.8 [.03] 0.5 [.02]

As Supplied (a) After Recovery (b)

Dimensions in millimeters (in inches, for reference)

As Supplied After Recovery

HJHJ PRSTJO HW JW

Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±20% ±20%

Number aabbbbbbbbb

203W301 10 [.39] 10 [.39] 5.8 [.23] 2.2 [.09] 29 [1.14] 21 [.83] 3.0 [.12] 0.5 [.02] 4.5 [.18] 0.8 [.03] 0.5 [.02]

4-86

Caps

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Micro Molded Shapes (Continued)

Selection Guide As Supplied (a) After Recovery (b)

Dimensions in millimeters (in inches, for reference)

As Supplied After Recovery

HJHJ PRSTJO HW JW

Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±20% ±20%

Number aabbbbbbbbb

202K111-*-01 17 [.67] 17 [.67] 6.9 [.27] 3.0 [.12] 29 [1.14] 14 [.55] 1.7 [.07] 0.9 [.04] 10.8 [.43] 1.3 [.05] 0.7 [.03]

As Supplied (a) After Recovery (b)

Dimensions in millimeters (in inches, for reference)

As Supplied After Recovery

HJHJ PRSTJO JW HW

Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±20% ±20%

Number aabbbbbbbbb

202A111-*-G07 17 [.67] 17 [.67] 7.9 [.31] 2.2 [.09] 25 [.98] 14 [.55] 3.0 [.12] 1.0 [.04] 6.0 [.24] 1.7 [.07] 1.0 [.04]

As Supplied (a) After Recovery (b)

Dimensions in millimeters (in inches, for reference)

As Supplied After Recovery

HJHJPRTUXJO HW JW

Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±10% ±20% ±20%

Number aabbbbbbbbbb

204W221 11 [.43] 11 [.43] 9.3 [.37] 2.1 [.08] 19 [.75] 6.5 [.26] 1.5 [.06] 0.55 [.02] 2.4 [.09] 6.6 [.26] 1.1 [.04] 0.5 [.02]

Molded Parts

4-87

Caps

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Micro Molded Shapes (Continued)

Selection Guide As Supplied (a) After Recovery (b)

H Min

J Min

H Max

J Max

Dimensions in millimeters (in inches, for reference)

As Supplied After Recovery

HJHJPRSTUJO HW JW

Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±10% ±20% ±20%

Number aabbbbbbbbbb

224W201 11 [.43] 9.0 [.35] 5.2 [.20] 1.6 [.06] 13 [.51] 11.5 [.45] 10 [.39] 0.8 [.03] 0.35 [.01] 7.5 [.30] 0.8 [.03] 0.6 [.02]

As Supplied (a) After Recovery (b)

H Min

J Min

J Max

H Max

Dimensions in millimeters (in inches, for reference)

As Supplied After Recovery

HJHJ K PRSTUJO HW JW X

Part Min. Min. Max. Max. Min. Max. ±10% ±10% ±10% ±10% ±10% ±10% ±20% ±20% ±20%

Number aabbbbbbbbbbbbb

223W601 10 [.39] 6.0 [.24] 6.3 [.25] 2.0 [.08] 10 [.39] 7.4 [.29] 12.5 [.49] 11.5 [.45] 9.8 [.39] 1.2 [.05] 0.5 [.02] 6.0 [.24] 1.0 [.04] 0.6 [.02] 3.2 [.13]

As Supplied (a) After Recovery (b)

H Min J Min

H Max

J Max

Dimensions in millimeters (in inches, for reference)

As Supplied After Recovery

HJ HJPRSTUXJO HW JW

Part Min. Min. Max. Max. ±10% ±10% ±10% ±10% ±10% ±10% ±10% ±20% ±20%

Number aa bbbbbbbbbbb

224W221 11 [.43] 11 [.43] 9.3 [.37] 2.1 [.08] 12.3 [.48] 13 [.51] 11 [.43] 1.5 [.06] 0.55 [.02] 2.4 [.09] 6.6 [.26] 1.0 [.04] 0.5 [.02]

4-88

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

207W213 to 256

Feedthroughs

Applications

Use for strain relief and

abrasion protection when

cables pass through equip-

ment boxes or panels.

J Dia.

B nut (-01 modification)

A nut (standard)

J Dia.

Slight taper

Tan

Material Dash Number Material Description Precoating No. Adhesive Part No.

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)After Unrestricted Recovery (b)

Part H Min. JO MP RSUJW Hole

No. Ref. -3, -4, -12, -100 Max. Max. Thread ±10% ±10% ±10% ±10% ±20% Dia.

b -25 abbb b bbbb±.51 (.02]

207W213 11.9 [.47] 9.9 [.39] 8.5 [.33] 4.1 [.16] 15.2 [.60] 20.1 [.79] 62.0 [2.44] 49.0 [1.93] 13.0 [.51] 9.9 [.39] 1.3 [.05] 23.9 [.94]

207W223 20.1 [.79] 18.0 [.71] 16.5 [.65] 7.1 [.28] 19.3 [.76] 30.0 [1.18] 71.9 [2.83] 58.9 [2.32] 16.0 [.63] 9.9 [.39] 1.8 [.07] 34.0 [1.34]

207W234 30.1 [1.22] 27.9 [1.10] 26.5 [1.04] 11.9 [.47] 26.9 [1.06] 41.9 [1.65] 87.1 [3.43] 73.9 [2.91] 18.0 [.71] 9.9 [.39] 2.03 [.08] 47.0 [1.85]

207W245 45.0 [1.77] 41.9 [1.65] 40.5 [1.59] 18.0 [.71] 32.0 [1.26] 55.9 [2.20] 102.1 [4.02] 88.9 [3.50] 18.0 [.71] 9.9 [.39] 3.05 [.12] 60.5 [2.38]

207W256 68.1 [2.68] 64.0 [2.52] 64.5 [2.54] 30.0 [1.18] 39.1 [1.54] 80.0 [3.15] 121.9 [4.80] 109.0 [4.29] 18.0 [.71] 9.9 [.39] 3.05 [.12] 85.1 [3.35]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.

Two-Part Feedthrough

Materials Available

Product Dimensions

Molded Parts

4-89

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Feedthroughs

CES

Applications

Tyco Electronics Heat-

Shrinkable Cable-Entry

Seals (CESs) provide a

watertight, fume-tight seal

where cables enter connec-

tion boxes, bulkheads, or

other enclosures.

CESs are available in two

basic types: standard and

threaded. The standard

CES for thin-wall enclosures

consists of a three-part

assembly — a rigid plastic

nylon nut, an O-ring, and a

heat-shrinkable molded

area. The CES for threaded-

hole applications is a one-

part assembly that combines

a tapered national pipe

thread (NPT) in rigid plastic

nylon with a heat-shrinkable

molded area.

All CESs are available with

the molded area configured

with one opening for a sin-

gle wire or cable entry or

with two, three, or four legs

Product Facts

■Comes in many sizes and

configurations

■Seals multicable openings

■SAE-AS81765/1 Type 1

of equal size to seal multi-

ple wires or cables at the

entry to enclosures and/or

bulkheads. To meet sealing

requirements, all CESs have

factory-applied adhesive

that provides the seal to

wire and cable jackets.

When armored cable is

being sealed it may be

necessary to use additional

sealants, such as G.E. RTV

112 or Dow Corning RTV

732, to form the water seal.

Heat-Shrinkable Cable

Entry Seals

Step 1

Place rigid, externally threaded nut

through hole so flanged end is on

the inside of the can or cabinet.

Step 2

Place O-ring over threaded end and

position against outside of can or

cabinet.

Step 3

Screw shrinkable, internally thread-

ed component onto the rigid nut

and tighten, using appropriate

spanner wrenches, until O-ring is

slightly flattened — or use the

torque values shown in the table to

the left.

Step 4

Insert cable through expanded

opening and make necessary con-

nections (see note following Step 4

in the next section).

Step 5

Shrink expanded nose by applying

121˚C-135˚C [250˚F-275˚F] of heat

from a heat gun with circular reflec-

tor, or a gas torch, or other heat

source.* When part has shrunk to

the cable, and when the sealant is

seen to flow, discontinue heat.

Additional heating will not make the

component shrink tighter.

*Follow the safety precautions of the manufacturer

of the heater.

Step 1

Apply a thread sealant to the

threaded end and then screw

threaded cable entry seal into pre-

tapped hole or pipe fitting.

Step 2

Tighten by applying wrench to

hexagonal nut.

Step 3

Insert cable through expanded

opening and make necessary con-

nection (see Note).

Step 4

Shrink expanded nose by applying

121˚C-135˚C [250˚F-275˚F] of heat

from a heat gun with circular reflec-

tor, gas torch, or other heat source.*

When part has shrunk to the cable,

and when the sealant is seen to

flow, discontinue heat. Additional

heating will not make the compo-

nent shrink tighter.

Note

If armored cable is used, the

factory-applied sealant will not fill

the interstices of the armor. The

armor must be cut back so that the

part is allowed to shrink and seal to

the cable sheath as well as come

down over the armor. To keep the

armor from unraveling, some armor

must be approximately 1/4 inch to

3/8 inch [.01 to .02 mm] inside the

cable entry seal leg.

*Follow the safety precautions of the manufacturer

of the heater.

Threaded Cable Entry Seal

Installation Instructions

Standard Cable Entry Seal

Installation Instructions

Cable entry Torque

seal number in-pounds Nm

1 15-20 1.7-2.3

2 15-20 1.7-2.3

3 20-25 2.3-2.8

4 40-45 4.5-5.1

5 45-50 5.1-5.7

Note: Surfaces to be sealed should

be clean and free of burrs, pits, or

deep scratches.

Part CBLength Drill

No. Min. Exp. ID Max. Rec. ID ID Min DA

Size

CES-1R 12.70 [0.50] 7.11 [0.28] 12.70 [0.50] 35.56 [1.4] 42.67 [1.68] 25.40 [1.00]

CES-2R 18.03 [0.71] 8.38 [0.33] 19.05 [0.75] 43.18 [1.7] 44.96 [1.77] 25.40 [1.00]

CES-3R 27.94 [1.10] 9.65 [0.38] 27.94 [1.10] 53.34 [2.1] 58.42 [2.30] 34.80 [1.37]

CES-4R 40.64 [1.60] 15.75 [0.62] 40.64 [1.60] 78.74 [3.1] 71.12 [2.80] 50.80 [2.00]

Right-Angle Breakout CES

Dimensions are mm [inches]

4-90

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

CES (Continued)

Feedthroughs

Overall Nom. Min. Max. Max.

Part No. Recommended Expanded Recovered Max. I.D. Drill O.D.

No. of Legs Length I.D. Body I.D. Body of Part Size of Nut

CES-1 1 69.85 [2.75] 12.70 [0.50] 4.32 [0.17] 19.05 [0.75] 25.40 [1.00] 35.81 [1.410]

CES-2 1 69.85 [2.75] 19.05 [0.75] 6.35 [0.25] 19.05 [0.75] 25.40 [1.00] 35.81 [1.410]

CES-3 1 95.25 [3.75] 28.45 [1.12] 12.70 [0.50] 27.94 [1.10] 35.05 [1.38] 48.31 [1.902]

CES-4 1 114.30 [4.50] 40.64 [1.60] 19.05 [0.75] 39.62 [1.56] 50.80 [2.00] 69.09 [2.720]

CES-4S* 1 114.30 [4.50] 50.80 [2.00] 19.05 [0.75] 53.34 [2.10] 59.94 [2.36] 85.09 [3.350]

CES-5 1 177.80 [7.00] 69.85 [2.75] 36.32 [1.43] 73.66 [2.90] 88.90 [3.50] 103.38 [4.070]

*Part configuration may be different than depicted in figure. Contact TE for specification.

Also available in threaded version.

Product Dimensions

Standard CES

Dimensions are mm [inches]

Min. Max.

Part No. Overall Nom. Expanded Recovered Max. I.D. Drill Max.

No. of Legs Recommended I.D. I.D. of Part Size O.D.

Length (Each Leg) (Each Leg) of Nut

CES-2-D1A 2 69.85 [2.75] 15.24 [0.60] 2.79 [0.11] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41]

CES-2-T1 3 69.85 [2.75] 10.16 [0.40] 2.79 [0.11] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41]

CES-2-T1B 3 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41]

CES-2-F1A 4 69.85 [2.75] 10.16 [0.40] 2.79 [0.11] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41]

CES-2-F1 4 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41]

CES-3-D1 2 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 27.94 [1.10] 35.05 [1.38] 48.26 [1.90]

CES-3-T1 3 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 27.94 [1.10] 35.05 [1.38] 48.26 [1.90]

CES-3-F1 4 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 27.94 [1.10] 35.05 [1.38] 48.26 [1.90]

CES-4-D3 2 101.60 [4.00] 22.86 [0.90] 7.62 [0.30] 40.64 [1.60] 50.80 [2.00] 69.09 [2.72]

CES-4-T1 3 101.60 [4.00] 22.86 [0.90] 7.62 [0.30] 40.64 [1.60] 50.80 [2.00] 69.09 [2.72]

CES-4-F1 4 101.60 [4.00] 22.86 [0.90] 7.62 [0.30] 40.64 [1.60] 50.80 [2.00] 69.09 [2.72]

CES-5-T4 3 127.00 [5.00] 31.75 [1.25] 12.70 [0.50] 73.66 [2.90] 63.50 [2.50] 103.38 [4.07]

CES-5-F4 4 127.00 [5.00] 31.75 [1.25] 12.70 [0.50] 73.66 [2.90] 63.50 [2.50] 103.38 [4.07]

Product Dimensions

Breakout CES

Dimensions are mm [inches]

Body

Molded Parts

4-91

Feedthroughs

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

CES (Continued)

Overall Nom. Min. Max. National Pipe

Part Recommended Expanded Recovered Adapter Thread

No. Length I.D. Nose I.D. Nose I.D. Size

CES-2-A50 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] 12.70 [0.50] 1/2–14

CES-2-A75 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] 19.05 [0.75] 3/4–14

CES-2-A100 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] 19.05 [0.75] 1–11 1/2

CES-3-A100 111.00 [4.37] 28.45 [1.12] 12.70 [0.50] 25.40 [1.00] 1–11 1/2

CES-3-A150 117.35 [4.62] 28.45 [1.12] 12.70 [0.50] 27.94 [1.10] 1 1/2–11 1/2

CES-4-A150* 127.00 [5.00] 50.80 [2.00] 19.05 [0.75] 35.56 [1.40] 1 1/2–11 1/2

CES-5-A250* 152.40 [6.00] 69.85 [2.75] 25.40 [1.00] 60.96 [2.40] 2 1/2–10

* Not illustrated - refer to Specification Control Drawing for details.

Min. Max.

Part No. Overall Nom. Expanded Recovered Max. I.D. Pipe Thread

No. of Legs Recommended I.D. I.D. of Part Size (NPT)

Length (Each Leg) (Each Leg)

CES-2A-T1 3 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 12.70 [0.50] 1/2–14

CES-2A-F1 4 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 12.70 [0.50] 1/2–14

CES-2A-D1 2 95.25 [3.75] 15.24 [0.6] 2.79 [0.11] 19.05 [0.75] 3/4–14

CES-2A-T2 3 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 19.05 [0.75] 3/4–14

CES-2A-F2 4 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 19.05 [0.75] 3/4–14

CES-3A-D1 2 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 25.40 [1.00] 1–11 1/2

CES-2A-T3 3 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 25.40 [1.00] 1–11 1/2

CES-3A-F1 4 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 25.40 [1.00] 1–11 1/2

CES-3A-D2 2 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 27.94 [1.10] 1 1/2–11 1/2

CES-3A-T2 3 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 27.94 [1.10] 1 1/2–11 1/2

CES-3A-F2 4 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 27.94 [1.10] 1 1/2–11 1/2

CES-4A-D3 2 95.25 [3.75] 22.86 [0.9] 7.62 [0.30] 37.34 [1.47] 1 1/2–11 1/2

CES-4A-T3 3 95.25 [3.75] 22.86 [0.9] 7.62 [0.30] 37.34 [1.47] 1 1/2–11 1/2

CES-4A-F3 4 95.25 [3.75] 22.86 [0.9] 7.62 [0.30] 37.34 [1.47] 1 1/2–11 1/2

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,

entry diameters will be reduced by 1.5 [.06] max.

Product Dimensions

Threaded CES

Threaded Breakout CES

4-92

Feedthroughs

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

CES (Continued)

Part CBLength NPT

No. Min. Exp. ID Max. Rec. ID ID Min AD

Size

CES-2R-A50 12.70 [0.50] 7.11 [0.28] 12.70 [0.50] 35.56 [1.4] 25.40 [1.00] 1/2-14

CES-2R-A75 18.03 [0.71] 8.38 [0.33] 19.05 [0.75] 43.18 [1.7] 27.94 [1.10] 3/4-14

CES-3R-A100 27.94 [1.10] 9.65 [0.38] 25.40 [1.00] 53.34 [2.1] 33.78 [1.33] 1-11 1/2

CES-3R-A150 40.64 [1.60] 15.75 [0.62] 27.94 [1.10] 78.74 [3.1] 39.62 [1.56] 1 1/2-11 1/2

Right-Angle Threaded CES

Molded Parts

4-93

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

301A011 to 048

Transitions

Applications

Provides strain relief and

mechanical protection on

cable harness assemblies.

H Dia.

K Dia.

J Dia.

Material Dash Number Material Description Precoating No. Adhesive Part No.

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86, /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

H, J & K PS TW

Part Min. Max. ±10% ±10% ±10% ±30%

No. ab bb bb

301A011 6.6 [.26] 3.6 [.14] 29.7 [1.17] 15.1 [.59] — 1.02 [.04]

301A022 13.2 [.52] 6.9 [.27] 58.7 [2.31] 29.5 [1.16] 17.5 [.69] 1.52 [.06]

301A028 20.0 [0.79] 10.2 [.40] 90 [3.54] 45 [1.77] 30 [1.18] 2.0 [.08]

301A034 26.9 [1.06] 13.5 [.53] 120.1 [4.73] 60.2 [2.37] 35.6 [1.40] 2.29 [.09]

301A048 55.6 [2.19] 30.2 [1.19] 246.4 [9.70] 123.2 [4.85] 70.9 [2.79] 3.05 [.12]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,

entry diameters will be reduced by 1.5 [.06] max.

H Dia.

J Dia. K Dia.

T Transition

Materials Available

Product Dimensions

4-94

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

301A511 to 514

Transitions

Materials Available

Product Dimensions

Applications

Provides strain relief and

mechanical protection on

cable harness assemblies.

Tan

J Dia.

H Dia.

J Dia.

K Dia.

Material Dash Number Material Description Precoating No. Adhesive Part No.

-50 Fluoroelastomer polymer blend N/A S-1125

-51 Elastomer polymer blend /164 S-1124

-71 Flexible polyolefin /42 or /86 S-1017 or S-1048

-125 Fluoropolymer N/A S-1255-04

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

H J & K HO, JO, & KO WP

Part Min. Max. Min. Max. ±10% Nom. Nom.

No. ab ab bbb

301A511 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 25.4 [1.00] 1.02 [.04] 80.8 [3.18]

301A512 34.3 [1.35] 11.4 [.45] 22.9 [.90] 11.4 [.45] 41.1 [1.62] 1.27 [.05] 120.4 [4.74]

301A513 60.2 [2.37] 20.1 [.79] 40.1 [1.58] 20.1 [.79] 63.5 [2.50] 1.52 [.06] 175.8 [6.92]

301A514* 83.3 [3.28] 33.3 [1.31] 54.9 [2.16] 33.3 [1.31] 88.9 [3.50] 1.78 [.07] 242.3 [9.54]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,

entry diameters will be reduced by 1.5 [.06] max.

*301A514 is not available in -125 Fluoropolymer material.

Slimline T Transition

Molded Parts

4-95

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

322A112 to 158

Transitions

Applications

Provides strain relief and

mechanical protection on

cable harness assemblies.

K Dia.

H Dia. J Dia.

As Supplied (a)

After Unrestricted Recovery (b)

J Dia.

K Dia.

H Dia.

T Transition

Material Dash Number Material Description Precoating No. Adhesive Part No.

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Modified elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

H & J KPTHW & W KW

Part Min. Max. Min. Max. ±10% ±10% ±20% ±20%

No. ababbbb b

322A112 13.2 [.52] 5.8 [.23] 6.6 [.26] 3.0 [.12] 52.3 [2.06] — 1.52 [.06] 1.02 [.04]

322A123 26.9 [1.06] 12.4 [.49] 6.6 [.26] 3.0 [.12] 83.3 [3.28] 10.7 [.42] 2.54 [.10] 1.02 [.04]

322A134 26.9 [1.06] 12.7 [.50] 13.2 [.52] 5.8 [.23] 107.7 [4.24] 20.3 [.80] 2.54 [.10] 1.52 [.06]

322A148 55.6 [2.19] 25.4 [1.00] 13.2 [.52] 5.8 [.23] 180.6 [7.11] 25.4 [1.00] 4.57 [.18] 1.52 [.06]

322A158 55.6 [2.19] 25.4 [1.00] 26.9 [1.06] 12.4 [.49] 222.3 [8.75] 38.1 [1.50] 4.57 [.18] 2.54 [.10]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.

Materials Available

Product Dimensions

4-96

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

342A012 to 058

Applications

Provides strain relief and

mechanical protection on

cable harness assemblies.

H Dia. J Dia.

K Dia.

As Supplied (a)

After Unrestricted Recovery (b)

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

H & J K P T* U* HW & JW KW

Part Min. Max. Min. Max. ±10% ±10% ±10% ±20% ±20%

No. aba bbb b b b

342A012 13.2 [.52] 6.9 [.27] 6.6 [.26] 3.6 [.14] 49.3 [1.94] 19.6 [.77] 19.6 [.77] 1.52 [.06] 1.02 [.04]

342A024 26.9 [1.06] 12.7 [.50] 6.6 [.26] 3.6 [.14] 92.5 [3.64] 31.8 [1.25] 39.6 [1.56] 2.54 [.10] 1.02 [.04]

342A034 26.9 [1.06] 13.7 [.54] 13.2 [.52] 6.1 [.24] 144.8 [5.70] 50.8 [2.00] 50.8 [2.00] 2.54 [.10] 1.52 [.06]

342A048 55.6 [2.19] 26.9 [1.06] 13.2 [.52] 6.9 [.27] 184.9 [7.28] 63.5 [2.50] 63.5 [2.50] 4.57 [.18] 1.52 [.06]

342A058 55.6 [2.19] 26.9 [1.06] 26.9 [1.06] 13.7 [.54] 203.5 [8.01] 66.0 [2.60] 66.0 [2.60] 4.57 [.18] 2.54 [.10]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.

* T = vent port location, U = injection port location

45° Side-Breakout

Transition

Materials Available

Product Dimensions

Molded Parts

4-97

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

362A014 to 114

Applications

Provides strain relief and

mechanical protection on

cable harness assemblies.

H Dia. J Dia.

K Dia.

H Dia.

J Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

H & J KPSTHW & JW KW

Part Min. Max. Min. Max. ±10% ±10% ±10% ±20% ±20%

No. ab

ab b b b b b

362A014 30.5 [1.20] 15.7 [.62] 20.3 [.80] 10.7 [.42] 82.6 [3.25] 31.8 [1.25] 21.1 [.63] 2.54 [.10] 1.78 [.07]

362A024 35.6 [1.40] 18.3 [.72] 15.2 [.60] 8.6 [.34] 63.5 [2.50] 19.1 [.75] 22.4 [.88] 2.54 [.10] 1.52 [.06]

362A114 35.6 [1.40] 18.8 [.74] 10.2 [.40] 5.3 [.21] 61.0 [2.40] 19.1 [.75] 21.3 [.84] 2.79 [.11] 1.52 [.06]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,

entry diameters will be reduced by 1.5 [.06] max.

S = vent port, S + T = injection port

30° Side-Breakout

Transition

Materials Available

Product Dimensions

4-98

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

381A301 to 304

Materials Available

Product Dimensions

Applications

Provides strain relief and

mechanical protection on

cable harness assemblies.

H Dia.

J Dia.

K Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-50 Fluoroelastomer polymer blend N/A S-1125

-51 Elastomer polymer blend /164 S-1124

-71 Flexible polyolefin /42 or /86 S-1017 or S-1048

-125 Fluoropolymer — S-1255-04

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

H J & K WPR & S

Part Min. Max. Min. Max. Nom. Nom. Nom.

No. ababbbb

381A301 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 1.0 [.04] 40.6 [1.60] 40.6 [1.60]

381A302 34.3 [1.35] 11.4 [.45] 22.9 [.90] 11.4 [.45] 1.3 [.05] 63.0 [2.48] 63.0 [2.48]

381A303 60.2 [2.37] 20.1 [.79] 40.1 [1.58] 20.1[.79] 1.5 [.06] 94.7 [3.73] 94.7 [3.73]

381A304* 83.3 [3.28] 33.3 [1.31] 54.9 [2.16] 33.3 [1.31] 1.8 [.07] 133.9 [5.27] 133.9 [5.27]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,

entry diameters will be reduced by 1.5 [.06] max.

*381A304 is not available in -125 Fluoropolymer material.

Slimline Y Transition

Molded Parts

4-99

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

382A012 to 046

Applications

Provides strain relief and

mechanical protection on

cable harness assemblies.

H Dia.

J Dia.

K Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

As Supplied (a)

After Unrestricted Recovery (b)

H J & K STHW JW & KW

Part Min. Max. Min. Max. ±10% ±10% ±20% ±20%

No. abab

bbbb

382A012 13.2 [.52] 6.1 [.24] 6.6 [.26] 3.3 [.13] 23.9 [.94] 15.5 [.61] 1.52 [.06] 1.02 [.04]

382A023 26.9 [1.06] 12.4 [.49] 13.2 [.52] 6.1 [.24] 53.3 [2.10] 33.0 [1.30] 2.54 [.10] 1.52 [.06]

382A034 38.6 [1.52] 18.0 [.71] 26.9 [1.06] 12.4 [.49] 78.7 [3.10] 55.9 [2.20] 3.05 [.12] 2.54 [.10]

382A046 55.6 [2.19] 25.9 [1.02] 26.9 [1.06] 12.7 [.50] 111.8 [4.40] 71.1 [2.80] 4.57 [.18] 2.54 [.10]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,

entry diameters will be reduced by 1.5 [.06] max.

HW T

J Dia.

K Dia.

H Dia.

Y Transition

Materials Available

Product Dimensions

4-100

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

382C312, 322 and 332

H Dia.

J Dia.

K Dia.

H Dia.

W Typ.

HO Tan Tan

RJO J Dia.

Tan

SKO

K Dia.

As Supplied (a)

After Unrestricted Recovery (b)

382C312

H Dia.

W Typ.

Tan

J Dia.

K Dia.

Tan

RJO

SKO

After Unrestricted Recovery (b)

Applications

Provides strain relief and

mechanical protection at

two into one Y junctions in

cable harness assemblies.

382C322, 382C332

Slimline Y Transition

HJ K

P, R & S KO HO & JO W

Part Min. Max. Min. Max. Min. Max. Nom. ±15% ±15% Nom

No. abab ab bbbb

382C312 1.20 .45 .90 .45 .60 .30 2.48 .85 1.62 .04

[30.5] [11.4] [22.9] [11.4] [15.2] [7.6] [63.0] [21.6] [41.1] [1.0]

H J & K P, R & S HO JO & KO W

Part Min. Max. Min. Max. Nom. ±15% ±15% Nom.

No. abab bb b b

382C322 .90 .45 .40 .20 2.48 1.62 .85 .04

[22.9] [11.4] [10.2] [5.1] [63.0] [41.1] [21.6] [1.0]

H J & K P, R & S HO JO & KO W

Part Min. Max. Min. Max. Nom. ±15% ±15% Nom.

No. abab bb b b

382C332 1.00 .45 .60 .30 2.48 1.62 .85 .04

[25.4] [11.4] [15.2] [7.5] [63.0] [41.1] [21.6] [1.0]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,

entry diameters will be reduced by 1.5 [.06] max.

Material Material Description Precoating No. Adhesive Part No.

-50 Fluoroelastomer polymer blend N/A S-1125

-51 Elastomer polymer blend /164 S-1124

-71 Flexible polyolefin /42 or /86 S-1017 or S-1048

-125 Fluoropolymer N/A S-1255-04

Materials Available

Product Dimensions

When used with adhesive

it provides environmental

sealing. These parts are

based on the 382A3 range.

They have the branched

outlet(s) reduced in size to

accommodate smaller

cable diameters without the

need for packing or

shimming.

Molded Parts

4-101

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

462A011 to 060

Applications

Provides strain relief and

mechanical protection on

cable harness assemblies.

KW Typ.

H Dia.

J Dia.

K Dia.

L Dia.

H Dia.

J Dia.

K Dia.

L Dia.

As Supplied (a)

After Unrestricted Recovery (b)

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

H J, K&L P

Part Min. Max. Min. Max. ±10%

No. ab ab

462A011 13.2 [.52] 6.6 [.26] 6.6 [.26] 3.6 [.14] 46.2 [1.82]

462A023 26.9 [1.06] 13.2 [.52] 13.2 [.52] 6.9 [.27] 93.2 [3.67]

462A034 38.6 [1.52] 18.8 [.74] 19.3 [.76] 9.7 [.38] 135.1 [5.32]

462A046 55.6 [2.19] 25.4 [1.00] 26.9 [1.06] 12.4 [.49] 192.0 [7.56]

462A060 91.4 [3.60] 54.6 [2.15] 45.7 [1.80] 27.4 [1.08] 390.4 [15.37]

TU HW KW

Part ±10% ±10% ±20% ±10%

No. bb bb

462A011 30.5 [1.20] 15.7 [.62] 1.52 [.06] 1.02 [.04]

462A023 57.2 [2.25] 33.0 [1.30] 2.54 [.10] 1.52 [.06]

462A034 88.9 [3.50] 45.7 [1.80] 3.05 [.12] 1.78 [.07]

462A046 121.9 [4.80] 71.1 [2.80] 4.57 [.18] 3.05 [.12]

462A060 254.0 [10.00] 127.0 [5.00] 7.11 [.28] 4.57 [.18]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,

entry diameters will be reduced by 1.5 [.06] max.

Transition, One to Three

Cables

Materials Available

Product Dimensions

4-102

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

462A421 to 424

Applications

Provides strain relief and

mechanical protection on

cable harness assemblies.

H Dia.

K Dia.

J & L Dia.

K Dia.

J Dia.

L Dia.

H Dia.

Material* Material Description Precoating No. Adhesive Part No.**

-50 Fluoroelastomer polymer blend N/A S-1125

-51 Elastomer polymer blend /164 S-1124

-71 Flexible polyolefin /42 or /86 S-1017 or S-1048

As Supplied (a)

After Unrestricted Recovery (b)

H J, K & L WPR, S & T

Part Min. Max. Min. Max. Nom. Nom. Nom.

No. ab a b

bbb

462A421*19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 1.0 [.04] 85.9 [3.38] 42.9 [1.69]

462A422*34.3 [1.35] 11.4 [.45] 20.6 [.81] 11.4 [.45] 1.3 [.05] 135.6 [5.34] 67.8 [2.67]

462A423*60.2 [2.37] 20.1 [.79] 36.1 [1.42] 20.1 [.79] 1.5 [.06] 207.3 [8.16] 103.6 [4.08]

462A424* 99.8 [3.93] 33.3 [1.31] 54.9 [2.16] 33.3 [1.31] 1.8 [.07] 207.2 [8.16] 103.6 [4.08]

*-01 modification only

Slimline Transition, One to

Three Cables

Materials Available

Product Dimensions

Materials Available Material* Material Description Precoating No. Adhesive Part No.**

-125 Fluoropolymer — S-1255-04

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

Product Dimensions H J, K & L WPR, S & T

Part Min. Max. Min. Max. Nom. Nom. Nom.

No. ab a b

bbb

462A421 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 1.0 [.04] 85.9 [3.38] 42.9 [1.69]

462A422 34.3 [1.35] 11.4 [.45] 20.6 [.81] 11.4 [.45] 1.3 [.05] 135.6 [5.34] 67.8 [2.67]

462A423 60.2 [2.37] 20.1 [.79] 36.1 [1.42] 20.1 [.79] 1.5 [.06] 207.3 [8.16] 103.6 [4.08]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,

entry diameters will be reduced by 1.5 [.06] max.

Molded Parts

4-103

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

562A011 to 067

Applications

Provides strain relief and

mechanical protection on

cable harness assemblies.

HW U

J Dia.

K Dia.

L Dia.

H Dia.

N Dia.

H Dia.

K Dia.

J Dia.

N Dia.

L Dia.

As Supplied (a)

After Unrestricted Recovery (b)

Transition, One to Four

Cables

Material* Material Description Precoating No. Adhesive Part No.**

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125

-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030

*For more information, please see the appropriate material page in this section.

**For more information, please see section 5.

H J, K, L & N PTUHW W

Part Min. Max. Min. Max. ±10% ±10% ±10% ±20% ±20%

No. aba bbbbb b

562A011 13.2 [.52] 6.9 [.27] 6.6 [.26] 3.4 [.14] 24.1 [.95] 43.9 [1.73] 18.0 [.71] 1.52 [.06] 1.02 [.04]

562A022 19.3 [.76] 9.7 [.38] 9.4 [.37] 5.3 [.21] 35.6 [1.40] 43.2 [1.70] 23.1 [.91] 1.78 [.07] 1.02 [.04]

562A032 19.3 [.76] 9.7 [.38] 13.2 [.52] 6.9 [.27] 49.3 [1.94] 50.5 [1.99] 25.4 [1.00] 1.78 [.07] 1.52 [.06]

562A043 26.9 [1.06] 13.0 [.51] 13.2 [.52] 6.9 [.27] 49.3 [1.94] 65.8 [2.59] 33.5 [1.32] 2.54 [.10] 1.52 [.06]

562A054 38.6 [1.52] 18.5 [.73] 19.3 [.76] 9.7 [.38] 71.9 [2.83] 95.3 [3.75] 46.5 [1.83] 3.05 [.12] 1.78 [.07]

562A067 55.6 [2.19] 26.7 [1.05] 26.9 [1.06] 13.0 [.51] 101.6 [4.00] 135.1 [5.32] 65.5 [2.58] 4.57 [.18] 2.54 [.10]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by

1.5 [.06] max.

Materials Available

Product Dimensions

4-104

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

QFT

Applications

QFT heat-shrinkable transi-

tions form a watertight seal

protecting cable splices

from corrosion and mechan-

ical abuse while providing

excellent electrical insulating

properties. QFT products

use special crimps that allow

them to be employed as

1:2, 1:3, and even 1:4 tran-

sitions. With their high shrink

ratio and crimps the config-

urable QFT product line can

accommodate almost all of

your transition needs with

only 3 product sizes.

TE RW 2008 Molded Part

RT1050/1 Adhesive

Specifications/Approvals

Temperature Ratings

Dimensions Table

Operating temperature range -20°C to 70°C [-4°F to 158°F] (125°C [257°F] without sealant)

Minimum recovery temperature 55°C [131°F]

Maximum storage temperature 40°C [104°F]

H J P JO HW JW

Min. Max. Min. Max. +/- 10% +/- 10% +/- 20% +/- 20%

QFT1 31.0 [1.22] 9.0 [.35] 31.0 [1.22] 4.4 [.17] 60.0 [2.36] 12.0 [.47] 1.5 [.06] 1.0 [.039]

QFT2 43.0 [1.69] 14.0 [.55] 43.0 [1.69] 7.0 [.28] 75.0 [2.95] 18.0 [.71] 1.8 [.07] 1.0 [.039]

QFT3 57.0 [2.24] 24.0 [.95] 57.0 [2.24] 12.0 [.47] 90.0 [3.53] 25.0 [.98] 1.8 [.07] 1.0 [.039]

H Dia. J Dia.

HW H Dia. J Dia.

Expanded Recovered

Product Facts

■Configurable heat-shrink

transition

■Low cost commercial

polyolefin

■80°C [176°F] shrink

temperature

■High shrink ratio

■Specially engineered

easy-to-use crimp tool

Operating Temperature Range

-20°C to 70°C

[-4°F to 158°F]

Configurable Heat-Shrink

Transition

Molded Parts

4-105

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

QFT (Continued)

Property Performance Test method

Tensile strength 10 MPa (1500psi) minimum ISO 37

Ultimate elongation 250% minimum ISO 37

Longitudinal change 0 to 20% maximum ISO 1183

Physical Specific gravity 1.4 maximum ISO 1183

Heat aging Minimum 200% ultimate elongation ISO 188

168 hours at 120°C [248°F] Tensile Strength 10 MPa min. ISO 37

Heat shock No cracking, dripping or flowing ASTM D 2671

4 hours at 105°C

Electrical Dielectric strength 8MV/m minimum IEC 243-1

Fluid resistance 1 (24 +/- 2h immersion at 23C+/- 2C) ISO 1817

Engine Oil (SAE 20W/50) —

Hydraulic Fluid

Tensile Strength 10 MPa minimum ISO 37

Ultimate Elongation 200% minimum —

Fluid resistance 2 (30 +/- 3m immersion at 23C+/- 2C) ISO 1817

Chemical Automotive gasoline (BS 4040) —

Diesel fuel (BS 2869) —

Cleaning fluid (TL 6850-07) —

Antifreeze (Ethylene Glycol/Water 50/50 v/v) —

Engine cleaning fluid (Gunk)

Tensile strength 10 MPa minimum ISO 37

Ultimate elongation 200% minimum —

Color Standard Black (-0)

Code 0

Standard 10 pieces per bag, 30 clips

Packaging Bulk pack 500 pieces per box and 500 clips per bag

(clips ordered separately)

- contact TE for details

Crimp tool QFT-Crimp-Tool-Manual (069172-000) —

*Available in bulk pack, part number QFT3-130/42-0-B500 (US and UK).

Typical QFT Performance

Ordering Information

Part Numbering System

Color

Adhesive

Material

Size

Product name

QFT3 - 130/42 - 0*

4-106

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

SSB, D, T, F to 8S

Applications

These flame-retardant heat-

shrinkable transitions are

especially designed for

shipboard applications and

meet or exceed all of the

U.S. Navy specifications

described in MIL-I-81765/1A

(as of 5/02). The transitions

are made of a rugged, ther-

mally stabilized, modified

polyolefin and factory-

coated with a thermoplastic

adhesive sealant. As a

result, they offer excellent

water sealing, mechanical

abrasion-protection,

corrosion-resistance, weath-

erproofing, and electrical

insulation. The transitions

replace tapes, epoxies,

and grease in applications

involving cable breakouts,

transitions, and terminations.

Product Facts

■Watertight

■Easy installation, requiring

no special skills

■Compatibility with

polyethylene, PVC, lead,

steel, aluminum, standard

Navy cable jackets, and

copper wire and cable

■Four configurations and

twelve sizes

■Minimum shrink

temperature of 121°C

[250°F]

■Type approval by:

- ABS (American Bureau of

Shipping)

- DNV (Det Norske Veritas)

- Lloyd’s (Lloyd’s Register of

Shipping)

Heavy Duty Breakout Boots

Molded Parts

4-107

Transitions

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

SSB, D, T, F to 8S (Continued)

Commercial Military

RW-2024 MIL-STD-2003

MIL-I-81765/1A

Number ID Base ID legs Length

Description of Legs Min. Exp. Max. Rec. Min. Exp. Max. Rec. Leg Body

SSB-1202 FR 2 40.64[1.60] 11.43 [0.45] 13.97[0.55] 3.81[0.15] 36.83[1.45] 62.23[2.45]

SSB-2002 FR 2 50.8[2.00] 35.56[1.40] 19.05[0.75] 8.89[0.35] 69.85[2.75] 88.90[3.50]

D3-9 FR 2 20.32[0.80] 9.39[0.37] 8.38[0.33] 2.79[0.11] 17.78[0.7] 50.8[2]

D14-30 FR 2 30.48[1.2] 15.24[0.6] 12.7[0.5] 4.32[0.17] 25.4[1] 63.5[2.5]

D50-100 FR 2 48.26[1.9] 22.86[0.9] 19.05[0.75] 7.62[0.3] 30.48[1.2] 76.2[3]

D200-400 FR 2 76.2[3] 38.1[1.5] 36.83[1.45] 12.7[0.5] 38.1[1.5] 88.9[3.5]

T3-9 FR 3 22.86[0.9] 9.14[0.36] 8.38[0.33] 2.29[0.09] 19.05[0.75] 50.80[2.0]

T14-23 FR 3 30.48[1.2] 17.78[0.70] 12.70[0.5] 4.57[0.18] 25.4[1] 60.96[2.40]

T14-50 FR 3 38.1[1.5] 12.7[0.5] 16.51[0.65] 4.06[0.16] 30.48[1.2] 76.2[2.3]

T42-100 FR 3 43.18[1.7] 22.86[0.9] 20.32[0.8] 4.83[0.19] 30.48[1.25] 57.15[2.25]

T150-300 FR 3 60.96[2.4] 35.56[1.4] 30.48[1.25] 12.70[0.5] 40.6[1.6] 88.90[3.50]

T-400 FR 3 81.28[3.2] 50.8[2] 35.56[1.4] 17.78[0.7] 40.6[1.6] 88.9[3.5]

T500-600 FR 3 124.46[4.90] 58.93[2.32] 50.8[2] 22.86[0.9] 50.8[2] 187.96[7.40]

F3-9 FR 4 22.86[0.9] 10.92[0.43] 7.11[0.28] 2.79[0.11] 19.05[0.75] 50.8[2]

F-23 FR 4 31.75[1.25] 20.32[0.8] 12.7[0.5] 5.08[0.2] 27.94[1.1] 63.50[2.50]

F42-60 FR 4 44.45[1.75] 25.4[1] 20.32[0.8] 8.13[0.32] 30.48[1.25] 63.50[2.50]

F75-100 FR 4 59.69[2.35] 25.4[1] 25.4[1] 8.89[0.35] 43.18[1.7] 165.1[6.5]

F133-200 FR 4 67.31[2.65] 35.56[1.4] 30.48[1.2] 10.92[0.43] 38.1[1.5] 91.44[3.6]

F150-400 FR 4 133.35[5.25] 76.2[3] 34.29[1.35] 13.97[0.55] 76.2[3] 152.4[6]

6S100-200 FR 6 60.96[2.4] 36.83[1.45] 20.32[0.8] 8.89[0.35] 69.85[2.75] 86.36[3.4]

8S23-75 FR 8 35.56[1.4] 21.59[0.85] 10.16[0.4] 3.3[0.13] 30.48[1.25] 50.8[2]

8S14-50 FR 8 57.15[2.25] 21.59[0.85] 14.22[0.56] 3.3[0.13] 30.48[1.25] 50.8[2]

8S42-100 FR 8 63.50[2.50] 21.59[0.85] 22.1[0.87] 3.3[0.13] 30.48[1.25] 50.8[2]

Specifications/Approvals

Product Dimensions

4-108

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

202W302 to 342

Accessories

Product Facts

■Good abrasion resistance

■Fits range of diameters

■Excellent location,

cushioning and protection of

cable or hoses from P clips

and wire ties

■Low cost, high volume

installation

■Shrinks onto hose/pipe/wire

harnesses

■Good mechanical, thermal

and chemical properties

■Stays in place

■No expensive tooling

required

Square expanded = -130 material

Circular expanded = -12 and -25 material

-3, -4

H Dia.

As Supplied (a) After Unrestricted Recovery (b)

Heat-Shrink Bobbins

Molded Parts

4-109

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

202W302 to 342 (Continued)

Accessories

HJPRSTW Recommended

Part Min. Max. Min. ±10% ±10% ±10% ±10% ±20% Hose Sizes

No. ababbbbb Min. Max.

202W302 29.0 [1.142] 9.5 [.374] 29.0 [1.142] 35.0 [1.378] 25.0 [.984] 5.0 [.197] 3.0 [.118] 1.5 [.059] 11.0 [.433] 25.0 [.984]

202W312 39.0 [1.535] 12.7 [.500] 39.0 [1.535] 35.0 [1.378] 25.0 [.984] 5.0 [.197] 3.0 [.118] 2.0 [.079] 14.0 [.551] 34.0 [1.339]

202W321 10.0 [.394] 3.0 [.118] 10.0 [.394] 29.0 [1.142] 23.0 [.906] 3.0 [.118] 3.0 [.118] 1.5 [.059] 4.0 [.157] 8.0 [.315]

202W331 19.0 [.748] 6.4 [.252] 19.0 [.748] 29.0 [1.142] 24.0 [.945] 2.5 [.098] 2.0 [.079] 1.5 [.059] 8.0 [.315] 17.0 [.669]

202W342 54.0 [2.126] 18.0 [.709] 54.0 [2.126] 35.0 [1.378] 25.0 [.984] 5.0 [.197] 3.0 [.118] 2.0 [.079] 20.0 [.787] 48.0 [1.889]

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5

[.06] max.

Material Material Description Precoating No. Adhesive Part No.

-3 Polyolefin, semi-rigid /42, /86 S-1017, S-1048

-4 Polyolefin, flexible /42, /86 S-1017, S-1048

-12 Fluoroelastomer N/A S-1255-04

-25 Fluid resistant elastomer /86 or /225 S-1017 or S-1048 or S-1125

-130 Flexible polyolefin /42, /86 S-1017

Product Dimensions

Materials Available

4-110

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

400W242

Accessories

Product Facts

■Easy to install

■Bundles hoses/pipe

■Fits range of diameters due

to high expansion

■Low cost, high volume

installation

■Shrinks onto hose/pipe

■Minimum distance between

substrates

■Good mechanical, thermal

and chemical properties

■Push on fit to hose/pipe

■Stays in place when

installed

■No expensive tooling

required

■Keeps hoses/pipes together,

optimizing space

■Twinning two hoses/pipes

rationalizes part

descriptions

■Hose/pipe can be orientated

correctly for ease of fitting

to vehicle

■Vibration damping

H Dia.

J Dia.

After Unrestricted Recovery (b)

-3, -4, -25, -100 -130

As Supplied (a)

Heat-Shrink Positioning

Ring

Molded Parts

4-111

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

400W242 (Continued)

Accessories

HJKPVWY* Z*

Part Min. Max. Max. ± 1.2 ± 1.7 ± 0.45 ± 1 ± 2 ± 2

No. abbbbbbaa

400W242 28 [1.102] 10.2 [.402] 19.3 [.760] 12 [.472] 17 [.669] 7.0 [.276] 10 [.394] 29 [1.142] 25 [.984]

*Applicable for -130 only.

Material Material Description Precoating no. Adhesive part no.

-3 Polyolefin, semi-rigid /42, /86 S-1017 or S-1048

-4 Polyolefin, flexible /42, /86 S-1017 or S-1048

-25 Elastomer, fluid resistant /86, /225 S-1017 or S-1048

-100 Polyolefin, Zerohal -100-CS1972 S-1030

(S1030 tape supplied in bag)

-130 Flexible polyolefin /42, /86 S-1017

As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.

Product Dimensions

Materials Available

Part Numbering System

Adhesive Slash Number 

(if required see compatibility chart)



Material Dash Number

(see compatibility chart)



Base Part Number

400W242 -**/**-0

4-112

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

RayOLOn Kits

Accessories

torches. This is useful in the

areas where the use of

motorized heat sources or

open flames are prohibited

or undesirable.

RayOLOn sealing sleeves

provide the sealing of the

substrates by simply rolling

the sleeve over the area to

be protected. If the sub-

strate requires servicing,

the sleeve can be rolled off

to provide access to the

TE RW-3031

Continuous operating temperature range -40°C to 70°C [-40°F to 158°F]

Short term temperature exposure -63°C to 90°C [-81°F to 194°F]

Minimum installation -25°C [-13°F]

Base Available Dimensions (Reference) Recommended Connection

Part No. Kits Diameter Lengths Use Range Length

LNCL-11-125 GK 0.51 [13.0] 4.92 [125] 0.22 - 0.68 [6 - 17] 3.00 [75]

LNCL-11-205 GK 0.51 [13.0] 8.07 [205] 0.22 - 0.68 [6 - 17] 6.00 [150]

LNCL-12-140 GK, CK-N 0.56 [14.2] 5.51 [140] 0.48 - 0.90 [12 - 23] 4.00 [100]

LNCL-12-240 GK, CK-N 0.56 [14.2] 9.45 [240] 0.48 - 0.90 [12 - 23] 7.00 [175]

LNCL-13-155 GK, TK-8 0.75 [19.0] 6.10 [155] 0.69 - 1.20 [18 - 30] 4.00 [100]

LNCL-13-305 GK 0.75 [19.0] 12.00 [305] 0.69 - 1.20 [18 - 30] 9.00 [225]

LNCL-14-185 GK, TK-7 1.02 [25.9] 7.28 [185] 0.96 -1.50 [25 - 38] 5.00 [125]

LNCL-14-355 GK 1.02 [25.9] 14.00 [355] 0.96 -1.50 [25 - 38] 10.0 [250]

LNCL-15-185 GK, TK-1, TK-5, TK-6 1.45 [36.8] 7.28 [185] 1.40 - 2.00 [36 - 46] 5.00 [125]

LNCL-15-260 GK, SS 1.45 [36.8] 10.2 [260] 1.40 - 2.00 [36 - 46] 7.50 [190]

LNCL-15-450 GK, SS 1.45 [36.8] 17.72 [450] 1.40 - 2.00 [36 - 46] 12.0 [300]

Refer to TE specification control drawing LNCL-XX-125 thru LNCL-XX-450 for more details.

*TE Gel and Sealant product information available at www.te.com

Applications

RayOLOn re-useable roll-on

sealing sleeves are a family

of products designed to

protect connectors, electri-

cal cable splices, and other

cylindrical substrates from

harsh environmental ele-

ments like salt spray and

water moisture. RayOLOn

sleeves are a part of TE

“heatless” sealing products

that require no heat guns or

Product Facts

■Heatless sealing solution

■Re-useable sealing solution

■Roll-on to seal, roll-off to

re-enter

■Enhanced sealing with

gel strips

■Protection of connectors

and splices against

corrosion

■Available in many

conveniently packaged kits

Specifications and Approvals

Temperature Ratings

Sleeve Dimensions

Inches (millimeters)

component under the

sleeve. After the service is

completed, the sleeve can

be rolled on the part again

to provide the protection.

This operation may be

done many times through-

out the life of the sleeve

providing time and material

cost savings.

Operating Temperature Range

-40°C to 70°C

[-40°F to 158°F]

Roll-On Sealing Sleeve

Molded Parts

4-113

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

RayOLOn Kits (Continued)

Accessories

Property Performance Test method

Tensile strength 8.3 MPa (1200 psi) minimum ASTM D 2671

Ultimate elongation 100 % minimum ASTM D 412

Physical/ Density 1.1 g/cm3 maximum ASTM D 792

Chemical Water absorption 0.5 % maximum ASTM D 570

24 hours at 23°C [73°F]

Flammability 40 mm/min maximum ASTM D 635

Electrical Dielectric strength 90 kV/cm (225 V/mil) minimum ASTM D 149

Volume resistivity 1x1012 Ω-cm ASTM D 257

Refer to TE specification RW-3031 for more requirements and performance information.

Notes:

1. The sleeve is not intended to be heated during the installation process.

2. DO NOT CUT LNCL roll-on sealing sleeve.

3. In case of a conflict between this data sheet and RW-3031, RW-3031 takes precedence.

4. Not recommended for extended exposure to hydrocarbon based fuel or fluids.

GK—General kit: Roll-on sleeve, gel strip, cable tie, core tube, installation instruction

CK—Connector sealing kit: Roll-on sleeve, cable tie, connector flange cover, gel strip, installation instruction

TK—Panel boot sealing kit: Roll-on sleeve, ferrule, gel strip, cable tie, installation Instruction

SS—Ship-or-shore kit: Roll-on sleeve, connection shield, installation instruction

Note: Not all sizes and lengths are available for all kit combinations. Please refer to the table on the previous page.

Special bulk packaging can be available.

Typical RayOLOn Roll-On

Sealing Sleeve Properties

Kits

Part Numbering System

Configuration Designator

(blank if not required)

Kit Designator

Length of Sleeve

Diameter Size Designator

Product Family Name

LNCL - XX - XXX - XX - XX

4-114

Accessories

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

SEB

Applications

Used in a non-environmen-

tally sealed backshell (also

known as a saddle clamp)

and in clamping and wire

management applications

Standards & Specs

Conforms to Mil Standard

AMS-DTL-23053/10 and TE

RT-1140

Ordering Information

25 per bag

Materials

Flexible, flame-retardant,

silicone elastomer strip

Electrical

Volume resistance:

10E11 OHM-CM min.

Dielectric strength:

350 V/mil. min.

Operating temperature range:

-75˚C to +180˚C

Physical or Other Properties

Durometer Shore A:

60 +/- 5

Raychem Side Entry

Bushing (SEB)

Pre-coiled side entry

reusable silicone bushing

designed to be used in high

temperature applications

where tape or other molded

grommets are used.

One strip of this Side Entry

Bushing replaces as much

as 6 feet and 40 wraps of

traditional tapes. The

material is crosslinked and

thermoformed to naturally

conform to the tight bundle

configuration of its

application.

The standard Side Entry

Bushing has no adhesive

layer, so it is easily removed

and can be re-used often

after repairs have been

made.

Product Facts

■Fewer wraps needed than

conventional silicone tapes

■High temperature resistant

silicone material rated to

180°C

■Trim to fit capabilities. Fit

any size saddle clamp/wire

bundle combination

■Thermally formed so it

naturally conforms to

circular wire bundles

■Re-usable

■6 standard sizes available

■No adhesive layer for easy

removal

Part Numbers Part Number E Ref D Ref H ± 10% L±10% W±10% Bundle O.D. Minimum

SEB-A .27 [6.9] .30 [7.6] .40 [10.2] 1.00 [25.4] .06 [1.5] .05 [1.3]

SEB-B .35 [8.9] .40 [10.2] .40 [10.2] 2.00 [50.8] .06 [1.5] .05 [1.3]

SEB-C .48 [12.2] .53 [13.5] .50 [12.7] 3.00 [76.2] .06 [1.5] .05 [1.3]

SEB-D .55 [14.0] .60 [15.2] .60 [15.2] 4.00 [101.6] .06 [1.5] .10 [2.5]

SEB-E .65 [16.5] .70 [17.8] .60 [15.2] 6.00 [152.4] .06 [1.5] .30 [7.6]

SEB-F .85 [21.6] .88 [22.4] .60 [15.2] 9.00 [228.6] .06 [1.5] .30 [7.6]

Dimensions are in inches, metric in brackets.

Number of wraps will vary for each size.

Molded Parts

4-115

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

shrinkHOoP

Accessories

Applications

shrinkHOoP grommet

(URHR) is an ultra high ratio

heat-shrinkable-strain-relief

grommet that can be

placed over the cable

assembly after the connec-

tor pinning operation is

completed. The ultra-high

expansion ratio material

conveniently fills the space

between the clamp type

connector accessory and

the cable. (When clamped

into position, shrinkHOoP

grommet provides strain

relief that is more consistent

and convenient than many

conventional practices —

for example, taping, grom-

met, or tape/grommet com-

bination). The high ratio

conformity of shrinkHOoP

grommets will match most

Product Facts

■Less assembly time

■Superior strain-relief

■Fewer errors — less rework

■No build-up taping or

feeding wire through

grommet

■Typical installation in just

10-20 seconds

■Re-expandable I.D. allows

wire addition to a cable

bundle

typical cable configurations

from single conductor to the

high density multiple con-

ductor arrangements.

With shrinkHOoP grommet,

repairs and rework are a

snap – simply heat the

grommet until soft, slide a

NON-METALLIC probe

through the center of the

wire bundle (enlarging the

grommet I.D.). Once

cooled, the grommet will

remain open allowing wires

to be added, removed or

reworked. The system can

then be checked, the grom-

met reheated (shrinking it

down again), positioned,

and clamped in place.

Cable Clamp Heat-Shrink

Grommet

Operating Temperature Range

-55°C to 135°C

[-67°F to 275°F]

4-116

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

shrinkHOoP (Continued)

Accessories

Property Performance Test Method

Tensile strength 1500 psi (10.3 Mpa) ASTM D-412

Ultimate elongation 250% minimum ASTM D-412

Specific gravity 1.4 maximum ASTM D-792

Water absorption 0.5 % maximum ASTM D-570 A

Flammability Pass ASTM D-635

Physical Corrosion resistance Pass ASTM D-2671 A

Low temperature flex Pass ASTM D-2671 C

4 hours at - 55±1°C [67±2°F]

Heat resistance 200% ultimate elongation,

minimum ASTM D-2671

168 hrs at 175±1°C [347±2°F] 1200 psi (8.3 Mpa) tensile

strength, minimum

Heat shock No cracking,

4 hrs at 225±2°C [437±5°F] dripping or flowing ASTM D 2671

275% minimum expansion

to 4 inch (10 cm) of a fully

recovered test specimen,

Elastic Memory — and 93% recovery of expanded —

specimen after oven

conditioning for 1 minute

at 150±2°C[302 ± 4°F]

Dielectric strength 200 v/mil (7880 v/mm)

Electrical minimum ASTM D-876

Volume resistivity 10 14 ohm-cm minimum ASTM D-257

200% ultimate Elongation,

Chemical Fluid — minimum 1200 psi (8.3 Mpa) ASTM F-146

Resistance tensile strength, minimum

Flammability* Avg. flame time = 30 sec. max FAR part 25,

Avg. burn length = 3 in. max. Appendix F,

Avg. flame time from part 1 (a),

drippings = 3 sec. max section 3

*Applies to sizes 2, 3, and 4 only

Typical shrinkHOoP Grommet

Performance

I.D. I.D.

Part Expanded Recovered O.D. Length Wt. (gm) Notes

No. (X1) min. (X) max. (Y) Ref. (L) Ref. Ref.

URHR-1 1 .08 0.25 0.5 0.75

[25] [2.1] [6] [13]

URHR-2 1.23 .10 0.375 0.5 1

[31] [2.6] [10] [13]

URHR-3 1.44 .14 0.5 0.5 1.5

[37] [3.6] [13] [13]

URHR-4 1.85 0.18 0.562 0.75 3.5

[47] [4.7] [14] [19]

URHR-5 2 0.20 0.812 0.75 5

[51] [5.1] [21] [19]

Specifications/Approvals

Product Dimensions

Inches (millimeters)

a) Recovered length will allow for

1.91 [0.075] either side of the

collar, minimum in most cases.

Molded Parts

4-117

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

shrinkHOoP (Continued)

Accessories

Connector Size

Connector 8 10, 12 14, 16 18, 20 22, 24, 28*

Series (9) (11, 13) (15, 17) (19, 21)

MIL-C-5015

MS3451, 52, 56, 59 1 2 3 4 5

MS3450 2 3 4 5 *

MIL-C-26500**

MS24266 1 2 3 4 5

MS24264, 265 2 3 4 5 *

MIL-C-26482

MS3120, 21, 22, 26 1 2 3 4 5

MS3470, 71, 74, 75, 76 1 2 3 4 5

MS3124, MS3472 2 3 4 5 *

MIL-C-83723 Series I

M83723/01 & 02, 05 & 06 1 2 3 45

07 & 08, 13 & 14, 23 & 24 1 2 3 4 5

M83723/03 & 04 2 3 4 5 *

MIL-C-83723 Series II

M83723/17 & 18, 23 & 24 1 2 3 4 5

M83723/12 & 20, 21 & 22 2 3 4 5 *

MIL-C-83723 Series III

M83723/71 & 72 thru 97 & 98 1 2 3 4 5

M83723/66, 67, 68 & 69 2 3 4 5 *

MIL-C-38999 Series I

MS27469 1 2 3 4 5

MS27466, 68, 96, 27505, 27656 2 3 4 5 *

MIL-C-38999 Series II

MS27472, 97, 98, 27508, 27513 1 2 3 4 5

MS27473, 84, 27474 2 3 4 5 *

MIL-C-38999 Series III

38999/26 1 2 3 4 5

38999/20, 24 3 4 5 5 *

Boeing

BACC45, F, M, N, P, R, S, T — 2 3 4 5

BACC 63X — 3 4 5 *

Boeing

DC39, 31, 34, 35, 50-57 1 2 3 4 5

DC32, 33, 36, 37, 60, 61, 62, 63 2 3 4 5 *

* Consult TE for availability of larger sizes.

** Note: cable support clamp I.D. may effect the size of shrinkHOoP grommet selected.

Selection Chart

4-118

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Ordering Information

XL Products

TE has acquired XL

Technologies. Use the

information in the following

table to convert the XL part

number into the new TE

product description.

Description Convert to

XL Part No. Description

080EK025 SSC-2/239

080EK025-woA SSC-2/U

137EK050 SSC-3/239

137EK050-woA SSC-3/U

1-8117-2A CES-2A-D1

1-8117-3A CES-2A-T1

1-8117-4A CES-2A-F1

200EK075 SSC-4/239

200EK075-woA SSC-4/U

20432242 CES-4/HR-3

2-8115-2A CES-2-D1A

2-8115-2AOE CES-2-D1A

2-8115-2B CES-2-D1

2-8115-3A CES-2-T1

2-8115-3B CES-2-T1B

2-8115-4A CES-2-F1A

2-8115-4B CES-2-F1

2-8117-2A CES-2A-D1

2-8117-2AOE CES-2A-D1

2-8117-3A CES-2A-T2

2-8117-4A CES-2A-F2

2-8118-3A CES-2-T1

2S-8115-2A CES-2-D1A

2S-8115-3A CES-2-T1

2S-8115-4A CES-2-F1A

380EK150 SSC-6/239

380EK150woA SSC-6/U

3-8115-2B CES-3-D1

3-8115-3B CES-3-T1

3-8115-4B CES-3-F1

3-8118-4B CES-3-F1

3A-8117-2B CES-3A-D1

3A-8117-3B CES-2A-T3

3A-8117-4B CES-3A-F1

4-8115-2C CES-4-D3

4-8115-3C CES-4-T1

4-8115-4C CES-4-F1

4-8117-2B CES-3A-D2

4-8117-3B CES-3A-T2

4-8117-4B CES-3A-F2

4A-8117-2C CES-4A-D3

4A-8117-3C CES-4A-T3

4A-8117-4C CES-4A-F3

52451-2X12A 91385-2/12

5-8115-3D CES-5-T4

8114-1 CES-1

1/2/14 CES-1-2

8114-1-49R CES-1R

8114-2 CES-2

8114-2-50R CES-2R

8114-2S CES-2

8114-3 CES-3

8114-3-51R CES-3R

8114-3L CES-3L

8114-3S CES-3S

8114-4 CES-4

8114-4-54R CES-4R

8114-4N CES-4

8114-4S CES-4S

8114-4S/C CES-4S

8114-5 CES-5

8116-1 CES-2-A50

8116-1-49R CES-2R-A50

8116-1A CES-2-A50

8116-2 CES-2-A75

8116-2-50R CES-2R-A75

8116-3 CES2-A100

8116-3-51R CES-3R-A100

8116-3A CES-3-A100

8116-4 CES-3-A150

8116-4-52R CES-3R-A150

8116-4A CES-4-A150

8116-5 CES-5-A250

8118-2 CES-2

91342-1 D3-9 FR

91342-12 D3-30 FR

91342-2 D14-30 FR

91342-23 D14-100 FR

91342-3X2.5 D50-200 FR

91342-3 D50-100 FR

91342-34 D50-400 FR

91342-4 D200-400 FR

91343-1 T3-9 FR

91343-2 T14-23 FR

91343-2A T14-50 FR

91343-3 T42-100 FR

91343-4 T150-300 FR

91343-5 T-400 FR

91343-5678 T3-100 FR

91343-6 T500-600 FR

91343-910 T150-400 FR

91344-1 F3-9 FR

91344-1213 F3-23 FR

91344-1415 F42-100 FR

91344-1617 F75-200 FR

91344-2 F-23 FR

91344-3 F42-60 FR

91344-4 F75-100 FR

91344-5 F133-200 FR

91344-6 F150-400 FR

91346-3 6S100-200 FR

91346-30 202A111-3-0

91346-31 202A111-3/42-0

91346-32 202A111-3/86-0

91347-30 202A121-3-0

91347-31 202A121-3/42-0

91347-32 202A121-3/86-0

91348-1 8S23-75 FR

91348-2 8S14-50 FR

91348-3 8S42-100 FR

91348-30 202A132-3-0

91348-31 202A132-3/42-0

91348-32 202A132-3/86-0

91349-30 202A142-3-0

91349-31 202A142-3/42-0

91349-32 202A142-3/86-0

91350-30 202A153-3-0

91350-31 202A153-3/42-0

91350-32 202A153-3/86-0

91351-30 202A163-3-0

91351-31 202A163-3/42-0

91351-32 202A163-3/86-0

Description Convert to

XL Part No. Description

Molded Parts

4-119

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Ordering Information (Continued)

XL Products

91352-30 202A174-3-0

91352-31 202A174-3/42-0

91352-32 202A174-3/86-0

91353-30 202A185-3-0

91353-31 202A185-3/42-0

91353-32 202A185-3/86-0

91354-30 202A196-3-0

91354-31 202A196-3/42-0

91354-32 202A196-3/86-0

913L87-30 202D921-3/-0

913L87-31 202D921-3/42-0

913L87-32 202D921-3/86-0

91387-30 202A921-3/-0

91387-31 202A921-3/42-0

913L47-30 202D121-3/-0

913L47-31 202D121-3/42-0

913L47-32 202D121-3/86-0

913L48-30 202D132-3/-0

913L48-31 202D132-3/42-0

913L48-32 202132-3/-86-0

913L49-30 202D142-3/-0

913L49-31 202D142-3/42-0

913L49-32 202D142-3/86-0

913L50-30 202D153-3-0

913L50-31 202D153-3/42-0

913L50-32 202D153-3/86-0

913L51-30 202D163-3-0

913L51-31 202D163-3/42-0

913L51-32 202D163-3/86-0

913L52-30 202D174-3-0

913L52-31 202D174-3/42-0

913L52-32 202D174-3/86-0

913L53-30 202D185-3-0

913L53-31 202D185-3/42-0

913L53-32 202D185-3/86-0

913L54-30 202D196-3-0

913L54-31 202D196-3/42-0

913L54-32 202D196-3/86-0

913L66-30 202D211-3-0

913L66-31 202D211-3/42-0

913L66-32 202D211-3/86-0

913L67-30 202D221-3-0

913L67-31 202D221-3/42-0

913L67-32 202D221-3/86-0

913L68-30 202D232-3-0

913L68-31 202D232-3/42-0

913L68-32 202D232-3/86-0

913L69-30 202D242-3-0

913L69-31 202D242-3/42-0

913L69-32 202D242-3/86-0

913L70-30 202D253-3-0

913L70-31 202D253-3/42-0

913L70-32 202D253-3/86-0

913L87-30 202D921-3-0

913L87-31 202D921-3/42-0

913L87-32 202D921-3/86-0

913R48-30 222A132-3-0

913R48-31 222A132-3/42-0

913R48-32 222A132-3/86-0

913R49-30 222A142-3-0

Description Convert to

XL Part No. Description

913R49-31 222A142-3/42-0

913R49-32 222A142-3/86-0

913R50-30 222A152-3-0

913R50-31 222A152-3/42-0

913R50-32 222A152-3/86-0

913R51-30 222A163-3-0

913R51-31 222A163-3/42-0

913R51-32 222A163-3/86-0

913R52-30 222A174-3-0

913R52-31 222A174-3/42-0

913R52-32 222A174-3/86-0

913RL48-30 222D132-3-0

913RL48-31 222D132-3/42-0

913RL48-32 222D132-3/86-0

913RL49-30 222D142-3-0

913RL49-31 222D142-3/42-0

913RL49-32 222D142-3/86-0

913RL50-30 222D152-3-0

913RL50-31 222D152-3/42-0

913RL50-32 222D152-3/86-0

913RL51-30 222D163-3-0

913RL51-31 222D163-3/42-0

913RL51-32 222D163-3/86-0

913RL52-30 222D174-3-0

913RL52-31 222D174-3/42-0

913RL52-32 222D174-3/86-0

913Y95-30 381A301-71/-0

913Y95-31 381A301-71/42-0

913Y95-32 381A301-71/86-0

913Y96-30 381A302-71/-0

913Y96-31 381A302-71/42-0

913Y96-32 381A302-71/86-0

HHW-1.3/6A SST-6-13FR/97-0

HHW-13/6A SST-6-13FR/97-0

HHW-15/12 SST-12-15FR/97-0

HHW-15/6 SST-6-15FR/97-0

HHW-15/9 SST-9-15FR/97-0

HHW-20/9 SST-9-20FR/97-0

HRSR-1 URHR-1

HRSR-2 URHR-2

HRSR-3 URHR-3

HRSR-4 URHR-4

HRSR-5 URHR-5

XHTA RHW

XHTU RHW

XMTA RPRD

Description Convert to

XL Part No. Description

4-120

Molded Parts

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Sigmaform Product Dimensions

I.D. base I.D. legs

Commercial Military Number Minimum Maximum Minimum Maximum Leg Length Base Length

Description Description of Legs Expanded Recovered* Expanded Recovered* Recovered* Recovered*

302V111 SSB-1202 FR 2 40.64 [1.60] 11.43 [.45] 13.97 [.55] 3.81 [.15] 36.83 [1.45] 62.23 [2.45]

302V163 SSB-2002 FR 2 50.80 [2.00] 35.56 [1.40] 19.05 [.75] 8.89 [.35] 69.85 [2.75] 88.90 [3.50]

402V101 T3-9 FR 3 22.86 [.90] 9.14 [.36] 8.38 [.33] 2.29 [.09] 19.05 [.75] 50.80 [2.00]

402V121 T14-23 FR 3 30.48 [1.20] 17.78 [.70] 12.70 [.50] 4.57 [.18] 25.40 [1.00] 60.96 [2.40]

402V142 T42-100 FR 3 43.18 [1.70] 22.86 [.90] 20.32 [.80] 4.83 [.19] 30.48 [1.25] 57.15 [2.25]

402V163 T150-300 FR 3 60.96 [2.40] 35.56 [1.40] 28.70 [1.13] 12.70 [.50] 69.85 [2.75] 88.90 [3.50]

402V185 T-400 FR 3 81.28 [3.20] 50.80 [2.00] 35.56 [1.40] 17.78 [.70] 73.15 [2.88] 88.90 [3.50]

402V196 T500-600 FR 3 124.46 [4.90] 58.93 [2.32] 50.80 [2.00] 22.86 [.90] 50.80 [2.00] 187.96 [7.40]

502V132 F-23 FR 4 31.75 [1.25] 20.32 [.80] 12.70 [.50] 5.08 [.20] 27.94 [1.10] 63.50 [2.50]

502V153 F-42-60 FR 4 44.45 [1.75] 25.40 [1.00] 20.92 [.80] 8.13 [.32] 30.48 [1.25] 63.50 [2.50]

502V163 F133-200 FR 4 67.31 [2.65] 35.56 [1.40] 30.48 [1.20] 10.92 [.43] 71.12 [2.80] 91.44 [3.60]

705V174 6S100-200 FR 6 60.96 [2.40] 36.83 [1.45] 20.32 [.80] 8.89 [.35] 69.85 [2.75] 86.36 [3.40]

*After unrestricted recovery

Conversion Table mm (in)

Table of Contents

Adhesives

5-1

Adhesives

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Adhesive/Sealant Product Characteristics Table . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2, 5-3

Adhesive/Sealant Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

Raychem RT-555 High Temperature Heat Shrink Tape . . . . . . . . . . . . . . . . . . . . . .5-5, 5-6

Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7 to 5-9

TE Connectivity manufacturers

Raychem adhesives and

sealants to accommodate a

wide range of applications,

materials, and environmental

conditions.

Raychem brand adhesives

include both thermosets

and thermoplastics.

Thermosets are curable

two-part epoxies or

crosslinked elastomers.

Thermoplastics are hot-melt

adhesives that flow when

heated and set when

cooled. They reflow when

reheated to simplify

component repair.

TE also manufactures

Raychem brand products

that include a thermoplastic

adhesive or a mastic-type

sealant for water holdout

applications. The sealants

adhere to non-oily sub-

strates and can be removed

where reentry is necessary.

To determine the adhesive

or sealant most compatible

with a TE product, you must

know the part’s product

type.

Use the Adhesive/Sealant

Selection Table on page 5-4

to determine a Raychem

part’s product type and the

adhesive/sealant compatible

with that type.

Use the Adhesive/Sealant

Product Characteristics

Table (pages 5-2 and 5-3)

to be sure the adhesive or

sealant has the product

characteristics your appli-

cation requires.

To use the Selection Table,

follow these four steps:

1. Under “Substrate

Category,” find the prod-

uct material and product

name/part number for the

Raychem part.

2. Across the top of the

table, find the part’s

product type and dash

number.

3. At the intersection of the

substrate category (prod-

uct material/name/part

number) and the product

type (by designated

dash number) you will

find the part number for

the most compatible

adhesive for the TE

product.

4. See the Adhesive/

Sealant Product

Characteristics Table to

verify the characteristics

of the adhesive/sealant

you selected.

Selection Guide

Note: Users should independently

evaluate the suitability of the

product for their application.

Before ordering, check with

TE for most current data.

Adhesive/Sealant Product Characteristics Tables

5-2

Adhesives

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Operating

Product Precoat Temperature Product Available Form/

Type Designation Type Range Designation Packaging

Thermosets

S1005 — Two part epoxy -55°C to 135°C S1005-Kit-1 1 Kit = Two bottles

adhesive 178ml (B), 89 ml (A)

S1006 — Epoxy/ -55°C to 135°C S1006 Kit 8 50-ml dual syringe

polyamide [-67°F to 275°F] S1006 Kit A Ten 3-gram packs

two-part paste S1006 Kit 1 1 kit = 2 x 15 gram packs

S1006 Kit 2 1 kit = 4 x 7.5 gram packs

S1009 — Epoxy/ -55°C to 135°C S1009 Kit A Ten 3-gram packs

polymercaptan [-67°F to 275°F] —50-ml dual syringe

two-part paste

S1255-04 — One-part epoxy -55°C to 200°C S1255-04 Tape [3/4 in. x .020 x 100 ft.]

tape adhesive [-67°F to 392°F]

S1124 — Epoxy/polyamide -55°C to 150°C S1124 Kit 1 (see new adhesive brochure)

two-part paste [-67°F to 302°F] S1124 Kit 8 (see new adhesive brochure)

S1125 — Epoxy/polyamide -55°C to 150°C S1125 Kit 1 Five 10-gram packs

two-part paste [-67°F to 302°F] S1125 Kit 2 Two 10-gram packs

S1125 Kit 3 One 100-gram pack

S1125 Kit 4 Five 10-gram packs

S1125 Kit 5 One 10-gram pack

S1125 Kit 8* 50-ml dual syringe

/225 Precoated -75°C to 150°C Precoat only on —

latent-curing [-103°F to 302°F] -25 molded

epoxy/polyamide parts

Thermoplastics

S1017 /42 Hot-melt/ -20°C to 60°C*** S1017 Tape [1 in. x .010 in. x 50 ft.]

polyamide [-4°F to 140°F]

S1030 /180 & /184 Hot-melt/ -80°C to 80°C S1030 Tape [3/4 in. x .010 in. x 33 ft.]

polyolefin [-112°F to 176°F]

S1048 /86 Hot-melt, -55°C to 120°C S1048 Tape [1 in. x .026 in. x 100 ft.]

high performance [-67°F to 248°F]

S1124 /164 Hot-melt/ -55°C to 105°C S1124

elastomeric [-67°F to 221°F] Tape [3/4 in. x .018 in.x 100 ft.]

polymer

S1297 /97 Hot-melt/ -20°C to 90°C] S1297 Tape [1 in. x .010 in. x 10 ft.]

polyamide [-4°F to 194°F]

adhesive

Sealants

S1278 — Hot-melt grey -40°C to 90°C S1278-01 Tape [1 in. x .062 in. x 25 ft.]

butyl sealant [-40°F to 194°F] S1278-02 Tape [3-3/4 in. x .125 in. x 10 ft.]

S1305 — Hot-melt grey -40°C to 90°C S1305-01 Tape [1 in. x.062 in. x25 ft.]

butyl sealant [-40°F to 194°F]

*Shelf life from date of manufacture. *Nozzles and handgun.

**For specific adhesion properties, see product specification sheets. 503-379 = application gun

***Passes cold bend at -40°C [-40°F] per RT-4204. 503-385 = static mixing nozzles

****Only S-1006 Kit A conforms to A-A-56031. (for S1125 Kit 8)

Adhesives

Adhesive/Sealant Product Characteristics Tables (Continued)

5-3

Adhesives

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Shelf life* at

Pot Life Curing or below

at 23°C [73.4°F] Conditions 25°C [77°F] Specifications** Comments

Up to 2 hrs. 24 h at 23°C [73°F] min. 12 months/1 year RK6611 General purpose harnessing &

4 hrs @ 60°C [140°F] potting adhesive

1 hr @ 95°C [203°F]

24 min at 120°C [248°F]

1 h 96 h at 20°C [68°F] min. or 2 years RT-1006 General purpose harnessing adhesive.

1 hr at 120°C [248°F] 1 year Kit 8 RK-6612 Not used on fluoroelastomers, silicone

A-A-56031 or Kynar®; 20-minute pot life

20 min. 24 h at 20°C [68°F] min. or 2 years RT-1009 General purpose harnessing adhesive

1 hr at 85°C [203°F] 1 year Kit 8 Not used on fluoroelastomers or silicone;

45 min at 120°C [248°F] 20-minute pot life

1 year One-part epoxy tape used with fluoroelastomer

90 min. at 155°C [311°F] min. or with RT-1014 harness systems.

15 min at 240°C [464°F] refrigeration

60 min. 24 h at 20°C min. or 18 months RT-1012 Tested to NBC requirements

1 hr at 85°C [185°F]

90 min. 24 h at 20°C min. or 18 months RT-1011

1 hr at 85°C [185°F] RK-6619 Good fluid-resistant epoxy used with

18 months VG-95343 System 25

Cure during installation 36 months VG-95343 Precoated epoxy system for System 25

of molded parts RK-6630

— 120°C [248°F] Unlimited RT-1050/1 General purpose harnessing adhesive

Standard precoated adhesive for -3

and -4 molded parts

— 120°C [248°F] Unlimited RT-1050/6 Good low-temperature flexibility

RK-6017 Available as a preinstalled tape for

molded parts

— 160°C [320°F] Unlimited RT-1050/3 Requires high temperature to achieve

RK-6626 bonding. Highest service temperature

for hot melt

— 150°C [275°F] Unlimited RT-1050/13 Requires reflowing in an oven at 150°C [302°F]

for 90 minutes. Designed to bond to

-51 molded parts.

— 120°C [248°F] Unlimited RW-2019 General purpose harnessing adhesive

Standard precoated adhesive in

Sigmaform molded parts, CES and

CSGA cable entry seals, and SST-FR

heat-shrinkable tubing

— 110°C [230°F] Unlimited RW-2020 General purpose sealant and cable

breakout area filler

— 110°C [230°F] Unlimited RW-2020 Halogen-free, flame-retardant sealant

and cable breakout area filler

*Shelf life from date of manufacture.

**For specific adhesion properties, see product specification sheets.

***Passes cold bend at -40°C [-40°F] per RT-4204.

****Only S-1006 Kit A conforms to A-A-56031.

5-4

Adhesive/Sealant Selection Table

Adhesives

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Substrate Product

Category Name Molded Part Material Dash Number

Examples -3 -4 -6 -8 -12 -25 -50 -51 -55 -71 -100 -125 -130

RNF-100 S1005/ S1005/ ———————S1005/ ——S1005

S1006 S1006 S1006 S1006

Versafit S1009 S1009 ———————S1009 ——S1009

Polyolefin CRN S1017 S1017 ———————S1017 ——S1017

BSTS S1030 S1030 ———————S1030 —— —

SST S1048 S1048 ———————S1048 —— —

HR S1297 S1297 ———————S1297 —— —

S1009 S1009 — S1009 — S1125 —— —S1009 — S1009 —

KYNAR S1048 S1048 ———————S1048 — S1048 —

Fluoro- S1125 S1125 ———————S1125 — S1125 —

polymer RT555 ————S1255 ———S1255 ——S1255 —

HCTE ————S1255 S1125 ——S1255 ————

CONVOLEX ————S1125 ———S1125 ————

S1005/ S1005/ ———————S1005/ —— —

S1006 S1006 S1006

Vinyl PVC S1009 S1009 ———————S1009 —— —

S1017 S1017 ———————S1017 —— —

DR-25 —————S1125 S1125 S1125 —— ———

S1005/ S1005/ —————S1124 — S1005/ —— —

S1006 S1006 S1006

NT S1009 S1009 ———————S1009 —— —

S1017 S1017 ———————S1017 —— —

Elastomer NT-FR —————S1125 — S1124 —— ———

SFR ——*——————————

SRFR ——*——————————

RW-200 ————S1255 ———S1255 ——S1255 —

VPB ——————S1125 —— — ———

——————S1255 —— — ———

Zerohal XFFR ——————————S1030 ——

ZHTM ——————————S1030 ——

Substrate Product

Category Name Molded Part Material Dash Number

Examples -770 -780 -790

RT770 S1264 ——

Nuclear RT780 — S1255-04 —

Fluoropolymer RT790 ——S1255-04

*GE RTV 108 used with SFR SRFR and -6 (silicone) molded parts.

Adhesives

5-5

Adhesives

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Raychem RT-555

Applications

Commercial Aerospace,

Military, Offshore Drilling,

Down Hole Wire harness

systems requiring high fluid

and high temperature resist-

ance

Repair tape for wire harness

bundles

Repair of rock and debris

damage on landing gear

wiring

Mechanical

Peel strength higher than 10

lbs/in-width

Pressure seal up to altitudes

of 75000’ or 15 psi

Materials

The adhesive layer is a

meltable fluoropolymer that

will melt at the predeter-

mined temperature lower

than the recovery tempera-

ture of the tape backing.

Heat recoverable tape

backing is made from high

temperature crosslinked

ETFE

Standards and Specs

TE Specification: RT-1381

Application Specification:

TUS-41-3032 (Installation

Guide)

Application Tooling

Raychem CV-1983

ThermoGun hot-air heating

tool with TG-23, TG-24

reflectors

AD-1962 nozzle

Physical or Other Properties

Provided in side-entry heat-

shrinkable tape form

The tape is suitable for use

in wire harness systems

requiring aggressive fluid

and high temperature resist-

ance.

High Temperature Heat

Shrink Tape

The high temperature heat

shrink tape is a bi-layer,

side-entry, heat-recoverable

sealing product whose

length will shrink a

predetermined percentage

upon the application of heat

in excess of 220˚C (428˚F).

Product Facts

■Wrap around tape form Heat

resistant to +200˚C

■Fluid resistant

■Seals up to 15 psi

■Peel strength of at least 10

lbs/in-width

■Recovers 35% minimum

■Convenient tape form

accommodates sealing

harnesses and connectors in

the field

■4 widths available:

3/4”, 1”, 1 1/2” and 2”

■2 continuous lengths

available: 25 and 50 feet

5-6

Adhesives

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Raychem RT-555 (Continued)

Product Offering

Product Dimensions and

Ordering Information

Part Number Package Type Package Quantity

RT-555-T.75-A260-25 tape 25 feet

RT-555-T.75-A260-50 tape 50 feet

RT-555-T1.0-A260-25 tape 25 feet

RT-555-T1.0-A260-50 tape 50 feet

RT-555-T1.5-A260-25 tape 25 feet

RT-555-T1.5-A260-50 tape 50 feet

RT-555-T2.0-A260-25 tape 25 feet

RT-555-T2.0-A260-50 tape 50 feet

Dimensions in inches [mm]

Adhesives

5-7

Adhesives

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Installation Guide

Substrate Preparation

Procedures

Preparation of the substrate

depends on the part to be

bonded. Following are two

preparation procedures.

The first applies to plated

metals and adapters; the

second applies to polymer

molded parts, cable jack-

ets, and tubing materials.

Molded Parts, Cable Jackets,

and Tubing Materials

Thoroughly degrease the

surface with a clean cloth

or paper wipe dampened

with a solvent. The cloth or

paper should not be

saturated with the solvent.

Allow the part to stand for

a minute or two to allow

complete evaporation of

the solvent.

Carefully and evenly abrade

the surface with #320/100

grit emery cloth. Wipe

contaminants and abraded

particles away with a clean

cloth or paper wipe

Note:

■Avoid contamination of the pre-

pared surface. If using primer,

apply it according to the manufac-

turer’s instructions and allow it to

dry.

■Epoxy adhesives may cause skin

and eye irritation. Be sure to

observe the handling instructions.

■When using hot-melt adhesives on

substrates with high heat-sink

capacity (such as connector back-

shells), preheat the substrate until

it is hot to touch, then apply the

adhesive tape and shrink the

molded part in place.

Caution:

The use of cleaning solvent

is described in the prepara-

tion of various components

for adhesive bonding.

Please observe the solvent

manufacturer’s safety rec-

ommendations. Several

epoxy adhesives and

solvent base primers are

also described in some

cases. For specific handling

precautions, please consult

the appropriate Raychem

material safety data sheet

for the adhesive being used.

Installation Procedures

The three sets of installation

instructions that follow are

based on the type and/or

form of adhesive or sealant

to be used.

Select the set of instructions

that applies to your

application.

Tape Adhesives and Sealants

Connector Boot

1. Degrease the area of

the adapter to which

the boot will be bonded,

using appropriate

solvent on a paper

tissue or clean cloth. Do

not abrade the adapter.

2. Lightly abrade the

bonding area of the

cable jacket with #320

emery cloth, then wipe

off loose particles with

a tissue or clean cloth

dampened with a

solvent.

3. Lightly abrade and wipe

25.4 [1.0] back inside

each end of the boot.

4. When using primer,

apply a thin, uniform

coating to the bonding

surface and let it air dry

(15–20 minutes).

5. Double-wrap the

adhesive tape around

the cleaned area of the

adapter, placing slight

tension on the tape as

you wrap. Tack the ends

in place with a soldering

iron or hot tool.

6. Double-wrap adhesive

tape around the cable

jacket where the end of

the boot is to be located.

7. Position the boot on the

adapter and the cable.

Apply heat, starting at

the connector end.

8. Recover the connector

end of the boot onto the

adapter and continue

heating until the area is

fully recovered and the

adhesive tape is prop-

erly melted.

9. Complete the recovery

of the boot, continuing

toward the cable end.

Heat the cable end of

the boot where the

adhesive is placed,

until the part is fully

recovered and the tape

has properly melted or

flowed. The tape should

appear wet, form a bead

or fillet between the

cable and boot, and

show no definition

between the layers

of tape.

10.Where oven curing is

required to complete

adhesive bonding, heat

the assembled harness

in a preheated oven

according to the

following schedule:

S-1255-04:

90 mins. at 155°C [311°F]

S-1124:

90 minutes at 150°C [302°F]

Transition

1. Thoroughly degrease

the surface with a clean

cloth or paper wipe

dampened with a sol-

vent. The cloth or paper

should not be saturated

with the solvent. Allow

the part to stand for a

minute or two to allow

complete evaporation of

the solvent.

2. Lightly abrade the

bonding area of the

cable jacket with

#320/100 grit emery

cloth, then wipe off loose

particles with

a tissue or clean cloth.

3. Abrade and wipe the

inside of each transition

opening.

4. When using primer,

apply a thin, uniform

coating to the bonding

surface and let it air dry

(15–20 minutes).

(continued on next page)

5-8

Adhesives

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Installation Guide (Continued)

5. Double-wrap the tape

around the abraded

areas of the cable,

placing slight tension

on the tape as you wrap.

Tack the ends in place

with a soldering iron or

hot tool.

5. Center the molded part

over the transition area.

When properly posi-

tioned, the part should

not fit tightly in the

“branched” area of the

breakout. A tight fit may

cause the part to crease

or wrinkle as it recovers.

The tape should extend

slightly beyond the end

of the transition.

6. Apply heat to the center

of the transition. Recover

one leg of the transition,

moving heat from the

center of the transition

to the adhesive opening

of the leg. Repeat the

procedure on each leg

of the transition.

7. Continue heating each

end of the transition until

the part is fully recov-

ered and the adhesive

tape has properly

melted or flowed. The

tape should now appear

wet, form a bead or fillet

between the cable and

transition, and show no

definition between the

layers of tape.

8. Where oven curing is

required to complete

adhesive bonding, heat

the assembled harness

in a preheated oven

according to the

following schedule:

S-1255-04:

90 minutes at 155°C [311°F]

S-1124:

90 minutes at 150°C [302°F]

Thermosets

Connector Boot

1. Thoroughly mix the two

parts according to the

instructions provided

with the kit.

2. Degrease the area of

the adapter to which

the boot will be bonded,

using appropriate

solvent on a paper

tissue or clean cloth. Do

not abrade the adapter.

3. Lightly abrade the

bonding area of the

cable jacket with #320

emery cloth, then wipe

off loose particles with a

tissue or clean cloth.

4. Lightly abrade back 25.4

mm [1.0] inside each

end of the boot.

5. Using a spatula, apply

the mixed adhesive to

the adapter and shrink

the boot to the end

of the adapter.

6. Apply adhesive to the

cable jacket and

complete the shrinking

process.

7. With a clean cloth,

remove excess adhesive

from all areas

immediately.

8. Follow the curing

conditions outlined in

this guide.

Transition

1. Thoroughly mix the two

parts according to the

instructions provided

with the kit.

2. Lightly abrade the

bonding area of the

cable jacket with #320

emery cloth, then wipe

off loose particles with a

tissue or clean cloth.

3. Abrade and wipe inside

each opening of the

transition.

4. Using a spatula, apply

the mixed adhesive to

the cable jacket.

5. Apply heat to the center

of the transition. Recover

one leg of the transition,

moving heat from the

center of the transition

to the adhesive opening

of the leg. Repeat the

procedure on each leg.

6. Remove excess

adhesive from all areas

immediately with a

clean cloth.

7. Follow the curing

conditions specified

for “thermosets” in the

“Adhesive/Sealant

Product Characteristics

Table” on pages 5-2 and

5-3.

For /225 coated molded shapes, post-heating will be required to ensure

correct installation. Please consult the relevant Code of Practice or contact

TE for further details.

Adhesives

5-9

Adhesives

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Installation Guide (Continued)

Adhesives

Molded Parts Pre-coated

with Thermoplastic

Adhesive

Connector Boot

1. Degrease the area of

the adapter to which

the boot will be bonded,

using appropriate

solvent on a paper

tissue or clean cloth. Do

not abrade the adapter

or inside surface of the

boot.

2. Lightly abrade the

bonding area of the

cable jacket with #320

emery cloth, then wipe

off loose particles with a

tissue or clean cloth

dampened with solvent.

3. Position the boot on the

adapter and cable.

Apply heat starting at

the connector end.

4. Recover the connector

end of the boot onto the

adapter and continue

heating until the area is

fully recovered and the

adhesive is properly

melted.

5. Complete the recovery

of the boot, continuing

toward the cable end of

the boot until the part is

fully recovered and the

adhesive is properly

melted. The adhesive

should form a bead or

fillet between the cable

and boot when fully

melted.

6. With a clean cloth,

remove excess

adhesive from all

areas immediately.

7. Follow the curing

conditions outlined in

this guide.

Transition

1. Lightly abrade the

bonding area of the

cable jacket with #320

emery cloth, then wipe

off loose particles with a

tissue or clean cloth

dampened with solvent.

2. Center the molded part

over the transition area.

3. Apply heat to the center

of the transition. Recover

one leg of the transition,

moving heat from the

center of the transition

to the adhesive opening

of the leg. Repeat the

procedure on each leg

of the transition.

4. Continue heating each

end until the part is

fully recovered and the

adhesive has properly

melted. The adhesive

should form a bead or

fillet between the cable

and transition when

fully melted.

5. Follow the curing

conditions specified

for “thermosets” in the

“Adhesive/Sealant

Product Characteristics

Table” on pages 5-2 and

5-3.

For /86 coated molded shapes, post-heating will be required to ensure

correct installation. Please consult the relevant Code of Practice or contact

TE for further details.

Engineering Notes

5-10

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Adhesives

Table of Contents

Adapters

6-1

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Adapter Fundamentals

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Types of Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3, 6-4

Adapter Selection Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

Adapter Selection

Adapter Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 to 6-15

Adapter Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16

Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17, 6-18

Material and Finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19

Entry Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 to 6-25

Tinel-Lock Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26

CRES-Lock Bands/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27

Adapter Products

Code 18 MIL-C-5015 (MS3100)

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28, 6-29

Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30, 6-31

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-32, 6-33

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-34 to 6-36

Code 21 MIL-C-26482 Series 1

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-37

Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-38

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-39

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40, 6-41

CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-42, 6-43

Code 32 MIL-C-22992

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-44, 6-45

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-47

CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-48, 6-49

Code 40 MIL-C-38999 Series III and IV

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-50, 6-51

Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-52

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-53

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-54, 6-55

CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-56, 6-57

Code 41 MIL-C-38999 Series I and II

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-58, 6-59

Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-60

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-61

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-62, 6-63

CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-64, 6-65

Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2,

MIL-C-83723 Series I and III, MIL C-81703 Series III

Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-66, 6-67

Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-68

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-69

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-70, 6-71

CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-72, 6-73

Code 76 BS 9522 F0017 (Pattern 105)

Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-74

Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-75, 6-76

Raychem FlexiScreen Backshells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-77, 6-78

HexaShield High-Performance EMC/EMI Adapters . . . . . . . . . . . . . . . . . . . .6-79 to 6-84

Raychem Spin Lock Variable Angle Backshell . . . . . . . . . . . . . . . . . . . . . . . . .6-85, 6-86

For high-performance

sealing and strain relief, the

perfect mate for a TE

Connectivity molded part in

a wiring application is a

Raychem brand adapter.

TE offers a variety of

adapters for applications in

many industries, including

aerospace, marine, and

mass transit.

These adapters are:

■Available in many

configurations to match

applications

■Easy to install

■Ideal for high-reliability

applications

■Kitted for customer

convenience.

In this section we present

Raychem brand spin-

coupling adapters and

Tinel-Lock adapters.

The Tinel-Lock adapter

utilizes Raychem brand

Tinel rings to terminate the

overall shield to the adapter.

The Tinel ring is a low-pro-

file, high-strength, shape-

memory-alloy shield-

termination device

available in many sizes to

accommodate various

entry sizes and shield

configurations.

Tinel-Lock adapters are

ideal for lightweight

aerospace applications

requiring repeated high-

to-low temperature cycles.

Note: Users should independently

evaluate the suitability of the

product for their application.

Before ordering, check with

TE for most current data.

6-2

Definitions

Adapter Fundamentals

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Adapter Type

TE offers four adapter

types: solid (sometimes

called “fixed”), spin-coupling,

braided, and Tinel-Lock.

Each is designed to offer a

suitable interface between a

connector and a heat-

shrinkable molded part.

Adapter Code

A numerical code is used to

identify connectors with

similar adapter interfaces.

This code is used to deter-

mine the adapter family and

part number.

Adapter Part Number

The part number is the

sequence of numbers and

letters that describes the

adapter family (or series),

size, material, finish, and

modifications. The part

numbering system is

explained on pages 6-17

and 6-18.

Adapter Family

TE offers several families (or

series) of Raychem adapter

products. Each Raychem

adapter part number begins

with an alphanumeric prefix

denoting the Raychem

product family.

Entry Size

Entry size is the diameter

of the hole through which

the cable enters into the

adapter. For example, the

08 entry is 12.7 [0.5]. Entry

sizes are specified on

braided and Tinel-Lock

adapters only.

Ring Designator

This is a two-letter code that

is part of each Tinel-Lock

adapter part number. It

specifies the size of the

Tinel-Lock ring suited to

specific types of cable braid.

Shell Size

This is the size of a

connector as specified by

the connector manufacturer.

It is normally a two-digit

number between 08 and 24,

although certain connectors

are obtainable in either

larger or smaller sizes and

some use letter codes.

Order Number

This is a two-digit number

that specifies the size of the

adapter that will mate to the

corresponding shell size of

a connector. The order

number is frequently the

same as the connector

shell size, but should be

checked by reference to

the appropriate product

page(s) in this catalog.

Connector Adapter

Heat-shrinkable

Molded Boot

(if used)

Tinel-Lock Ring

(if used)

Shell Size Entry Size

Introduction

For high-performance

sealing and strain relief, the

perfect mate for a TE molded

part in a wiring application

is a Raychem brand adapter.

TE offers a variety of

Raychem brand adapters

for applications in many

industries, including

aerospace, marine, and

mass transit.

These adapters are:

■Available in many

configurations to match

applications

■Easy to install

■Ideal for high-reliability

applications

■Kitted for customer

convenience.

In this section we present

Raychem brand spin-

coupling adapters and

Tinel-Lock adapters.

The Tinel-Lock adapter

utilizes TE Tinel ring to ter-

minate the overall shield to

the adapter. The Tinel ring

is a low-profile, high-

strength, shape-memory-

alloy shield-termination

device available in many

sizes to accommodate

various entry sizes and

shield configurations.

Tinel-Lock adapters are

ideal for lightweight aero-

space applications requir-

ing repeated high-to-low

temperature cycles.

Types of Adapters

Adapters

6-3

Adapter Fundamentals

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Adapter Types

TE offers several types of

Raychem brand adapters

for unscreened and

screened termination sys-

tems. The choice is largely

dependent upon the

screening level required

and the braid termination

method.

The four principal adapter

types are:

■Solid (fixed)

■Spin-Coupling

■Braided

■Tinel-Lock

Solid Adapters (Fixed)

Solid adapters are

designed for use where no

access is required; for

example, when potting is

necessary or a lower space

profile is needed.

These adapters have a boot

groove to accommodate a

lipped heat-shrinkable boot.

Repair cannot be made

without removing the boot.

Spin-Coupling Adapters

Spin-coupling adapters are

two-part components that

have a rotatable coupling

nut and a grooved body

designed to accommodate

lipped-type heat-shrinkable

boots.

Spin-couplings with an

appropriate molded part

are used for environmental

protection and strain relief

of unscreened cable termi-

nations. Cable repairs can

be made without damaging

the boot.

Braided Adapters

These are spin-coupling

adapters that have a short

length of tubular braided

shield attached to the rear

of the adapter. The braid is

constructed from tinned

copper wire and has a

handling characteristic

that enables it to be pulled

down onto a wide range of

cable diameters. This allows

a standard entry size to be

used with most cable sizes.

The shield is terminated to

the cable braid using a

SolderSleeve device, which

provides screen continuity

through to the connector.

Straight, 45°, and 90° con-

figurations are available.

Adapter

Adhesive Molded Part

Cable Jacket

Adhesive

Molded Part 



Adapter

Sealing 

Adhesive

Sealing

Adhesive

Cable 

Jacket

Adapter

Sealing

Adhesive Cable

Braid

SolderSleeve

Device Cable

Jacket

Tinel-Lock or

Electro-

Magnetic

Force Ring

Cable

Braid

Molded

Part

Sealing

Adhesive

Solid Adapters (Fixed)

Spin-Coupling Adapters

Braided Adapters

Types of Adapters (Continued)

6-4

Adapter Fundamentals

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Tinel-Lock Adapters

This termination system

consists of a modified

spin-coupling adapter with

a Tinel-Lock ring. The

Tinel-Lock ring is made

from a special shape

memory metal that shrinks

uniformly when heated

(see Application Tooling,

section 10).

The Tinel-Lock ring is used

to terminate copper cable

braid directly onto the rear

of the adapter. The adapter

entry size and ring designa-

tor must be selected to suit

the cable diameter and

braid type.

The resulting 360° termina-

tion withstands severe

shock, vibration, tempera-

ture cycling, and corrosion.

Straight, 45°, and 90° con-

figurations are available.

Roll-back Repair with Adapters

More than 85 percent of

cable repairs are made

within 75 mm [3.0] of the

connectors—usually

because of a broken pin or

wire. By reheating the heat-

shrinkable boot and

unscrewing the adapter

coupling nut, the boot can

be “rolled back,” providing

access to the rear of the

connector for repair. This

technique is applicable to

spin-coupling, shielded,

and Tinel-Lock adapters.

Adapter Molded part Adhesive

Adhesive

Tinel-Lock

Ring

Cable

Braid

Cable

Jacket

Tinel-Lock Adapters

Adapter Selection Process

Adapters

6-5

Adapter Fundamentals

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Selecting an adapter for

your application involves a

five-step process:

1. From the connector

number, determine:

■Order number (shell

size)

■Material

■Plating

2. Decide what adapter

type you need for the

connector.

3. Determine the connector

code for that adapter

type. (Use Table A, B, or

C on pages 6-6 to 6-15).

Adapter Selection

Flowchart

Decide on Adapter Type

Select Adapter Code

Select Adapter Family

Tinel Shielded Solid or Spin-Coupling CRES-Lock Band

■Choose configuration ■Choose configuration ■Select options ■Choose configuration

■Determine entry size ■Determine entry size ■Select molded part ■Determine entry size

(based on cable diameter)

■Select options

■Choose Tinel-Lock ring ■Select options

depending on braid

(AI or BI?) ■Select molded part

■Select options

■Select molded part

Step-by-Step Selection

Process

4. Determine the adapter

family for that connector

code. (Use Table D on

page 6-16).

5. Build the adapter part

number. (See page 6-17).

The chart below will lead

you through these steps.

Adapter Code

6-6

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Selecting the Adapter Code

Tables A, B, and C that

follow provide adapter

codes for typical

connectors.

If you know the military

part number for the

connector, you can obtain

the adapter code from Table

A that begins on this page.

If you know the manufactur-

er’s prefix for the connector,

you can obtain the adapter

code from Table B that

begins on page 6-10.

If you know the connector

specification, you can

obtain the adapter code

from Table C on page 6-15

Table A. Adapter Code by

Military Part Number

Military Connector Adapter

Part No. Specification Series/Class Code

D38999/20 MIL-C-38999 Series III: Class C, F, K, W 40

D38999/24 MIL-C-38999 Series III: Class C, F, K, W 40

D38999/26 MIL-C-38999 Series III: Class C, F, K, W 40

D38999/40 MIL-C-38999 Series IV: Class C, F, W 40

D38999/42 MIL-C-38999 Series IV: Class C, F, W 40

D38999/44 MIL-C-38999 Series IV: Class C, F, W Contact TE

D38999/46 MIL-C-38999 Series IV: Class F, W 40

D38999/47 MIL-C-38999 Series IV: Class C, W 40

M28840/10 MIL-C-28840 Class D, DS 30

M28840/11 MIL-C-28840 Class D, DS 30

M28840/14 MIL-C-28840 Class D, DS 30

M28840/16 MIL-C-28840 Class D, DS 30

M81511/01 MIL-C-81511 Series 2: Class A, E, F 61

M81511/03 MIL-C-81511 Series 2: Class A, E, F 61

M81511/05 MIL-C-81511 Series 2: Class A, E, F 61

M81511/06 MIL-C-81511 Series 2: Class A, E, F 61

M81511/21 MIL-C-81511 Series 1: Class A, E, F 61

M81511/23 MIL-C-81511 Series 1: Class A, E, F 61

M81511/25 MIL-C-81511 Series 1: Class A, E, F 61

M81511/26 MIL-C-81511 Series 1: Class A, E, F 61

M81511/31 MIL-C-81511 Series 2: Class C, P, T 61

M81511/32 MIL-C-81511 Series 2: Class C, P, T 61

M81511/33 MIL-C-81511 Series 2: Class C, P, T 61

M81511/34 MIL-C-81511 Series 2: Class C, P, T 61

M81511/35 MIL-C-81511 Series 1: Class C, P, T 61

M81511/36 MIL-C-81511 Series 1: Class C, P, T 61

M81511/37 MIL-C-81511 Series 1: Class C, P, T 61

M81511/38 MIL-C-81511 Series 1: Class C, P, T 61

M81511/41 MIL-C-81511 Series 3: Class A, E, F 61

M81511/45 MIL-C-81511 Series 3: Class A, E, F 61

M81511/46 MIL-C-81511 Series 3: Class A, E, F 61

M81511/49 MIL-C-81511 Series 3: Class A, E, F 61

M81511/51 MIL-C-81511 Series 4: Class A, E, F 61

M81511/53 MIL-C-81511 Series 4: Class A, E, F 61

M81511/55 MIL-C-81511 Series 4: Class A, E, F 61

M81511/56 MIL-C-81511 Series 4: Class A, E, F 61

M83723/01 MIL-C-83723 Series I: Class A, G, R 54

M83723/02 MIL-C-83723 Series I: Class A, G, R 54

M83723/03 MIL-C-83723 Series I: Class A, G, R 54

M83723/04 MIL-C-83723 Series I: Class A, G, R 54

M83723/05 MIL-C-83723 Series I: Class A, G, R 54

M83723/06 MIL-C-83723 Series I: Class A, G, R 54

M83723/07 MIL-C-83723 Series I: Class A, G, R 54

M83723/08 MIL-C-83723 Series I: Class A, G, R 54

M83723/13 MIL-C-83723 Series I: Class A, G, R 54

M83723/14 MIL-C-83723 Series I: Class A, G, R 54

M83723/17 MIL-C-83723 Series II: Class A, G, R 19

M83723/18 MIL-C-83723 Series II: Class A, G, R 19

M83723/19 MIL-C-83723 Series II: Class A, G, R 19

M83723/20 MIL-C-83723 Series II: Class A, G, R 19

M83723/23 MIL-C-83723 Series II: Class A, G, R 19

M83723/24 MIL-C-83723 Series II: Class A, G, R 19

M83723/27 MIL-C-83723 Series II, Class A, G, R 19

M83723/36 MIL-C-83723 Series I: Class A, G, R 54

M83723/37 MIL-C-83723 Series I: Class A, G, R 54

M83723/38 MIL-C-83723 Series I: Class A, G, R 54

M83723/39 MIL-C-83723 Series I: Class A, G, R 54

M83723/40 MIL-C-83723 Series I: Class A, G, R 54

M83723/41 MIL-C-83723 Series I: Class A, G, R 54

M83723/42 MIL-C-83723 Series I: Class G, R 54

M83723/43 MIL-C-83723 Series I: Class G, R 54

Adapter Code (Continued)

Adapters

6-7

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Table A. Adapter Code by

Military Part Number

(Continued)

Military Connector Adapter

Part No. Specification Series/Class Code

M83723/48 MIL-C-83723 Series I: Class G, R 54

M83723/49 MIL-C-83723 Series I: Class G, R 54

M83723/52 MIL-C-83723 Series II: Class K 19

M83723/53 MIL-C-83723 Series II: Class K 19

M83723/65 MIL-C-83723 Series III: Class H 54

M83723/66 MIL-C-83723 Series III: Class A, G, R 54

M83723/67 MIL-C-83723 Series III: Class A, G, R 54

M83723/68 MIL-C-83723 Series III: Class A, G, R 54

M83723/69 MIL-C-83723 Series III: Class A, G, R 54

M83723/71 MIL-C-83723 Series III: Class A, G, R 54

M83723/72 MIL-C-83723 Series III: Class A, G, R 54

M83723/73 MIL-C-83723 Series III: Class A, G, R 54

M83723/74 MIL-C-83723 Series III: Class A, G, R 54

M83723/75 MIL-C-83723 Series III: Class A, G, R 54

M83723/76 MIL-C-83723 Series III: Class A, G, R 54

M83723/77 MIL-C-83723 Series III: Class G, R 54

M83723/78 MIL-C-83723 Series III: Class G, R 54

M83723/82 MIL-C-83723 Series III: Class A, G, K, R, S 54

M83723/83 MIL-C-83723 Series III: Class A, G, K, R, S 54

M83723/84 MIL-C-83723 Series III: Class A, G, K, R, S 54

M83723/85 MIL-C-83723 Series III: Class A, G, K, R, S 54

M83723/86 MIL-C-83723 Series III: Class A, G, K, R 54

M83723/87 MIL-C-83723 Series III: Class A, G, K, R 54

M83723/91 MIL-C-83723 Series III: Class G, R, W 54

M83723/92 MIL-C-83723 Series III: Class G, R, W 54

M83723/95 MIL-C-83723 Series III: Class A, G, K, R 54

M83723/96 MIL-C-83723 Series III: Class A, G, K, R 54

M83723/97 MIL-C-83723 Series III: Class S 54

M83723/98 MIL-C-83723 Series III: Class S 54

MS17343 MIL-C-22992 Class C, J, R 32

MS17344 MIL-C-22992 Class C, J, R 32

MS17345 MIL-C-22992 Class C, J, R 32

MS17346 MIL-C-22992 Class C, R 32

MS17347 MIL-C-22992 Class C, J, R 32

MS17348 MIL-C-22992 Class C, R 32

MS24264 MIL-C-26500 (AL) Class F, G, R 51

Type B&T aluminum shell

MS24264 MIL-C-26500 (SST) Class E 52

Type B&T stainless steel shell

MS24265 MIL-C-26500 (AL) Class F, G, R 51

Type B&T aluminum shell

MS24265 MIL-C-26500 (SST) Class E 52

Type B&T stainless steel shell

MS24266 MIL-C-26500 (SST) Class E 52

Type B&T stainless steel shell

MS24266 MIL-C-26500 (AL) Class F, G, R 51

Type B&T aluminum shell

MS27466 MIL-C-38999 Series I: Class E, P, T 41

MS27467 MIL-C-38999 Series I: Class E, P, T 41

MS27468 MIL-C-38999 Series I: Class E, P, T 41

MS27469 MIL-C-38999 Series I: Class Y Contact TE

MS27472 MIL-C-38999 Series II: Class T 41

MS27473 MIL-C-38999 Series II: Class E, P, T 41

MS27474 MIL-C-38999 Series II: Class T 41

MS27475 MIL-C-38999 Series II: Class Y Contact TE

MS27479 MIL-C-38999 Series II: Class T 41

MS27480 MIL-C-38999 Series II: Class E, T 41

MS27481 MIL-C-38999 Series II: Class T 41

MS27482 MIL-C-38999 Series II: Class Y Contact TE

MS27484 MIL-C-38999 Series II: Class E, T 41

MS27497 MIL-C-38999 Series II: Class T 41

Adapter Code (Continued)

6-8

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Table A. Adapter Code by

Military Part Number

(Continued)

Military Connector Adapter

Part No. Specification Series/Class Code

MS27515 MIL-C-38999 Series I: Class E Contact TE

MS27613 MIL-C-26500 (SST) Class K Type B&T stainless steel shell 52

MS27614 MIL-C-26500 (SST) Class K Type B&T stainless steel shell 52

MS27615 MIL-C-26500 (SST) Class K Type B&T stainless steel shell 52

MS27652 MIL-C-38999 Series I: Class E, T 41

MS27653 MIL-C-38999 Series I: Class E, T 41

MS27654 MIL-C-38999 Series I: Class E, T Contact TE

MS27656 MIL-C-38999 Series I: Class E, T 41

MS27661 MIL-C-38999 Series I 41

MS27665 MIL-C-38999 Series I 41

MS3100 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18

MS3101 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18

MS3106 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18

MS3107 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18

MS3108 MIL-C-5015 Solder contact with endbell 15

MS3110 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3111 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3114 MIL-C-26482 Series 1: Class E, F, P 241

MS3116 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3120 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3121 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3124 MIL-C-26482 Series 1: Class E, F, P 241

MS3126 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3128 MIL-C-26482 Series 1: Class E, F, J, P 21

MS3130 MIL-C-81703 Series 1: Class E, P, J 71

MS3132 MIL-C-81703 Series 1: Class E 71

MS3134 MIL-C-81703 Series 1: Class E, P, J 71

MS3137 MIL-C-81703 Series 1: Class E, P, J 71

MS3138 MIL-C-81703 Series 1: Class E, P, J 71

MS3140 MIL-C-81703 Series 1: Class E, J 71

MS3144 MIL-C-81703 Series 1: Class E, J 71

MS3147 MIL-C-81703 Series 1: Class E, J 71

MS3148 MIL-C-81703 Series 1: Class E, J 71

MS3400 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3401 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3404 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3406 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3408 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3409 MIL-C-5015 Crimp contact 54

MS3412 MIL-C-5015 Class D, L, U, W crimp contact less endbell 54

MS3424 MIL-C-81703 Series 3: Class E, L 54

MS3445 MIL-C-81703 Series 2: Class E 71

MS3446 MIL-C-81703 Series 3: Class E, L 54

MS3450 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3451 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3454 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3456 MIL-C-5015 Class D, L, U, W crimp contact 54

MS3459 MIL-C-5015 Class L, W crimp contact 54

MS3464 MIL-C-81703 Series 3: Class E, L 54

MS3467 MIL-C-81703 Series 3: Class E, L 54

MS3468 MIL-C-81703 Series 3: Class E, L 54

MS3470 MIL-C-26482 Series 2: Class A, L 54

MS3471 MIL-C-26482 Series 2: Class A, L 54

MS3472 MIL-C-26482 Series 2: Class A, L 54

MS3474 MIL-C-26482 Series 2: Class A, L 54

MS3475 MIL-C-26482 Series 2: Class A, L 54

MS3476 MIL-C-26482 Series 2: Class A, L 54

NAS1599 MIL-C-81703 Series 3: 54

NAS1641 MIL-C-81703 Series 3: 54

NAS1642 MIL-C-81703 Series 3: 54

1Code 24 connectors have an internal accessory thread.

Adapter Code (Continued)

Adapters

6-9

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Table A. Adapter Code by

Military Part Number

(Continued)

Military Connector Adapter

Part No. Specification Series/Class Code

NAS1643 MIL-C-81703 Series 3: 54

NAS1650 MIL-C-81703 Series 3: 54

NAS1651 MIL-C-81703 Series 3: 54

NAS1652 MIL-C-81703 Series 3: 54

NAS1653 MIL-C-81703 Series 3: 54

NAS1692 MIL-C-81703 Series 3: 54

NAS1693 MIL-C-81703 Series 3: 54

NAS1694 MIL-C-81703 Series 3: 54

NAS1699 MIL-C-81703 Series 3: 54

NAS1700 MIL-C-81703 Series 3: 54

NAS1701 MIL-C-81703 Series 3: 54

NAS1702 MIL-C-81703 Series 3: 54

Adapter Code (Continued)

6-10

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Manufacturer’s Connector Adapter

Prefix Manufacturer6Specification Series/Class Code

10-214 Bendix MIL-C-5015 MS3100 Class A, E, R 18

10-475 Bendix 40M38277 — 41

10-720 Bendix MIL-C-5015 MS3100 Class A, E, R 18

118 Amphenol MIL-C-26482 Series 2 54

149 Deutsch MIL-C-81703 Series 1 71

162GB Amphenol MIL-C-26482 Series 1 76, 774

164GB Amphenol BS9522 F0023 — Contact TE

165 Amphenol None — Contact TE

172 Amphenol MIL-C-5015 — Contact TE

179 Amphenol MIL-C-5015 — Contact TE

182 Amphenol None — Contact TE

246 Amphenol MIL-C-5015 MS3100 Class E, F, R 18

251 Cannon MIL-C-26482 Series 1 21

2PPN Plessey MIL-C-26482 Series 1 21

2PPN-07 Plessey MIL-C-26482 Series 1 243

2PSN Plessey BS9522 F0017 Patt 105 76, 774

2PSN-07 Plessey MIL-C-26482 Series 1 243

348 Amphenol MIL-C-81511 Series 1 and 2 61

381 Deutsch 40M39569 — 54

418 Amphenol MIL-C-38999 Series I and II 41

45/PT Socapex MIL-C-26482 Series 1 21

450 Deutsch MIL-C-26482 Series 1 21

451 Socapex PRL 54125 — 21 or 243

460 Deutsch MIL-C-26482 Series 1 21

48 Amphenol MIL-C-26500 Alum Class F, G, R 51

486 Amphenol MIL-C-26482 Series 2 54

518 Amphenol MIL-C-83723 Series III 54

5MS FKI2Def. Stan. 59-35 Patt 121A 75

602 Amphenol Def. Stan. 59-56 Patt 602 54

602GB Amphenol Def. Stan. 59-56 Patt 602 54

62AB-14 Amphenol MIL-C-26482 Series 1 Contact TE

62GB Amphenol Def. Stan. 59-35 Patt 105 76, 774

650 Schaltbau VG 95329 — 61

652 Amphenol LN 29504 — 54

652 UMD PRL 54125 — 21 or 243

674 Schaltbau VG 95328 — Contact TE

675 Schaltbau VG 95328 — Contact TE

679 Schaltbau VG 95329 — 61

69 Amphenol MIL-C-5015 MS3100 Class E, F, R 18

71 Bendix MIL-C-5015 MS3100 Class A, E, R 18

711 Amphenol BS9522 F0042 — 54

801 Amphenol None — 54

837 Deutsch MIL-C-83723 Series III 54

83723 Souriau MIL-C-83723 Series III 54

83730 Deutsch MIL-C-83723 Series III 54

845 Souriau NFL 54120 — Contact TE

847 Souriau NFL 54120 — Contact TE

850 Souriau MIL-C-26482 Series 1 21

851 Souriau MIL-C-26482 Series 1 21

8520 Souriau MIL-C-26482 Series 2 54

8525 Souriau NAS 1599 — 54

8526 Souriau PAN 6432-1 — 54

853 Souriau MIL-C-83723 Series III 54

857 Souriau LN 29728 — 54

89 Souriau NFL 54140 — 54

2FKI was previously Thorn.

3Code 24 connectors have an internal accessory thread.

4Code 77 braided version.

Table B. Adapter Code by

Manufacturer’s Prefix

Adapter Code (Continued)

Adapters

6-11

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Table B. Adapter Code by

Manufacturer’s Prefix

(Continued)

Manufacturer’s Connector Adapter

Prefix Manufacturer6Specification Series/Class Code

891 Souriau MIL-C-5015 Class K Contact TE

892 Souriau MIL-C-5015 Class K Contact TE

8LT Souriau MIL-C-38999 Series I 41

8ST Souriau VG 96912 Series 1 47

8T Souriau MIL-C-38999 Series II 41

9-815 Deutsch MIL-C-81511 Series 3 and 4 61

91-483 Bendix MIL-C-26482 Series 2 54

944 Matrix MIL-C-5015 MS3400 Class L, U, W 54

951 Deutsch LN 29500 — Contact TE

97 Amphenol MIL-C-5015 MS3100 Class A 18

981 Matrix MIL-C-5015 MS3400 54

A815 Deutsch MIL-C-81511 Series 3 61

AA70 Deutsch Not known — 71

AB05 AB Elec Def. Stan. 59-35 Patt 105 76, 774

AB06 AB Elec Def. Stan. 59-35 Patt 105 76, 774

ABB AB Elec BS9522 F0032 — 78

ABJ AB Elec MIL-C-38999 Series I and II 41

ADS Deutsch MIL-C-81703 — 71

AFD Deutsch MIL-C-83723 Series I 54

AFD5 Deutsch MIL-C-26482 Series 2 54

B815 Deutsch MIL-C-81511 Series 4 61

BE Pyle MIL-C-83723 Series III 54

BG Bendix MIL-C-26482 Series I 21

BL G&H Tech MIL-C-38999 Series IV 40

BL TRW MIL-C-38999 Series IV 40

BT Burndy MIL-C-26482 Series 1 21

BT Pyle MIL-C-83723 Series III 54

BTK Deutsch MIL-C-26482 Series 1 21

BY1 Pyle MIL-C-83723 Series III 54

C48 TRW MIL-C-26500 Aluminum 51

CA (Bayonet) Cannon VG 95234 — 58

CA3101 Cannon MIL-C-5015 MS3100 class E, F, R 18

CA3101 Cannon MIL-C-5015 MS3100 Class A 18

CA3101KE Cannon MIL-C-5015 Class K Contact TE

CA3106 Cannon MS3106A — 58

CIR VEAM VG 95234 — 64***, 66**, 78*

CN0930 TRW MIL-C-83723 Series III 54

CT Burndy MIL-C-38999 Series II 41

CT Plessey MIL-C-38999 Series II 41

CV-R Cannon MIL-C-83723 Series II 19

CV34 Cannon MIL-C-5015 MS3400 Class L, U, W 54

CVA Cannon MIL-C-83723 Series II 19

CWL Cannon None — 31

CWLD Cannon MIL-C-22992 Class C, J, R 32

D817 Deutsch MIL-C-81703 Series 3 54

DA Deutsch None — 71

DBAD Deutsch MIL-C-81703 — Contact TE

DBAS Deutsch MIL-C-81703 Series 3 54

DD Deutsch MIL-C-81703 Series 2 71

DFE Deutsch MIL-C-26482 Series 2 54

DKM Deutsch VG 95328 — Contact TE

DL Deutsch MIL-C-83723 Series III 54

DM Deutsch MIL-C-81703 Series 1 71

DPX Cannon — Contact TE

DS Deutsch None — 71

DTS Deutsch MIL-C-38999 Series III 40

* AB connectors only

** VEAM standard

***VEAM panel mount

4Code 77 braided version.

Adapter Code (Continued)

6-12

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Manufacturer’s Connector Adapter

Prefix Manufacturer6Specification Series/Class Code

EA Pyle None — 54

EB Pyle NAS 1599 — 54

EEG Pyle MIL-C-83723 Series I 54

ES Pyle None — 54

ESC004 Various MIL-C-5015 Class K Contact TE

ET Pyle NAS 1599 — 54

FC Flight MIL-C-5015 Rev E only Contact TE

FDBA Deutsch LN 29504 — 54

FF Flight MIL-C-5015 MS3400 Class D, L, U, W 54

FH Flight MIL-C-83723 Series III 54

FPK Pyle MIL-C-26500 Class K 52

FP5K Pyle MIL-C-26500 Class K Contact TE

FYL Pyle MIL-C-26500 Class K 52

G Burndy None — 21

GC-E General MIL-C-26482 Series 1 21

GTA Hughes MIL-C-28840 — 30

GTC06 Amphenol —— 64

HAN Deutsch MIL-C-5015 MS3100 Class E, KE Contact TE

HD SAE MIL-C-28840 — 30

HTMAS Cannon MIL-C-5015 Class K Contact TE

HTMF Cannon MIL-C-83723 Series III: Class K 54

HTMS AB Elec MVEE 695 — 75

JT Amphenol MIL-C-38999 Series II 41

JT Bendix/FKI MIL-C-38999 Series II 41

JT Socapex MIL-C-38999 Series II 41

JT-R FKI2PAN 6433-1 — 41

JT-R Teldix PAN 6433-1 — 41

KFS Cannon MIL-C-28840 — 30

KJ Cannon MIL-C-38999 Series II 41

KJA Cannon MIL-C-38999 Series III 40

KJJ Cannon MIL-C-38999 Series II Contact TE

KJJL Cannon MIL-C-38999 Series I Contact TE

KJL Cannon MIL-C-38999 Series I 41

KPSE Cannon MIL-C-26482 Series 1 21

KPT Cannon MIL-C-26482 Series 1 21

KV-R Cannon NAS 1599 — 54

L Burndy MIL-C-26482 Series 1 21

LJT Bendix MIL-C-38999 Series I 41

LJT Socapex MIL-C-38999 Series I 41

LL3 Deutsch MIL-C-81511 — 61

LL5/6 Deutsch BS9540 F0001 Patt 602 Contact TE

LMB Litton-Veam Def. Stan. 59-35 Patt 121A 75

LPT Deutsch MIL-C-26482 Series 1 21

LS Pyle None — 54

LTT FKI2BS9522 F0029 Patt 616 41

M-T Burndy MIL-C-26482 Series 1 21

M723 Matrix MIL-C-83723 Series II 19

MB1 Matrix MIL-C-26482 Series 2 54

MB3 Matrix MIL-C-83723 Series III 54

MB9 Matrix MIL-C-38999 Series I and II 41

MD Matrix MIL-C-26482 Series 2 54

MDR Deutsch None — 71

MF Cannon MIL-C-83723 Series III 54

MK12 Plessey Def. Stan. 59-35 Patt 603 76, 774

MK18 Plessey Def. Stan. 59-35 Patt 608 795

MK38 Plessey MIL-C-38999 Series I 41

Table B. Adapter Code by

Manufacturer’s Prefix

(Continued)

2FKI was previously Thorn.

4Code 77 braided version.

5Free connectors only.

Adapter Code (Continued)

Adapters

6-13

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Manufacturer’s Connector Adapter

Prefix Manufacturer6Specification Series/Class Code

MK25 Plessey MIL-C-38999 Series II 41

MK7 Plessey DEF 5325-2 Patt 104 Contact TE

MK8 Plessey Def. Stan. 59-35 Patt 105 76, 774

ML94 Matrix MIL-C-38999 Series IV 40

MQ3 Matrix MIL-C-83723 Series III 54

MT3 Matrix MIL-C-83723 Series III 54

MT93 Matrix MIL-C-38999 Series III 40

P5 Plessey NFL 54 125 — 76 or 243, 774

PAT104D AB Elec Def. Stan. 59-35 Patt 104 Contact TE

PT Socapex MIL-C-26482 Series 1 76, 774

PT Teldix MIL-C-26482 Series 1 76, 774

PT-CE Bendix None — 22

PT-G Teldix VG 95328 — Contact TE

PT-SE Socapex MIL-C-26482 Series 1 76, 774

PT-SE Teldix MIL-C-26482 Series 1 76, 774

PT07 Bendix MIL-C-26482 Series 1 243

PT07SE FKI2MIL-C-26482 Series 1 243

PT33 FKI2BS9522 F0017 Patt 105 76, 774

PT33SE FKI2BS9522 N0001 Patt 603 76, 774

PT44 FKI2BS9522 F0017 Patt 105 76, 774

PT44SE FKI2BS9522 N0001 Patt 603 76, 774

PT55 FKI2BS9522 F0017 Patt 105 76, 774

PT55SE FKI2BS9522 N0001 Patt 603 76, 774

PT77 FKI2BS9522 F0017 Patt 105 76, 774

PT77SE FKI2BS9522 N0001 Patt 603 76, 774

PTG55 FKI2BS9522 F0017 Patt 105 76, 774

PTG55SE FKI2BS9522 N0001 Patt 603 76, 774

PTS-DR Bendix MIL-C-26482 Series 2 54

PV7 Cannon MIL-C-26482 Series 2 54

PVJ Cannon MIL-C-26482 Series 2 54

PVW Cannon —— 54

PVX Cannon Def. Stan. 59-56 Patt 602 54

QDP Bendix None — 32

QRP AB Elec —— 78

QWL Bendix None — 31

QWLD Bendix MIL-C-22992 Class C, J, R 32

RD1 Raychem MIS-20065 — 54

RR Deutsch Def. Stan. 59-56 Patt 602 54

RR20 Deutsch PAN 6432-2 — 54

RR50 Deutsch PAN 6432-1 — 54

RR70 Deutsch PAN 6432-2 — 54

RSM Deutsch None — 71

RTK Deutsch None — 71

SA SAE MIL-C-5015 MS3400 54

SB Bendix MIL-C-5015 Class E 18

SB-104 AB Elec Def. Stan. 59-35 Patt 104 Contact TE

SB-M4 AB Elec Def. Stan. 59-35 Patt 104 Contact TE

SB-MS AB BS9522 F0030 — 75

SC Bendix MIL-C-5015 MS3100 Class A 18

SCB SICEM VG 95234 — Contact TE

SF Bendix MIL-C-5015 MS3100 Class E 18

SG Bendix MIL-C-5015 MS3100 Class E 18

SJT Various PAN 6433-2 — 47

SJT07 Various PAN 6433-2 — Contact TE

SLPT Deutsch MIL-C-26482 Series 1 76, 774

Table B. Adapter Code by

Manufacturer’s Prefix

(Continued)

2FKI was previously Thorn.

3Code 24 connectors have an internal accessory thread.

4Code 77 braided version.

Adapter Code (Continued)

6-14

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Manufacturer’s Connector Adapter

Prefix Manufacturer6Specification Series/Class Code

SM Bendix MIL-C-5015 MS3100 Class A, E, R 18

SPT Bendix MIL-C-26482 Series 1 76, 774

SPT Socapex MIL-C-26482 Series 1 76, 774

SPT07 Various MIL-C-26482 Series 1 243

STK Deutsch None — 71

STT FKI2BS9522 F0012 Patt 615 47

STT07 FKI2BS9522 F0012 Patt 615 Contact TE

T31Pyle MIL-C-38999 Series III 40

TRIM TRIO Burndy None — Contact TE

TT FKI2BS9522 N0003 Patt 614 41

TV FKI2/Bendix MIL-C-38999 Series III 40

TV-O-R Bendix MIL-C-38999 Series III and IV 40

TVP FKI2/Bendix MIL-C-38999 Series III 40

TVPS FKI2/Bendix MIL-C-38999 Series III Contact TE

TVS FKI2/Bendix MIL-C-38999 Series III Contact TE

Tri-Start Bendix MIL-C-38999 Series III and IV 40

VPT VEAM MIL-C-26482 Series 1 21

VTT FKI2MIL-C-38999 Series III 40

ZZY/ZZW Pyle MIL-C-26500 Class R, G (AL) 51

ZZY/ZZW Pyle MIL-C-26500 Class E (SST) 52

1May be a number or letter depending upon connector style.

2FKI was previously Thorn.

3Code 24 connectors have an internal accessory thread.

4Code 77 braided version.

5Free connectors only.

6Some of the connector manufacturers names may have changed and may not exist.

They are listed here to assist users who know them as listed names.

Table B. Adapter Code by

Manufacturer’s Prefix

(Continued)

Adapter Code (Continued)

Adapters

6-15

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Table C. Adapter Code by

Connector Specification

Connector Specification Series/Class Adapter Code

40M38277 — 41

40M39569 — 54

BS9520 G0001 41

BS9520 G0002 41

BS9520 G0003 40

BS9522 F0012 Patt 615 47

BS9522 F0014 Patt 104 Contact TE

BS9522 F0017 Patt 105 76

BS9522 F0020 Patt 608 792

BS9522 F0023 — Contact TE

BS9522 F0029 Patt 616 41

BS9522 F0030 Patt 121A 75

BS9522 F0032 Patt 121B 78

BS9522 F0042 — 54

BS9522 N0001 Patt 603 76

BS9522 N0003 Patt 614 41

BS9540 F0001 Patt 602 54

LN 29500 — 21

LN 29504 — 54

LN 29728 — 54

LN 29729 — 47

MIL-C-22992 Class C, J, R 32

MIL-C-26482 Series 1 21, 241

MIL-C-26482 Series 2 54

MIL-C-26500 Aluminum, Class F, G, R 51

MIL-C-26500 Stainless steel, Class E, K 52

MIL-C-28840 Class D 30

MIL-C-38999 Series I and II 41

MIL-C-38999 Series III and IV 40

MIL-C-5015 MS3400 54

MIL-C-5015 MS3100 18, 15 (with endbell)

MIL-C-5015 5MS 75

MIL-C-81511 Series 1, 2, 3, and 4 61

MIL-C-81703 Series 1, 2 71

MIL-C-81703 Series 3 54

MIL-C-83723 Series II 19

MIL-C-83723 Series I and III 54

MIL-C-85049/59 — 32

MIL-C-85049/60 — 54

MIL-C-85049/62 — 41

MIL-C-85049/69 — 40

MIS-20065 — 54

MVEE 5MS 75

NAS 1599 — 54

NFL 54120 — Contact TE

NFL 54140 — 54

PAN 6432-1 — 54

PAN 6432-2 — 54

PAN 6433-1 — 41

PAN 6433-2 — 47

PRL 54125 — 21, 241

VG 95234 — 64***, 66**, 78*

VG 95328 — Contact TE

VG 95329 — 61

VG 96912 Series 2 41

VG 96912 Series 1 47

1Code 24 connectors have an internal accessory thread.

2Free connectors only.

* AB connectors only

** VEAM standard

***VEAM panel mount

Adapter Family

6-16

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Using Table D below and

the adapter code you

selected in Table A, B, or C,

select the adapter family for

the adapter type you chose

(spin-coupling or

Tinel-Lock).

With the alphanumeric

prefix for that family you can

then build the part number

for your TE adapter.

Selecting the Adapter

Family

TE Boot Adapter Shielded Adapter Tinel-Lock Adapter CRES-Lock

Connector Code Solid (Fixed) Spin-Coupling Straight 45° 90° Straight, 45°, and 90° Band Strap

Adapter

15 210M5 202M5 219M0 219M1 219M2 TXR 15 —

18 218M5 218M6 218M7 218M8 218M9 TXR 18 BND 18

19 201M7 201M4 — —— — —

21 203M6 203M9 206M0 206M1 206M2zx TXR 21 BND 21

24 208M5 208M6 216M0 216M1 206M5 ——

30 211M8 211M9 211M5 211M6 211M7 TXR 30 —

32 — 204M3 207M3 212M4 212M5 TXR 32 BND 32

40 209M3 209M4 208M7 208M8 208M9 TXR 40 BND 40

41 202M1 202M2 204M0 204M1 204M2 TXR 41 BND 41

47 202M8 202M7 210M0 210M1 210M2 TXR 47 BND 47

51 207M4 205M5 207M0 207M1 207M2 TXR 51 —

52 208M3 209M6 208M0 208M1 208M2 TXR 52 —

54 201M9 201M1 203M0 203M1 203M2 TXR 54 BND 54

61 202M3 202M4 205M0 205M1 205M2 TXR 61 —

71 203M5 202M9 217M0 217M1 217M2 TXR 71 —

75 228M5 228M7 227M0 227M1 227M2 TXR 75 —

76 225M6 225M5 — —— TXR 76 —

77 228M6 228M8 228M0 228M1 228M2 ——

78 225M4 225M3 225M0 225M1 225M2 TXR 78 —

79 — 229M3 229M1 229M2 229M0 TXR 79 —

80 215M4 213M5 213M6 213M7 213M8 TXR 80 —

81 214M3 214M4 214M5 214M6 214M7 TXR 81 —

Table D. Identification of

Adapter Family Prefix by

Adapter Code

Part Number

Adapters

6-17

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Part Numbering System

201M1 16 - 19 B

Spin-Coupling or Solid Adapter

Adapter family

Order number

Manufacturer’s prefix (connector code 18 only)

Material

Finish

Options*

203M0 16 - 19 B 10

Shielded Adapter

Adapter family

Order number

Manufacturer’s prefix (connector code 18 only)

Material

Finish

Entry size

Options*

n Standard braid length (6") requires no

modification code.

n Nonstandard braid length is stated in inches

(12 = 12" length)

TXR54 A B 00 - 16 10 AI

Tinel-Lock Adapter

Adapter family

Material (A - aluminium alloy; S = stainless steel)

Finish

Angle (00 = straight; 45 = 45˚; 90 = 90˚)

Manufacturer’s prefix (connector code 18 only)

Order number

Entry size

Ring designator

Options*

*For full range of options, consult TE.

1. Start with the alphanu-

meric prefix you selected

in Table D. This will be

the basis of your part

number.

2. Add to the prefix the

codes and designators

required for your adapter

type and application.

These may include sever-

al or all of the following:

Having Selected the Right

Adapter Type and Adapter

Family, You Can Now

Construct a Part Number for

the Adapter.

■Order number

■Manufacturer’s prefix

■Material

■Finish

■Entry size

■Ring designator

■Option codes

Using the right codes and

designators helps ensure

that the adapter you select

will meet the application

requirements.

To determine which codes

and designators you will

need, use the Part number-

ing system shown below. To

select the right codes and

designators, turn to the

pages that follow.

Part Number (Continued)

6-18

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

CRES-Lock Band

Strap Adapters

Part Numbering System

Band Strap Adapter

Modification Option Field

(Omit if not required)

BND 54 A B 00 - 12 06 A

Product Designator

BND — Adapter and Band

BNX — Adapter only

Adapter Code

Material2

A — Aluminum alloy per QQ-A-225

B — Nickel aluminum bronze per ASTM B150

S — Stainless steel per QQ-S-763

Finish (See S-CH00-0157-002)

Configuration

00 = Straight 45 = 45° 90 = 90°

4W = 45° 9W = 90°

For BND 18, dash may be replaced by a letter

Order Number

Entry Size3

Band Termination Device Code1

A — BND-1225S (Standard Supply for Americas and Asia)

CRES-Lock Banding Strap

B — BND-1425S (Standard Supply European Countries)

Notes:

1. See Drawings BND-1225S or BND-XX25S for information on bands. Adapter dimensions for “A”

designation may be different than those listed in this catalog. Contact Tyco Electronics for

Specification Control Drawing (SCD) for these adapters.

2. Alternative equivalent material specifications to those shown may be supplied at Tyco Electronics’ discretion.

3. For standard entry sizes see relevant specification control drawing. For entry sizes larger than standard

(Type II Adapters), see sheets 3 and 4.

BND54AB00-1206A D F H J L N P S

D — Drain holes modification

F — Internal abrasion resistant coating

H — Helical conduit thread

J — Chain attachment assembly

L — Lock wire holes manufacturer’s option

Include mod if required

Standard on codes 40 and 54

Optional O-Ring material

Omit for standard silicone (ZZ-R-765, grade 70: S59)

C — Neoprene per AMS3209

U — Fluorosilicone per MIL-R-25988, class 1

N — Nitrile (Buna N) per AMS3215

V — Fluorocarbon per MIL-R-83248, class 1

P — Pre-coiled bandstrap option

(See drawings BND-1225P or BND-XX25P)

S — Self-locking spin nut

To ensure optimum compat-

ibility, select the adapter

material and finish to match

those of the connector.

Most circular connectors

are manufactured from

aluminum with a cadmium

finish.

Selecting the Material and

Finish

Material Code

Material* Solid, Spin-Coupling, Tinel-Lock Typical

Description and Shielded Adapters Adapters Applications

Aluminum alloy 19 A Standard material for normal applications

Stainless steel 62 S Corrosion-resistant and high-temperature

(firewall) applications

Nickel aluminum bronze 01 B Exposed marine environments

*Other materials available upon request.

Finish* Description Color Finish Code Typical Applications

Cadmium,

Olive drab B Corrosion resistance for exposed

per QQ-P-416,

environments

Type II, Class 3

over electroless nickel

(500-hour salt-spray–resistant finish)

Electroless nickel, Bright Silver C High conductivity for optimum

per AMS-C-26074, screening performance

Class 4, Grade B

Anodized, hard, Black G Nonconductive finish for

per MIL-A-8625, aluminum adapters

Type III, Class 2

Passivated, —J

Surface treatment for

per QQ-P-35 or MIL-S-5002 corrosion-resistant steel

Unplated, shotblast —W

Nonreflective finish for

nickel aluminum bronze adapters

Zinc Nickel Black Z Cadmium free plating

*Other finishes available upon request.

Material Codes

Finish Codes

Material and Finish

Adapters

6-19

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

6-20

Entry Size

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Determining the Wire

Bundle Size

The entry size of an adapter

is based on the size of the

wire bundle. If you don’t

know the size of the wire

bundle, measure a proto-

type or calculate the size.

Calculation of the wire bun-

dle size is based on three

values:

■Cable outside diameter

(COD)

■Cable jacket thickness

■Jacketed cable diameter

Instructions for calculating

these values follow.

COD Calculation

To calculate the cable out-

side diameter, first deter-

mine whether the wires in

the bundle are of the same

size or of different sizes.

COD Calculation for Wires of

the Same Size

For bundles with wires that

are all of the same size, fol-

low these steps:

1. Determine the number of

wires in the wire bundle.

2. Find the multiplication

factor for that number in

Table E shown on the

next page.

3. Find the wire diameter in

the Wire and Cable sec-

tion (Section 9) of this

catalog.

4. Multiply the wire diameter

(from Step 3) by the mul-

tiplication factor (from

Step 2) as shown below.

Formula: D = Fd

Where:

D = Bundle diameter

F = Multiplication factor

d = Wire diameter

D = 1.2 3 x 1.192 + 5 x 1.42 + 1 x 1.65



222 

D = 1.2 3 x 1.4 + 5 x 2.02 + 1 x 2.7

D = 1.2 4.2 + 10.1 + 2.7

D = 1.2 17

D = 1.2 x 4.12

D = 4.95 mm

Example: A bundle of wires

containing 27 x 44A0111-22

F = 6.00 (the multiplication

factor for 27 wires from

Table E)

d = 1.19 mm (.049 in)*

D = 6 x 1.19 mm (6 x .049

in)

D = 7.14 mm (.294 in)

*Diameter of 44A0111-22 wire

obtained from the Wire and Cable

Section 9 of this catalog.

COD Calculation for Wires of

Different Sizes

To determine the wire

bundle diameter when

using wires of different

sizes, follow these steps:

1. Determine the number of

wires in the wire bundle.

2. Find the diameter of the

wires in the Wire and

Cable section of this

catalog.

3. Calculate the cable out-

side diameter by using

this formula:

D = 1.2 N1d12 + N2d 22 + N3d32

Where:

D = Bundle diameter

N = Number of wires

d = Diameter of wires

Example: A bundle of wires

containing

3 x 44A0111-221* (1.192-

mm dia.)

5 x 44A0111-201* (1.42-

mm dia.)

1 x 44A0111-181* (1.65-

mm dia.)

*For wire information see the Wire

and Cable Section 9 of this catalog.

Adapters

6-21

Entry Size (Continued)

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Number of Wires Multiplication Factor Number of Wires Multiplication Factor

1 1.00 32 6.70

2 1.60 33 6.70

3 2.00 34 7.00

4 2.41 35 7.00

5 2.70 36 7.00

6 3.00 37 7.00

7 3.00 38 7.31

8 3.60 39 7.31

9 4.00 40 7.31

10 4.00 41 7.61

11 4.00 42 7.61

12 4.00 43 7.61

13 4.41 44 7.61

14 4.41 45 8.00

15 4.70 46 8.00

16 4.70 47 8.00

17 5.00 48 8.00

18 5.00 49 8.41

19 5.00 50 8.41

20 5.31 51 8.41

21 5.31 52 8.41

22 5.61 53 8.70

23 5.61 54 8.70

24 5.61 55 8.70

25 6.00 56 8.70

26 6.00 57 9.00

27 6.00 58 9.00

28 6.41 59 9.00

29 6.41 60 9.00

30 6.41 61 9.00

31 6.70 ——

Table E. Multiplication

Factors for Wire Bundles

with Equal Size Wires

This table provides multipli-

cation factors for wire bun-

dles of 1 to 61 wires.

To determine the approxi-

mate diameter of a wire

bundle when the wires are

all the same size, find the

factor for the number of

wires in the bundle and

multiply the wire diameter

by that factor.

6-22

Entry Size (Continued)

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Cable Jacket Thickness

Calculation

To determine the wall thick-

ness of a jacket over a wire

bundle:

1. Use the chart in Figure 1

to determine the unre-

solved recovery of the

tubing jacket

2. Use the chart in Figure 3

to determine the wall

thickness reduction fac-

tor.

3. Calculate the jacket wall

thickness by multiplying

the fully shrunk wall thick-

ness (as detailed in the

Tubing section — Section

3 — of this catalog)

by the wall thickness

reduction factor.

Step 1. Determine the

Unresolved Recovery of the

Tubing Jacket.

1. Locate the recovered and

expanded diameters of

the chosen tubing size on

the chart in Figure 1.

2. Lay a straight edge

between the two values

and pencil in a straight

line connecting them.

3. Find the wire bundle

diameter on the

Expanded Diameter

scale of the chart in

Figure 1.

4. From the wire bundle

diameter value, draw a

straight horizontal line

across the chart.

5. From the intersection of

the line from step 3 and

the line from step 2, read

down vertically to the

“Unresolved Recovery”

for this combination.

Example (see Figure 2):

Recovered tubing diameter

= 10 mm

Expanded tubing diameter

= 20 mm

Wire bundle diameter

=13 mm

Unresolved recovery

= 50%

100

20 40 60 80 100

Unresolved Recovery (%)

Recovered diameter (mm)

Expanded diameter (mm)

100

20 40 60 80 100

Unresolved Recovery (%)

Recovered diameter (mm)

Expanded diameter (mm)

Figure 1. Figure 2.

Adapters

6-23

Entry Size (Continued)

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Step 2. Find the Wall

Thickness Reduction Factor.

1. On the Unresolved

Recovery scale of the

chart in Figure 3 above,

find the unresolved

recovery value deter-

mined in Step 1.

2. From the unresolved

recovery value, draw a

straight line across the

chart to the curved line.

3. At the point where that

line intersects the chart’s

curved line, read vertical-

ly down to the wall thick-

ness reduction factor.

Example shown:

Unresolved recovery = 50%

Reduction factor = 0.68

Step 3. Calculate the Jacket

Wall Thickness.

Multiply the fully shrunk wall

thickness of the tubing by

the reduction factor.

Example:

= 1.45 mm

= 0.68

= 1.4 x 0.68

= 0.99 mm

Note:

If the cable is to be shielded

(screened), an addition must be

made to the wire bundle diameter

for the braid. In the example, 0.8

mm would be added to the wire

bundle diameter for a single layer of

RAY 101 (36 AWG) braid to make a

total wire bundle diameter of 13.8

mm.

100

90



.4.3 .5 .6 .7 .8 .9 1.0

Wall thickness reduction factor

Unresolved recovery (%)

Figure 3.

Fully shrunk

wall thickness

of tubing

Wall thickness

reduction factor

(from Figure 3)

Jacket wall

thickness

6-24

Entry Size (Continued)

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Determining the Entry Size

Once you have the wire

bundle size, you can use

the chart in Figure 4 to

select the entry size. This

chart shows the minimum

entry sizes for cables from

3 to 38 mm [.118 to

1.496 in] in diameter. In

other words, the white

spaces on the chart repre-

sent all of the cable outside

diameters each entry size

will fit.

Follow these steps:

1. Find the cable diameter

on the chart.

2. Note the lowest entry size

that will fit the cable

diameter

Braided Adapters

The extreme flexibility of the

braid on these adapters

accommodates a large

range of cable diameters. It

is therefore recommended

that the standard entry size

for any given adapter part

number be specified as

indicated on the relevant

data sheet. Nonstandard

entry sizes are available on

special order.

Use the selection chart in

Figure 4 to ensure that the

standard entry size will pass

over the jacketed cable

diameter.

Tinel-Lock Adapters

With Tinel-Lock adapters,

the cable braid must be

opened up to fit onto the

outside diameter of the

adapter entry. For optimum

performance, select the

smallest entry size that will

pass over the jacketed

cable diameter. Repair of

the connector will be easier

using the boot and shield

rollback if a slightly larger

than minimum entry size is

used.

The selection chart in

Figure 4 shows the mini-

mum entry sizes for cable

diameters in the range of

3 mm to 38 mm. This will

ensure that the jacketed

cable passes through the

adapter for easy assembly.

It should be checked to be

sure the braid will open suf-

ficiently to fit the entry size

selected and to ensure that

the braid and boot can be

rolled back.

Figure 4. Entry Size by Cable Outside Diameter (in millimeters)

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

 Cable outside diameter (mm)



Entry size

Adapters

6-25

Entry Size (Continued)

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

TE manufactures a range

of Raychem tubular braided

shields (sometimes called

“screens”) that are used

for shielding hand-built

harnesses.

These braids are specially

designed to have:

■Good surface transfer

impedance

■Large opening ratio

■Good handling character-

istics

■Compatibility with

Tinel-Lock adapters

Sizes are available to cover

wire bundle diameters from

2.5 to 38 [.10 to 1.50]. The

table below shows the wire

bundle diameter range for

each braid size and also

shows which adapter entry

sizes are compatible with

each of these braids and

bundle diameters.

The entry sizes do not allow

for the additional thickness

of the braid and the heat-

shrunk cable jacket.

Ray 101 Tinned-Copper

Braid

Ray 101 Data Number Number Individual Wire Bundle Diameter Range Tinel Adapter

Part of of Ends/ Strand Size Wall Thickness Entry Size

No. Carriers Carrier (mm/AWG) Min. Max. (Nom.) (Single-Layer Braid)

RAY 101-3.0 16 10 0.1 [38] 2.5 [.10] 5.0 [.20] N/A N/A

RAY 101-4.0 24 7 0.13 [36] 3.5 [.14] 7.5 [.30] 0.4 [.02] 04*

RAY 101-6.0 24 9 0.13 [36] 4.0 [.16] 9.5 [.37] 0.4 [.02] 04, 05, 06*, 07

RAY 101-7.5 24 14 0.13 [36] 6.0 [.24] 14.0 [.55] 0.4 [.02] 05, 06, 07, 10*

RAY 101-10.0 36 12 0.13 [36] 8.0 [.31] 22.0 [.87] 0.4 [.02] 07, 08, 10 12*

RAY 101-12.5 36 15 0.13 [36] 10.0 [.39] 24.0 [.94] 0.4 [.02] 08, 10, 12,14, 16*

RAY 101-20.0 48 16 0.13 (36] 16.0 [.63] 38.0 [1.50] 0.4 [.02] 12, 14, 16, 18, 20, 22

*Combination is not preferred; use only if absolutely necessary.

6-26

Tinel-Lock Ring

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Tinel-Lock Ring and Braid

The Tinel-Lock ring

designator must be

specified according to the

type of cable braid used,

and is added to the part

number after the adapter

entry size. There are two

types of ring, AI and BI, for

each entry size.

Tinel rings are marked with

thermochromic paint, which

changes color when the

correct installation tempera-

ture is reached. BI-type

rings are identified with a

red spot.

Braid type, material, and

construction are variable.

Refer to drawing CH00-

0250-008 for Tinel-Lock

adapters.

Ring Area

Tinel Ring

1.8 [.071] 

Nom.

Thermochromic

Paint

Boot Groove

Spin Nut

Braid Type Ring Designator

Single layer 36 AWG AI

Single layer 34 AWG AI

Single layer 32 AWG BI

Single layer 30 AWG BI

Double layer 36 AWG BI

Double layer 34 AWG BI

A or B = Size of Braid I = Insulating Layer

Table F.

Wire Gauge (AWG) to

Diameter Cross-Reference

Use this table to establish wire

gauge if not known.

Wire Gauge Diameter

(AWG)

40 0.079 [0.0031]

39 0.089 [0.0035]

38 0.102 [0.0040]

37 0.114 [0.0045]

36 0.127 [0.0050]

35 0.142 [0.0056]

34 0.160 [0.0063]

33 0.180 [0.0071]

32 0.203 [0.0080]

31 0.226 [0.0089]

30 0.254 [0.0100]

29 0.287 [0.0113]

28 0.320 [0.0126]

*Note: It may be necessary to use an ‘A’ rather than a ‘B” ring on entry sizes

04-07 when terminating a multicore cable with double layer machined braid.

Braid applied by machine provides less size flexibility than pull-on braid at the

smaller entry sizes. If disturbance during assembly causes loss of braid lay,

grip of the tinel ring may be affected. Evaluation is recommended. Contact TE

for more information.

Available in: Americas Europe Asia Pacific

■■■

CRES-Lock Bands

Adapters

6-27

Adapter Selection

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

The CRES-Lock band

strap designator must be

specified when using a

band adapter. There are

two forms of band that are

available — precoiled and

straight. Straight is a

standard configuration

and does not require any

notation. If precoiled bands

are required, an option P

must be used. Refer to

CH00-0250-016 drawing for

more detailed information.

CRES-Lock band strap

comes in 12 inch length.

These fit all entry sizes for

both the CRES-Lock

adapter.

Two Step Clamping Band — Straight

Part Number Entry SIzes A Ref. ±1.5 [±0.06]

BND-1225S 03 to 24 305.0

12.00

BND-0812S 04 to 14 304.8

12.00

8.4

[0.33] Ref.

6.6

[0.26] Ref.

ARef.

[0.02] Ref.

6.4

[0.25] Max.

Available in: Americas Europe Asia Pacific

■■■

2.5

[0.10] Ref.

Tail Length Indicator Mark

ARef.

B Ref.

8.9

[0.35] Ref.

3.95

[0.156]Ref.

1.91

[0.07] Ref. .5

[0.02] Ref.

One Step Clamping Band — Straight

Code 18 MIL-C-5015 (MS3100)

6-28

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Braided Adapters

29.7 Max. [6.00] Min.

Z Dia.

Tinned

Copper

Shield

Y Dia.

[1.17] 152.4

Manufacturer Connector Manufacturer

Code MS3100/3101/3106

A Amphenol-Class A

B Bendix-Class A/E/R

C Cannon-Class A/E/R

D* Unknown-Class A/E/R

R Amphenol-Class R

— Manufacturer code not required

*Additional pieces supplied when manufacturer is unknown.

All thread sizes for order number apply.

218M7XX-XXXXX

[6.00] Min.

Z Dia.

Tinned

Copper

Shield

Y Dia.

152.4

218M8XX-XXXXX

152.4 Min.

Tinned

Copper

Shield

Y Dia.

Z Dia.

[6.00]

218M9XX-XXXXX

Available in: Americas Europe Asia Pacific

■■■

Code 18 MIL-C-5015 (MS3100) (Continued)

Adapters

6-29

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Braided Adapters

(continued)

Entry Dimensions

Size Z Dia. +0.25–0.5 Y Dia. ±0.38 W Max.

04 6.35 [0.250] 11.58 [0.456] 31.2 [1.23]

05 7.92 [0.312] 13.08 [0.515] 32.8 [1.29]

06 9.53 [0.375] 14.76 [0.581] 34.3 [1.35]

07 11.13 [0.438] 16.33 [0.643] 36.1 [1.42]

08 12.70 [0.500] 17.91 [0.705] 37.6 [1.48]

10 15.88 [0.625] 21.11 [0.831] 40.6 [1.60]

12 19.05 [0.750] 24.21 [0.953] 43.9 [1.73]

14 22.23 [0.875] 27.46 [1.081] 47.0 [1.85]

16 25.40 [1.000] 30.61 [1.205] 50.8 [2.00]

18 28.58 [1.125] 35.08 [1.381] 54.1 [2.13]

20 31.75 [1.250] 38.25 [1.506] 57.2 [2.25]

22 34.93 [1.375] 41.43 [1.631] —

24 38.10 [1.500] 44.60 [1.756] —

Order Shell Manufacturer Max. Entry Dimensions

No. Size Code Size, Type 1** Thread C Max. D Max. E Max.

08 8S B 04 .375-32 UNEF 20.3 [0.80] 23.4 [0.92] 31.2 [1.23]

08 8S C 04 .438-28 UNEF 20.3 [0.80] 23.4 [0.92] 31.2 [1.23]

08 8S A, R 04 .438-27 UNS 20.3 [0.80] 23.4 [0.92] 31.2 [1.23]

08 8S D 04 See * above. 20.3 [0.80] 23.4 [0.92] 31.2 [1.23]

10 10S — 06 .500-28 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23]

11 10SL C 07 .562-24 UNEF 21.1 [0.83] 24.1 [0.83] 31.2 [1.23]

11 10SL A, B, R 07 .625-24 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23]

11 10SL D 07 See * above. 21.1 [0.83] 24.1 [0.95] 31.2 [1.23]

12 12 & 12S B, C 08 .625-24 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23]

12 12 & 12S A, R 08 .688-24 UNEF 21.8 [0.86] 24.9 [0.98] 33.0 [1.30]

12 12 & 12S D 08 See * above. 21.8 [0.86] 24.9 [0.98] 33.0 [1.30]

14 14 & 14S — 10 .750-20 UNEF 21.8 [0.86] 24.9 [0.98] 33.0 [1.30]

16 16 & 16S — 12 .875-20 UNEF 22.6 [0.89] 25.9 [1.02] 36.1 [1.42]

18 18 — 12 1.000-20 UNEF 23.4 [0.92] 26.7 [1.05] 37.6 [1.48]

20 20 A, B, C 16 1.125-18 UNEF 24.1 [0.95] 27.4 [1.08] 39.4 [1.55]

20 20 R 16 1.125-24 UNS 24.1 [0.95] 27.4 [1.08] 39.4 [1.55]

20 20 D 16 See * above. 24.1 [0.95] 27.4 [1.08] 39.4 [1.55]

22 22 — 18 1.250-18 UNEF 24.9 [0.98] 28.2 [1.11] 40.9 [1.61]

24 24 — 20 1.375-18 UNEF 24.9 [0.98] 28.2 [1.11] 42.4 [1.67]

28 28 — 24 1.625-18 UNEF 27.4 [1.08] 29.7 [1.17] 47.2 [1.86]

32 32 B, C 24 1.875-16 UN 28.2 [1.11] 31.2 [1.23] 48.8 [1.92]

32 32 A, R 24 1.906-18 UN 28.2 [1.11] 31.2 [1.23] 48.8 [1.92]

32 32 D 24 See * above. 28.2 [1.11] 31.2 [1.23] 48.8 [1.92]

36 36 B 24 2.062-16 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05]

36 36 R 24 2.062-20 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05]

36 36 C 24 2.125-16 UN 31.2 [1.23] 32.3 [1.27] 52.1 [2.05]

36 36 A 24 2.125-18 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05]

36 36 D 24 See * above. 31.2 [1.23] 32.3 [1.27] 52.1 [2.05]

40 40 B 24 2.312-16 UNS 32.3 [1.27] 33.0 [1.30] 55.1 [2.17]

40 40 A, C, R 24 2.375-16 UN 32.3 [1.27] 33.0 [1.30] 55.1 [2.17]

40 40 D 24 See * above. 32.3 [1.27] 33.0 [1.30] 55.1 [2.17]

44 44 – 24 2.625-16 UN 34.0 [1.34] 34.5 [1.36] 61.5 [2.42]

48 48 C 24 2.812-18 UNS 34.0 [1.34] 34.5 [1.36] 61.5 [2.42]

48 48 A, R 24 2.875-16 UN 34.0 [1.34] 34.5 [1.36] 61.5 [2.42]

48 48 D 24 See * above. 34.0 [1.34] 34.5 [1.36] 61.5 [2.42]

**For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information.

Table of Dimensions

Entry Size Dimensions

Code 18 MIL-C-5015 (MS3100) (Continued)

6-30

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Z Dia. Y Dia.

Min.

Max.

27.9

[1.10]

[.130]

3.30

Manufacturer Connector Manufacturer

Code MS3100/3101/3106

A Amphenol-Class A

BBendix-Class A/E/R

CCannon-Class A/E/R

D* Unknown-Class A/E/R

RAmphenol-Class R

—Manufacturer code not required

*Additional pieces supplied when manufacturer is unknown.

All thread sizes for order number apply.

218M6XX-XXX

Order Shell Manufacturer Dimensions

No. Size Code Thread Y ±0.5 Z Min.

08 8S B .375–32 UNEF 13.2 [0.52] 6.22 [0.24]

08 8S C .438–28 UNEF 13.2 [0.52] 7.80 [0.31]

08 8S A, R .438–27 UNS 13.2 [0.52] 7.80 [0.31]

08 8S D See * above. 13.2 [0.52] 7.80 [0.31]

10 10S — .500–28 UNEF 15.0 [0.59] 9.40 [0.37]

11 10SL C .562–24 UNEF 15.0 [0.59] 11.00 [0.43]

11 10SL A, B, R .625–24 UNEF 19.3 [0.76] 12.57 [0.49]

11 10SL D See * above. 19.3 [0.76] 11.00 [0.43]

12 12 & 12S B, C .625–24 UNEF 19.3 [0.76] 12.57 [0.49]

12 12 & 12S A, R .688–24 UNEF 19.3 [0.76] 14.15 [0.56]

12 12 & 12S D See * above. 19.3 [0.76] 12.57 [0.49]

14 14 & 14S — .750–20 UNEF 20.9 [0.82] 15.75 [0.62]

16 16 & 16S — .875–20 UNEF 24.1 [0.95] 18.92 [0.74]

18 18 — 1.000 - 20 UNEF 26.1 [1.03] 20.50 [0.81]

20 20 A, B, C 1.125–18 UNEF 34.0 [1.34] 25.27 [0.99]

20 20 R 1.125–24 UNS 34.0 [1.34] 25.27 [0.99]

20 20 D See * above. 34.0 [1.34] 25.27 [0.99]

22 22 — 1.250–18 UNEF 36.3 [1.43] 28.45 [1.12]

24 24 — 1.375–18 UNEF 40.5 [1.59] 31.62 [1.24]

28 28 — 1.625–18 UNEF 43.0 [1.69] 34.80 [1.37]

32 32 B, C 1.875–16 UN 48.4 [1.91] 41.15 [1.62]

32 32 A, R 1.906–18 UN 48.4 [1.91] 41.15 [1.62]

32 32 D See * above. 48.4 [1.91] 41.15 [1.62]

36 36 B 2.062–16 UNS 54.7 [2.15] 47.50 [1.87]

36 36 R 2.062–20 UNS 54.7 [2.15] 47.50 [1.87]

36 36 C 2.125–16 UN 54.7 [2.15] 47.50 [1.87]

36 36 A 2.125–18 UNS 54.7 [2.15] 47.50 [1.87]

36 36 D See * above. 54.7 [2.15] 47.50 [1.87]

40 40 B 2.312–16 UNS 60.6 [2.39] 53.85 [2.12]

40 40 A, C, R 2.375–16 UN 60.6 [2.39] 53.85 [2.12]

40 40 D See * above. 60.6 [2.39] 53.85 [2.12]

44 44 – 2.625–16 UN 67.1 [2.64] 60.20 [2.37]

48 48 C 2.812–18 UNS 73.5 [2.89] 66.55 [2.62]

48 48 A, R 2.875–16 UN 73.5 [2.89] 66.55 [2.62]

48 48 D See * above. 73.5 [2.89] 66.55 [2.62]

Solid Adapters

Table of Dimensions

Available in: Americas Europe Asia Pacific

■■■

Code 18 MIL-C-5015 (MS3100) (Continued)

Adapters

6-31

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Solid Adapters

(continued)

Molded Part Selection Guide

(Solid) Standard K Parts Low-Profile D Parts

Y Diameter Straight 90° Cable OD Straight 90° Cable OD

Part No. Part No. (min.) Part No. Part No. (Min.)

13.2 [0.52] 202W232 — 4.3 [0.19] —— —

13.2 [0.52] 202K121 222K121 5.6 [0.22] 202D211 222D211 6.4 [0.25]

15.0 [0.59] 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29]

19.2 [0.76] 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33]

20.9 [0.82] 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33]

24.1 [0.95] 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38]

26.1 [1.03] 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38]

34.0 [1.34] 202K163 222K163 9.9 [0.33] 202D253 222D253 10.4 [0.41]

36.2 [1.43] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48]

40.5 [1.59] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48]

43.0 [1.69] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48]

48.4 [1.91] 202K185 222K185 16.8 [0.66] 202D274 222D274 14.3 [0.56]

54.7 [2.15] 202K185 222K185 16.8 [0.66] 202D274 222D274 14.3 [0.56]

60.6 [2.39] —— —202D285 222D285 17.5 [0.68]

67.1 [2.64] —— —202D296 222D296 19.6 [0.76]

73.5 [2.89] —— —202D299 222D299 22.9 [0.89]

Y Part Cable OD

Diameter No. (Min.)

13.2 [0.52] 202C611 4.8 [0.19]

15.0 [0.59] 202C621 8.1 [0.32]

19.3 [0.76] 202C621 8.1 [0.32]

20.9 [0.82] 202C632 12.7 [0.50]

24.1 [0.95] 202C632 12.7 [0.50]

26.1 [1.03] 202C642 17.5 [0.69]

34.0 [1.34] 202C653 22.4 [0.88]

36.3 [1.43] 202C653 22.4 [0.88]

40.5 [1.59] 202C653 22.4 [0.88]

43.0 [1.69] 202C663 22.9 [0.90]

48.4 [1.91] 202C663 22.9 [0.90]

54.7 [2.15] 202C663 22.9 [0.90]

60.6 [2.39] 202C663 22.9 [0.90]

67.1 [2.64] 202C663 22.9 [0.90]

73.5 [2.89] 202C663 22.9 [0.90]

Uniboot Parts

Code 18 MIL-C-5015 (MS3100) (Continued)

6-32

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Min.

Max.

Thread [1.098]

27.9

10.4

[.409]

Manufacturer Connector Manufacturer

Code MS3100/3101/3106

A Amphenol-Class A

B Bendix-Class A/E/R

CCannon-Class A/E/R

D* Unknown-Class A/E/R

R Amphenol-Class R

—Manufacturer code not required

*Additional pieces supplied when manufacturer is unknown.

All thread sizes for order number apply.

218M6XX-XXX

Order Shell Manufacturer Dimensions

No. Size Code Thread Y ±0.5 Z Min.

08 8S B .375–32 UNEF 13.2 [0.52] 6.22 [0.24]

08 8S C .438–28 UNEF 13.2 [0.52] 7.80 [0.31]

08 8S A, R .438–27 UNS 13.2 [0.52] 7.80 [0.31]

08 8S D See * above. 13.2 [0.52] 7.80 [0.31]

10 10S — .500–28 UNEF 15.0 [0.59] 9.40 [0.37]

11 10SL C .562–24 UNEF 15.0 [0.59] 11.00 [0.43]

11 10SL A, B, R .625–24 UNEF 19.3 [0.76] 12.57 [0.49]

11 10SL D See * above. 19.3 [0.76] 11.00 [0.43]

12 12 & 12S B, C .625–24 UNEF 19.3 [0.76] 12.57 [0.49]

12 12 & 12S A, R .688–24 UNEF 19.3 [0.76] 14.15 [0.56]

12 12 & 12S D See * above. 19.3 [0.76] 12.57 [0.49]

14 14 & 14S — .750–20 UNEF 20.9 [0.82] 15.75 [0.62]

16 16 & 16S — .875–20 UNEF 24.1 [0.95] 18.92 [0.74]

18 18 — 1.000 - 20 UNEF 26.1 [1.03] 20.50 [0.81]

20 20 A, B, C 1.125–18 UNEF 34.0 [1.34] 25.27 [0.99]

20 20 R 1.125–24 UNS 34.0 [1.34] 25.27 [0.99]

20 20 D See * above. 34.0 [1.34] 25.27 [0.99]

22 22 — 1.250–18 UNEF 36.3 [1.43] 28.45 [1.12]

24 24 — 1.375–18 UNEF 40.5 [1.59] 31.62 [1.24]

28 28 — 1.625–18 UNEF 43.0 [1.69] 34.80 [1.37]

32 32 B, C 1.875–16 UN 48.4 [1.91] 41.15 [1.62]

32 32 A, R 1.906–18 UN 48.4 [1.91] 41.15 [1.62]

32 32 D See * above. 48.4 [1.91] 41.15 [1.62]

36 36 B 2.062–16 UNS 54.7 [2.15] 47.50 [1.87]

36 36 R 2.062–20 UNS 54.7 [2.15] 47.50 [1.87]

36 36 C 2.125–16 UN 54.7 [2.15] 47.50 [1.87]

36 36 A 2.125–18 UNS 54.7 [2.15] 47.50 [1.87]

36 36 D See * above. 54.7 [2.15] 47.50 [1.87]

40 40 B 2.312–16 UNS 60.6 [2.39] 53.85 [2.12]

40 40 A, C, R 2.375–16 UN 60.6 [2.39] 53.85 [2.12]

40 40 D See * above 60.6 [2.39] 53.85 [2.12]

44 44 – 2.625–16 UN 67.1 [2.64] 60.20 [2.37]

48 48 C 2.812–18 UNS 73.5 [2.89] 66.55 [2.62]

48 48 A, R 2.875–16 UN 73.5 [2.89] 66.55 [2.62]

48 48 D See * above 73.5 [2.89] 66.55 [2.62]

Table of Dimensions

Spin-Coupling Adapters

Available in: Americas Europe Asia Pacific

■■■

Code 18 MIL-C-5015 (MS3100) (Continued)

Adapters

6-33

Adapter Products

Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666

Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686

Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999

www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Molded Part Selection Guide

(Spin-Coupling) Standard K Parts Low-Profile D Parts

Y Diameter Straight 90° Cable OD Straight 90° Cable OD

Part No. Part No. (Min.) Part No. Part No. (Min.)

13.2 [0.52] 202W232 4.3 [0.19]