Power Connectors & Interconnection Systems ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors Cable Mounted Products Product Facts Wide variety of contact sizes and styles from 1 Amp signals up to power contacts rated at up to 200 Amps each Sequenced contacts for "mate-first-break-last" operation Floating panel-mount connectors float up to +/- 2 mm High durability specific products ranging from 100 to 1000 mate/un-mate cycles Customizable products allow the freedom to add or remove power or signal contacts to meet specific application requirement Most products recognized to US and Canadian requirements under the Component Recognition program of Underwriters Laboratories File No. E28476 AND (R) R C US Typical Applications Low noise power supplies Switch-mode power supplies (SMPS) Power factor-correcting (PFC) power supplies Systems requiring mounting to backplane or chassis Redundant (N + 1) power systems "Live" hot-plug power supplies All ELCON drawer connectors in this section are RoHS compliant Tyco Electronics offers a wide selection of blindmateable "drawer" connectors to suit modular equipment designs. The term "drawer connector" was created to describe a cabinet drawer where the connector is installed at the back of the drawer and is mated by closing the drawer. Since the "drawer" is often times made with a somewhat loose fit -- to enable easy opening and closing, the drawer connector must provide sufficient self-alignment and ideally a floating connection to the cabinet or drawer to keep the connection from binding. The power drawer connectors in this catalog are divided into two separate categories: high power drawers and low power drawers. Specifically, the Technical Documents Product Specification 108-2285 Application Specification 114-13206 product line names in these two categories are: High Power Drawer Connectors ELCON Drawer Series Connectors Low Power Drawer Connectors AMP Drawer Series Connectors Mini Power Drawer Blind-mate Drawer Connectors Hybrid Mini Drawer Connectors Some of the benefits of the power drawer connectors from Tyco Electronics are the robustness of the housing designs and the durability of the contacts. High-end applications such as networking switches and servers want the lowest possible voltage drop across the connector. For these applications the high conductivity screwmachined contacts with either gold or silver plating offer the best performance. The contacts are the core of the ELCON drawer series connectors. For cost sensitive applications the different hybrid drawer connectors offer a wide variety of shapes and sizes aimed at keeping cost minimized and still providing a reliable separable interface. Regardless of the application, Tyco Electronics offers a wide variety of power & signal blind-mateable drawer connectors. Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with: Technical Support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations 62 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors (Continued) Probe-proof Double CROWN BAND Contacts The size #0 contacts used in the Top Drawer, Double Drawer, DualPower and QuadPower connectors are also available in a probe-proof double CROWN BAND version. These contacts are specially suited for operatorserviced power supplies that require extra safety protection. ELCON drawer connectors support various termination styles, including crimp for cable, solder tail and compliant press-fit for mounting Wide Array of Standard Contacts All signal and some power contacts are available in various lengths to allow multiple levels of sequencing, thus giving the engineer further design flexibility. Mating Polarization To provide for positive housing mating of connectors, polarization is provided in the form of molded-in guide posts or pre-installed guide pins. Regulatory Agency Certifications Tyco Electronics ELCON drawer series connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No. 182.3-M1987. Cable Mounted Products 3 mm Diameter Test Probe in Accordance with IEC 435 Protective Cap (insulator) Signal/Power Sequencing Tyco Electronics can also work with the customer to obtain application-specific regulatory certifications if needed. (R) C US to PCB, and internal/ external threads for termination to lugs and/or busbars. See table below for details. Termination Contact Size #20 #16 #12 #8 #4 #0 PC Tail Press-fit Crimp * * * * * * * * * * * * * * Threaded Internal External * * * * * * Application-Specific Designs If none of our standard drawer connectors satisfies your requirements, Tyco Electronics can develop an ELCON connector design specific to your application. We will work closely with your engineers to fully understand the design requirements and develop an interconnect solution that meets your stated needs. After the concept and design stages, Tyco Electronics produces prototypes that perform both electrically and mechanically the same as production parts. These machined parts are used for testing, regulatory agency evaluations and even as pre-production components, allowing the shortest lead time from concept to manufacturing in the industry. Concept Design Prototypes Production Tyco Electronics engineers work closely with the customer to fully understand the design requirements. A sketch drawing of the design concept is created for customer review, and the design is finalized only when it fully meets the requirements of the customer. The design is frozen and work on the mold tools starts. Meanwhile, Tyco Electronics builds prototypes that are identical to the production parts. By the time the customer is ready for production, all requirements for release to production, such as qualification and regulatory agency approval, have been cleared. 63 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems How to Tailor Your ELCON Drawer Connector this purpose. Complete a form for the pin and socket side of your connector as indicated in the instructions and fax it to your Tyco Electronics sales engineer. We will issue a unique part number specific to your configuration, which you can then use to place orders. Samples and customer drawings are also available upon request. If you selected a standard drawer connector for your application, before placing an order you need to specify your application-specific requirements, such as housing type, contact loading, and termination style. Layout forms for all standard drawer connectors, such as the one shown below, are available online at http://www.tycoelectronics.com or can be obtained from Tyco Electronics customer service for Pin Assembly ENTER CUSTOMER INFORMATION Cable Mounted Products 1. Choose one housing from the Pin Housing Selection Menu table. Place an X in the appropriate guide pin circles, if guide pins are required. 2. Write the total quantity of each pin contact you require for each pin assembly in the Qty column of the Pin Contact Selection Menu table. 3. Crimp contacts are shipped uninstalled. Threaded and PCB tail contacts are installed by Tyco Electronics; enter the letter reference of the desired contact in the appropriate contact positions on the drawing: e.g., if you need a size #20 premate PCB tail standard contact to be installed in contact position #10, write "Q" in circle #10. 4. Sign, date and send the completed form to your local Tyco Electronics Sales Engineer. Pin Connector (Rear Face) Pin Contact Insertion Side Pin Connector Rear Face Cavity Identification G1 Company Location Contact Name Title Telephone Fax Email Address I am: End user Contract manufacturer (end user: Signature Annual Quantity Required Submit to your local Tyco Electronics Sales Engineer. Pin Housing Selection Menu G2 Part Number 1648183-1 1 ) Today's Date Description Housing without guides Housing with guides (#6-32 thread) Housing with guides (M3 x 0.5 thread) Check One 2 Size #0 Pin Contact Selection Menu Size 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Size #20 Size #16 47 48 49 Size #12 or #12HP 50 G3 51 52 G4 Ref. Part Number Termination Style & Pin Length Qty. A = 1766811-1 Crimp B = 1766819-1 Probe Proof, crimp C = 1766230-1 1/4-20 Internal Thread D = 1766274-1 M6 x 1 Internal Thread E = 1766269-1 Probe Proof, 1/4-20 Internal Thread #0 F = 1766275-1 Probe Proof, M6 x 1 Internal Thread G = 1766268-1 1/4-20 External Thread H = 1766231-1 M6 x 1 External Thread J = 1766270-1 Probe Proof, 1/4-20 External Thread K = 1766276-1 Probe Proof, M6 x 1 External Thread L = 1650155-1 Crimp, standard M = 1650161-1 Crimp, premate N = 1650162-2 Crimp, postmate #20 P = 1650283-1 PCB tail, standard Q = 1650065-1 PCB tail, premate R = 1650226-1 PCB tail, postmate S = 1766196-1 Crimp, standard T = 1766198-1 Crimp, premate U = 1766199-2 Crimp, postmate #16 V = 1766222-1 PCB tail, standard W = 1766223-1 PCB tail, premate X = 1766818-1 PCB tail, postmate Y = 1766193-1 Crimp, standard Z = 1766195-1 Crimp, premate AA = 1766196-1 Crimp, postmate #12 AB = 1766245-1 PCB tail, standard AC = 1766250-1 PCB tail, premate AD = 1766249-1 PCB tail, postmate AE = 1650153-2 Crimp, standard, Hot-Plug AF = 1650156-2 Crimp, premate, Hot-Plug #12 HotPlug AG = 1650060-2 PCB tail, standard, Hot-Plug AH = 1650074-3 PCB tail, premate, Hot-Plug Crimp and Threaded contacts are removable. PCB tail contacts are non-removable. Float-Mount Shoulder Screw Top Assembly Part Number Assigned by Tyco Electronics Part Number 1650399-1 1650401-1 Description Screw, No 10-32 UNC 2A Screw, M5 x 0.8 Qty. 64 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Connector Mounting All ELCON drawer series connectors can be fix-mounted or float-mounted using the designated shoulder screws to allow improved gatherability for blind-mating of the connector. Panel cut out dimensions are shown on the customer drawing specific to your ELCON drawer connector. Panel Float Mounting When float-mounting to a panel or chassis, use the stainless steel shoulder screws specified in the layout sheet or customer drawing specific to your ELCON drawer connector. Shown in the sketch below is an example of how the Top Drawer connector is float-mounted to a panel. Cable Mounted Products Float-Mount of Top Drawer (Example) Mounting Flange Panel (Ref) Shoulder Screw Screw Description #10-32 UNF 2A Thread M5 x 0.8 Metric Thread #8-32 UNF 2A Thread #6-32 UNF 2A Thread M4 x 0.7 Metric Thread Part Number 1650399-1 1650401-1 1650402-1 1650106-1 1650589-1 Guide Pin Used On Top and Double Drawer, Dual and QuadPower, In-Line QuadPower, W5 Drawer All Other Drawers Panel Fix Mounting As a rule of thumb, ELCON drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for those connectors that have one). An example of each case is shown in the sketches below. Screw Through Mounting Flange of Housing Screw Into Thread of Guide Pin (When Applicable) Fix to the panel by attaching a commercially available screw and a washer through the top and bottom mounting flange of the housing. You can optionally fix-mount housings that have a guide pin by attaching a commercially available screw and washer into the thread on the back of the guide pin, as shown in the figures below. Internally threaded (6-32) guide pin Commercially available screw and washer Commercially available screw and washer Guide pin #6-32 or M3 x 0.5 screw .25 [6.35] Note: All part numbers are RoHS compliant. 65 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Connector Mounting (Continued) Strain Relief and Wire Dress Cable Mounted Products If required, wires can be bundled together and supported with cable ties. Wires must not be stretched or confined in any way that would restrict the floating action of the connectors. Therefore, the wires must remain perpendicular to the connector and avoid an excessively sharp bend radius. The minimum recommended distance for the cable tie, and the minimum bend radius of a wire bundle are shown in the figure to the right. PCB Fix Mounting When mounting to a PC board, the connector standoffs must be seated on the board. Hold-downs are recommended to provide stability during the soldering procedure. PCB-mount hole patterns are shown on the customer drawing specific to your ELCON drawer connector. Flush PCB-Mount Drawer Connectors Drawer Connectors with Cabled AC IN .020 [0.51] PC Board (Ref) Wire Connector Standoffs .020 [0.51] Connector Engagement To provide for proper mating of the connector when the power supply unit is fully engaged into the system, the gap between the pin and socket (shown as dimension "A" in the sketch below) must be within the limit specified in the customer drawing for your ELCON drawer connector. Failure to meet this requirement may compromise contact wipe. Refer to the customer drawing for details. ELCON drawer connectors are polarized and will only mate in the correct orientation (see sketch below). Rib in Guide Post Cavity Notch in Guide Post 66 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Connector Tooling Insertion/Removal (I/R) Tools: Industry standard plastic I/R tooling is compatible with all crimp contacts for pin and socket removal. The following tools are available from Tyco Electronics. I/R Tools Size Size #20 I/R tool Size #16 I/R tool Size #12 I/R tool Size #8 removal tool Size #4 removal tool Size #0 removal tool Color Code Red/White Blue/White Yellow/White Red Blue Light Yellow Cable Mounted Products Part Numbers 1643917-1 1643916-1 1643915-1 1643914-1 1643922-1 1643921-1 Note: PCB tail contacts are non-removable. Wire strip length: If inserting stranded wire into crimp style contacts, please use the table below to determine the proper strip length of the wire. Contact Size "L" + .020 [0.51] Wire Size AWG inches 0.210 0.270 0.270 0.500 0.500 0.600 #20 #24 - #20 #16 #20 - #16 #12 #14 - #12 #8 #10* - #8 #4 #6* - #4 #0 #2* - #0 *Ref: MS3348 "Contact Bushing, Electric, Wire Barrel" mm 5.33 6.86 6.86 12.70 12.70 15.24 Crimp Tools: The following table lists applicable MIL-STD crimp tools for contacts Size Type Crimp Tool Turret head/locator Crimp Tool Indenter head Locator Crimp Tool Indenter head Locator Crimp Tool Indenter head Locator 12 - 24 8 - 10 4 0 MIL-STD M22520/1-01 M22520/1-02 M22520/23-01 M22520/23-02 M22520/23-09 M22520/23-01 M22520/23-04 M22520/23-11 M22520/23-01 M22520/23-05 M22520/23-13 Part Number 601967-1 601967-2 -- -- -- -- -- -- -- -- -- Crimp Termination Wire Sizes: The following table shows crimp rear release contacts and their respective wire sizes when crimped with applicable industry standard terminal tools. Contact Size #20 #16 #12 #8 #4 #0 Note: (1) Wire Range AWG 20 - 24 16 - 18 12 - 14 10 - 8 4 (1) 1/0 mm2 0.241 - 0.616 0.963 - 1.23 1.94 - 2.98 4.74 - 8.61 21.60 53.00 Consult Tyco Electronics for smaller wire sizes in #4 contacts Note: All part numbers are RoHS compliant. 67 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Cable Mounted Products ELCON Drawer Product Specifications Materials Housing Crimp Contacts PCB Tails Socket Contact Hoods (when applicable) Size #12 hoods, Hot-Plug Crown contacts Polyester, 30% glass-filled, UL 94V-0 black High conductivity copper alloy Brass 305 corrosion resistant steel Beryllium copper Beryllium copper Plating Size #20 and #12HP Sizes #0, #4, #8, #16 and non-HP #12 Hot-Plug hoods and pin contacts Socket Contact Hoods (when applicable) Gold plated over nickel Silver plated over nickel Gold plated over nickel Passivated Mechanical Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Typical Insertion Forces of individual contacts Typical Extraction Forces of individual contacts 0.2 2.3 2.9 2.9 4.4 3.8 4.7 4.8 0.1 0.7 1.9 1.9 2.4 3.0 3.0 3.5 lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. 0.09 1.04 1.32 1.32 2.00 1.72 2.13 2.18 0.05 0.32 0.86 0.86 1.07 1.36 1.36 1.59 kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg Electrical Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Typical Voltage drop of individual contacts Insulator dielectric strength 1.7 mV at 5A 3 mV at 15A 4.2 mV at 35A 4.7 mV at 35A 6.5 mV at 75 A 8.4 mV at 125A 6.3 mV at 200A 5.6 mV at 200A 1,500 VDC for 1 minute, per MIL-STD 1344, Method 3001 Regulatory Agency Evaluations Contacts AWG AWG AWG AWG AWG #20 #16 #12 Top Drawer #12 Others #12 with sockets CSA-22.2 No. 0-M91 182.30 M1987 (CNR) 4A / 250V 10A / 250V 25A / 600V 25A / 250V 25A / 250V Size #12 hot-plug 25A / 250V Size Size Size Size 55A / 250V 150A / 250V -- 100A / 250V #8 #0 with single or double Crown #0 using bus bar #4 UL 498 and UL 1977 (USR) 5A / 250V 15A / 250V 35A / 600V 35A / 250V 35A / 250V 25A / 250VAC 35A / 120V 75A / 250V 200A / 250V 200A / 250V 125A / 250V 68 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors Mini Drawer Cable Mounted Products Dimensions -- 2.99" x 0.79" (75.9 x 20.1 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 / 16 x 6 contacts Size 20 x 16 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 1648110-1 1648111-1 1648112-1 1648115-1 1648116-1 1648117-1 Socket Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 1648206-1 1648207-1 1648208-1 Socket Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 Lower Drawer Dimensions -- 3.26" x 1.34" (82.8 x 34.0 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 / 16 x 8 contacts Size 20 x 21 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers 1648203-1 1648204-1 1648205-1 Pin Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 Note: All part numbers are RoHS compliant. 69 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 75A Middle Drawer Cable Mounted Products Dimensions -- 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 8 x 4 contacts Size 12 x 9 contacts Size 20 x 24 contacts Current Rating -- Up to 75 Amps per size 8 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 8: Crimp, internal/external thread and PCB tail Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Float-Mount Part Number 1648162-1 PCB-Mount Part Number 1648163-1 Float-Mount Part Number 6648167-1 PCB-Mount Part Number 1648168-1 Base Housing Part Numbers Pin Housing 1648162-1 Float-Mount 1648163-1 PCB-Mount Socket Housing Float-Mount w/ reinforced housing 1648168-1 PCB-Mount 6648167-1 Note: All part numbers are RoHS compliant. 70 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 125A Middle Drawer Cable Mounted Products Dimensions -- 3.15" x 1.31" (80.0 x 33.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 2 contacts Size 12 x 6 contacts Size 20 x 32 contacts Current Rating -- Up to 125 Amps per size 4 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 4: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Float-Mount Part Number 1648151-1 PCB-Mount Part Number 1648152-1 Float-Mount Part Number 1648156-1 PCB-Mount Part Number 1648157-1 Base Housing Part Numbers Pin Housing 1648151-1 Float-Mount 1648152-1 PCB-Mount Socket Housing 1648156-1 Float-Mount 1648157-1 PCB-Mount Note: All part numbers are RoHS compliant. 71 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 200A Middle Drawer Cable Mounted Products Dimensions -- 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 2 contacts Size 8 x 6 contacts Size 12 x 3 contacts Size 20 x 14 contacts Current Rating -- Up to 125 Amps per size 4 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 4: Crimp and internal/external thread Size 8: Crimp, internal/external thread and PCB tail Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648134-1 Socket Housing 1648135-1 Square Drawer Dimensions -- 2.76" x 1.24" (70.1 x 31.5 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 x 4 contacts Size 20 x 36 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648132-1 Socket Housing 1648133-1 Note: All part numbers are RoHS compliant. 72 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) Top Drawer Pin Side Cable Mounted Products Dimensions -- 4.24" x 1.60" (107.8 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 2 contacts Size 12 x 6 contacts Size 16 x 12 contacts Size 20 x 32 contacts Current Rating -- Up to 200 Amps per size 0 contact Contact Features -- Hot-Plug size 12 contact option Probe-proof size 0 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 0: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Socket Side Base Housing Part Numbers Pin Housing 1648183-1 Socket Housing 1648186-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Double Drawer Dimensions -- 4.24" x 1.60" (107.8 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 4 contacts Size 12 x 11 contacts Size 20 x 24 contacts Current Rating -- Up to 200 Amps per size 0 contact Contact Features -- Hot-Plug size 12 contact option Probe-proof size 0 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 0: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648552-1 Socket Housing 1648578-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Note: All part numbers are RoHS compliant. 73 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) DualPower Drawer Cable Mounted Products Dimensions -- 1.80" x 1.60" (45.7 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 2 contacts Current Rating -- Up to 200 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 0: Crimp and internal/external thread Front Views Side Views Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648549-1 Socket Housing 1648575-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. QuadPower Drawer Dimensions -- 2.50" x 1.60" (63.5 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 4 contacts Current Rating -- Up to 200 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 0: Crimp and internal/external thread Front Views Side Views Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648548-1 Socket Housing 1648574-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Note: All part numbers are RoHS compliant. 74 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) In-Line QuadPower Drawer Front View Cable Mounted Products Dimensions -- 4.84" x 1.21" (122.8 x 30.7 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 0 x 4 contacts Current Rating -- Up to 200 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 0: Crimp and internal/external thread Front View Base Housing Part Numbers Pin Housing 6651493-1 Socket Housing 6651494-1 W5 Power Drawer Dimensions -- 3.00" x 1.18" (76.2 x 30.0 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 5 contacts Current Rating -- Up to 100 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 4: Crimp and internal/external thread Front View Front View Base Housing Part Numbers Pin Housing 6651457-1 Socket Housing 6651458-1 Note: All part numbers are RoHS compliant. 75 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P3S0 Drawer Cable Mounted Products Dimensions -- 0.99" x 0.95" (25.0 x 24.0 mm) Housing Variations -- See Part Numbers Cable Socket to Panel-Mount Pin Guides and Polarization -- Polarization only Available Contacts -- Size 12 x 3 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power Contact Terminations -- Size 12: Crimp only Base Housing Part Numbers Pin Housing 1766447-1 Socket Housing 1766448-1 P4S0 Drawer Dimensions -- 1.34" x .76" (34.0 x 19.4 mm) Housing Variations -- See Part Numbers Cable Pin to PCB-Mount Socket Guides and Polarization -- Polarization only Available Contacts -- Size 12 x 4 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Sequencing -- Standard only Contact Terminations -- Size 12: Crimp Pin and PCB tail Socket Note: Supplied as kit, including contacts Base Housing Part Numbers Pin Side Kit 6766014-1 Socket Side Kit 6766015-1 Note: All part numbers are RoHS compliant. 76 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) HV8P Drawer Cable Mounted Products Dimensions -- 2.50" x 1.11" (63.5 x 28.2 mm) Housing Variations -- See Part Numbers 600 V High Voltage Design Guides and Polarization -- Built in Available Contacts -- Size 12 x 8 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power Contact Terminations -- Size 12: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648127-1 Socket Housing 1648128-1 P10S0 Drawer Dimensions -- 2.96" x 1.00" (75.0 x 25.4 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 x 10 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power Contact Terminations -- Size 12: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648568-1 Socket Housing 1648596-1 Note: All part numbers are RoHS compliant. 77 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P6S18 Drawer Cable Mounted Products Dimensions -- 5.45" x 1.35" (138.4 x 34.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 6 contacts Size 20 x 18 contacts Current Rating -- Up to 100 Amps per size 4 contact Contact Features -- Standard Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 4: Crimp and internal/external thread Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 6766615-1 Socket Housing 6651810-1 P10S22 Drawer Dimensions -- 4.12" x 0.79" (104.5 x 20.1 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 x 10 contacts Size 20 x 22 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648211-1 Socket Housing 1648212-1 Note: All part numbers are RoHS compliant. 78 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P12S12 Drawer Cable Mounted Products Dimensions -- 4.31" x 0.70" (109.5 x 17.8 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 16 x 12 contacts Size 20 x 12 contacts Current Rating -- Up to 15 Amps per size 16 contact Contact Features -- Standard only Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1651202-1 Socket Housing 1651203-1 P0S30 Drawer Dimensions -- 3.22" x 0.70" (81.8 x 17.8 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 20 x 30 contacts Current Rating -- Up to 5 Amps per size 20 contact Contact Features -- Standard only Contact Sequencing -- Multi-level for signal Contact Terminations -- Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 6651204-1 Socket Housing 6651205-1 Note: All part numbers are RoHS compliant. 79 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts The ELCON drawer series connectors use standard contacts across the product line. This section shows the standard contacts available in different sizes and various lengths and termination styles, with their respective part numbers. Cable Mounted Products Pin Side Contacts Contact Size #20 -- For use in most drawer connectors Contact Size #20 Termination Type Contact Part Number Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate 1650155-1 1650161-1 1650162-2 1650283-1 1650065-1 1650226-1 A Dimensions in 0.32 0.47 0.27 0.32 0.47 0.27 mm [8.12] [11.93] [6.85] [8.12] [11.93] [6.85] Contact Size #16 -- For use in Mini Drawer, Lower Drawer, Top Drawer, and P12S12 Contact Size #16 Termination Type Contact Part Number Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate 1766194-1 1766198-1 1766199-1 1766222-1 1766223-1 1766818-1 A Dimensions in 0.33 0.48 0.29 0.33 0.48 0.29 mm [8.38] [12.19] [7.36] [8.38] [12.19] [7.36] Contact Size #12 -- For use in Mini Drawer, Lower Drawer, 75A, 125A and 200A Middle Drawer; Square Drawer, TOP Drawer & Double Drawer; P3S0 and P4S0, HV8P, P10SO, P10S22 Contact Part Number Gold Plated Silver Plated 1650153-2 1766193-1 1650156-2 1766195-1 1650158-2 1766196-1 1650060-2 1766245-1 1650074-3 1766250-1 1650073-3 1766249-1 Termination Type Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate Contact Size #12 A Dimensions in 0.43 0.46 0.39 0.43 0.46 0.39 mm [10.92] [11.68] [9.90] [10.92] [11.68] [9.90] Note: For applications using the #12 hot-plug socket use of gold plated pins are recommended. Contact Size #8 - For use in 75A and 200 A Middle Drawer Contact Size #8 Termination Type Contact Part Number Crimp, standard Crimp, premate Crimp, postmate A Dimensions 1766192-1 1766197-1 1766821-1 in 0.43 0.48 0.33 mm [10.92] [12.19] [8.38] PCB tail, standard 1766262-1 0.43 [10.92] PCB tail, premate 1766263-1 0.48 [12.19] Contact Size #4 - For use in 125A and 200A Middle Drawer. P6S18 Drawer, W5 Power Drawer Termination Type Contact Part Number Crimp, Standard Dimensions A in mm 1766232-1 0.51 [12.95] 1/4 - 20 x .050 DP External Thread 1766812-1 0.51 [12.95] M5 x 0.8 x 9.6 mm DP M5 Internal Thread 1766283-1 0.51 [12.95] Contact Size #4 Note: All part numbers are RoHS compliant. 80 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts (Continued) Pin Side Contacts (Continued) Contact Size #0 Probe-proof Termination Type Contact Part Number Crimp Dimensions A in mm 1766811-1 0.495 [12.57] Probe-proof crimp2 1766819-1 0.430 [10.92] 1/4 - 20 x .050 DP Internal thread 1766230-1 0.495 [12.57] M6 x 1 x 12.7 mm DP Internal thread 1766274-1 0.495 [12.57] 1/4 - 20 x .050 DP Probe-proof/internal thread2 1766269-1 0.430 [10.92] M6 x 1 x 12.7 mm DP Probe-proof/Internal thread2 1766275-1 0.430 [10.92] 1/4 - 20 x .050 DP External thread 1766268-1 0.495 [12.57] M6 x 1 x 12.7 mm DP External thread 1766231-1 0.495 [12.57] 1/4 - 20 x .050 DP Probe-proof/external thread 2 1766270-1 0.430 [10.92] M6 x 1 x 12.7 mm DP Probe-proof/external thread2 1766276-1 0.430 [10.92] Notes: Cable Mounted Products Contact Size #0 Contact Size #01 - For use in Top Drawer, Double Drawer, DualPower & QuadPower, In-Line QuadPower 1Contact 2Use Tyco Electronics for alternate contact terminations. only with probe-proof socket contacts. and threaded contact are insertable/removable. 3Crimp Socket Side Contacts Contact Size #20 Contact Size #20 Termination Type Contact Part Number Crimp 1648325-1 PCB Tail 1648382-1 Contact Size #16 Termination Type Contact Part Number Crimp 6648319-1 PCB Tail 6648383-1 Contact Size #16 Contact Size #12 Contact Size #12 Termination Type Contact Part Number Crimp Hot-Plug Crimp PCB Tail Hot-Plug PCB Tail 6648318-1 1648384-1 6648374-1 1648387-1 Note: For applications using the #12 hot-plug socket, the use of gold plated pins are recommended (see page 80). Note: All part numbers are RoHS compliant. 81 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts (Continued) Socket Side Contacts Cable Mounted Products Contact Size #8 Termination Type Contact Part Number Crimp 6648317-1 PCB Tail 6648400-1 Contact Size #8 Contact Size #4 Contact Size #4 Termination Type Contact Part Number Crimp, Standard 6648434-1 1/4 - 20 x .050 DP External Thread 6648435-1 M5 x 0.8 x 9.6 mm DP M5 Internal Thread 6648335-1 Contact Size #01 Termination Type Contact Part Number Crimp 6648405-1 Probe-proof crimp2 6648418-1 1/4 - 20 x .050 DP Internal thread M6 x 1 x 12.7 mm DP Internal thread 1/4 - 20 x .050 DP Probe-proof/internal thread2 M6 x 1 x 12.7 mm DP Probe-proof/Internal thread2 1/4 - 20 x .050 DP External thread M6 x 1 x 12.7 mm DP External thread 1/4 - 20 x .050 DP Probe-proof/external thread2 M6 x 1 x 12.7 mm DP Probe-proof/external thread2 Contact Size #0 Contact Size #0 Probe-proof 6648416-1 6648428-1 6648419-1 6648429-1 6648417-1 6648430-1 6648420-1 6648431-1 Notes: 1Contact Tyco Electronics for alternate contact terminations. 2Use only with probe-proof Pin contacts. 3Crimp and threaded contact are insertable/removable. Non-Standard Contacts Contacts with pin lengths and terminations other than standard are available. Consult customer service if your design requires contacts different from the ones shown in this catalog. Note: All part numbers are RoHS compliant. 82 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Miniature Power Drawer (MPD) Connectors Product Facts High mating cycle life Low Mating and Un-mating force (< 0.2lbs per contact) Single-piece molded housing Molded-in guide pins provide generous blind-mateability Sizes: 3 - 10 positions Compact size is ideal for distributed DC power applications Two Levels of contact sequencing One contact for either solder or press-fit termination Hardware -- Less or traditional shoulder bolt mounting Minimum of 3 mm contact wipe on shortest power contact All MPD connectors in this section are RoHS compliant Up to 16 Amps per contact 250 mating cycle durability +/- 1.25 mm radial mis-alignment capability. (Total float is 2.5 mm!) 1.6 mm sequencing distance -- ideal for modular sheet metal construction applications Minimum of 3 mm contact wipe on shortest power contact Maximum continuous operating temperature -- 105C UL 94 V-0 High-temperature thermoplastic housings Cable Mounted Products Specifications The miniature power drawer connector combines a high density power interface in a blind-mateable wire-toboard connector. The MPD contact interface has been previously qualified to requirements similar to BellCore GR-1217 in boardto-board applications. Now available in a crimp-to-wire version, the contacts are rated for up to 15 Amps on 14 AWG wire. In addition, the MPD contacts are designed to meet UL 1977 hot-plug requirements for up to 7.8 Amps at 48VDC. The connection consists of a vertical pcb mountable receptacle and a panelmounted floating plug. The vertical receptacle pcb tails are designed for use in either through hole solder or press-fit applications. The float-mount plug is easily installed from the inside of the chassis without any additional hardware, lending itself to easy assembly of pre-made cable assemblies. Additionally, the staggered wire exit pattern permits the maximum number of contact interfaces in the least amount of connector volume. The compact design is ideal for bringing power to small rack-mounted devices such as 1U computer servers and telecommunications switches. The 3 mm centerline satisfies UL 1977 safety requirements for 48 VDC distributed power applications. For higher voltage applications such as AC input, the contacts can be selectively loaded to handle up to 300 V AC or DC. Technical Documents Product Specification 108-1998 Application Specification 114-13067 83 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Miniature Power Drawer (MPD) Connectors (Continued) Crimp Contacts Insulation Barrel Current Ratings Plug Contact Standard Power -- 10 Amps High Power -- 16 Amps Material and Finish Cable Mounted Products Standard Power: Crimp Blade Contacts -- Brass Receptacle Contacts -- Phos. Bronze. Finish -- 0.38m Gold over 1.27m Nickel High Power: Blades -- High Conductivity Cu Alloy Receptacle -- High Conductivity Cu Alloy Finish -- 1.27m Gold over 1.27m Nickel Contact Mating Length (Min.) -- Type A -- 4.6 mm Type B -- 3.0 mm Hot-Pluggability (With High Current Contacts only) -- 250 Cycles -- 7.8 Amps @ 48VDC Note: All contacts are Sn plated in the crimp barrel or Sn in pcb interface Plugs and Receptacles Wire Barrel PRO-CRIMPER Hand Tool Part Number 91363-1 Locking Lance Crimp Blade Contacts Wire Size 16-20 AWG Type Cycles Standard Power 100 High Power 250 Mating Length A B A B Part Number Strip Form 1489128-8 1489128-7 1-1489128-0 1489128-9 Applicator Hand Tool 1385248-3 91363-1 Heavy Duty Miniature (HDM) Applicator for AMP-O-LECTRIC Model G Machine - #1385248-3. PRO-CRIMPER Hand Tool #354940-1, Die set # 91363-2 Back of Plug Assembly Terminated Plug Contacts Plug Housing Materials PC Board Receptacle Assembly UL 94V-0 Thermoplastic 105C Max. Operating temperature Locking Lance Note: Vertical PCB Mt. Receptacles supplied with press-fit ACTION PIN contacts. Polarization Feature Number of Positions 3 4 5 6 7 8 9 10 Part Number Panel-Mount Plug PCB-Mount Receptacles Snap-In Shoulder Bolt Standard Power High Current 1489127-1 -- 1489715-1 1-1489715-1 1489127-2 1489701-1 1489715-2 1-1489715-2 1489127-3 -- 1489715-3 1-1489715-3 1489127-4 -- 1489715-4 1-1489715-4 1489127-5 -- 1489715-5 1-1489715-5 1489127-6 -- 1489715-6 1-1489715-6 1489127-7 -- 1489715-7 1-1489715-7 1489127-8 -- 1489715-8 1-1489715-8 Note: All part numbers are RoHS compliant. 84 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Blind-Mate Drawer Connectors Product Facts High current circuits and signal circuits can be mixed in the same connector High current circuits use MIC connector contacts located at four corners of the housing Signal circuits use Standard Drawer Connector contacts 24 positions Hermaphroditic housing can be mated with top and bottom turned while maintaining polarity Cable Mounted Products Hybrid Drawer Connectors offer high current and signal circuits mixed in the same connector system. hermaphroditic crimp snapin contacts that are used in the Standard Drawer Connector. High current circuits use MIC connector contacts which are located at the four corners of the housing. The hermaphroditic housings are available in a popular 24-position size. These housings can be mated with top and bottom turned while maintaining polarity. Signal circuits use the same Performance Specifications Voltage Rating -- 250 VAC Current Rating (Max.) -- Signal Circuit (Drawer); 4 Amps -- 24 AWG [0.2 mm2] Wire 5 Amps -- 22 AWG [0.3-0.4 mm2] Wire 7 Amps -- 20 AWG [0.5-0.6 mm2] Wire Power Circuit (MIC); 10 Amps Low Level Resistance -- Signal Circuit (Drawer); 10 milliohms max. (Initial) 20 milliohms max. (Final) Power Circuit (MIC); 3 milliohms (Initial) 6 milliohms (Final) Dielectric Withstanding Voltage -- 5000 milliohms (Initial) 2000 milliohms (Final) Operating Temperature -- -20C to +120C 85 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Blind-Mate Drawer Connectors (Continued) Housings (Hermaphroditic), 24 Positions Signal Circuits Power Circuits (4 corners) Housing -- Glass-filled polybutylene terephthalate (PBT), blue Bushing -- Brass, zinc-plated B13 Material A2 A1 A11 B14 .441 [11.22] B23 2.756 [70.00] 1.181 [30.00] .197 Pitch [5.00] 1.771 [45.00] A13 A14 B1 .440 [11.80] 2.394 [60.80] A23 B2 Performance Specifications -- page 85 MIC Contacts -- page 87 Crimp Snap-In Contacts -- page 87 B11 Note: Reverse figures show circuit numbers. Technical Documents A1 (Example = Product Specification 108-5371 The hole used for No. 1 circuit is B13 Cable Mounted Products Related Product Data used for No. 13 on the reverse side.) 0.24 [6.10] 0.70 [17.9] 1.15 [29.1] Panel Mounting Position (Front Mounting) Housing Part Numbers Floating of Bushing Up- and downward = 0.05 [.002] Circumferential = 0.14 [.006] Up- and downward = 0.30 [.012] Circumferential = 0.80 [.031] 5176916-1 5176916-2 Upward and downward = Axial clearance Circumferential = Floating Recommended Panel Cutout 2.835 [72.00] 2.394 [60.80] 2.157 [54.80] .481 [12.22] .130 Dia. [3.300] .378 [9.60] 1.953 [49.60] 1.260 [32.00] .480 [12.18] .197* [5.00] .197* [5.00] .098 R* [2.50] R1 All Corners *Dimensions applicable for rear mounting. Note: All part numbers are RoHS compliant. 86 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Blind-Mate Drawer Connectors (Continued) MIC Contacts (Used for Power Circuits) Material and Finish .827 [21.00] Phosphor bronze, plated .000030 [0.00076] gold in contact area, remainder of contact gold flash, with entire contact underplated nickel Performance Specifications-- page 85 Housings--page 86 Technical Documents Wire Size Range AWG mm2 Insulation Diameter 20-14 .087-.134 2.20-3.40 0.5-2.0 Part Numbers Receptacle Contact Hand Tool Strip Form Loose Piece 755338-1* 170286-4 170289-3 755339-1 Cable Mounted Products Related Product Data Applicator 567151-X** *Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of wire. **Call Tyco Electronics for applicators. Extraction Tool Part Number 723735-1 Instruction Sheets 408-089J, 408-369J, 408-370J .126 [3.20] Crimp Snap-In Contacts (Hermaphroditic, Used for Signal Circuits) .791 [20.10] Material and Finish Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel Related Product Data Performance Specifications-- page 85 Housings--page 86 Technical Documents Instruction Sheets 408-097J, 408-151J .146 [3.700] Wire Size Range AWG mm2 Insulation Diameter 24-20 0.2-0.6 20-16 0.5-1.4 .060-.077 1.50-1.95 .071-.130 1.80-3.30 Part Numbers Applicator for AMP-O-LECTRIC Machine* Contact Strip Form Loose Piece Hand Tool 170311-1 170313-1 567324-2 91591-1 170484-1 170485-1 567241-2 91590-1 *Applicators are for Model "K" machines. Consult Tyco Electronics for applicators for other bench machines and lead-making machines. Notes: For applicable wire, use wire specified in UL 1015 or 1007. Extraction Tool Part Number 723986-1 Tab Contacts Material and Finish .118 [3.00] Brass, plated .000030 [0.00076] gold in contact area, with entire contact underplated nickel .984 [25.00] Related Product Data Performance Specifications-- page 85 Housings--page 86 Wire Size Range AWG mm2 Insulation Diameter 20-14 .087-.134 2.20-3.40 Technical Documents Instruction Sheets 408-144J, 408-369J, 408-370J 0.5-2.0 Part Numbers Tab Contact Strip Form Loose Piece 170221-4 170222-3 Hand Tool 755338-1* 755339-1 *Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of wire. Extraction Tool Part Number 724763-1 Note: All part numbers are RoHS compliant. 87 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Special Blind-Mate Drawer Connectors (uses AMP-LEAF Contacts) Cable Mounted Products Product Facts Blind-mate connectors accept AMP-LEAF crimp snap-in and solder dip contacts Contacts are phosphor bronze, gold-over-nickel plated 6 and 10 positions Housings made of polybutylene terephthalate (PBT) Special blind-mate drawer connectors are available in 6- and 10-position configurations and provide wire-to-board and wire-towire connection capabilities. These connectors offer the integrity of AMP-LEAF contacts with maximum travel wiping action. Housings feature molded-in guide pins and diagonally aligned sockets for correct polarization and to facilitate blind-mating. The PC header guide pins extend through the PC board to secure the header to the board prior to soldering. 6-Position Socket Housing (Accepts AMP-LEAF Crimp Snap-In Contacts) 6-Position PC Board Header Housing (Fully loaded with AMP-LEAF Solder Dip Contacts) Performance Specifications Current Rating -- 4 Amps (max.) -- 26-22 AWG [0.12-0.4 mm2] wire 10-Position Header Housing (Accepts AMP-LEAF Crimp Snap-In and Solder Dip Contacts) 10-Position Socket Housing (Accepts AMP-LEAF Crimp Snap-In Contacts) Voltage Rating -- 50 VDC Temperature Rating -- -10C to +80C Mounting Screw (2 Required per Socket Housing) 2.17 [5.50] .102 [2.60] .220 [5.60] Part Number 343404-1 .354 [9.00] Material and Finish Steel, plated bright zinc chromate M 3 x 0.5 Thread .197 [5.00] Note: All part numbers are RoHS compliant. 88 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Special Blind-Mate Drawer Connectors (Continued) Socket Housing, 6 Positions .354 [9.00] Part Number 343886-1 .177 [4.50] 1.009 [25.62] .670 [17.00] Accepts the following AMP-LEAF Crimp Snap-In Contacts: Part Number 583990-3 (loose piece) Part Number 583204-2 (strip form) .630 [16.00] Cable Mounted Products Contacts must be ordered separately. .187 [4.75] Recommended Panel Cutout .413 [10.50] Material Glass-filled polybutylene terephthalate (PBT), black 1.441 [36.60] .965 [24.50] .187 [4.75] .693 [17.60] .728 [18.50] .594 [15.10] .354 [9.00] .496 [12.60] 1.009 [25.62] PC Board Header Housing, 6 Positions with Board Retention .482 [12.25] .632 [16.06] .322 [8.44] .052 Dia. [1.32] .300 [7.62] .450 [11.43] Part Number 343887-1 .160 [4.06] Accepts AMP-LEAF Crimp Snap-In Contact Part Number 343371-1 and Solder Dip Contact Part Number 583294-2 Contacts must be ordered separately; refer to contact specification pages for details. .965 [24.50] .157 Dia. [4.00] Recommended PC Board Layout .150 [3.80] .343 [8.70] .965 [24.50] .850 [21.60] Material Glass-filled polybutylene terephthalate (PBT), black .450 [11.43] .150 [3.80] Position No. 1 .039 [1.00] .965 [24.50] .559 [14.20] .701 [17.80] .150 [3.80] Note: All part numbers are RoHS compliant. 89 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Special Blind-Mate Drawer Connectors (Continued) Socket Housing, 10 Positions .156 [3.96] .929 [23.60] .413 [10.50] .130 Dia. [3.30] Part Number 343348-1 R3 Accepts the following AMP-LEAF Crimp Snap-In Contacts: Cable Mounted Products 1.240 [31.50] .354 .807 [9.00] [20.50] Part Number 343371-1 (strip form) Part Number 583204-2 (strip form) Contacts must be ordered separately. R5 1.299 [33.00] Recommended Panel Cutout .748 [19.00] Material Glass-filled polybutylene terephthalate (PBT), black 1.240 [31.50] .874 [22.20] .217 [5.50] .413 .591 [15.00] [10.50] .315 [8.00] .850 [21.60] .313 [7.95] .205 [5.20] .728 [18.50] .374 [9.50] .276 [7.00] .772 [19.60] 1.299 [33.00] 1.732 [44.00] R4 .354 [9.00] .787 [20.00] Header Housing, 10 Positions .187 [4.75] .965 [24.50] .412 [10.47] Part Number 343347-1 .433 [11.00] Accepts AMP-LEAF Crimp Snap-In Contact Part Number 343371-1 and Solder Dip Contact Part Number 583294-2 .272 [6.92] .290 [7.37] Contacts must be ordered separately: refer to contact specification pages for details. Material Glass-filled polybutylene terephthalate (PBT), black .619 [15.71] .419 [10.63] .126 [3.20] Recommended Panel Cutout 1.240 [31.50] 1.008 [25.60] .590 [15.00] .211 [5.35] .720 [18.30] .160 [4.00] .850 [21.60] .984 .413 [10.50] [25.00] 1.181 [30.00] .126 x .433 [3.20 x 11.00] 1.535 [39.00] .709 [18.00] .118 [3.00] .354 [9.00] Note: All part numbers are RoHS compliant. 90 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Special Blind-Mate Drawer Connectors (Continued) Crimp, Snap-In Contacts Material and Finish Wire Barrel Crimp Insulation Support Cable Mounted Products Phosphor bronze, plated as follows: Plating A -- .000100-.000200 [0.00254-0.00508] tin (lubricant must be used) Plating B -- .000030 [0.00076] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel Plating C -- .000015 [0.00038] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel Plating D -- .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel in mating area, remainder of contact gold flash over .000015 [0.00038] min. nickel Plating E -- .000030 [0.00076] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel Plating F -- .000015 [0.00038] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel Terminal Stop Locking Lance Part Numbers Wire Range AWG/mm2 Insulation Range Single Double Wire Wire 26-22 0.12-0.4 .050-.064 1.27-1.63 -- 22-18 0.3-0.9 .055-.080 1.40-2.03 .120 3.05 Max. 16 1.25-1.40 .108 2.74 Max. .080-.160 2.03-4.06 Contact Loose Strip Piece Form 583990-3 583204-2 -- 343371-1 -- 583361-2 583989-3 583361-3 583989-4 583361-4 -- 583555-4 -- 583555-6 583991-3 60151-6 Applicator for Contact AMP-O-LECTRIC Finish Machine* B D A B C E F B Hand Tool 466366-2 90028-3 466367-2 90017-3 (1 #22-20) 90028-3 (2 #22) 90101-3 (1 #20) 466368-2 90031-8 (2 #18) 90101-3 (2 #20) 90101-3 (1 #16) *Applicators are for AMP-O-LECTRIC Model "K" machines. Consult Tyco Electronics for applicators for other bench machines and lead-making machines. Notes: 1. Shorting contacts are available, consult Tyco Electronics. Notes: 2. Contacts and housings to accommodate .093 [2.36] thick PC boards can be made available, consult Tyco Electronics. Hand Crimping Tool Contact Extraction Tool Technical Documents Product Specifications 108-9013, 108-9043 Application Specification 114-9003 Instruction Sheets 408-6591, 408-7045, 408-7622, 408-7623, 408-7624, 408-7625, 408-7626 Crimp Inspection Sheet CI 8050-33 Dummy Contact Plain Finish-- Part Number 66084-1 Tin Finish-- Part Number 66084-2 Gold Finish-- Part Number 66084-3 Material Phosphor bronze Part Number Extraction Used with Tool Housings 480110-2, -5 480142-2, -3 582140-5 582147-5 582264-2 582500-2 582963-2 583167-3 465195-1 583280-1 583617-1 583680-1 583685-1 583722-1 583723-1 583724-1 583725-1 583726-1 465195-2 480133-2 Technical Documents Instruction Sheet 408-7037 Note: All part numbers are RoHS compliant. 91 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Standard Blind-Mate Drawer Connectors Cable Mounted Products Product Facts Designed for rack and panel applications Durable--withstands multiple mating/unmating Low insertion and withdrawal force Hermaphroditic contacts Accepts signal and power contacts Provides excellent creep distance Mated connectors dust-proof Configurations available in 8, 12, 16, 20 and 24 positions Contacts accept wire sizes 24-14 AWG [0.2-2.0 mm2] Accept wire insulation diameter -- .059-.154 [1.5-3.9] Recognized under the Component Program of the Underwriters Laboratories Inc. R Drawer connectors are designed as an economical rack and panel connector. They are used in copying machines, control panels, power distribution boards, industrial equipment, power supplies and other electronic equipment. Blind-mate drawer connectors feature excellent durability and provide low insertion and withdrawal force. Leaf-type hermaphroditic contacts ensure reliable, positive contact. Contacts are on .197 [5.00] centerlines for signal circuits, and .260 [6.60] centerlines for power circuits (2-circuits at each end of the double row of contacts) for a total of 4. Row-to-row spacing is .390 [9.90]. Housings are made of UL 94V-0 rated thermoplastic and feature molded-in guide pins and sockets for positive connector mating. Other features include wire outlets which provide for sufficient creep distance, plus mated assemblies are completely dust-proof. Additional economies are achieved through the use of strip-form contacts suitable for high-speed automatic machine terminations. For prototype, maintenance and repair applications, contacts are available in loose piece for easy termination with Tyco Electronics hand crimping tools. Performance Specifications Voltage Rating -- 250 VAC Current Rating -- 4 Amps -- 24 AWG [0.2 mm2] Wire 5 Amps -- 22 AWG [0.3-0.4 mm2] Wire 7 Amps -- 20 AWG [0.5-0.6 mm2] Wire 8 Amps -- 18 AWG [0.8-0.9 mm2] Wire 12 Amps -- 16 AWG [1.25-1.4 mm2] Wire 15 Amps -- 14 AWG [2.0 mm2] Wire Contact Resistance -- 10 milliohms max. (Initial) 20 milliohms max. (Final) Insulation Resistance -- 5000 milliohms min. (Initial) 2000 milliohms min. (Final) Dielectric Withstanding Voltage -- 2000 VAC/1 minute Operating Temperature -- -20C to +120C (Includes T-Rise) Insertion/Extraction Force -- Insertion--4 kg max. (Initial) -- 16-position Extraction--0.7 kg min. (Initial) -- 16-position Durability -- Tested to 1000 Mate/Unmate cycles 92 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Standard Blind-Mate Drawer Connectors (Continued) Plug Connectors, PCB-Mount .524 [13.30] Material and Finish Circuit No. .260 [6.60] 1.280 [32.5] .984 [25.0] Last Circuit No. 5.0xE=D .197 [5.00] C B A Cable Mounted Products Housing -- Glass-filled polybutylene terephthalate (PBT), blue, 94V-0 rated Contacts -- Phosphor bronze, plated gold in contact area over nickel underplating; board-mount tails are brass, plated tin over steel underplating 1.035 [26.3] Related Product Data: Performance Specifications -- page 92 Mating Receptacles -- page 94 .260 [6.60] Technical Documents Product Specification 108-5125 Application Specification 114-5044 No. of Pos. 8 12 16 Dimensions B C 1.500 1.055 38.0 26.8 1.890 1.449 48.0 36.8 2.283 1.843 58.0 46.8 A 2.016 51.2 2.409 61.2 2.803 71.2 D .197 5.00 .591 15.0 .984 25.0 E Plug Connector Part Numbers 1 172653-2 3 172653-3 5 172653-1 Note: To ensure proper contact alignment, connectors must be mated during the soldering process. .027.003 [0.680.08] .169.012 .197.003 [5.000.08] .315012 [8.000.30] [4.300.30] Dia. (2 Plcs.) .390.003 [9.900.08] .390.003 [9.900.08] .524.012 [13.30.30] .260.003 .059.005 [6.600.08] [1.500.13] Dia. (Typ.) .260.003 [6.600.08] .197.003 [5.000.08] Recommended PC Board Layout Note: All part numbers are RoHS compliant. 93 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Standard Blind-Mate Drawer Connectors (Continued) Housings for Crimp Snap-In Contacts .756 [19.2] .984 [25.0] Material .260 [6.60] .524 [13.3] .559 [14.2] Polybutylene terephthalate (PBT), blue, 94V-O rated D Related Product Data A Performance Specifications -- page 92 Crimp Snap-In Contacts -- page 95 Panel Cutout--page 95 Cable Mounted Products 1.035 [26.3] C B 5xE=F .260 [6.60] .886 [22.5] Technical Documents Product Specification 108-5125 Application Specification 114-5044 .197 Pitch [5.60] Floating Bushing Receptacle .984 [25.0] .886 [22.5] .559 [14.2] D .756 [19.2] C A B .524 [13.3] 1.035 [26.3] Plug Dimensions C D No. of Pos. A B 8 1.858 47.20 1.055 26.80 2.016 51.20 2.252 57.20 1.449 36.80 16 2.657 67.20 Receptacle E F 1.500 38.00 1 .197 5.00 2.410 61.20 1.890 48.00 3 1.843 46.80 2.803 71.20 2.283 58.00 5 .984 25.00 20 3.039 77.20 2.236 56.80 3.197 81.20 2.677 68.00 7 1.378 35.00 24 3.433 87.20 2.630 66.80 3.591 91.20 3.071 78.00 9 1.772 45.00 12 .591 15.00 Floating Bushing Size .118 3.00 .157 4.00 .118 3.00 .157 4.00 .118 3.00 .157 4.00 .157 4.00 .118 3.00 .157 4.00 Plug Part Panel-Mount Numbers Hole Diameter .130 5172070-1 3.30 .169 5172070-3 4.30 .130 5172069-1 3.30 .169 5172069-3 4.30 .130 5172068-1 3.30 .169 5172068-3 4.30 .169 5173033-3 4.30 .130 5172625-1 3.30 .169 5172625-3 4.30 Part Numbers 172063-1 172063-3 172061-1 172061-3 172059-1 172059-3 173032-3 172624-1 172624-3 Note: All part numbers are RoHS compliant. 94 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Standard Blind-Mate Drawer Connectors (Continued) Crimp Snap-In Contacts (Hermaphroditic) .126 [3.20] Material and Finish Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel .791 [20.1] Performance Specifications -- page 92 Housings -- page 94 .146 [3.70] Cable Mounted Products Related Product Data CERTI-CRIMP Hand Tool Part Number 91591-1 Technical Documents Instruction Sheets 408-097J, 408-098J, 408-151J Wire Size Range Insulation Dia. Range AWG mm2 24-20 0.2-0.6 20-16 0.5-1.4 18-14 0.8-2.0 Part Numbers Applicator for AMP-O-LECTRIC Loose Piece Machine* Contact Strip Form .059-.077 1.50-1.95 .071-.130 1.80-3.30 .091-.154 2.30-3.90 Hand Tool Numbers 170311-1 170313-1 567324-2 91591-1 170484-1 170485-1 567241-2 91590-1 170312-1 170314-1 567325-2 2063849-1 *Applicators are for Model "K" machines. Consult Tyco Electronics for applicators for other bench machines and leadmaking machines. Notes: 1. For applicable wire, use wire specified in UL 1015 or 1007. Notes: 2. Contacts for 18-14 AWG [0.8-2.0 mm2] wire are used at the four corners of the connector as power contacts (8 required per assembly). Extraction Tool Part Number 723986-1 Recommended Panel Cutout .209.012 [5.300.30] (2 Plcs.) .106.012 [2.700.30] (2 Plcs.) No. of Pos. 8 .012 L[.0.30] J .012 K[.0.30] 12 .008 [0.20R] Max. 16 20 .169.012 [4.300.30] or .209.012 [5.300.30] Dia. (2 Plcs.) .524.012 [13.300.30] 24 Rear Panel-Mount Dimensions J K L 1.913 1.500 1.110 48.60 38.00 28.20 2.307 1.890 1.504 58.60 48.00 38.20 2.701 2.283 1.898 68.60 58.00 48.20 3.094 2.677 2.291 78.60 68.00 58.20 3.488 3.071 2.685 88.60 78.00 68.20 .209 [5.30] .941.012 [23.900.30] Rear Panel-Mount Note: Mounting holes of .209 [5.30] dia. are used when mounting receptacle housings with .157 [4.0] long floating bushings and the mating plug housings. Panel thickness is .063 [1.60]. Panel cutout shown above is for use with plug housings. For receptacle housings, use the mirror-image cutout. Note: All part numbers are RoHS compliant. 95 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors Cable Mounted Products Product Facts Combine signal circuits and power circuits into one connector Power circuits can be used for high current of up to 15A Signal circuits accept CT connector in the back, reducing harnessing costs Power circuits use crimptype tab and receptacle contacts Meet requirements for creepage distance and spatial distance for primary power supply as set forth in IEC-950, safety specifications for business machines and OA equipment. Creepage distance on active power side: 5 mm Spatial distance on active power side: 4.5 mm Technical Documents Product Specification 108-60022 Application Specification 114-5182 Hybrid mini-drawer connectors are designed for use in rack and panel application to serve as an I/O connector for copying machines, laser-beam printers and other OA equipment. They provide an economical means of combining into one connector signal circuits and power circuits which were packaged separately in the past. A major design feature of these hybrid mini-drawer connectors is that minidrawer connectors mate with one another on the connector mating side and in the back, signal circuits accept a pre-terminated CT receptacle connector. Also, for power circuits, crimp-type power contacts are used by inserting them into the four corners of the mini-drawer connector. The housing has an integrated guide-pin and socket to facilitate mating of the connector halves. Provision is also made to prevent dust from entering. This product line includes: 12-position connector (4 positions for power and 8 positions for signal circuits) 24-position connector (4 positions for power and 20 positions for signal circuits) 32-position connector (4 positions for power and 28 positions for signal circuits) Performance Data Voltage Rating -- 250V AC (power) 30V AC (signal) Current Rating -- 15A max. (power) 2A max. (signal) Contact Resistance -- 10 mm max. (power) 40 mm max. (signal) Insulation Resistance -- 100M max. Dielectric Withstanding Voltage -- 1.8KV AC/min. (power) 1.0KV AC/min. (signal) Durability -- 3,000 cycles min. Drawer connectors are available in the following types depending on application: (For details contact our sales department) Mini-drawer connectors Standard drawer connectors High current drawer connectors 96 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors (Continued) Standard Width Plugs Cable Mounted Products Receptacles Type Plug Receptacle Plug Receptacle Part Number 292180-1 292184-1 1-292183-2 1-292186-2 Number of Power Contacts 2 2 6 6 Number of Signal Contacts 4 4 12 12 1.299 1.299 2.638 2.638 Part Number 1-292187-2 2-292190-2 3-292187-2 4-292190-2 2-292189-3 1-292192-3 Number of Power Contacts 3 3 4 4 3 3 Number of Signal Contacts 5 5 5 5 7 7 1.870 1.713 2.146 1.988 2.028 1.870 L [33.00] [33.00] [67.00] [67.00] W .646 .646 .748 .748 [16.40] [16.40] [19.00] [19.00] Slim Width Plugs Receptacles Type Plug Receptacle Plug Receptacle Plug Receptacle L [47.50] [43.50] [54.50] [50.50] [51.50] [47.50] W .591 .472 .531 .472 .591 .472 [15.00] [12.00] [13.50] [12.00] [15.00] [12.00] Note: All part numbers are RoHS compliant. 97 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors (Continued) Power Contacts Material Copper alloy For finish, see table below. Finish Codes Cable Mounted Products 1) Over nickel underplated, contact area: gold plated, crimp area: tin plated 2) Tin plated all over. Hand Tool AWG #20-24 Part No. 934199-1 (411-5662) AWG #16-20 Part No. 934198-1 (411-5661) Receptacle Wire Range AWG mm2 Tab Wire Ins. Dia. 24-20 0.2-0.5 1.4-2.6 20-16 0.5-1.25 1.6-2.8 Plating Code 1 2 1 2 Receptacle Part Number Strip Form 179317-2 1-179317-2 179316-2 1-179316-2 Tab Part Number Strip Form 179322-2 1-179322-2 179321-2 1-179321-2 Receptacle Assembly Material and Finish Housing -- Thermoplastic, black Contact -- Copper alloy, gold plated on mating side over nickel underplate, tin plated on CT mating side over nickel underplate. Section X-X Section Y-Y No. of Pos. (Power/ Signal) A B C D E F G H Mini-Drawer Receptacle Assembly Part No. Required Number of Power Contact Required Number of CT Connector 12 (4-8) 24 (4-20) 32 (4-28) 56.0 68.0 76.0 47.0 59.0 67.0 6.0 18.0 26.0 24.1 36.1 44.1 31.8 43.8 51.8 31.4 43.4 51.4 38.0 50.0 58.0 32.4 44.4 52.4 292185-8 2-292185-0 2-292185-8 4 4 4 4 Pos. x 2 10 Pos. x 2 14 Pos. x 2 Dimensions Note: All part numbers are RoHS compliant. 98 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors (Continued) Plug Assembly Material and Finish Housing -- Thermoplastic, black UL94V-0 Contact -- Copper alloy, gold plated on mating side over nickel underplate, tin plated platen on CT mating side over nickel underplate. Cable Mounted Products No. of Pos. (Power/ Signal) A B C D E F G 12 (4-8) 24 (4-20) 32 (4-28) 56.0 68.0 76.0 47.0 59.0 67.0 6.0 18.0 26.0 24.1 36.1 44.1 36.0 48.0 56.0 31.4 43.4 51.4 33.4 45.4 53.4 H Mini-Drawer Receptacle Assembly Part No. Required Number of Power Contact Required Number of CT Connector 38.0 50.0 58.0 292182-8 2-292181-0** 2-292181-8 4 4 4 4 Pos. x 2 10 Pos. x 2 14 Pos. x 2 Dimensions *12-Position connector is provided with sequential feature in one power circuit position. Other connector sizes have sequential feature in power circuits and signal circuits. **Optional part numbers offer sequential mating - see customer drawings for details. Note: All part numbers are RoHS compliant. 99 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors (Continued) CT Receptacle Connectors to Mate with Signal Circuit Terminator with Insulation Displacement Contacts Receptacle Assemblies (Wire Application Side) Material and Finish Cable Mounted Products Housing -- UL94V-0 rated, glassfilled P.B.T. see chart below for color. Contact -- Pre-tinned phosphor bronze Wire Size -- AWG #28-26 (0.08-0.15 mm2) Insulation Dia. -- 0.85-1.05 mm Wire Size -- AWG #24 (0.20-0.22 mm2) Insulation Dia -- 0.95-1.05 mm2 (For AWG #24 wire, see notes under the table) 4-15 Positions Dimensions No. of Positions 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 B 4.8 6.8 8.8 10.8 12.8 14.8 16.8 18.8 20.8 22.8 24.8 26.8 28.8 30.8 C 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0 3 Position 2 Position Part Number Receptacle Assembly** AWG #28-26* AWG #24*** 173977-2 2-179694-2 173977-3 2-179694-3 173977-4 2-179694-4 173977-5 2-179694-5 173977-6 2-179694-6 173977-7 2-179694-7 173977-8 2-179694-8 173977-9 2-179694-9 1-173977-0 3-179694-0 1-173977-1 3-179694-1 1-173977-2 3-179694-2 1-173977-3 3-179694-3 1-173977-4 3-179694-4 1-173977-5 3-179694-5 * The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales Department ** For wire to be used, contact our Sales Department as there are wires that have been tested by Tyco Electronics and can be recommended for your use. *** The color of housing is gray. Note: All part numbers are RoHS compliant. 100 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors (Continued) CT Receptacle Contacts to Mate with Signal Circuit Termination with Crimp Type Contacts Receptacle Contact Wire Size AWG (mm2) Insulation Dia. (mm) 30-26 (0.05-0.12) 26-22 (0.12-0.35) 0.65-1.35 0.93-1.5 Material and Finish Phosphor bronze (0.20 mm thickness), tin plated Strip Form Part Number Loose Piece 179609-1 -- 179227-1 179518-1 Hand Tool 234169-1 (411-5711) 91572-1 (408-8547) Note: Loose piece contacts, being small in size, are supplied in the form of a comb with 10 pieces on 7.5 mm pitch. There is a slit at the root of each contact and it can be snapped off easily. Cable Mounted Products 2 Position 3 Position Receptacle Housing Material UL94-0 rated, 66 nylon, natural color (white) 4 Position 4-15 Positions No. of Positions 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Dimensions A 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 B 4.8 6.8 8.8 10.8 12.8 14.8 16.8 18.8 20.8 22.8 24.8 26.8 28.8 30.8 C 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0 Part Number Receptacle Assembly* 179228-2 179228-3 179228-4 179228-5 179228-6 179228-7 179228-8 179228-9 1-179228-0 1-179228-1 1-179228-2 1-179228-3 1-179228-4 1-179228-5 * The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales Department Note: All part numbers are RoHS compliant. 101 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ET Power Connector Cable Mounted Products Product Facts Right-angle and vertical mounts available Low profile right-angle connector 8 mm above pcb 2.5 mm2 (14 AWG) to 6 mm2 (10 AWG) wire range Refer to current v temp rise graphs for current capability Coding contacts for sense function Positive metal latch retention Up to 30 Amps per contact. See temperature rise charts on page 103 Description Cable to pcb Low profile Right Angle Vertical Mount High reliability interface Excellent price to performance ratio Designed for low-profile power distribution units requiring small form factor connector with high current, the ET power connector is a low loss, highly reliable and cost effective solution for cable-to-pcb applications. The connector is available in both a vertical mount and a right-angle mount, which stands at just 8 mm off of the board. A unique feature of the ET power series is integrated coding contacts which allow different electronic functions such as sense and enable to be designed into the PDU electronics with activation on full insertion of the cable connector. Crimp contacts from the industry proven "Standard Power Timer" range for use with 2.5 mm2 (14 AWG), 4 mm2 (12 AWG) and 6 mm2 (10 AWG) wire. The cable connector has a positive latching mechanism providing no accidental un-mating even with pull forces up to 100N. Material and Finish Housing ST Cable -- Black glassfilled thermoplastic, UL 94V-0 rated Latch -- Stainless Steel Housing ST & Right-angle PCB -- Black glass-filled thermoplastic, UL 94V-0 rated Power Contacts -- Copper alloy, 3.0 m Ag min. Contact Detection -- 0.8 m gold min. in contact place; 1.27 m nickel min. contact place Application Power Distribution Power Supplies Telecoms Base Stations Computer Servers and Storage Systems Industrial Electronic Equipment Cabinets Technical Documents Product Specification 108-19346 Application Specification 114-19110 102 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ET Power Connector (Continued) Test Results Temperature Rise vs. Current Results Temperature Rise Vs. Current 2.5mm2 Wire T 80 70 60 50 40 30 Cable Mounted Products 20 10 0 5 0 10 20 I [A] 25 30 35 40 30 35 40 Temperature Rise Vs. Current 5mm2 Wire T 50 15 45 40 35 30 25 20 15 10 5 0 0 5 10 25 20 I [A] Temperature Rise Vs. Current 6mm2 Wire T 50 15 45 40 35 30 25 20 15 10 5 0 0 5 10 15 20 25 30 35 40 45 I [A] Contact Summary .260 [6.60] Refer to Standard Timer catalog 889759 for detailed information or Product/ Application Specification. Material .189 [4.80] Plating -- Silver .016 [0.40] Wire Size Range mm2 0.2 - 0.5 0.5 - 1.0 >1.0 - 2.5 >2.5 - 4.0 >4.0 - 6.0 Part Number 927840-4 927831-4 927837-4 927829-5 963709-5 .098 [2.50] .016 [0.40] .130 [3.30] .177 [4.50] .177 [4.50] Technical Documents Product Specification 108-18025 Application Specification 114-18037 Note: All part numbers are RoHS compliant. 103 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ET Power Connector (Continued) ET Power Cable Connector Material and Finish Cable Mounted Products Housing -- Thermoplastic, UL 94V-0 rated Latch -- Stainless Steel Part Number 1982299-1 With Right Coding Key Only Part Number 1982299-2 With Left Coding Key Only Part Number 1982299-3 With Two Coding Keys Part Number 1982299-4 Without Coding Keys Right-Angle PCB Header Material and Finish Housing -- High temperature liquid crystal polymer, UL 94V-0 rated Contacts -- Silver plated copper alloy Part Number 1982295-1 With Coding Contacts Part Number 1982295-2 Without Coding Contacts Part Number 2042274-1 With Coding Contacts Part Number 2042274-2 Without Coding Contacts Vertical PCB Header Material and Finish Housing -- High temperature liquid crystal polymer, UL 94V-0 rated Contacts -- Silver plated copper alloy Note: All part numbers are RoHS compliant. 104 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC PL Connectors Product Facts Wire to board connection system Improved dual-action contact design -- provides better contact lead-in and reduces contact mating force Sequenced contacts available for mate-first break-last operation 4-, 6- and 12-position right-angle headers and free hanging receptacles 4.2 mm x 5.5 mm centerline Receptacle contacts designed for 26-16 AWG stranded wire Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Cable Mounted Products R Certified by Canadian Standards Association, File No. LR7189 Technical Documents Product Specification 108-1646 Application Specification 114-6067-Crimping Contacts Qualification Test Report 501-394 Performance Data Voltage Rating -- 600 VAC Current Rating -- 9 Amps maximum in 2-position application Low Level Resistance -- 10 megohms max. Dielectric Withstanding Voltage -- 1500 VAC/min. Insulation Resistance -- 1000 Megohms minimum Operating Temperature -- -55C to + 105C [-67F to +221F] R The latest addition to the 4.2 mm Wire-to-Board Power Connectors is the AMP-DUAC PL Connector. This product uses the industry proven AMP-DUAC contacts with the addition of several housing improvements to offer significant overall improvements in connector reliability. The product is available in both component form and as fully assembled custom cable assemblies. The AMP-DUAC PL housings are designed to confirm that all electrical contacts are fully seated. The "PL" refers to "Positive Locking" of the contacts. It is also referred to as terminal position assurance. Contacts are inserted into the receptacle housing and the contact lock is installed to lock all the contacts into position. If any one of the contacts is not fully inserted, the contact lock cannot be installed. This feature eliminates a common concern of operator fatigue and the resulting contact back-out, which occurs when a contact is not installed properly. An improved mounting flange has also been added for more secure printed circuit board mounting. Finally, the housings have been re-designed to provide an improved latch, which offers a metal spring instead of the original plastic spring/latch. An extended latch arm is also available for hard to reach installations or where the connectors are stacked in close proximity. All the housings are polarized to help prevent mis-mating. 105 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC PL Connectors (Continued) AMP-DUAC PL PCB Headers Material Cable Mounted Products Housings -- Nylon, UL 94V-0 Color, white Contacts -- Brass, tin-lead Finish -- 0.00038 [0.00030] gold in mating area, tin-lead in solder tail, all over 0.00127 [0.000050] nickel Recommended Mounting Hole Pattern For 1.78 Max. Thick PC Board Component Side Shown No. of Positions Mate-First Break-Last Position # Part Number 4 All Standard Length 3 6 All Standard Length 3 12 All Standard Length 4 5794172-2 5794172-3 5794173-2 5794173-3 5794176-2 5794176-3 Note: All part numbers are RoHS compliant. 106 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC PL Connectors (Continued) AMP-DUAC PL Receptacles Completed Assembly Material Housings -- Nylon, UL94V-0 Color, White Technical Documents -- page 105 Contacts -- page 113 Position Lock Cable Mounted Products Receptacle Connector L .384 [9.76] Ref. .077 .002 [1.95 0.05] 2 Plcs. .772 [19.60] Ref. .348 [8.85] Ref. .134 Ref. [3.40] .469 [11.90] .594 .004 [15.10 0.10] .327 [8.30] Standard Latch Assembly Extended Latch Assembly No. of Positions Dimension L Housing 4 6 12 15.9 20.1 28.6 794152-1* 794153-1 794156-1 Part Numbers Housing with Standard Latch Positive Lock 794318-1 794319-1 794150 794322-1 Extended Latch 794149 *Latch items ordered separately Optional keying plug -- Part No. 794144-1 Note: Position Lock Required -- use one per housing -- Part No. 794145-3 Note: All part numbers are RoHS compliant. 107 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC PL-II Connectors Cable Mounted Products Product Facts Wire-to-board connection system combining power and signal contacts 10A power contacts 4A signal contacts High conductivity copper alloy power contacts yield 30% gain in current carrying capacity compared to alternative designs Dual action contact design -- reduces mating forces by up to 50% compared to alternative designs 9 power and 20 signal contacts Positive Lock (PL) feature on both power and signal contacts ensures contacts remain in position in cable receptacle Pin and receptacle contacts offered in three sizes: 16 AWG 18 AWG 20-22 AWG Wide 5.2 X 5.5 mm contact spacing allows for 300V applications. Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 (R) C US The AMP-DUAC PL-II Connectors bring both shielding and a power / signal mix to the popular AMP-DUAC product family. In addition, the wider contact spacing and the use of high conductivity materials results in a higher current carrying capacity than the original 4.2 mm pitch AMP-DUAC product. The deep back shell allows for gathering the larger wire and insulation diameters involves with combination power / signal and shielding all in the same cable. Traditional signal connectors do not accept the range of wire sizes covered by the AMP-DUAC PL-II product. For applications involving higher voltage cabled power distribution, this product is the ideal solution. The AMP-DUAC PL-II connector uses the original industry proven dual-action contact design which provides a lower mating force and less plating wear than alternate contact designs. The signal contacts also feature a twin-cantilever beam that mates on the milled contact surface to provide low plating wear and high longterm reliability. The cable mounted receptacle uses the popular "Positive Lock" devices proven throughout the automotive industry to ensure all the contacts are fully seated. The "positive locks" are also referred to as "terminal position assurance". If any one of the contacts is not properly/ completely installed into the housing, then the "Positive Lock" can not be installed. This feature reduces the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated. Technical Documents The shielding system fully encapsulates the inner conductors and cable braids and provides a reliable conduction to the faceplate of the mating equipment. Materials Product Specification 108-2218 Application Specification Contact Tyco Electronics Performance Data Voltage Rating -- 600 VAC Current Rating -- 10 Amps max on a single contact 6 Amps on each contact in 48 pos. connector Low Level Resistance -- 10 milliohms max Insulation Resistance -- 1000 Megohms minimum Operating Temperature -- -40C to +105C Housing Material -- PBT, UL 94V-0 Colors -- Plugs and Receptacles -- Black Positive Locks -- White Finally, the cable retention is accomplished through two rear-accessed over molded jackscrews for easy installation and removal. 108 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC PL-II Connectors (Continued) PCB Plug Part Number 6469602-3 1.161 Ref. [29.50] 1.268 Ref. [32.20] Cable Mounted Products 1.740 Ref. [44.20] .574 [14.58] Ref. .157 Ref. [4.00] .736 Ref. [18.70] Positive Lock For Signal Contacts Sold Separately Ref. Part Number 1600902-1 Shield Part Number 1469609-2 Free-Hanging Receptacle Shown with Positive Locks Part Number 1469606-1 Note: Other cable components required. Cable receptacle components shown not sold separately. Receptacle only sold as part of a finished cable assembly. Cable Clamp Part Number 1469610-1 Note: All part numbers are RoHS compliant. 109 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC UPC Connectors Cable Mounted Products Product Facts Wire-to-wire connection system High conductivity copper alloy contacts yield 30% gain in current carrying capacity compared to alternative designs Dual action contact design -- reduces mating forces by up to 50% compared to alternative designs Sequenced contacts for make-first-break-last operation 48 and 66 position housings 4.4 mm X 5.3 mm contact grid Pin and Receptacle contacts offered in three sizes: 16 AWG 18 AWG 20-22 AWG Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 (R) C US The latest addition to the AMP-DUAC product family is the AMP-DUAC UPC connector. The UPC connector offers much higher pin counts and a variety of product improvements to make the connector more reliable and easier to use. The UPC connector uses the original industry proven dual-action contact design along with very high conductivity copper alloys to improve the current carrying capacity. The first noticeable difference of the UPC connector is the large pin count. With either 48 or 66 positions, the housing can serve as a common mating I/O point where multiple low current power connector cables are combined into one interface. Other connectors would yield an excessive mating force when mating this number of wires, however, the low mating force of the AMP-DUAC / UPC connector allows up to 66 wires to be mated with less than a 20 lb mating force. The next key improvement is the use of molded-in guide pins. The guide pins make the mating process very easy and provide a visual polarization of the connector. The housings mate together easily. The use of two locking latches provides a more secure connection and the screw-mounts for the panel mounted plug provide better retention than plastic latches. Finally, the free-hanging receptacle uses the popular "Positive Lock" device to confirm all the contacts are fully seated. The "positive locks" are also referred to as "terminal position assurance". If any one of the contacts is not properly/ completely installed into the housing, then the "Positive Lock" can not be installed. This feature eliminates the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated. Technical Documents Product Specification 108-2248 Application Specification 114-13195 Performance Data Voltage Rating -- 600 VAC Current Rating -- 11 Amps max on a single contact 4 Amps on each contact in 48 pos. connector Low Level Resistance -- 10 milliohms max Insulation Resistance -- 1.2 E16 ohms minimum Operating Temperature -- -40C to +105C Materials Housing Material -- PBT, UL 94V-0 Colors -- Plugs and Receptacles -- Black Positive Locks -- White 110 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC UPC Connectors (Continued) Cable Mounted Products C B A 1.476 Ref. [37.50] 1.280 .005 [32.50 0.13] .984 .005 [25.00 0.13] Panel-Mount Plug (Accepts contacts on page 112) 1.449 .008 [36.80 0.20] 1.512 Ref. [38.40] 1.280 .008 [32.50 0.20] 1.606 Ref. [40.78] Free-Hanging Receptacle (Accepts contacts on page 113) Size (No. Circuits) Panel-Mount Plug 48 1934142-1 66 1934143-1 A 1.61 41.0 2.13 54.2 Dimensions B 1.85 47.0 2.37 60.2 C 2.22 56.4 2.74 69.6 Free-Hanging Receptacle* Positive Lock* 1934144-1 1469910-1 1934145-1 1934017-1 *Two (2) required for each receptacle housing. Not used in plug housings. Additional configurations possible. For information, please contact your Tyco Electronics sales engineer. Note: All part numbers are RoHS compliant. 111 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Contacts for AMP-DUAC PL, PL-II and UPC Connectors Materials -- High Conductivity Copper Alloy Finish -- Pre-Tin or Gold Plated Cable Mounted Products .666 .008 [16.91 0.20] Contacts, Male Technical Documents Product Specification 108-2248 AMP-DUAC UPC Application Specification 114-6067 AMP-DUAC PL 114-13195 AMP-DUAC UPC AMP-DUAC PL or UPC Contacts Wire Size Range AWG [mm2] 22-20 [0.3-0.5] 18 or 18+22 [0.8-1.1] 16 or 2 @ 18 [1.3-1.6] Ins. Dia. Range Plating Part Number (Continuous Strip) Applicator .590-.094 [1.50-2.40] .087-.154 [2.20-3.90] .098-.173 [2.50-4.40] Gold 794576-4 680308-3 Gold 1934185-4 1852467-3 Gold 1934184-4 1852468-3 Application Equipment: Extraction Tool 1976132 *Made from Phosphor-Bronze material (low conductivity) Note: All part numbers are RoHS compliant. 112 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Contacts for AMP-DUAC PL, PL-II and UPC Connectors (Continued) Materials -- High Conductivity Copper Alloy Finish -- Gold Plated .583 .002 [14.80 0.05] Cable Mounted Products Contacts, Female Technical Documents Product Specification 108-2248 AMP-DUAC UPC Application Specification 114-6067 AMP-DUAC PL 114-13195 AMP-DUAC UPC AMP-DUAC PL or UPC Contacts Wire Size Range AWG [mm2] 22-20 [0.3-0.5] 18 or 18+22 [0.8-1.1] 16 or 2 @ 18 [1.3-1.6] Ins. Dia. Range Plating Part Number (Continuous Strip) Applicator .590-.094 [1.50-2.40] .087-.154 [2.20-3.90] .098-.173 [2.50-4.40] Gold 1934193-4 1852469-3 Gold 1934183-4 1852467-3 Gold 1934182-4 1852468-3 Application Equipment: Extraction Tool 1976382 Note: All part numbers are RoHS compliant. 113 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Other Soft Shell Pin & Socket Connectors Cable Mounted Products Micro MATE-N-LOK 3 mm Connector System Wire-to-wire and wire-to-board, pin and receptacle connectors 3.0 mm [.118] centerline spacing 2-12 positions - single row 2-24 positions - dual row Ratings: 5A, 250 VAC Accommodates 30-20 AWG wire Panel-mount or free-hanging versions Dual beam receptacle contact design for improved reliability PCB-mount pin header assemblies available in both vertical and right-angle styles; surface-mount or through hole versions Available in a low profile design (<4.7 mm) Grace Inertia Connector System Wire-to-wire and wire-to-board, blade and receptacle connectors Wire-to-wire 2.5 mm, 3.5 mm and 6.2 mm centerline spacing Select 2-12 position depending on centerline spacing Wire-to board 2.0 mm, 3.3 mm, 6.5 mm, 7.92 mm, 9.0 mm and 12.4 mm centerline spacing Select 2-20 position depending on centerline spacing Four kinds of keying per color-coded housings Inertia locking mechanism on the housing which simultaneously locks when mated to prevent mismating Robust connections for use in high vibration or transportation applications Commercial Pin and Socket Connector System Panel-mount or free-hanging, wire-to-wire, pin and socket connectors 3.68 mm [.145"] and 5.03 mm [.198"] centerline spacing High density, 1-9 positions - 2, 3 & 4 in-line and 4, 6 & 9 matrix Standard density, 1-15 positions - 2-6 in-line and 4, 6, 9, 12 & 15 matrix Ratings: 7A (high density) or 13A, 250 VAC High density system accommodates 30-18 AWG wire Standard density system accommodates 24-14 AWG wire Dual contact locking lances provide optimum contact stability Low contact-mating force For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors" 114 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Other Soft Shell Pin & Socket Connectors (Continued) Power Double Lock Connector System Wire-to-wire and wire-to-board, blade and receptacle connectors 3.96 mm [.156] and 6.5 mm [.256] centerline spacing High density, 1-12 positions - 2, 3 & 4 in-line and 4, 6, 8, 9, 10 & 12 matrix Standard density, 2-12 positions - 2, 3 & 4 in-line and 4, 6, & 12 matrix Ratings: 14A, 300 VAC Accommodates 26-16 AWG wire Panel-mount or free-hanging versions Optional double lock plate on the wire side that confirms contact seating Lanceless contacts prevent entanglement of contacts with each other Housings are polarized with four types of special keying to prevent mismating Cable Mounted Products Mini-Universal MATE-N-LOK and Mini-Universal MATE-N-LOK II Connector System Wire-to-wire and wire-to-board, pin and socket connectors 4.14 mm [.163"] centerline 1-24 and 2-24 positions, respectively Ratings: 9.5A and 10.5A respectively 600 VAC or VDC Accommodates 30-16 AWG wire Compact, durable housings Contacts protected in the housings Fully polarized to provide proper mating Seals available for splash protection (Mini-Universal MATE-N-LOK system only) VAL-U-LOK Connector System Wire-to-wire and wire-to-board, pin and receptacle connectors 4.2 mm [.165] centerline 2-24 position dual row and 3-5 single row configurations Ratings: 9A, 600 VAC Accommodates 26-18 AWG wire Easy-to-mate, positive locking housings Fully isolated terminals Panel-mount or free-hanging versions Black, red and blue in addition to the standard white PCB headers are available in vertical, right-angle, screwmount, and blind-mate configurations Intermateable with similar connectors from other manufacturers For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors" 115 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Other Soft Shell Pin & Socket Connectors (Continued) Cable Mounted Products Commercial MATE-N-LOK Connector System Wire-to-wire and wire-to-board, pin and socket connectors 5.08 mm [.200"] centerline Panel-mount or free-hanging versions 1-16 positions Ratings: 19A, 250 VAC Accommodates 30-14 AWG wire Fully polarized housings Contact stabilization and self-aligning features Hot side is egg-crated for safety Locking devices are integral part of design Universal MATE-N-LOK and Universal MATE-N-LOK II Connector System Wire-to-wire and wire-to-board, pin and socket connectors 6.35 mm [.250"] centerline 1-15 and 2-15 positions, respectively Panel-mount or free-hanging versions Ratings: 19A, 600 VAC or VDC Accommodates 30-10 AWG wire Contacts protected in the housings Special keying to prevent incorrect mating Additional offerings include: UV resistant materials High temperature materials Glow wire approved products Special high retention contacts Seals available for splash protection (UMNL only) Color housings available (UMNL only) For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors" 116 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMPINNERGY Wire-To-Wire Connectors Product Facts Rated to 600 VAC (RMS) I Flame retardant housings 94V-0 I Housings, adapters, and power terminals keyed for proper assembly I Stackable housings provide easy wire routing and neat wire dressing I Built-in interlocking features better resist shock and vibration I Usable as in-line connector, or as panel and surfacemount connector I Available in six different colors for circuit coding and identification I Choice of two power terminals accommodates 10-12 AWG and 14-16-18 AWG conductors I AMPINNERGY wire-to-wire (WTW) Connectors provide a reliable and efficient means of interconnecting conductors employed to carry up to 600 VAC in power circuits or networks. Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R Certified by Canadian Standards Association, File No. LR7189 I VDE Registered #5133 Cable Mounted Products I R The WTW connectors consist of mating hermaphroditic, flame retardant polycarbonate housings into which customer terminated power contacts are inserted. Stackable in four directions through the use of molded interlocking keyways, the connectors make wire routing and dressing orderly and easy to accomplish. More importantly, the built-in interlocking features on the connectors and the accessory mounting adapters provide better resistance to the effects of shock and vibration, keeping the interconnect more stable and secure. The design features of the WTW connector make it easily applicable to freehanging, surface mounted or panel mounted applications. By simply sliding the accessory mounting adapters into the molded keyways of the connector housing, a free-hanging connector can be trans- formed into a surfacemount connector or a panel-mount connector. Customer supplied 8-32 screws and nuts may be used to secure the connectors configured with the mounting adapters to printed circuit boards or distribution panels. The same hardware may be used to secure the connectors to pre-cut openings in the panels. Furthermore, WTW connector housings, mounting adapters and power terminals are all provided with alignment or keying features that make it difficult to improperly assemble and apply the connector. Alignment slots and tabs on the plastic connector housings provide for easy mating of the housings, even in the dark! Mounting adapters have a keyway on one side and a key on the other side providing for easy assembly to the connector by touch alone if necessary. And the power terminals have a side tab that helps prevent the incorrect insertion of the terminated conductor into the housing. Once inserted, the contacts firmly latch within the connector housing. The WTW connector system is available in six different and distinctive colors which makes circuit differentiation and identification possible. The crimped power terminals will accommodate either 10-12 AWG or 14-16-18 AWG stranded conductors. Depending upon the conductor size and the number of conductors in the connector configuration, the current rating ranges from 10 Amps to 55 Amps. Technical Documents Product Specification 108-1373 AMPINNERGY WTW Connectors Application Specification 114-6051 Instruction Sheets 408-3277 AMPINNERGY Wire-To-Wire Stackable Connectors 408-3198 Inspection of AMPINNERGY System Power Contacts For more information, request Catalog 1308885. 117 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMPINNERGY Wire-To-Wire Connectors (Continued) Housings Material and Finish Housing -- Polycarbonate, 94V-0 Cable Mounted Products For surface mounting and panel mounting information, see Instruction Sheet 408-3277, AMPINNERGY Wire-To-Wire Stackable Connectors. Free-Hanging Interconnections Customer terminated power contacts are inserted into housings Color White Black Green Red Blue Gray 1.453 [36.91] Housing Part Numbers 556137-1 556137-2 556137-3 556137-4 556137-6 556137-8 Key Keyway .386 [9.80] .386 [9.80] Wire-To-Wire Connector Housing Mounting Adapters .696 [17.68] Part Number 557313-1 .177 [4.50] .294 [7.47] Material and Finish .200 [5.08] .466 [11.84] Housing -- Polycarbonate, Black Two mounting adapters can be used with one or more connector housings to provide thru-panel or horizontal surface mounting capability of the completed assembly. .190 [4.83] Keyway .211 [5.36] .231 [5.87] .405 [10.29] External Locking Latch Clip Part Number 557640-1 AMPINNERGY wire-to-wire connector housings have an integral locking feature designed to keep housings mated in most applications. However, the external locking latch clip may be used as needed in applications where severe vibration or tension may pull mated housings apart. AMPINNERGY Wire-To-Wire Clips Part Number 557640-1 AMPINNERGY Wire-To-Wire Clips (Installed) Part Number 557640-1 Note: All part numbers are RoHS compliant. 118 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMPINNERGY Wire-To-Wire Connectors (Continued) Power Terminals Loose Piece Material and Finish Part Number 556136-2 Contacts -- Copper alloy plated with .000100 [0.00254] minimum tin Contacts in strip form are terminated on continuous feed type terminators and the loose piece contacts are terminated with the hand tool or pneumatic tool. For wire preparation and crimped contact inspection information, refer to Instruction Sheet 408-3198, Inspection of AMPINNERGY System Power Contacts. Part Number 556135-2 Contact Part Numbers 556135-2 (loose piece) 556136-2 (loose piece) Wire Size (AWG) 18-16 14 12 10 Hand Tool Part Number Pneumatic Tool Part Numbers 69710-1 189721-2* Cable Mounted Products The wire-to-wire connector power contacts are available in either strip form or in loose piece form. Die Set Part Numbers 58493-1 58492-1 58490-1 58491-1 *Requires "C" head adapter part number 318161-1 and adapter holder part number 189928-1. See Catalog 124208 for more information. Note: The same hand tool or pneumatic tool and die sets may be used to apply the wire-to-board connector terminals. Strip Form .145 [3.69] Part Number 556135-1 .265 [6.74] .145 [3.69] .730 Nominal [18.54] Feed Length Part Number 556136-1 .140 [3.56] Part Number 788109-1 .140 [3.56] Part Number 788110-1 .263 [6.68] Contact Part Numbers Wire Size (AWG) 556135-1 556136-1 788109-1 788110-1 18-16-14 10-12 18-14 10-12 (strip) (strip) (strip) (strip) AMP-O-LECTRIC Model G Terminating Machine 354500-1 354500-1 354500-1 354500-1 .730 Nominal [18.54] Feed Length Applicator Part Numbers 567403-3 567256-6 680447-3 680449-3 Note: All part numbers are RoHS compliant. 119 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMPINNERGY Wire-To-Board Connectors Cable Mounted Products Product Facts I Ratings: 600 VAC (RMS), current ratings range from 12-35 Amps I Receptacles polarized to plug I Receptacles and plugs available in contact configurations of 2 through 8 positions I Vertical receptacle polarized to PCB I Receptacle contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength I Receptacles may be mounted on PCBs .062 to .125 inch thick I Plugs have positive latching to receptacles I Removable crimp contacts latch firmly in plug I Plugs are one-piece design I Two ranges of crimped contacts accommodate either 10-12 AWG or 14-16-18 AWG conductors I Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R I Certified by Canadian Standards Association, File No. LR7189-239 Technical Documents Product Specification 108-1349 AMPINNERGY WTB Connectors Application Specification 114-6044 AMPINNERGY WTB Connectors Instruction Sheets 408-3236 Installation of AMPINNERGY WTB Connectors 408-3198 Inspection of AMPINNERGY Contacts R AMPINNERGY Wire-To-Board (WTB) Connectors Connectors provide a convenient and efficient means of delivering up to 600 VAC to component printed circuit boards and other power distribution devices in computers and peripherals, telephone systems and appliances. The WTB connectors also have automotive and industrial applications. Receptacles The AMPINNERGY WTB connector receptacles can be installed on pc boards varying in thickness from .062 inch to .125 inch. A polarizing pin is provided on the vertical receptacle assembly to aid in proper positioning on the pc board. Both the vertical and right-angle assemblies are polarized for accurate mating to the plug assemblies. The receptacle assemblies are available in contact configurations ranging from two to eight positions. Plugs The single piece plug housings are available in contact configurations to mate with the receptacles. The plug is equipped with positive latches to allow full and more secure mating to the respective receptacle. A make-first/break-last feature is designed into position 1 of the plug assemblies to provide grounding protection. Contacts The crimp contacts will accommodate either 1012 AWG or 14-16-18 AWG conductors. The contacts latch firmly within the plug housing. 120 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMPINNERGY Wire-To-Board Connectors (Continued) Vertical PCB Receptacles Product Facts Withstands vapor phase, infrared and wave soldering processes .040 inch minimum standoff to PCB Polarized to PCB; to plug Contact centerline spacing: .440 inch Overall height on PCB: .600 inch Fits PCB thickness .062 through .125 inch Contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength Cable Mounted Products .451 [11.46] Positive latching to mating plug .050 [1.27] Typ. .440 [11.18] Dim. A Material and Finish Housing Housing -- Polyphenylene Sulfide, Black, 94V-0 Contacts -- Tin Plated Copper Alloy .568 [14.43] .192 [4.90] .050 [1.27] Typ. .065 [1.66] .100 [2.54] Typ. Contact Dim. B Dim. C .130.005 [3.30.13] .175 [4.45] .110.005 [2.79.13] .070.003 [1.78.08] .440 [11.18] Typ. .510 [12.95] .130.005 [3.30.13] .100 [2.54] Typ. Dim. B PCB Thickness -- .062-.125 inch No. of Positions 2 3 4 5 PCB Thickness -- .250 inch Note: All part numbers are RoHS compliant. No. of Positions 4 6 Receptacle Part Numbers 558574-1 558084-1 6 7 8 A .93 23.50 1.37 34.68 1.81 45.85 2.25 57.03 2.69 68.20 3.13 79.38 3.57 90.56 Dimensions B C 1.56 1.84 39.62 46.61 2.00 2.28 50.80 57.79 2.44 2.72 61.98 68.97 2.88 3.16 73.15 80.14 3.32 3.60 84.33 91.32 3.76 4.04 95.50 102.49 4.20 4.48 106.68 113.67 Receptacle Part Numbers 556881-2 556881-3 556881-4 556881-5 556881-6 556881-7 556881-8 121 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMPINNERGY Wire-To-Board Connectors (Continued) Right-Angle PCB Receptacles Cable Mounted Products Product Facts Withstands vapor phase, infrared and wave soldering processes .040 inch minimum standoff to PCB Receptacles polarized to plug Contact centerline spacing: .440 inch Overall height on PCB: .600 inch Fits PCB thickness .062 through .125 inch Contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength .065 [1.66] .200 [5.08] Typ. .568 [14.43] Dim. A Dim. B Positive latching to mating plug Dim. C Housing .440 [11.18] Material and Finish Housing -- Polyphenylene Sulfide, Black, 94V-0 Contacts -- Tin Plated Copper Alloy .501 [12.73] .192 [4.90] Typ. .050 [1.27] Typ. .100 [2.54] Typ. Contact .200 [5.08] .510 [12.95] .440 [11.18] .100 [2.54] .063.003 [1.60.08] .130.005 [3.30.13] .130.005 [3.30.13] Dim. B PCB Thickness -- .062-.125 inch No. of Positions 2 3 4 5 6 7 Note: All part numbers are RoHS compliant. 8 A .93 23.50 1.37 34.68 1.81 45.85 2.25 57.03 2.69 68.20 3.13 79.38 3.57 90.56 Dimensions B C 1.56 1.84 39.62 46.61 2.00 2.28 50.80 57.79 2.44 2.72 61.98 68.97 2.88 3.16 73.15 80.14 3.32 3.60 84.33 91.32 3.76 4.04 95.50 102.49 4.20 4.48 106.68 113.67 Receptacle Part Numbers 556882-2 556882-3 556882-4 556882-5 556882-6 556882-7 556882-8 122 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMPINNERGY Wire-To-Board Connectors (Continued) Plug Housings Product Facts One-piece housing I Polarized to mating receptacles I Positive latching to mating receptacles I Accepts crimp contacts Part Numbers 556880-2 and 556883-1 I Internal latching of crimp contact Cable Mounted Products I Material Housing -- Polycarbonate, Black, 94V-0 Dim. A 1.443 [36.66] Dim. B .305 [7.75] .371 [9.43] .440 [11.18] No. of Positions 2 3 4 5 6 7 Note: All part numbers are RoHS compliant. 8 Dimensions A B .85 1.20 21.42 30.31 1.29 1.64 32.59 41.48 1.73 2.08 43.77 52.66 2.17 2.52 54.94 63.83 2.61 2.96 77.30 75.01 3.05 3.40 77.30 86.19 3.49 3.84 88.47 97.36 Plug Part Numbers 556879-2 556879-3 556879-4 556879-5 556879-6 556879-7 556879-8 123 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMPINNERGY Wire-To-Board Connectors (Continued) Crimp Contacts Product Facts I Contacts are dual beam design Material and Finish Cable Mounted Products Contacts--Tin Plated Copper Alloy Wire barrel accepts one 10 or 12 AWG stranded copper conductor .735 [18.67] Part Number 556880-2 Strip Part Number 556880-1 Loose Piece Application Tooling Applicator Part Number 567256-3 (for Lead Makers) 567256-4 (for AMP-O-LECTRIC Model K Machine) 567256-6 (for AMP-O-LECTRIC Model G Machine) .244 [6.20] 1.073 [27.26] .256 [6.51] .145 [3.70] Wire barrel accepts one 14, 16 or 18 AWG stranded copper conductor .735 [18.67] Part Number 556883-1 Loose Piece Part Number 556883-2 Strip .244 [6.20] Application Tooling Part Number 69710-1 Hand Tool 58492-1 Die Set (14 AWG) 58493-1 Die Set (18-16 AWG) 91308-1 Extraction Tool .145 [3.70] 1.073 [27.26] .169 [4.30] Note: All part numbers are RoHS compliant. 124 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Circular (CPC) Connectors for Commercial Signal and Power Applications Product Facts Lightweight, all-plastic and metal-shell connectors CPC connectors are UL 94V-0 rated and made of stabilized, heat resistant, self-extinguishing thermoplastic material Metal-shell CPC connector housings made of UL 94V-0 rated thermoplastic Operating temperature range: -55C to +125C Available in panel- or chassis-mount and freehanging configurations Quick connect/disconnect capability with thread assist, positive detent coupling Built-in pin and socket protection Polarized for proper mating of connector halves Special connector configurations offer special solder and posted contacts, special receptacles with or without threaded inserts Full complement of optional accessories Recognized under the Component Program of Underwriters Laboratories Inc. for 250 VAC, rms or 250 VDC, Service; Series 1 and Series 3 (600 V); Series 2, Series 4, Series 5 and Series 6 (250 V) File No. E28476 Cable Mounted Products Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. Connector series for different interconnection requirements: Series 3 -- Low density, power applications with Type XII contacts capable of carrying up to 35 Amps of current R Series 4 -- Combination of standard and power density application with Type III+ and Type XII contacts Series 5 -- Power density application with Size 8 screw machined and precision formed contacts Series 6 -- Combination of standard and power density application with Type III+ and Size 8 contacts Type XII, Precision Formed, Crimp Contacts Select connectors are recognized for 600 volts service. Certified by Canadian Standards Association, File No. LR 7189 Male R Certain products meet VDE Standard 0627 Female High Current Type XII Crimp Contacts High Current Type XII Pin High Current Type XII Socket For more information, request Catalog 82021. 125 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Circular (CPC) Connectors for Commercial Signal and Power Applications (Continued) Connector Series and Types Series 3 -- Power Contacts 1 2 5 Cable Mounted Products 3 6 10 AWG [1.4 to 5 mm2]. Two connector sizes are available in both standard and reverse sex connector arrangements 3 and 7 positions. 7 Series 4 -- Combination Size 16 and Power Contacts 1 2 3 4 7 Series 3 connectors accept Type XII power contacts which can carry up to 25 Amps per contact. These contacts will accommodate a wire size range of 16 to 5 6 10 8 11 13 14 16 Series 4 connectors accept Size 16 Multimate and Type XII power contacts, combining the signal and coaxial circuit capabilities of Series 1 connectors with the power circuit capabilities of Series 3 connectors. Available in two connector sizes offering power mixing combinations totaling 16 and 22 positions. 15 1 Series 5 -- Power Contacts .125 POWERBAND 2 Series 5 connectors combine the revolutionary performance of the new POWERBAND Contact, high current contact in configurations similar to the Series 3 connectors. POWERBAND contacts offer the electrical perform- 3 2 3 1 8 9 10 ance of the best Mil Spec Size 8 screw-machined contacts with the economy and productivity of strip-fed, precision formed contacts. Series 5 connectors are environmentally sealable to meet IEC IP 65 and IP 67 specifications. Rated at 600 VAC or VDC, 45 Amps maximum in a single contact, the connectors are available in free-hanging and panelmount applications -- one connector configuration containing three .125 POWERBAND contacts. Series 6 -- Combination, Size 16 and .125 POWERBAND Contacts Series 6 combines the high current and environmental sealing capability of Series 5, POWERBAND contacts, and the reliability of signal carrying, low current Type III+ contacts. This combination of power and signal contacts is offered in one connector configuration containing two .125 POWERBAND contacts and eight Type III+ signal pin and socket contacts. For more information, request Catalog 82021. 126 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Circular (CPC) Connectors for Commercial Signal and Power Applications (Continued) Connector Series and Types (Continued) Metal-Shell, Circular Plastic Connectors (Series 3 and 4) are currently available in shell sizes 14, 22 and 28, and in two basic configurations consisting of plugs and square flange receptacles. Cable Mounted Products Metal-Shell CPC connectors consist of a black thermoplastic insert in a nickelplated, zinc alloy shell. These connectors Miniature CPC Connectors These compact connectors accept existing MiniUniversal MATE-N-LOK pin and socket contacts, 30-18 AWG [.05-.8 mm2]. Two shell sizes (8 or 11) are available, accommodating from 1 to 4 and 5 to 9 positions. Featuring high contact density and IP67 sealing, these durable connectors are well suited for many wire-to-wire, wire-to-board, and wire-topanel applications. For more information, request Catalog 82021. 127 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) Cable Mounted Products Product Facts Pins and sockets have low insertion force High current ratings with very low resistance All plated products are gold or silver plated LOUVERTAC bands have a temperature range from -196C to +200C available Formed bands are available for up to 1.250 [31.75] pin diameter The transfer of high current with manageable insertion and withdrawal forces has always presented a challenge to the connector industry. LOUVERTAC bands provide a unique means of transferring high amperage with a resultant space and weight savings. Tyco Electronics inexpensively and quickly. LOUVERTAC products are your high current applications solution. offers a wide range of pin and socket sizes for your applications. Strip and formed LOUVERTAC bands are also offered for customer use in their own contact design. The wide variety of flat and formed male and female bands provide the ability to design electrical connections more The variety of pins and sockets available from Tyco Electronics provide a quick and simple solution to most high current applications. MATE-N-LOK II connector with high current contacts Thread-mount pin is Installed directly into power supply Typical application of LOUVERTAC strip ELCON High Power Drawer Connectors pages 62-82 Thread-mount pin assembly with AMP terminal METRIMATE drawer connector with high current contacts Thread-mount socket is installed directly into power supply Crimp pin with cable installed Threaded sleeve socket assembly is installed directly into power supply 128 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) (Continued) Thread-Mount Sockets LOUVERTAC Band C These sockets are designed for easy installation and removal. The large variety of sizes have ratings from 30 continuous Amps and can be mated with Thread-Mount Pins and Crimp Pins. Wrench Flat Dia. B Dia. A E Ref. F Material D Mating Pin Dia. Part Number Thread 2 mm 192059-1 M3x0.5 4 mm 192129-1 10-32 6 mm 192211-1 1/4-28 8 mm 192271-1 5/16-24 Finish Body -- Silver LOUVERTAC Band -- See Table Contin. Voltage Current Drop A (Amp) (mV) Dia. .080 30 12 2.0 .160 60 10 4.1 .240 100 11 6.1 .320 185 12 8.1 B Dia. .220 5.6 .280 7.1 .410 10.4 .560 14.2 Dimensions C D .670 17.0 .790 20.1 .800 20.3 1.40 35.6 E Ref. .630 16 1.00 25.4 1.00 25.4 1.42 36.0 1.42 36.1 2.00 50.8 2.09 53.1 3.07 78 Thread-Mount Pins F .790 20.1 1.00 25.4 1.09 27.7 1.65 41.9 Cable Mounted Products Body -- Brass LOUVERTAC Band -- Beryllium Copper LOUVERTAC Band Plating Silver Gold Gold Silver Wrench Flats B D These pins are designed for threadmount. The large variety of sizes have ratings from 30 continuous Amps and are designed to be mated with ThreadMount Sockets, Threaded Sleeve Sockets and Crimp Sockets. Material -- Brass Finish -- Silver Dia. A E C Pin Dia. Part Number Thread Contin. Current (Amp) 2 mm 192085-1 M3x0.5 30 4 mm 192161-1 10-32 60 6 mm 192244-1 1/4-28 100 8 mm 192293-1 5/16-24 185 A Dia. .080 2.0 .160 4.1 .240 6.1 .320 8.1 B Dimensions C D .16 4.1 .25 6.4 .31 7.9 .44 11.2 .65 16.5 .77 19.6 .77 19.6 1.30 33.0 1.40 35.6 1.91 48.5 2.03 51.6 2.95 74.9 E Ref. .63 15.0 .99 25.1 1.11 25.2 1.47 37.3 Note: All part numbers are RoHS compliant. 129 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) (Continued) Threaded Sleeve Sockets B Cable Mounted Products The Threaded Sleeve Socket Assembly is designed for High Current in a restricted space. The Sleeve can be screwed directly into a threaded bus bar or it may be inserted into a drilled hole in the bus bar with tightened nuts on each side of the bus bar. A Crimp Pin or Thread-Mount Pin can be attached to a cable for the completed connector. Dia. A D Mating Pin Dia. Part Number Thread Contin. Current (Amp) Voltage Drop (mV) 2 mm 1-192447-0 5/16-32 30 12 4 mm 192447-8 5/16-32 60 10 Finish 6 mm 192447-2 1/2-20 100 11 Body -- Silver LOUVERTAC Band -- See Table 8 mm 1-192447-8 9/16-18 185 12 12 mm UNF 1-192447-2 3/4-16 -2A 290 13 Material Body -- Brass LOUVERTAC Band -- Beryllium Copper C LOUVERTAC Band A Dia. .090 2.3 .160 4.1 .240 6.1 .320 8.1 .479 12.2 Dimensions B C .650 16.5 .770 19.6 .770 19.6 1.35 34.3 1.34 34.0 .060 1.5 .060 1.5 .078 2.0 .100 2.5 .130 3.3 D .060 1.5 .060 1.5 .078 2.0 .100 2.5 .130 3.3 LOUVERTAC Band Plating Silver Gold Gold Silver Silver Threaded Sleeve Socket (screwed into bus bar) Threaded Sleeve Socket (mounted with nuts) Thread-Mount Pin (See Page 129) Crimp Pin (See Page 131) Note: All part numbers are RoHS compliant. 130 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) (Continued) Crimp Pins Crimp Pins feature a mechanism for locking the pin into a housing designed by the customer. The 2 mm and 4 mm pins are crimped with a Daniels Hand Crimp Tool. Pin sizes from 6 mm to 8 mm may be crimped with the indicated tooling and a DYNA-CRIMP 69120-1 electric-hydraulic power unit. The large variety of sizes have ratings from 24 continuous Amps and can be mated with Thread-Mount Socket Assemblies, Threaded Sleeve Socket Assemblies or Crimp Sockets. A F Dia. G Dia. B D E Dia. C Cable Mounted Products Material Body -- Copper Alloy Retention Spring -- Stainless Steel or Beryllium Copper Finish Body -- Silver Contin. Voltage Current Drop (Amp) (mV) Pin Dia. Part Number 2 mm 193837-1 30 12 193837-2 44 8 193837-3 60 8 193837-4 76 9 193837-5 100 9 193837-6 135 10 193837-7 185 12 4 mm 6 mm 8 mm A 1.40 35.6 1.53 38.9 1.53 38.9 1.64 41.7 1.73 43.9 2.50 63.5 2.63 66.8 B Dia. .225 5.72 .300 7.6 .300 7.6 .410 10.4 .410 10.4 .570 14.5 .570 14.5 Dimensions C D Dia. .100 .640 2.54 16.3 .145 .750 3.7 19.1 .181 .750 4.60 19.1 .235 .760 5.97 19.3 .290 .760 7.37 19.3 .390 1.30 9.91 33.0 .487 1.30 12.37 33.0 E F .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 G Dia. .080 2.0 .160 4.0 .160 4.0 .240 6.0 .240 6.0 .320 8.0 .320 8.0 Use with AWG Tooling Part Numbers Crimp Crimp Extraction Die Head Tool 12-14 M310 TP1019 318813-1 10 M310 TP1020 679916-1 8 M310 TP1020 679916-1 6 69133-1 69099 679917-1 4 69134-2 69099 679917-1 2 46765-3 69099 679918-1 1/0 46766-2 69099 679918-1 Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025. 2. Application Specification -- 114-16022 Note: All part numbers are RoHS compliant. 131 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) (Continued) Crimp Sockets A Cable Mounted Products Crimp Sockets feature a mechanism for locking the socket into a housing designed by the customer. A Tyco Electronics extraction tool is offered to remove the contact. The 2 mm and 4 mm sockets are crimped with a Daniels Hand Crimp Tool. Socket sizes from 6 mm to 8 mm may be crimped with the indicated tooling and a DYNACRIMP 69120-1 electric-hydraulic power unit. The large variety of sizes have ratings from 24 continuous Amps and can be mated with Thread-Mount Pins or Crimp Pins. E Dia. C Dia. B D F LOUVERTAC Band Material Body -- Copper Alloy LOUVERTAC Band -- Beryllium Copper Retention Spring -- Stainless Steel or Beryllium Copper Finish Body -- Silver LOUVERTAC Band -- Silver Mating Pin Dia. Contin. Part Number Current (Amp) Voltage Drop (mV) 193673-1 24 10 193673-1 30 12 193673-2 44 8 193673-3 60 8 193673-4 76 9 193673-5 100 9 193673-6 135 10 193673-7 185 12 193673-8* 290 13 2 mm 4 mm 6 mm 8 mm 12 mm 20 mm 1-193673-2* 480 11 A 1.13 28.7 1.13 28.7 1.31 33.3 1.31 33.3 1.42 36.1 1.48 37.6 2.26 57.4 2.45 62.2 2.51 63.7 3.17 80.5 B Dia. .230 5.8 .230 5.8 .300 7.6 .300 7.6 .410 10.4 .410 10.4 .570 14.5 .570 14.5 .795 20.19 1.072 27.23 Dimensions C D Dia. .100 .420 2.54 10.7 .100 .420 2.54 10.7 .145 .400 3.68 10.2 .181 .410 4.60 10.4 .235 .460 5.97 11.7 .290 .530 7.37 13.5 .390 .640 9.91 16.3 .487 -- 12.37 .541 .930 13.74 23.62 .721 1.24 18.31 31.50 E F .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .209 5.31 .209 5.31 .209 5.31 .209 5.31 .209 5.31 .209 5.31 .209 5.31 .209 5.31 -- -- Use with AWG Tooling Part Numbers Crimp Crimp Extraction Die Head Tool 14 M310 TP1021 318813-1 12 M310 TP1021 318813-1 10 M310 TP1022 679916-1 8 M310 TP1022 679916-1 6 69133-1 69099 679917-1 4 69134-2 69099 679917-1 2 46765-3 69099 679918-1 1/0 46766-2 69099 679918-1 -- 2/0 46767-2 69099 -- -- 250 MCM 46751-2 69099 -- * Socket contact uses retention ring (not supplied) for locking contact in housing. See Application Specification 114-16022 for details. Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025. 2. Application Specification -- 114-16022 Note: All part numbers are RoHS compliant. 132 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) (Continued) Thread-Mount Fork The Thread-Mount Fork was developed to mount onto a plate or bus bar designed and fabricated by the customer. The Fork is rated at 84 Amps (Upper Tolerance Limit) and accepts a .087 thick blade or circuit board. The anti-rotation pin is in place to help prevent the Fork from rotating while tightening the screw. .48 [12.2] Cable Mounted Products .38 [9.5] 1.63 [41.4] Material Fork -- Zinc AI Alloy LOUVERTAC Bands -- Copper Alloy Screw -- Steel .069 [1.75] Thru or .10 [2.5] Min. Deep .25 [6.35] bus bar or .50 [12.70] bus bar .214 .003 Dia. [5.18 .076] LOUVERTAC Bands Finish Fork -- Silver LOUVERTAC Bands -- Silver Screw -- Zinc .950 Ref. [24.14] Bus Fork 10-24 x .75 inch long Thread Forming Screw .161 [4.09] Part Number 194257-1 Right-Angle Thread-Mount Fork .177 [4.49] O .167 [4.25] .290 [7.37] .190 [4.83] 1.63 Ref. [14.40] .087 Thk. [2.21] Bd. .606 [15.40] Ref. Fork Material Fork -- Zinc AI Alloy LOUVERTAC Bands -- Copper Alloy Spring Pin -- Stainless Steel .38 Ref. [9.65] .285 .05 [7.24] Ref. [1.30] Spring Pin LOUVERTAC Bands .950 Ref. [24.14] .56 Ref. [14.20] O .062 [1.57] .48 Ref. [12.2] Finish Part Number 194305-1 Fork -- Silver LOUVERTAC Bands -- Silver Note: All part numbers are RoHS compliant. 133 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Cable Mounted Products High Current Products (LOUVERTAC Contacts) (Continued) LOUVERTAC Strip, Torsional Louver Type LAO .092 [2.27] Louver Height The Torsional Louver Type Band was designed as an electrical interface that allows the transfer of high current and a more generous tolerance between mating surfaces. A strip can be sized with scissors in an on-site installation. They are available for use in flat and circular applications. A male band is used on the outside diameter of a pin. The female band is used on the inside diameter of a socket. Tooth Angle -- 15 Minimum Diameter -- 1.75 inches .200 [5.08] Pitch 1.02 [25.9] Material Suggested Current Thickness Limit per inch .006 Flat or Female 150 .15 .010 Flat or Female 250 .25 .006 Flat or Male 150 .15 Part Number Application 192000-2 192000-9 192001-4 Finish Silver Silver Silver Material -- Beryllium Copper Finish -- See Tables LAOG Louver Height -- See Table .100 [2.54] Pitch Tooth Angle -- 45 Minimum Diameter -- 1.75 inches .980 [24.90] Louver Ht. Part Number Application 192002-1 Flat or Female 192002-2 Flat or Female 192002-3 Flat or Female Material Thickness .006 .15 .006 .15 .010 .25 LAIA .050 [1.27] Louver Height Tooth Angle -- See Table Minimum Diameter -- 112 inches Part Number Application 192004-4 Flat or Female 192004-6 Flat or Female 192004-8 Flat or Female 1-192004-1 Flat or Female 1-192004-4 Flat or Female 192007-7 Flat or Male 192008-1 Flat or Male Suggested Current Limit per inch 300 300 500 .100 [2.54] Pitch Material Thickness .004 .10 .004 .10 .006 .15 .006 .15 .006 .15 .006 .15 .004 .10 Louver Height .105 2.67 .105 2.67 .110 2.79 Finish Unplated Silver Unplated .69 [17.5] Suggested Current Limit per inch Tooth Angle Finish 150 15 Silver 150 45 Silver 250 15 Silver 250 15 Gold 250 45 Silver 250 15 Silver 150 45 Silver Notes: 1. Product will be sold by the foot except where length is specified. 2. Suggested current limits are application dependent. 3. Additional sizes are available upon request. Note: All part numbers are RoHS compliant. 134 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) (Continued) LOUVERTAC Strip, Bridge Louver Type Material-- Beryllium Copper .042 [1.07] Pitch .47 [11.9] Louver Height LAIII .034 [.86] Louver Height Minimum Diameter -- 1 inch Suggested Current Limit Per Inch -- 150 Amps Material Thickness -- .006 [.15] Part Number 192038-6 192039-5 Application Female Male .031 [.79] Pitch Cable Mounted Products The Bridge Louver Type Band was designed to transfer high currents in very small spaces. A strip can be sized with scissors in an on-site installation. They are available for use in flat and circular applications. A male band is used on the outside diameter of a pin. The female band is used on the inside diameter of a socket. Finish Silver Silver .32 [8.13] LAIV .026 [.66] Louver Height Minimum Diameter -- 34 inch Suggested Current Limit Per Inch -- 150 Amps Material Thickness -- See Table Part Number Application Finish 1-192041-2 Female Silver 1-192042-5 Male Silver 1-192048-2 Male Gold .028 [.71] Pitch Material Thickness .006 .15 .006 .15 .004 .10 .20 [5.1] LAV .022 [.56] Louver Height Minimum Diameter -- 34 inch Suggested Current Limit Per Inch -- 120 Amps Material Thickness -- See Table Part Number Application Finish 1-192044-9 Female Silver 1-192045-5 Male Silver 1-192045-2 Male Gold 1-192045-2 Male Gold Material Thickness .005 .13 .005 .13 .004 .10 .004 .10 Notes: 1. Product will be sold by the foot except where length is specified. 2. Suggested current limits are application dependent. 3. Additional sizes are available upon request. Note: All part numbers are RoHS compliant. 135 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) (Continued) Preformed Female LOUVERTAC Bands Female Torsional Formed Type LA1A/LA1B .050 [1.27] Louver Height .69 [17.5] Mating Pin Diameter Material -- Beryllium Copper Cable Mounted Products Finish -- See Table Tooth Angle-- See Table Part Number LOUVERTAC Bands can be manufactured as preformed diameters. This will allow the insertion of the band into a socket. The diameter indicated is the mating pin diameter that will be inserted into the socket assembly. Consult Product Engineering for mounting details. 4-192013-3 4-192013-5 5-192013-1 5-192013-4 5-192013-5 5-192013-8 5-192013-9 6-192013-7 6-192013-9 7-192013-1 7-192013-6 8-192013-2 8-192013-6 8-192013-9 9-192013-6 192033-3 1-192033-9 2-192033-0 2-192033-6 3-192033-4 5-192033-2 3-192013-8 5-192033-0 Mating Pin Dia. .312 [7.92] .312 [7.92] .355 [9.01] .375 [9.53] .394 [10.00] .434 [11.02] .437 [11.10] .472 [11.99] .472 [11.99] .500 [12.70] .551 [14.00] .625 [15.88] .625 [15.88] .685 [17.40] .750 [19.05] .750 [19.05] .875 [22.22] .875 [22.22] 1.000 [25.40] 1.250 [31.75] 1.000 [25.40] 1.187 [30.10] .812 [20.62] Material Thickness .004 [.10] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .008 [.20] Suggested Current Limit (A) 150 250 275 300 325 350 350 375 375 400 450 500 475 550 600 600 675 700 775 975 800 950 625 Finish Silver Silver Gold Silver Silver Gold Silver Silver Silver Silver Silver Silver Silver Silver Silver Silver Gold Silver Silver Silver Silver Silver Silver Tooth Angle 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 45 45 Band Type LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1B LA1B Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request. Note: All part numbers are RoHS compliant. 136 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) (Continued) Preformed Female LOUVERTAC Bands (Continued) Length Female Bridge Formed Type LAIII through LAVI Mating Pin Diameter Material -- Beryllium Copper Finish -- See Table Part Number Note: All part numbers are RoHS compliant. Length .47 .47 .47 .47 .47 .47 .47 .47 .47 .47 .47 .47 .47 .47 .47 .47 .47 .47 .47 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .32 .20 .20 .20 .20 .20 .20 .20 .20 [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [5.10] [5.10] [5.10] [5.10] [5.10] [5.10] [5.10] [5.10] Material Thickness .004 [.10] .006 [.15] .006 [.15] .008 [.20] .008 [.20] .006 [.15] .006 [.15] .008 [.20] .008 [.20] .008 [.20] .006 [.15] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .006 [.15] .005 [.13] .006 [.15] .006 [.15] .006 [.15] .005 [.13] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .007 [.18] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .005 [.13] .005 [.13] .005 [.13] .004 [.10] .005 [.13] .005 [.13] .004 [.10] .005 [.13] Suggested Current Limit (A) 40 90 100 120 120 110 110 125 165 125 125 185 185 250 270 300 300 200 110 15 25 25 35 40 50 60 65 65 65 75 70 95 110 120 130 165 175 175 285 60 65 350 13 11 20 22 25 23 30 30 Finish Nickel Gold Gold Gold Gold Silver Gold Gold Silver Gold Unplated Silver Gold Silver Silver Silver Tin Gold Gold Gold Silver Gold Gold Gold Gold Gold Gold Silver Gold Gold Gold Silver Silver Gold Gold Silver Gold Tin Gold Silver Silver Silver Gold Unplated Gold Gold Gold Unplated Silver Gold Band Type LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAV LAV LAV LAV LAV LAV LAV LAV Cable Mounted Products 1-192038-9 2-192038-8 3-192038-7 4-192038-0 4-192038-1 4-192038-8 4-192038-9 5-192038-4 6-192038-0 6-192038-1 6-192038-2 6-192038-5 6-192038-6 7-192038-7 8-192038-1 8-192038-6 9-192038-4 192040-8 2-192040-7 2-192041-9 4-192041-0 4-192041-1 4-192041-4 5-192041-0 5-192041-9 6-192041-9 7-192041-4 7-192041-7 7-192041-8 8-192041-4 8-192041-9 192043-6 1-192043-5 1-192043-6 2-192043-0 2-192043-7 4-192043-5 5-192043-0 6-192043-7 7-192043-2 9-192043-3 9-192043-6 4-192044-1 4-192044-2 4-192044-4 4-192044-7 5-192044-6 5-192044-8 6-192044-0 6-192044-4 Mating Pin Dia. .125 [3.18] .197 [5.00] .236 [6.00] .236 [6.00] .236 [6.00] .250 [6.35] .250 [6.35] .250 [6.35] .280 [7.11] .280 [7.11] .250 [6.35] .315 [8.00] .315 [8.00] .394 [10.00] .437 [11.10] .472 [11.99] .500 [12.70] .375 [9.53] .250 [6.35] .025 [0.64] .062 [1.57] .062 [1.57] .080 [2.03] .093 [2.36] .100 [2.54] .125 [3.18] .157 [4.00] .157 [4.00] .157 [4.00] .157 [4.00] .173 [4.39] .218 [5.54] .254 [6.45] .250 [6.35] .280 [7.11] .315 [8.00] .375 [9.53] .375 [9.50] .602 [15.30] .125 [3.18] .157 [4.00] .725 [18.40] .030 [0.76] .030 [0.76] .055 [1.40] .060 [1.54] .062 [1.57] .065 [1.65] .080 [2.03] .080 [2.03] Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request. 137 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) (Continued) Preformed Female LOUVERTAC Bands (Continued) Length Female Bridge Formed Type LAIII through LAVI Mating Pin Diameter (Continued) Cable Mounted Products Material -- Beryllium Copper Part Number Finish -- See Table 6-192044-6 7-192044-1 8-192044-1 8-192044-3 8-192044-4 8-192044-7 192046-6 1-192046-6 1-192046-9 2-192046-0 3-192046-0 5-192046-0 5-192046-9 1-192047-4 1-192047-9 3-192047-7 5-192047-1 5-192047-3 7-192047-5 Note: All part numbers are RoHS compliant. Mating Pin Dia. .080 [2.03] .093 [2.36] .125 [3.18] .125 [3.18] .125 [3.18] .125 [3.18] .172 [4.40] .225 [5.70] .250 [6.35] .250 [6.30] .400 [10.2] .750 [19.0] .134 [3.40] .040 [1.00] .062 [1.60] .125 [3.20] .256 [6.50] .272 [6.90] .256 [6.50] Length .20 .20 .20 .20 .20 .20 .20 .20 .20 .20 .20 .20 .20 .10 .10 .10 .10 .10 .10 [5.10] [5.10] [5.10] [5.10] [5.10] [5.10] [5.10] [5.10] [5.10] [5.10] [5.10] [5.10] [5.10] [2.54] [2.54] [2.54] [2.54] [2.54] [2.54] Material Thickness .008 [.20] .005 [.13] .004 [.10] .005 [.13] .005 [.13] .005 [.13] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .005 [.13] .005 [.13] .006 [.15] .004 [.10] .004 [.10] .004 [.10] .004 [.10] .004 [.10] .004 [.10] Suggested Current Limit (A) 30 35 45 45 45 45 65 85 110 95 150 285 50 15 22 45 95 65 95 Finish Gold Gold Gold Silver Gold Unplated Gold Gold Gold Tin Gold Gold Gold Gold Gold Gold Gold Gold Unplated Band Type LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAVI LAVI LAVI LAVI LAVI LAVI Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request. 138 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) (Continued) Preformed Male LOUVERTAC Bands Male Torsional Formed Type LA1AS/LA1BS .69 [17.5] Material-- Beryllium Copper Finish -- See Table Mating Hole Diameter Tooth Angle -- See Table Part Number Mating Hole Dia. 192007-9 1-192007-9 2-192007-5 3-192007-1 192008-6 1-192008-3 1-192008-5 2-192008-1 3-192008-4 4-192008-2 .312 [7.92] .620 [15.7] .750 [19.0] 1.000 [25.4] .500 [12.7] .750 [19.0] .781 [19.8] .875 [22.22] 1.197 [30.4] 1.450 [36.8] Material Thickness .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .008 [.20] .008 [.20] .006 [.15] Suggested Current Limit (A) 200 425 550 750 350 550 575 650 900 1100 Male Bridge Formed Type LAIIIS through LAVIS Finish Silver Silver Silver Silver Silver Silver Silver Silver Silver Silver Tooth Angle 15 15 15 15 45 45 45 45 45 45 Band Type LA1AS LA1AS LA1AS LA1AS LA1BS LA1BS LA1BS LA1BS LA1BS LA1BS Finish Band Type LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIVS LAIVS LAIVS LAIVS LAIVS LAIVS LAIVS LAIVS LAVIS LAVIS LAVIS Cable Mounted Products LOUVERTAC Bands can be formed into a "male" shape for use on a pin. Selection begins with the amperage requirement and then the mating hole diameter. Consult Product Engineering for mounting details. Length Material -- Beryllium Copper Finish -- See Table Mating Hole Diameter Part Number 1-192039-7 2-192039-1 2-192039-3 2-192039-7 2-192039-9 3-192039-0 5-192039-3 5-192039-4 1-192042-5 2-192042-5 2-192042-8 4-192042-8 6-192042-6 6-192042-7 6-192042-8 2-192045-3 192048-6 1-192048-1 2-192048-4 Note: All part numbers are RoHS compliant. Mating Hole Dia. .157 [4.0] .250 [6.35] .248 [6.3] .311 [7.9] .311 [7.9] .311 [7.9] .236 [6.0] .157 [4.0] .080 [2.0] .157 [4.0] .157 [3.99] .500 [1.27] .368 [9.38] .375 [9.53] .375 [9.53] .250 [6.35] .051 [1.3] .127 [3.23] .156 [3.96] Length .470 .470 .470 .470 .470 .470 .470 .470 .320 .320 .320 .320 .320 .320 .320 .200 .100 .100 .100 [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [11.9] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [8.13] [5.10] [2.54] [2.54] [2.54] Material Thickness .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .005 [.12] .006 [.15] .006 [.15] .005 [.12] .004 [.10] .006 [.15] .006 [.15] .006 [.15] .004 [.10] .004 [.10] .004 [.10] Suggested Current Limit (A) 75 130 130 175 175 175 120 75 30 65 60 235 170 175 175 95 17 22 65 Gold Silver Silver Unplated Silver Gold Nickel Nickel Nickel Unplated Gold Unplated Unplated Tin Gold Gold Gold Gold Gold Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request. 139 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series Connectors Product Facts Single-pole and 2-pole (battery) quick connect/ disconnect connectors Eight Series, based on approximate currentcarrying capability: Series 15/30/45 (Single-Pole) Series 50 (2-Pole Battery) Series 50 Finger Probe Resistant (FPR) Series 75 (Single-Pole) Series 120 (Single- and 2-Pole) Series 175 (2-Pole Battery) Series 180 (Single-Pole) Series 350 (2-Pole Battery) Voltage rating: 600 V AC/DC Color-coded housings, UL 94V-0 Hermaphroditic (genderless) housings reduce inventory Modular, single-pole housings are stackable in four directions Polarity (+ and -) molded into 2-pole housings promotes proper wiring Mechanical keys help prevent two different colorcoded housings from mating Stainless steel retaining springs secure contacts in housings Stamped and formed, open barrel contacts (6-20 AWG) on reels for automatic and semiautomatic machine termination Loose piece, cold-headed contacts (6 AWG - 300 MCM) for manual and hydraulic hand tools; reducing bushings accommodate smaller wire sizes Compatible with industry standard crimp tooling from Pico Corporation (http://www.picotools.com) Connectors intermateable with similar connectors from other manufacturers Cable Mounted Products Series 15/30/45, single-pole connectors designed to meet Amateur Radio Emergency Service (ARES)/Radio Amateur Civil Emergency Service (RACES) Standard Power Connector requirements Accessories available for mounting, vibration protection, and strain relief Component Recognized by Underwriters Laboratories Inc. to US and Canadian Standards, File No. E28476 (R) C US AMP power series connectors provide a durable, quick connect/disconnect means to transmit "power" levels of current and voltage (15-275 A, 600 V AC/DC). This product family is primarily comprised of single-pole and 2-pole (battery) connector housings, crimp snap-in contacts, and accessories. Housings are offered in various colors. Two-pole housings have different polarization configurations; with the exception of black housings, each color identifies a different keying configuration. In general, only like color housings will mate. Contacts are either cold-headed or stamped and formed, depending upon the connector series. AMP power series connectors are divided into eight series, based on approximate current-carrying capability. Applications AC/DC power supplies and charging systems, rechargeable batteries, material handling equipment (e.g. forklift trucks), electric vehicles (e.g., golf carts, sweepers, wheelchairs), office furniture/ panels, amateur emergency radios, and industrial equipment. 140 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series Connectors (Continued) AMP Power Series 15/30/45 AMP Power Series 120 Single-pole connector housings are stackable side-to-side and top-to-bottom. For example, Series 30 red and black housings joined side-to-side, are commonly used as standard power connectors for handheld, mobile, or base amateur radio equipment. This Series includes both singleand 2-pole (battery) versions. Single-pole housings with molded-in dovetails allow stacking. Housing retaining pins provide more vibration protection. Two-pole housing have slots designed to accept mounting clamp sets for easier panel mounting. Modular housings can also be grouped into plug frames with or without latches, which mate with receptacle housings. Typically, these are used as quick disconnects for electrical power distribution in office furniture and panels. Cable Mounted Products AMP Power Series 175 Two-pole (battery) housings accept coldheaded contacts (4-1/0 AWG). Basically, these connectors offer the same features as the two-pole Series 50 connectors. AMP Power Series 50 Two-pole (battery) housings are available in bulk quantities or in kit form (i.e., 1 housing and 2 contacts). These high durability connectors are designed for repeated mating and unmating. AMP Power Series 180 These stackable, single-pole connectors accept cold-headed contacts (4-1/0 AWG). Most features are similar to the smaller, single-pole, Series 120 connectors. AMP Power Series 50 Finger Probe Resistant (FPR) This new, 2-pole, FPR version helps prevent finger access, which allows it to be more safely used at elevated voltages and in user access areas. AMP Power Series 350 Rugged, 2-pole housings accept only loose piece, cold-headed contacts (1/0-300 MCM). Rated at 275 A, these connectors have been tested up to 275 A, with 4/0 AWG wire. AMP Power Series 75 Single-pole, stackable housings, in locking and non-locking versions, are available in a variety of colors. Housings accept stamped and formed or cold-headed contacts. Bulk quantities and connector kits (1 housing and 1 contact) can be ordered. Accessories include: mounting wings for through-panel or surface mounting and mounting clamp sets for ganging housings. Selection Guide Cold-headed Contact (AWG) Stamped & Formed Contact (AWG) 600 -- 16-20 30 600 -- 12-16 Yes 40* 600 -- 10-14 2-Pole No 50 600 6, 8, 10-12 6-10,10-12 75 Single-Pole Yes 75 600 6, 8,10-12 6-10,10-12 120 Single-Pole Yes 120 600 2, 4, 6 -- 120 2-Pole No 120 600 2, 4, 6 -- Blue, Gray (2-Pole) Blue, Gray, Orange, Yellow, Red Blue, Black, White, Green, Red Blue, Green, Red, Yellow, Orange, Gray Series Housing Type Stackable Housing Current Voltage, Max. Max. (A) (V, AC or DC) 15 Single-Pole Yes 15 30 Single-Pole Yes 45 Single-Pole 50 175 2-Pole No 175 600 1/0, 1, 2, 4 -- 180 Single-Pole Yes 180 600 1/0, 1, 2, 4 -- 350 2-Pole No 275** 600 1/0, 2/0, 3/0, 4/0, 300 MCM -- Housing Colors Approvals Blue, Black, White, Red Green, Yellow, Orange, Gray Blue, Black, White, Red Green, Yellow, Orange, Gray Blue, Black, White, Red Green, Yellow, Orange, Gray Red, Gray, Blue, Black, Yellow Blue, Black, White, Green, Red (Single-Pole) Blue, Black, White, Green, Red (Single-Pole) (R) C US File No. E28476 US File No. E28476 US File No. E28476 US File No. E28476 US File No. E28476 US File No. E28476 US File No. E28476 US File No. E28476 US File No. E28476 US File No. E28476 (R) C (R) C (R) C (R) C (R) C (R) C (R) C (R) C (R) C *Performance equivalent to competition **Tested to 275 Amps with 4/0 AWG wire 141 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series 15/30/45 Connectors (Single-Pole) Product Facts Single-Pole Housing Stamped and Formed Contact (Strip) .141 004 [3.58 0.1] I Color-coded UL 94V-0 Cable Mounted Products housings: blue, black, white, green, red, yellow, orange and gray I Genderless housings reduce inventory I 3 contact offerings available: Series 15, 30 and 45 I Built-in interlocking features (dovetails) allow stacking I Series 15/30/45, single-pole connectors designed to meet Amateur Radio Emergency Service (ARES)/Radio Amateur Civil Emergency Service (RACES) Standard Power Connector requirements I Plug frames (with or without latches) and receptacle housings accept stacked single-pole housings (2 to 8 poles) I File No. E28476 C US .390 [9.9] .311 [7.9] R .051 [1.3] .968 [24.6] When mated side-to-side, half rounds align to form a slot for roll pin insertion which helps protect against accidental dislodging of mated housing. Closed Barrel Contact (Loose Piece) Dovetails allow stacking in vertical, horizontal, or in block configurations. .150 [3.81] .331 [8.4] .630 [16.00] .311 [7.9] , n st .152 Dia. [3.86] .311 [7.9] .275 [6.99] AMP Power Series 15 Housing1 Contact Part Number Color Part Number Strip Form (16, 18, 20 AWG) Loose Piece (16-20 AWG) Blue Black White Green Red Yellow Orange Gray 1445957-1 1445957-2 1445957-3 1445957-4 1445957-5 1445957-6 1445957-7 1445957-8 1604113-1 (silver)2 1604113-2 (tin)2 1744042-1 (R) Material and Finish Housing--Polycarbonate, UL 94V-0 Retaining Spring--Stainless Steel Contacts--Copper with silver or tin plating Mounting Wings & Spacers-- Polycarbonate, UL 94V-0 Retaining Pins--Stainless steel AMP Power Series 30 Housing1 Electrical Characteristics Current Carrying Capability-- 40 A w/10 AWG wire (Series 45) 30 A w/12 AWG wire (Series 30) 20 A w/16 AWG wire (Series 15) Operating Voltage--600 V, AC or DC Dielectric Withstanding Voltage-- 2200 VDC Average Initial Contact Resistance--525 micro-ohms Contact Part Number Color Part Number Strip Form (12, 14, 16 AWG) Blue Black White Green Red Yellow Orange Gray 1445957-1 1445957-2 1445957-3 1445957-4 1445957-5 1445957-6 1445957-7 1445957-8 1604112-1 (silver)3 1604112-2 (tin)3 Color Blue Black White Green Red Yellow Orange Gray Mechanical Characteristics 1 2 Related Product Data Accessories--page 151 Loose Piece (12-16 AWG) 1744041-1 Dimensions shown above. AMP Power Series 45 Housing1 Contact Retention--25 lbs. [111.2 N] Average Mating/Unmating Force--4.7 [20.9 N] Max. Wire Insulation Diameter-- 175 [18.16] Wire Size Range--10-20 AWG [5-0.5 mm2] .290 [7.36] Contact Part Number Strip Form (10, 12, 14 AWG) Part Number 1445957-1 1445957-2 1445957-3 1445957-4 1445957-5 1445957-6 1445957-7 1445957-8 Housings are bulk packaged. Use Applicator Part No. 1385450-3 1445962-1 (silver)4 1445962-2 (tin)4 3 4 Use Applicator Part No. 1385468-3 Use Applicator Part No. 1385469-3 Note: Tyco Electronics does NOT recommend intermating connectors with different contact platings. Note: All part numbers are RoHS compliant. 142 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series 50 Connectors (2-Pole Battery) 2-Pole Housing Product Facts Cold-headed Contact I Color-coded UL 94V-0 1.38 [35.05] .290 Ref. [7.37] .500 [12.7] .323 [8.2] 1.90 [48.23] 1.23 [31.2] *Inside Diameter 6 AWG .222 [5.64] 8 AWG .187 [4.75] 10-12 AWG .150 [3.81] Cable Mounted Products housings: gray, red, blue, yellow and black; other colors available upon request Note: Black color housing has the same mechanical key as the gray housing I Mechanical keys help prevent two different voltage color-coded housings from mating I Polarity (+ and -) molded into housings I Genderless housings reduce inventory I Cold-headed contact wire range: 6, 8, 10-12 AWG (Taped version of the cold-headed contacts available.) I File No. E28476 C US * Stamped and Formed Contact (on Reel) 1.28 [32.64] .625 [15.88] (R) AMP Power Series 50 (2-Pole) Housing2,3 Material and Finish Housing--Polycarbonate, UL 94V-0 Retaining Spring--Stainless Steel Contacts--Copper with silver plating Reducing Bushings--Copper with silver plating Contact2 Color Part Number Red 647845-3 Gray 647845-4 Blue 647845-5 Black4 647845-7 Yellow 647845-8 Cold-headed Contact and Formed contacts, on Reel 6Stamped and Formed contacts, on Reel 5Stamped Electrical Characteristics Current Carrying Capability-- 50 Amps per circuit w/6 AWG wire Max. Operating Voltage--600 V, AC or DC Dielectric Withstanding Voltage-- 2200 VDC Average Initial Contact Resistance--200 micro-ohms Wire Size 6 AWG 10-12 AWG 6 AWG 10-12 AWG 6 AWG 10-12 AWG 6 AWG 10-12 AWG 6 AWG 10-12 AWG 8 AWG 6-10 AWG 10-12 AWG Part Number 647877-1 647879-1 647877-1 647879-1 647877-1 647879-1 647877-1 647879-1 647877-1 647879-1 647878-1 1604433-17 1604433-27 Connector Kit Part Number1 647892-3 647893-3 647892-4 647893-4 647892-5 647893-5 647892-7 647893-7 647892-8 647893-8 -- 1 Housing and 2 contacts. Housings and contacts are bulk packaged. 3 Mechanical keys molded in housings generally will engage only with housings of same color. 4 Black color housing has the same mechanical key as the gray housing. 5 Use Heavy Duty Mini-Applicator (HDM) for 6 to 8 AWG - Part Number 1385663-2 (Use with AMP-O-LECTRIC Model K Terminator) 6 Use Heavy Duty Mini-Applicator (HDM) for 10 to 12 AWG - Part Number 1385664-2 (Use with AMP-O-LECTRIC Model K Terminator) 7 Use Power Lock Machine Part Number 68296-1 1 2 Mechanical Characteristics Contact Retention--50 lbs. [222.4 N] Average Mating/Unmating Force-- 15 lbs. [66.7 N] Max. Wire Insulation Diameter-- .44 [11.18] Wire Size Range--6-12 AWG (also 6-16 AWG w/Reducing Bushings) Voltage Key Color Chart Related Product Data Accessories--page 151 Housing Color Voltage Yellow Red Gray Blue Black 12V 24V 36V 48V 80V Color code given for various voltages is only a suggestion, other codes and keys available upon request. Note: All part numbers are RoHS compliant. 143 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series 50 FPR (Finger Probe Resistant) Connectors Product Facts Cold-headed Contact 2-Pole Housing Complies with UL 60950 finger probe requirements I Utilizes AMP Power Series 50 contacts I Brown and white housing colors available (other colors possible) I Two keying configurations available (up to 6 keying configurations possible) I File No. E28476 C US Cable Mounted Products I 1.38 [35.05] .290 Ref. [7.37] .500 [12.7] .323 [8.2] 2.20 .016 [55.98 0.4] (R) 1.23 [31.2] *Inside Diameter 6 AWG .222 [5.64] 8 AWG .187 [4.75] 10-12 AWG .150 [3.81] * Stamped and Formed Contact (on Reel) 1.28 [32.64] 6.72 [17.08] Material and Finish Housing--Polycarbonate, UL 94V-0 Retaining Spring--Stainless Steel Contacts--Copper Reducing Bushings--Copper with silver plating AMP Power Series 50 FPR (2-Pole) Housing1,2 Electrical Characteristics Color Current Capability--50 A max. Voltage Rating--600 V, AC or DC Dielectric Withstanding Voltage-- 2200 VDC Mechanical Characteristics Meets UL finger probe as outlined in UL 60950 Contact Retention--50 lbs. [222.4 N] Wire Size--6-12 AWG [15-3 mm2] Max. Wire Insulation Diameter-- .44 [11.18] Wire Size Part Number Brown 1604342-1 White 1604342-2 6 AWG 8 AWG 10-12 AWG Contact Part Number1 Cold-headed5 Stamped and Formed/Strip3,4,6 Loose Piece 647877-1 647878-1 647879-1 On Tape 647754-1 647755-1 647756-1 On Reel 6-10 AWG 1604433-16 10-12 AWG 1604433-26 Housings and contacts are bulk packaged. 2 Mechanical keys molded in housings will engage only with housings of same color. 3 Use Heavy Duty Mini-Applicator (HDM) for 6 to 8 AWG - Part Number 1385663-2 (Use with AMP-O-LECTRIC Model K Terminator) 4 Use Heavy Duty Mini-Applicator (HDM) for 10 to 12 AWG - Part Number 1385664-2 (Use with AMP-O-LECTRIC Model K Terminator) 5 Hand Tool for Cold-headed Contact - Part Number 1526955-1 Taped version can be terminated using the AMP-TAPETRONIC Machine 6 Use Power Lock Machine Part Number 68296-1 1 Related Product Data Accessories--page 151 Applications Uninterruptible Power Supplies Power Supplies I Battery Banks I I Note: All part numbers are RoHS compliant. 144 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series 75 Connectors (Single-Pole) Housing without Locking Feature Product Facts Housing/Spring Subassembly Housing/Spring Subassembly Contact Contact Cable Mounted Products Color-coded UL 94V-0 housings: blue, black, white, green and red I Genderless housings reduce inventory I Cold-headed contact wire range: 6, 8, 10-12 AWG I Stamped and formed contacts available: 6-8 AWG Part Number 1604433-1 (strip); 10-12 AWG Part Number 1604433-2 (strip) I File No. E28476 C US I Housing with Locking Feature Stamped and Formed Contact (on Reel) Cold-headed Contact (R) .290 Ref. [7.37] .500 [12.7] Material and Finish Housing--Polycarbonate, UL 94V-0 Retaining Spring--Stainless Steel Contacts--Copper with silver plating Reducing Bushings--Copper with silver plating Mounting Wings--Polycarbonate, UL 94V-0 Retaining Pins--Stainless steel .323 [8.2] Related Product Data *Inside Diameter 6 AWG .222 [5.64] 8 AWG .187 [4.75] 10-12 AWG .150 [3.81] Housing2 Color Part Number Cold-headed Contact2 Wire Size Part Number Connector Kit Part Number1 Non-Locking Version Blue Black White Green Red 1445715-1 1445715-2 1445715-3 1445715-4 1445715-5 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 647877-1 647877-1 647877-1 647877-1 647877-1 1445716-1 1445716-2 1445716-3 1445716-4 1445716-5 1445715-6 1445715-7 1445715-8 1445715-9 1-1445715-0 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 647877-1 647877-1 647877-1 647877-1 647877-1 1445716-6 1445716-7 1445716-8 1445716-9 1-1445716-0 Locking Version Blue Black White Green Red *Samples available on loose housing and contacts only. Contacts Description Wire Size Part Number Die Set Part Number3 Cold-headed (Loose Piece)4 6 AWG 8 AWG 10-12 AWG Cold-headed (Tape)3, 4 6 AWG 8 AWG 10-12 AWG Stamped and Formed (Strip) 6-8 AWG 10-12 AWG 647877-1 647878-1 647879-1 647754-1 647755-1 647756-1 1604433-1 1604433-2 -- -- -- 68344-1 68344-1 68313-1 -- -- Mechanical Characteristics Contact Retention--50 lbs. [222.4 N] Average Mating/Unmating Force--15 lbs. [66.7 N] Max. Wire Insulation Diameter-- .44 [11.18] Wire Size Range--6-12 AWG [15-3 mm2] * AMP Power Series 75 (Single-Pole) Electrical Characteristics Current Carrying Capability (with 6 AWG)--Configuration: Single-Pole 75 A 1x2 Stacked 62 A 2x2 Stacked 60 A 1x3 Stacked 58 A 2x3 Stacked 52 A Operating Voltage--600 V, AC or DC Dielectric Withstanding Voltage-- 2200 VDC Average Initial Contact Resistance--200 micro-ohms 1.28 [32.64] 1.23 [31.2] Applicator Part No. for AMP-O-LECTRIC Model K Terminator -- -- -- -- -- -- 1385664-2 1385663-2 1 housing and 1 contact Housings and contacts are bulk packaged. 3 Taped version can be terminated using the AMP-TAPETRONIC machine Part Number 68250-1. 4 Use hand tool Part Number 1526955-1 for Cold-headed contacts 1 2 Accessories--page 151 Application Tooling--page 153 Note: All part numbers are RoHS compliant. 145 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series 120 Connectors (Single-Pole) Single-Pole Housing Cold-headed Contact .415 [10.5] 1.059 [26.89] Product Facts Color-coded modular housings: blue, black, white, green and red I Genderless housings reduce inventory I Cold-headed contact wire range: 2, 4, and 6 AWG I Built-in interlocking features (dovetails) allow stacking and wire routing I Self-wiping contacts increase product life and improve conductivity I Integral stainless steel locking spring in housing for contact retention I Rugged design I File No. E28476 C US Cable Mounted Products .921 [23.4] .883 [22.42] .883 [22.42] .480 [12.2] 1.99 [50.5] * *Inside Diameter 6 AWG .222 [5.64]; 4 AWG .295 [7.5]; 2 AWG .344 [8.74] AMP Power Series 120 (Single-Pole) Housing Color Blue Black White Green Red -- -- (R) Material and Finish Housing--Polycarbonate, UL 94V-0 Retaining Spring--Stainless Steel Contacts--Copper with silver plating Reducing Bushings--Copper with silver plating Mounting Clamp Sets--Aluminum 2.746 [69.74] .094 [2.4] I 1 Contact Part Number 1604001-1 1604001-2 1604001-3 1604001-4 1604001-5 -- -- Wire Size 2 AWG 2 AWG 2 AWG 2 AWG 2 AWG 4 AWG 6 AWG Part Number 1445995-1 1445995-1 1445995-1 1445995-1 1445995-1 1445996-1 1445997-1 Connector Kit Part Number1 1604002-1 1604002-2 1604002-3 1604002-4 1604002-5 -- -- 1 Housing and 1 contact. Electrical Characteristics Related Product Data Current Carrying Capability-- Single-Pole--120 A 2x1 Stacked Array--115 A 2x2 Stacked Array--115 A Voltage Rating--600 V (both AC and DC) Dielectric Withstanding Voltage-- 2200 VDC Average Initial Contact Resistance--136 micro-ohms Accessories--page 152 Application Tooling--page 153 Technical Documents--page 154 Mechanical Characteristics Contact Retention--100 lbs. [444.8 N] Average Mating/Unmating Force--8 lbs. [35.6 N] Temperature Rating-- -4F to 221F [-20C to 105C] Max. Wire Insulation Diameter-- .6 [15.24] Wire Size Range--2-6 AWG Note: All part numbers are RoHS compliant. 146 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series 120 Connectors (2-Pole Battery) 2-Pole Housing Cold-headed Contact 1.74 [44.31] .415 [10.5] Product Facts 2.50 [63.45] .811 [20.6] .480 [12.2] * *Inside Diameter 6 AWG .222 [5.64]; 4 AWG .295 [7.5]; 2 AWG .344 [8.74] AMP Power Series 120 (2-Pole) Color Gray Blue Gray Blue Gray Blue (R) Material and Finish Housing--Polycarbonate, UL 94V-0 Retaining Spring--Stainless Steel Contacts--Copper with silver plating Reducing Bushings--Copper with silver plating 1.99 [50.5] .921 [23.4] Panel-Mount Grooves 2 Plc. Cable Mounted Products Color-coded UL 94V-0 housings: gray and blue I Keying feature helps prevent two different voltage color-coded housings from mating I Genderless housings reduce inventory I Contact wire range: 2, 4, 6 AWG I Molded-in panel-mount grooves I Integral stainless steel locking spring in housing for contact retention I Rugged design I File No. E28476 C US I Housing2,3 Part Number 1445994-1 1445994-2 1445994-1 1445994-2 1445994-1 1445994-2 Contact2 Wire Size 2 AWG 2 AWG 4 AWG 4 AWG 6 AWG 6 AWG Part Number 1445995-1 1445995-1 1445996-1 1445996-1 1445997-1 1445997-1 Connector Kit Part Number1 1445998-1 1445998-2 1445999-1 1445999-2 1446000-1 1446000-2 1 Housing and 2 contacts. Housings and contacts are bulk packaged. 3 Mechanical keys molded in connectors will engage only with connectors of same color. 1 2 Electrical Characteristics Current Carrying Capability-- 115 A with 2 AWG Voltage Rating--600 V (both AC and DC) Dielectric Withstanding Voltage-- 2200 VDC Avg. Initial Contact Resistance-- 136 micro-ohms Voltage Key Color Chart Housing2,3 Color Gray Blue Voltage 36 V 48 V Color code given for various voltages is only a suggestion, other codes and keys available upon request. Mechanical Characteristics Contact Retention--100 lbs. [444.8 N] Average Mating/Unmating Force--18 lbs. [80.1 N] Temperature Rating-- -4F to 221F [-20C to 105C] Max. Wire Insulation Diameter-- .6 [15.24] Wire Size Range--2-6 AWG Related Product Data Accessories--page 152 Application Tooling--page 153 Technical Documents--page 154 Note: All part numbers are RoHS compliant. 147 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series 175 Connectors (2-Pole Battery) 2-Pole Housing Product Facts Color-coded UL 94V-0 housings: yellow, orange, red, gray, blue, and black I Keying feature helps prevent two different voltage color-coded housings from mating I Genderless housings reduce inventory I Contact wire range: 1/0, 1, 2, 4 AWG I Integral stainless steel locking spring in housing for contact retention I Reducing bushings down to 10 gauge I File No. E28476 C US Cold-headed Contact Cable Mounted Products I 2.35 .03 [59.8 0.8] .50 .016 [12.7 0.4] Dia. 3.08 [78.2] Inside Diameter .516.005 [13.10.13] for 1/0 AWG .512.005 [13.00.13] for 1 AWG, 2 AWG, and 4 AWG 1.0 [25.4] 2.11 [53.5] (R) Material and Finish Housing--Polycarbonate, UL 94V-0 Retaining Spring--Stainless Steel Contacts--Copper with silver plating Reducing Bushings--Copper with silver plating AMP Power Series 175 (2-Pole) Color Yellow Orange Red Gray Blue Black3 Electrical Characteristics Current Carrying Capability-- 175 Amp @ 80.42F [26.9C] T-Rise with 1/0 AWG wire Voltage Rating--600 V (both AC and DC) Dielectric Withstanding Voltage-- 2200 VDC Avg. Initial Contact Resistance-- 100 micro-ohms Housing Part Number 1604037-1 1604037-2 1604037-3 1604037-4 1604037-5 1604037-6 4 AWG 1604044-1 1604044-2 1604044-3 1604044-4 1604044-5 1604044-6 Connector Kit Part Numbers1, 2 2 AWG 1 AWG 1604043-1 1604045-1 1604043-2 1604045-2 1604043-3 1604045-3 1604043-4 1604045-4 1604043-5 1604045-5 1604043-6 1604045-6 1/0 AWG 1604042-1 1604042-2 1604042-3 1604042-4 1604042-5 1604042-6 1 Housing and 2 contacts. Housings and contacts are bulk packaged. 3 Black housing mates with any other housing. 1 2 Contacts (Cold-headed) Wire Size 4 AWG 2 AWG 1 AWG 1/0 AWG Mechanical Characteristics Average Mating/Unmating Force--25 lbs. [111.21 N] Max. Wire Insulation Diameter-- .750 [19.05] Wire Size Range--1/0, 1, 2, 4 AWG [53, 40, 35, 21 mm2] Contact Retention--300 lbs. [1,334.47 N] Temperature Rating-- -4F to 221F [-20C to 105C] Part Number 1604040-1 1604039-1 1604041-1 1604038-1 Voltage Key Color Chart Housing Color Yellow Orange Red Gray Blue Black Related Product Data Accessories--page 152 Application Tooling--page 153 Technical Documents--page 154 Voltage 12 V 18 V 24 V 36 V 48 V 80 V Color code given for various voltages is only a suggestion, other codes and keys available upon request. Note: All part numbers are RoHS compliant. 148 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series 180 Connectors (Single-Pole) Single-Pole Housing Product Facts Color-coded modular housings: blue, black, white, red and green I Genderless housings reduce inventory I Contact wire range: 1/0, 1, 2, 4 AWG I Integral stainless steel locking spring in housing for contact retention I Built-in interlocking features (dovetails) allow stacking and wire routing I Reducing bushings down to 10 gauge I File No. E28476 C US Cold-headed Contact I 2.35 .03 [59.8 0.8] .50 .016 [12.7 0.4] Dia. 1.01 [25.6] Cable Mounted Products 3.25 [82.6] Inside Diameter .516.005 [13.10.13] for 1/0 AWG .512.005 [13.00.13] for 1 AWG, 2 AWG, and 4 AWG .93 [23.5] 1.07 [27.2] (R) AMP Power Series 180 (Single-Pole) Material and Finish Housing Housing--Polycarbonate, UL 94V-0 Retaining Spring--Stainless Steel Contacts--Copper with silver plating Mounting Clamp Sets--Aluminum Reducing Bushings--Copper with silver plating Color Blue Black White Red Green 1 2 Electrical Characteristics Part Number 1604062-1 1604062-2 1604062-3 1604062-4 1604062-5 4 AWG 1604395-1 1604395-2 1604395-3 1604395-4 1604395-5 Connector Kit Part Numbers1,2 2 AWG 1 AWG 1604396-1 1604397-1 1604396-2 1604397-2 1604396-3 1604397-3 1604396-4 1604397-4 1604396-5 1604397-5 1/0 AWG 1604398-1 1604398-2 1604398-3 1604398-4 1604398-5 1 Housing and 1 contact. Housings and contacts are bulk packaged. Current Carrying Capability-- (1/0 AWG Wire) 1 x 1 -- 180 A, 84.9F [29.4C] T-Rise 2 x 1 -- 165 A, 78.3F [25.7C] T-Rise 2 x 2 -- 150 A, 76.6F [24.8C] T-Rise Voltage Rating--600 V (both AC and DC) Dielectric Withstanding Voltage-- 2200 VDC Avg. Initial Contact Resistance-- 100 micro-ohms Contacts (Cold-headed) Wire Size 4 AWG 2 AWG 1 AWG 1/0 AWG Part Number 1604040-1 1604039-1 1604041-1 1604038-1 Mechanical Characteristics Average Mating/Unmating Force--20 lb. [89 N] Max. Wire Insulation Diameter-- .900 [22.86] Wire Size Range--1/0, 1, 2, 4 AWG [53, 40, 35, 21 mm2] Contact Retention--170 lb. [756 N] Temperature Rating-- -4F to 221F [-20C to 105C] Related Product Data Accessories--page 152 Application Tooling--page 153 Technical Documents--page 154 Note: All part numbers are RoHS compliant. 149 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series 350 Connectors (2-Pole Battery) 2-Pole Housing Product Facts Color-coded UL 94V-0 housings: yellow, orange, red, gray, blue, and green I Keying feature helps prevent two different voltage color-coded housings from mating I Genderless housings reduce inventory I Contact wire range: 1/0, 2/0, 3/0, 4/0, 300 MCM I Replaceable contacts I Integral stainless steel locking spring in housing for contact retention I File No. E28476 C US Cold-headed Contact Cable Mounted Products I .811 .016 [20.6 0.4] O .256 Dia. [6.5] 2 holes 3.083 .004 [78.3 1.0] 1.299 .02 [33.0 0.5] 1.38 [35.0] .961 Dia. [24.4] 1.14 [29.0] 4.23 [107.46] * *Inside Diameter .437 .488 .579 .642 .752 (R) 1.31 [33.2] Material and Finish Housing--Polycarbonate, UL 94V-0 Retaining Spring--Stainless Steel Contacts--Copper with silver plating Reducing Bushings--Copper with silver plating .004 .004 .004 .004 .004 [11.10 [12.40 [14.70 [16.30 [19.10 0.10] 0.10] 0.10] 0.10] 0.10] for for for for for 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 300 MCM Note: 300 MCM contact dimensions shown, unless otherwise noted. AMP Power Series 350 (2-Pole) Housing Color Part Number Yellow 1604050-1 Orange 1604050-2 Red 1604050-3 Gray 1604050-4 Blue 1604050-5 Green 1604050-6 Electrical Characteristics Current Carrying Capability-- 275 Amp @ 83.3F [28.5C] T-Rise with 4/0 AWG wire Voltage Rating--600 V, AC or DC Dielectric Withstanding Voltage-- 2200 VDC Average Initial Contact Resistance--50 micro-ohms 1 2 1/0 AWG 1604060-1 1604060-2 1604060-3 1604060-4 1604060-5 1604060-6 Connector Kit Part Numbers1,2 2/0 AWG 3/0 AWG 4/0 AWG 1604059-1 1604058-1 1604057-1 1604059-2 1604058-2 1604057-2 1604059-3 1604058-3 1604057-3 1604059-4 1604058-4 1604057-4 1604059-5 1604058-5 1604057-5 1604059-6 1604058-6 1604057-6 300 MCM 1604056-1 1604056-2 1604056-3 1604056-4 1604056-5 1604056-6 1 Housing and 2 contacts. Housings and contacts are bulk packaged. Contacts (Cold-headed) Wire Size 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 300 MCM Mechanical Characteristics Contact Retention--500 lbs. [2224.1 N] Average Mating/Unmating Force--30 lbs. [133.5 N] Max. Wire Insulation Diameter-- 1.10 [27.94] Temperature Rating-- -4F to 221F [-20C to 105C] Wire Size Range--1/0, 2/0, 3/0, 4/0, 300 MCM [53, 67, 85, 107, 152 mm2] Part Number 1604055-1 1604054-1 1604053-1 1604052-1 1604051-1 Voltage Key Color Chart Related Product Data Accessories--page 152 Application Tooling--page 153 Technical Documents--page 154 Reducing Bushing--(1/0 to 2/0 AWG) Part No. 1604121-6 Cable Clamp--Part No. 647688-1 Housing Color Voltage Yellow Orange Red Gray Blue Green 12V 18V 24V 36V 48V 72V Color code given for various voltages is only a suggestion, other codes and keys available upon request. Note: All part numbers are RoHS compliant. 150 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series Accessories AMP Power Series 15/30/45 Mounting Wings AMP Power Series 15/30/45 Accessories AMP Power Series 15/30/45 Hardware Kits Part Number Description Mounting Wings 1445960-1 Red, UL 94V-0 Spacers 1445959-1 Red, UL 94V-0, Short 1445959-2 Red, UL 94V-0, Long Retaining Pins for use with 15 A/30 A/45 A 1445886-4 .25 [6.35] length 1445886-5 .44 [11.18] length Cable Mounted Products Part Number Hardware Kits (Cable clamp, screws & retaining pins) 647747-3 647747-2 647747-1 Description 4 pole 6 pole 8 pole AMP Power Series 50 Accessories Part Number 1744077-1 1445762-1 647840-1 1445763-1 Description Dust Cover, Black Reducing Bushing -- 6 to 8 AWG Reducing Bushing -- 6 to 10-12 AWG Reducing Bushing -- 6 to 14-16 AWG Please contact Product Engineering or Product Management for availability. (permits use of smaller wires with 6 AWG contact Part Number 647877-1) AMP Power Series 75 Accessories Part Number Description Mounting Wings 1445729-1 Blue, oval mounting hole 1445729-2 Blue, round mounting hole Retaining Pins for use with 75 A/120 A/180 A 1445886-1 75 A/120 A/180 A hsgs, 1 high block 1445886-2 75 A/120 A/180 A hsgs, 2 high block Reducing Bushings for Series 50 A and 75 A 1445762-1 6 to 8 AWG 647840-1 6 to 10-12 AWG 1445763-1 6 to 14-16 AWG Mounting clamp set part numbers available. Note: All part numbers are RoHS compliant. 151 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series Accessories (Continued) Cable Mounted Products AMP Power Series 120 Panel Mounting Clamp AMP Power Series 120 Accessories Part Number Type Retaining Pins for use with 75A/120A/180A 1445886-1 Single-Pole 1445886-2 Single-Pole Reducing Bushings 1604072-3 Single/2-Pole 1604072-2 Single/2-Pole 1604072-1 Single/2-Pole Mounting Clamp Sets 647721-1 Single-Pole 647722-1 Single-Pole Panel Mounting Clamp 1744090-1 2-Pole AMP Power Series 175 & 350 Handle Kit Description 1 high block 2 high block 2 to 4 AWG 2 to 6 AWG 2 to 8 AWG 2- & 4- pole configuration 3-pole configuration -- AMP Power Series 175, 180 & 350 Accessories Part Number Reducing Bushings 1604121-1 1604121-2 1604121-5 1604121-4 1604121-3 1604121-6 Handle Kit 647737-1 647737-2 1-647737-1 1-647737-2 Type Description 175/180 175/180 175/180 175/180 175/180 350 10 to 1/0 AWG 6 to 1/0 AWG 4 to 1/0 AWG 2 to 1/0 AWG 1 to 1/0 AWG 1/0 to 2/0 AWG 175 2-Pole 175 2-Pole 350 2-Pole 350 2-Pole Red Gray Red Gray AMP Power Series 175 & 180 Accessories AMP Power Series 175 Dust Cover Assembly Part Number Cable Clamps 647720-1 647719-1 Dust Cover 647691-1 647692-1 Type Description 180 180 2 pole version 3 pole version 175 175 Dust Cover Assembly (Shown) Dust Cover Housing Note: All part numbers are RoHS compliant. 152 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series Tooling The semiautomatic power Power Applicator applicator is designed to Part Number 68296-1 (Customer Manual 409-2661) produce a carefully con- 500 MCM Heavy Duty Cable Insulation Cable Cutter Stripper/Slitter Part No. 605742-1 (408-4557) Part No. 606700-1 (408-9688) * Designed to cut aluminum or copper cable up to 500 MCM. * Light weight tubular steel handles with hand grips * 21" overall length * Used on single or multiple conductor cable up to 1.75" in diameter Cable Mounted Products trolled uniform pressure crimp while providing a high rate of production. The applicator features matching dies that fully bottom at the completion of the crimp to provide proper crimp height. The one die set is fully adjustable to provide the full range of crimp heights for all wire sizes. Contact Extraction Tool Part No. 68265-1 or standard insulated screwdriver Hand Tools for Cold-Headed Contacts and Heavy-Duty Lug Terminals (Single-Indent Crimp) For AMP Power Series 50 and 75 Contacts Wire Size Strip Length Part No. (AWG) 6 647877-1 .475-.525 8 [12.06-13.33] 647878-1 10-12 647879-1 -- -- Tyco Electronics Crimp Tool Part No. 1526955-1 Includes Adapter Part Number Marking -- 1527508-1 OR American Electrical Terminal (AET) Crimp Tool Part No. T-406 Includes Adapter Part Number Marking A 5992 6 A 1527507-1 B 5991 B 1527505-1 C 5989 C No Adapter -- No Adapter -- Also For Heavy-Duty Lug Terminals Wire Size Strip Length (AWG) 7/16 [11.11] 4 1/2 [12.70] 1/0 2/0 2 1 3/0 4/0 11/16 [17.46] 11/16 [17.46] 9/16 [14.29] 5/8 [15.87] 3/4 [19.05] 13/16 [20.64] Pneumatic Tools for Cold-Headed Contacts (Dual-Indent Crimp) and Heavy-Duty Lug Terminals AMP Power Series Contacts Series Wire Size (AWG) 50/50 FPR/75 120 6 8 10-12 2 4 6 Part No. 647877-1 647878-1 647879-1 1445995-1 1445996-1 1445997-1 6 8 10-12 2 4 6 1/0 2 4 1 300 MCM 4/0 3/0 2/0 1/0 647877-1 647878-1 647879-1 1445995-1 1445996-1 1445997-1 1604038-1 1604039-1 1604040-1 1604041-1 1604051-1 1604052-1 1604053-1 1604054-1 1604055-1 400 Series Power Unit Preferred Alternate 400-BEC 400-BHD 400-BEC 400-BHD PICO* Pneumatic Tools** Locator Die Preferred Alternate 414DA-4583 414DA-4583 4582-1 9616-1 414DA-4582 Closure Dim. .152 [3.86] .152 [3.86] .134 [3.40] 414DA-4580 4580-1 None .200 [5.08] 500 Series Power Unit 50/50 FPR/75 120 175/180 350 500-DEC 500-D 514DA-7033 514DA-7033 514DA-7034 7033-1 7034-1 .152 [3.86] .152 [3.86] .134 [3.40] 500-DEC 500-D 514DA-7035 7035-1 None .200 [5.08] 500-DEC 500-D 514DA-10023 10034-1 None .225 [5.72] 500-D 514DA-10027 514DA-10026 514DA-10025 514DA-10024 514DA-10023 10023-2 10023-2 10023-2 10023-1 10023-1 None .475 [12.07] .400 [10.16] .360 [9.14] .325 [8.26] .225 [5.72] 500-DEC * Pico Corporation, 444 Constitution Ave., Camarillo, CA 93012-8505; Tel: (805) 388-5510 ** Pneumatic Tool consists of a power unit, die, and locator; it can be used as a portable hand tool, bench-mounted hand tool, or foot-controlled unit. Note: All part numbers are RoHS compliant. 153 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Series Connectors (Continued) Technical Documents Various technical documents are available for your use: Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. Cable Mounted Products 108-1349 108-1373 108-2104 108-2149 108-2150 108-2151 108-2152 108-2153 108-2154 108-2155 108-2156 AMPINNERGY WTB Connectors AMPINNERGY WTW Connectors AMP Power Series 50 Connectors AMP Power Series 15 Connectors AMP Power Series 30 Connectors AMP Power Series 45 Connectors AMP Power Series 75 Connectors AMP Power Series 120 Connectors AMP Power Series 175 Connectors AMP Power Series 180 Connectors AMP Power Series 350 Connectors Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-6044 114-6051 114-13071 114-13107 114-13118 114-13119 114-13127 AMPINNERGY WTB Connectors AMPINNERGY WTW Connectors AMP Power Series 50 (Double-Pole) and 75 (Single Pole) Connector Assemblies AMP Power Series 120 (Single- and Double-Pole) Connector Assemblies AMP Power Series 175 (Double-Pole) and 180 (Single-Pole) Connector Assemblies AMP Power Series 350 (Double-Pole) Connector Assemblies AMP Power Series 15, 30 and 45 (Single-Pole) Connector Assemblies Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-3198 408-3236 408-3277 408-8636 408-8868 Inspection of AMPINNERGY System Power Contacts Installation of AMPINNERGY WTB Connectors AMPINNERGY Wire-To-Wire Stackable Connectors AMP Power Series 50 Connector Assemblies AMP Power Series 175 and 350 Connector Assemblies with Cable Clamp Kits 408-4557 408-4559 408-4561 408-8540 408-9688 408-9816 Heavy Duty Cable Cutter Hand Tool 605743-1 Heavy Duty Cable Cutter Hand Tool 605744-1 Heavy Duty Cable Cutter Hand Tool 6057469-1 Crimp Tool 1526955-1 Cable Stripper/Slitter Tool 606700-1 Handling of Reeled Products Test Summary 502-1136 502-1160 502-1166 502-1167 502-1172 502-1173 502-1189 502-1206 50/75 Product Evaluation 15/30/45 Product Evaluation 120 Product Evaluation 120 Competitive Evaluation AMP Power Series 175/180 Product Evaluation AMP Power Series 350 Product Evaluation 15/30/45 Intermate 15/30/45 Stamped and Formed Contact Evaluation Customer Manual 409-5128 AMP-O-LECTRIC Model K Terminator Machine 1-471273-2 Note: All part numbers are RoHS compliant. 154 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Domino Series Connectors Hot-Plug High Current Modular Power Connectors Key Features Modular construction Blind-mating High current CROWN BAND contacts Logic/Signal Locking system Uses ELCON drawer contacts Cable Mounted Products Typical Applications Power Supplies Telecommunications Automatic Test Equipment Computer Hardware Process Control Uninterruptible Power Systems All Domino products in this section are RoHS compliant The ELCON Domino connector system is a modular high-current connector system consisting of interchangeable modules which can provide AC, DC, logic and signal, float mounting, and pin sequencing. All Domino modules incorporate CROWN BAND technologies, tried and tested under the most arduous conditions. The high current capabilities virtually eliminate the need for bussing or splitting current, with resulting space savings and economies. The Domino connector system allows the user to configure a connector specific to an application, from off-the-shelf components. It can be purchased as separate modules and assembled by the user, but is more generally ordered as a connector assembly using an assembly part number which Tyco Electronics assigns to a specific configuration. Consult Tyco Electronics for assistance in laying out a new connector. If required, Domino connector assembly is simple: once the locking rails are cut to size, the only tool required is a Phillips screwdriver for tightening the end-caps. Most Domino contacts are the same as used in ELCON drawer connectors. Modules A through E and R are sold as housings with retention clips; the contacts are ordered separately. See page 80 for available contact options and plating information, page 67 for tooling. Modules K, L, and M are sold pre-loaded with contacts. Domino assemblies are shipped complete with contacts. The Domino system is ideal for use with hot-pluggable power supplies of the type employed for load-sharing and/or redundant power for computer systems. Current interruption capability is standard in the L module and an available option in the A module. The CROWN BAND contact is a small louvered cylindrical receptacle of beryllium copper. Manufactured on progressive dies to allow consistent, even insertion and withdrawal forces, its design helps ensure maximum surface contact area for minimum voltage drop and minimum heat generation. CROWN BAND contacts also provide excellent shock and vibration resistance. 155 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Domino Series Connectors (Continued) A Modules -- 3 x #12 Power Contacts, Hot-Plug option available Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Cable Mounted Products Specifications: Contact rating 35 Amps UL, 20 Amps CSA, 250V; Hot-plug 35 Amps UL, 30 Amps CSA, 120 V ac, 50 cycles; Fully loaded module nominal forces: insertion 9.2 lbs, extraction 5.5 lbs (Hot-plug insertion 11.5 lbs, extraction 6.4 lbs) Pin Housing (without contacts) Part Number 1648461-1 Socket Housing (without contacts) Part Number 1648466-1 B Modules -- 2 x #8 Power Contacts Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 75 Amps UL, 40 Amps CSA, 250V; Fully loaded module nominal forces: insertion 6.7 lbs, extraction 3.9 lbs Pin Housing (without contacts) Part Number 1648462-1 Socket Housing (without contacts) Part Number 1648467-1 C Modules -- 20 x #20 Signal Contacts Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 5 Amps UL, 4 Amps CSA, 125V; Fully loaded module nominal forces: insertion 2.4 lbs, extraction 2.6 lbs Pin Housing (without contacts) Part Number 1648463-1 Socket Housing (without contacts) Part Number 1648468-1 D Module -- 5 x #16 Power Contacts Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 18.6 lbs, extraction 13.0 lbs Note: All part numbers are RoHS compliant. Pin Housing (without contacts) Part Number 1648464-1 Socket Housing (without contacts) Part Number 1648469-1 156 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Domino Series Connectors (Continued) E Modules -- 14 x #16 Power Contacts Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 43.1 lbs, extraction 33.7 lbs Cable Mounted Products Pin Housing (without contacts) Part Number 1648465-1 Socket Housing (without contacts) Part Number 1648470-1 G Modules - Non-electrical Guide Module Note: May be turned through 180 in the horizontal plane Specifications: Guide pin type 303 Stainless Steel, passivated Guide Pin Part Number 1648505-1 Guide Socket Part Number 1648473-1 J Modules -- Jackscrew Locking Module Note: Select socket side to match desired orientation of T-handle in locked position Specifications: Corrosion resistant Steel Pin Side 4.20" T-Handle Part Number 1648482-1 Parallel Socket Side Part Number 6650679-1 Perpendicular Socket Side Part Number 6650680-1 Note: All part numbers are RoHS compliant. 157 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Domino Series Connectors (Continued) K Modules -- Electrically Active Ground/Guide Module Note: May be turned through 180 in the horizontal plane. Use Crimp Tool PN 1766453-1 Cable Mounted Products Specifications: Contact rating 40 Amps UL, 15 Amps CSA, 250V; Fully loaded module nominal forces: insertion 3.0 lbs, extraction 1.3 lbs Guide Pin # 10 AWG Crimp Part Number 6648508-1 Guide Socket # 10 AWG Crimp Part Number 6648476-1 M Modules -- Pre-installed Dual In-Line Crown Pin & Socket Specifications: Contact rating 125 Amps UL/CSA, 250V; Fully loaded module nominal forces: insertion 14.9 lbs, extraction 9.8 lbs Pin Module Ext. Threaded Part Number 6648499-1 Socket Module Ext. Threaded Part Number 6648454-1 Recommended torque value 40 lb.in (4.52 N.m) R Modules -- 2 x 1/4" Power Contacts Note: Supplied without contacts; available contacts: Crimp insertable/removable, Ext. Threaded insertable/non-removable, consult Tyco Electronics for contact part numbers and available Double Crown option Specifications: Contact rating 150 Amps UL, 110 Amps CSA, 250V; Fully loaded module nominal forces: insertion 9.4 lbs, extraction 6.0 lbs Socket Module (without contacts) Part Number 6648457-1 Pin Module (without contacts) Part Number 6648515-1 Spacer Module -- Non-electrical Note: any module may be ordered without contacts for use as spacers; consult sales engineer for options and part numbers. Note: All part numbers are RoHS compliant. 158 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Domino Series Connectors (Continued) Domino Assembly Mounting Accessories Screw Part Number 1766829-1, Steel Locking Rail Part Number 1648990-1, Aluminum alloy, gold anodized finish, 36" length. Requires cutting to size. Cable Mounted Products Locking Rail (at 1' interval) Part Number 1650469-1 End Caps -- Zinc die cast, CRS hardware, trivalent chromate finish End caps secure the modules when screwed into the locking rails providing rigid assembly and a means of mounting assembly to frames, bulkheads, etc. Float-mount styles correct for misalignment during mating. Any end cap may be used to mount either pin or socket sides. Fix-Mount, Guide Pin Part Number 6648259-1 A = 1.22 (30.98), B = .275 (6.98) Fix-Mount, Guide Socket Part Number 6648263-1 A = .175 (4.44) Float-Mount, Guide Pin Part Number 6648251-1 Standard A = 1.22 (30.98), B = .275 (6.98) Part Number 6648253-1 L-Module A = 1.62 (41.14), B = .125 (3.17) Float-Mount, Guide Socket Part Number 6648252-1 Standard A = .175 (4.44) Part Number 6648254-1 L-Module A = .325 (8.25) Note: All part numbers are RoHS compliant. 159 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Domino Series Connectors (Continued) Cable Mounted Products Domino Module Assembly Process 1. Align modules in desired order. 2. Measure length of assembly, and add .100" (2.54 mm) to determine overall rail length. Cut rails to length. 3. Slide locking rails into position on both sides of module assembly via the molded rail tracks. 4. Position end caps over locking rail ends and secure using Phillips head screws. 160 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Domino Connector Layout Form Instructions ENTER CUSTOMER INFORMATION 1. Indicate the connector layout by filling in the Module letter for each module required in the boxes below, one per box. Use one form per mated pair. 2. Contacts are required for most modules, and are sold separately. Please see the High Current Drawer Section Contacts for specific part numbers. 3. The left to right order of the modules should match the mating face views of the connector. 4. Sign, date and send the completed form to your local Tyco Electronics Sales Engineer. Upon receipt of this form, Tyco Electronics will generate a Customer Drawing for you to check and approve prior to connector production. Company Location Contact Name Title Telephone Fax Email Address Cable Mounted Products I am: End user Contract manufacturer (end user: ) Signature Today's Date Annual Quantity Required Pin Side: Socket Side: Jackscrew Socket Side Pin Side Socket Side Pin Side Socket Side Pin Side Socket Side Pin Side Socket Side Pin Side Socket Side Pin Side Socket Side A Modules B Modules C Modules D Modules E Modules G Modules 3 x #12 Power Contacts Hot Plug 2 x #8 Power Contacts 20 x #20 Signal Contacts 5 x #16 Power Contacts 14 x #16 Power Contacts Non-Electrical Guide Modules J Modules Jackscrew Locking Module Pin Side Pin Side Socket Side K Modules Electrically Active Guide/ Ground Module Socket Side Pin Side Socket Side M Modules R Modules Pre-Installed Dual In-Line Crown Pin & Socket 2 x /14" Power Contacts Domino Mounting Accessories Screw (Steel) Part Number 1766827-1 Locking Rail Aluminum Alloy, 36" length (must cut to size) Part Number 1648990-1 Locking Rail, 1' Interval Part Number 1650469-1 Fix-Mount End Cap Float-Mount End Cap with Guide Pin with Guide Pin Contacts Please reference Power Connectors & Interconnection Systems Catalog 1773096 for contact part numbers. Part Number Quantity Part Number Quantity Note: All part numbers are RoHS compliant. 161 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems HTS Power Connectors Cable Mounted Products Product Facts Heavy-duty, rectangular, multiple-position, pin and socket connectors Current rating: 10-500 A Voltage rating: 1-1.4 kV Number of contact positions: 1 through 216 Connectors are designated by four components: base and hood, and male and female inserts Contact inserts provide for three types of wire termination: screw (no crimp tool required), crimp (higher pin count), and cage clamp (fastest) HE Series inserts (screw terminated) are the most popular Bases provide environmental (IP 55, 65 and 68) and electrical protection (NEMA 4 and 4X) Bases share an industry standard panel cutout and mounting hole pattern Hoods offer top, side, or angled cable entry. Hoods are tapped to accommodate metric or PG fittings Automated tooling matched to contact DIN/VDE, UL, CSA and SEV approved HTS power connectors are heavy-duty, rectangular, multiple-position, pin and socket connectors. They are commonly referred to as "rectangular" or "European metal shell" connectors. HTS connectors are designated by four components: base and hood, and male and female inserts. The designation is driven by electrical specifications; pin count and current rating define the inserts needed. From 1 to 216 contact positions are available. Current ratings range from 10-500 A. The appropriate housing size (1-12) to accommodate selected inserts is then defined. Housing selection criteria include: base mounting style, latch type, hood cable entry location, and hood gland size. The most popular housing sizes are: Shell Size 1 (3 or 4 positions), Shell Size 3 (6 positions), Shell Size 6 (16 positions), Shell Size 8 (24 positions), and Shell Size 5 (25 positions). HTS connectors have many applications: industrial machinery (automotive, plastics, semiconductors, material handling, packaging and printing), and railroad and mass transit (A/C and brake subsystems, power transformers, door systems, switches and signals, and drive motor enclosures). For more information on the entire line of HTS heavy-duty connectors, see Catalog 889745-2. 162 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems HTS Power Connectors (Continued) Contact Inserts Series HVS High Variable System Zinc Frames Size 3 to 8 (acc. to Housing) For up to 6 Single Modules PBT Flammability Rating: acc. UL 94 V-0 Cable Mounted Products Material To offer a maximum of flexibility and reliability with a minimum of installation or maintenance effort Tyco Electronics developed the HVS product range (high variable system). This system enables customers to build their own application specific connection and due to the combination variety of the different modules customers benefit in terms of reduced costs (cost efficiency) and less mounting space. The HVS range comprises more than 25 different modules and the particular zinc frames which can then be mounted into all standard hoods and housings from Tyco Electronics. There is no tooling needed to put the modules in and out of the frame due to lever snap-in technology. Up to 6 single modules can be used in a size 8 frame whereby the customer can individually define the combination of modules. Signal, high current and high voltage, high density, Fire Wire, RJ45, USB, Coax, twisted pair, high speed and also pressure air are only some of the different connector modules. According to the insert contacts can be used individually. In combination with the Tyco Electronics' hoods and housings IP ratings of IP 65 or even IP 68 can be realized. Customers also benefit from EMI- and corrosion-protection dependent on housing. A large variety of customer specific applications complete the product range. For more information on the entire line of HTS heavy-duty connectors, see Catalog 889745-2. 163 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors Product Facts Replaces power lugs Locking feature "snaps" each contact to mating pin Up to 250 Amps per contact CROWN BAND connector technology provides low contact resistance Cable Mounted Products Typical Applications Power Distribution Systems Recognized under the Component Program of Underwriters Laboratories, File No. E28476 R The RAPID LOCK connector is a single-pole, quick connect/disconnect replacement for lug connections, used in bus bar and backplane power distribution applications. RAPID LOCK connectors allow a reliable and safe connection, as well as better serviceability, than bolt-fitted lugs. The cable mounted sockets have a right-angle configuration, and feature an insulator cap that provides the retention mechanism on the pin. The pin contacts can be attached to a bus bar by screw or swage, and to a backplane by press fit and backup screw. Note: All RAPID LOCK Products in this section are RoHS compliant. Secure Power Distribution Improved Ease of Service By replacing power lugs fitted using nuts and bolts, the RAPID LOCK connector offers an extremely secure interconnect mechanism that totally frees the power distribution system from the risk of loose connections, which can cause arcing. Service in the field becomes very easy with RAPID LOCK connectors because there are no nuts and washers to lose in the equipment. The RAPID LOCK connector is available with red or black color insulators. Safety Locking Feature The RAPID LOCK connector enjoys all the benefits of the ELCON CROWN BAND technology, providing a stable connection with excellent mechanical and electrical performance with ratings up to 300 Amps depending on wire gauge and application. A locking feature is provided on the pins for protection against accidental unlatching of the cable. Although connection of the cable is easily performed by hand, disconnection requires a simple tool to provide the leverage needed to overcome the locking feature. CROWN BAND Technology Note: All part numbers are RoHS compliant. 164 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors (Continued) RAPID LOCK Connectors Ordering Information Size Crimp Size #4 #2 12 mm Size Insulation Boot Red Grey 1651003-2 1651003-3 1766600-2 1766600-3 Black 1651003-1 1766600-1 #4/#8 #2 Materials Insulator Socket Contact Body CROWN BAND Pin Contact Electrical Current Rating @ 30C T-rise Contact Resistance Voltage Drop Mechanical Removal Tool Pin Blue N/A N/A N/A N/A N/A N/A N/A N/A 1857547-2 Swage 6648221-1 6648221-1 6648221-1 6648222-1 6648222-1 6648222-1 6648223-1 6648223-1 1857523-3 Screw -- N/A -- -- 6648224-1 -- 6648226-1 6648226-1 N/A Cable Mounted Products AWG #8 AWG #12 AWG #6 AWG #8 AWG #4 AWG #6 AWG #0 AWG #2 95 Sq. mm #8 Product Specifications Black 6648228-1 6648237-1 1766484-1 6648235-1 6648236-1 6648239-1 6648234-1 6648238-1 N/A Part Numbers Socket Red 6648228-2 6648237-2 1766484-2 6648235-2 6648236-2 6648239-2 6648234-2 6648238-2 1857547-1 Blue 1651003-4 1766600-4 Thermoplastic, UL 94V-0 flammability rated Copper alloy, plated Silver over nickel Beryllium Copper, plated Gold (30 micro inches minimum) over nickel Copper alloy, plated Silver over nickel Size 8 -- 50 Amps on 8 AWG wire Size 4 -- 115 Amps on 4 AWG wire Size 2 -- 145 Amps on 2 AWG wire Size 12 mm -- 250 Amps on 95 mm2 wire Size 8 -- 0.5m Size 4 -- 0.15 m Size 2 -- 0.12 m See graphs Part Number 1857376-1 Note: For more information about tooling, call Tooling Sales at 888-777-5917, (717)-810-2080 or e-mail toolingsales@tycoelectronics.com. Test Data Shown below is current versus temperature rise of the five different available socket sizes. Shown below is current versus voltage drop performance of the five different available socket sizes. Temperature Rise Voltage Drop 50 50 Socket 2 - #2 wire 4 - #4 wire 8 - #12 wire TEMPERATURE, C 40 35 Socket 2 - #2 wire 4 - #4 wire 8 - #12 wire 45 40 VOLTAGE DROP, mV 45 30 25 20 15 10 35 30 25 20 15 10 5 5 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 0 10 20 30 40 50 CURRENT, AMPERES 60 70 80 90 100 110 120 130 140 150 160 170 CURRENT, AMPERES Note: All part numbers are RoHS compliant. 165 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems RAPID LOCK Quick Connect Sockets and Pins Cable Mounted Sockets C D Cable Mounted Products RAPID LOCK sockets are crimped to AWG #4, #6 or #8 size cable depending on the application requirements. Envelope dimensions are common except for the crimp barrel diameter. E Part Number C Dimensions D E #8 1.080 27.43 .500 12.70 .500 12.70 #4 1.08 27.43 .500 12.70 .500 12.70 #2 1.280 32.51 .490 12.45 .640 16.26 12.0 mm 1.920 48.70 .930 23.70 .930 23.70 Size 6648228-X 6648237-X 1766484-X 6648235-X 6648236-X 6648239-X 6648234-X 6648238-X 1857178-X 1857547-X Cable AWG 8 12 6 8 4 6 0 2 1/0 3/0 Note: X refers to available color variants. Pin Contacts Press Fit Pin Contacts RAPID LOCK pin contacts are offered in either swage or screw & washer mounting options for .125" (3.18 mm) or 3 mm (.118") thick PCB or bus bars. Consult Tyco Electronics Customer Service for other bus bar and backplane thicknesses and designs. Attach Type Pin Size Screw and Washer #4 Swage #4 Mounts to Bus bar/Backplane Bus bar Bus bar Note: All part numbers include attachment hardware (screw, washer, etc.) Swage-Mount Pin Swage Washer B Part Number Size 6648221-1 #8 6648222-1 #4 6648223-1 #2 1857523-3* 12.0 mm Swage Attachment Tool A Pin Contact Dimensions A B .142 .550 3.81 13.97 .250 .550 6.35 13.97 .375 .550 9.53 13.97 .470 .850 12.00 21.70 *Requires washer Part Number 1857513-2 Screw-Mount Pin B Screw #8-32 Part Number Size 6648224-1 #4 6648226-1 #2 A Dimensions A .250 6.35 .375 9.53 B .550 13.97 .550 13.97 Conical Washer Pin Contact Flat Washer Note: All part numbers are RoHS compliant. 166 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Custom RAPID LOCK Connector Products In addition to the flexibility offered with standard RAPID LOCK connector products, the basic technology and standard components may also be packaged to suit specific customer needs. Some examples of custom packages are given below. Cable Mounted Products Snap-Lock Sockets Discrete pins are generally offered with or without a locking feature. A locking feature for a discrete socket is provided by a special two piece molding (94 V-0). This enables the socket to snap over a locking pin, and provides a 5 lb withdrawal force. The molding will also lock into a panel or holder of .125 (3.18) thickness. Part Numbers 1643279-1 1643279-2 1643279-3 1651766-1 Wire Size 8 AWG 4 AWG Color Black Red Blue Black Press-Fit Discrete Contacts Pins and sockets of the type shown are designed for press-fit to board or bus bar, and allow plug-in removal of a variety of board-mount components, discrete contacts, and flat-pack power supplies. Each socket contains a CROWN BAND contact, providing high current capacity and minimum loss, and accommodating misalignment. Note: All part numbers are RoHS compliant. 167 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 METRIC Power Connectors & Interconnection Systems Dimensions are millimeters over inches AMP Power Taps Cable Mounted Products Product Facts ACTION PIN contacts eliminate soldering Provides high current, separable connection to pc board traces Wire-to-board connection using common terminals All metal-to-metal assembly for long-term integrity Standard DIP outlines (7.62 x 2.54 [.300 x .100]), 10 positions, and 6.35 x 3.18 [.250 x .125], 6 and 10 positions, plus high current versions on 10.16 x 5.08 [.400 x .200] footprint in 4 and 6 positions, 7.62 x 2.54 [.300 x .100] in 8 positions, and both 2 and 3 position in-line 2.54 [.100] tab taps Low resistance interface Internally threaded tap to secure screw to terminal Anti-rotational embossments hold wire and terminal in place Standard power taps rated at 2.5 Amps per pin -- 6 position 15 Amps, 10 position 25 Amps current carrying capability High current power taps rated at up to 5 Amps per pin -- 2 position 10 Amps, 3 position 15 Amps, 4 and 6 position 20 Amps and 8 position 40 Amps 30 Amp inverse sex power tap AMP power taps are designed for the growing need for power to printed circuit board applications required in today's electronic industry. The taps provide a high current, separable connection to a pc board. Pin configuration is of the standard DIP outline with 7.62 x 2.54 [.300 x .100] or 6.35 x 3.18 [.250 x .125] for the standard versions, plus 10.16 x 5.08 [.400 x .200], 7.62 x 2.54 [.300 x .100] and in-line spacing for the high current versions. ACTION PIN contacts provide a low resistance interface with tin-plated through holes in the pc board, thereby eliminating the need for soldering. density option with current ratings from 10 Amps on the 2 position in-line 6.35 [.250] tab tap up to 40 Amps on the 8 position dual 6.35 [.250] tab tap. The variety of available power taps allow for various installation schemes. The uninsulated tap and low profile tap can be used in bus bar pattern. The high profile and low profile taps offer insulation protection from other components. The high current versions provide a greater power All AMP power tap configurations are easily inserted into the pc board with a simple Tyco Electronics or customer supplied tool. 168 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems AMP Power Taps (Continued) Material and Finish Connector Body and Lid -- Nylon, 105C 94V-0 rated Contact -- Copper alloy, bright tin-lead or tin plated Screw -- Plated steel Cover Screw Electrical and Mechanical Characteristics Cable Mounted Products Resistance -- 2 milliohms, max. (stud hole to ACTION PIN contact) Insertion Force -- 40 lbs. [177.9N], max. per pin Retention Force -- 7 lbs. [31.1N], min. per pin Anti-rotation Embossments Housing Technical Documents Product Specification 108-11030 Tap, Power Distribution Application Specification 114-11000 Tap, Power Distribution Handbook 5697 Guide to Application of ACTION PIN Connectors 7.62 x 2.54 [.300 x .100] Low Profile Tap 10 Position 7.62 x 2.54 [.300 x .100] High Profile Tap 10 Position 11.43 [.450] 14.35 [.565] 12.70 [.500] 6.99 [.275] 13.21 [.520] 9.14 [.360] 10.16 [.400] 4.57 [.180] 4.57 [.180] 2.54 [.100] Typ. 0.64 x 0.89 [.025 x .035] Posts 0.64 x 0.89 [.025 x .035] Posts 2.54 [.100] Typ. 7.62 [.300] 7.62 [.300] Part Number Tin Lead Tin Tap Version PCB Thickness Description Screw Hole Size High Profile 1.57-3.18 0.62-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 Housing and Contact Assembled With Screw1,2 Housing and Contact Assembled With Screw2 Housing and Contact Assembled With Screw2,3 Housing and Contact Assembled Without Screw 6-32 55557-4 5055557-4 6-32 55556-4 5055556-4 6-32 55673-2 5055673-2 M4 55556-9 5055556-9 Low Profile Low Profile Low Profile 1Cover not Assembled 2Screw Note: Part Numbers are RoHS compliant except: not Assembled Indicates 3No Anti-rotational Embossments "5 of 6 compliant" (lead in solderable interface only). 169 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems AMP Power Taps (Continued) Screws (6-32 X 1/4) Material and Finish 4.57 [.180] Resistance -- 2 milliohms, max. (stud hole to ACTION PIN contact) Insertion Force -- 40 lbs. [177.9N] max. per pin Retention Force -- 7 lbs. [31.1N] min. per pin Cable Mounted Products 11.43 [.450] Anti-rotation Embossments Electrical and Mechanical Characteristics B A Contact--Copper alloy, post plated bright tin-lead or tin plated Screw--Stainless steel, passivated C 0.64 x 0.89 [.025 x .035] D Size PCB Thickness A 7.62 x 2.54 .300 x .100 10 Position 6.35 x 3.18 .250 x .125 6 Position 6.35 x 3.18 .250 x .125 10 Position 1.57-3.18 .062-.125 11.18 .440 1.57-3.18 .062-.125 1.57-3.18 .062-.125 High Current* Power Taps 8.13 .320 14.48 .570 Dimensions B C 8.26 .325 2.54 .100 6.99 .275 3.18 .125 6.99 .275 Description D 3.18 .125 Part Number Tin Lead Tin Screw Size 7.62 .300 Without Screw 6-32 55558-3 5055558-3 With Screw 6-32 55558-4 5055558-4 6.35 .250 Without Screw 6-32 55323-5 5055323-5 With Screw 6-32 55323-9 5055323-9 6.35 .250 Without Screw 6-32 55323-6 5055323-6 With Screw 6-32 1-55323-0 1-5055323-0 Screws (M4) *Up to 20 Amps Material and Finish 6.35 [.250] Contact -- Phosphor bronze, tin-lead or tin plated Screw -- Stainless steel, passivated Washer -- Stainless steel B Electrical and Mechanical Characteristics Current Rating -- 20 Amps max. C A Insertion Force -- 40 lbs. [180N] max. per pin D Retention Force -- 7 lbs. [30N] min. per pin Dimensions B C Size PCB Thickness A 4 Position 1.57-3.18 .062-.125 9.09 .358 10.95 .431 5.08 .200 10.16 .400 6 Position 1.57-3.18 .062-.125 9.09 .358 10.95 .431 2.54 .100 10.16 .400 D Description With Screw, Washer Without Screw With Screw, Washer Without Screw Part Number Tin Lead Tin 213815-1 5213815-1 -- 216906-1 1 213816-1 5213816-1 -- 216907-1 1 1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lock-washers with a high surface contact area are strongly recommended. For High Current and FASTON Taps 4 Position B 6 Position Recommended PC Board Layout Drilled Hole Diameter-- 1.600.03 [.063.001] Cu Thickness-- 0.03-0.08 [.001-.003] SnPb Thickness-- 0.004 min. [.0002 min.] Type C Use with Hand Press 677430-1 A Finished Hole-- 1.36-1.54 [.054-.061] After Reflow-- 1.36-1.54 [.054-.061] A 10.16 .400 10.16 .400 I -- II -- III 10.16 .400 7.62 .300 IV Note: Part Numbers are RoHS compliant except: Indicates B 5.08 .200 2.54 .100 5.08 .200 2.54 .100 5.08 .200 2.54 .100 C 5.08 .200 5.08 .200 5.08 .200 5.08 .200 5.08 .200 7.62 .300 "5 of 6 compliant" (lead in solderable interface only). 170 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems AMP Power Taps (Continued) *Up to 5 Amps per pin Mating Connectors FASTON Receptacles B A Material and Finish C B Contact -- Phosphor bronze, post plated tin-lead or tin plated Screw -- Stainless steel, passivated Washer -- Stainless steel B Cable Mounted Products A Electrical and Mechanical Characteristics A D I Current Rating -- 5 Amps max. per pin Insertion Force -- 40 lbs. [180N] max. per pin For Recommended PC Board Layout, see page 170. II III D C C D B A B A IV III 1.39 x 1.54 .055 x .061 1.57 x 3.18 .062 x .125 1.57 x 3.18 .062 x .125 A 13.50 .531 5.08 .200 2.54 .100 Dimensions B C 10.75 18.50 .423 .728 13.49 -- .531 13.49 -- .531 IV 1.57 x 3.18 .062 x .125 10.16 .400 5.08 .200 13.49 .531 10.95 .431 V 3.18 .125 7.62 .300 2.54 .100 12.32 .485 12.70 .500 Style PCB Thickness I II D 2.54 .100 -- -- V 2.8 x 0.80 Tab .110 x .031 6.35 x 0.81 Tab .250 x .032 6.35 x 0.81 Tab .250 x .032 1-6.35 x 0.81 Tab .250 x .032 2-2.79 x 0.81 Tab .110 x .032 2-6.35 x 0.81 Tab .250 x .032 Description Part Number Receptacle Mating With Hole 338429-2 . Positive Lock With Hole 216926-1 . Positive Lock With Hole 216843-1 . Positive Lock With Hole Without Washer Without Screw 216905-11 Positive Lock With Dimple With Hole 167892-32 167892-62 FASTON Rcpt. Positive Lock 1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lockwashers with a high surface contact area are strongly recommended. 2Phosphor Bronze, post plated matte tin Note: All part numbers are RoHS compliant. 171 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Power Taps (Continued) Application Tooling/ PCB Layout For Standard Threaded Taps Only B Recommended PC Board Layout A Drilled Hole Diameter-- .0453.001 [1.150.03] After Plating .037-.043 [0.94-1.09] After Reflow-- .036-.043 [0.91-1.09] Cable Mounted Products A Dimensions B C .300 7.62 .100 2.54 .400 10.16 .250 6.35 .125 3.18 .250 6.35 .250 6.35 .125 3.18 .500 12.7 Size C .300 x .100 7.62 x 2.54 10 Position .250 x .125 6.35 x 3.18 6 Position 250 x .125 6.35 x 3.18 10 Position IMPACT TOOL (Ref) Installation and Extraction Tooling Impact Insertion Tool Number 313102-1 (Insertion Tip No. 58133-1 required) INSERTION TIP LOW-PROFILE POWER DISTRIBUTION TAP (Ref) Extraction Tool Part Number 68380-1 PC BOARD (Ref) For High Current and FASTON Taps C Type B 4 Position Use with Hand Press 677430-1 6 Position A Recommended PC Board Layout Drilled Hole Diameter-- .063.001 [1.600.03] Cu Thickness-- .001-.003 [0.03-0.08] SnPb Thickness-- .0002 min.[0.004 min.] Finished Hole-- .055-.061 [1.39-1.54] After Reflow-- .054-.061 [1.36-1.54] A .400 10.16 .400 10.16 I -- II -- III .400 10.16 .300 7.62 IV B .200 5.08 .100 2.54 .200 5.08 .100 2.54 .200 5.08 .100 2.54 C .200 5.08 .200 5.08 .200 5.08 .200 5.08 .200 5.08 .300 7.62 Installation Tooling Type Part Number 216906-1 216907-1 216926-1 216843-1 Upper Tool High Current Style III 216905-1 432847-1 High Current Style IV 5167892-3 167892-6 432849-1 High Current 4 & 6 Positions High Current Style I, II 432848-1 432845-1 Lower Tool 433600-2 or 432130-2 433600-2 or 432130-2 433600-2 or 432130-2 433600-2 or 432130-2 Note: All part numbers are RoHS compliant. 172 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666