General-purpose Relay G2RS Slim and Space-saving Power Plug-in Relay * Lockable test button models now available. * Built-in mechanical operation indicator. * Provided with nameplate. * AC type is equipped with a coil-disconnection self-diagnostic function (LED type). * High switching power (1-pole: 10 A). * Environment-friendly (Cd, Pb free). * Wide range of Sockets also available. LR Model Number Structure Model Number Legend G2R 1 2 3 4 5 6 7 5. Terminals S: Plug-in 6. Classification Blank: General-purpose N: LED indicator D: Diode ND: LED indicator and diode NI: LED indicator with test button NDI: LED indicator and diode with test button 7. Rated Coil Voltage 1. Relay Function Blank: General-purpose 2. Number of Poles 1: 1 pole 2: 2 poles 3. Contact Form Blank: SPDT 4. Contact Type Blank: Single Ordering Information List of Models Classification Plug-in terminal General-purpose Enclosure rating Unsealed Coil ratings Contact form SPDT AC/DC G2R-1-S DPDT G2R-2-S LED indicator G2R-1-SN G2R-2-SN LED indicator with test button G2R-1-SNI G2R-2-SNI Diode G2R-1-SD G2R-2-SD LED indicator and diode DC G2R-1-SND G2R-2-SND LED indicator and diode with test button G2R-1-SNDI G2R-2-SNDI Note: When ordering, add the rated coil voltage and "(S)" to the model number. Rated coil voltages are given in the coil ratings table. New model Example: G2R-1-S 12 VDC (S) Rated coil voltage General-purpose Relay G2RS 1 Accessories (Order Separately) Connecting Sockets Applicable Relay model Track/surface-mounting Socket Rise-up terminal Back-mounting Socket Screwless clamp terminal Screw terminal Terminals Model 1 pole * P2RF-05-ESS (See note.) * P2RF-05S (See note.) * P2RF-05-E PCB terminals + + G2R-1-S(N)(D)(ND)(NI)(NDI) * P2RF-05 Solder terminals (P2CM-ESS (option)) (P2CM-S (option)) P2R-05P, P2R-057P 2 poles * P2RF-08-ESS (See note.) * P2RF-08S (See note.) * P2RF-08-E PCB terminals + + G2R-2-S(N)(D)(ND)(NI)(NDI) * P2RF-08 Solder terminals (P2CM-ESS (option)) (P2CM-S (option)) P2R-08P, P2R-087P P2R-05A P2R-08A Note: Use of the P2CM Clip & Release Lever is recommended to ensure stable mounting. Accessories for Terminal Socket (Option) Rise-up terminal (P2RF-05-ESS, P2RF-08-ESS) Clip & Release Lever Screwless clamp terminal (P2RF-05S, P2RF-08S) P2CM-ESS (1pcs=1 bag of 10 pcs) Socket Bridge P2CM-S ---- Nameplate P2RM-SR (for AC), P2RM-SB (for DC) PYC-TR R99-11 Nameplate for MY Mounting Tracks Applicable Socket Description Track-connecting Socket Back-connecting Socket Model Mounting track 50 cm (l) x 7.3 mm (t): PFP-50N 1 m (l) x 7.3 mm (t): PFP-100N 1 m (l) x 16 mm (t): PFP-100N2 End plate PFP-M Spacer PFP-S Mounting plate P2R-P* *Used to mount several P2R-05A and P2R-08A Connecting Sockets side by side. Specifications Coil Ratings Rated voltage Rated current* 50 Hz AC Coil resistance* 60 Hz Coil inductance (H) (ref. value) Armature OFF 24 V 43.5 mA 37.4 mA 253 0.81 1.55 110 V 9.5 mA 8.2 mA 5,566 13.33 26.83 120 V 8.6 mA 7.5 mA 7,286 16.13 32.46 230 V 4.4 mA 3.8 mA 27,172 72.68 143.90 240 V 3.7 mA 3.2 mA 30,360 90.58 182.34 Rated voltage Rated current* Coil resistance* Coil inductance (H) (ref. value) Armature OFF DC Armature ON Armature ON 6V 87.0 mA 69 0.25 0.48 12 V 43.2 mA 278 0.98 2.35 24 V 21.6 mA 1,113 3.60 8.25 48 V 11.4 mA 4,220 15.2 29.82 Must operate voltage Must release voltage General-purpose Relay G2RS Power consumption (approx.) % of rated voltage 80% max. 30% max. Must operate voltage Must release voltage 110% Max. voltage 0.9 VA at 60 Hz Power consumption (approx.) % of rated voltage 70% max. 15% min. * The rated current and coil resistance are measured at a coil temperature of 23C with tolerances of 10%. 2 Max. voltage 110% 0.53 W Contact Ratings Number of poles 1 pole Load Resistive load (cos = 1) Inductive load (cos = 0.4; L/R = 7 ms) Resistive load (cos = 1) 2 poles Inductive load (cos = 0.4; L/R = 7 ms) Rated load 10 A at 250 VAC; 10 A at 30 VDC 7.5 A at 250 VAC; 5 A at 30 VDC 5 A at 250 VAC; 5 A at 30 VDC 2 A at 250 VAC; 3 A at 30 VDC Rated carry current 10 A 5A Max. switching voltage 440 VAC, 125 VDC 380 VAC, 125 VDC Max. switching current 10 A Max. switching power 2,500 VA, 300 W Failure rate (reference value) 100 mA at 5 VDC 5A 1,875 VA, 150 W 1,250 VA, 150 W 500 VA, 90 W 10 mA at 5 VDC Note: P level: 60 = 0.1 x 10-6/operation Characteristics Item 1 pole Contact resistance 100 m max. Operate (set) time 15 ms max. Release (reset) time AC: 10 ms max.; DC: 5 ms max. (w/built-in diode: 20 ms max.) Max. operating frequency Mechanical: Electrical: 2 poles AC: 15 ms max.; DC: 10 ms max. (w/built-in diode: 20 ms max.) 18,000 operations/hr 1,800 operations/hr (under rated load) Insulation resistance 1,000 M min. (at 500 VDC) Dielectric strength 5,000 VAC, 50/60 Hz for 1 min between coil and 5,000 VAC, 50/60 Hz for 1 min between coil and contacts*; contacts*; 3,000 VAC, 50/60 Hz for 1 min between contacts of different polarity 1,000 VAC, 50/60 Hz for 1 min between contacts of 1,000 VAC, 50/60 Hz for 1 min between contacts of same polarity same polarity Vibration resistance Destruction: Malfunction: 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Shock resistance Destruction: Malfunction: 1,000 m/s2 200 m/s2 when energized; 100 m/s2 when not energized Endurance Mechanical: Electrical: AC coil: 10,000,000 operations min.; DC coil: 20,000,000 operations min. (at 18,000 operations/hr) 100,000 operations min. (at 1,800 operations/hr under rated load) (DC coil type) Ambient temperature Operating: -40C to 70C (with no icing or condensation) Ambient humidity Operating: 5% to 85% Weight Approx. 21 g Note: Values in the above table are the initial values. *4,000 VAC, 50/60 Hz for 1 minute when the P2R-05A or P2R-08A Socket is mounted. Approved Standards UL 508 (File No. E41643) Model Contact form G2R-1-S SPDT Coil ratings 5 to 110 VDC 5 to 240 VAC G2R-2-S DPDT IEC/VDE (EN61810) Contact ratings Operations Contact form 10 A, 30 VDC (resistive) 10 A, 250 VAC (general use) TV-3 (NO contact only) 6 x 103 1 pole 6, 12, 24, 48 VDC 24, 110, 120, 230, 240 VAC 5 A, 440 VAC (cos = 1.0) 10 A, 250 VAC (cos = 1.0) 10 A, 30 VDC (0 ms) 100 x 103 5 A, 30 VDC (resistive) 5 A, 250 VAC (general use) TV-3 (NO contact only) 6 x 103 2 poles 6, 12, 24, 48 VDC 24, 110, 120, 230, 240 VAC 5 A, 250 VAC (cos =1.0) 5 A, 30 VDC (0 ms) 100 x 103 CSA 22.2 No.0, No.14 (File No. LR31928) Model Contact form G2R-1-S SPDT G2R-2-S DPDT Coil ratings 5 to 110 VDC 5 to 240 VAC Coil ratings Contact ratings Operations LR Number of poles Contact ratings Operations 10 A, 30 VDC (resistive) 10 A, 250 VAC (general use) TV-3 (NO contact only) 6 x 103 5 A, 30 VDC (resistive) 5 A, 250 VAC (general use) TV-3 (NO contact only) 6 x 103 Coil ratings Contact ratings Operations 1 pole 5 to 110 VDC 5 to 240 VDC 10 A, 250 VAC (general use) 7.5 A, 250 VAC (PF0.4) 10 A, 30 VDC (resistive) 5A, 30VDC (L/R=7ms) 100 x 103 2 poles 5 to 110 VDC 5 to 240 VDC 5 A, 250 VAC (general use) 2 A, 250 VAC (PF0.4) 5 A, 30 VDC (resistive) 3A, 30VDC (L/R=7ms) 100 x 103 General-purpose Relay G2RS 3 Engineering Data Maximum Switching Power Plug-in Relays G2R-2-S G2R-1-S 100 Switching current (A) AC inductive load (cos = 0.4) AC resistive load 10 DC resistive load DC inductive load (L/R = 7 ms) 1 0.1 1 10 100 Switching current (A) 100 AC resistive load DC resistive load 1 0.1 1000 AC inductive load (cos = 0.4) 10 DC inductive load (L/R = 7 ms) 1 10 Switching voltage (V) 100 1000 Switching voltage (V) Endurance Plug-in Relays G2R-2-S 10,000 5,000 1,000 250-VAC/30-VDC resistive load 500 100 250-VAC inductive load (cos = 0.4) 30-VDC inductive load (L/R = 7ms) 50 Endurance (x103 operations) Endurance (x103 operations) G2R-1-S 5,000 1,000 500 30-VDC inductive load (L/R = 7ms) 250-VAC/30-VDC resistive load 100 250-VAC 50 inductive load (cos = 0.4) Switching current (A) Switching current (A) Maximum voltage (%) Ambient Temperature vs Maximum Coil Voltage DC coil AC coil Note: The maximum voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage. Ambient temperature (C) 4 General-purpose Relay G2RS Technical and Environmental Properties Properties 1-Pole and 2 Pole Model Tracking Resistance Base 250 Environmental Protection RT 1 Flammability Class Base, Insulator, Spool Case, Indicator, Pushbutton Pollution degree 2 Creepage Distance 8 mm Clearance Distance 8 mm Contact Material AgSnIn UL 94V-0 UL 94V-2 Typical information for reference only The following data is provided as experimental and/or calculated data for reference only. These fall under the category of typical behaviour and the operation of individual relays will vary according to the exact operating conditions Typical Operate / Release times 1 pole model 2 pole model AC Type (operate / release time) 6 / 8 ms 6 / 10 ms DC Type (operate / release time) 12 / 4 ms 11 / 15 ms Multiple Contact DC Switching Capacity Switching capacity of DC resistive load Switching Current (A) 10 G2R-2-S 1 2 contacts in series 0.1 20 40 60 G2R-1S 80 100 120 140 160 180 200 220 Switching Voltage (Vdc) Load Reduction Factor 1 Switching Current (A) 0.8 0.6 0.4 1 0.8 0.6 0.4 0.2 Cos(p.f.) For AC inductive loads (such as solenoids, contactor coils, etc.) the reduction factor corresponding to cos(p.f.) (cosine of power factor) is multiplied by the rated current in order to identify the maximum allowable current. This approximation is not valid for loads with high inrush currents such as electric motors or fluorescent lamps. General-purpose Relay G2RS 5 Dimensions Note: All units are in millimeters unless otherwise indicated. Relays with Plug-in Terminals SPDT Relays G2R-1-S, G2R-1-SN, G2R-1-SNI G2R-1-SD, G2R-1-SND, G2R-1-SNDI Terminal Arrangement/Internal Connections (Bottom View) G2R-1-SD (DC) G2R-1-S 29 max. 1 13 max. 1 2 20 35.5 max. 5 4 3 G2R-1-SN, G2R-1-SNI (AC) 4.75 2 5 3 4 5 2 4 3 7.5 0.5 1 5 1 V 3 4 G2R-1-SN, G2R-1-SNI (DC) 1 DC 24 2 5 G2R-1-SND, G2R-1-SNDI (DC) 5.2 5.2 17.5 1 2 5 4 3 DPDT Relays G2R-2-S, G2R-2-SN, G2R-2-SNI G2R-2-SD, G2R-2-SND, G2R-2-SNDI Terminal Arrangement/Internal Connections (Bottom View) G2R-2-S 1 2 3 4 8 7 6 5 13 max. 2.5 7.4 6 35.5 max. General-purpose Relay G2RS 3 4 8 7 6 5 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5 5 19.4 2 1 G2R-2-SND, G2R-2-SNDI (DC) 5 1 G2R-2-SN, G2R-2-SNI (DC) 8.9 2.4 G2R-2-SN, G2R-2-SNI (AC) 6.2 20 29 max. 0.5 G2R-2-SD (DC) 1 2 3 4 8 7 6 5 Track/Surface Mounting Sockets P2RF-05-ESS 61 Terminal Arrangement (Top View) 42.5 11 34.1 24 14 8 15.6 8.5 12 6 dia. 31 9.25 3.2 dia. 20.6 5.2 77.6 5.2 3.5 A1 A2 Option (with Clip and Release Lever) Standard model 7.6 24 P2RF-08-ESS 61 42.5 Terminal Arrangement (Top View) 35.1 24 21 11 8.5 8 15.6 24 14 3.5 31 9.25 6 dia. 3.2 dia. 20.6 5 77.6 5 22 12 Option (with Clip and Release Lever) Standard model A1 A2 7.6 24 Accessories for P2RF-@-ESS Clip and Release Lever P2CM-ESS 14.5 21.7 19.7 37.1 5.8 2.1 4.5 8.4 15.6 34.4 13.2 22.9 General-purpose Relay G2RS 7 38.2 max. P2RF-05-S Terminal Arrangement (Top View) 36.5 max. 11 32.6 14 27.6 12 Option (with ejector and label attached) 92.0 max. Standard model 35.4 24.5 22.6 28.5 18.0 max. A1 A2 (5.3) 32.6 Terminal Arrangement (Top View) 38.2 max. P2RF-08-S 36.5 max. 21 11 24 14 32.6 27.6 22 12 (3.4) Standard model 35.4 92.0 max. 24.5 22.6 A1 A2 Option (with ejector and label attached) 28.6 18.0 max. (5.3) 32.6 Accessories for P2RF-@-S Socket Bridge Clip and Release Lever Insulating coating 9 14 16.8 40.35 36 L 1.2 dia. conductor (See note 1.) 8 General-purpose Relay G2RS Terminal Arrangement (Top View) P2RF-05-E Five, M3.5x7 2 48 max. 4 (14) 39.5 3 35.5 85.5 max. Mounting Holes (for Surface Mounting) 3.2-dia. hole (11) 2 (12) 39.50.1 3.5-dia. hole M3 or 3.5-dia. hole 5 (A1) (A2) 1 11.5 61 max. 16.0 max. Note: Pin numbers in parentheses apply to DIN standard. P2RF-08-E 2 Terminal Arrangement (Top View) 2 1.5 Eight, M3x8 48.0 max. Mounting Holes (for Surface Mounting) 3 39.5 (21) (22) (24) 6 3 7 5 2 4 (11) (12) (14) 3.2-dia. hole 35.5 85.5 max. 39.50.1 3.5-dia. hole 8 (A1) (A2) 5 61.0 max. 1 M3 or 3.5-dia. hole 11.5 16.0 max. P2RF-05 2 7 Terminal Arrangement (Top View) Five, M3.5 x 8 4-dia. holes Mounting Holes (for Surface Mounting) 4.2-dia. hole 35.5 71.5 max. 300.05 4 19.5 30 max. 19.5 max. M3 or 3.2-dia. hole 54 max. P2RF-08 2 7 Eight, M3.5 x 8 4-dia. holes Terminal Arrangement (Top View) Mounting Holes (for Surface Mounting) 4.2-dia. hole 35.5 71.5 max. 300.05 4 19.5 max. 19.5 30 max. 54 max. M3 or 3.2-dia. hole General-purpose Relay G2RS 9 Mounting Height of Relay with Track/Surface Mounting Sockets P2RF-@-E P2RF-@ 62.0 66.5 70.5 67.0 P2RF-@-S P2RF-@-ESS 72.0 70.6 65.0 74.6 28.6 (5.30) Back-connecting Sockets P2R-05P (1-pole) 4 1 Terminal Arrangement (Bottom View) 14.5 max. 7 Mounting Holes Tolerance: 0.1 4 6 4.5 6 35.5 max. 15 Five, 1.6-dia. holes 4.5 1.2 4 15 3.5 4 1.5 (5) 4 7 7 36.5 max. P2R-08P (2-pole) 4 0.3 14.5 max. 7 Terminal Arrangement (Bottom View) Mounting Holes 7.5 Eight, 1.3-dia. holes 5 5 35.5 max. 20 1 5 5 20 2.8 1.5 (4.3) 7.5 Terminal plate thickness: 0.3 10 36.5 max. General-purpose Relay G2RS 5 P2R-05A (1-pole) 7 14.5 max. 1.2 0.3 Terminal Arrangement (Bottom View) 6.7 3.8 35.5 max. 5 16.7 Panel Cutout Five, 3 x 1.8-dia. holes 13.60.1 6 36.5 max. Terminal plate thickness: 0.3 P2R-08A (2-pole) 7 30.50.2 7 14.5 max. 1.2 0.3 5 5 35.5 max. Recommended thickness of the panel is 1.6 to 2.0 mm 20 2.6 2.8 1.5 Eight, 3 x 1.2-dia. holes 7.5 Terminal plate thickness: 0.3 P2R-057P 0.7 14 max. 8.7 16.4 10.4 1 36.5 max. Terminal Arrangement (Bottom View) Mounting Holes Five, 1.6-dia. holes 40.1 60.1 37 max.29.6 4.50.1 150.1 8.7 40.1 5 7.4 70.1 41 max. P2R-087P 14 max. 7.5 Terminal Arrangement (Bottom View) 16.4 1 10.4 Mounting Holes 7.5 37 max. 29.1 Eight, 1.3-dia. holes 5 5 20 7.4 8.9 (8.1) 41 max. Mounting Height of Relay with Back-connecting Sockets G2R-@P G2R-@A G2R Relay 44.5 G2R Relay 38.0 P2R-_P Socket G2R-@7P P2R-_A Socket 47.5 General-purpose Relay G2RS 11 Mounting Tracks PFP-100N, PFP-50N PFP-100N2 16 7.30.15 4.5 4.5 15 25 25 25 25 10 10 1,000 (500) 350.3 27 270.15 350.3 15 (5) 15 1 25 25 15 25 25 10 10 24 29.2 1 1.5 1,000 It is recommended to use a panel 1.6 to 2.0 mm thick. End Plate Spacer 10 6.2 PFP-M PFP-S 16 12 5 1.8 1 50 1.8 11.5 10 M4 x 8 pan head screw 35.5 35.3 1.3 4.8 Precautions !Caution Do not use the test button for any purpose other than testing. Be sure not to touch the test button accidentally as this will turn the contacts ON. Before using the test button, confirm that circuits, the load, and any other connected item will operate safely. !Caution Check that the test button is released before turning ON relay circuits. !Caution If the test button is pulled out too forcefully, it may bypass the momentary testing position and go straight into the locked position. !Caution Use an insulated tool when you operate the test button. Precautions for P2RF-@-S Connection * Do not move the screwdriver up, down, or from side to side while it is inserted in the hole. Doing so may cause damage to internal components (e.g., deformation of the clamp spring or cracks in the housing) or cause deterioration of insulation. * Do not insert the screwdriver at an angle. Doing so may break the side of the socket and result in a short-circuit. 12 34.8 44.3 General-purpose Relay G2RS 16.5 General-purpose Relay G2RS 13 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. J140-E2-02 14 In the interest of product improvement, specifications are subject to change without notice. General-purpose Relay G2RS