PM100CVA060 - Powerex - Datasheet.Directory

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module

Three Phase

IGBT Inverter Output

100 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent

Power Modules are isolated base

modules designed for power

switching applications operating

at frequencies to 20kHz. Built-in

control circuits provide optimum

gate drive and protection for the

IGBT and free-wheel diode

power devices.

Features:

£ Complete Output Power

Circuit

£ Gate Drive Circuit

£ Protection Logic

– Short Circuit

– Over Temperature

– Under Voltage

Applications:

£ Inverters

£ UPS

£ Motion/Servo Control

£ Power Supplies

Ordering Information:

Example: Select the complete

part number from the table below

-i.e. PM100CVA060 is a 600V,

100 Ampere Intellimod™ Intelligent

Power Module.

Type Current Rating VCES

Amperes Volts (x 10)

PM 100 60

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.33 110.0

B 3.50 89.0

C 0.87 +0.04/-0.02 22.0 +1.0/-0.5

D 3.74±0.010 95.0±0.25

E 2.91±0.010 74.0±0.25

F 0.16 4.0

G 0.87 22.0

H 0.42 10.6

J 0.79 20.0

K 2.99±0.02 76.0±0.5

L 0.39 10.0

M 0.49 12.5

N 0.67 17.0

Dimensions Inches Millimeters

P 0.30 7.5

R 0.65 16.5

S M5 Metric M5

T 0.22 Dia. Dia. 5.5

U 0.56±0.010 14.1±0.25

V 1.72±0.012 43.57±0.3

W 0.57±0.012 14.6±0.3

X 2.90 73.7

Y 0.78 19.7

Z 0.10±0.010 2.54±0.25

AA 1.37±0.010 3.49±0.25

BB 0.02 SQ 0.64 SQ

CC 0.12 +0.04/-0.02 3.0 +1.0/-0.5

PM100CVA060

S NUTS (6 TYP.)

T (4 TYP.)

BK E

1 2 3 4

5 6 7 8

9 10 1112

13 14 15 16

17 18 19

N P B

U V W

TYP.

L - TYP.

X W

Z - TYP.

AA - TYP.

BB SQ PIN - TYP.

(19 PLACES)

CCØ

(4 PLACES)

TERMINAL CODE

1. WFO

2. VWPC

3. WP

4. VWP1

5. VFO

6. VVPC

7. VP

8. VVP1

9. UFO

10. VUPC

11. UP

12. VUP1

13. Br

14. FO

15. VNC

16. VN1

17. UN

18. VN

19. WN

DETAIL A

SEE

DETAIL A

OUT

TEMP

GND

VN1

VNC

W V U P

RfO

VCC

GND

OUT

GND

VCC

GND

OUT

GND

VCC

GND

OUT

GND

VWP1

WFO

VFO

UFO

VWPC

VCC

GND

OUT

GND

VVP1

VVPC

VCC

GND

OUT

GND

VUP1

VUPC

VCC

GND

NNC

RfO = 1.5k OHM

PM100CVA060

Intellimod™ Module

Three Phase IGBT Inverter Output

100 Amperes/600 Volts

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Absolute Maximum Ratings, Tj = 25°C unless otherwise speciﬁed

Characteristics Symbol PM100CVA060 Units

Power Device Junction Temperature Tj -20 to 150 °C

Storage Temperature Tstg -40 to 125 °C

Case Operating Temperature TC -20 to 100 °C

Mounting Torque, M5 Mounting Screws (Typical) — 17 in-lb

Mounting Torque, M5 Main Terminal Screws (Typical) — 17 in-lb

Module Weight (Typical) — 560 Grams

Supply Voltage, Surge (Applied between P - N, Surge Value) VCC(surge) 500 Volts

Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot.) 400 Volts

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts

Control Sector

Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts

Input Voltage Applied between (UP

, VP

, WP

, UN, VN, WN) VCIN 20 Volts

Fault Output Supply Voltage (Applied between FO-VNC, *FO-V*PC) VFO 20 Volts

Fault Output Current (Sink Current at FO Terminals) IFO 20 mA

IGBT Inverter

Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 600 Volts

Collector Current, ± (TC = 25°C) IC 100 Amperes

Peak Collector Current, ± (TC = 25°C) ICP 200 Amperes

Collector Dissipation (TC = 25°C) PC 338 Watts

PM100CVA060

Intellimod™ Module

Three Phase IGBT Inverter Output

100 Amperes/600 Volts

Powerex, Inc., E. 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise speciﬁed

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 158 — — Amperes

Short Circuit Current Delay Time toff(SC) VD = 15V — 10 — µS

Over Temperature Protection OT Trip Level 100 110 120 °C

(VD = 15V) OT

r Reset Level 85 95 105 °C

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

(-20°C ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts

Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC — 40 55 mA

VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA

Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts

Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts

Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA

IFO(L) VD = 15V, VFO = 15V — 10 15 mA

Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS

PM100CVA060

Intellimod™ Module

Three Phase IGBT Inverter Output

100 Amperes/600 Volts

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise speciﬁed

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA

VCE = VCES, VD = 15V, Tj = 125°C — — 10.0 mA

FWDi Forward Voltage VEC -IC = 100A, VD = 15V, VCIN = 15V — 2.20 3.30 Volts

Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 2.35 2.80 Volts

Pulsed, Tj = 25°C

VD = 15V, VCIN = 0V, IC = 100A, — 2.55 3.05 Volts

Pulsed, Tj = 125°C

Inductive Load Switching Times ton 0.4 0.8 2.1 µS

(Upper-Lower Arm) trr VD = 15V, VCIN = 0V ~ 15V — 0.2 0.3 µS

tC(on) VCC = 300V, IC = 100A, — 0.3 1.1 µS

toff Tj = 125°C — 1.8 2.9 µS

tC(off) — 0.6 1.2 µS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance Rth(j-c)Q Each Inverter IGBT — — 0.37 °C/Watt

Rth(j-c)D Each Inverter FWDi — — 0.70 °C/Watt

Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.027 °C/Watt

Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage VCC Applied across P-N Terminals ≤ 400 Volts

VCE(surge) Applied across Terminals ≤ 500 Volts

P-U, P-V, P-W, U-N, V-N, W-N

VD Applied between VUP1-VUPC, 15 ± 1.5 Volts

VN1-VNC, VVP1-VVPC, VWP1-VWPC

Input ON Voltage VCIN(on) Applied between ≤ 0.8 Volts

Input OFF Voltage VCIN(off) UP

, VP

, WP

, UN, VN, WN ≥ 4.0 Volts

Arm Shoot-Through Blocking Time tDEAD For IPM’s each Input Signal ≥ 2.5 µS

PM100CVA060

Intellimod™ Module

Three Phase IGBT Inverter Output

100 Amperes/600 Volts

Powerex, Inc., E. 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

COLLECTOR CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS)

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL)

0 50 100 150

1.0

VD = 15V

2.0

3.0

Tj = 25°C

Tj = 125°C

CONTROLSUPPLY VOLTAGE, V

D, (VOLTS)

COLLECTOR-EMITTER SATURATION VOLTAGE

VCE(SAT), (VOLTS)

COLLECTOR-EMITTER

SATURATON VOLTAGE CHARACTERISTICS

(TYPICAL)

0 13 15 17

1.0

2.0

3.0

IC = 100A

Tj = 25°C

Tj = 125°C

COLLECTOR-EMITTER VOLTAGE, V

CE(sat), (VOLTS)

COLLECTOR CURRENT, IC, (AMPERES)

OUTPUT CHARACTERISTICS

(TYPICAL)

0 1.0 2.0 30

VD = 17V

Tj = 25oC

100

150

COLLECTOR CURRENT, I

C, (AMPERES)

SWITCHING TIMES, ton, toff, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

101

101102103

100

10-1

ton

VCC = 300V

VD = 15V

toff

Tj = 25°C

Tj = 125°C

COLLECTOR CURRENT, I

C, (AMPERES)

SWITCHING TIMES, tc(on), tc(off), (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

101

101102103

100

10-1

VCC = 300V

VD = 15V

Tj = 25°C

Tj = 125°C

tc(on)

tc(off)

COLLECTOR CURRENT, I

C, (AMPERES)

SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE)

SWITCHING LOSS

CHARACTERISTICS (TYPICAL)

101

101102103

10-1

100

10-2

PSW(off)

PSW(on)

VCC = 300V

VD = 15V

Tj = 25°C

Tj = 125°C

PSW(off)

COLLECTOR CURRENT, I

C, (AMPERES)

REVERSE RECOVERY TIME, trr, (µS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

101

101102103

10-1

10-2

Irr

trr

VCC = 300V

VD = 15V

Tj = 25°C

Tj = 125°C

103

101

100

REVERSE RECOVERY CURRENT, Irr, (AMPERES)

100102

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

DIODE FORWARD CURRENT,IE, (AMPERES)

DIODE FORWARD CHARACTERISTICS

102

101

100

Tj = 25°C

Tj = 125°C

VD = 15V

0 1.0 2.0 3.0

CARRIER FREQUENCY, f

C, (kHz)

CIRCUIT CURRENT, ID, (mA)

CIRCUIT CURRENT VS.

CARRIER FREQUENCY

0 10 20 30

VD = 15V

100

150

N-SIDE

P-SIDE

Tj = 25°C

PM 100 CVA060 -01-.09

PM100CVA060

Intellimod™ Module

Three Phase IGBT Inverter Output

100 Amperes/600 Volts

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

CONTROL SUPPLY VOLTAGE, VD, (VOLTS)

SHORT CIRCUIT TRIP LEVEL, (VD = 15V) = 1.0

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

0 13 15 17

0.8

1.0

1.2 Tj = 25°C

JUNCTION TEMPERATURE, Tj, (°C)

SHORT CIRCUIT TRIP LEVEL, (Tj = 25°C) = 1.0

OVER CURRENT TRIP LEVEL

TEMPERATURE DEPENDENCY

20-60 100 180

0.8

1.0

1.2

VD = 15V

JUNCTION TEMPERATURE, Tj, (°C)

FAULT OUTPUT PULSE WIDTH TRIP LEVEL,

tFO (Tj = 25°C) = 1.0

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

20-60 100 180

0.8

1.0

1.2

VD = 15V

JUNCTION TEMPERATURE, Tj, (°C)

SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION,

TRIP-RESET LEVEL, UVt, UVr, (VOLTS)

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

(TYPICAL)

20-60 100 180

VD = 15V

UVt

UVr

TIME, (s)

TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT)

101

10-1 10010 1

100

10-1

10-2

10-3

10-2

10-3

SINGLE PULSE

STANDARD VALUE = Rth(j-c)Q = 0.37°C/W

TIME, (s)

TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(FWDi)

101

10-1 10010 1

100

10-1

10-2

10-3

10-2

10-3

SINGLE PULSE

STANDARD VALUE = Rth(j-c)D = 0.70°C/W

PM 100 CVA060 -OC1-.OC6