Fine Adjust Applicator for GET 0.64 mm Socket Terminals
Doc No: ATS-639016100 Release Date: 09-03-09 UNCONTROLLED COPY Page 1 of 5
Revision: B Revision Date: 09-14-09
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL
MOUTH
CRIMP HEIGHT
BEND
DOWN
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT
-
OFF
TAB
SEAM
FineAdjust Applicator
Applicator Tooling Specification Sheet
Order No. 63901-6100
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: GET 0.64 mm (Global Electronic Technology) Connector System Socket Terminal, 0.50 -
0.75mm² and 18-20 AWG.
Insulation Diameter
Wire Size IPC/WHMA-A620
Terminal Strip Length
Terminal
Series No.
Terminal
Order No. AWG mm²
mm In. mm In. mm In.
13933 1393366-2 Metric Only
0.50 1.60 .063 1.60
.063
4.40 .073
98853 98853-0014
Metric Only
0.50 1.60 .063 1.60
.063
4.40 .073
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Fine Adjust Applicator for GET 0.64 mm Socket Terminals
Doc No: ATS-639016100 Release Date: 09-03-09 UNCONTROLLED COPY Page 2 of 5
Revision: B Revision Date: 09-14-09
CRIMP SPECIFICATION
Bell mouth Cut-off Tab Maximum Conductor Brush
Terminal Series No. mm In. mm In. mm In.
13933 0.20 .008 0.50 .020 0.00-1.00 .000-.040
98853 0.20 .008 0.50 .020 0.00-1.00 .000-.040
Wire brush must be flush or below top of Conductor Crimp.
Punch Width (Ref)
Bend up Bend down Twist Roll Conductor Insulation
Terminal Series No.
Degree Degree mm In mm In
13933 2.5 2.5 1.6 1.6 1.78 .070 2.05 .081
98853 2.5 2.5 1.6 1.6 1.78 .070 2.05 .081
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the crimp profiles should measure the following:
Conductor Insulation Maximum
Wire Size Crimp Height Crimp Width Crimp Height
Crimp Width (Ref.)
Pull Force
Minimum
Terminal
Series No.
AWG mm2
mm In. mm In. mm In. mm In. N Lb.
13933 Metric Only
0.50 0.98-1.06
.040-.042
1.78-1.93
.070-.076
2.10 .083 2.05 .081 75.0
16.86
98853 Metric Only
0.50 0.98-1.06
.040-.042
1.78-1.93
.070-.076
2.10 .083 2.05 .081 75.0
16.86
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Fine Adjust Applicator for GET 0.64 mm Socket Terminals
Doc No: ATS-639016100 Release Date: 09-03-09 UNCONTROLLED COPY Page 3 of 5
Revision: B Revision Date: 09-14-09
PARTS LIST
FineAdjust Applicator 63901-6100
Item Order No Engineering No. Description Quantity
Perishable Tooling
63901-6170 63901-6170 Tool Kit (All “Y” Items) REF
1 63901-6101 63901-6101 Conductor Punch 1 Y
2 63901-6102 63901-6102 Conductor Anvil 1 Y
3 63901-6103 63901-6103 Insulation Punch 1 Y
4 63901-6104 63901-6104 Insulation Anvil 1 Y
5 63901-6105 63901-6105 Cut-Off Plunger 1 Y
6 63901-6106 63901-6106 Front Plunger Retainer 1 Y
Other Components
7 11-18-4094 60709A111 Feed Guide 1
8 63443-0021 63443-0021 Key 1
9 63443-0061 63443-0061 Wire stop 1
10 63443-6009 63443-6009 Rear Cover 1
11 63600-3351 63600-3351 Compression Spring 1
12 63700-0539 63700-0539 Cut-off Plunger Spring 1
13 63867-3007 63867-3007 Bottom Cap 1
14 63901-6107 63901-6107 Anvil Mount 1
15 63901-6108 63901-6108 Wire Hold Down 1
16 63901-6109 63901-6109 Front Plunger Striker 1
Frame
17 63800-4901 63800-4901 Top 1
18 63801-3281 63801-3281 Base 1
19 63801-4650 63801-4650 Track 1
Hardware
20 N/A N/A M3 by 6 Long SHCS 2**
21 N/A N/A M4 by 8 Long Set Screw 1**
22 N/A N/A M4 by 10 Long SHCS 2**
23 N/A N/A M4 by 12 Long BHCS 2**
24 N/A N/A M4 by 16 Long SHCS 1**
25 N/A N/A M4 by 50 Long SHCS 2**
26 N/A N/A M5 by 12 Long SHCS 1**
27 N/A N/A 2mm by 8 Long Roll Pin 1**
28 N/A N/A 3mm by 6 Long Roll Pin 1**
29 N/A N/A #10-32 by 1/4”Long BHCS 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Fine Adjust Applicator for GET 0.64 mm Socket Terminals
Doc No: ATS-639016100 Release Date: 09-03-09 UNCONTROLLED COPY Page 4 of 5
Revision: B Revision Date: 09-14-09
1
7
16
2
3
9
1
9
8
26
2
7
1
4
1
5
3
1
(2)
7
(2)
2
0
2
5
(2)
6
5
21
1
1
3
0
22
2
1
0
2
9
4
Figure
6
(2)
28
24
1
2
1
3
17
18
29
Assembly Drawing
Fine Adjust Applicator for GET 0.64 mm Socket Terminals
Doc No: ATS-639016100 Release Date: 09-03-09 UNCONTROLLED COPY Page 5 of 5
Revision: B Revision Date: 09-14-09
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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Molex:
63800-7955 63912-7870 63823-2475 63823-8875 63443-1225 63446-3623 11-17-1159 11-17-2026 63455-0112
62200-9099 63455-0021 62203-1008 19228-0107 63911-9900 19286-0368 69127-5012 63802-6570 63902-
2470 63806-2370 63465-0070 63902-4970 63445-1746 19289-0029 63801-7722 63443-2315 19286-0309
63463-0047 62200-1913 63827-1075 11-17-0102 63457-0077 11-17-1917 63457-0087 63903-0270 19286-0361
11-17-1403 62800-4117 11-17-0485 63456-0076 63443-7123 62203-1001 11-17-2048 63901-9870 62200-1100
63465-0080 62800-8637 11-17-0693 85178-0003 63457-0081 62203-0619 11-17-1460 63895-2870 63456-0080
85089-1055 63806-3870 19290-0352 63806-1305 69039-2599 63455-0109 63700-0063 63801-7206 11-01-0153
62500-1079 63464-0070 62800-4208 63806-2307 63902-8470 11-17-2284 63806-0870 63912-2870 63902-6970
63823-8475 11-17-1646 62800-9500 63455-0070 63456-0086 63454-0137 63801-5616 63454-0129 63902-6670
11-17-0437 62201-7513 11-17-1578 62300-5604 63443-1202 63902-5170 63806-2303 62800-5103 63813-8700
63600-6044 63801-5516 19290-0102 63454-0124 63901-8470 63823-2375 63454-0060 63902-6900 62203-1005
63455-0108 19047-5780