RCL e3 www.vishay.com Vishay Draloric Long Side Termination Thick Film Chip Resistors FEATURES * Enhanced power rating * Long side terminations * Enhanced thermal cycling performance * Pure tin solder contacts on Ni barrier layer, provides compatibility with lead (Pb)free and lead containing soldering processes * AEC-Q200 qualified * Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 RCL e3 resistors series are the perfect choice for most fields of power measurement electronics where reliability, stability, power dissipation, and robust design is of major concern. APPLICATIONS * Automotive Typical applications include power electronics in automotive and industrial appliances. * Industrial * Commercial TECHNICAL SPECIFICATIONS DESCRIPTION RCL0406 e3 Imperial size Metric size code RCL0612 e3 RCL1020 e3 RCL1218 e3 RCL1225 e3 0406 0612 1020 1218 1225 RR1016M RR1632M RR2550M RR3246M RR3263M 1 to 2.2 M; Jumper (0 ) 1 to 1 M; Jumper (0 ) 1 to 1 M Jumper (0) Resistance range Resistance tolerance 5 %; 1 % Temperature coefficient 200 ppm/K; 100 ppm/K Rated dissipation, P70 (1) Operating voltage, Umax. ACRMS/DC 0.25 W 0.5 W 50 V 75 V Permissible film temperature, F max. (1) 1.0 W 1.0 W 2.0 W (2) 200 V 200 V 200 V 300 V 300 V 155 C Operating temperature range -55 C to +155 C Max. resistance change at P70 for resistance range, |R/R| after: 1000 h 1.0 % 8000 h 2.0 % Permissible voltage against ambient (insulation): 1 min, Uins 100 V 100 V 300 V Notes (1) Please refer to APPLICATION INFORMATION below. (2) Specified power rating requires dedicated mounting conditions to achieve the required thermal resistance. APPLICATION INFORMATION When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted film temperature is not exceeded. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. Revision: 14-Sep-16 Document Number: 20046 1 For technical questions, contact: thickfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 RCL e3 www.vishay.com Vishay Draloric TEMPERATURE COEFFICIENT AND RESISTANCE RANGE TYPE / SIZE TCR 200 ppm/K 100 ppm/K Jumper, Imax. = 4 A 200 ppm/K 100 ppm/K Jumper, Imax. = 6 A 200 ppm/K 100 ppm/K Jumper, Imax. = 10 A 200 ppm/K 100 ppm/K Jumper, Imax. = 7 A 200 ppm/K 100 ppm/K Jumper, Imax. = 12 A RCL0406 e3 RCL0612 e3 RCL1020 e3 RCL1218 e3 RCL1225 e3 TOLERANCE 5% 1% 10 m 5% 1% 10 m 5% 1% 10 m 5% 1% 20 m 5% 1% 10 m RESISTANCE 1 to 1 M 1 to 1 M 0 1 to 1 M 1 to 1 M 0 1 to 1 M 1 to 1 M 0 1 to 2.2 M 1 to 2.2 M 0 1 to 1 M 1 to 1 M 0 E-SERIES E24 E24; E96 E24 E24; E96 E24 E24; E96 E24 E24; E96 E24 E24; E96 - Note * The temperature coefficient of resistance (TCR) is not specified for 0 jumpers. PACKAGING TYPE / SIZE RCL0406 e3 RCL0612 e3 RCL1020 e3 RCL1218 e3 RCL1225 e3 CODE QUANTITY EA = ET1 EB = ET5 EC = ET6 EA = ET1 EB = ET5 EC = ET6 EF = E02 EK = ET9 EG = E67 EH = E82 5000 10 000 20 000 5000 10 000 20 000 4000 4000 2000 4000 PACKAGING STYLE WIDTH PACKAGING DIMENSIONS O 180 mm/7" O 285 mm/11.25" O 330 mm/13" O 180 mm/7" O 285 mm/11.25" O 330 mm/13" PITCH 4 mm Paper tape acc. to IEC 60286-3, Type 1a 8 mm 4 mm 4 mm Blister tape acc. to IEC 60286-3, Type 2a 12 mm O 180 mm/7" 8 mm 4 mm PART NUMBER AND PRODUCT DESCRIPTION Part Number: RCL061210K0FKEA Part Number: RCL06120000Z0EA R C L 0 6 1 2 1 0 K 0 F K E MODEL RESISTANCE TOLERANCE TCR PACKAGING RCL0406 RCL0612 RCL1020 RCL1218 RCL1225 R = decimal K = thousand M = million 0000 = jumper F=1% J=5% Z = jumper K = 100 ppm/K N = 200 ppm/K 0 = jumper EA EB EC EF EG EH EK A Product Description: RCL0612 100 10K 1 % ET1 e3 Product Description: RCL0612 0R0 ET1 e3 RCL0612 100 10K 1% ET1 e3 MODEL TCR RESISTANCE TOLERANCE PACKAGING LEAD (Pb)-FREE RCL0406 RCL0612 RCL1020 RCL1218 RCL1225 100 ppm/K 200 ppm/K 10R = 10 1K = 1 k 10K = 10 k 1M0 = 1 M 0R0 = jumper 1% 5% ET1 ET5 ET6 ET9 E02 E67 E82 e3 = pure tin termination finish Revision: 14-Sep-16 Document Number: 20046 2 For technical questions, contact: thickfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 RCL e3 www.vishay.com DESCRIPTION Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A cermet film layer and a glass-over are deposited on a high grade (Al2O3) ceramic substrate with its prepared inner contacts on both sides. A special laser is used to achieve the target value by smoothly fine trimming the resistive layer without damaging the ceramics. The resistor elements are covered by a protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure tin on nickel plating. The result of the determined production is verified by an extensive testing procedure on 100 % of the individual chip resistors. Only accepted products are laid directly into the tape in accordance with IEC 60286-3 Type 1a and Type 2a (1). Vishay Draloric The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: * 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) * 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU * 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. ASSEMBLY APPROVALS The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapor phase as shown in IEC 61760-1 (1). The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, potting compounds and their processes, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. The resistors are qualified according to AEC-Q200. Where applicable, the resistors are tested in accordance with EN 140401-802 which refers to EN 60115-1, EN 60115-8 and the variety of environmental test procedures of the IEC 60068 (1) series. The resistors are RoHS-compliant, the pure tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. Solderability is specified for 2 years after production or requalification. The permitted storage time is 20 years. The immunity of the plating against tin whisker growth has been proven under extensive testing. RELATED PRODUCTS The RCA-LS e3, Sulfur Resistant, Long Side Termination Thick Film Chip Resistors series is designed for harsh environment applications. For ordering RCA-LS e3 products please refer to latest edition of datasheet, www.vishay.com/doc?20060. MATERIALS Vishay acknowledges the following systems for the regulation of hazardous substances: * IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (2) * The Global Automotive Declarable Substance List (GADSL) (3) * The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (4) for its supply chain Notes (1) The quoted IEC standards are also released as EN standards with the same number and identical contents. (2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474. (3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org. (4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table. Revision: 14-Sep-16 Document Number: 20046 3 For technical questions, contact: thickfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 RCL e3 www.vishay.com Vishay Draloric FUNCTIONAL PERFORMANCE Single Pulse 10000 1225 1218 1020 in work 0612 0406 100 1000 10 1st line 2nd line 2 nd line ^ Pmax. - Pulse Load (W) Axis Title 1000 1 100 0.1 0.01 0.000001 10 0.00001 0.0001 0.001 0.01 0.1 1 10 100 ti - Pulse Duration (s) 2nd line Maximum pulse load, single pulse; applicable if P 0 and n < 1000 and U U max.; for permissible resistance change equivalent to 8000 h operation Continuous Pulse 10000 1225 1218 1020 in work 0612 0406 100 1000 10 1st line 2nd line 2 nd line ^ Pmax. - Continuous Pulse Load (W) Axis Title 1000 1 100 0.1 0.01 0.000001 10 0.00001 0.0001 0.001 0.01 0.1 1 10 100 ti - Pulse Duration (s) 2nd line Maximum pulse load, continuous pulses; applicable if P P (amb) and U U max.; for permissible resistance change equivalent to 8000 h operation Pulse Voltage 10000 1020, 1218, 1225 700 600 1000 500 1st line 2nd line 2 nd line ^ Umax. - Pulse Voltage (V) Axis Title 800 400 300 0612 200 0406 100 100 0 0.000001 10 0.00001 0.0001 0.001 0.01 0.1 1 10 ti - Pulse Duration (s) 2nd line Maximum pulse voltage, single and continuous pulses; applicable if P P max.; for permissible resistance change equivalent to 8000 h operation Revision: 14-Sep-16 Document Number: 20046 4 For technical questions, contact: thickfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 RCL e3 www.vishay.com Vishay Draloric Derating 70 10000 RCL1225 2 1000 1.5 1st line 2nd line 2nd line P - Power Dissipation (W) Axis Title 2.5 RCL1020, RCL1218 1 100 RCL0612 0.5 RCL0406 0 -50 0 50 100 150 10 amb - Ambient Temperature (C) 2nd line Revision: 14-Sep-16 Document Number: 20046 5 For technical questions, contact: thickfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 RCL e3 www.vishay.com Vishay Draloric TESTS AND REQUIREMENTS All executed tests are carried out in accordance with the following specifications: The testing also covers most of the requirements specified by EIA/IS-703 and JIS-C-5201-1. EN 60115-1, generic specification EN 60115-8 (successor of EN 140400), sectional specification The tests are carried out under standard atmospheric conditions in accordance with IEC 60068-1, 4.3, whereupon the following values are applied: EN 140401-802, detail specification Temperature: 15 C to 35 C IEC 60068-2-xx, test methods Relative humidity: 25 % to 75 % The parameters stated in the Test Procedures and Requirements table are based on the required tests and permitted limits of EN 140401-802. The table presents only the most important tests, for the full test schedule refer to the documents listed above. However, some additional tests and a number of improvements against those minimum requirements have been included. Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). TEST PROCEDURES AND REQUIREMENTS IEC EN 60115-1 60068-2 (1) CLAUSE TEST METHOD TEST REQUIREMENTS PERMISSIBLE CHANGE (R) PROCEDURE Stability for product types: STABILITY CLASS 1 OR BETTER RCL e3 4.5 4.8 4.25.1 STABILITY CLASS 2 OR BETTER 1 to 2.2 M - Resistance - 1% 5% - Temperature coefficient (20 / -55 / 20) C and (20 / 155 / 20) C 100 ppm/K 200 ppm/K Endurance at 70 C U = P 70 x R or U = Umax.; whichever is the less severe; 1.5 h on; 0.5 h off - 70 C; 1000 h (1 % R + 0.05 ) (2 % R + 0.1 ) 70 C; 8000 h (2 % R + 0.1 ) (4 % R + 0.1 ) - Endurance at upper category temperature 155 C, 1000 h (1 % R + 0.05 ) (2 % R + 0.1 ) 4.24 78 (Cab) Damp heat, steady state (40 2) C; 56 days; (93 3) % RH; 4.37 67 (Cy) Damp heat, steady state, accelerated (85 2) C; (85 5) % RH; U = 0.1 x P 70 x R 100 V; 1000 h 4.25.3 - Climatic sequence: - 4.23.2 4.23 2 (Bb) dry heat 125 C; 16 h 4.23.3 30 (Db) damp heat, cyclic 55 C; 24 h; 90 % RH; 1 cycle 4.23.4 1 (Ab) cold -55 C; 2 h 4.23.5 13 (M) low air pressure 8.5 kPa; 2 h; (25 10) C 4.23.6 30 (Db) damp heat, cyclic 55 C; 24 h; 90 % RH; 5 cycles - DC load 1 (Aa) Cold -55 C; 2 h Rapid change of temperature 30 min at -55 C and 30 min at 125 C; 1000 cycles 4.23.7 4.19 14 (Na) Revision: 14-Sep-16 U= (1 % R + 0.05 ) (1 % R + 0.05 ) (2 % R + 0.1 ) (1 % R + 0.05 ) (2 % R + 0.1 ) (0.25 % R + 0.05 ) (0.5 % R + 0.05 ) P 70 x R Umax.; 1 min (1 % R + 0.05 ) no visible damage Document Number: 20046 6 For technical questions, contact: thickfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 RCL e3 www.vishay.com Vishay Draloric TEST PROCEDURES AND REQUIREMENTS IEC EN 60115-1 60068-2 (1) CLAUSE TEST METHOD TEST REQUIREMENTS PERMISSIBLE CHANGE (R) PROCEDURE Stability for product types: RCL e3 STABILITY CLASS 1 OR BETTER STABILITY CLASS 2 OR BETTER 1 to 2.2 M - Short time overload U = 2.5 x P 70 x R 2 x Umax.; whichever is the less severe; 5s - Single pulse high voltage overload Severity no. 4: U = 10 x P 70 x R or U = 2 x Umax.; whichever is the less severe; 10 pulses 10 s/700 s (1 % R + 0.05 ) no visible damage 4.39 - Periodic electric overload 15 x P 70 x R or U = 2 x Umax.; whichever is the less severe; 0.1 s on; 2.5 s off; 1000 cycles (1 % R + 0.05 ) no visible damage 4.40 - Electrostatic discharge (human body model) IEC 61340-3-1 (1); 3 pos. + 3 neg. discharges; ESD voltage acc. to the size (1 % R + 0.05 ) Vibration Endurance by sweeping; 10 Hz to 2000 Hz; no resonance; amplitude 1.5 mm or 200 m/s2; 7.5 h 4.13 4.27 (2 % R + 0.05 ) U= 4.22 6 (Fc) Solder bath method; Sn60Pb40 non-activated flux; (235 5) C; (2 0.2) s (0.25 % R + 0.05 ) no visible damage (0.5 % R + 0.05 ) no visible damage Good tinning ( 95 % covered) no visible damage 4.17 58 (Td) Solderability 4.18 58 (Td) Resistance to soldering heat Solder bath method (260 5) C; (10 1) s 4.29 45 (XA) Component solvent resistance Isopropyl alcohol; +50 C; method 2 No visible damage 4.32 21 (Uu3) Shear (adhesion) 17.7 N No visible damage 4.33 21 (Uu1) Substrate bending Depth 2 mm; 3 times (0.25 % R + 0.05 ) no visible damage, no open circuit in bent position 4.7 - Voltage proof U = 1.4 x Uins; 60 s No flashover or breakdown - Flammability, needle flame test IEC 60695-11-5 (1); 10 s No burning after 30 s 4.35 Solder bath method; Sn96.5Ag3Cu0.5 non-activated flux; (245 5) C; (3 0.3) s (0.25 % R + 0.05 ) (0.5 % R + 0.05 ) Note (1) The quoted IEC standards are also released as EN standards with the same number and identical contents. Revision: 14-Sep-16 Document Number: 20046 7 For technical questions, contact: thickfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 RCL e3 www.vishay.com Vishay Draloric DIMENSIONS T2 L H W T1 DIMENSIONS AND MASS TYPE / SIZE L (mm) W (mm) H (mm) T1 (mm) T2 (mm) MASS (mg) RCL0406 e3 1.0 0.10 1.6 0.10 0.35 0.10 0.2 +0.10 / -0.15 0.2 0.10 2 RCL0612 e3 1.6 0.20 3.2 0.20 0.55 0.10 0.35 0.15 0.25 0.15 11 RCL1020 e3 2.5 0.20 5.0 0.20 0.55 0.10 0.38 0.15 0.25 0.15 25.5 RCL1218 e3 3.2 +0.10 / -0.20 4.6 0.15 0.55 0.05 0.45 0.20 0.4 0.20 29.5 RCL1225 e3 3.2 0.20 6.3 0.20 0.70 0.10 0.8 0.20 0.4 0.20 55 SOLDER PAD DIMENSIONS X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING REFLOW SOLDERING TYPE / SIZE G (mm) Y (mm) X (mm) Z (mm) G (mm) Y (mm) X (mm) Z (mm) RCL0406 e3 0.30 0.80 1.95 1.90 0.35 0.60 1.75 1.55 RCL0612 e3 0.50 1.20 3.70 2.90 0.60 1.00 3.50 2.60 RCL1020 e3 1.30 1.25 5.50 3.80 1.30 1.10 5.25 3.50 RCL1218 e3 1.80 1.30 5.10 4.40 1.90 1.10 4.90 4.10 RCL1225 e3 1.10 1.80 6.80 4.70 1.20 1.60 6.60 4.40 Notes * The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g in standards IEC 61188-5-x (1) or in publication IPC-7351. Still, the given solder pad dimensions will be found adequate for most general applications. (1) The quoted IEC standards are also released as EN standards with the same number and identical contents. Revision: 14-Sep-16 Document Number: 20046 8 For technical questions, contact: thickfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. 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It is the customer's responsibility to validate that a particular product with the properties described in the product specification is suitable for use in a particular application. Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over time. All operating parameters, including typical parameters, must be validated for each customer application by the customer's technical experts. Product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited to the warranty expressed therein. Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining applications or for any other application in which the failure of the Vishay product could result in personal injury or death. Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners. (c) 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED Revision: 08-Feb-17 1 Document Number: 91000