PRODUCT SPECIFICATION APPLIANCE APPLICATIONS 1.0 SCOPE This product specification covers 3.18/(.125") X 0.51/(.020") flat blade type connectors in wire-to-wire, wire-to-board, and wire-to-"device" type connections. Two types of connectors are addressed: (1) standard - 7.50 mm (.295") centerline spacing series, and (2) custom connector housings. 2.0 PRODUCT DESCRIPTION The products described herein are useful in home appliances such as clothes washers, dryers, dish washers, and refrigerators. The terminals have integral secondary locks that, when activated (optional), substantially improve their locking reliability, and virtually eliminate terminal "back-outs." These connectors have long "through air" and "over surface" spacings to resist moisture and other pollutants that are present in appliances. The header assemblies are compatible with surface mount soldering processes. The terminals crimp to wire insulation with a maximum 4.57 mm (.180") outside diameter, and accommodate standard power cord insulation as well. The female terminal is fabricated from tin plated C26000. The male tab crimp terminal is fabricated from bare, un-plated C26000. The header terminal is fabricated from tin plated C26000. The male terminals are 3.18/(.125") X 0.51/(.020") tabs that are designed within the limits of the ANSI/NEMA Standards Publication / No. DC 2-1982. The terminations to #18, #16, and #14 AWG wires are accommodated as single crimps. Additionally, #18 AWG wire, UL 1015 only, is accommodated as a double crimp. This is a power connector, but it can be used as a dry circuit connector, too. (1) Standard - 7.50 mm (.295") Centerline Spacing Series: The plug and receptacle housings are molded from 66 nylon in its natural color, translucent white, unless otherwise indicated. The header housings are molded from glass filled 46 nylon in a black color. Also, the flammability classification for each housing material is listed below: PRODUCT NAME: PLUG HOUSING, 2 CIRCUIT (UL94V-2), NATURAL PLUG HOUSING, 2 CIRCUIT (UL94V-2), RED PLUG HOUSING, 3 CIRCUIT (UL94V-2), NATURAL PLUG HOUSING, 3 CIRCUIT (UL94V-2), RED PLUG HOUSING, 3 CIRCUIT (UL94V-2), BLUE PLUG HOUSING, 4 CIRCUIT (UL94V-2) PLUG HOUSING, 5 CIRCUIT (UL94V-2) PLUG HOUSING, 6 CIRCUIT (UL94V-2) MATERIAL NUMBER: 43180-1002 43180-3002 43180-1003 43180-3003 43180-4003 X-43180-1004 X-43180-1005 X-43180-1006 PANEL MOUNT PLUG HOUSING, 2 CIRCUIT (UL94V-2) PANEL MOUNT PLUG HOUSING, 3 CIRCUIT (UL94V-2) PANEL MOUNT PLUG HOUSING, 4 CIRCUIT (UL94V-2) PANEL MOUNT PLUG HOUSING, 5 CIRCUIT (UL94V-2) PANEL MOUNT PLUG HOUSING, 6 CIRCUIT (UL94V-2) REVISION: 4 ECR/ECN INFORMATION: EC No: UCP2005-2735 DATE: 06/07/2005 DOCUMENT NUMBER: PSX-43335-9999 TITLE: X-43384-1002 43384-1003 X-43384-1004 X-43384-1005 X-43384-1006 SHEET No. PRODUCT SPECIFICATION APPLIANCE APPLICATIONS 3.18/(.125) X 0.51/(.020) FLAT BLADE SYSTEM-TPA 1 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: J.LOWE A.DERR F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 2.0 PRODUCT DESCRIPTION (CONTINUED): PRODUCT NAME: RECEPTACLE HOUSING, 2 CIRCUIT (UL94V-2), NATURAL RECEPTACLE HOUSING, 2 CIRCUIT (UL94V-2), BLACK RECEPTACLE HOUSING, 2 CIRCUIT (UL94V-2), RED RECEPTACLE HOUSING, 3 CIRCUIT (UL94V-2), NATURAL RECEPTACLE HOUSING, 3 CIRCUIT (UL94V-2), BLACK RECEPTACLE HOUSING, 3 CIRCUIT (UL94V-2), RED RECEPTACLE HOUSING, 3 CIRCUIT (UL94V-2), BLUE RECEPTACLE HOUSING, 4 CIRCUIT (UL94V-2) RECEPTACLE HOUSING, 5 CIRCUIT (UL94V-2) RECEPTACLE HOUSING, 6 CIRCUIT (UL94V-2) MATERIAL NUMBER: 43335-1002 43335-2002 43335-3002 43335-1003 43335-2003 43335-3003 43335-4003 X-43335-1004 X-43335-1005 X-43335-1006 HEADER ASSEMBLY, 2 CIRCUIT, VERTICAL (UL94V-0) HEADER ASSEMBLY, 3 CIRCUIT, VERTICAL (UL94V-0) HEADER ASSEMBLY, 4 CIRCUIT, VERTICAL (UL94V-0) HEADER ASSEMBLY, 5 CIRCUIT, VERTICAL (UL94V-0) HEADER ASSEMBLY, 6 CIRCUIT, VERTICAL (UL94V-0) SEE SDA-43160-**** SEE SDA-43160-**** SEE SDA-43160-**** SEE SDA-43160-**** SEE SDA-43160-**** HEADER ASSEMBLY, 2 CIRCUIT, RIGHT ANGLE (UL94V-0) HEADER ASSEMBLY, 3 CIRCUIT, RIGHT ANGLE (UL94V-0) HEADER ASSEMBLY, 4 CIRCUIT, RIGHT ANGLE (UL94V-0) HEADER ASSEMBLY, 5 CIRCUIT, RIGHT ANGLE (UL94V-0) HEADER ASSEMBLY, 6 CIRCUIT, RIGHT ANGLE (UL94V-0) SEE SDA-43160-**** SEE SDA-43160-**** SEE SDA-43160-**** SEE SDA-43160-**** SEE SDA-43160-**** MALE TAB CRIMP TERMINAL, SMALL MALE TAB CRIMP TERMINAL, LARGE MALE TAB CRIMP TERMINAL, SIDE/SIDE DOUBLE CRIMPS FEMALE CRIMP TERMINAL, SMALL FEMALE CRIMP TERMINAL, LARGE 43178-1001 43178-2001 43178-3001 43375-0001 43375-1001 (2) Custom Connector Housings: These connector housings are molded from 66 nylon in its natural color, translucent white, unless otherwise indicated. The flammability classification for each connector housing listed below is UL94V-2 PRODUCT NAME: MATERIAL NUMBER: 3 CIR. PLUG HOUSING (SPECIAL POLARIZATION - COLOR = RED) 43180-0013 3 CIR. PLUG HOUSING (SPECIAL POLARIZATION - COLOR = BLACK) 43180-0023 6 CIRCUIT SWITCH HOUSING (UL94V-2) 43168-1006 24 CIRCUIT APPLIANCE TIMER HOUSING (UL94V-2) 43275-1024 3 CIRCUIT SWITCH HOUSING (UL94V-2) 43301-1003 24 CIR. APPLIANCE TIMER HOUSING (UL94V-2 - COLOR = BLACK) 43796-1024 3 CIR. 7.50 mm HOUSING (CENTER CIRCUIT IS VOIDED) 43335-1103 3 CIR. 7.50 mm HOUSING (SPECIAL POLARIZATION - COLOR = RED) 43335-3013 3 CIR. 7.50 mm HOUSING (SPECIAL POLARIZATION - COLOR = BLUE) 43335-4023 3 CIR. 7.50 mm HOUSING (SPECIAL POLARIZATION - COLOR = BLACK) 43335-5023 REVISION: 4 ECR/ECN INFORMATION: EC No: UCP2005-2735 DATE: 06/07/2005 DOCUMENT NUMBER: PSX-43335-9999 TITLE: SHEET No. PRODUCT SPECIFICATION APPLIANCE APPLICATIONS 3.18/(.125) X 0.51/(.020) FLAT BLADE SYSTEM-TPA 2 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: J.LOWE A.DERR F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS SEE PRODUCT DRAWING 4.0 RATINGS 4.1 VOLTAGE 600 volts Also, 1000 volts, mated, for the standard 7.50 mm (.295") centerline types (wire to wire only) Note that this value reverts to 600 volts when the system is not mated; before disconnecting a connector used with a higher potential than 600 volts, the effected leads must be discharged to either ground or to the chassis. 4.2 CURRENT AND APPLICABLE WIRES WIRE SIZE - TYPE 18 AWG - UL 1015 16 AWG - UL 1015 14 AWG - UL 1015 CURRENT LEVEL 12 AMPERES MAXIMUM TBD AMPERES MAXIMUM 15 AMPERES MAXIMUM 4.3 TEMPERATURE -40o centigrade to +75o centigrade 5.0 PERFORMANCE 5.1 ELECTRICAL REQUIREMENTS ITEM REVISION: 4 TEST CONDITION REQUIREMENT VOLTAGE DROP THE VOLTAGE DIFFERENCE BETWEEN AN UNINTERRUPTED 6" LENGTH OF #18 AWG (UL1015) WIRE, AND THE SAME 6" LENGTH THAT IS INTERRUPTED BY TWO CRIMPED TERMINALS THAT ARE MATED AND HAVE 12.0 AMPERES CURRENT FLOWING. (SEE SHEETS 6 & 7) 0.120 VOLTS MAX (INITIAL) INSULATION RESISTANCE MATE CONNECTORS WITH A VOLTAGE OF 500 VDC BETWEEN ADJACENT TERMINALS AND BETWEEN TERMINALS AND GROUND. 1000 MEGOHMS MIN (INITIAL) DIELECTRIC WITHSTANDING VOLTAGE MATE CONNECTORS WITH A VOLTAGE OF 5000 VAC FOR 1 MINUTE NO BREAKDOWN CONTACT RESISTANCE (LOW LEVEL) MATE CONNECTORS WITH A MAXIMUM VOLTAGE OF 20 MV AND A CURRENT OF 100 MA. 10.0 MOHMS MAX ECR/ECN INFORMATION: EC No: UCP2005-2735 DATE: 06/07/2005 DOCUMENT NUMBER: PSX-43335-9999 TITLE: SHEET No. PRODUCT SPECIFICATION APPLIANCE APPLICATIONS 3.18/(.125) X 0.51/(.020) FLAT BLADE SYSTEM-TPA 3 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: J.LOWE A.DERR F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS ITEM TEST CONDITION REQUIREMENT CONNECTOR MATING & UN-MATING FORCE INSERT AND WITHDRAW CONNECTORS AT A RATE OF 25 +/- 6 mm (1 +/- .250 INCHES) PER MINUTE MAX MIN INSERT WITHDRAW (3.0 LBS) (0.5 LBS) PER TERMINAL TERMINAL RETENTION FORCE IN HOUSING AXIAL PULL OUT FORCE ON THE TERMINAL IN THE HOUSING AT A RATE OF 25 +/- 6 mm (1 +/- .25 INCHES) PER MINUTE (RECEPTACLE TERMINAL) TERMINAL RETENTION FORCE IN HOUSING AXIAL PULL OUT FORCE ON THE TERMINAL IN THE HOUSING AT A RATE OF 25 +/- 6 mm (1 +/- .25 INCHES) PER MINUTE (MALE TAB CRIMP TERMINAL) VIBRATION AMPLITUDE: 1.50 mm (.060 IN.) PEAK-TO-PEAK CONTACT RESISTANCE SWEEP: 10-55-10 HZ IN ONE MINUTE 10.0 MOHMS MAX DURATION: 2 HOURS IN EACH X-Y-Z AXIS NO DISCONTINUITY GREATER THAN ONE MICROSECOND MECHANICAL SHOCK 50 G IN THE FORM OF THREE SAW TOOTH WAVEFORM SHOCKS IN EACH X-Y-Z AXIS. 20 LBS MIN (TPA NOT ACTIVATED) 25 LBS MIN (WITH TPA ACTIVATED) 30 LBS MIN (TPA NOT ACTIVATED) 30 LBS MIN (WITH TPA ACTIVATED) CONTACT RESISTANCE: 10.0 MOHMS MAX NO DISCONTINUITY GREATER THAN ONE MICROSECOND REVISION: 4 WIRE PULL OUT FORCE (AXIAL) APPLY AN AXIAL PULL OUT FORCE ON THE WIRE AT A RATE OF 25 +/- 6 mm (1 +/- .250 INCHES) PER MIN. TERMINAL INSERTION FORCE APPLY AN AXIAL INSERTION FORCE ON THE WIRE AT A RATE OF 25 +/- 6 mm (1 +/- .250 INCHES) PER MIN. ECR/ECN INFORMATION: EC No: UCP2005-2735 DATE: 06/07/2005 DOCUMENT NUMBER: PSX-43335-9999 TITLE: AWG 14 16 18 MIN FORCE 50 LBS 45 LBS 30 LBS 1.5 LBS MAX SHEET No. PRODUCT SPECIFICATION APPLIANCE APPLICATIONS 3.18/(.125) X 0.51/(.020) FLAT BLADE SYSTEM-TPA 4 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: J.LOWE A.DERR F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL REQUIREMENTS ITEM TEST CONDITION THERMAL SHOCK MATED CONNECTORS TO BE EXPOSED TO 25 CYCLES OF: TEMPERATURE (DEGREES C) -55 +0/-3 +85 +3/-0 HUMIDITY (STEADY STATE) REQUIREMENT DURATION (MIN.) 30 +3/-0 30 +3/-0 MATED CONNECTORS TO BE EXPOSED TO A TEMPERATURE OF 85 +/- 2 DEGREES C WITH A RELATIVE HUMIDITY OF 90 TO 95% FOR 96 HOURS. APPEARANCE: NO DAMAGE CONTACT RESISTANCE: 10.0 MOHMS MAX APPEARANCE: NO DAMAGE CONTACT RESISTANCE: 10.0 MOHMS MAX DIELECTRIC STRENGTH: NO BREAKDOWN INSULATION RESISTANCE: 1000 MEGOHMS MIN HUMIDITY (CYCLIC) MATED CONNECTORS TO BE EXPOSED TO TEMPERATURE/HUMIDITY CYCLING BETWEEN +250 C AND +650 C AT 95% RH, -100 C WITH HUMIDITY NOT CONTROLLED. (MIL-STD-1344A METHOD 1002.2) (TYPE II) APPEARANCE: NO DAMAGE CONTACT RESISTANCE: 10.0 MOHMS MAX DIELECTRIC STRENGTH: NO BREAKDOWN INSULATION RESISTANCE: 100 MEGOHMS MIN 6.0 PACKAGING SEE PRODUCT DRAWING 7.0 GAGES AND FIXTURES PICTORIALS & SPECIFICATIONS ARE PROVIDED AS NEEDED REVISION: 4 ECR/ECN INFORMATION: EC No: UCP2005-2735 DATE: 06/07/2005 DOCUMENT NUMBER: PSX-43335-9999 TITLE: SHEET No. PRODUCT SPECIFICATION APPLIANCE APPLICATIONS 3.18/(.125) X 0.51/(.020) FLAT BLADE SYSTEM-TPA 5 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: J.LOWE A.DERR F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 8.0 OTHER INFORMATION Voltage Drop, and Cycling Test: Do this test with mated housings (43335-1003 and 43180-1003) both fully loaded with their respective terminals (43375-0001 and 43178-0001). Each terminal shall be crimped to a twelve inch length of #18 AWG, UL1015 wire with white insulation. The mated connector housings shall lie latch side up and flat atop the test bench, lined up, side by side, and spaced 76.2 mm (3.0") apart. The wires shall be lifted 3.18 mm - 12.70 mm (.125" - .500") above the test bench. Heat sinks (eg. metal nuts and bolts), and heat sources are to be kept far enough away from the test samples so that the connector temperatures are not effected. The wires are to be connected end to end in daisy chain form with the stripped conductor ends twisted together and soldered. See figure #2. For each mated pair of connector housings there are three wire taps. The wires used in the center position of the mated connector housings (circuit #2) are to be stripped for the voltage taps. See figure #1. Cycle Test: The mated connector assemblies to be subjected to a 500 hour cycling test comprised of a 45 minute "on" period and 15 minute "off" period. During each "on" period 12.00 +/-0.10 amperes shall be present in the wires of the mated connector housings being tested. During each "off" period, 0.00 amperes to be present (ie. shut off). The voltage data is to be recorded during the last 10 minutes of the "on" period of the specified cycle. The criterion, voltage drop, is the arithmetic difference between the voltage across the termination ("A"), and the voltage across the uninterrupted 6" length of wire ("B"). The voltage data to be recorded every twenty four cycles, and at the five hundredth cycle. Requirement: 0.120 volts maximum throughout the test. REVISION: 4 ECR/ECN INFORMATION: EC No: UCP2005-2735 DATE: 06/07/2005 DOCUMENT NUMBER: PSX-43335-9999 TITLE: SHEET No. PRODUCT SPECIFICATION APPLIANCE APPLICATIONS 3.18/(.125) X 0.51/(.020) FLAT BLADE SYSTEM-TPA 6 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: J.LOWE A.DERR F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION REVISION: 4 ECR/ECN INFORMATION: EC No: UCP2005-2735 DATE: 06/07/2005 DOCUMENT NUMBER: PSX-43335-9999 TITLE: SHEET No. PRODUCT SPECIFICATION APPLIANCE APPLICATIONS 3.18/(.125) X 0.51/(.020) FLAT BLADE SYSTEM-TPA 7 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: J.LOWE A.DERR F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION LTR "1" "2" "3" 4 REVISION: 4 REVISIONS "X" RELEASE PER ECN# U50791 REVISED PER ECN# U81258 REVISED PER ECN# U81679 ADDED P/N, CONVERTED TO WORD; ECN: UCP2005-2735 ECR/ECN INFORMATION: EC No: UCP2005-2735 DATE: 06/07/2005 DOCUMENT NUMBER: PSX-43335-9999 TITLE: 95/02/14 97/11/25 98/02/19 05/06/08 KBP KBP KBP JBL SHEET No. PRODUCT SPECIFICATION APPLIANCE APPLICATIONS 3.18/(.125) X 0.51/(.020) FLAT BLADE SYSTEM-TPA 8 of 8 CREATED / REVISED BY: CHECKED BY: APPROVED BY: J.LOWE A.DERR F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC